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WPS & PQR

WPS & PQR

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-1Gr. Semi-Auto): MANUAL JOINTS: (QW-402) I .No.600 Root Gap - - ~ .): For FCAW : 80-90 For SMAW: 55-60 String or Weave Bead: Strinq & Weave Oscillation:.20 5.2 4 ~-iller Metal F. (3 times of Core Diameter of electrode.6 Welding Process(es): FCAW+SMAW Type (Manual. 2 to P. (Max. 4 Max. No. 3 + 003-1 Rev. of Test coupon (mm): Nil Others: None POST WELD HEAT TREATMENT Temperature °C : ==== (QW-407) Time: Others: : ==== GAS: (QW-408) Gas(es) - I % Composition Mixture SG-C Flow rate lit/min - FILLER METALS: (QW-404) Process FCAW SMAW Shielding Trailing Backing CO2 None None as per SFA. IncludedAngle .1 AWS Specification E71T-1 E7018 Deposited Weld Metal (mm) 25 25 Pass Thickness(mm) 4 Max. J " .-r h ~--- :-- ~ QW .04. 1 1 Size of Filler Metal mm 0 1.70 to Gr.: 007 .) °C : pass Temp.f:JS ~ "'=-Pune Office lloyd's Register Asi..) I I Position of Groove: Welding Progression: Others: PREHEAT :(QW-406) Preheat Temp.r THERMAX J Date: 05.5. ~&\0 TECHNIQUE: (QW-410) Travel Speed (mm/min. --1-Gr.2005 ~ 3 -4 mm. Others: I) No addition of supplementary filler metal & Alloy Elements for FCAW. (Min.2005 WPS No. : SA 516 to SA 516 Type or Grade: Gr.32 18-20 Weld Metal Analysis A.No.: 304-1 Rev. -. )~-L[~~ ) 1?~ BASE METALS (QW-403) Material Spec. Automatic.70 P.483 PROCEDURE QUALIFICATION RECORD (PQR) Procedure Qualification Record No. . ii) Product form: Flux Cored for FCAW I POSITION :(QW-405) ELECTRICAL CHARACTERISTICS:(QW-409) Current: DC Polarity: EP Amps: 160-180 for FCAW Volts 26-28 160-170 for SMAW .-L Thickness of Test Coupon (mm) : 50 Dia. ". ~ UQhili (100) 250 Nil - ~ <> ~. Root Face 0 1 mm.No. Nil Single pass/ Multipass: Multipass Single/Multiple Electrode: Sinqle Others: Weavinq for SMAW 12mm Max. 6 4 -6FA Specification 5.) °C : Others: [Inter .Volts: 23-24 Tungsten Electrode Type & Size: Not Applicable Others:TY"o"l'\sf'e'l M~dl.

30 19.02 18. K. Side Bend QW-462. . SHENDRIKAR 0::> .28 PQR No. GUIDED BEND TESTS (QW160) Tvpe and Figure No.97 26.2 SB1 Side Bend QW-462..28 QW 483 TENSILE TEST (QW-150) Area Ultimate Tensile Thickness load (ka..:.157 Middle: 164.90 19.89 63. M.04.) (mm2) (mm) 31400 507.03.No. °C Type Drop Weiaht No Break Break FILLET WELD TEST (QW 180) None Result: Not Applicable Macro Results: Micro: /"" ----None -- ""'" Type of Test: Deposit Analysis: Others: Welder's Name: Test Conducted by: OTHER TESTS Hardness (Hv-l 0) Weld: Top: 170. Test Witness By.63 31400 496.187 Bottom: 194.188 Middle 185.179. 157. ..26 65.'V '-" e]L lloyd'. Ansari Weldinq Enqq Dept. TT 1 Top TT 2 Top TT 1 Bottom TT 2 Bottom Width (mm) 19.... .179 HAZ: Top: 160...162 Bottom: 160.. 160 None Macro Test Satisfactorv.186.184.31 26..2005 We certify that the statements in this record are correct and that the test welds were prepared welded & tested in accordance with the requirement of ASME Sect.. 007-2005 UTS (kg/mm2) 61...159.. Notch location Notch TOUGHNESS TESTS (QW 170) None Test Lateral Exp. Rcgist AUDITED BY : S.163.: Vikas Neerai of c- Date: 05. H. - THERMAX Type of failure and location Ductile In PM Ductile In PM Ductile In PM Ductile In PM . T. Impact % Shear Mils Value Joules Temp. 31.52 .2 Side Bend QW-462... S -.lX edition 2004.2005 \J.r Specimen No. A.32 32000 525.-..: 226 dtd.: WB 01 Lab Test No..--er N' .\ 'f III siil I S "" cturer: THERMAXLTD.: A2932 Stamp No.... VANCHINATH -. ~ .. By : V.2 Side Bend QW-462.52 27.81 60.67 26. Ava.160. -.2 SB2 SB3 SB4 Results Satisfactory Satisfactory Satisfactory Satisfactory Specimen No./ - .152 Parent Material-167.26 33200 506.

