CONTENTS

:-

SR. NO. 1 2 3 4 5 6 7 8 9 9.1 10 11 12 13 14 15

DESCRIPTION

DESIGN DATA CALCULATIONS FOR MINIMUM SHELL THICKNESS BOTTOM PLATE DESIGN INTERMEDIATE WIND GIRDER VERIFICATION OF UNSTIFFENED SHELL FOR EXTERNAL PRESSURE DESIGN OF ROOF CALCULATION OF ROOF STIFFENER TANK STABILITY AGAINST UPLIFT DUE TO INTERNAL PRESSURE STABILITY OF TANK AGAINST WIND LOADS RESISTANCE TO SLIDING SEISMIC CALCULATION ANCHORAGE FOR UPLIFT LOAD CASES ANCHOR CHAIR CALCULATION WEIGHT SUMMARY FOUNDATION LOADING DATA EVALUATION OF EXTERNAL LOADS ON TANK SHELL OPENINGS AS PER P.3 OF API 650, ADD. 4, 2005

16 17

VRV AND VENTING CALCULATIONS DESIGN OF LIFTING TRUNNION

(PENDING) (PENDING)

1)

DESIGN DATA API STANDARD 650 TENTH EDITION, NOVEMBER 1998 ADDENDUM 4, DECEMBER 2005 APPENDICES: J, M & S "Process Equipment Design" By Lloyd E. Brownell & Edwin H. Young TK-66202 EJECTORS HOT WALL SA 240 TYPE 316 = = = = = = = = = = = = = = q Di Do D H Wc (Assumed) (Assumed) W ra W sa V E Lr = = = = = = = = = = = 980 0.980 166.67 130 80 ATM 1.600 1.900 148.33 186.00 0 0 0 0 0 1.800 1.812 1.806 1.900 0.348 10 14 155 1.20 MPa
o o

Design Code

Flat Roof Design Item No. Description Material Density of Contents Specific Gravity of Contents Material's Yield Strength @ Design Temperature Design Temperature Operating Temperature Design Internal Pressure High Liquid Level Design Liquid Level Allowable Design Stress @ Design Temperature Allowable Hydrostatic Stress @ Ambient Temperature Corrosion Allowance Bottom Shell Roof Structure Slope of Tank Roof Inside Diameter of Tank Outside Diameter of Tank Nominal Tank Diameter = Di + Bottom Shell Thickness Height of Tank Weight of Top Curb Angle Weight of Roof Attachments Weight of Shell Attachments Design Wind Velocity Modulus of Elasticity @ Design Temperature Live Load on Roof : : : Dc G Fym TDSN TOPR Pi Hl HL1 Sd St

kg/m3
(As Per Table S-5)

C 0
(HLL) (As Per PIPVESTA002) (Table S-2) (Table S-2)

C kPa m m MPa MPa mm mm mm mm

degree (Flat Roof) m m m m kN kN kN kph
(Table S-6) (PIP VESTA002, 3.2.D) (Nozzles, Insulation, Railing/Platform) (Nozzles, Insulation, Ladder & Partition Plates)

185000 MPa kPa

2)

CALCULATIONS FOR MINIMUM SHELL THICKNESS

As per chapter 3, clause 3.6.1.1, the shell thickness for tanks with nominal tank diameter less than 15 m shall not be less than 5 mm. The required minimum thickness of shell plates shall be the greater of the values computed by the following formulas (As per Appendix S, clause S.3.2) Design Shell Thickness Hydrostatic Test Thickness td = Design shell thickness, mm tt = Hydrostatic test shell thickness, mm G = Specific Gravity of Fluid to be Stored D = Nominal Dia. of Tank HL1 = Design Liquid Level CA = Corrosion Allowance Sd = Allowable Stress for Design Condition St = Allowable Stress for Hydrostatic condition E = Weld Joint Efficiency = = = = = = = 0.980 1.806 1.900 0 148.33 186.00 0.85 m m mm MPa MPa
(Table S-4)

td tt

= =

4.9D (HL1 - 0.3)G + CA (Sd) (E) 4.9D (HL1 - 0.3) (St) (E)

Shell Course Width of course Design Shell Thickness
Hydrostatic Test Thickness

(Including Curb Angle)

W1 HL1 td tt t1

= = = = =

1.900 m 1.900 m 0.110 mm 0.090 mm 6.00 mm

Design Height for Shell Course

Shell Thickness Provided az Shell Course Shell Width, m Shell Thickness, mm (Uncorroded) Shell Thickness, mm (Corroded) Shell Weight, kN (Uncorroded) Shell Weight, kN (Corroded) 1 1.90 6.00 6.00 5.08 5.08

Total Shell Weight (Uncorroded) Total Shell Weight (including partition plates) (Corroded)

= =

5.08 5.08

kN kN

Top Curb Angle

(Formed Section) Cross-sectional Area of the Top Curb Angle Weight of Top Curb Angle (Uncorroded) Weight of Top Curb Angle (Corroded)

L

65

x

65

x = = =

6 780 0.35 0.35

Thk. mm2 kN kN

3)

BOTTOM PLATE DESIGN As per API 650, Appendix S, Clause S.3.1 All bottom plates shall have minimum nominal thickness of 5 mm, exclusive of any corrosion allowance. Required Bottom Plate Thickness Used Bottom Plate Thickness *Weight of Bottom Plate (Uncorroded) *Weight of Bottom Plate (Corroded) *Including 50mm Projection Outside of Bottom Shell Course As per API 650, Appendix J, Clause J.3.2 All bottom plates shall have a minimum nominal thickness of 6 mm. tb tb used = = 137.82 137.82 kg kg = = = = 6 6.00 1.35 1.35 mm mm kN kN = = 137.82 137.82 tb tb tb used kg kg = = = = = 5+ CA mm 5 6.00 1.35 1.35 mm mm kN kN

