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TRADITIONAL CRANE PARTS MANUAL

This manual has been prepared for and is considered part of


4000W
Model

40112
Serial Number

GROUP A = Rotating Structure (Includes rotating bed, operators cab, cases, fuel tanks, transfer pump, counterweights, guards, platforms, catwalks, machinery enclosure, horn) GROUP B = Upperworks Machinery (Includes front, rear, and auxiliary drums, boom hoist, swing and drive shafts, hand levers, foot pedals, control linkage, rotation indicators, upperworks hydraulic components, hydraulic piping, hydraulic oil reservoir, lubrication pump and piping, blowers) GROUP C = Air Components & Electrical (Includes control console, air piping, electric wiring, auxiliary light plant and lighting, TV monitoring, compressor and air tank) GROUP D = Power Components - Upperworks (Includes engine or motor, radiator, auxiliary power plant, take off converters and piping, controls, VICON power lowering, torque limiter, hydraulic pumps and piping, fuel piping, battery box) GROUP E = Lower Structure & Control (Includes carbody, crawlers, travel shafts and control, steering travel locks, hydraulic travel, travel power outriggers, carrier, pedestal, lowerworks hydraulic piping, RINGER components, barge mounting and machinery, spud drums) GROUP F = Attachments (Includes booms, jibs, masts, tower, wire rope guides, equalizer, gantry, fairlead, timber guards, boom angle indicator, block-up limit, tag line, hook block, weight ball, upper and lower boom point, wind speed indicator, crowd and retract dipper sticks, dippers, ) O-NUMBER SECTION = (Includes lacing drawings and purchased component parts drawings referenced in sections A through F)
This manual is arranged in sections as listed above. Sections A through F are arranged by group numerical order with an index after each section tab. An alphabetical index for groups A Through F combined is located after the O-number Section. The O-number section is arranged in numerical order by O-number. Following this cover page are the Basic Specifications, Warranty Information, Tool List (if applicable) Outline Dimensions, Weights, and Dealer Listing.

MANITOWOC CRANES, INC. 2401 South 30th Street PO Box 70 Manitowoc, WI 54221-0070 Phone: 920-684-6621 Fax: 920-683-6278
08/17/05

MANITOWOC MCDEL 2000 THRU 4000W BASIC SFECIFICAT IONS MACH. NO. 4OII2LIFTCRANE X DRAGLINE CLAMSHELL SHOVEL__ HOE S.O. NO. DATE ISSUED 7-25-66 Aug. 24, 1966 DATE SHIPPED SHIP TO Wood River, Illinois DISTRIBUTOR HENNESSEY FORRESTAL BUYER WHISLER EQUIPMENT COMPANY C & NW to ~'~ood River PURCHASE ORDER NO. 373 ROUTE EXPORT Y E S NO~_ PAINTING Special Yes LETTER ING
M A C H I N E DATA-BASIC E N G I N E DRIVE SP}{OCKET D R I V E N SPROCKET TRA NSMI SS ION CRAWLER SHOE CRAWLER DRIVE CHAIN C R A W L E R E N D BLOCK S H O V E L SPROCKET

23181-

28T

1941I~ST P A-STR. 220 P A O a A 6 - AS"

J ~IFWa1[

1605 AAA

WEDGE WEDGE RIGHT DRUM LAGGING BARE WEDGE 7 1 ~ 7 - ~ 1/8 Rope LEFT DRUM LAGGING 3108~ - DIA. 21" PLAIN WEDGE 11966 - I i/~ Rope CONTROL AIR X _ ~ MANUAL _ _ DUAL__ COUNTERW~IGHT ~ 9 6 3 - Bo~ ~600# Fill 36,500#.. Total &OlO0~, CRANE & DRAGLA~,~ uAAA Box 282G#2&23~i~l~26~~,,~Fil133'030~3#~u. Box~2~5~5._&283~2 .TotalTOta117 Z8~E~ANTS35820~' TOTAL C"WT. i0&,398# BOOM ~ASE 3.Q~&7-9 26, BOOM UPPER ,.au ~0303 - 3;+' BOOM INSERT 1-32692-$ lO: BOOM INSERT I-~693-2 20' BOOM INSERT ~[3269&-230' BOOM INSERT i,.~3237 - 30" ~,~'^*"~" I"ES.x" ~ u _
3 68& - 15'

2-~7~72~-

2&' 6" BASIC 2-276722 i0" 2-276723 - 20: 8-27672& 30' BOOM LENGTH 210'

RIGHT DRUM CABLE 9 ~ 1 1/8 ~ 6"x25 RL EXTRA ~ ..~..,o,~,~w.~,~.~'~' v~,~..~ _ ~, - ~ ~ LEFT DRUM CABLE 565 i i/8" 6X25 RL IMP P;/)W STW_~L IWRC - 719078 BOOM HOIST CABLE ~90 l" 6X30 FL. STR. LMP. PLOW STEEL YWRC LANOLAY - 719080 JIB BACK STAY CABLE 2 pcs. 63 ~ EA. 1 1/8" 6x25 EXTRA IMP PLOW STEEL IWRC BOOM BRIDLE CABLE 719062 SHOVEL HOIST CABLE SHOVEL TRIP CABLE SHOVEL BOOM HOIST CABLE 6 0 ~_ #123 JIB DATA SHOVEL DATA BOOM DIPPER SIZE RETRACT CHAINS STICK SERIAL NO. TOF--3~g&8 - 15 ~ CROWD CHAINS BUTT--33599 - 15~ TYPE DIPPER STRUT--33589- 12 ~ 6" DIPPER DOOR ......... ~'i-~--~- - 9' 6 ~

POWER PLANT DATA BLOWER ~ BRIDLE-6-276729 FAN SUCq/ION ]( SERIAL NO. 509440 ENGINE CLg~E4INS NHRS-6-I TORUQE CONVERTER YES ][ NO GOVERNOR CONTROL YES-X- NO--" ELECTRIC STARTING YES~r NO O.S. GOV. SPEED HIGH IDLE STALL G O V E R N E D SPEED LOW I ~ E R.P.M. CAPACITY CHART DRWG. NO. CAPACITY CHART NO. CAPACITY PLATE SEE ATTACHED CAPACITY CHART SHEET SPECIALS

Capacity Chart Sheet


Model: Serial Number: Boom #: Jib #: Signature/Date: 4000W 40112 #17 #123 BK 08-10-2005

CHARTS
Drum and Lagging: Lift Chart (Barge):

Number
4859 7482-A 7482-B

Date
8/1/1967 7/19/1988 7/19/1988 12/19/1983 12/19/1983 11/12/1987 5/4/1977 5/20/1977 9/12/1972 11/20/2001 2/25/1998 9/8/1982

Lift Chart:

5116 5117

Jib Chart: Wire Rope: Range Chart: Range Diagram: Boom Rigging Dwg.: Jib Rigging Dwg.: Jib Backstay Dwg.:

6197-A 5308 4796 48921 43160 43730 75055

MANITOWOC CRANES, INC.


MANITOWOC, WISCONSIN

NEW PARTS WARRANTY


Manitowoc Cranes, Inc. (Manitowoc) warrants parts manufactured by Manitowoc, to be free from defects in materials and workmanship under normal use and service for the applicable warranty period. The applicable general warranty period for each new part is six (6) months from date of installation or 1,200 hours of operation, whichever occurs first. The applicable extended warranty period for weldments identified by Manitowoc on its drawings as boom and jib sections, strut, mast, backhitch, gantry, rotating bed, carbody and crawler side frames is three (3) years from date of shipment by Manitowoc; provided, however, that the machine is used solely for liftcrane applications. No claims under this warranty shall be valid unless Customer notifies Manitowoc or its authorized dealer in writing of the defect within sixty (60) days following its discovery, but in no event later than the expiration of the applicable warranty period and Customer processes its claim using proper warranty claim procedures. Manitowocs sole obligation to Customer under this warranty is to repair or replace with re-manufactured or new part or parts, at Manitowocs option, F.O.B. original point of shipment, any part or parts which Manitowoc, in its sole discretion, determines to be defective in materials or workmanship. Manitowoc may require the return of parts, freight charges prepaid, to Manitowocs designated facility for inspection and analysis. Reasonable freight charges and reasonable labor expenses incurred for approved warranty repairs during the applicable general warranty period for each new machine will be reimbursed by Manitowoc. This warranty shall not apply to ordinary wear and tear; vandalism; abuse; misuse; neglect; accident; overloading; altered, modified or changed equipment; equipment or parts which have not been properly installed, operated or maintained or which have been improperly adjusted; or damages caused by failure to follow the maintenance procedures outlined in the applicable owners manual or in technical bulletins issued by Manitowocs technical publications department. THE FOREGOING WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES WHETHER WRITTEN, ORAL OR IMPLIED, INCLUDING ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR PURPOSE. The liability of Manitowoc arising out of the sale, use or operation of Manitowoc machines or parts, whether in warranty, contract or tort, including claims for special, indirect or consequential damages shall not in any event exceed the cost of furnishing a replacement for a defective part or equipment as hereinabove provided. Upon the expiration of the warranty period, as hereinabove provided, any such liability shall terminate. The foregoing warranty shall constitute the sole and exclusive liability of Manitowoc.
Rev. 08-18-97 Form No. 1-8506

MANITOWOC DISTRIBUTORS

To locate the Manitowoc Approved Distributor nearest you: 1. 2. 3. 4. Go to www.manitowoccranes.com. Click on Manitowoc logo. Click on Dealers. Follow on-screen instructions to locate distributor. When calling a distributor with parts or service questions, you need to know the model and serial number of your crane. This information is located on the Crane Identification Decal on the crane cab.

2003 Manitowoc Cranes, Inc.

Rev. 09-10-2003

DistList

ORDERING BOOM AND JIB LACINGS


All Models

Table of Contents
Purpose ............................................................................ 1 Boom or Jib Identification.................................................. 1 A. Ordering Lacings from Lacing Drawings................ 2 B. Ordering Lacings without Lacing Drawings............ 3 Assistance ........................................................................ 3 Welding Instructions.......................................................... 3 Past Production (View A): Boom or jib number, component part number, and manufacturing code stamped into two connectors (diagonally opposite) on both ends of each insert and on end of top and butt. Current Production (View B): Boom or jib number, component part number, and manufacturing code stamped into a plate mounted on all four chords of each section.

PURPOSE
This folio is divided into two sections: A. Ordering boom or jib lacings from LACING DRAWINGS contained in Section F of the parts manual furnished with the crane. B. Ordering boom or jib lacings when LACING DRAWINGS ARE NOT AVAILABLE.

BOOM OR JIB IDENTIFICATION


All parts orders for lacings must contain the boom or jib identification number and the component part number:
A524

Boom or Jib Number

Component Part Number

View B CURRENT PRODUCTION Boom or Jib Number


XXXXXX #YY Z-ZZ-ZZ

Component Part Number Manufacturing Code

#YY

ZZZZZZ-Z

X-X-XX
A524

View A PAST PRODUCTION

Manufacturing Code

Chord

FIGURE 1

2002 Manitowoc Cranes, Inc.

Rev. 04-08-2002

Folio 823-1

ORDERING BOOM AND JIB LACINGS

A. Ordering Lacings from Lacing Drawings


The parts order must contain the following information to ensure that Manitowoc provides you with the correct lacings: 1. 2. 3. 4. Crane serial number (can be found on builders plate in operator's cab.) Boom or jib identification number. Quantity of lacings. Component part number and lacing identification number (from lacing drawing in Section F of Pa rts Manual). Component name

EXAMPLE: Assume you have a number 22 boom and the lacings with circled letters in Figure2 are damaged. Your parts order should be similar to the following example: Crane Serial Number: 00000 (from builders plate). Boom Identification Number: #22 Boom Required: 1 each 48153-9 (N) for 30 ft Butt 1 each 33426-3 (B) for 20 ft Insert 1 each 33426-3 (D) for 20 ft Insert 1 each 50453-2 (C) for 40 ft Top
Quantity

5.

Component Part Number

Lacing Identification Number

Component Name

A924

V (Diagonal)

II GG HH

KK LL JJ

MM 40 ft Top O N A E E EB BE E

EE

W X T S

EE FF CC DD AA BB Z YU

D (Diagonal)

NN (Diagonal)

A SAMPLE ONLY K B B DO NOT USE LETTERS ON THIS SAMPLE WHEN ORDERING LACINGS. USE J B C R (DIAGONAL) LETTERS ON LACING DRAWINGS M PARTS MANUAL FOR YOUR CRANE. IN X I A Y (DIAGONAL) H 20 ft Insert W C B G LV Q B D K P B U (Diagonal) A EF ST D R B C Q A P O N I J 30 ft Butt GH F D E C AB L

FIGURE 2

Folio 823-2

ORDERING BOOM AND JIB LACINGS

B. Ordering Lacings without Lacing Drawings


The parts order must contain the following information to ensure that Manitowoc provides you with the correct lacings: 1. 2. 3. 4. Crane serial number (can be found on builders plate in operator's cab.) Boom or jib identification number. Quantity, lacing location, and lacing number. Boom or jib component name (butt, insert, or top) and part number. To obtain the lacing location and number, view the boom or the jib from the butt end looking forward. Identify the side on which the damaged lacing is located: left side, top side, right side, or bottom side. Count each lacing up to and including the damaged lacing, starting with first lacing nearest butt end of the component as shown in Figur e3. Do not count a diagonal lacing as the first lacing. Identify diagonal lacing separately; lower end diagonal lacing or upper end diagonal lacing.