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No addition of flux to The face of weld joint --.~ .-1- Gr. AWS Specification Deposited Weld Metal (mm) Pass Thickness(mm) Others I 5. SFA Specification ." -.70 POST WELD HEAT TREATMENT (QW-407) Nil - Temperature°C: = Time: P. .483 PROCEDURE QUALIFICATION RECORD (PQR) Procedure Qualification Record No.5 mm.2005 THERMAX JOINTS: (QW-402) \( RootGap RootFace2-3mm...(Max.No. . Size of Filler Metal mm 0 --"'" GTAW 1 2 6 Shielding GTAW Trailing Backing Argon None None As per SFA 5. : SA 516 to SA 516 Type or Grade: r.4 Others: Nil TECHNIQUE: (QW-410) Travel Speed: String or Weave Bead: Oscillation: .(Min.. ELECTRICAL CHARACTERISTICS:(QW-409) Current: DC EN Polarity: 140-150 Volts N.02. . \.70° !6 mm ~ BASE METALS (QW-403) Material Spec.A Amps: Tungsten Electrode Type & Size: EWTh-2. of Test coupon (mm): Nil.70 to Gr.2005 WPS No.: 201-1 Rev.r Date: 18.1. .)°C : Others: RT (28) 250 Nil Nil. Semi-Auto): MANUAL .Gr.I '4'"> \( .No.. 2 to P. Others: None GAS: (QW-408) % FILLER METALS: (QW-404) I l Gas(es) Composition Mixture Flow rate lit/rnin --- Process Weld Metal Analysis A.18 ER 70S-2 16 3 Max... I Single pass/ Multipass: POSITION :(QW-405) Position of Groove: Welding Progression: Others: PREHEAT :(QW-406) ----StrinQ & Weave Nil Multipass SinQle --------------- I Single/Multiple Others: Electrode: - PreheatTemp. QW .. .""""" - .1.'-10."' "..No. 5 Welding Process(es): GTAW Type (Manual. I . Automatic.- ---- Filler Metal F.32 10-11 ---- -------.'& '- I ~ I I ~ ..: 001 . 2 Others: -------- -------- Thickness of Test Coupon (mm) : 16 Dia...])2.65 . 0 .. IncludedAngle .)°C : Interpass Temp.

: A2932 Stamp No. ... p 1 . Impact Lateral Exp.: Vikas Neerai of Date: 18. 10. Mils Temp.2005 We certify that the statements in this record are correct and that the test welds were prepared welded & tested in accordance with the requirement of ASME SecUX edition 2004.91 63.. Parent Material .3 (a) QW-462.: 199 dtd.186.2005 LRS Manufacturer: THERMAX LTD.. None None None -- . -Satisfactory ..02.~J .) (mm) 15.: WB01 Lab Test No. (' \. . Trans.82 19800 311. 001-2005 UTS (kg/mm2) 63. °C Value Joules % Shear -29 110 28 Drop Weiaht Break No Break - } -29 Charpy FILLET WELD TEST (QW 180) Result: Satisfactory Macro Results: Micro: Yes/No.02.02 16.171.- Specimen No.. ~A~~ . 1-3 1-3 Notch location weld HAZ Notch Type TOUGHNESS TESTS (QW 170) Test Ava.3 (a) QW-462. i"ype of Test: Deposit Analysis: Others: Welder's Name: Test Conducted by: OTHER TESTS Hardness (Hv10). Weld . None Macro HAZ-199. V. SHENDRIKAR n <:) \ ~~i. Specimen No. K. 198. T. ~ \ 0 ~)/ . AUDITED y' 4: 5.40 19. Tensile 1 Trans.66 Type of failure and location Ductile In PilJl Ductile In PM GUIDED BEND TESTS (QW 160) Type Face Bend Face Bend Root Bend Root Bend and FiQureNo. H. Test Witness By.3 (a) FB1 FB2 RB1 RB2 Results Satisfattory Satisfactory Satisfactory Satisfactory THERMAX ..3 (a) QW-462.197.09 19800 PQR No. QW-462.194.- M.ter Asia iF"" .185. Tensile 2 Width (mm) 19..97 309.~.r .181.176.No.33 QW 483 TENSILE TEST (QW-150) Thickness Area Ultimate Tensile (mm2) load (ka.. Ansari WeldinQ EnQQDept.

