DESTRUCTIVE TEST Component Tube no. Dimension Material FRH Coil No -34 12 61 mm OD X 4 mm Thick. Sr.

No CHEMICAL ANALYSIS REPORT MECHANICAL TEST REPORT Element Dia-Width (mm) 12.50 1 Carbon 0.123 Thick (mm) 3.83 2 Silicon 0.319 Area (mm2) 47.88 3 Manganese 0.444 Gauge Length on 50 (mm) 50 4 Sulphur 0.003 Elongated Length (mm) 58.90 5 Phosphorus 0.019 Elongation (%) 17.80 6 Nickel 0.134 Yield Load (KN) 24000 7 Chromium 7.810 Yield stress (Mpa) 501.2 8 Molybdenum 0.885 Ultimate Load (KN) 32750 9 Copper 0.118 Ultimate Tensile Stress (Mpa) 684.0 10 Niobium 0.197 HARDNESS TEST 11 Aluminium 0.020 211-215 HBW (Dia. 2.5 / 187.500 Kg.) 12 Titanium 0.004 13 Cobalt -14 Boron -15 Lead -16 Vanadium -17 Zirconium -18 Iron -DESTRUCTIVE TEST Component Tube no. Dimension Material FSH COIL NO. 51 24 51 mm OD X 7.5 mm Thick. Sr. No CHEMICAL ANALYSIS REPORT MECHANICAL TEST REPORT Element Dia-Width (mm) 12.50 1 Carbon 0.107 Thick (mm) 7.00 2 Silicon 0.346 Area (mm2) 87.50 3 Manganese 0.431 Gauge Length on 50 (mm) 50 4 Sulphur 0.019 Elongated Length (mm) 58.90 5 Phosphorus 0.003 Elongation (%) 17.80 6 Nickel 0.063 Yield Load (KN) 46500 7 Chromium 7.797 Yield stress (Mpa) 671.4 8 Molybdenum 0.926 Ultimate Load (KN) 58750 9 Copper 0.024 Ultimate Tensile Stress (Mpa) 531.4 10 Niobium 0.095 HARDNESS TEST 11 Aluminium 0.014 207-211 HBW (Dia. 2.5 / 187.500 Kg.) 12 Titanium 0.006 13 Cobalt -14 Boron -15 Lead -16 Vanadium 0.250 17 Zirconium -18 Iron --

DESTRUCTIVE TEST Component Tube no. Dimension Material LTSH TOP BANK COIL No-8 1 57 mm OD X 6 mm thick Sr. No CHEMICAL ANALYSIS REPORT MECHANICAL TEST REPORT Element Dia-Width (mm) 12.40

40 Yield Load (KN) 26250 0.18 27 60 MM OD X 4 MM THK Sr.915 Yield stress (Mpa) 305.001 Nickel 0.1 10 Niobium 0.41 3 Manganese 0.866 Yield stress (Mpa) 383.66 2 Silicon 0.745 Gauge Length on 50 (mm) 50 4 Phosphorus 0. Dimension Material WW TUBE CORNR NO-2 10 63 mm OD X 7.013 150-153 HBW (Dia 2.099 Thick (mm) 3.261 Thick (mm) 7.061 Yield Load (KN) 14000 7 Chromium 0.145 Silicon 0.450 Ultimate Load (KN) 35000 Ultimate Tensile Stress (Mpa) 511.20 Elongation (%) 28.184 17 Zirconium -18 Iron -- DESTRUCTIVE TEST Component Tube no.500 Kg.001 Elongation (%) 27.45 0.140 Ultimate Tensile Stress (Mpa) 519.015 -- DESTRUCTIVE TEST Component Tube no.13 2 Silicon 0.236 Area (mm2) 45.5 / 187.40 1 Carbon 0.009 Elongation (%) 24.80 .5 0.242 Ultimate Load (KN) 23750 9 Copper 0.60 6 Nickel 0. No CHEMICAL ANALYSIS REPORT MECHANICAL TEST REPORT Element Dia-Width (mm) 12.30 5 Phosphorus 0.5 / 187.009 Elongated Length (mm) 64.010 HARDNESS TEST 11 Aluminium -138-140 HBW (Dia 2.195 Area (mm2) 88. No CHEMICAL ANALYSIS REPORT MECHANICAL TEST REPORT Element Dia-Width (mm) 12.1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 Carbon 0.282 Manganese Phosphorus Sulphur 0.526 Gauge Length on 50 (mm) 50 0.3 HARDNESS TEST 0.002 Elongated Length (mm) 62.539 Gauge Length on 50 (mm) 50 4 Sulphur 0.) Nil 0.90 5 Sulphur 0.52 Area (mm2) 68.012 Elongated Length (mm) 63.) 12 Titanium Nil 13 Cobalt -14 Boron -15 Lead -16 Vanadium 0.5 mm thick Sr.500 Kg.045 Chromium Molybdenum Copper 0.9 8 Molybdenum 0.084 Niobium Nil Aluminium Titanium Cobalt -Boron -Lead -Vanadium Zirconium Iron -- Thick (mm) 5.40 1 Carbon 0. Dimension Material MRH COIL NO.75 3 Manganese 0.