EXAMPLE: Assume you have a number 22 boom and the lacings with circled numbers in Figure 3 are damaged. Your par ts order should be similar to the following example: Crane Serial Number: 00000 (from builders plate). Boom Identification Number: #22 Boom Required: 1 each Top Side Lacing (1) for 30 ft Butt 48153-9 1 each Right Side Lacing (5) for 30 ft Butt 48153-9 1 each Bottom Side Lacing (3) for 20 ft Insert 33426-3 1 each Bottom Side Lacing (6) for 20 ft Insert 33426-3 1 each Top Side Lacing (2) for 40 ft Top 50453-2

NOTE:

Quantity

Lacing Location

Lacing Identification Number

Component Name and Part Number

WELDING INSTRUCTIONS ASSISTANCE


If you are in doubt as to which lacings to order, DO NOT GUESS. Contact your nearest Manitowoc distributor for assistance; doing so may prevent the wrong parts from being shipped. Each lacing order is shipped with welding instructions and a copy of Form 00SPFM006 which identifies the chord and lacing material.

A924

40 ft Top Top Side 1 Left Side Diagonal Lacing Bottom Side Left Side Lower End Diagonal Lacing Bottom Side 1 2 3 4 2 Right Side Top Side Upper End Diagonal Lacing Right Side 20 ft Insert 5 6 Right Side 3 1 2 30 ft Butt 12 3 4 5 Bottom Side Left Side

Diagonal Lacing Top Side

FIGURE 3

Folio 823-3

M A N I T O W O C

E N G I N E E R I N G

CO.

Ln

,~

E k ~ L

'w90"P - ,,p ,| ~S tU iE'p /~jIUDC~e:)uDJoel3 MO] ,,g/L'6 ,1-4.

f;'l~

,,8/i'lL

,l~L

"~

m~.

,,8/-6,L

. w Pg'l

,,i;/t ,9 ..-'= uJ Lt'~

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,

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5" -

w 9Z0'

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90332'

MANITOWOC
m

ENGINEERING

CO.
Manitowoc. Wisconsin 54220

division o[ The Manitowoc Company, Inc.

WEIGHTS
i

4000W VICON* - NO. 17 BOOM APPROX. WEIGHT


(IN LBS.) w/60' No. 17 boom, 104,400# counterweight, universal gantry

DESCRIPTION
LIFTCRANE -

w/llnk type backhitch, 24' crawlers w/48"treads, split front d ~ m R , ind. swing, ind. boom hoist, Vicon controlled Cummins NT-855-C310 engine, 21" dia. lagging for left front drum,
boom hoist stop, 155 rope, equalizer, ton load block, 15 telescopic ton hook alr cushioned boom and weight ball, integral

upper boom point w/slngle sheave, and upper wire rope guide . ~ 2 9 2 , 6 4 0 , * UPPERWORKS - w/Vicon controlled O-,m~ns NT-855-C310 e n g i n e , ind. b o o m hoist, ind. swlng, split front dr-m- and 21" dia. plain lagging for left drum; LESS boom, gantry a n d backhltch, equalizer, load block, weight ball, counterweights, . telescopic air cushlonedboom stop, u p p e r w l r e rope guide, and catwalk . . . . . . . . . . . . . . . . . . . . . . . . . . .
UPPERWORKS a s above w/gantry and llnk type backhltch, equalizer, a n d car body; LESS crawlers . " ". . . . . . . . . . . boom

59,74.0**

hoist r o p e ,

.'110,010"* . . "41,910
*34

CARBODY - w/roller path, ring gear and king pin; LESS c r a w l e r s . . . . CRAWLERS 24' w/48" t r e a d s

640 e a c h

SELF-REMOVING COUNTERWEIGHTS
. . . n . , . e .r . . . I n Middle . . . . . . . . . . . . . . . . . . Outer

. .

. . . . . . . . . . . . . . . . .

. .

40,100 35,800

28;500

BOOM NO. 17 Boom Butt 26 Boom Top - - 34' ' ( w / i o w e ; b o ompolnt" a ; s ;mbly)~ . . . . . . . . . . . . . . .............. Upper Boom Boint (shaft and sheaves) . . . . . . . . . . ........ Boom Insert - i0' (w/rope guide roller assembly)~ . . . . . . . . . . . . Boom Insert - 20' (w/rope guide roller assembly) . . . . . . . . . . . . . Boom Insert - 30' (w/rope guide roller assembly) . . . . . . . . . Boom Insert - 30' (w/Jib backstay and rope guide roller ;ss~biyi . . . . Basic P e n d a n t - 36''2" (2 reqd ) Pendant i0' (2 per insert)

Pendant

20'

(2 per Bar .

insert) . . . .

. .

. .

. .

. .

. .

. .

. .

. .

. .

. .

. .

. .

. .

. .

. .

. .

. .

. .

. .

. .

. .

. .

Pendant
Pendant

30' (2 per insert)


Spreader

4,590 6,260 235 1,135 2,160 2,780 2,880 415 215 290 365 402

each each each each

*For non-Vlcon machines deduct 3700 ibs. from upperworks and llftcrane weights
|'~

**Weights add the D-343T, options


II|

do not include hoist line, whlp line, or fuel For optional engines following weights to the upperworks of Vicon machines: 800# for Cat. 1340# for Cat. D-343TA, 870# for G.M. 12V-71N. For non-Vicon engine there is no weight increase. (Cont'd.) W E I G H T S - 4000W V I C O N - No. 17 Boom

10-7-74 (Rev. 8-3-77)~

FOLIO 834-1

Manitowoc Engineering Co.


WEIGHTS 4 0 0 0 W VICONCont'd. DESCRIPTION JIB NO. 123 APPROX. WEIGHT (IS LBS.)

J i b Top - 1 5 ' ( w / J i b p o i n t ) Jib Butt15' . . . . . . . J i b Insert 1 0 ' i 3 ; 3 3/~t"" Basic Pendant P e n d a n t - 1 0 ' (2 p e r i n s e r t ) Jib BackstayPendant . . . . J i b Strut 12' 6"
I

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
O O ~ J O O O O O e O 0 * O

(2 r e q d . ) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

695 690 340 115 each 65 each 155 each 365

COMPONENTS 650 Hook Rollers (6) w/Pins 1,175 ." : . : . . . .. .. .. .. .. . . . . .. .. .. .. .. : Light Plant (w/Mounting P1;tfo~i " * 1,650 Catwalk - Left and Hight Sides w/Rails . . . . . . . . . . . . . . . . 340 Lagging21" dia. Plain for Left D r u m . . . . . . . . . . . . ...... 910 Boom Hoist Rope - 12 Part - 65' of 7/8" - 6 x 26 . . . . . . . . . . . . . 290 Wire Rope G u i d e Assembly (Lower) . . . . . . . . . . . . . . . . . . 215 Wire Rope G u i d e Assembly (Upper) . . . . . . . . . . . . . . . . . . . . . . 42 e a c h R o p e G u i d e Roller Assembly . . . . . . . . . . . . . . . . . . . . . . . , 5,795 12-Part G a n t r y w / L i n k Type B a c k h l t C h . . . . . . . . . . . . . . . . . . . 1,650 Equalizer . 2.3 ibs./ft. Whip L i n e - 1-1/8" - 6 x 31 . . . . . . . . . . . . . . . . . . . . . . 2.3 lbs./ft. 15 Ton Hook and Weight Ball . . . . . . . . . . . . . . . . . . . . . . . 630 155 Ton H o o k Block Assembly 3,300 Boom S t o p - T e l e s c o p i c A i r C u s h i o n e d . . . . . . . . . . . . . . . . . . . 630 Dragline Fairlead Revolving 1,910 Dragline Fairlead - Hinged . . . . . . . . . . . . . . . . . . . . . . . . 5,250
Q

NOTE:

The above weights m a y fluctuate up or down 5% due t o m a n u f a c t u r i n g tolerances.

i ~

'

II

FOLIO 834-2

WEIGHTS

4000WVICON - No. 17 Boom.

10-7-74

(Rev.. 8 - 3 . 7 7 ) ~ c

MANITOWOC

ENGINEERING

CO.
Manito~,oc.

A Division ~ the 14oni~,va( C o m p o n y , / n o .

Wisconsin ,,

MATERIAL LIST O N BACK

IREV.
0-480-1

I MOOEL
3900, 3900T, 3900W, 4000W, 4i00W TOOL LIST

REF. NO. 1 2 3 4

PART NUMBER

QUANTITY REQUIRED

DESCRIPTION OF PART

VENDORS PART NO.

722493 167596 722246 13404 139624

5
6 7

138092 21804
20976 20977
2 1

8 9 i0 II

13775 974 975 11466

WRENCH, WRENCH, WRENCH, WRENCH, 4100W) WRENCH, (Models WRENCH, WRENCH, (Models WRENCH, WRENCH, (Models WRENCH, WRENCH, WRENCH, WRENCH,

Thin (1-I/2") (All) Drum Brake (1-7/8") (Towers) Drum Brake (I-7/8") (All) Tension Rod (2-I/4") (Models 3900, 3900T, 3900W,

.5# 4.0# 4.0#

8.0# Hook Roller Pin Locking Plate (5-3/4" Hole Centers) 3900, 3900T, 3900W, 4000W) 5.2# Hook Roller Pin (4-1/2") (Model 4100W) 6.8# 12 Point Socket Type (2-13/16") 3900, 3900W, 4000W, 4100W) 15.0# 12 Point Socket Type (3") (Model 4000W) 15.0# 12 Point Socket Type (3-5/32") 3900, 3900T, 3900W) 15.0# Clutch Shaft (2-1/4") (Model 3900T) 10.0# Crawler Tread (3-3/16")(Models 3900, 3900W) 17.0# Travel Shaft (3-13/16")(Models 3900, 3900T, 3900W) 15.0# 1-3/4" Nut (All) 10.0# TOOLS NOT SHOWN

722423 722463 416739 646449 646450 646451 646452 646453 646454 646455 646456 646457 646458 646459 646437 722515 722516 722517 722519 722520 722521 722522 722523 722524 722525

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

WRENCH, Crescent (12") HANDLE, Socket (3/4") EXTENSION, Handle SOCKET (1-1/16") SOCKET (1-1/8") SOCKET (1-3/16") SOCKET (1-1/4") SOCKET (1-5/16") SOCKET (1-7/16") SOCKET (1-1/2") SOCKET (1-5/8") SOCKET (1-3/4") SOCKET (1-7/8") SOCKET (2") SOCKET (2-1/4") (Model 3900) WRENCH, Combination (7/16") WRENCH, Combination (1/2") WRENCH, Combination (9/16") WRENCH, Combination (5/8") WRENCH, Combination (11/16") WRENCH, Combination (3/4") WRENCH, Combination (13/16") WRENCH, Combination (7/8") WRENCH, Combination (15/16") WRENCH, Combination (I")

PLEASE GIVE MACHINE SIN W/ORDER

REV-B

0-480-1

GROUP A - Rotating Structure

PARTS MANUAL ALPHABETICAL INDEX GROUP A - Rotating Structure


DESCRIPTION "A" Frame Cab Cab Chain & Gear Case Chain & Gear Case Counterweight & Cab Rear Counterweight Handling Counterweight Handling Guards Platform Rotating Bed/Hoist Frame/Transporter Platform Rotating Bed/Hoist Frame/Transporter Platform Tool Box PUBLICATION 42959 32077 32077 42058 42058 42964 42965 42965 42329 41946 42163 42163 32108 REV A2 K1 A2 C1 E1 A1 A2 I1 G1 C2 T1 B1 START DATE 10/15/62 10/18/58 10/13/58 10/30/58 10/30/58 08/12/63 10/24/62 10/24/62 01/20/62 10/02/58 04/23/63 04/23/63 01/07/59 END DATE 05/06/77 03/13/70 04/10/67 08/06/70 08/06/70 03/18/70 GROUP A0101 A0201 A0201 A0401 A0401 A0301 A0302 A0302 A0501 A0701 A0102 A0102 A0901

03/28/72 06/07/71 12/14/66 10/17/79 06/25/69

08/17/05

MANITOWOC
A D ~ j e ~ , d the ~ ~ m m c

ENGINEERING
Ce~pmy. I~-

CO.
M aRJle~, W ~

~
Right Front Upper Window Latch

7,"

I
I

See Cab Assembly_~~-.

Z LJ
I
t

LL4

0 0

ILLUST.No.3.!7.!9-.A.-.2 ]

lr

I Iv

c~

-A2. i32077 - 2 REV. A I MODEL 4000 CAB DOOR MECHANISM (QUANTITIES FOR BOTH DOORS) REF.
NO.