Required Bottom Plate Thickness Used Bottom Plate Thickness Weight of Bottom Plate (Uncorroded) Weight of Bottom Plate (Corroded)

4) INTERMEDIATE WIND GIRDERS Maximum Unstiffened Height As per API 650.6.3.806 m 517.00 mm = 6.6. mm tactual = As Ordered Thickness of Shell Course for Which Transposed Width is Being Calculated (mm) Shell Course Thickness of Shell Course W tr1 = W 1 x (ttop/t1)5/2 t1 W tr1 Transformed Height of Tank Shell Htr = = = = [As Htr < H1.90 m 5) VERIFICATION OF UNSTIFFENED SHELL FOR EXTERNAL PRESSURE Need not to be evaluated as the design external pressure is zero. Intermediate Wind Girders are not required] 6. Clause 3. Modulus Of Elasticity at 40oC *Maximum Height of the Unstiffened Shell (Modified As Per S.3. mm tuniform = As Ordered Thickness of top Shell Course.9585 Modification Factor as per S.01 m 0. .1.9.7.2.47 t (t /D)3/2 (190/V)2 As Ordered Thickness of Top Shell Course Nominal Tank Diameter Design Wind Speed Maximum Height of the Unstiffened Shell t D V H1 = Modulus Of Elasticity at Design Temp.2 Transposed width of each shell course W tr = W x (tuniform/tactual)5/2 W = Actual Width of Each Shell Course.i.00 155 mm kph 1. Chapter 3. Clause 3. design external pressure shall not be less than 0. Clause 3.00 mm 1900 mm 1900 mm 1. The tanks designed as per API 650 can sustain this minimum pressure.58 m = = = = = 6.25 kPa.7 The maximum height of the unstiffened shell shall be calculated as follows: H1 = 9.7) H1 = 495.7 Transformed Shell Height As per API 650.9. As per Chapter 3. Chapter 3.

81 0.00 0.00 5. inches.3 psi lb-in. lb/in.81 0. continuous. b = 1. 0.60 4. (Fb = Sd) [Satisfactory] .009 21513 200 ENDS 25.67 0. uniformly loaded beam. z = bt 2 / 6 where b = width of beam.812 45 0.2362 in. psi.00 0.0 in.64 0. Introducing the stress resulting from flexure. and. and disregard the support offered by the shell. Hence. in.67 0. in. Brownell & Edwin H. For this case. inches.33 mm MPa = = 0. lb-in. z = t2 / 6 f = p l 2 / 2t 2 l = t * SQRT ( ( 2 * f ) / p ) t = l / SQRT ( ( 2 * f ) / p ) Ref. M max = -w l 2 / 12 = -p(1) l 2 / 12 = -p l 2 / 12 M max = -w l 2 / 24 = -p(1) l 2 / 24 = -p l 2 / 24 Over supporting rafters At midspan where l = length of beam (strip) between stiffeners. Section 4.6) DESIGN OF ROOF Roof Plate Thickness Verification for Structurally Stiffened Flat Roof Methodology: Consider a strip of roof plate 1 in.00 0.17 0. the controlling bending moment is equal to wl2 / 12 and occurs over the supporting stiffeners and wl 2 / 24 occurs at the midspan. f=M/z For a rectangular beam.812 22 0. inches. p = unit load.20 0. t = thickness of beam.00 0. wide located at the outer periphery of the flat roof.64 = = 6 148.5 ] a = Di l=b Check Adequacy Against Load Combination 1 ( DL + Lr + Pe ) MID Length of beam (strip) between stiffeners Load Combination 1 Induced Bending Moment Thickness of the beam (strip) Section Modulus Allowable Bending Stresses Allowable Bending Moment l p M t z Fb M allow M < M allow = = = = = = = 25.64 lb/in.17 0. 21513 psi [ Table S .3 (Roof Design) Allowable Stresses for Roof Plate Material Assumed Roof Plate Thickness Allowable Design Stress @ Design Temperature Loadings & Critical Combinations Dead Load Live Load External Pressure Internal Pressure Load Combination 1 Load Combination 2 DL Lr Pe Pi p = DL + Lr + Pe p = DL + Pi = = = = = = kPa 4.40 psi 0.236 0.009 21513 200 UNIT in.40 1. Young Chapter 4. This strip is considered to be essentially a straight. flat.00 0.64 0.236 0. "Process Equipment Design" By Lloyd E.