54 3 Manganese 0.074 Niobium Nil Aluminium Titanium Cobalt -Boron -Lead -Vanadium Zirconium Iron -- Yield Load (KN) 31500 0.3 187.6 7 8 9 10 11 12 13 14 15 16 17 18 Nickel 0.003 Elongation (%) 25.5 / Nil 356.018 Yield Load (KN) 21750 7 Chromium 0.009 164-167 HBW (Dia 2.500 Kg.037 Yield Load (KN) 40000 7 Chromium 0.30 1 Carbon 0.500 Kg.60 1 Carbon 0.) 12 Titanium 0.30 5 Sulphur 0.235 Area (mm2) 62.) .500 Kg.001 Elongation (%) 24.022 Ultimate Load (KN) 52500 9 Copper 0.013 13 Cobalt -14 Boron -15 Lead -16 Vanadium 0.010 148-150 HBW (Dia 2.879 Gauge Length on 50 (mm) 50 4 Phosphorus 0.227 Area (mm2) 99.0 mm thick Sr.022 Ultimate Load (KN) 32500 9 Copper 0.5 / 187.24 3 Manganese 0.5 / 187.60 6 Nickel 0.90 2 Silicon 0. No CHEMICAL ANALYSIS REPORT MECHANICAL TEST REPORT Element Dia-Width (mm) 12.015 -- DESTRUCTIVE TEST Component Tube no.20 6 Nickel 0.212 Thick (mm) 7.088 Yield stress (Mpa) 401.2 8 Molybdenum 0.015 17 Zirconium -18 Iron -- DESTRUCTIVE TEST Component Tube no.4 10 Niobium Nil HARDNESS TEST 11 Aluminium 0.050 Yield stress (Mpa) 522.022 Ultimate Load (KN) Ultimate Tensile Stress (Mpa) HARDNESS TEST 0.067 Ultimate Tensile Stress (Mpa) 527.034 Chromium Molybdenum Copper 0.4 10 Niobium Nil HARDNESS TEST 11 Aluminium 0.032 Yield stress (Mpa) 0. Dimension Material SCW TUBE NO-71 FRONT SIDE 51 MM OD X 6 MM THK Sr.2 47500 537.007 170-174 HBW (Dia 2.8 8 Molybdenum 0. Dimension Material ECO HANGER NO-2 Front 60 mm OD X 9. No CHEMICAL ANALYSIS REPORT MECHANICAL TEST REPORT Element Dia-Width (mm) 12.217 Thick (mm) 5.06 2 Silicon 0.096 Ultimate Tensile Stress (Mpa) 527.858 Gauge Length on 50 (mm) 50 4 Phosphorus 0.60 5 Sulphur 0.017 Elongated Length (mm) 62.013 Elongated Length (mm) 62.) 0.