DC: Interpass Temp.32 Flow rate lit/min 8-10 r-.No.2.2004 201-1Rev.. . Included Angle.B to Gr.74 3 Max.:WeldingProcess(es): GTAW Type(Manual.: 005.74 Thickness of Test Coupon (mm): Dia.No.0 to 3.Automatic.2004 -~ + 3. ~ ~ QW .. of Test coupon (mm): 60.Ato P..1. None Others: POST WELD HEAT TREATMENT(QW-407) Nil Temperature DC: ------------------Time: ---------Others: GAS: (QW-408) % Gas(es) FILLER METALS: (QW-404) Process GTAW 1 2 6 5.05. --L.r THERMAX Date: 14. Size of Filler Metal mm 0 Filler Metal F.0 to 1mm.4 WPS No. .3. g..Semi-Auto): MANUAL JOINTS: (QW-402) .j Others: Nil TECHNIQUE: (QW-410) Travel Speed: String or Weave Bead: Oscillation: Single pass/ Multipass Single/Multiple Electrode: Others: POSITION :(QW-405) 1G Position of Groove: -----Welding Progression: --------Others: PREHEAT :(QW-406) Preheat Temp. No addition of flux to The face of weld joint Shielding GTAW Trailing Backing Argon None None Composition Mixture As per SFA 5. Root Gap ---RootFace--..J- - JEj'cY. Weld Metal Analysis A..B P No 1 Gr.483 PROCEDURE QUALIFICATION RECORD (PQR) Procedure QualificationRecordNo. SFA Specification AWS Specification Deposited Weld Metal (mm) Pass Thickness(mm) Others ---- ---- ELECTRICAL CHARACTERISTICS:(QW-409) Current: DC EN Polarity: 100-120 N..: SA 106 to SA 106 Type or Grade: Gr.Gr. t~ .70-75° \( E74 mm BASE METALS (QW-403) Material Spec.5 mm.. DC: Others: ----Strinq & Weave WL Multipass Sinqle Nil _/ RT (39) 250 Nil 0 t-4.rr I . t..No.A Volts Amps: Tungsten Electrode Type & Size: EWTh-2.. 8.18 ER 70S-2 8.

T.""" Results Satisfacto Satisfacto Satisfacto Satisfacto Specimen No.52 . None M. . .H.: WB 01 Lab Test No.: A2932 Stamp No. Parent Material-197.Ansari Weldin!:! Ena!:! DeDI.: 27 dtd.79 170. 189. 191.". 159. TT-1 TT-2 19. None None OTHER TESTS Hardness (Hv).2004 We certify that the statements in this record are correct and that the test welds were prepared welded & tested in accordance with the requirement of ASME SecUX edition 2001 including addenda 03.H. Weld 180. 193.09 8250 PQR No.: Surveyor of LRA Date: 14. By : A. 194. Test Witness By.r Specimen No. 199. .05.20°L\cturer: THERMAX LTD.35 THERMAX QW 483 TENSILE TEST (QW-150) Area Ultimate Tensile mm2 load k . .00 7850 8. Notch location Notch Type Dro Break FILLET WELD TEST (QW 180) ~ None Result: Satisfactory Macro Results: Micro: Type of Test: Deposit Analysis: Others: Welder's Name: Test Conducted by: Yes/No.05.Jadhav L . 186. 14. AUDITED BY : SA VANCHINATH ~".No. 005-2004 48. HAZ..193.4 ~..

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. 2 to P.483 PROCEDURE QUALIFICATION RECORD (PQR) Procedure Qualification Record No. 6 4 -6FA Specification 5. : SA 516 to SA 516 Type or Grade: Gr. (Max. of Test coupon (mm): Nil Others: None POST WELD HEAT TREATMENT Temperature °C : ==== (QW-407) Time: Others: : ==== GAS: (QW-408) Gas(es) - I % Composition Mixture SG-C Flow rate lit/min - FILLER METALS: (QW-404) Process FCAW SMAW Shielding Trailing Backing CO2 None None as per SFA.70 P.1 AWS Specification E71T-1 E7018 Deposited Weld Metal (mm) 25 25 Pass Thickness(mm) 4 Max. Others: I) No addition of supplementary filler metal & Alloy Elements for FCAW. 4 Max.6 Welding Process(es): FCAW+SMAW Type (Manual. Nil Single pass/ Multipass: Multipass Single/Multiple Electrode: Sinqle Others: Weavinq for SMAW 12mm Max.No.No.2005 WPS No. -. J " .: 304-1 Rev. Automatic. 3 + 003-1 Rev. Root Face 0 1 mm. Semi-Auto): MANUAL JOINTS: (QW-402) I .-L Thickness of Test Coupon (mm) : 50 Dia. -1Gr.) °C : pass Temp.) I I Position of Groove: Welding Progression: Others: PREHEAT :(QW-406) Preheat Temp. ii) Product form: Flux Cored for FCAW I POSITION :(QW-405) ELECTRICAL CHARACTERISTICS:(QW-409) Current: DC Polarity: EP Amps: 160-180 for FCAW Volts 26-28 160-170 for SMAW . (Min. ~ UQhili (100) 250 Nil - ~ <> ~. . (3 times of Core Diameter of electrode.5.04.f:JS ~ "'=-Pune Office lloyd's Register Asi.2 4 ~-iller Metal F.: 007 .600 Root Gap - - ~ .): For FCAW : 80-90 For SMAW: 55-60 String or Weave Bead: Strinq & Weave Oscillation:.20 5. ~&\0 TECHNIQUE: (QW-410) Travel Speed (mm/min.r THERMAX J Date: 05.-r h ~--- :-- ~ QW .No. No.70 to Gr. IncludedAngle .) °C : Others: [Inter . ".32 18-20 Weld Metal Analysis A.Volts: 23-24 Tungsten Electrode Type & Size: Not Applicable Others:TY"o"l'\sf'e'l M~dl. --1-Gr.2005 ~ 3 -4 mm. 1 1 Size of Filler Metal mm 0 1. )~-L[~~ ) 1?~ BASE METALS (QW-403) Material Spec.

