PUMP Calcs | Torque | Physics & Mathematics

Pump Design

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A Pump Design Project Job No. Input / Output / Calc.

B : by MS

Description

C Date Site Client Symbol

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Unit SI Units

Vendor Model Service Item No. S. No.

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Process Input Input Input Input Input Input Calc. Input Calc. Input Input

Rated Flow (Process) Min Flow Continous by pass flow Rated flow (Pump Dsgn) Suc. Press (Min.) Disch. Press (Max.) Diff. Press Spec. Gravity Head - Calculated Head specified by process Oper. Temp.(Max)

Qr Qmin QBypass Q (PD)

m3/hr m3/hr m3/hr m3/hr Default 0 0.00 0.00

21 Input Oper. Temp.(Min) 22 Input Viscocity (Max) 23 Input Vapor Pressure (Pumping Temp) 24 Input NPSHA 25 Input Sp. Heat of Liq. 26 Input Motor for rated or EOC flow 27 28 Other Information 29 Input Visc. Corr for rated flow 30 31 32 33 34 35 36 37 Input Input Input Input Logic Calc. Calc. Calc. Visc. Corr for rated Head Visc. Corr for Efficiency (rated) Visc. Corr for EOC flow Visc. Corr for EOC Head Motor Margin 1.25, 1.15, 1.10 Corrected rated flow (water) Corrected rated head (water) Corrected EOC flow (water)

Kg/cm2g Ps Kg/cm2g Pd Kg/cm2g Pdiff Sp Gr. Hcalc m H m o C Tmax o C Tmin Vis. cP Kg/cm2 m KJ/KgoK

0.00 #DIV/0!

CQ CH CE CQ EOC CH EOC QC HC m3/hr m

Default 1 Default 1 Default 1 Default 1 Default 1

1.00 1.00 1.00 1.00 1.00 #DIV/0! 0.00 0.00 0.00

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Head by changing Imp. Dia Input Max. at rtd flow Input Rated Impeller BEP flow Input Rated Impeller BEP head Input Rated Impeller Shut off head Input Rated Impeller diameter Input Impeller eye area Input Flow at end of curve Input Head at end of curve Input Effeciency at EOC flow Input NPSHR at EOC flow Output Output Power at rated flow Output Power at EOC flow Output Motor margin X BKW Input Motor (> both EOC or Rtd X margin) Output NPSHA . Flow Input Allow.Imp. Dia Input Single / Double Suction Input Efficiency at BEP for Max.flow) Output NPSHA . Corrected EOC head (water) Vendor Data Input Speed Input Effeciency at rated flow Input NPSHR at rated flow Input NPSHR at Min.NPSHR (atmin.Pump Design 1 2 3 4 5 6 7 8 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 A Pump Design Project Job No. at rtd flow Input Min.NPSHR (atEOC flow) Specific Speed (rpm. Flow of Pump Input Flow at BEP for Max. Input / Output / Calc. Calc.flow) Output NPSHA . Min.Imp.00 #DIV/0! Ns Page 2 . m) Output 1 0.00 0. Head by changing Imp. Dia Input NPSHR at BEP Max. No.00 2 3 4 5 6 7 RPM % / 100 m m m3/hr 3 (For Nss) m /hr (For Nss) m (For Nss) 1 / 2 % / 100 m m m m3/hr m m mm m2 m3/hr m % / 100 m BKW BKW EOC KW KW KW KW m m m #DIV/0! #DIV/0! #DIV/0! 0. m3/sec.NPSHR (at rtd.Imp. S. Dia Input Head at BEP for Max.00 0.Imp. B : by MS Description C Date Site Client Symbol D E F G H I J K L Unit SI Units Vendor Model Service Item No.

Pump) min.25 99 Output Hyd eff {Calc = 1-(0. Imp. rise in oC (See Design Notes) o C #DIV/0! #DIV/0! 3) Torque requirement Output Pump Torque in SI units 4) Time required to reach full speed Input Motor Torque GD2 value of Pump + Coupling Input Motor GD2 Val (@ 10 X Pump+cplg) Input DT (Time reqd to reach full speed) Output (See Notes ) N.89/Nss5/3)}] hcal hmax %/100 %/100 #DIV/0! #DIV/0! Page 3 . Imp. Input / Output / Calc. S.m #DIV/0! N. m) Output Output Output Output Output (Process . 0. < 1. B : by MS Description C Date Site Client Symbol D E F G H I J K L Unit SI Units Vendor Model Service Item No.152 mm) #DIV/0! 2) For all pumps Output Temp.10.071/Q )} 100 Output Max Hyd Eff [=1/{1+(10. m3/sec. No.15 or >0. Shaft deflection (See Design notes) (Range 0.00 #DIV/0! #DIV/0! #DIV/0! Rtd.72) Head (Shut off / BEP) >1. Positive Output Suction Specific Speed (rpm.Pump Design 1 2 3 4 5 6 7 8 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 A Pump Design Project Job No.m Kg-m2 Kg-m2 Seconds #DIV/0! 5)Hydraulic efficiency (Calculated) 0.127 to 0.20 Nss m3/hr % % Ratio Ratio 1 #DIV/0! 2 3 4 5 6 7 Rtd. flow Head margin (+ ve5 % away) Head margin (-ve 5 % away) Rtd flow / BEP flow (<1. #DIV/0! OTHER PUMP CHARACTERSTICS 1) For Multi stage Pumps Critical speed given by Vendor (Nc1) Input Output Max.

No. S.00 Page 4 .14*Imp.Pump Design 1 2 3 4 5 6 7 8 101 102 103 104 105 106 107 A Pump Design Project Job No. B : by MS Description C Date Site Client Symbol D E F G H I J K L Unit SI Units Vendor Model Service Item No. 1 2 3 4 5 6 7 6) Disc Friction for pumps having Sp.02 BKW) 7 ) Peripheral Speed : Output Peri Spd (=3. speed >39 Output Power cons (disc fric = 0. Input / Output / Calc. Dia X RPM / 60000) Kw #DIV/0! m/s 0.

Design Notes Critical Speed (Range 2400 to 2650 for 3600 / 1800 rpm Pumps) (Range @ 1750 .1} / {102 * Sp. Page 5 . Heat in SI units KJ / KgoK Required to reach full speed in SI units T in seconds = GD2 (Pump + Driver) X Delta RPM / ( 9.Pump Torque)) Motor Torue is minimum 10 % more than the Pump Torque requirement.545 * ( Motor Torque . Heat } Sp.1800 for 3000 / 1500 rpm Pumps) Temperature Rise in oC = H {(1/Eff) .

Design Notes Page 6 .

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