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Conveyor Technology: How it Functions For You

Conveyor Technology: How it Functions For You

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Published by kenrivers1980
In today's world, almost all are run by automation. Take for example factory production, airports and etc. they all use conveyor technology to run it faster and with less effort. Check it here- http://www.robotunits.com.au/1/en/Conveyors/Timingbelt-Conveyors/110/
In today's world, almost all are run by automation. Take for example factory production, airports and etc. they all use conveyor technology to run it faster and with less effort. Check it here- http://www.robotunits.com.au/1/en/Conveyors/Timingbelt-Conveyors/110/

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Published by: kenrivers1980 on Jul 11, 2012
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03/17/2013

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Conveyor Automated Machines

http://www.robotunits.com.au

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TABLE OF CONTENTS
The Importance of Modular Belt Conveyor Systems in the Food Processing Industry 3

Sleeker, Faster, Better ­ Advances in Conveyor Technology 4

Things to Ask Your Conveyor Manufacturer As a First­Time Buyer 6

How Businesses Move Towards Progress with the Help of Conveyor Technology 7

Choosing the Appropriate Conveyor Belt Design for Your Business 8
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The Importance Of Modular Belt Conveyor Systems In The Food Processing Industry

Running rows of chocolate bars ready to  be packaged in their shiny foil wrappers.  Cans  of  freshly­cut  vegetables  moving  forward to the labelling section. Lines of  glass  bottles  taking  their  turns  to  be  filled with milk, fruit juice, energy drinks,  or  alcoholic  beverages.  Ready­to­cook  chicken cuts being transported quickly to  the  freezer  section.  Cupcakes  passing  under  a  shower  of  candy  sprinkles.  Clean,  safe,  and good  food  is  now  more  accessible,  thanks  to  constant  developments  in  the  food  manufacturing  process.  A  typical  consumer is now presented with a wide selection of fresh­cut produce, ready­to­eat items, and  processed food largely because producing them has become faster, easier, and cheaper.   People  may  take  it  for  granted,  but  the  selection  of  food  items  in  the  neighbourhood  supermarket wasn’t always as abundant or varied. It was only due to accomplishments in food  processing  technology that  shoppers can  now buy  different  kinds of  food, at constant  quality  and quantity, all year­round. One of the most important technologies that was developed and is  constantly being enhanced is the modular belt conveyor. In this conveyor model, the belt itself  is the modular part. Instead of being a whole piece as with some standard models, the belt is  made up of smaller individual components that fit together to form the entire unit.   Factories, processing plants, and agri­business units prefer this conveyor system as its design is  favourable  for  product  lines  that  require  high  standards  of  cleanliness  and  hygiene.  Maintenance  personnel  can  easily  separate  the  parts  for  a  more  thorough  cleaning  and  sanitation  process.  Since  each  nook  and  cranny  can  be  accessed,  the  possibility  of  product  contamination  is decreased or  eliminated.  Moreover,  modular  belt  conveyor  designs  typically  have  features  or  mechanisms  that  promote  airflow  and  increased  drainage,  further  ensuring  superior sanitation standards.   Later models of  modular  belt conveyors are optimised to  carry  higher  loads,  with secure belt  tracking  and  mechanisms  that  eliminate  roller  spillage.  These  conveyor  belts  can  also  run  in  reverse  directions,  allowing  for  more  adaptable  and  flexible  loading  and  discharge  methods. 

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Depending  on  the  food  processing  unit’s  needs,  the  height,  width,  length,  speed,  and  drive  option can be customised for maximum efficiency.   In  case  the business starts to grow or  transfer  to a different location, new technologies  allow  later modifications, such as expansion of a unit, addition of a component, or integration of an  upgraded  model,  without  the  need  for  discarding  the  existing  conveyor.  This  way,  food  companies  can  easily  develop  their  products  and  product­making  procedures  with  minimal  delays in their production, ensuring demands for their goods are faithfully met.   With  the  development  of  modular  belt  conveyor  systems,  food  manufacturers  can  ensure  product safety while increasing their productivity and profit, while consumers can enjoy access  to food items that are safe, nutritious, and easily accessible.   

Sleeker, Faster, Better: Advances In Conveyor Technology

Strength,  adaptability,  and  simplicity:  these  are  important  characteristics  of  conveyor  systems  that  conveyor  makers  continue  to  improve  on  until  today.  With  the  advances  in  conveyor  technology,  leading  makers  of  automation  systems  now  offer  units  that  are  stronger,  more  reliable,  adaptable  to the changing needs of businesses,  can  boost  efficiency  in  record­ breaker  degrees,  save  space—and  look good while doing all these.   Conveyors  are  often  simply  defined  as  machines  that  assist  in  handling  and  transporting  material from one place to another. But the technology is more than that. Conveyors are now  highly automated systems that introduce faster, more efficient and safer production flows in a  way  that  has never  been  thought  possible.  Items in  huge  quantities  or  in  heavy  loads  can be  moved in a straightforward, inclined, curving, or moving down direction without workers even  lifting a finger. The surplus of various goods in the market that consumers are now enjoying has  largely been due to the huge accomplishments in conveyor technology.  