749 Gauge Length on 50 (mm) 50 4 Phosphorus 0.009 148-150 HBW (Dia 2. Dimension Material ECO COIL NO 43 (T/B) 03 51 MM OD X 6 MM THK Sr.007 Elongated Length (mm) 61.220 Thick (mm) 5.003 -- DESTRUCTIVE TEST Component Tube no.93 3 Manganese 0.023 Yield Load (KN) 34500 7 Chromium 0.20 6 Nickel 0.278 Area (mm2) 70.2 10 Niobium Nil HARDNESS TEST 11 Aluminium 0.009 Elongated Length (mm) 63.500 Kg.5 / 187.002 17 Zirconium -18 Iron -DESTRUCTIVE TEST Component Tube no.009 Elongation (%) 23.005 Elongation (%) 26.022 Ultimate Load (KN) 48250 9 Copper 0.726 Gauge Length on 50 (mm) 50 4 Phosphorus 0.178 Ultimate Tensile Stress (Mpa) 532.40 1 Carbon 0.001 17 Zirconium -18 Iron -- . No CHEMICAL ANALYSIS REPORT MECHANICAL TEST REPORT Element Dia-Width (mm) 12.50 3 Manganese 0.40 6 Nickel 0.12 13 14 15 16 17 18 Titanium Cobalt -Boron -Lead -Vanadium Zirconium Iron -- 0.1 8 Molybdenum 0. No CHEMICAL ANALYSIS REPORT MECHANICAL TEST REPORT Element Dia-Width (mm) 12.015 13 Cobalt -14 Boron -15 Lead -16 Vanadium 0.40 1 Carbon 0.5 MM OD X 8 MM THK Sr.049 Yield Load (KN) 26250 7 Chromium 0.20 5 Sulphur 0.4 8 Molybdenum 0.) 12 Titanium 0.239 Thick (mm) 7.60 5 Sulphur 0.022 Ultimate Load (KN) 37750 9 Copper 0.031 Yield stress (Mpa) 385.) 12 Titanium Nil 13 Cobalt -14 Boron -15 Lead -16 Vanadium 0.72 2 Silicon 0.5 / 187.109 Yield stress (Mpa) 370.015 0.009 148-150 HBW (Dia 2.0 10 Niobium Nil HARDNESS TEST 11 Aluminium 0. Dimension Material WW TUBE CORNER NO-4 10 63.051 Ultimate Tensile Stress (Mpa) 539.16 2 Silicon 0.500 Kg.217 Area (mm2) 89.

) 12 Titanium 0.013 Elongated Length (mm) 62.2 10 Niobium 0.021 Ultimate Tensile Stress (Mpa) 684. Dimension Material LTSH middle bank Coil no 100 2 60.500 Kg.71 3 Manganese 0.814 Yield stress (Mpa) 564.813 Gauge Length on 50 (mm) 50 .40 6 Nickel 0.033 Yield Load (KN) 32500 7 Chromium 0.039 Yield stress (Mpa) 365.893 Ultimate Load (KN) 70250 9 Copper 0.015 17 Zirconium -18 Iron -DESTRUCTIVE TEST Component Tube no.60 6 Nickel 0.085 HARDNESS TEST 11 Aluminium 0.426 Gauge Length on 50 (mm) 50 4 Phosphorus 0.5 / 187.0 MM OD X 9 MM THK Sr.061 Yield Load (KN) 58000 7 Chromium 7.228 Area (mm2) 69.008 135-138 HBW (Dia 2.241 Thick (mm) 7.210 17 Zirconium -18 Iron -DESTRUCTIVE TEST Component Tube no.30 1 Carbon 0.30 1 Carbon 0.) 12 Titanium 0. No CHEMICAL ANALYSIS REPORT MECHANICAL TEST REPORT Element Dia-Width (mm) 12.004 13 Cobalt -14 Boron -15 Lead -16 Vanadium 0.132 Thick (mm) 8.013 167-170 HBW (Dia 2.5 / 187.06 2 Silicon 0. Dimension Material Platen SH Coil No 13 28 60.13 3 Manganese 0.802 Gauge Length on 50 (mm) 50 4 Phosphorus 0.96 3 Manganese 0.500 Kg.62 2 Silicon 0.60 1 Carbon 0. No CHEMICAL ANALYSIS REPORT MECHANICAL TEST REPORT Element Dia-Width (mm) 12.30 5 Sulphur Nil Elongation (%) 24.2 8 Molybdenum 0.014 13 Cobalt -14 Boron -15 Lead -16 Vanadium 0.20 5 Sulphur 0.230 Area (mm2) 88.003 Elongation (%) 22.325 Area (mm2) 102.DESTRUCTIVE TEST Component Tube no.239 Thick (mm) 5.0 MM OD X 9 MM THK Sr. No CHEMICAL ANALYSIS REPORT MECHANICAL TEST REPORT Element Dia-Width (mm) 12. 98 (169-7 10) 63.022 Ultimate Load (KN) 47000 9 Copper 0.5 MM OD X 8 MM THK Sr.35 2 Silicon 0.066 Ultimate Tensile Stress (Mpa) 528.019 Elongated Length (mm) 61. Dimension Material Goose neck No.2 10 Niobium Nil HARDNESS TEST 11 Aluminium 0.6 8 Molybdenum 0.