PART QUANTITY NUMBER REOUIREO 17869 1204 17868 17867 17865 631350 19060 17866 647410 647410 647432

VENDORS DESCRIPTION OF PART BOLT, Eye W/elastic stop nut


0

PART NO.

4 5 6 7
8

SPRING
>
I',O

HANDLE,

Inside W/capscrew and elastic stop nut

LATCH W/math. screw, capscrew and Jam nuts HANDLE, Outside W/capscrew and elastic stop nut SHEAVE, Roller PIN W/cotter pin CLIP W/capscrew, hex nut and lockwasher

9
10 ll 12 12 12

SPACER (Right Side Cab) SPACER (Left Side Cab) SPACER (Left Side Cab) RIGHT FRONT UPPER WINDOW LATCH

72024 250370 70680

CATCH, Window W/elastic stop nut BOLT, Mach. SPRING


Co E) L,J b-,

>

0 r'~

REV.

PLEASE GIVE MACHINE S/N W/ORDER - '

32077

MANITOWOC

ENGINEERING

CO.
M o n i ~ c ~ , WlK@n|in,

A Oivilion of the M onlto,wo~ C o m ~ n y , Inc.

I
,~-~. \ l ~ c o ~, . ..

(..,-

"--,--

f~----II I

\\

~"

)
/

',. f
o

MATERIAL LIST ON BACK

-A2. II MODEL

32077 - 1

4000-4000W
CAB

0 ',,,4 ",-4

~o

REF. NO.

PART NUMBER

QUANTITY
REQUIRED

DESCRIPTION OF PART

VENDORS PART NO.

i
2

42529

3 4 5 6 7 1

632695 19538 257186 18925 257253 42980

2
3 4 5 6 7 632695 19538 257186 18925 257253 32076-7
1 1 6 1 8 1

8 632694 9 1632818 i0 632819 12 632817 13 6 3 2 8 2 7 15 32076-2 16 587071 11 31563 41770-7 17 18 29 21 22 23 24 23 25 26 27 28 97997 184147 41770-5 90302 18972 605101. 73227 605101 24714 90370 75210 24038 11671 42313-6 632652 587072 207247 42313-2
I 1 1 I 1 1 i 1 I i

31 38 40 41

ROOF, Cab W/elastic stop nuts, capscrews, hex nuts and lockwashers (Mach. up to and Incl. 130 Ton Capacity) (See Note) PLATE, Cover SHEET, Front CLIP, Awning BOLT, Coupling AWNING, RoofW/capscrews and lockwashers (See Sliding Door Option) BOLT, Coupling ROOF, Cab W/elastlc stop nuts, capscrews, hex nuts and lockwashers (Mach. W/Capacity Over 130 Ton) PLATE, Cover SHEET, Front CLIP, Awning BOLT, Coupling AWNING, Roof W/capscrews and lockwashers BOLT, Coupling PANEL, Left Side W/rivets, capscrews, mach. screws, stove bolts, hex nuts and lockwashers SHEET, Rear SHEET, Upper GUIDE, Top Door SHEET, Center SHEET, Center (43" wide - See note 1 and 2) SHEET, Front (See note I) R~IL, Door DOOR, Left (See Sheet 2) FRONT, Ca b (Complete) W/math. screws, stove bolts, rivets, hex nuts and 10ckwashers SHEET, Upper Left DOOR, Left W/hinges FRAME, Right Front CLOSING SHEET, Left Front W/stove bolts, hex nuts and lockwashers GLASS, Window CHANNEL, Rubber (Specify 6'3" - 1.905m) GLASS, Window CHANNEL, Rubber (Specify ii'0" - 3.353m) SASH, Front Window W/hinges SHEET, Top AWNING CLOSING SHEET, Left Rear W/stove bolts, hex nuts and lockwashers STOP, Hand Lever W/cotter pins PANEL, Right Side (Complete) W/mach. screws, capscrews, stove bolts, hex nuts and lockwashers SHEET, Front RAIL, Door STOP, Door SHEET, Rear IR~'K
PLEASEGIVE MACHINE SIN W/ORDER

C~ --4

bo O "-4

~J I"1 0

132077-1 Cont.

-A2. I-

I32077_i . IREV IMOOEL Cont K


REF. NO. PART NUMBER QUANTITY REQUIRED

4000-4000W
CAB

D E S C R I P T I O N O F PART

VENDORS PART NO.

42 43 44 45 30 32 23 33 34 35 36 23 39
4J 0

632656 632651 632653 31590 71351 17834 605101 17864 31631 16031 17836 605101 23937 632840 77158 33595 77155 77156 30152 77154 70786 32075-6 32075-2 632822 632691 632692 632693 32074-6 208116 32074-2 632690 17833 605101 90303 569684 24968 24967 70926 31671
1 1 1 I 1 i 1

1 1 2 I I 1 1 1

37 46 47 48

il
rv u.i i-(.~

49 50 51

58 57 59 63 64 65

14 60 61 62 23
,--i

54 55 56 52 53

43

O
0 Oa

GUIDE, Top Door SHEET, Center SHEET, Upper CABINET, Tool CLOSING Plate, Right Front W/stove bolts, hex nuts and lockwashers GLASS, Window CHANNEL, Rubber (Specify 7'4" - 2.236m) RAIL, Hand W/hex nuts DOOR, Right (See Sheet 2) AWNING, Door W/stove bolts, hex nuts and lockwashers GLASS, Window CHANNEL, Rubber (Specify 9'5" - 2.870m) CLOSING SHEET, Right Rear W/stove bolts, hex nuts and lockwashers SHEET, Front PANEL, Right Rear W/mach. screws, hex nuts and lockwashers ENCLOSURE, Shutter (Non-Vicon Machine) SHEET, Closing W/stove bolts, hex nuts and lockwashers SHEET, Closing W/mach. screws, stove bolts, hex nuts and lockwashers SHUTTER W/mach. screws, chain, hook, capscrews, hex nuts flat washers and lockwashers SHEET, Closing BAR, Filler PANEL, Inner Right W/mach. screws, capscrews, stove bolts, hex nuts and lockwashers SHEET, Rear DOOR, W/hinges SHEET, Upper SHEET, Front SHEET, Front SHEET, Lower PANEL, Inner Left W/capscrews, mach. screws, hex nuts and lockwashers SUPPORT, Angle SHEET, Front SHEET, Rear GLASS, Window CHANNEL, Rubber (Specify 8'6" - 2.590m) BOTTOM RIGHT CLOSING PLATES - OPTIONAL SHEET, Rear W/capscrews, hex nuts and lockwashers PLATE, Cover SHEET, Vertical W/capscrews, hex nuts and lockwashers SHEET, Front W/capscrews, hex nuts and lockwashers MACH. W/MURPHY 220 ENGINE SHEET, Lower EXTENSION, Cab W/mach. screws, hex nuts and lockwashers
REV. I

K
PLEASE GIVE MACHINE SIN W/ORDER

32077-i Cont.

-A2. I132077_i Cont ' IREV'K IMOOEL 4000-4000W


CAB
L~ 1",3 0

REF. NO.

PART NUMBER

QUANTITY REQUIRED

VENDORS
D E S C R I P T I O N O F PART
PART NO.
o
?

19

24'069

19

91041

19

395058 395059 33501 :24158 70926 32076 32807 32823 32780


, 1 1

18 6 53 54 54 49 54

1 I I 1 i

49 54

30152 32571

49

30152

29 66 67 23 68 69 70 23 71 72

41770-2 19510 19509 605301 23035 18971 605301 33883 74260

MACH. W/FRONT AUX. DRUM AND WINCHHEAD DOOR, Left Front W/hlnges (Replaces 184147) MACH. W/FRONT AUX. DRUM AND LIGHT PLANT (Replaces #184147) DOOR, Left Front W/hinges and rivets MACH. W/OUTSIDE LIGHT PLANT (Replaces #184147) DOOR, Upper Half DOOR, LowerHalf MACH. W/WINCHHEAD PANEL AND DOOR, Left Front W/capscrews, hex nuts and lockwashers SLIDING DOOR (OPTIONAL) DOOR, Sliding (Replaces #18925) MACH. W/HYDRAULIC SWING SHEET, Lower EXTENSION, Cab W/capscrews, hex nuts and lockwashers FOR VlCON MACHINE EXTENSION, Cab W/mach. screws, hex nuts and lockwashers (Mach. W/Heat Exchanger Oil Cooler) SHUTTER, Radiator W/pins , cotter pins, capscrews, hex nuts and lockwashers EXTENSION, Cab W/mch. screws, hex nuts and lockwashers (All Machs. W/C11mmins Engines and Radiator Type Oil Cooler Except Serials #4064, 4065, 4066 and 4088) SHUTTER, Radiator W/capscrews, hex nuts and lockwashers EXTENSION, Cab W/mach. screws, hex nuts and lockwashers (Serials #4064, 4065, 4066, 4088 and all Machlnes W/Cat. and G.M. Engines and Radiator Type Oil Cooler) SHUTTER, Radiator W/capscrews, hex nuts and lockwashers TWO PIECE FRONTWINDOW (OPTIONAL) (Replaces Ref. #24, 25, 26, 27, 29) FRAME, RightFront SASH, Upper Right Front GLASS, Window CHANNEL, Rubber (Specify 5'3" - 1.600m) SHEET, Top SASH, Front Window W/hinges GLASS, Window CHANNEL, Rubber (Specify 9'5" - 2.870m) ROOF DOOR OVER ENGINE (OPTIONAL) DOOR, Roof W/rivets (Complete) DOOR, Sliding NOTE: Machs. to and including Serial #4023 are equipped with roof #42314. NOTE I: For machines W/generator mounted inside cab, delete Ref. #13, 15 and add:
L

>
-'4
m

oa o
".d ".d

0 0

REV.

K
o, =A SE GiVE MACHINE $/N W/ORDER

32077-1 cont.

IREV. IMOOEL
I 32077 - Icont K

-A2. i4000-4000W CAB

REF. NO.

PART QUANTIW NUMBER ,REQUIRED

DESCRIPTION OF PART

VENDORS PART NO.

13 15

95413 95412 95411

I 1 1

ASSEMBLY, Left side modification SHEET, Center (35-3/4" wide) SHEET, Front (W/paddle handle lock #510183 and door for access to generator) W/truss head bolts, hex nuts and lockwashers For complete left side order #32076-6 NOTE 2: Machine W/outside generator delete Ref. #13 and add: SHEET, Center For complete left side order #32076-8

13

632816

=
0

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K
PLEASE GIVE MACHINE SIN W/ORDER

32077-1

MANITOWOC

EN

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CO.
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I, AATERIAL LIST OH BACK

ILLUST. No..4.1.7..2..5 .-..A..~2.-'~.


1,.I

I 42058 - 2

IREV. " )MODEL A


i ,

-A4.ii

4000

ENGINE CHAIN CASE


m

REF.

NO. 1 2 3 4 5 6
7

PART NUMBER

QUANTITY REQUIRED
i

DESCRIPTION OF PART

VENOORS

PART NO.

42172 275451 17152 2586 3523 70390 23051 70282 70283 70582
70583

1 1 1 1 1 1 1 lOt2

CASE, Chain W/capscrews, hex nuts, lockwashers and pipe plugs BREATHER SPACER W/capscrews and lockwashers SUPPORT W/capscrews, hex nuts and lockwashers STICK, Dip BAFFLE, Oil COVER (W/Std. Swing Only) GASKET SPACER (.228 Thick) SPACER (.0478 Thick) SPACER (.220 Thick) SPACER (.452 Thick)

8 9 9 9 9

70584

Dj
I

!
!

PLEASE GIVE MACHINE SIN W/ORDER

IR~. A

I 42058 - 2

MANITOWOC

ENGINEERING

CO.

C~ LLI I-U')

10

ILLUST.No..4,..2.0 5..8..-.8..-J. ]

MATERIAL LISTON LACK

JMODEL
'42058- i

-A4.14000 GEAR CASE


, i ' ' ' '" b

REF.

NO.

PART

NUMBER

QUANTITYi REQUIRED 1

DESCRIPTION OF PART
.ll

32079 18797 18798


42455 456253 456254 19279 71562 17152 17228 17227 21843 352'3 70433

CASE, Lower W/lockwashers, pipe plugs and capscrews PLATE, Cover W/capscrews and lockwashers

VENDORS PART NO.


l

i' 1

GASKET CASE, Upper W/plpe plug, capscrews, lockwashers, baffle and ring GASKET (13" x 16" Vellumoid) (Near Side) GASKET (14" x 1 6 " Vellumoid) (Far S~de) SEAL, Oil SUPPORT W/hex nuts, capscrews and lockwashers SPACER W/capscrews and lockwashers PLATE, Cover W/capscrews and lockwashers (Std. Boom Hoist only) GASKET (Std. Boom Hoist only) GUARD W/capscrews and copper washers STICK, Dip BRACKET W/capscrews and lockwashers

1 1 $ 1 1 i 1 i 1 I

II.~

c/~e, ~#'./Op~ c.~.

r 1
C

42058- 1
,,-

MANITOWOC
A s

ENGINEERING

CO.