6 0. 8.0138 0.236 0.33 MPa 148.028 0.0251 0.2094 0. all edges fixed (Uniform loading over entire plate) Smax = ( β2 q b2 ) / t2 a/b β1 β2 α 1 1.1794 0.500 0. (Fb = Sd) [Satisfactory] Stresses in Roof Plate Segment Between the Stiffeners Ref.33 MPa [Satisfactory] [Satisfactory] Check Adequacy Against Load Combination 2 ( DL + Pi ) Total Design Load (p = q = DL + Lr + Pe) = 4.3 psi lb-in.76 0.4 0.800 m 0.3834 0.250 0.33 MPa 148.638 35 0.60 kPa In Shorter Direction In Longer Direction Smax = Smax = 17 MPa 126 MPa < < 148.Check Adequacy Against Load Combination 2 ( DL + Pi ) MID Length of beam (strip) between stiffeners Load Combination 2 Induced Bending Moment Thickness of the beam (strip) Section Modulus Allowable Bending Stresses Allowable Bending Moment l p M t z Fb M allow M < Mallow = = = = = = = 25. Table 11.000 0. Formulas for Flat Plates With Straight Boundaries and Constant Thickness Case no.009 21513 200 ENDS 25. Rectangular plate.4356 1.4974 0. lb-in.2472 0.0277 ∞ 0.1386 0.0267 a b a/b β2 = = = = 1.236 0.8 0.638 18 0.4.2 1.33 MPa [Satisfactory] [Satisfactory] .3078 0.009 21513 200 UNIT in.468 (At center) 1.0188 0. lb/in.40 kPa In Shorter Direction In Longer Direction Smax = Smax = 13 MPa 99 MPa < < 148.652 m 2.67 0.2286 0. in. in.67 0.2406 0.25 a = Longer Dimension b = Shorter Dimension ( See Table Above ) Check Plate Stresses Against Load Combination 1 ( D L + Lr + Pe ) Total Design Load (p = q = DL + Lr + Pe) = 5.4872 2.0226 0.

73 kN/m (Approx.00 25. . Web Depth Thk. Mmax Zreq'd = = 2.00 A x Yc2 mm 4 I = Ic + A x Yc2 mm4 767792 207240 415292 990 564 330 352500 206250 Moment of Inertia of Built Up Tee Section Section Modulus Span of Stiffener Self Weight of Stiffener Weight of Roof Plate Within Stiffined Section Weight of Roof Attachments Live Load on Roof Total Design Load Per Unit Length W Zprov'd a = = = = = = = = 4 975032 mm 3 34823 mm 1.7 kN-m 27270 mm3 W x a2 / 8 Mmax / (0.55 kN 10. Insulation.16 kN 0.) (Nozzles.41 kN 6.0 AY 26508 54708 81216 Centroid = 72 mm Table for Moment of Inertia Calculation b mm 6 55 h mm 94 6 Ic mm 4 A mm 2 Yc mm 25. Railing/Platform) Considering simply supported end conditions for the stiffener.00 kN 1.7) CALCULATION FOR ROOF STIFFENER Flange Breadth Thk.6 x Fym) [As Zreq'd < Zprov'd.80 m 0. The stiffener design is adequate] 8) TANK STABILITY AGAINST UPLIFT DUE TO INTERNAL PRESSURE Need not to be evaluated as the design internal pressure is zero in our case. 94 6 55 6 mm mm mm mm Roof Plate Reference for Centroid Calculation Built up Tee Section Table for Centroid Calculation Plate 1 2 Σ A 564 564 1128 Y 47 97.

Chapter 6. Eq. Chapter 6.83 m2 600-58H-0010 Design Wind Load P1 = = qz x G x Cf x Ae 4. Topo Graphic Factor Importance Factor Design Wind Pressure Effective Tank Diameter (De) Insulation Thickness Greater of (OD + 2 x insulation Thk. Table 6-3 0.73 kN ASCE 7-05.80 1. 6-15. Clause 6.5.85 1 1.9 kN-m 0 5 3 = 3387 For no fluid in the tank [Satisfactory] [Unsatisfactory] [Anchorage against wind pressure is required] . Clause 6.90 1. 6-28.04 1.15 Unanchored tanks shall satisfy both of the following conditions: Case 1: Case 2: Mw MPi MDL Mw MPi MDL MF Case 1: Case 2: 3 5 0. Eq.5 Mw + 0.1 By Interpolation (ASCE 7-05.5.9) STABILITY OF TANK AGAINST WIND LOAD Wind velocity Roof Height Above Shell Shell Height Height of Tank Including Roof Height Effective Wind Gust Factor Force Co.440 kN/m2 600-58H-0010 kph m m m = 43 m/s Considering 40 mm Thk.492 2.10 600-58H-0010 = = = = 40 2.15 1.3 0. Fig.6. 6-21) 600-58H-0010 ASCE 7-05.460 2.4MPi < ( MDL + MF ) / 2 = = = = = = = < < P1 x H / 2 Pi x A X D / 2 (Weight of shell + roof + bottom) x D / 2 ft-lbs 4.6 kN-m 0 kN-m 6.8. Insulation @ Roof ASCE 7-05.5.613 x Kz x Kzt x Kd x V2 x I/1000 ASCE 7-2005. Chapter 6.492 mm m m m 600-58H-0010 = 4.) x Kd (OD + 2 x insulation Thk.85 0.Efficient Wind Directionally Factor Velocity Pressure Exposure Co-Eff.) + 0.94 0.6 De Effective Projected Area (Ae = De x H) Effective Area Projected Ae V HR H HT G Cf Kd Kz Kzt I qz = = = = = = = = = = = (ASCE 7-05) 155 0.6 Mw + MPi < MDL / 1.

