AL REYAMI ELECTROMECHANICAL

A

METHOD OF STATEMENT
MECHANICAL
WORKS

2009

DUBAI

CONTENTS
M - 01 M - 02 M - 03 M - 04 M – 05 M - 06 M – 07 Method of Statement Method of Statement Method of Statement Method of Statement Method of Statement Method of Statement Method of Statement Under ground drainage Installation of high level drainage Installation of water supply line at High level Installation of water supply line at High level Installation of Ducting Installation of copper piping for FAHU Installation of copper piping for Decorative unit Installation of Booster pump Installation of Transfer pump Installation of Submersible pump Installation of Fire pump

M - 08 M - 09 M - 10 M - 11

Method of Statement Method of Statement Method of Statement Method of Statement

AL REYAMI ELECTROMECHANICAL

Page 2

3.1.7 Lay the pipes as per the invert levels & slope mentioned in the approved layout with proper supports.1.6 Place concrete blocks at standard distance to support the pipes.1 Check the trench route to be made to ensure that the pipes to be installed are as indicated on approved construction drawings.1.1. using the water level & measuring tape with respect to the benchmark level.4 Excavate the trench as per the route marked on approved drawing.1. The trench bed must be compacted smooth and must be free from foreign particles 3.1.1. 3. (by Consultant) AL REYAMI ELECTROMECHANICAL Page 2 .0 2.1.3 Levelling of ground before excavation to be done by the main contractor.0 3. Method 3.10 Inspect the pipe work for leakage by gravity leakage test.9 Tangent Glue is applied on the pipe after cleaning it and abrading the surface to roughness using sand paper and left for few minutes to dry it. 3.5 Check whether the inside portion of pipe is properly cleaned before installation / fit up.1. 3. 3.0 Purpose To define the method of installation of underground pipe work. 3. 3.1 Preparation Work 3.2 Check the materials to be used are as per the approved make. Scope This method is applicable for drainage pipe work below ground.8 Inspection of pipe work and levels to be checked.1. 3.METHOD STATEMENT – M 01 UNDER GROUND DRAINAGE PIPE WORK 1.

Coverall gloves. 4.3. 3.2 Water level. 5.0 Safety 6. Safety shoes.0 Approved shop drawings. AL REYAMI ELECTROMECHANICAL Page 2 . Goggles when necessary etc) to be worn all the times.1.1 Safety equipment (example Hard hats.1. the Inspection and Measuring Equipment Used 5. 5.1.1 5.12 Cover the pipe (up to top level) with aggregate as per standards.0 Reference documents 4.3 Measuring tape 6.11 Make bedding up to the bottom level of the pipe with aggregate and compact properly.1 Spirit level.

0 3.6 After fixing the threaded rod.1.7 Finally fix the washer near to the slab by tightening a nut over it. 3.1.1.METHOD STATEMENT –M 02 INSTALLATION OF PIPE WORK AT HIGH LEVEL ( DRAINAGE ) 1.0 2. Scope This method of statement is applicable for installation of Pipe works at high level for drainage pipe works. 3. 3. both ends should be chamfered properly to remove the unevenness and surface is made rough using sand paper for length of 3 cm (approx) for good adhesive surface preperations. 3.1. 3.9 Install the pipe in position as per the approved layout and make the end connection of pipes as standard specification for each service.1 Installation of pipes 3.2 Mark out the location of hanger thread rods for pipe installation as per the approved construction drawing. this will improve the strength and load bearing capacity of threaded rod.0 Purpose This method of statement is to define the installation of Pipe work at high level.4 Fix the unfix anchor at drilled position by gentle and uniformly hammering. Installation Procedure 3.8 After cutting the pipes in the required length. fix / tight the support clamps properly to make the pipe straight and level as per the layout.1.3 Drill the marked position for hangers and supports by using the drill bit of appropriate size.1.1. 3. 3.1.5 Fix the threaded rod of 6mm diameter appropriate size & length in the anchor by twisting by turning.1.1.10 After completion of pipe end connection. 3. AL REYAMI ELECTROMECHANICAL Page 2 . insert a 6mm diameter washer of appropriate size in to the rod.