,,

F-.,'3

See Rotating Bed Assembly


/ S

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2
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7 ' 9

,11
17

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15 1 4 ~

~10

~o

MATERIAL UST O N BACK

-A1. 2-

42163 - 2

IREV. C

MODEL

4000-4000W HOUSE AND HOOK ROLLERS

RE N(

PART NUMBER

QUANTI~ REQUIRED

DESCRIPTION OF PART

VENDORS PART NO.

1 2 4 5 6
7

31980 71166 71127 11412 71165 71167 11906 11907

2 4 2 2 2 4 6 6 6 6 6 6 2 2 2 2 6 12

EQUALIZER, Front Roller PIN, Front Roller Shaft W/cotter pln PIN, Equalizer W/gr. fitting PLATE, Locking W/capscrews SPACER SHAFT, Front Roller W/gr. fitting ROLLER, Hook BUSHING W/dowels THRUST, Washer PLATE, Locking W/capscrews and lockwashers PIN, Hook Roller W/gr. fitting WASHER HANGER, Double Hook W/gr. fitting BUSHING PIN, Hanger LOCK, Shaft W/capscrews and lockwashers ROLLER, House BUSHING

9
1C
11 14 16 21 17

12913 11905 11904 10095 42121 70681 71133 19404 23699 70693

18 20 19

lREv' . C
PLEASE GIVE MACHINE SIN W/ORDER

I 42163 2

/
MANITOWOC
0~1~

ENGINEERING

CO.
A4a~,,,oc, W l = . c ~ ' l ~ . ,

o//~e/uZa~,'lr,...~ C o , ' w ~ , E'.,c.

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1 2 3

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oi

15

i~
FUEL GAUGE AND FILTER Design Change of Mar. 21, L973

4z

"'i

"

~82

54

~ 52
,.23 45

28 44
I

56

I\
58

~0~
59

58

00Q

31

c~
ILl c~

O Z
F..I--..

O
MATERIAL LIST 0/"4 BACK

-AI. 242163-1
REV.

t MODEt

4000, 4000W
ROTATING BED

1
VENDORS PARr NO.

I--' C~

1",,3

REF. NO.

PART QUANTI[Y NUMBER REQUIRED

D E S C R I P T I O N O F PART

1 2 4 3 5 6 7

20165 10489 20166 10497 14082 10490 41924

2 2 1 1 1 2 1

i0 ii 12 13 14 8 18 19 20 42 15 16 17 21 22 23 24 25 26 27 28 29 33 34 44 30

10492 97966 10624 14482 32236 71636 17584 17582 17583 596524 71638 71639 10494 71236 7117'6 43059 72983 17575 71332 71303 42199 456258 23673 10017

1 i 2 2 1 1 1 i i 1 i 1 1 1 i0 2 1 2 4 i 2 1 1 1 i 1

30 31 31 32 35

91303 622546 622508 11959 70913

RING, Seal W/capscrews, hex nuts and lockwashers GASKET COVER W/capscrews and lockwashers PLATE, Cover W/capscrew and pin PLATE, Instruction GASKET, Housing Cover HOUSING, Bevel Gear W/capscrews, hex nuts, lockwashers, two dowels 17575 (Ref. No. 26), pipe plug, Loctite solvent (Manitow~ #622296), Locquic primer (Man itowoc #580133), Loctite (Manitowoc #622291) and Manitowoc Service Bulletin #236 (See Note 3) GASKET : ' ' i" COVER W/capscrews, lockwashers~and grease fitting ;PLATE, Keeper W/capscrews and lockwashers PIN, Brake Dead End COVER (3 parts) W/capscrews, hex nuts, lockwasNers and truss head stove bolts (See Note 2) GASKET COVER (item 4 - drawing #32236) GASKET GASKET GASKET RING "0" RETAINER, "O" RING W/socket fiat head machine screws and countersunk washers iGASKET GASKET WASHER, Steel KEEPER, Pin W/capscrews and lockwashers I BED, Rotating COVER, Plate (before 10/14/63 revision right side cover only on machine W/out swing brake) DOWEL COVER W/capscrews and lockwashers (machine W/out swing brake) COVER W/capscrews and lockwashers TANK, Fuel W/pipe plugs, pipe cap, capscrews and lockwashers GASKET COVER (1/2" x 9" Dia. - Item 21 on drawing #42199) FILTER, Fuel (See Note i) BusHING W/brass screw dowels (only machines before 4/28/66 revision to rotating bed and rotating bed assembly) (as shown without flange on bottom) BUSHING W/brass scKew dowels ~machlnes after 4/28/66 revision) (Not shown - with i" high x 10.751" Dia. flange at bottom) SEAL, Oil (split) SEAL, Oil (solid) RETAINER, Oil Seal W/capscrews and lockwashers GASKET

"-'1 m

C O~ rD ~o LJ >q

0 r"t

IREV"T I 42163-1 Cont


PLEASE GIVE MACHINE SIN W/ORDER

[ 42i63_i Cont. IREv T

]MOOEL

4000, 4000W
i

ROTATING BED
PART NUMBER QUANTITY REQUIRED

VENDORS DESCRIPTION OF PART


PART NO.

O
r. O3 c3

70912 141409 17578 71203 17579 10493 71349 72260 72263 72264 74887 72985 74925 505803 289564 289568 289565 289594

i 2 i 1

289563

COVER, W/capscrews and lockwashers PIN, Boom Hinge W/grease fitting COVER, Rear Housing W/capscrews and lockwashers STICK, D i p GASKET GASKET (See Note 3) GASKET (Machine W/out swing brake) COVER W/capscrews and lockwashers COVER (One shown) W/capscrews and lockwashers (Delete after 1/6/70 revision) COVER W/capscrews and lockwashers PLATE, Cover PLATE, Cover LUG, Load Block Hold Back (Optional) LEVEL (Tower crane before and all mach. after 11/30/72 rev.) BUSHING (2.012 x 2.254 x i") BUSHING (On right side of rotating bed) (3.261 x 3.502 x 1") BUSHING (On left side of rotating bed and in line with bushing Ref. #57) (2.509 x 2.754 x 1") BUSHING (1.512 x 1.754 x i~") (These 3 bushings are in line) (Quantity had been 4 before 1/6/70 revision but this fourth had not been in line with the three) BUSHING (1.268 x 1.503 x i") (Quantity of 3 before 11/30/72 revision and quantity of 4 before 1/6/70 revision)

NOTE I: 460324 94738 304449

For machines with Fuel Gauge and Filter after 3/21/73 design change (delete Ref. No. 44) GAUGE, Fuel FILTER, Fuel CAP, Filler

.-q

~J

181881 71636

L3

Machine W/collector ring for "Hazardous Locations" delete Ref. No. 14 and add COVER (3 parts) W/gaskets 17584 (Ref. #19), 17582 (Ref. #20), 141134 (Ref. #42) and capscrews, hex nuts and lockwashers GASKET

NOTE 2:

)
c~

PLEASE GIVE MACHINE S/N W/ORDER

[R~ T

I 42163-1 Cont.

-A2. I42163-1 . T

4oo0,14ooow
i
ROTATING BED

REF.

NO.

PART NUMBER

!QUANTITY REQUIRED

D E S C R I P T I O N O F PART

VENDORS PART NO.

NOTE 3:

BEVEL GEAR HOUSING DESIGN CHANGES After bevel gear housing revision of 5/23/79, twenty national coarse (NC) grade 5 hex head capscrews and tw( NE socket head capscrews going into twenty two NC tapped holes are used to hold housing to rotating bed. Torque these grade 5 NC hex head capscrews to 300 ft. Ibs. using NevergSeez on threads and under heads. After bevel gear housing revision of 3/9/81 the mountir flange thickness was changed which eliminates the use of gasket 10493 and uses Loctite instead. This revised housing is identified as 41924-9 and has this number stamped on it. (Gasket 10493 remains avallabie for use with old housings). Replacement housings will be 41924-9. Socket head capscrews, grade 5 hex head capscrews, Loctite and Loctite primers are included to accommodate all previous methods of installation. M.E.C. Service Bulletin #236 must be referred to for installation instructions.

C (h fD t,. O L-

C 0 f-t

R~.

PLEASE GIVE MACHINE SIN W/ORDER

42163-i

MANITOWOC

ENGINEERING

CO.

15
c~
I-/9
/ 12

ering

,~}/la

.---

13 3

MATERIAL LIST ON BACK

?,

-~5. II 42329 - I

IREv'I IMOEL

4000-4000W

GUARDS
REF. NO. PART QUANTITY NUMBER REQUIRED
I I

DESCRIPTION OF PART

VENDORS PART NO.

&-.
~O L~ %0

1 2 3 4 5 6
;

23879 92558 78246 79271 180118 180119


1

2 i i

7 I 24732 , 7 24731 8 8 9 9 I0 ii 12 13 i4 15 24'733 24883 23811 24884 23880 23306 24482 i79272 136147 136148

1 1 I 1 i

1 i i 1

GUARD, Left Boom Hoist Drum W/capscrews, lockwashers and roll dowels (Ind. Boom Hoist) (See Note) GUARD, Right Boom Hoist Drum (i0 3/16" wide) W/capscrews, lockwashers and roll dowels (Ind. Boom Hoist) (See Note) PAD, Mounting BRACKET, Left Guard W/capscrews and lockwashers GUARD, Left Drum Brake W/capscrews, lockwashers, rivets and hex nuts GUARD, Right Drum Brake W/capscrews, lockwashers, rivets and hex nuts GUARD, Dirt:W/capscrews; heX nuts and ibckwa~hers (Dragline) ! GUARD, Dirt W/capscrews, hex nuts and iockwashers (Dragline) W/5000# Third Drum) GUARD, Right Cable W/capscrews and lockwashers (W/Wide Drum or Single Drum) GUARD, Right Cable W/capscrews and lockwashers (W/Equal Drums) GUARD, Left Cable W/capscrews and lockwashers (W/Narrow Drum) GUARD, Left Cable W/capscrews and lockwashers (W/Equal Drums or Single Drum) GUARD, Right Clutch W/capscrews, hex nuts and lockwashers (Ind. Boom Hoist and Ind. Swing) GUARD, Left Clutch W/capscrews, hex nuts and lockwashers (Ind. Boom Hoist Only) GUARD, Power Lowering Clutch BRACKET, Right Guard W/capscrews and lockwashers BRACKET, W/capscrews and lockwashers (W/Power Lowering) SPACER (W/Power Lowering) NOTE: On machine W/Boom Hoist lines running under the roof, delete Ref. #I and #2, and add the following:

m mm

la

137345

BRACKET INSTALLATION PRIOR TO DESIGN CHAN_GE OF 10-16-67 GUARD, Right Drum Brake W/capscrews, rivets, hex nuts and lockwashers (shown) GUARD, Left Drum Brake W/capscrews, rivets, hex nuts and lockwashers BRACKET, Guard W/capscrews and lockwashers
L~ I',3 %0

6a 6a 13a

31380 31379 78244

1 1 2

&D O

PLEASE GIVE MACHINE S/N W/ORDER

IRFV. I |

I 42329 -- i

MANITOWOC

ENGINEERING

CO

61
V !
4

~r112

~4

t.
J

8~

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MATERIAL LIST O N BACK

42964 - 1

per

IMODEL

-A3 i4000

CAB REAR AND COUNTERWEIGHT


~F

PART QUANTI~ NUMBER REQUIRED

DESCRIPTION OF PART
BRACKET, Back Hitch (W/Pendant Backhitch)

PART NO

VENDORS

73434

4~

73431 42962 12360 161456 10624 11887 612831 11887 42963 43097 42834 42528 74640 11929 73957

2 i 2 2 2 6 12 i0 1 i i i 6 2 12

BRACKET, Back Hitch (W/Link Type Backhitch) W/gr REAR, Cab W/hinges and rivets PIN W/cotter pins PIN, Backhl~ehbracket w/gr fitting

fitting

PLATE, Keeper W/capscrew and lockwashers BOLT, Coupling CAPSCREW (Horlzontal Bolts to Rotating Bed) BOLT, Coupling (Vertical Bolts to Rotating Bed) COUNTERWEIGHT, Inner COUNTERWEIGHT, Inner (Mach COUNTERWEIGHT, Middle COUNTERWEIGHT, Outer BOLT, Coupllng BOLT, Coupling BOLT, Coupllng c bo >
o rt

r,...f~ rq"~

W/Low Clearance Gantry)

PLEASE GIVE MACHINE SIN W/ORDER

IR~ i

I !

42964 - i

MANITOWOC
A D~J~ e l rae ~ ~ ' ~ t"

ENGINEERING
I~.

CO.

/
/'

/
\
\

i I

"SeeBoomHoist Assembly

I 4 14.

g
i

\
See Counterweight~ & Cab Rear Assembly
i t

S f

I0 (q qr
Ft elt

MATERIAL LIST ION 6ACK

-A3.2-

42965 - i

ReV. A

I MODEL

4000

COUNTERWEIGHT HANDLING
REF. NO.