2.11. Chapter 3. Clause 3. Clause 3.0 psf (API 650.9.1 (f)) 0.1 (f)) [Anchorage against sliding is not required] .666 0.4 0.74 kN Maximum of 40% of Weight of Tank 12.1 (f)) This pressure is for wind velocity of 120 mph (190 kph).73 kN/m2 kN/m m2 2 kph (API 650. Chapter 3.036 m2 Vf (Wind Pressure on Roof x Projected Area of Roof + Wind Pressure on Shell x Projected Area of Shell) 2. Chapter 3. Chapter 3.1) Resistance To Sliding: H/2 for Uniform pressure API 650 3.2.86 kN/m2 = PENTAGON PENTAGON The wind load pressure on projected area = 18.2. Chapter 3.1 (f)) (API 650.86 1. Clause 3.4) (API 650. Clause 3.44 4.2. Clause 3.812 m 155 0.27 kN (API 650. for all other wind velocities the pressure shall be adjusted in proportion of ratio (V/190) 2 Tank OD Design Wind Velocity Velocity Factor Wind Pressure on vertical plane surfaces Wind Pressure on vertical conical surfaces Projected area of roof Projected area of shell Fwind Ffriction = = = = Vf = (V/190)2 Do V = = = = = = = 1.11.

78 30 1.8.85 36850 KN N KN N = 0.00 1.68H/D)) 0.2.806 1.900 0.33 Wi Wp = = = Wi When D/H < 1.218D/H)Wp 46.6.5S1(I/Rwi) Ai ≥ ≥ Wi When D/H <1.094D/H)H 0.2.4.006 Condition staisfied Effective impulse weight of the liquid As per Equation E-14 Weight of content based on design specific gravity of the product As per E-6.9.4.04 0. For seismic design categories E & F.00 0.1 0.5 As per Equation E-4 From Table E-1 As per API 650 E.5 1 0.33 Xi = = = (1-0.10) Stability Calculations Against Seismic Load (As per API 650 Addendum Four 2005 ) D H D/H H/D Site Class Corroded thickness of bottom plate Corroded thickness of 1st shell course tb ts = = = = = = = 1.1.4.578 sqrt (tanh (3.08 From Table E-4 600-58H-0010 As per Equation E-4 As per Equation E-6 As per E.8 x Ks x sqrt (D) Sloshing peroid cofficient 0.00 6.5 x Q x Fa x So ( I / Rwi ) 2.25 0.c As per API 650 E. 0.1 = Height from the bottom of the shell to the center of action of the lateral Siesmic force related to impulsive liquid force Xi Ws Xs Wr Xr Tc Tc Ks Ks = = = = = = = = = = = = = = = (0.48 46482 36.95 1.5-0.05 E 6.2 .1 Ai = Fa Q Ss S1 So Rwi I Ai = = = = = = = = = Acceleration-based site coefficient Scaling Factor As per Equation E-6.1 As per API 650 E.58 m KN m KN m As per Equation E-17 Total Weight of Shell and appurtenances (Uncorroded) Height from the bottom of the tank shell to center of gravity Total Weight of fixed tank roof including framing (Uncorroded) Height from the top of the shell to the roof and roof appurtenances center of gravity Natural peroid of the convective (sloshing ) mode of behaviour of the liquid.28 0.00 mm mm m m Nominal dia of Tank Maximum design product level Over turning ring wall moment Mrw For Site class 'E' = sqrt{[Ai(WiXi+WsXs+WrXr)]2 + [Ac(WcXc)]2} 2. seconds As per Equation E-2a As per Equation E-3 As per E 4.4 X Ss 0.9.1.04 4 1.

1.54 Anchorage Ratio J Where Av SDS Av wa Where Ge = = = ta = Effective specific gravity including vertical seismic effects G x (1-0.97 As per API 650 E-2 = = = = = Mrw D2(wt(1-0.6.3 From Equation E-4 As per API 650 E. plate under the shell extending at the distance L from the inside of the shell ta wa wa wa wt wrs = = = = = = = = = = 6.5 x Q x Fa x So 0.9.67 x H/D))}] x H 1.6.14 x SDS 2.004 [(Ws/πD)+wrs)] mm N/m N/m KN/m As per API 650 E.2 0.40 5404 KN-m N-m = 3985 ft-lbs As per Equation E-18 Therefore Ring Wall Moment Resisting force to be adequate for tank stability J<1.54 wt Therefore Anchorage Ratio J Condition staisfied Tank is self anchored As Anchors Are Being Provided.37 5373 0.1 As per Equation E-7 As per E.1 As per API 650 E.67 x H/D) Sinh((3.9.04 3.6.2 N/m Roof load acting on the tank shell (Uncorroded) 0.3 As per API 650 E.28 x H x D x Ge Corroded thickness of the bott.312 KN/m N/m KN/m N/m < 1.67 H/D) x Wp 10.5 2 0.00 10391 4.06 From Table E-2 From Table E-4 As per API 650 E-2 Ac = = = 1.15 10153 KN N As per Equation E-15 Xc = = = Height from the bottom of the tank shell to the center of action of lateral siemic force related to convective liquid force [1-{Cosh((3.40 4 2.70 Mrw = = m 5.56 0.1 Wc = = = = Effective Convective (sloshing)portion of the liquid Weight 0.2 As per E.4 x Av) 0.2.23 x (D/H) Tanh (3.5 ≤ 1.4. The Tank Will Be Considered As Mechanically Anchored .6.Therefore Tc TL When TC < TL Where Ts S1 Fv Rwc Ts Ac = = = = = = (FvS1) / (FaSs) 0.1 ≤ 4.2.1 = 0.5 x Q x Fa x So x (Ts /Tc) x (I/Rwc) ≤ Ai As per E.2.1.1.4Av)+wa) 0.000 0 5.4.1.1.8.035 99 x ta x (Fy x H x Ge)^0.4.67 x H/D)-1)/((3.