-. 007-2005 UTS (kg/mm2) 61. SHENDRIKAR 0::> .--er N' . - THERMAX Type of failure and location Ductile In PM Ductile In PM Ductile In PM Ductile In PM . K.187 Bottom: 194..186.. Rcgist AUDITED BY : S.162 Bottom: 160.r Specimen No. Side Bend QW-462.179 HAZ: Top: 160. .2 SB1 Side Bend QW-462.. S -.lX edition 2004.26 33200 506.2005 \J.No. Ansari Weldinq Enqq Dept.28 QW 483 TENSILE TEST (QW-150) Area Ultimate Tensile Thickness load (ka..2 SB2 SB3 SB4 Results Satisfactory Satisfactory Satisfactory Satisfactory Specimen No.. ~ . A. .30 19.26 65...: A2932 Stamp No.. TT 1 Top TT 2 Top TT 1 Bottom TT 2 Bottom Width (mm) 19.160.52 27. M.03...31 26. H..179.: WB 01 Lab Test No. Impact % Shear Mils Value Joules Temp.163. GUIDED BEND TESTS (QW160) Tvpe and Figure No. Test Witness By. °C Type Drop Weiaht No Break Break FILLET WELD TEST (QW 180) None Result: Not Applicable Macro Results: Micro: /"" ----None -- ""'" Type of Test: Deposit Analysis: Others: Welder's Name: Test Conducted by: OTHER TESTS Hardness (Hv-l 0) Weld: Top: 170.157 Middle: 164. VANCHINATH -.188 Middle 185.:.02 18.. -.52 ..2 Side Bend QW-462.97 26.. 160 None Macro Test Satisfactorv.63 31400 496.159..90 19.89 63..184./ - .\ 'f III siil I S "" cturer: THERMAXLTD.. T..32 32000 525.. Notch location Notch TOUGHNESS TESTS (QW 170) None Test Lateral Exp.04.: 226 dtd.152 Parent Material-167.. .2005 We certify that the statements in this record are correct and that the test welds were prepared welded & tested in accordance with the requirement of ASME Sect. Ava.'V '-" e]L lloyd'.: Vikas Neerai of c- Date: 05.81 60...28 PQR No.2 Side Bend QW-462. By : V.) (mm2) (mm) 31400 507. 31. 157.67 26.

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32 FillET Any Size of Filler metal (mm) 0 Electrode-Flux (Class) 2. 1 Gr. To Chem. Prop. Specification Type & Grade To Specification Type & Grade OR 5. ::J . : 201-2 Welding Process (es): GTAW JOINTS: (QW-402) Type(s): Manual Rev.\ QW .range (mm. 20. 1 .No. F. : 001/2005.r THERMAX PQR No. Others: No addition of flux to the face of weld joint.) Pipe dia Range (mm.03.) Any Any 1.18 Chem.3 Without Notch Toughness requirements.482 WELDING PROCEDURE SPECIFICATION (WPS) Welding Procedure Specification No.) Pass Thk.NO. 2 OR 1 Gr 1 . Analysis & Mech.-. 005/2004 Joint Design: Backing: No for root pass. Retainers not permitted BASE METALS: (QW-403) to P.'~ ~ . Prop. range (mm. (mm. Backing Material (Type): Metal 0 Nonfusing Metal Nonmetallic 0 Others Base metal of P1 / Weld metal.) Groove Fillet 32 Any :::. -GROOVE Base Metal thk. Q Date Details As per equipment Drawinq & Refer to relevant WTS. Not Applicable Not Applicable Trade Name (Flux) Consumable Insert None Others: This WPS is applicable for base metal Deposited weld metal Thk. Analysis & Mech.0..2008 . .5 .No. 2 .No. nAWS(Class) --Product form (Solid/cored / Flux cored) GTAW / PAW Solid ER 70S-2 1 FILLER METAL: (QW-404) Process GTAW 6 P. SFA No. Yes for subsequent passes. ------A.