QUANTITY PART NUMBER REQUIRED


10624 2 6 12 2 2 2 2 4 1 i 2 1 2 2 PIN

DESCRIPTION OF PART
PLATE, Keeper W/mach. screws SHEAVE (i1" Dia.) BUSHING, Bronze

VENDORS PART NO.

i
I

3 2 4 5 6 7 8 9 12 13 14 15 16

71554 15115 70072 719073 71635 24242 10186 72683 32643 10160 32644 3974 3946

h~ kO kn

ROPE, Wire (Specify 25' or 6.25 m) CLIP, Wire Rope (M4000) BRACKET, Upper (W/3 Pc. Cwt.) PIN W/cotter pin BRACE BRACKET, Lower Right WEDGE, Anchor BRACKET, Lower Left PIN W/cotter pin ANCHOR, Wire Rope
g)

11)

0 rt

REV.

PLEASE GIVE MACHINE S/N W/ORDER

I 42965

- 1

MANITOWOC

ENGINEERING

CO.
Mo~mmc, WbcomM

A Dh, b/on o f / k e Mml~,wm ~ y , / m .

ILLUST. NO..4..2.4..0.5.~._.2.] ;-:.

MATERIALLISTON BACK~

IREV.A ' 'IMODEL


42965 - 2

-A3.24000-400OW COUNTERWEIGHT HANDLING (MACH. WITH REAR AUX. DRUM ONLY)

REF. NO.

PART QUANTITY NUMBER REQUIRED

DESCRIPTION O F PART

VENDORS PART NO.

24206 18861 15115 719073


S 6 7 8

BRACHET, Sheave SHEAVE BUSHING ROPE, Wire (See sheet i) CLIP W/hex nuts and lockwashers SUPPORT, Roller W/eapscrews, hex nuts and lockwashers ROLLER PIN W/cotter pin SUPPORT, Roller W/capscrews, hex nuts and loekwashers PIN W/cotter pin MACH. WITH THIRD D R U M B R A K E

71635 71864 18311 18695 71863

10

71302

73035 73036 73034

SUPPORT, Roller W/capscrews, hex nuts and lockwashers ROLLER SUPPORT, Roller W/capscrews, hex nuts and loekwashers NOTE: This illus, to be used in conjunction with Sh.#1 when machine has Rear Aux. Drum.

cn m

PLEASE GIVE MACHINE S/N W/ORDER

R~.A

J 42965

- 2

GROUP B - Upperworks Machinery

PARTS MANUAL ALPHABETICAL INDEX Group B - Upperworks Machinery


DESCRIPTION Boom Hoist Auxiliary Brake Boom Hoist Control, Independent Boom Hoist Drive Shaft, Independent Boom Hoist Drive Shaft, Independent Boom Hoist, Independent Drum Brake - Front Drum Brake - Front Drum Brake - Front Drum Brake - Front Drum Brake Booster/Parking Brake Drum Brake Booster/Parking Brake Drum Clutch Control/Band Drum Clutch Control/Band Drum Shaft - Front Drum Shaft - Front Hand Levers Independent Swing Control Independent Swing Guards & Lubrication Piping Independent Swing Guards & Lubrication Piping Independent Swing Outboard Bearing Independent Swing Shaft, Horizontal Independent Swing Shaft, Horizontal Independent Swing Shaft, Vertical Lubrication Pump & Piping (Sump) Main Drive Shaft Main Drive Shaft Main Drive Shaft Main Drive Shaft Control Main Drive Shaft Control Mast Hoist Control Slide Pinion Control Slide Pinion Shaft (Intermediate Travel or Swing Shaft) Swing Brake Control Swing Lock Control Swing Shaft PUBLICATION 32070 42392 42197 42197 42196 24278 31360 42183 42184 23194 42404 40013 40014 42156 42156 24033 42372 31574 31574 23806 42365 42365 23439 42366 42306 42306 42306 32340 42565 24278 42164 90467 42394 40341 23688 REV F1 C1 D1 I2 C1 B1 E1 D1 F1 B1 C1 C2 E1 B1 C1 C1 C2 A1 B1 G2 D1 E1 B3 H1 H2 D1 C1 B1 B1 C1 F1 G1 C1 START DATE 10/14/58 05/04/59 09/19/58 10/24/60 10/23/58 10/14/52 03/21/59 03/31/59 03/17/55 05/26/59 08/04/31 08/05/31 05/05/60 04/06/64 04/02/59 05/13/63 04/16/54 04/16/54 06/18/58 06/18/64 10/24/60 07/11/56 02/24/59 09/23/58 11/04/64 04/23/58 08/15/60 06/28/60 05/25/60 06/12/58 04/22/64 05/11/59 11/20/40 05/12/58 END DATE 02/16/66 07/12/67 06/09/80 11/14/89 02/06/67 12/08/87 06/16/66 06/16/66 12/02/83 02/21/72 02/01/62 11/05/59 06/14/84 06/14/84 11/12/59 09/21/72 11/03/72 11/03/72 05/23/85 07/23/75 07/23/75 04/12/85 12/19/64 05/28/68 08/02/79 05/06/74 03/02/84 02/18/75 06/14/63 08/31/71 04/18/72 02/21/79 12/26/69 06/19/81 GROUP B0210 B0204 B0207 B0207 B0202 B0603 B0603 B0603 B0603 B0604 B0604 B0602 B0602 B0601 B0601 B1201 B0403 B0405 B0405 B0406 B0401 B0401 B0402 B1401 B1301 B1301 B1301 B1302 B1302 B0302 B1602 B1601 B1802 B1701 B1901

08/17/05

MANITOWOC
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ILLUST. No. 2.3.43..9.~.A..-.!. 1


M A T E R I A l . LIST O N BACK

Q:

-B4.223439-1

REV.

MODEL

3000--4000~ Incl.

IN]). SWTNG VERTICAL DRIVE SHAFT


i

~EF.
~0.

QUANTITY PART NUMBER REQUIRED

DESCRIPTION OF PART

VENDORS PART NO.

22847

1 1

DRUM, Brake (Mack. W/Swing Brake) SUPPORT, Center Bearing W/capscrews, hex nuts and lockwashers GEAR, Bevel PLATE, End W/capserews SEAL, Oil
, J

2 3 4 5 6

31850 31536 18658 622542 18477

I
1

1 I
1

COVER, Bearing W/capscrews, hex nuts and lockwashers BKAR!NG, Roller SHIM, (i/16" Set) SEAL, Oil SPACER, (Mech. W/Out Swing Brake - Replaces Ref. #l) SUPPORT, Bearing (M3000-3900 Incl.) W/hex nuts and lockwashers CAPSCREW (314" x 2) BOLT, Coupling (3/4" x 2")
q

17 : 224909 8 9 i0 Ii 18655 622487 18662 31542 612727


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i

2 sets
' 1

i 7 II I 2 12 I 7 6 5 1 i i

257290

i ~

[I

ii 161764 17575 613469 II 33535 612727 257290

SUPPORT, Bearing (M4000-4000W) W/lockwashers and pipe plug


L~

DOWEL CAPSCREW (3/4" x 3)

I
II'l

SUPPORT, Bearing (M3900W-3950W) W/hex nuts and lockwashers CAPSCREW (3/4" x 3) BOLT, Coupling (3/4" x 2")

0 I'1

257260 12 13 14 18480 224119 18481

BOLT, Coupling (3/4" x 3-3/4")


SHAFT, Vertical Drive BEARING, Roller SLING, Oil

REV.

D
PLEASE GIVE MACHINE S/N W/ORDER J

23439-1

MANITOWOC
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ENGINEERING
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CO.
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12

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MATERIAL LIST OH BACK

][LUST.NO..2..3.6.8.8. :-.!] -..A.

-B19.123688-1

R~" C

IMooea.

4000-4000W

O% OO OO

SWING SHAFT
REF. NO. PART QUANTITY NUMBER REQUIRED VENDORS PART NO.

DESCRIPTION OF PART

i 2 3 4 5 6 7 8 9 i0 ii 12 13 14

14002 11746 1925 224095 70674 23692 70673 23687 17945 225276 12273 24914 18922 18923

i i i i 1 i i i i i I i

CAP, Dust W/capscrews, lockwashers and gr. fittings PLATE, Locking PLATE W/capscrews and lockwashers BEARING, Ball SPACER GEAR, Swing WASHER, Thrust SHAFT, Swing
SPACER

BEARIN@,RolIer GUARD, Dirt W/capscrews and lockwashers (9/16" thick) (See Note i PINION, Swing RETAINER, Pinion (5" O.D.) (See Note i) SCREW, Cap (5/8" NF x 1-1/4" long) (See Note i) PINIONS FOR MACH. PRIOR TO DESIGN CHANGE OF FEB. 25 m 1965

12 12 12 12 12 12 12 12

23012 23017 23027 23018 23028 23029 23030 23019

PINION, :SwSng-(Standard Size) PINION, Swing (3/'.16"Undersize) PINION, Swing (1/8" Oversize) IPINION, Swing (1/4" Oversize) IPINION, Swing (3/8" Oversize) PINION, Swing (1/2" Oversize) PINION, Swing (5/8" Oversize) PINION, Swing (3/4" Oversize)

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NOTE 1 : Machines after design change of 6/19/81 have a shrink fit of the Pinion (Ref. No. 12) on the shaft (Ref. No. 8). These machines can be identified by the 6" overall diameter of the Pinion Retainer (Ref. No. 13). For machines with a pinion which has been shrunk fit delete above Ref. Nos. ii, 1 3 , 1 4 and replace with Dirt Guard 147348 (1/2" thick), Pinion Retainer 143795 (6" o.D.) and capscrews 621730 (5/8" NF x 1-3/4" long) respectivel: Use Never-Seez or equivalent under heads and on threads of capscrews 621730 and torque to 135 ft. ibs. while p i n l o n i s s t i l l hot

PLEASE GIVE MACHINE SIN W/ORDER

REV. I 23688-1 C

MANITOWOC

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MATERIAL LISTON BACK

-B4 6-

I REV
23806 - I A

MODEL
3000-4000 Incl OUTBOARD BEARING SWING HORIZONTAL DRIVE SHAFT)
VENDORS PART NO

(FOR IND
REF NO 1 6 2 3 4 5 PART QUANTITY NUMBER REQUIRED

DESCRIPTION OF PART

70859 257259 71322 14962 1606 70870

1 2 1 i 1 6

BEARING, Outboard g/gr BOLT, Coupling BUSHING GASKET COVER W/mach SHIM screws

fitting and elastic stop nuts

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REV
PLEASE GIVE MACHINE S/N W/ORDER A

23806

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ILLUST.No..2..4..0..3..3.:.A.. :.IJ
MATERIAL UST ON BACK

24o33

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REV. B

IMODEL

-BI2.14000

HAND LEVERS (MANUAL CONTROL, IND. BOOM HOIST AND IND. SWING)
REF. NO. PART NUMBER QUANTI~ REQUIRED VENDORS PART NO.

DESCRIPTION OF PART

3 2 4 12 5 6 7
8

'18434 22479-5 22479-2 17570


2820 563833 2885

i 1
i

1
2

2882
7,23619 ,,

i 1

9 i0 ii 2 4 12
5

17568 17567 563807 17569 22480-5 17570


2820

i 1 i 1
i i

6 7
8

9 i0 ii 13 14 19 15 19 16 19 17 18 20

563833 2885 2882 723619 17568 17567 563807 17569 22480-1 23906 ~ 10756 22827 10756 10468 10756 20121 20485 71780

i 2
i

1 1 i 1 i i i i 1 1 1 i i 1 1 1

SHAFT W/woodruff.keys LEVER ASSEMBLY, Hand (Steering Control) LEVER, Hand W/yr. fitting GUIDE, Rod and Spring Retainer LEVER, Latch PIN W/cotter pin END, Rod SPRING END, Yoke SPACER LATCH PIN, Yok e' ROD LEVER ASSEMBLY , Hand (Slide Pinion) (See Note) GUIDE, Rod and Spring Retainer LEVER, Latch PIN W/cotter pin END, Rod SPRING END, Yoke SPACER LATCH PIN, Yoke ROD LEVER, Hand W/yr. fitting LEVER, Hand (IndependentTravel) W/yr. fitting BUSHING LEVER, Hand (Independent Swing) W/gr, fitting BUSHING LEVER, Hand (Independent Boom Hoist) W/yr. fitting BUSHING LEVER, Hand (Right Drum Clutch) W/yr. fittingCRANK, Bell (Governor Control) W/capscrews, hex nuts, lockwashe~ and yr. fitting LEVER, Intermediate W/capscrew, hex nut and lockwasher NOTE: For mach. with Rear Aux. Drum, the slide pinion lever is replaced by the Rear Aux. DrumControl Lever #13028 with bushing #10756. For slide pinion control lever on these machin~ see "Slide Pinion Control."