0 Reference Documents 4. AL REYAMI ELECTROMECHANICAL Page 2 .0 Equipment Required 6. 7.0 Safety Safety equipment (example Hard hats.0 Shop Drawings Inspection and Measuring Equipment Used 5.3.1.1. 3. Measuring tape 6.2 5.2 6. 4.1 5. Goggles when necessary etc) to be worn all the times.1 6.3 6.12 Pressure test and final inspection of the pipe work (by Consultant) as per the testing philosophy ref.11 Check the levels of pipe work with spirit levels and measuring tape.3 Pressure gauge Level gauge / Spirit level. Safety shoes.1 5. Coverall Gloves.4 Electric Drill Machine Grinder Electric Cutting Machine Pressure test pump.

Scope This method of statement is applicable for installation of Pipe works at high level for water supply pipe works. 3.19 After cutting the pipes in the required length.17 After fixing the threaded rod.1. 3. AL REYAMI ELECTROMECHANICAL Page 2 3.METHOD STATEMENT –M 03 INSTALLATION OF PIPE WORK AT HIGH LEVEL ( WATER SUPPLY) 3. 3. 3.1. 3.14 Drill the marked position for hangers and supports by using the drill bit of appropriate size.15 Fix the unfix anchor at drilled position by gentle and uniformly hammering.21 After completion of pipe end connection. this will improve the strength and load bearing capacity of threaded rod.1.16 Fix the threaded rod of 6mm diameter appropriate size & length in the anchor by twisting by turning. 3.1.0 . Installation Procedure 3.1. 3.1.1. fix / tight the support clamps properly to make the pipe straight and level as per the layout.20 Install the pipe in position as per the approved layout and make the end connection of pipes as standard specification for each service.13 Mark out the location of hanger thread rods for pipe installation as per the approved construction drawing.1.18 Finally fix the washer near to the slab by tightening a nut over it.1.0 Purpose This method of statement is to define the installation of Pipe work at high level. insert a 6mm diameter washer of appropriate size in to the rod.1 Installation of pipes 3. 3.1.0 4. both ends should be chamfered properly to remove the unevenness and surface is made rough using sand paper for length of 3 cm (approx) for good adhesive surface preparations.

0 Equipment Required 6.1.3.2 6.1 5. 4. Goggles when necessary etc) to be worn all the times.0 Reference Documents 4.1.3 Pressure gauge Level gauge / Spirit level.0 Safety Safety equipment (example Hard hats. Safety shoes.4 Electric Drill Machine Grinder Electric Cutting Machine Pressure test pump.22 Check the levels of pipe work with spirit levels and measuring tape. Coverall Gloves. 3. AL REYAMI ELECTROMECHANICAL Page 2 .3 6.0 Shop Drawings Inspection and Measuring Equipment Used 5. 8. Measuring tape 6.1 6.1 5.23 Flow and Leakage test and final inspection of the pipe work (by Consultant) as per the testing philosophy ref.2 5.

8 After cutting the pipes to the required length. 3.5 inch the pipes are groove cut to the required depth as per the installation specification. 3.1.4 Fix the unfix anchor at drilled position by gentle and uniformly hammering.1.0 Purpose This method of statement is to define the installation of Pipe work at high level.2 Mark out the location of hanger thread rods for pipe installation as per the approved construction drawing.0 AL REYAMI ELECTROMECHANICAL Page 2 .3 Drill the marked position for hangers and supports by using the drill bit of appropriate size.1 Installation of pipes 3. 3.1.5 Fix the threaded rod of 6mm diameter appropriate size & length in the anchor by twisting by turning.1. 3.1. insert a 6mm diameter washer of appropriate size in to the rod. Scope This method of statement is applicable for installation of Pipe works at high level for fire fighting pipe works.1. this will improve the strength and load bearing capacity of threaded rod.0 6.6 After fixing the threaded rod. if the diameter of the pipe is less than 2.METHOD STATEMENT –M 04 INSTALLATION OF PIPE WORK AT HIGH LEVEL ( FIRE FIGHTING) 5.1. 3. 3.1. 3.7 Finally fix the washer near to the slab by tightening a nut over it.9 The pipes are connected to each other using a grooved coupler as per the standard pipe installation procedure. Installation Procedure 3. 3.5 inch both ends should be threaded by using a threading machine and for pipe diameter above 2.