licable ~ ------ Surface to be welded shall be free from oil.: Q Page 2 of 2 POSITION: Position(s) POST WELD HEAT TREATMENT: (QW-407) None Temperature Range(OC) .12. rust.)OC Interpass Temp.Shendrik~4~~v .0 Prepared By : Approved By : Welding Engg.mm Type & Polarit DCEN 80-180 Speed Range mm/min Heatinput J/mm As reqd. I I Travel Class Dia.5 Wire Brushinq / Grindinq None None Not Applicable Multipass / Sinqle Sinqle Not Applicable Not AQQ. 11A & P No.2 Not Applicable Not Applicable Electrode wire feed Speed Range Pulsing : TECHNIQUE: (QW-410) String or Weave Bead Orifice or Gas Cup Size 0 (mm) Initial and Interpass Cleaning Method of Back Gouging Oscillation Contact Tube to work distance (mm) Multiple or Single Pass (per side) Multiple or Single Electrode Closed to out chamber Electrode Spacing Travel Speed (Range) Peening Use of Thermal Process for P No.or' Vertical' Anv ~ Rev.. <b EN == TungstenElectrodeSize and Type' Mode of Metal Transfer for GMAW ----.-.03. Polarity' Volts.12 EWTh . 15 T:s:25 mm 100 T >25 mm 250 None Shielding Trailing Backing Gas(es) % Comp Mixture Single Flow Rate (Iit/min) 5-12 Preheat_Temp.180 (Ranqes) .QW - 482 (QW-405) of Groove' WPS No: Anv !JQJ. 11B Others: Weld Layer (s) Process es GTAW Filler Metal ~ Strinq / Weavinq of Max 6 mm 6 .4 mm As per SFA 5. Dept.(Max..licable --------------Not Allowed Not AQQ. & other foreir Current material. 2. dust.K. ER 70S-2 2.2008 v. Time Range(min) Weld Progression Position(s) PREHEAT: of Fillet (QW-406) GAS: (QW-408) . Mahadev Gochade ~ \ j4\ Date' 20. scale. (Min.)OC' Preheat Maintenance Argon None None ELECTRICAL CHARACTRISTICS : (QW-409) Current Amps(Range) : DC : 80 .

..'& '- I ~ I I ~ .. SFA Specification .-1- Gr.A Amps: Tungsten Electrode Type & Size: EWTh-2. 2 to P.1. . \. I .""""" - .70 to Gr. Others: None GAS: (QW-408) % FILLER METALS: (QW-404) I l Gas(es) Composition Mixture Flow rate lit/rnin --- Process Weld Metal Analysis A.: 201-1 Rev.1. 5 Welding Process(es): GTAW Type (Manual.483 PROCEDURE QUALIFICATION RECORD (PQR) Procedure Qualification Record No. .'-10.I '4'"> \( .02."' ".65 .No. . Semi-Auto): MANUAL . Size of Filler Metal mm 0 --"'" GTAW 1 2 6 Shielding GTAW Trailing Backing Argon None None As per SFA 5.70° !6 mm ~ BASE METALS (QW-403) Material Spec.)°C : Others: RT (28) 250 Nil Nil.])2. of Test coupon (mm): Nil.. AWS Specification Deposited Weld Metal (mm) Pass Thickness(mm) Others I 5. : SA 516 to SA 516 Type or Grade: r.No.- ---- Filler Metal F. No addition of flux to The face of weld joint --.)°C : Interpass Temp. . 0 .. Automatic.4 Others: Nil TECHNIQUE: (QW-410) Travel Speed: String or Weave Bead: Oscillation: . ... I Single pass/ Multipass: POSITION :(QW-405) Position of Groove: Welding Progression: Others: PREHEAT :(QW-406) ----StrinQ & Weave Nil Multipass SinQle --------------- I Single/Multiple Others: Electrode: - PreheatTemp.. QW .18 ER 70S-2 16 3 Max.2005 WPS No.~ .Gr..No.. 2 Others: -------- -------- Thickness of Test Coupon (mm) : 16 Dia..32 10-11 ---- -------." -.5 mm..r Date: 18.(Max.70 POST WELD HEAT TREATMENT (QW-407) Nil - Temperature°C: = Time: P.(Min. IncludedAngle .: 001 .2005 THERMAX JOINTS: (QW-402) \( RootGap RootFace2-3mm. ELECTRICAL CHARACTERISTICS:(QW-409) Current: DC EN Polarity: 140-150 Volts N.