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I 24033

MANITOWOC

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24278-

IREV. B

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4600 AIR CYLIt~DER ASSEmbLY

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VENDORS " PART NO.

(5"x 6")
REF. NO. PART NUMBER
i

OUANTI~ REQUIRED

DESCRIPTION OF PART

24278
1 2 3 4 5 6

I I I i i "I I

CYLI~)ER, Air ~Complete) (See Note) COVER W/mach. screws SPRING ROD, Piston W1hex jam nut PISTON CUP, Snap-On Packing CYLINDER, Air

72147 17732 14455 15369 15373 24277

111 ~AJ

NOTE:

If orderlngcomplete cylinder, specifypiston rod #14455 and cover #72147.

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24278-

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3~V~g [] ~'IONIS "hrvw HI|M Si'i1(@Q 1 1 ~ 71V MOO11, 'I 306 "06~ 7:~30~ m ~ ' ~ ' N g N HIIM S ~ HI01~ M006 '006' )06 "06 7~00W _ [] O 3"tONlS ~IV HIIX SHRUG IITdS 77V M001~ '1 306 '06 7300W

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[] 7"I~I~ 77V ,qOOIt' '1 M000!t'M0~6 /q006 ' 006 ' 306" 06 7~00~
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< I ~ V W HII~ ATNO ])~~ H;1~ U I N 0 ~ 1HSI~ NO3IA 006 7~30~ . j ~NI~3/~07 ~ 0 d HIlM NO31A*NON 'I a006 ' 1006 "006 7300~ 1SISSY ~IV HII/~
"lVr~VH ~0 7V~INYH ~'IN0 3MV~g IN0~.~ 1.~37 1006 7:100W

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MATERIAL UST ON BACK

I REV C I MODEL
31574 - i

-B4 5 3000-4000W Incl


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IND
REF PART QUANTITY NUMBER REQUIRED

SWING GUARDS VENDORS PART NO

NO I 2

DESCRIPTION OF PART PLATFORM W/hex nuts, lockwashers PLATE, Cover GUARD, Clutch W/capscrews, hex nuts and lockwashers SUPPORT, Grease Fitting W/capscrews,

12348 569684

1 1 1 1 2 1 1 1

3 4
i

72083 12351

hex nuts and lockwashers

5 6 7
8

112349 12350 18844


12904

CLIP W/capscrews, hex nuts and lockwashers STEP W/capscrews, hex nuts and lockwashers GUARD, Clutch W/capscrews, hex nuts and lockwashers GUARD, Shaft W/capscrews, hex nuts and lockwashers

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REV C PLEASEGIVE MACHINE S/N W/ORDER

31574 - i

MANITOWOC
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MATERIAL UST O N BACK

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-B4 531574 - 2 3000-4000W Incl


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SWING LUB

PIPING
VENDORS PART NO

NO

PART NUMBER

QUANTITY REQUIRED
i i

DESCRIPTION OF PART

429010 429367 696216 429366

2
1 I i 1 1 i i I 1 1 i i

SWING SHAFT LUB LINE FITTING, Grease (1/4") CONNECTOR (3/8" x 1/4") TUBE, Copper (specify length) CONNECTOR (3/8" x 1/8") INDEPENDENT SWING DRIVE SHAFT LUB FITTING, Grease (1/4") CONNECTOR, (3/8" x 1/4") TUBE, Copper (specify length) ELBOW, Tube (3/8" x 1/8") LINE

429010 429367 696216 429373

429010 429367 696216 429373

UPPER VERTICAL DRIVE SHAFT LUB LINE FITTING, Grease (1/4") CONNECTOR, Tube (3/8" x 1/4") TUBE, Copper (specify length) ELBOW, Tube (3/8" x 1/8") LOWER VERTICAL DRIVE SHAFT LUB LINE FITTING, Grease (1/4") CONNECTOR, Tube (3/8" x 1/4") TUBE, Copper (specify length) CONNECTOR, Tube (3/8" x 1/8") ELBOW (I/8") NIPPLE (1/8" x 9-1/4")

429010 429367 696216 429366 406950 543491

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CO m

#0-147
PLEASE GIVE MACHINE S/N W/ORDER '

IRev
31574 - 2

MANITOWGC

ENGINEERING

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ILLUSt. Mo.3..2..o.7.p.::.e J ::!

MATERIAL LIST,ON BACK

32070 - i

FF
I

IMODE.[

-B2. i0-

4000-4000W

BOOM HOIST AUXILIARY BRAKE

REI NC
1 3 2 9 4

PART QUANTI~ NUMBER REQUIRED


71077 23847 71172 293155 71078 71809 71653 74639 71172 293155 71076 71075 358139 71079 72995 14266 14273 358131 3273 140197 10227 10387 3368 229 71428 i 1 1 2 2
1

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DESCRIPTION OF PART ~l VENDORS PART NO.
STOP, Brake Shoe W/capscrews, hex nuts and lockwashers SHOE, Upper Brake RIVET BUTTON, Cerametalix(MX-144-3) SUPPORT, Pivot Shaft W/capscrews, hex nuts and lockwashers (Lefl and Right Hand) PIN W/cotter pins SPRING SHOE, Lower Brake RIVET BUTTON, Cerametallx (MX-144-3) CAM SHAFT W/woodruff key COLLAR, Set BRACKET, Boom Hoist W/capscrews and lockwashers LEVER W/capscrew, hex nut and lockwasher BRACKET, Hand Lever W/capscrews, hex nuts and lockwashers PIN COLLAR, Set LEVER, Hand PIN W/cotter pin END, Adjustable Yoke ROD, Reach W/hex nuts ROD, Reach W/hex nuts (W/Low Clearance Gantry Roof) SPRING BRACKET

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p-

1 1 1 1 1 1 1 1 2 2 1 1 1 1

C [o

Fo O CD

PLEASE GIVE MACHINE SIN W/ORDER

EV F 32070 - i

MANITOWOC

ENGINEERING

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SeeHandLeverAssembly-./~ S ' ~

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ILLUST.No.40013- A-IJ
i "'***'*"*'*-,

MATERIAL LIST ON BACK

-B6.2-

40013-

Rev. B

3000-4000 Incl..

L.

RIGHT DRUM CLUTCH CONTROL.


REF. NO. PART QUANTITY NUMBER REQUIRED
10278

DESCRIPTION OF PART

VENDORS PART NO.

1 2 3 4 5 6 7
8

LINK W/capscrew, hex nut and lohkwasher SPACER, Pipe PIN, Link W/cotter pins LEVER, Fork PIN W/cotter pin END, Y o k e ROD, Reach w/hex nuts

""

li948 10277 10274 140197 10227 10273 10652 10275


19180

I I
2

2 I I I

STOP W/capscrew, hex nut and lockwasher (Not Used on Shovel) BRACKET, Fork Lever W/capscrew, hex nuts and lockwashers (see Note) BRACKET, Fork Lever W/capscrews, hex nuts and lock'washers (For Roller Bearing Mounted Drum Shaft) (See Note) PIN W/cotter pin NOTE: Fork lever bracket 10275 or 19180 not used on M4000. right bearing housing on Drum Shaft Assembly. See

10

10276

PLEASE GIVE MACHINE S/N W/ORDER

REV.

40013 - 1

MANITOWOC
A Dlvlslo/t o,t ~

ENGINEERING

CO.
Moe~ W/KcinIin

M l l i l m w ~ c Con'4pany, bll.

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ILLUST.N0.40014-,A-I i
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M A T E R I A L LIST TON BACK


I

-B6.2-

40014 - i

I
l

REV. C

I MOOEL

3000-4000W Incl.

LEFT DRUM CLUTCH CONTROL


REF.
NO.

PART
NUMBER

QUANTITYI REQUIRED

DESCRIPTION

OF

PART

VENDORS PART NO.

i 2 .3 3 4 4 5 5 6. 6 7 7
8

10277 10226 10227 14107 10285 71418 10284 '71781 10282 73915 20355 20121 10652 10283

1 2 2 1 1 1 1 i 1 i 1 1 1 1

PIN, Link W/cotter pins PIN W/cotter pin END, Yoke END, Rod (With Winch Head and Front Aux.) ROD, Reach W/hex nuts ROD, Reach W/hex nuts (With Winch Head and Front Aux.) LEVER W/capscrew, hex nut and lockwasher LEVER W/capscrew, hex nut and lockwasher (M4000-4000W)
4~ O O 4=" C~

SHAFT, Hand Lever W/woodruff keys SHAFT, Hand Lever W/woodruff keys (Vicon) LEVER, Hand W/capscrew, hex nut and lockwasher LEVER, Hand W/capscrew, hex nut and lockwasher (Vicon) STOP, Hand Lever W/capscrew, hex nut and lockwasher BRACKET, Shaft W/capscrews, hex nuts and lockwashers 3900 Incl.) BRACKET, Shaft W/capscrews, hex nuts and lockwashers 4000W) (M3000-

70892

(M4000o o

i0 ii 12 13 14

20634 10278. 11948 1O274 10276

i. 1 1 1 1

SUPPORT, Lever W/capscrews and lockwashers LINK, Plunger W/capscrew, hex nut and lockwasher SPACER, Pipe LEVER, Fork PIN W/cotter pins

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PLEASEGIVEMACHINE SIN W/ORDER

40014- i

MANIIOWOC

ENGINEERING'

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I~TERIAL LIST OH SAC

-BIT. 1I 40341 - i

I REV.

G IMOOEL

I-

3000-4000W Incl. SWING LOCK CONTROL (MANUAL OR AIR)

I-

REF. NO.

QUANTITY PART NUMBER REQUIRED

DESCRIPTION OF PART

VENDORS PARTNO.

2
3
4 5 I 5 i 5 i 5 1 6 7 7 8 9 i0 i0 Ii Ii 12 13 14 15 16 17 18 19 20 21 22 23 25 24 26 27 28 28 29 30 31 31 32 33 34

70850
12308 .140197'
70868 358139 77574 358139 12309 358139 72353 358139 12310 11950 3207 18212 10227 14110 71552 12313 71558 20674 12312 17633 11754 12306
2568

1 1

4
I 2 i 2 1 2 i 2 'i 1 i 1 2 1 i 1 i

12305 11947 20116 10252 1204 10251 70690 257217 71444 70691 201430 714557 714586 714643 24041 90581 3645 71429 77575

i i I i 1 1 1 I i i 1 i 1 3 1 set 1 1 1 i 1 1 1 i i

BRACKET W/capscrews and lockwashems (M3900T-4000-4000W only) LEVER W/capscrews, hex nut and 10ckwasher PIN W/cotter pin SHAFT W/woodruff keys (Manual or Air W/out Swing Brake) COLLAR, Set SHAFT W/woodruff keys (Air ControlW/Swing ~ Brake) COLLAR, Set SHAFT W/woodruff keys (Cast. Rot. Bed) ~ COLLAR, Set SHAFT W/~oodruff k e y s ( M 4 0 0 0 W/Hyd. Swing) COLLAR, Set SUPPORT, Shaft W/capscrews, hex nuts and lockwashers (Manual W/Cast. Rot. Bed) SPACER (Cast. Rot. Bed) SPACER (M4000 W/Hyd. Swing) LEVER W/capscrews, hex nut and lockwasher (Manual) END, Rod (Manual) ROD, ReachW/hex nuts (M3000-3000W-3100) (Manual) ROD, Reach W/hex nuts (M3600-4000W Incl.) (Manual) STOP, Hand Lever W/capscrewsand lockwashers (M3000-3000WI3100) (Manual) STOP, Hand Lever W/capscrews and 10ckwashers (M3600-3000W Incl.) (Manual) LEVER, Hand W/capscreW, hex nut and lockwasher (Manual): SUPPORT, Lever W/capscrews , hex nuts and lockwashers (Manual) PIN (Manual) ROD, Reach W/hex nut NUT, Connecting ROD, Reach W/hex nut LEVER W/capscrew, hex nut and lookwasher SPACER LOCK, Swing W/capscrew and jam nut LIFTER, Lock W/capscrews, hex nuts and lockwasher SPRING SHAFT, Lifter W/woodruff keys SUPPORT, Shaft W/hex nuts .(M4000-4000W only) BOLT, Coupling SHIM (3/32" set) (M4000-4000W only) PLATE, Lock (M4000-4000W only) CHAMBER, Brake (Midland -Supersedes #714557) (Air) CHAMBER, Brake (Westinghouse) (Air) ~ PIN W/cotter pin (Air) END, Rod (Air) SUPPORT W/capscrews, hex nuts and lockwashers (Air) sUPPORT W/capscrews, hex nuts and 10ckwashers(Air-M3900T only) SPACER (Air). LEVER W/capscrews, hex nut and iockwasher (Air) ~ SUPPORT, Chamber (Air Control W/Swing Brake ) . .

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09 --4 m

Use Sheet #0-123-1, 0-71 (Air Control Onlyl

REV.

40341- i

PLEASEGIVEMACHINE

S/N W/" ....