Goggles when necessary etc) to be worn all the times. Measuring tape 6.1 6.3 6. Safety shoes. AL REYAMI ELECTROMECHANICAL Page 2 . 3. Grooving Machine 9.0 Equipment Required 6.4 6.1 5.11 Check the levels of pipe work with spirit levels and measuring tape.2 6.2 5.3. 4.0 Shop Drawings Inspection and Measuring Equipment Used 5.0 Reference Documents 4.0 Safety Safety equipment (example Hard hats. 3.3 Pressure gauge Level gauge / Spirit level.12 Flow and Leakage test and final inspection of the pipe work (by Consultant) as per the testing philosophy ref. fix / tight the support clamps properly to make the pipe straight and level as per the layout.10 After completion of pipe end connection. Coverall Gloves.1.1.5 Electric Drill Machine Threading Machine Electric Cutting Machine Pressure test pump.1 5.1.

6 After fixing the threaded rod of 6mm diameter. 3.1.1. 3.2 Mark out the location of hanger thread rods for duct installation as per the approved construction drawing.1 Fabrication of ductwork will be as per DW142/ASHRAE Standard .1. Scope This method is applicable for Ducting.0 Purpose To define the method of installation of Ducting. 3. 3.11 Insulate the ducts using Fibre Glass wool if it is a GI duct.1.1.1.1. 3.1.9 Joint all the ducts using flanges or cleats and corners.4 Fix the unfix anchor at drilled position by gentle and uniform hammering.7 Finally fix the washer near to the slab by tightening a nut over it.5 Fix the threaded rod of 6mm diameter & length in the anchor by twisting.1. AL REYAMI ELECTROMECHANICAL Page 2 .1 Installation procedure 3. 3. 3. insert a washer of appropriate size in to the rod. Installation Procedure 3. 3.10 Install the VCD’s as per the approved drawings.3 Drill the marked position for hangers and supports by using the drill bit of appropriate size.8 Fix all the duct pieces from the mouth of the unit 3.05 INSTALLATION OF DUCTING 1.1. 3. this will improve the strength and load bearing capacity of threaded rod.0 3. using pre-insulated material of applied make.0 2.METHOD STATEMENT M .1.

1.3. Goggles when necessary etc) to be worn all the times. Coverall gloves. and adjuster. Sheet cutter.1.0 Safety 5. 5.1 Safety equipment (example Hard hats.12 Dip the canvas cloths in Foster and fostering all the ducts in case of GI duct 4.0 Inspection and Measuring Equipment Used 4. Safety shoes.1 Measuring tape. AL REYAMI ELECTROMECHANICAL Page 2 .

4 3.0 3. 3.9 3. Place the AHU on the Vibration isolator.10 Vacuuming to be carried out using vacuum pump. 3. Hang the condenser unit with proper supports Install the Copper pipes from AHU to Condenser Units as per the approved layout using flare nuts as brazing as per the unit specification and manufacturers recommendation. AL REYAMI ELECTROMECHANICAL Page 2 .2 3. Method 3. Mark out the exact location of AHU Units on plinth.8 3.7 3.0 2. 3. sight glass Dryer and filter are installed on liquid line Control valve and sight glass are installed on suction line.06 INSTALLATION OF COPPER PIPPING FOR FAHU 1.12 Insulation is wrapped around the copper piping and further wrapped with 6oz cloth and Childers.11 R-22 gas to be charged referring to charging chart as per the manufacturer’s recommendation.6 Check the plinth for AHU is of required size.5 3. Expansion valve. Fix the Vibration isolators (RIBBED RUBBER PADS) for AHU on Plinth.METHOD STATEMENT M .8 3.3 3. Braze the joints as per the standard specification Pressure testing and flushing to be carried out prior to vacuum suction.1 3.0 Purpose To define the method of installation of Copper piping Scope This method is applicable for installation of Copper piping and DX-AHU.