LAB METALLOGRAPHY ANALYSIS EQUIPMENT AND MATERIAL USED 1)POLISH GRINDER 3)EMERY PAPER 2) ETCHANT & REPLICA FILM 4) MICROSCOPE PART : LOCATION : MICROSTRUCTURAL ANALYSIS s s Frames 1 & 2.5 / 0.1 35750 517.: 34 Tube No.5mm Thk Tube FSH Coil No.) 0.120 Niobium Nil Aluminium Titanium Cobalt -Boron -Lead -Vanadium Zirconium Iron -- 0.1 187.035 Chromium Molybdenum Copper 0.4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 Phosphorus Sulphur Nil Nickel 0.: 51 Tube No.015 -- LAB METALLOGRAPHY ANALYSIS EQUIPMENT AND MATERIAL USED 1)POLISH GRINDER 3)EMERY PAPER 2) ETCHANT & REPLICA FILM 4) MICROSCOPE PART : 61mm X OD X 4mm Thk Tube LOCATION : FRH Coil No.20 347.046 Yield stress (Mpa) 0.015 64.012 Elongated Length (mm) Elongation (%) 28. .40 Yield Load (KN) 24000 0.008 140-143 HBW (Dia 2.500 Kg. LIFE FRACTION Recommendation ation is observed in 51mm X OD X 7.: 24 : Microstructure shows bainite & ferrite a shown in photomicrograph : : There is no metal degrad the microstructure. LIFE FRACTION : Recommendation : There is no metal degradation is observe d in the microstructure.: 12 MICROSTRUCTURAL ANALYSIS : Microstructure shows bainite & ferrite a s shown in photomicrograph s Frames 1 & 2.022 Ultimate Load (KN) Ultimate Tensile Stress (Mpa) HARDNESS TEST 0.

: 27 : Microstructure shows uniformly distribut grains & pearlit Frames 1 : : There is no metal degrad the microstructure. : : There is no metal degrad the microstructure.: 18 Tube No.: 13 Tube No. LAB METALLOGRAPHY ANALYSIS EQUIPMENT AND MATERIAL USED 1)POLISH GRINDER 3)EMERY PAPER 2) ETCHANT & REPLICA FILM 4) MICROSCOPE Frame 1 250X Frame 2 500X PART : LOCATION : MICROSTRUCTURAL ANALYSIS ed ferrite e as shown in photomicrographs & 2.: 8 Tube No.â LAB METALLOGRAPHY ANALYSIS EQUIPMENT AND MATERIAL USED 1)POLISH GRINDER 3)EMERY PAPER 2) ETCHANT & REPLICA FILM 4) MICROSCOPE Frame 1 250X Frame 2 500X PART : LOCATION : MICROSTRUCTURAL ANALYSIS rtially in photomicrographs LIFE FRACTION Recommendation ation is observed in 57mm X OD X 6mm Thk Tube LTSH (T/B) Coil No.: 28 : Microstructure shows bainite & ferrite a shown in photomicrograph : : There is no metal degrad . : Microstructure shows ferrite grains & pa banded pearlite as shown Frames 1 & 2. LIFE FRACTION Recommendation ation is observed in 60mm X OD X 4mm Thk Tube MRH Coil No. LIFE FRACTION Recommendation 60. LAB METALLOGRAPHY ANALYSIS EQUIPMENT AND MATERIAL USED 1)POLISH GRINDER 3)EMERY PAPER 2) ETCHANT & REPLICA FILM 4) MICROSCOPE Frame 1 250X Frame 2 500X PART : LOCATION : MICROSTRUCTURAL ANALYSIS s s Frames 1 & 2.: 1.0mm X OD X 9mm Thk Tube Platen SH Coil No.