2.5 x D)} + 7.2.2986 N kN .5 X Fty Therefore.6.4 N AcW c 635. then Fc Where GXH 0.6 5.17 {(83x ts)/(2.1) Total Design Base Shear (N) Design Base Shear Due to Impulsive Component (N) Design Base Shear Due to Convective Component (N) Ai(Ws+Wr+Wf+Wi) 5260.2) 1.2 = 10.26 Mpa As per API 650 E.2.2.6.10.1) Shell Compression In Mechanically Anchored Tanks As per API 650 E.6.11 N Sqrt(Vi2 + Vc2) 5298.5 x Fty As ơc < Fc Condition staisfied 10.862 83.335 = G x H x D2 t2 0.5 x sqrt(G x H) < 0.3) Seismic Base Shear V Vi Vc Vi Vi Vc Vc V V V = = = = = = = = = = (As Per E.3 Allowable Longitudinal Membrane Compression Stress in Tank Shell Calculating value of = When GHD2 / t2 is less than 44. Fc = 121 Mpa = = 1.

806 m 5.85 8.43 lbs Dead Load of the Shell Using As Built Thicknesses and Any Dead Load Other Than Roof Plate Acting on the Shell Using As Built Thickness W3 = = = Weight of Shell 5424. PER API 650 TABLE 3-21B P Test Pressure Pt = = = = ATM 0.21 UPLIFT LOAD CASES NET UPLIFT FORMULA. U (lbf) *Fy For Anchor Bolts (PSI) = = = = 36000 psi 6 mm 1.17 796.09 12.2 Ar = tb/Fall mm2 U = Net Uplift Load N = No.79 1201.23622 in.00 0.W 1 ((Pt .94 8.404 kN-m = = = SA 307 Gr.08) .013 0.74 15076 15076 15076 15076 15076 15076 UPLIFT LOAD CASES tb = U / N lbs in.W 2 (4x Ms/D) -W 2 ((P-8th) x D² x 4.8th) x D2 x 4. 5.94 -15.013 -15.42 12.36 1160.92 ft 3985 ft-lbs (From Seismic Calculation) Design Pressure Test Pressure Wind Load Seismic Load Design Pressure +Seismic Design Pressure + Wind ((P .08) + (4 x Ms/D)-W1 ((P-8th) x D² x 4. of water kPa in. of water Dead Load of Shell Minus Any CA and Any Dead Load Other Than Roof W1 = = = Weight of shell (Corroded) 5424.58 N 1219.8th) x D2 x 4.00 0.020 0.08) .5 lbs Yield stress for Anchor Bolts Fy th D MS Table 3 . B 0.025 -0.00 kPa in.7 N 1530.5 lbs Dead Load of Shell Minus Any CA and Any Dead Load Including Roof Plate Acting on the Shell Minus Any CA W2 = = = Weight of shell (Corroded) + Weight of Roof (corroded) 6807.05 -1490.52 .08) + (4 x Mw/D)-W1 -1490. of Anchor Bolts Ar = Required Bolt Area Design Pressure Test Pressure Wind Load Seismic Load Design Pressure + Seismic Design Pressure + Wind -373 -373 189 290 300 199 -0.W 1 (4 x Mw / D) .019 0.05 756.6 N 1219.11) ANCHORAGE FOR UPLIFT LOAD CASES.025 0.

551 in.8 14 mm mm . = = = 13 mm2 539 mm2 443 mm2 (Uncorroded Root Area) (Corroded Root Area) [Area of the anchor bolt provided is sufficient] 12) ANCHOR CHAIR CALCULATIONS As Per AISI E-l.5 Top Plate Thickness Stress At Point Distance From Outside of Top Plate to Edge Of Hole = = Distance between Gusset Plates Anchor Bolt Diameter (corroded) Design Load or Max.45 kips 0.06 ksi in. 6 kN 200 lbs No.As per API 650. whichever is lesser .000 m 4 Nos. 0. Volume ll.3 Design Tension Load Per Anchor Bolt Circle Diameter (BCD) = 4MW/dN . of Anchor Bolts Weight of shell plus roof supported by the shell less 0. Allowable Anchor Bolt Load or 1.1. Clause 3. in. in.5 Times Actual Bolt Load. (AISI E-1) = 0. Part Vll C P e a h Jmin g Ød Top Plate Thickness Calculations: Top Plate Thickness C S f g d P = = = = C = [P(0.W/N d N W = = = = 2.375g-0. Chapter 3.22d)/Sf]0.98 3. = = 3.4 times the force due to internal pressure Design Tension Load Per Anchor Required Bolt Area Provided Bolt Area Areq. Consider M30 Bolt Aprov.1.94 1.151 in. Top Plate Thickness Calculated Used Top Plate Thickness [Top Plate Thickness Is Adequate] C C = = = = = = f 25 0.

ksi [Anchor Chair Height Is Adequate] Gusset Plate Thickness Calculations: Gusset Plate Thickness Gusset Plate Thickness Provided [Gusset Plate Thickness Is Adequate] Jmin 0. 13) WEIGHT SUMMARY Empty Weight of Working Fluid Operating Weight Weight of Test Fluid Test Weight (Full of water) = = = = = 3282 kg 3990 kg 7272 kg 4835 kg 8117 kg (Considering HLL = 1600mm) . in. Z a h R t m e Sall. = = = = = = = = = = = (Pe/t2)[{1.218 in.031/(Rt)0.Anchor Chair Height Calculations: Sind.236 3.5 mm 0.43*a*h2/Rt)+(4ah2)0.55 0.51 in.00 6.9849 0. in. in.5}] Reduction Factor Top Plate Width Anchor Chair Height Nominal Shell Radius Shell Thickness Bottom Plate Thickness Anchor Bolt Eccentricity Allowable Stress 0.04 ( h . 14 mm = = 5. in.C ) or 1/2" = = 0.472 0.177am(m/t)2/(Rt)0.32*Z/(1.5}+1] 6.74 21. Z Sind.00 35.409 ksi (including repad) = = = = = = = = 1/[{.333}+{0. in.551 in.