Goggles when necessary etc) to be worn all the times.0 Safety 6. gloves.4.1 Approved Drawings. Coverall.1 Safety equipment (example Hard hats. 5.0 Inspection and Measuring Equipment Used 4. pipe cutter and pipe bender.2 Pressure Gauge. Brazing set. AL REYAMI ELECTROMECHANICAL Page 2 . 6. Safety shoes.0 Reference documents 4.

9 Vacuuming to be carried out using vacuum pump.5 Hang the indoor unit with proper supports 3. Method 3. 3.13 Insulation is wrapped around the copper piping and further wrapped with 6oz cloth and Childers..METHOD STATEMENT M .0 AL REYAMI ELECTROMECHANICAL Page 2 . 3. 3. 3.2 Mark out the exact location of outdoor Units on plinth.3 Fix the Vibration isolators (RIBBED RUBBER PADS) for outdoor on Plinth.10 R-22 gas to be charged referring to charging chart as per the Manufacturers recomendation 3. 3.4 Place the outdoor unit on the Vibration isolator.8 Pressure testing and flushing to be carried out prior to vacuum suction.0 Purpose To define the method of installation of Copper piping Scope This method is applicable for installation of Copper piping for decorative wall mounted unit. 3. 3. 3.07 INSTALLATION OF COPPER PIPPING FOR DECORATIVE UNIT 1.7 Braze the joints as per the standard specification 3.0 2.1 Check the plinth for the outdoor unit is of required size.6 Install the Copper pipes from the Condenser Units as per the approved layout using flare nuts and brazing as per the unit specification and manufacturers recommendation.

Brazing set. Coverall.3 Pressure Gauge. pipe cutter and pipe bender. Safety shoes.0 Reference documents 4. gloves.1 Approved Drawings.1 Safety equipment (example Hard hats. 5. Goggles when necessary etc) to be worn all the times.0 Safety 6.0 Inspection and Measuring Equipment Used 4.4. 6. AL REYAMI ELECTROMECHANICAL Page 2 .

3 Fixing position shall be marked out on the concrete base.2 Booster pump installation works shall be carried out in accordance with the specification.7 Discharge side shall be connected to the water supply network of the building through pressure gauge and isolating valve 3. Method 3.8 The suction & discharge side of the Pump shall be connected to flexible connector 3. 3.08 INSTALLATION OF BOOSTER PUMP 1.METHOD STATEMENT M .9 Anti-vibration pad shall be fixed to the pump 4. Approved Material Submittal. AL REYAMI ELECTROMECHANICAL Page 2 . 3. 3. 3.0 2.0 Purpose To define the method of installation of Booster pump Scope This method is applicable for installation of Booster pump.2 Approved Drawings. The size of the suction pipe shall be as per manufactures . 3.5 Pump installation shall be completed according to the manufactures recommendation.6.1 4.recommendation 3.0 Reference documents 4.4 Rubber pad shall be laid before fixing the pump.0 3.1 Check the plinth for the Booster pump is of required size.

AL REYAMI ELECTROMECHANICAL Page 2 . Spirit level. Safety shoes. 6.4 Pressure Gauge. Goggles when necessary etc) to be worn all the times.5.0 Inspection and Measuring Equipment Used 4.1Safety equipment (example Hard hats. Measuring tape. Coverall. Gloves.0 Safety 6.

1 Check the plinth for the transfer pump is of required size. Method 3.0 Purpose To define the method of installation of Transfer pump Scope This method is applicable for installation of transfer pump.9 Anti-vibration pad shall be fixed to the pump 4.4 Rubber pad shall be laid before fixing the pump.1 4.0 Reference documents 4. 3. 3. 3.2 Transfer pump installation works shall be carried out in accordance with the specification. 3. 3. Isolating valve with suction pipe. 3. The size of the suction pipe shall be as per manufactures recommendation.3 Fixing position shall be marked out on the concrete base. AL REYAMI ELECTROMECHANICAL Page 2 .8 The suction & discharge side of the Pump shall be connected to flexible connector 3.0 2.7 Discharge side shall be connected to the water supply network of the building through pressure gauge and isolating valve 3.5 Pump installation shall be completed according to the manufactures recommendation.2 Approved Drawings.6 The suction side of the pump shall be connected to foot valve and .0 3.09 INSTALLATION OF TRANSFER PUMP 1.METHOD STATEMENT M . Approved Material Submittal.