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                Today, leading makers of conveyor systems offer units that perform better, last longer, and are  easier  to  regulate—in  a  significantly  larger  degree  compared  to  their  recent  predecessors.  There  are  conveyor  systems  that  are  more  energy­efficient,  in  response  to  increasing  awareness  for  more  sustainable  and  eco­friendly  manufacturing  practices.  Conveyors  that  operate  on  lower  noise  levels  and  are  designed  ergonomically  increase  worker  safety  and  productivity.  There are  numerous  other  developments and  solutions  that  may seem  different  from each other, but all gearing towards the same goal: making conveyors faster, sleeker, and  essentially better.    One  of  the  best  examples  of  conveyor  technology  advancement  is  the  rise  of  the  modular  model.  Previous  units  require  painstaking,  time­consuming,  and  labour­intensive  installation  methods  such  as drilling,  welding,  and milling.  Today,  the  best  systems  can be  installed  in  as  fast  as  three  days.  With  prefabricated  and  accurately  sized  components,  conveyors  can  be  assembled in a way that Lego or building blocks are constructed. The installers just need to fit  the  parts  together—and  voila!—a  brand­new  conveyor  system  is  now  ready  to  pep  up  their  production process.   The  adaptability  and  flexibility  of  conveyors  have  also  been  improved  with  current  technologies.  Today,  combination  conveyors  made up  of  different  systems  can  be  seamlessly  integrated.  A  newer  conveyor  unit  can  be  installed  without  the  need  to  tear  out  existing  structures.  With  a  few  rearrangements  and  re­layouts,  businesses  can  reuse  their  previous  investments, thus preventing huge costs and delays in operations.   Conveyor technology has indeed grown in leaps and bounds; wise business owners could take  advantage of these developments to optimise their way to profit and productivity.   
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Things To Ask Your Conveyor Manufacturer As A First­Time Buyer

Most  businesses  start  with  a  small  idea,  backed  by  big  dreams  and  aspirations.  You  may  have  started  with  your  love  of  creating  beautiful  objects  made  of  scrap fabric: pastel polka­dotted bibs you give as gifts  in  baby showers  and  christenings,  drawstring  purses  created  from  old  scarfs  in  ornate  patterns,  graphic  designed  skirts  repurposed  from  t­shirts,  and  tablecloths  created  from  treated  hemp  and  jute  textiles.  At  first,  you  made  them  just  for  yourself,  then  later  as  gifts  to  friends  and  loved  ones,  and  as  demand got high, sold them in eco­fairs and bazaars.  Now,  you’re  ready  to  go  big­time  and  start  making  your  creations  in  quantities  and  with  regularity  you’ve  never  tried  before.  You  know  your  market  is  ready to support you, and there is never a time more  fitting to start a full­blown business than today.  Now  that  you’re  a  business  owner,  one  of  your  priorities  should  be  figuring  how  to  make  your  workflow processes more organised, more cost­effective, and more than competent to handle  and  produce  a  huge amount  of quality products on a consistent  basis.  You may employ more  people  in  your  team  to  accommodate  the  order  demand  and  to  manage  tasks  in  delivery,  accounting, and customer service. Moreover, you may need to invest in equipment, such as a  conveyor system, that will ensure consistent quantity and top­notch quality for your goods. In  this case, getting the services of a reliable conveyor manufacturer is important.   In choosing a company to supply and install your conveyor units, asking the following questions  can help you determine the best solutions for your business:   Can the conveyor system be tailor-fit to my requirements? Choose  a  manufacturer  that offers  conveyor  systems  in  standard  sizes  as  well  as  in  customised  specifications.  The  unit’s  dimensions should accommodate the size and layout of your workspace. You should be able to  regulate its speed and control its settings to match your manufacturing cycle times. A reliable  conveyor  manufacturer  should  be  able  to  advise  you  on  which  type  of  conveyor—such  as  curved, gooseneck, or modular belt—is most appropriate for your business.  

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Can I use the system immediately? Now  that  your  business  is  growing,  you  would  want  to  launch your plans of action the fastest time possible. Go for conveyor manufacturers that will  guarantee you reliable delivery and a simple, secure installation process. New technologies now  make it possible to mount conveyors without the need for welding, drilling, or milling. Ask the  manufacturer if they offer prefabricated systems that can be assembled with the strength and  security of welded connection, but without the complex procedure.  Will the conveyor system be adaptable to changes? As a start­up business owner, it’s perfectly  understandable  if  you  would  want  to  be  conservative  when  it  comes  to  investing  in  your  manufacturing equipment. You may want to start on a smaller scale, and then plan to build up  the  scope  of  your  operations  as  profits  start  coming  in.  The  best  conveyor  manufacturer  to  choose would be the one that presents a system that allows for later modifications, alterations,  and expansions without huge costs or long delays in your production.   