MICROSTRUCTURAL ANALYSIS rtially photomicrographs LIFE FRACTION Recommendation ation is observed in LAB METALLOGRAPHY ANALYSIS EQUIPMENT AND MATERIAL USED 1)POLISH GRINDER 3)EMERY PAPER 2) ETCHANT & REPLICA FILM 4) MICROSCOPE Frame 1 250X PART LOCATION Frame 2 500X : 51mm X OD X 6mm Thk Tube : SCW Tube No.: 10 : Microstructure shows ferrite grains & pa banded pearlite as shown Frames 1 & 2.5mm Thk Tube WW Tube Corner No.: 71 (Front Side). : : There is no metal degrad the microstructure. .0mm Thk Tube : ECO Hanger No. LAB METALLOGRAPHY ANALYSIS EQUIPMENT AND MATERIAL USED 1)POLISH GRINDER 3)EMERY PAPER 2) ETCHANT & REPLICA FILM 4) MICROSCOPE Frame 1 250X PART LOCATION Frame 2 500X : 60mm X OD X 9. LAB METALLOGRAPHY ANALYSIS EQUIPMENT AND MATERIAL USED 1)POLISH GRINDER 3)EMERY PAPER 2) ETCHANT & REPLICA FILM 4) MICROSCOPE Frame 1 250X Frame 2 500X PART : LOCATION : MICROSTRUCTURAL ANALYSIS rtially in photomicrographs LIFE FRACTION Recommendation ation is observed in 63 mm X OD X 7. : : There is no metal degrad the microstructure.: 2 Tube No.ation is observed in the microstructure. : Microstructure shows ferrite grains & pa banded pearlite as shown in Frames 1 & 2.: 2 Front.

MICROSTRUCTURAL ANALYSIS rtially in photomicrographs LIFE FRACTION Recommendation ation is observed in : Microstructure shows ferrite grains & pa banded pearlite as shown Frames 1 & 2. : Microstructure shows ferrite grains & pa banded pearlite as shown Frames 1 & 2.: 04 Tube No: 10.: 43 Tube No: 03 (T/B). MICROSTRUCTURAL ANALYSIS rtially in photomicrographs LIFE FRACTION Recommendation ation is observed in LAB METALLOGRAPHY ANALYSIS EQUIPMENT AND MATERIAL USED 1)POLISH GRINDER 3)EMERY PAPER 2) ETCHANT & REPLICA FILM 4) MICROSCOPE . : Microstructure shows ferrite grains & pa pearlite as shown in photomicrog Frames 1 & 2. : : There is no metal degrad the microstructure.5mm X OD X 8mm Thk Tube : WW Tube Corner No. : : There is no metal degrad the microstructure. MICROSTRUCTURAL ANALYSIS rtially banded raphs LIFE FRACTION Recommendation ation is observed in LAB METALLOGRAPHY ANALYSIS EQUIPMENT AND MATERIAL USED 1)POLISH GRINDER 3)EMERY PAPER 2) ETCHANT & REPLICA FILM 4) MICROSCOPE Frame 1 250X PART LOCATION Frame 2 500X : 63. LAB METALLOGRAPHY ANALYSIS EQUIPMENT AND MATERIAL USED 1)POLISH GRINDER 3)EMERY PAPER 2) ETCHANT & REPLICA FILM 4) MICROSCOPE Frame 1 250X PART LOCATION Frame 2 500X : 51mm X OD X 6mm Thk Tube : ECO Coil No. : : There is no metal degrad the microstructure.

: 2.Frame 1 250X PART LOCATION Frame 2 500X : 63. . : : There is no metal degrad the microstructure.5mm X OD X 8mm Thk Tube : GEESE NECK No.0mm X OD X 6mm Thk Tube : : LTSH (M/B Coil Microstructure shows ferrite grains & pa pearlite as shown in photomicrog Frames 1 & 2. : Microstructure shows ferrite grains & pa banded pearlite as shown Frames 1 & 2. MICROSTRUCTURAL ANALYSIS rtially in photomicrographs LIFE FRACTION Recommendation ation is observed in LAB METALLOGRAPHY ANALYSIS EQUIPMENT AND MATERIAL USED 1)POLISH GRINDER 3)EMERY PAPER 2) ETCHANT & REPLICA FILM 4) MICROSCOPE Frame 1 250X Frame 2 500X PART : LOCATION No.: 98 (169-7 10). : : There is no metal degrad the microstructure.) MICROSTRUCTURAL ANALYSIS rtially banded raphs LIFE FRACTION Recommendation ation is observed in 57.: 100 Tube No.

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