5.1Safety equipment (example Hard hats. Gloves.0 Safety 6. Spirit level. Safety shoes.0 Inspection and Measuring Equipment Used 4. Goggles when necessary etc) to be worn all the times. AL REYAMI ELECTROMECHANICAL Page 2 . 6.5 Pressure Gauge. Measuring tape. Coverall.

0 3. 3.6 Pressure Gauge.1 4.3 Fixing position shall be marked out on the manhole wall.6 Discharge side shall be connected through the pressure chamber To the adjacent manhole 4.0 Reference documents 4.4 Pump installation shall be completed according to the manufactures recommendation. 3. Spirit level.0 2.0 Purpose To define the method of installation of submersible pump Scope This method is applicable for installation of submersible pump. 3.2 Submersible pump installation works shall be carried out in accordance with the specification.10 INSTALLATION OF SUBMERSIBLE PUMP 1. 3. 3. AL REYAMI ELECTROMECHANICAL Page 2 . Measuring tape. Approved Material Submittal. Float valve and isolating valve.0 Inspection and Measuring Equipment Used 4. Method 3.5 The suction side of the pump shall be connected with alarm switch. 5.2 Approved Drawings.1 Check the support for the submersible pump is of proper size.METHOD STATEMENT M . The pipe size to be as per the pump Manufacturer’s recommendation.

Coverall. Gloves.1Safety equipment (example Hard hats. Safety shoes. Goggles when necessary etc) to be worn all the times. AL REYAMI ELECTROMECHANICAL Page 2 .0 Safety 6.6.

8 3. Check the level of suction pipe line is to be below the level of pump(suction header) Check whether the required piping and valves are installed properly Make sure that electrical panel for the pump is given correct power supply with protection.METHOD STATEMENT –M 11 INSTALLATION OF FIRE HOSE REEL PUMP 1.4 3. Use the expansion bolts to the base frame to the concrete foundation.0 2. The surface of the foundation should be smooth and level. Pump set is accurately aligned in the factory before dispatch.2 3. Ensure easy access to the unit from all sides for maintenance and services.0 3.9 3.7 3.5 Check the foundation is ready as indicated on approved Construction drawing. Connect the suction and discharge line to the manifold .1 3. The pump set should be located near to the suction reservoir.10 . Fix the pressure switch and pressure gauge on the discharge header. However it is essential to recheck the alignment at site after fixing pump set on the site.6 3. AL REYAMI ELECTROMECHANICAL Page 2 3. Method 3.3 3.check whether all joints are straight. Fix the gate valves non return valves vibration protected flexible connector etc and suction discharge manifolds as shown on the dawning. Scope This method is applicable for installation and operation of fire hose reel pump. Load the pump on a strong foundation.0 Purpose To define the method of installation and operation of fire hose reel pump.

3. Keep starting point of jockey pump is slightly higher than starting point of electrical pump.13 3.12 Fill the water in the pump and suction line through the priming valve and remove all the air blocks.3.1 Safety equipment (example Hard hats. 5. 5.2 Spirit level. Keep starting point of electrical pump slightly higher than the starting point of diesel pump.0 Reference documents 4.3 Mulitimeter 6. AL REYAMI ELECTROMECHANICAL Page 2 . Goggles when necessary etc) to be worn all the times. Interconnecting wiring between the panel and motor diesel engine pressure switches float switches for dry run protection etc should be done.16 4.1 Approved Drawings.11 3. Coverall gloves. After installation has been completed an operational test has to be conducted to ensure the proper operation of the pump set.0 Safety 6.1 Pressure Gauge. Do the necessary piping between the fuel tank and diesel tank. Panel.15 3. 5. motors pressure switches and float switches must be grounded with suitable wires.0 Inspection and Measuring Equipment Used 5. Do the wiring from electrical supply source to the pump control panel. Safety shoes.14 3.

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