2005 LRS Manufacturer: THERMAX LTD. (' \. None None None -- . None Macro HAZ-199. K.197. AUDITED y' 4: 5.171.181. QW-462.02. Parent Material . T.3 (a) FB1 FB2 RB1 RB2 Results Satisfattory Satisfactory Satisfactory Satisfactory THERMAX . H.2005 We certify that the statements in this record are correct and that the test welds were prepared welded & tested in accordance with the requirement of ASME SecUX edition 2004.09 19800 PQR No. SHENDRIKAR n <:) \ ~~i. ~A~~ ...02. p 1 .185.. Weld .194. Mils Temp.. Trans. 198. . -Satisfactory ..- Specimen No. Impact Lateral Exp. °C Value Joules % Shear -29 110 28 Drop Weiaht Break No Break - } -29 Charpy FILLET WELD TEST (QW 180) Result: Satisfactory Macro Results: Micro: Yes/No.. V.) (mm) 15.91 63.40 19.. 1-3 1-3 Notch location weld HAZ Notch Type TOUGHNESS TESTS (QW 170) Test Ava.3 (a) QW-462.82 19800 311. ..33 QW 483 TENSILE TEST (QW-150) Thickness Area Ultimate Tensile (mm2) load (ka.ter Asia iF"" . Tensile 1 Trans.66 Type of failure and location Ductile In PilJl Ductile In PM GUIDED BEND TESTS (QW 160) Type Face Bend Face Bend Root Bend Root Bend and FiQureNo.: 199 dtd.~.176. ~ \ 0 ~)/ .3 (a) QW-462. Test Witness By.3 (a) QW-462. Tensile 2 Width (mm) 19.186.02 16.: A2932 Stamp No.~J .: WB01 Lab Test No. Specimen No. 10.- M. Ansari WeldinQ EnQQDept. i"ype of Test: Deposit Analysis: Others: Welder's Name: Test Conducted by: OTHER TESTS Hardness (Hv10).No.. 001-2005 UTS (kg/mm2) 63.: Vikas Neerai of Date: 18.97 309.r .

18 ER 70S-2 8.. Root Gap ---RootFace--. t~ . None Others: POST WELD HEAT TREATMENT(QW-407) Nil Temperature DC: ------------------Time: ---------Others: GAS: (QW-408) % Gas(es) FILLER METALS: (QW-404) Process GTAW 1 2 6 5.. ..0 to 3.74 3 Max.A Volts Amps: Tungsten Electrode Type & Size: EWTh-2.2. .B to Gr.70-75° \( E74 mm BASE METALS (QW-403) Material Spec.4 WPS No. t.32 Flow rate lit/min 8-10 r-.3.0 to 1mm.: SA 106 to SA 106 Type or Grade: Gr.1.J- - JEj'cY. Weld Metal Analysis A..2004 -~ + 3.No.5 mm.74 Thickness of Test Coupon (mm): Dia. Size of Filler Metal mm 0 Filler Metal F.. 8. DC: Interpass Temp. g.483 PROCEDURE QUALIFICATION RECORD (PQR) Procedure QualificationRecordNo. --L..:WeldingProcess(es): GTAW Type(Manual.B P No 1 Gr. of Test coupon (mm): 60.r THERMAX Date: 14.Automatic. No addition of flux to The face of weld joint Shielding GTAW Trailing Backing Argon None None Composition Mixture As per SFA 5.Gr.No. ~ ~ QW . Included Angle.: 005...j Others: Nil TECHNIQUE: (QW-410) Travel Speed: String or Weave Bead: Oscillation: Single pass/ Multipass Single/Multiple Electrode: Others: POSITION :(QW-405) 1G Position of Groove: -----Welding Progression: --------Others: PREHEAT :(QW-406) Preheat Temp.05...No.2004 201-1Rev. DC: Others: ----Strinq & Weave WL Multipass Sinqle Nil _/ RT (39) 250 Nil 0 t-4.Ato P.Semi-Auto): MANUAL JOINTS: (QW-402) .rr I . SFA Specification AWS Specification Deposited Weld Metal (mm) Pass Thickness(mm) Others ---- ---- ELECTRICAL CHARACTERISTICS:(QW-409) Current: DC EN Polarity: 100-120 N.