+ Water)/Area Wind Load Transferred to Foundation Base Shear due to wind load Reaction due to wind load Moment due to wind load Fw Rw Mw = = = 4.14) FOUNDATION LOADING DATA The self weight of roof and live load will be transferred to tank shell Live load transferred to foundation Live Load on roof Area of Roof Total Live Load Circumference of Tank Live Load transferred to Foundation Lr Ar W L = Lr x Ar C=πxD LL = W L / C = = = = = 1.73 0.69 0.59 kN kN/m kN-m Wr + Ws + Wa + W b = 32.02 W h = 31.45 4.30 kN/m kN-m kN .55 kN/m2 m2 kN m kN/m Dead load transferred to foundation Self Weight of Roof + Stiffeners Self Weight of Bottom Plate Self Weight of Shell Self Weight of shell Attachments Total Dead Load acting on shell Dead Load Transferred to Foundation Operating & Hydrostatic Test Loads Self Weight of Tank Weight of Fluid in Tank at Operating Conditions Weight of Water in Tank at Hydrotest Conditions Uniform Load Operating Condition = (Self wt.35 5.42 kN kN kN kN kN kN/m = = = 3282 3990 4835 kgs kgs kgs kN/m2 Seismic Load Transferred to Foundation Reaction due to seismic load Moment due to seismic load Base Shear due to seismic load Rs Ms FS = = = 0.07 kN kN kN kN/m 2 Wr Wb Ws Wa Wr + Ws + Wa W d = DL = = = = = = 1.18 W f = 39.38 1.20 2.41 W o = 28.40 5.+ Fluid)/Area Uniform Load Hydrotest Condition = (Self wt.60 3.02 30.42 24.52 5.12 5.83 5.13 W w = 47.

73 0.40 4. roof & ext.30 0.59 kN/m kN/m kN/m2 kN/m2 kN kN/m kN-m kN kN/m kN-m Note : Consider 15-20% variation in weight while designing the foundation .42 0.52 5.Summary of Foundation Loading Data Dead load. hydrotest load Base shear due to seismic Reaction due to seismic load Moment due to seismic load Base shear due to wind Reaction due to wind Moment due to wind load DL = LL = Wo = W h= FS= Rs = Ms = Fw = Rw = Mw= 5. structure loads Live load Uniform load. operating condition Uniform load.07 5.55 28. shell.02 31.45 4.

0.008 12 0 145 195 0.515851 4.85 Width of course (including curb angle) W1 HL1 td tt = Design Height for Shell Course Design Shell Thickness Hydrostatic Test Thickness The designed thickness of the course = = = = 8 2 12 6. mm tt = Hydrostatic test shell thickness.00 8. m Shell Thickness.75 2.84512 1 14.00 8.84512 mm m m mm mm Shell Plates Weight Summary Shell Course Shell Width.75 14 14. the shell thickness for tanks with nominal tank diameter less than 15 m shall not be less than 5 mm. kN (Uncorroded) Shell Weight.1.6.008 .85 mm mm m m mm MPa MPa Table S4 = = = = = = = 0.AS THE TOTAL HIGHT OF THE STORAGE TANK IS 12 M WE DIVIDED THIS TANK INTO 6 COURSES OF WIDTH OF 2000 mm EACH CALCULATIONS OF THE SHELL THICKNESS FOR COURSE 1 As per chapter 3. mm G = Specific Gravity of Fluid to be Stored D = Nominal Dia. clause 3.016 14. mm (Corroded) Shell Weight.9D (HL1 .00 2. of Tank HL1 = Design Liquid Level CA = Corrosion Allowance Sd = Allowable Stress for Design Condition St = Allowable Stress for Hydrostatic condition E = Weld Joint Efficiency 6.3) (St) (E) td = Design shell thickness.2) Design Shell Thickness Hydrostatic Test Thickness td tt = = 4.9D (HL1 .3)G + CA (Sd) (E) 4. kN (Corroded) Shell Internal Diameter m Shell External Diameter m Mean Diamter of the Shell course m Di Do D 1 2. The required minimum thickness of shell plates shall be the greater of the values computed by the following formulas (As per Appendix S.1.0. clause S.3. mm (Uncorroded) Shell Thickness.51585 4.

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clause 3. mm G = Specific Gravity of Fluid to be Stored D = Nominal Dia.9D (HL1 .00 0.9D (HL1 .00 0.00 0.1. of Tank HL1 = Design Liquid Level CA = Corrosion Allowance Sd = Allowable Stress for Design Condition St = Allowable Stress for Hydrostatic condition E = Weld Joint Efficiency = = = = = = = 5.00 14 14.1.39895 4. clause S.3.CALCULATIONS OF THE SHELL THICKNESS FOR COURSE 2 As per chapter 3. the shell thickness for tanks with nominal tank diameter less than 15 m shall not be less than 5 mm.012 14. The required minimum thickness of shell plates shall be the greater of the values computed by the following formulas (As per Appendix S.85 Width of course Design Shell Thickness Hydrostatic Test Thickness c Shell External Diameter m m = 6 mm (including curb angle) W1 HL1 td tt Design Height for Shell Course = = = = 2 10 5. mm (Uncorroded) Shell Thickness.2) Design Shell Thickness Hydrostatic Test Thickness td tt = = 4. m Shell Thickness.0146 m m mm mm The designed thickness of the course 1 Shell Plates Weight Summary Shell Course Shell Width. kN (Corroded) Shell Internal Diameter Shell External Diameter Mean Diamter of the Shell course m m m Di Do D 1 2. mm (Corroded) Shell Weight.0.3)G + CA (Sd) (E) 4.0.85 mm mm m m mm MPa MPa Table S4 0.398945 4.006 . mm tt = Hydrostatic test shell thickness.3) (St) (E) td = Design shell thickness.00 0.6. kN (Uncorroded) Shell Weight.0146 1 14 10 0 145 195 0.