//tANITOWOC

ENGINEERING
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MATERIAL LlSfOli BACK)}C:~

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42156-

-B6 i[MOOEL 3900--4000


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DRUM CLUTCH, (QUANTITIES ARE FOR BOTH CLUTCHES)


REF
NO PART QUANTITY NUMBER REQUIRED VENDORS DESCRIPTION OF PART

C~ Po

PART NO

71632 24085 71631 71629 17959 70126 239 32240 32235 22657 17967 18045 17960 17958 17325 70866 10084 224394 70865 3439 70867 19532 71308 70882 31986 289608 31987 289608 71633 71634 17923 71630

2 2 4 2 2 4 4 2 2 22 4 8 4 2 6 2 2 sets 6 2 2 2 i0 i0 2 i 2 1 2 1 i

SCREW, Ad3usting LEVER, Cam PIN W/capscrews and lockwashers ROLLER PIN W/gr fitting, capscrews and lockwashers SPRING HOLDER, Spring W/capscrew and lockwasher BAND ASSEMBLY, Clutch BAND, Clutch LINING W/rivets GUIDE, Roller W/capscrews and lockwashers BAR, Tie W/capscrews and lockwashers PIN W/gr fitting PLATE, Keeper W/capscrews and lockwashers PIN CARRIAGE, Roller W/set screw, capscrews and lockwashers SHIM BEARING, Roller ROD, Reach W/hex nuts and flatwashers SPRING BOLT, Eye W/hex jam nuts LOCK, Bolt GUIDE, Band W/capscrews, lockwashers and flatwashers PIN W/cotter pins LEVER, Right Clutch W/gr fltting, set screws and cotter plns BUSHING LEVER, Left Clutch W/gr fittlng, set screws and cotter plns BUSHING SUPPORT, Right Hand Link W/capscrews, set screw and hex 3am nut SUPPORT, Left Hand Link W/capscrew, set screw and hex 3am nut LINK, Dead End DISC

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On
m

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R~

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42156-

REV E

MODEL

4000-4000W DRUM SHAFT (MANUAL CONTROL) RO L


G

REF
NO

PART NUMBER

QUANTITY

REQUIRED

D E S C R I P T I O N O F PART

VENDORS PART NO

L~

1 2 3 3 4 5 6 7 8 9 i0 ii 12 13 20 15 16 17 18 19 33 21 21 21 22 23 23 25 26 27 28 29 30 31 32 34 35 35 36 37
39

15992 21839 32229 32623 22871 75439 90450 90448 225295 90451 75438 75380 31985 31351 17964 31972 225307 17934 31997 10070 16667 32262 31971 163899 225306 622488 622373 31984 70862 70861 19219 70642 225260 19173 70863 23682 71778 71779 10279 10281 19385

6 1 1 1 1 1 1 1 1 1 1 2 1 2 36 1 2 1 1 2 1 1

1 1 1

sets 4 1 i 4 1 1 1 2 2

38

23049

BOLT, Coupling W/lockwasher RING, Outer GEAR, Drum W/gr fitting and pipe plug (Non-Vicon) GEAR, Drum W/gr fitting and pipe plug (Vicon) RING, Inner SPACER PLATE, Cover W/capscrews and lockwashers HOUSING, Left Bearing BEARING, Roller PLATE, Cover W/capscrews and lockwashers SPACER NUT, Split W/capscrews, castel nuts and cotter pins SPIDER, Left Clutch W/set screws and Jam nuts FLANGE, Drum Brake BOLTS, Coupling W/jam nuts and lockwashers DRUM, Left W/gr fitting, mach screws and lockwashers BEARING, Roller RING, Sealing SHAFT, Drum W/set screws BUSHING, Plunger NUT, AdJusting W/set screw DRUM, Right W/gr fitting, math screws and lockwashers (See Note 2) DRUM, Right (See Note i) DRUM, Right W/mach screws and lockwashers (Made from 32262 See Note 2) BEARING, Roller SEAL, O11 (Solid) SEAL, O11 (Split) SPIDER, Right Clutch W/set screws and jam nuts NUT, Split W/capscrews, castel nuts and cotter pins PLATE, Cover W/capscrews and lockwashers SHIM BOLT, Coupling BEARING, Roller PLATE, Cover W/capscrews and lockwashers CAPSCREW HOUSING, Right Bearmng PLUNGER, Right Clutch PLUNGER, Left Clutch YOKE, Plunger WASHER FOR WINCHREAD OR FRONT AUX DRUM SPROCKET, Chain W/coupllng bolts and elastic stop nuts FOR REAR AUX DRUM W/OR W/OUT WINCHHEAD OR FRONT AUX DRUM (NON-VICON) SPROCKET, Chain W/capscrews

PLEASE GIVE MACHINE S/N W/ORDER

REV E

I 42156-1Contd

r
i

-B6 i-

42156-1 Cont

E I MEL

4000-4000W

DRUM SHAFT (MANUAL CONTROL) ROLLER BEARING DRUMS AND JOURNALS)


REF

NO

PART NUMBER

QUANTITY
REQUIRED

DESCRIPTION OF PART

VENDORS PART NO

38 39

24740 19385 73285 31082 31083 31084 31085 31086 31668 31878 32746 33113

39 14
o

24

3947 10160 11966 72681 74543 32288 32636 32343 32637

14

",..,
o

32655 32721 33133 180081 163900

FOR REAR AUX DRUM W/OR W/OUT FRONT AUX DRUM OR WINCHHEAD (VICON) SPROCKET W/capscrews ~ o n g e r Than Shown and W/Out Small Sprocket SPROCKET W/coupllng bolts and elastlc stop nuts (Mach W/Front Aux Drum or W1nchhead) SPACER (Mach W/Out Front Aux Drum or W1nchhead) LAGGINGS AND WEDGES FOR LEFT DRUM LAGGING (21" dla plaln) W/studs, hex nuts and lockwashers (10160 Wedge) LAGGING (22" dla 1-1/8" gr ) W/studs, hex nuts and lockwashers (11966 Wedge) LAGGING (25" dla 7/8" gr ) W/studs, hex nuts and lockwashers (3947 Wedge) LAGGING (25" dza i-1/8" gr ) W/studs, hex nuts and lockwashers (11966 Wedge) LAGGING (27" dla 7/8" gr ) W/studs, hex nuts and lockwashers (3947 Wedge) LAGGING (27" dla plaln) W/studs, hex nuts and lockwashers (10160 Wedge) LAGGING (27" dla i" gr ) W/studs, hex nuts and lockwashers (10160 Wedge) LAGGING (27" dla i" gr ) W/studs, hex nuts and lockwashers (Power Lowerlng) (10160 Wedge) LAGGING (27" dla 1-1/8" gr ) W/studs, hex nuts and lockwashers (11966 Wedge) WEDGE (7/8" wlre rope) WEDGE (i" wlre rope) WEDGE (1-1/8" wlre rope) WEDGE (1-1/4" wire rope) WEDGE (3/4" wire rope) LAGGINGS AND WEDGES FOR RIGHT DRUM (SEE NOTE I) LAGGING (24" dla I-1/4" gr ) W/studs, hex nuts and lockwashers (71879 Wedge) LAGGING (24" dla i-i/4" gr - For Power Lowerlng) W/studs, hex nuts and lockwashers (71879 Wedge) LAGGING (24" dla 1-I/4" gr ) W/studs, hex nuts, lockwashers and ferrule #424639 LAGGING (26" dia i" gr - For Power Lowering) W/studs, hex nuts and lockwashers (71877 Wedge) LAGGING (26" dia i" gr ) W/studs, hex nuts and lockwashers (71877 Wedge) LAGGING (24" dla i" gr - For Power Lowerlng) W/studs, hex nuts and lockwashers (71877 Wedge) LAGGING (27" dla I-1/8" gr ) W/studs, hex nuts and lockwashers (71878 Wedge) LAGGING (27" dla I-1/4" gr ) W/studs, hex nuts and lockwashers LAGGING, Lebus (20 37" dia x 1-1/8" gr ) W/fasteners and shakeproof washers (See Note 2)

PLEASEGIVEMACHINE ~NW/ORDER

42156-i Contd,

1
PART N

IREV

MODEL

-B6 I4000-4000W DRUM SHAFT (MANUAL CONTROL) BEARING DRUMS AND JOURNALS)
VENDORS DESCRIPTION OF PART
PART NO

(ROLLER
QUANTITY NUMBER REQUIRED

71876 71877 71878 71879 74544

WEDGE WEDGE WEDGE WEDGE WEDGE NOTE 1

(7/8" wire rope) (i" wire rope) (1-i/8" wire rope) (1-1/4" wire rope) (3/4" wire rope)

163914

Drum #31971 is special, 21" dia used W/out lagglngs and W/same wedges as left drum NOTE 2 For Lebus Lagging, convert drum 32262, Ref #20 into drum 163899 (See drwg 163899), then add PLATE, Flange W/capscrews and shakeproof washers (Locate on brake flange)

IR~E
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MATERIAL LIST O N IIACK J~

-BI6 L,.2I 42164 - i

REV" B

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4000-4000W

SLIDE PINION CONTROL


REF. NO. PART QUANTITY NUMBER IREQUIRED VENDORS PART NO.
~O O~ =0

DESCRIPTION OF PART

1 2 3 5 4 6 7 7 7 8 8 8 9 i0 i0 ii 12 13 14 15 16 17 18 19 28 27 29 30
i

21 22 23 24 25 26

289594 10246 70872 358129 11175 10243 3359 18437 12666 3352 18436 1814 10242 257180 257257 10227 140197 10244 70897 1204 10252 20116 647572 12305 70690 257217 71444 70691 22578 17898 10063 17901 17899 17900 10052

i 1 2 2 2 2 2 2 1 2 2 2 4 i i i i i 1 i i 3 i set i I i i i i 1 1

BUSHING (In Rotating Bed) LEVER W/capscrew, hex nut and lockwasher SHAFT, Fork Lever W/woodruff keys COLLAR~! Set LEVER, Fork W/capscrew, hex nut and lockwasher ROD, Connecting W/hex nuts SPACER, (Std. Swing) SPACER, (Ind. Swing) SPACER, (Ind. Swing W/air steering) SPACER, (Stdi Swing) SPACER, (Ind. Swing) SPACER, (Ind. Swing W/air Steering)

QUADRANT
BOLT, Coupling BOLT, Coupling (Ind. Swing W/air ~teering) END, Rod PIN W/cotter pin LEVER W/capscrew, hex nut and lockwasher SHAFT, Swing Lock Lifter W/woodruff keys SPRING, Swing Lock LIFTER, Swing Lock W/hex nuts, lockwasher and capscrew LOCK, Swing W/capscrews and Jam nuts SPACER LEVER, Swing Lock W/capscrew, hex nut and lockwasher SUPPORT, Shaft W/hex nuts BOLT, Coupling SHIM PLATE, Lock REACH ROD ASSEMBLY, Spring Loaded (Standard Swing Only) ROD SPRING SLEEVE RING, Retaining ROD W/Jam nut END, Rod
'

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REV.

42164 - i

PLEASE GIVE MACHINE S/N W/ORDER

MANITOWOC

ENGINEERING

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41 39 5 ~ 40"

32

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Lu

, 21

10 _,,e MATERIAl. LIST ON BACI

-B6.3-

I REV.
42183 1

E I MODEL
4000-4000W RIGHT DRUM BRAKE (MANUAL)

REF. NO.
1 2 3 4 5 6 7 Ii 14 15 15 6 7 II 14 15 15 8 9 I0 12 13 16 19 20 21 22 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 4O

PART QUANTITY NUMBER REQUIRED


17999 1720 14863 140193 14856 31581 17979 70410 71729 22662 31581-9 32396 17979 70410 71729 22662 32396-9 18998 3891 304231 18401 17993 140196 19671 17990 289576 10314 23194 140197 2847 10316 3329 3331 10328 23939 71112 72183 70905 140197 22598 140198 70658 17985 72503 18023 70654

DESCRIPTION OF PART

VENDORS PART NO.

1 2 i 1 8 1 6 i 1 1 1 1 1 2 I 1 2 1 1 1 1 1 1 1 1 I 1 1 1 1 1 1 1 1

SUPPORT, Spring Guide W/capscrews, hex nuts and lockwashers SPRING BOLT, Eye W/jam nuts PIN, Yoke ANCHOR, Pin W/mach. screws BAND, Brake WASHER, Conical SPRING BOLT, Adjusting W/jam nut LINING, Block LINING, Woven BAND, Brake (3 Piece) (For Power Lowering) WASHER, Conical SPRING BOLT, Adj. W/jam nut LINING, Block LINING, Woven CUP, Spring WASHER CAP, Pipe GUIDE, Spring SUPPORT, Spring Guide W/capscrews and lockwashers PIN, Live End GUIDE, Lower Brake SHAFT, Brake BUSHING (In Rotating Bed) PEDAL, Foot PEDAL, Foot (Mach. W/Air Booster) PIN, W/cotter pin LATCH, Pedal BOLT, Adjusting W/elastic stop nuts BOLT, Spring Adjusting SPRING LINK LEVER, Pedal W/capscrew, hex nut and lockwasher SHAFT, Brake Lever LEVER W/capscrew, hex nut and lockwasher LINK, Operating PIN W/cotter pin LEVER, Brake W/capscrew, hex nut and lockwasher PIN W/cotter pins LINK, Live End LINK, Dead End (Band 31581 Only) BRACKET, Spring W/capscrews and lockwashers BOLT, Eye W/hex jam nuts PIN (Band 31581 Only)

REV'E 142183-ICont.
PLEASE GIVE MACHINE S/N W/ORDER

-~6.3-

IREV.
42183-i Cont. E

I MODEL

4000-4000W RIGHT DRUM BRAKE (MANUAL)

REF. NO.