Test Witness By. 193. TT-1 TT-2 19.4 ~.52 . . 194.05.00 7850 8.193.No. None M. 005-2004 48.: Surveyor of LRA Date: 14.. HAZ. None None OTHER TESTS Hardness (Hv).09 8250 PQR No. .20°L\cturer: THERMAX LTD.: 27 dtd.Ansari Weldin!:! Ena!:! DeDI.05.: A2932 Stamp No. 14. Weld 180.35 THERMAX QW 483 TENSILE TEST (QW-150) Area Ultimate Tensile mm2 load k .""" Results Satisfacto Satisfacto Satisfacto Satisfacto Specimen No. By : A.: WB 01 Lab Test No. 199. . 159.79 170.". 191.H.r Specimen No. T. AUDITED BY : SA VANCHINATH ~". 189.. Notch location Notch Type Dro Break FILLET WELD TEST (QW 180) ~ None Result: Satisfactory Macro Results: Micro: Type of Test: Deposit Analysis: Others: Welder's Name: Test Conducted by: Yes/No.H. Parent Material-197.Jadhav L . .2004 We certify that the statements in this record are correct and that the test welds were prepared welded & tested in accordance with the requirement of ASME SecUX edition 2001 including addenda 03. 186.

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: SA 106 Type or Grade: B To Material Spec. Filler Metal FNo. POSITION (QW-405) Position of Groove: IG (Flat) Weld Progression: Not Applicable Others: Not Applicable -- PREHEAT ~QW-405) Preheat Temp.~ ~'T~'''''. Semi-Auto): Manual JOINTS (QW 406) Date: 22. (Max.() \ ~\~ ~~ (WC&\i)) Pune (lfl.J -. Size of Filler Metal (mm. Pass Thickness I 3 mm. Weldwell Electrodes Ltd.5mm'.4 Weldfast 309L of Mis.15 5 5. Weldwell Electrodes Ltd.THERMAX LTD. Chinchwad. Dia of Test Coupon: 168.3 mm. Heat Input: None ER309L E309L-16 6mm. Pune 411 019 Boller 8<Heater Group l1J THERMA QW 483 PROCEDURE QUALIFICATION RECORD POR Procedure Qualification Record No.: 60508 Welding Process(es): GTAW+ SMAW Types (Manual..9 SS Wire 309L of Mis. SMAW 5. GTAW 75 -.: SA312 Type or Grade: 304 P No.: 175°e .26 mm. Volts: None Tungsten Electrode Size: EWTh-2.5-3 mm.No.4 mm.: Ambient Temperature (32°C) Inter-pass Temp. Automatic.: 1 To P No. 18. ~ I+SMAW 8 02.cl \ Lloyd's RegisterAsia ---.12./minute): None String or Weave Bead: Weave Oscillation: Not Applicable Multi-pass or Single Pass (Per side): Multi-pass Single or ~~Itiple Electrodes: Single Others: ~ -t<~. 12.J r-.2007 1- 1. BASEMETAL(QW-403) Material Spec. Others: None FILLER METAL GTAW POSTWELD HEATTREATMENT(QW-407) Temperature: None Time: None Others: None " W-404 Weld Metal 4naJysis (A No.0 2.- .Preheat Maintenance: None TECHNIQUE(QW-410) Travel Speed (mm.: 340/2007 WPS .110 Amp. SFASpecification Trade Name AWS Classification Deposited Weld 'Metal 8 02. 03.0 6 Current: DC Polarity: EN (-) GTAW EP (+) SMAW Amps: 110 .J 2.26 mm.26 mm.120 Amp.5.: 8 Thickness of Test Coupon: 18.

182.. --..sfactory Satisfactory . : (5.. welded & tested in accordance with requirement of section IX of ASME Code. M. 167.-..6: E. fS. -------------------- v~ .S.:. Newase Test Conducted by: Welding Engg. .5.. Width (mm.. Manufacturer: Date: 22.____atisfacto.5.53 511\.) latlral Drop Weight Exp Break No Break Mils % Shear QW-1____-------_.. - ._.) 340/2007 TESILE TEST Area Thickness (mm2) (mm. M. 194.~~ ~~.Bailor & H('otpr r.-- ---------- FILLET WELD TEST (QW-180) Result: None Penetration Into Parent Metal: None ---------------OTHER TESTS Macro Results: Satisfactory Hardness Test: Hardness (HV10 Scale) W. o. v Specimen No..-..) P..) ~..2007 We certify that the statements in this record are correct and test welds were prepared.12.. 183 (C.--.: WD98 Lab Test No.""\ BY.: Perfect Lab.48 330. ~ t1 \\~ (~<::D) 2 ._- - ----. 193.---. C...-.. 165.. 142 144 145 T.12 ---==-===-_={Cnj-_of W-150 Ultimate Total Load (KN) 172 Ultimate Tensile Stregth M a 520.-. 168. Type Results -Sati..S.. C. . : 191.2007 Lie I 'L.5. Ductile& In -- P.) 168.-. (Thermax Ltd.: N Specimen No. --- ..43 332.30 17.10 19. M.. 193.!:Y_.) 183.---Stamp No....~ \ 9\~-zJ.87 Type of failure & Location Transverse -1 Transverse -2 19._.: Welder's Name: D.--.) 17. ~. M. -'-' Satisfactorv -W-l T. PLS__0307 _7/1/21.411019 2 =rEQ!!.ro\Jfl THERMAX THERMAX LTD. 167 ----". Notch Location Not. :-<. Chinchwad (pune) . C.... 185..12. R. 171 . 186.) 173. 170.No.------. s.00 -- 171 -- Ductile& In P. 189 HAZ: (5.LISARriJ- Thermax Ltd.-.