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3.012 14. of Tank HL1 = Design Liquid Level CA = Corrosion Allowance Sd = Allowable Stress for Design Condition St = Allowable Stress for Hydrostatic condition E = Weld Joint Efficiency = = = = = = = 4. kN (Corroded) Shell Internal Diameter Shell External Diameter Mean Diamter of the Shell course m m m Di Do D 1 2. mm (Corroded) Shell Weight. mm G = Specific Gravity of Fluid to be Stored D = Nominal Dia. clause 3.9D (HL1 . the shell thickness for tanks with nominal tank diameter less than 15 m shall not be less than 5 mm.00 0.28576 3. kN (Uncorroded) Shell Weight.0.186848 m m mm mm The designed thickness of the course 3 Shell Plates Weight Summary Shell Course Shell Width.00 0.1.18685 1 14 8 0 145 195 0. The required minimum thickness of shell plates shall be the greater of the values computed by the following formulas (As per Appendix S.85 mm mm m m mm MPa MPa Table S4 0. mm tt = Hydrostatic test shell thickness. m Shell Thickness. clause S.6.285761 3.006 . mm (Uncorroded) Shell Thickness.CALCULATIONS OF THE SHELL THICKNESS FOR COURSE 3 As per chapter 3.9D (HL1 .3) (St) (E) td = Design shell thickness.1.0.00 0.3)G + CA (Sd) (E) 4.00 14 14.2) Design Shell Thickness Hydrostatic Test Thickness td tt = = 4.85 Width of course Design Shell Thickness Hydrostatic Test Thickness c Shell External Diameter m m (including curb angle) W1 HL1 td tt Design Height for Shell Course = = = = 2 8 4.00 0.

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9D (HL1 .0.3.012 14.00 0.3)G + CA (Sd) (E) 4. mm (Uncorroded) Shell Thickness.00 14 14. mm tt = Hydrostatic test shell thickness.2) Design Shell Thickness Hydrostatic Test Thickness td tt = = 4.AS THE TOTAL HIGHT OF THE STORAGE TANK IS 12 M WE DIVIDED THIS TANK INTO 6 COURSES OF WIDTH OF 2000 mm EACH CALCULATIONS OF THE SHELL THICKNESS FOR COURSE 4 As per chapter 3.00 0.359095 m m mm mm Shell Plates Weight Summary Shell Course Shell Width.659096 2. kN (Corroded) Shell Internal Diameter Shell External Diameter Mean Diamter of the Shell course m m m Di Do D 1 2.0.1.3) (St) (E) td = Design shell thickness. The required minimum thickness of shell plates shall be the greater of the values computed by the following formulas (As per Appendix S.1.6591 2.85 mm mm m m mm MPa MPa Table S4 0.85 Width of course Design Shell Thickness Hydrostatic Test Thickness The designed thickness of the course (including curb angle) W1 HL1 td tt Design Height for Shell Course = = = = 2 6 2. mm (Corroded) Shell Weight. kN (Uncorroded) Shell Weight.00 0.006 .6.9D (HL1 . mm G = Specific Gravity of Fluid to be Stored D = Nominal Dia. the shell thickness for tanks with nominal tank diameter less than 15 m shall not be less than 5 mm. m Shell Thickness. of Tank HL1 = Design Liquid Level CA = Corrosion Allowance Sd = Allowable Stress for Design Condition St = Allowable Stress for Hydrostatic condition E = Weld Joint Efficiency = = = = = = = 2.3591 1 14 6 0 173 195 0. clause 3. clause S.00 0.

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mm tt = Hydrostatic test shell thickness. of Tank HL1 = Design Liquid Level CA = Corrosion Allowance Sd = Allowable Stress for Design Condition St = Allowable Stress for Hydrostatic condition E = Weld Joint Efficiency = = = = = = = 1.72608 1. m Shell Thickness.85 Width of course Design Shell Thickness Hydrostatic Test Thickness The designed thickness of the course (including curb angle) W1 HL1 td tt Design Height for Shell Course = = = = 2 4 1. mm (Corroded) Shell Weight. kN (Uncorroded) Shell Weight.2) Design Shell Thickness Hydrostatic Test Thickness td tt = = 4. clause S.72608 1.9D (HL1 .00 0.00 0.00 0.53134 1 14 4 0 173 195 0.3) (St) (E) td = Design shell thickness.85 mm mm m m mm MPa MPa Table S4 0. mm (Uncorroded) Shell Thickness. The required minimum thickness of shell plates shall be the greater of the values computed by the following formulas (As per Appendix S. clause 3.00 0.0.00 14 14. kN (Corroded) Shell Internal Diameter Shell External Diameter Mean Diamter of the Shell course m m m Di Do D 1 2.1.531342 m m mm mm Shell Plates Weight Summary Shell Course Shell Width.006 .012 14.3)G + CA (Sd) (E) 4.0. mm G = Specific Gravity of Fluid to be Stored D = Nominal Dia.3.AS THE TOTAL HIGHT OF THE STORAGE TANK IS 12 M WE DIVIDED THIS TANK INTO 6 COURSES OF WIDTH OF 2000 mm EACH CALCULATIONS OF THE SHELL THICKNESS FOR COURSE 5 As per chapter 3.6.1.9D (HL1 . the shell thickness for tanks with nominal tank diameter less than 15 m shall not be less than 5 mm.