How Businesses Move Towards Progress With The Help Of Conveyor Technology

Even before the wheel was invented, people have been  trying to figure out new ways on how to make travelling  from  point  A  to  point  B  can  be  done  in  a  faster,  safer,  and  more  efficient  manner.  Increasing  mobility—of  objects, of  products,  and  of people—has  always been  a  key factor in defining progress.  In  various  manufacturing,  production,  and  commercial  processes,  mobility  is  assured  through  advances  in  conveyor  technology.  The  use  of conveyor  systems  has  been proven to play a significant part in the growth and  development  of  various  businesses.  Items  can  now  be  transported  reliably  and  efficiently,  either  in  vertical,  horizontal,  or  slanting  directions,  in  backward  or  forward  movements.  Large­sized  conveyors  are  usually  seen  in  assembly  lines  in  automotive  plants,  luggage  carousels in airports, sorting mechanisms in the postal service office, and in the various sections  in  factories  and  warehouses.  Meanwhile,  the  same  technology  is  seen  in  a  smaller  scale  in  objects  such  as  the  treadmill,  the  rotating  sushi  bar,  and  in  small  appliances  such  as  toaster  ovens and rotisseries.  
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Conveyor technology helps business increase productivity and product quality while ensuring worker safety. Leading conveyor suppliers make sure their units are designed to diminish errors and injuries in the workplace. Mechanical systems can now handle various steps in manufacturing that can be too hazardous, heavy, or difficult when controlled by humans. Features such as safety fencing can upgrade precaution methods in production lines. The use of the right conveyor systems can also lower overall operating costs. Workers can focus more on certain areas such as quality assurance, while conveyor systems can be utilised for more automated actions such as delivery and storage. Overall workflow output can double at half the time, thus minimising the use of energy, electricity, and other resources. Revenue loss from errors, inconsistency, and extended training periods can likewise be reduced through the use of automated machineries. By working with leading conveyor system suppliers, businesses can tailor­fit their conveyor units with the size of their workspace and the number of workers, their industry requirements, the demands of their production, and their output goals. Conveyors can be customised according to size, layout, speed, and control options. Delivery and installation of components can be done in as fast as three days, and features can be modified to fit budget expectations. Moreover, businesses can opt for units that can be adjusted or upgraded in view of expansion and growth in the future. Faster and more streamlined processes resulting from the use of conveyor technology allow for higher quality and consistent quantity of various products and services in the market. Businesses looking forward to increased profitability can reach their target goals with the right kind of conveyor systems.

Choosing The Appropriate Conveyor Belt Design For Your Business

Choosing the right conveyor system is the first step in improving your productivity and making sure your customers have access to quality products and goods that meet or rise above their expectations. However, with the wide range of choices of conveyor brands and systems in the market, the task of choosing which one is the best for your business can be overwhelming.

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If you ask experts, they will most likely tell you to simplify the selection process by starting first with the conveyor belt design. Conveyor makers will agree that the right choice of belt design is a primary, if not the most important, consideration if you want to ensure that the system will be most appropriate for your needs. In fact, not a few conveyor experts say that once you select the conveyor belt, it can then be the determining factor for your decision on all other variables such as the type of gearbox, motor position, mode of operation, speed of motion, and more.

One of the ways to help you choose the right belt is to consider the product to be conveyed. How large is it? How much does it weigh? What would be the total weight of all the items that will typically be carried in one load? Is it wet, dry, miniscule, or bulky? For instance, food items are best loaded on conveyor belts that are designed for thorough and regular cleaning to ensure strict safety standards. Heavy or sharp­edged products are best transported on a conveyor belt design with a surface area that is resistant to abrasion and slippage. Another consideration is your mode of production. While you need to adapt to new technologies in order to streamline your operations, it is also important that your new equipment should be able to adapt to your needs as well. Would you need your conveyor to be wider to accommodate the dimensions and volume of your goods? Would you want it to go longer to provide space for the number of your workers in the assembly line? Are you looking into a conveyor system that follows a curved line as to be appropriate to the layout of your workspace? Would you like for a conveyor to go higher and faster? All these possibilities can be considered to help you determine the best conveyor belt design, installation, and material for your needs. Tell your conveyor manufacturer the details of your product and your workflow so they can help you narrow down your choices. Better yet, talk to a manufacturer that offers fail­proof tools of determining the right systems for you, such as a strategic questionnaire to help you find out more about your options as well as the price quote for your conveyor needs.

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