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) and Silvershine 308 (Mis.9 i-ER308L of Mis.~~ ~v\J~l(\N8)) -- . TECHNIQUE (QW-410) Travel Speed (mm.4 mm. Group r1@El ~hW- THERMAX QW 483' PP:OCEOUREQUALIFICATION RrC.0 6 5.: Ambient Temperature (32°C) Inter-pass Temp.THERMAX LTD.0 2.: 175°C Preheat Maintenance: None Others:- ~.120 Amp. '=c~.E>ltb PQR' Procedure Qualification Record No.2007 ~ -~~ 18. Pass Thickness POSITION (QW-405) Position of Groove: 1G (Flat) Weld Progression: Not Applicable Others: Not Applicable E308L-16 Heat Input: None 12. Semi-Auto): Manual JOINTS (QW406) Date: 22.15 5 5.5..26 mm. Honavar Electrodes P.. SMAW Volts: None Tungsten Electrode Size: EWTh-2.30 (ESABIndia Ltd. 03.~. GTAW 70 ./minute): None String or Weave Bead: Weave Oscillation: NotApplicable Multi-pass or Single Pass(Per side): Multi-pass Single or. Venus Wires SMAW 8 02.4 OK61. (Max. . ~ POST WELD HEAT TREATMENT (QW-407) BASE METAL (QW-403) Material Spec.26 mm.: SA312 Type or Grade: 304 To Material Spec. Chinchwad.: SA312 Type or Grade: 304 PNo.& Heate. Bolle.MultiDleElectrodes: Sinqle PREHEAT(QW-405) Preheat Temp.: 61908 Welding Process(es): GTAW+ SMAW Types (Manual.110 Amp. Ltd. Current: DC Polarity: EN (-) GTAW EP (-+)SMAW Amps: 110 .: 341/2007 WPS No.:8 Thickness of Test Coupon: 18.~- \<~~ \. Automatic. Deposited Weld Metal I 3 mm.:8 To PNo.Pune 411019 .12. Temperature: None Time: None Others: None GTAW 8 02. ~~.26 mm.. AWS I ER308L Classification 6mm.

196 (R.) 163. 192. ~_." THERMAX LTD.) .__.18 17. 164..90 19..198.: 3'\ 1/2007 . 19/._. : '. 188. ._- ": ---- --- -Tt> II " (~. .f iJclor -' Specimen No. \ lI. S. : (L.~:. 188. 162 CR.00 --- Weld ._-..1/1/21.' ( '. ~\~ ~~) \ 9\ ()7.H>-1.. Width (mm.-.196. H. S. . r. . 19/ P. PLS. Results (contd. H.-TESILE TEST (QW 150) Thickness Area Ultimate Total Load (mm.-..411019 --..?cllduclory Sdl i._--.Exp.11 615. Notch Location Notch Type - -Drop Break .il". M.X . . d". \ ~ .. welded & tested in accordance with requirement of section IXofASME Code.. . '.) (mm2) (KN) 17.-.2007 . ( " . 191 HAZ: (L.Mils ------- ----- -----. .:. H. .: WI)')/ ------- '- rfect Lab. 173..{ \\ l? .197.) 2 of 2 Specimen No.--- Satisfact_...06 _.-- FILLET WELD TEST (QW-180) Result: None Penetration into Parent Metal: None OTHER YESTS Macro Results: Satisfactory Hardness Test: Hardness (HV10 Scale) W.--..-\\>.12.) 196.I>II. Chinchwad (pune) IIIU?Mt. 19'\.. M. KlJl KAI{Ni l " . 175 St.) 196. Manufacturer: Thermax Lld..80 202 201 Type or failure & Location Ductile & In Weld Ductile & In Transverse -1 Transverse -2 18. '1/(/ By: A.unp No. \ \ :\'-I\" . '.12. - - .?2. : 189.QR}o.20 324. 19U... Date: 22._---.---Weight No Break Satisf<1ctor ....0301.__.-. S.1\.2007 elds were prepared._---. Ultimate Tensile Stregth M a 622.70 326..

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