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9D (HL1 .79306 0.012 14.2) Design Shell Thickness Hydrostatic Test Thickness td tt = = 4. mm G = Specific Gravity of Fluid to be Stored D = Nominal Dia.00 14 14.793064 0.00 0.1.3. m Shell Thickness.00 0. clause 3. The required minimum thickness of shell plates shall be the greater of the values computed by the following formulas (As per Appendix S.85 mm mm m m mm MPa MPa Table S4 0.9D (HL1 . kN (Uncorroded) Shell Weight. mm tt = Hydrostatic test shell thickness.AS THE TOTAL HIGHT OF THE STORAGE TANK IS 12 M WE DIVIDED THIS TANK INTO 6 COURSES OF WIDTH OF 2000 mm EACH CALCULATIONS OF THE SHELL THICKNESS FOR COURSE 6 As per chapter 3.85 Width of course Design Shell Thickness Hydrostatic Test Thickness The designed thickness of the course (including curb angle) W1 HL1 td tt Design Height for Shell Course = = = = 2 2 0.70359 1 14 2 0 173 195 0.0.00 0.00 0. kN (Corroded) Shell Internal Diameter Shell External Diameter Mean Diamter of the Shell course m m m Di Do D 1 2. mm (Uncorroded) Shell Thickness. the shell thickness for tanks with nominal tank diameter less than 15 m shall not be less than 5 mm. mm (Corroded) Shell Weight.006 . of Tank HL1 = Design Liquid Level CA = Corrosion Allowance Sd = Allowable Stress for Design Condition St = Allowable Stress for Hydrostatic condition E = Weld Joint Efficiency = = = = = = = 0.3)G + CA (Sd) (E) 4.0.3) (St) (E) td = Design shell thickness.1.70359 m m mm mm Shell Plates Weight Summary Shell Course Shell Width.6. clause S.

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9.12045 meters TRANSFORMED SHELL acoording to the clause no: 5. the maximum hight of the unstiffened shel shall be calculated as follows: as H1 = 9.7.5 * (190/V)² WHERE H1= VERTICAL DISTANCE IN M.gust) = 165 km/hr H1 = 21.BOTTOM PLATE DESIGN ACCORDING TO THE API 650 CLAUSE 5.008 METERS H2 HIGHT OF THE TANK = 12 METERS V= DESIGN SPEED OF THE WIND (3-SEC GUST) 165 KM/HOUR Z = 104.008 m V = DESIGN WIND SPEED (3.4.4589 cmᵌ cmᵌ INTERMEDIATE WIND GIRDERS according to clause 5.2 after calculating the maximum hight of the unstiffened shell H1 is detrmined the hight of the transformed shell has to be determined accorging to the following method: (A) with the following equation change the actual width with each of the shell course into transposed width of eachshell course having the top shell thickness Wtr = W((tuniform)/(t actual))^(5/2) where Wtr = transposed width of the the each shell course (mm) = mm W = actual width of th shell course (mm) = mm t uniform = as ordered thickness of the thinest shell course (mm) = mm t actual = as ordered thickness of the shell course for which transposed width has to be calculated = mm .7. BETWEEN THE INTERMEDIATE WIND GIRDER AND TOP ANLE OF THE SHELL (meters) H1 = 21.6.47 * t * ((t/D)ᵌ)^0.sec . TOP WIND GIRDER ACCORDING TO API 650 CLAUSE 5.1 THE REQUIRED SECTION MODULUS OF STIFFENING RING SHALL BE DETERMINED BY THE FOLLOWING EQUATION Z=(D² H2/17)* (V/190)² WHERE Z= REQUIRED MINIMUM SECTION MODULUS D= NOMINAL TANK DIAMETER = 14.1 ALL BOTTOM PLATES SHALL HAVE NOMINAL MINIMUM THICKNESS OF 6 MM (0.12045 m t = AS ORDERED THICKNESS UNLESS OR OTHER WISE SPECIFIED OF THE THINNEST SHELL COURSE(mm) t = 6 mm D = NOMINAL SHELL DIAMETER (m) = 14.9.9.236 INCH) EXCLUSIVE OF ANY CORROSION ALLOWANCE AND SHELL HAVE MINIMUM NOMIAL WIDTH OF 1800 MM.1 of API 650.

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97428 meters as the transformed hight is smaller than the hight of the unstiffened shell there is no need to have a stiffner ring or intermediate wind girder is not required .For course 1 having thickness 8 mm recommended Wtr = W((tuniform)/(t actual))^(5/2) Wtr W t uniform t actual = = = = 974. Add the transposed widths of the courses.28 mm 10. The sum of the transposed widths of the courses widths of the courses will give the hight of the transpormed shell H transfmd = 10974.2786 2000 6 8 mm mm mm mm all courses from 2 to 6 having thickness of 6 mm recommended Wtr W t uniform t actual = = = = 2000 2000 6 6 mm mm mm mm b.

TANK CONICAL ROOF .

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