PART NUMBER
i

QUANTITY REQUIRED

DESCRIPTION O F PART

VENDORS PART NO.

41 42 43 44 48 49 50 51 52 53

70655 14862 358127 72504 429071 543400 377200 3412 70656 429040

i 1 i i 2 1 i i i i

PLATE, Keeper (Band 31581 Only) GUIDE, Spring COLLAR, Set SPACER ELBOW, Alemite (1/8" x 90 ) NIPPLE, Close (i/8") COUPLING, Pipe (i/8") HOSE, Flexible SUPPORT, Grease Line FITTING, 30 Alemite (I/8")

REV.
E PLEASE GIVE MACHINE SIN W/ORDER

42183 - 1

MANITOWOC
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I REV.
42184 - i

D I MODEL

-B6.34000 LEFT DRUM BRAKE (MANUAL)

I
VENDORS PART NO.
co 4:-

REF.
NO.

PART QUANTITY NUMBER REQUIRED


17999 1720 14863 140193 14856 31581 17979 70410 71729 22662 508435 18998 304231 18401 17993 3891 140196 19671 17990 289576 22599 70905 140197 70904 71422 20311 10314 23194 2847 10316 3329 3331 10328 11328 140197 3412 70656 17985 140198 70658 70654 72503 18023 70655 14862 72504

DESCRIPTION OF PART
SUPPORT, Spring Guide SPRING BOLT, Eye W/jam nuts PIN, Yoke W/cotter pin ANCHOR, Pin W/capscrews and lockwashers BAND, Drum Brake W/rivets WASHER, Conical SPRING BOLT, Adjusting LINING, Block LINING, Woven (Specify Length.) CUP, Spring CAP, Pipe GUIDE, Spring SUPPORT, Spring Guide W/capscrews and lockwashers WASHER PIN W/cotter pin GUIDE, Lower Brake SHAFT, Brake BUSHING (In Rotating Bed) BELLCRANK W/set screw and half nut LINK, Operating PIN, Yoke W/cotter pin SHAFT, Foot Brake Lever SPACER LEVER, Foot Brake PEDAL, Foot PEDAL, Foot (Mach. With Air Booster) LATCH, Pedal W/capscrews, hex nuts and lockwashers BOLT, Adjusting W/hex jam nuts BOLT, Spring Adjusting W/hex nuts SPRING LINK, Spring LEVER PIN, Yoke W/cotter pin HOSE, Flex SUPPORT, Grease Line LINK, Dead End W/gr. fitting PIN LINK, Live end W/gr. fitting PIN BRACKET, Spring W/capscrews and lockwashers (See Note) BOLT, Eye W/hex jam nuts PLATE, Locking GUIDE, Spring SPACER (See Note)

i 2 3 4 5 6 7 i0
14

4 i 2 i 1
8

15 15 8 9 ii 12 13 16 17 18 19 20 21 22 23 24 25 26 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44

i i i i 6 i i 1 2 i i 2 i i i 1 1 1 1 1 1 1 1 i 1 1 1 i 1 i 1 1 i i i

f~O

co

NOTE: Machs. without spacer 72504 use bracket 71426 in place o~ 72503. Bracket 71426 is i" longer, Holes tapped into "A" frame leg. IREV' D ] 42184 _i

PLEASE GIVE MACHINE S/N W/ORDER

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MANITOWOC

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--.B2.~:12" 42196 1 4000

INDEPENDENT BOOM HOIST


REF. NO.
I

PART OUA rln' NUMBER REQUIRED


70452 32062 71057 622509 622366 71071 71050 596715 224118 71053 71052 622378 225112 225121 225288 71069 32059 17328 23838 12004 71088 23834 71067 23840 17652 12782 32063 71055 597006 23837 71051 71059 257283 71056 23842 17683 23835 17287 22316 596716 70948 622606 71062 224116 23836 71058 71070 23841 257286 12388 1171 5970O5
2

I
,DESCRIPTION OF PART

VENDORS PARTNO.
4>

2 3 4 4 5 6 7 8 9 1( 11 1": lZ
1E 1)

" 2 1
2

1 1
2

19 2C 21 22 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 ~,0 1.2 ~.3 ,5 ~.6


19 iO ;1 i2

2 1 i 1 1 1 1 i 1 i i 1 4 1 I i i 1 1 1 set 1 1 1 i 2 1 1
8

i 1 set 1 1 1 2 1 1 1 1 1 1 i 2 2
i

PLATE, End W/capscrews and lockwashers DRUM, Boom Hoist RETAINER, Oil Seal W/capscrews and lockwashers SEAL, Oil (Solid) SEAL, Oil (Split) GASKET SPACER GASKET, "0" Ring BEARING, Roller SPACER ADAPTER W/gr. fitting, capscrews and lockwashers SEAL, Oil NUT,fLock , WASHER, Lock BEARING, Roller FLANGE, Grease Seal WORM, Boom HOist PLATE, End W/capscrews and lockwashers DRUM, Brake PLATE, Cover BOLT, Coupling W/elastic stop nut GEAR, Worm GASKET COVER W/capscrews, lockwashers and pipe plugs GASKET PLATE, Cover SHAFT, Drum SHIM (1/16" set) GASKET, "O" Ring RETAINER, Bearing SPACER RETAINER W/capscrews and lockwashers BOLT, Coupling GASKET ADAPTER W/capscrews, lockwashers, elbow, nipple and gr. fitting CAPSCREW, Bevel Head HUB, BevelGear SHIM (13/16" set) GEAR, Bevel GASKET, "O" Ring NUT, Lock SEAL, Oil SPACER BEARING, Ball (Duplex) ADAPTER GASKET SLINGER, Oil HOUSING, Gear GASKET PLATE, Cover W/capscrews and lockwashers BOLT, Coupling WEDGE (i" wire rope) WEDGE (3/4" wire rope) GASKET, "O" Ring I~ " I I C 1 42196 - i

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MATERIAL LIST~)N BACI(

-B2.7-

42197 - 1

4>

R~" D

3900-4000W IND. BOOM HOIST DRIVE SHAFT


...-

b~ ~D ~4

REF. NO.

PART QUANTITY NUMBER REQUIRED

DESCR,PT,ON O F PARr

VENDORS
PART NO.

1 2 3 4 5 6 7 8 8 9

18272 18271 95123 17339 17340 596705 18939 96465

96466
18142

I0 ii 12 13 14 15 16 17 18 20 21 22 23 24 24

224.119 17330 622499 17638 225120 225116 18141 225125 17324 622498 17623 224121 32064 31672

1 1 1 1 1 1 1 1 1 1 1

3 1 1 1 1 2 3 2 2 1 1 1

25 17575 28 19780 26 19779 27 18266 29 18427 30 . 23216 19 1814 7

2 1 1 1 1 1 3

COVER W/capscrews and lockwashers GASKET PINION, Drive (See Note 3) GASKET (Std. Math.) (See Note I) RING, 011 Seal (Std. Math.) "0" Ring (Std. Mach.) RING, Retainer W/capscrews and lockwashers (Std. Math.) SUPPORT, Shaft W/gr. fitting (M4000 W) (See note 2) SUPPORT, Shaft .W/gr. fitting ~(M3900) (See note 2) BOLT, Coupling W/elastic stop nut i BEARIN G, Roller : SPACER SEAL, Oil I , RETAINER W/capscrews and lockwashers WASHER, Lock. NUT, L o c k BOLT, Coup. W/elastlc stop nut CLUTCH SPIDER ASSEMBLY (See Sheet #2) WASHER, Lock COLLAR, Thrust SEAL, Oil SPACER BEARING, Roller BRACKET W/gr. fitting, capscrews and lockwashers :.BRACKET W/gr. fitting, capscrews a n d lockwashers (M3900) '(Prdor t o deslgn, change of .5-~7-64) ~, ,' DOWEL (Use W/support #32064) ~' :. GUARD, L.H.. W/capscrew~and lockwasher GUARD, R.H. W/capscrew and lockwasher SUPPORT, Guard W/capscrews and lockwashers PLATE, Lub. Inst. W/self tap screws SHAFT, Drive NUT, Lock j~ITEI:On Vicon machines Parts #17339, 17340, 18939 and 596705 are replaced b y o l l seal #24778 and retaining ring #73388. NOTE 2: Prior to design change of: May 6, 19,77 the following were used:

-%5

4~ b-

O ,

8 8

23844

22345

! 1

SUPPORT, Shaft W/gr. fitting (M4000W) SUPPORT, Shaft W/gr. fitting (M3900) NOTE 3: Pinion #95123 replaces pinion #17283 per design change of Aug. 2, 1979. Pinion #95123 must Be used w/Drum gear #182159 (Vicon)or #182264 (Non-Vicon). Pinion #17283 must be used w/Drum gear #32623 (Vicon)or #32229 (Non-Vicon). Gears and pinions are N O T interchangeable as single pieces: If field conversion is made, the Boom Hoist Shaft pinion, Drum Gear and Main Drive Shaft pinion must all be chan~,.ed. s~" D i;2!97 _ I
PLEASe Gn,'EMACHtNE S/N W/ORDER - "

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MANITOWOC
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MATERIAL UST ON BACK

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IREV' I 42197-2

i Moo

-B2.73900B-4000-4000~ IND. BOOM HOIST CLUTCH (QUANTITIES FOR BOTH CLUTCHES)

REF. NO.

PART OUANTI~ NUMBER REQUIRED


|

DESCRIPTION O F PART

VENDORS .PART NO.

2 8 3 4 5 6
7

9 Ii 10 13 14 15 16 17 18 19 20 21 22 22 23 24 25 26 27 28 29

17624 95539 95529 182571 225314 16656 596674 70947 622499 23839 12795 12744 169370 20849
23394 19769 120-2

2 2 2 2 4 2 2 2 2 2 6 6
4

2
2 6 2

70619 79229 71606 91698 79228 70620 120-3 .78549 615006


3130 165 ~ 19365

2 2 2 2 2 2 2
2

4
2 2 2

613425

SPACER CLUTCH SPIDER AND GEAR ASSEMBLY (Available only as a unit) GEAR W/gr. fittings SPIDER BEARING, Ball SPACER RING, Snap SPACER SEAL, Oil PLATE, Stationary Pressure PIN, Driving SPRING DISC ASSEMBLY, Clutch (Bonded) DISC, Driving PLATE, Movable Pressure RETAINER, Spring BEARING, Ball (Plain) CAM, Stationary BUSHING W/screw dowel LEVER, Stationary Cam W/capscrew and elastic stop nut BEARING, Thrust LEVER, Movable Cam W/gr. fittings and set screw LEVER, Movable Cam W/gr. fittings and set screw(Used when thrust bearing #91698 is not used) BEARING, Ball (Bonded) NUT, Pressure Plate W/lockwashers CAPSCREW, Allen Head KEEPER LOCK, Split N u t : ~ NUT, Split W/elastic stop nuts CAPSCREW NOTE i: Mach. W/rlve t discs and llnings (See Box)

PO ~=~ ~D ~4

o.

12 13A

49957 31097 31096

4 8 4

DISC ASSEMBLY, Clutch LINING W/rivets (16 Halves) DISC, Clutch (8 Halves)

rm

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REV.

I
PLEASE GIVE MACHINE S/N W/ORDER

42197-2

MANITOWOC

ENGINEERING

CO.

A D/,,.b/r.~ o / r / ~ t,~,,~,,,e,r C~mmm~. Ira.

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MATERIALUST ON BACK

ILLUST.Mo.4!4g.o~..e~]

4.2306

,B

REV,

del

~000

T MAIN DRIVE CLUTCH ASSEMBLY (SINGLE DISCLINING) (SWING CLUTCHES)

REF. NO.

PART NUMBER
i I

DE$CR I P T I ~ : OF PART
, i i

QUANTI TY REQUIRED ;" ,u,

APPROX. WEIGHT

NUT, Adjusting W/capscrew & elastic stop nut BEARING, Ball Thrust (Banded.) CAM, Lever W/nipple, gr. fitting, pipe coupling and gr. fitting BUSHING W/mach. screw dowel 3 !838 C A M & L E V E R , Stationary 5 2~17# 21 10021- BEARING, Ball Thrust (Plain) COVER W/capscrew & lockwasher 6 19769 7 30156 ~ PLATE, Pressure L.H. Mbvable W~gr. fitting PLATE, Pressure R.H. Movable W/gr. fitting 7 30155 DISC, Clutch Driven 9 31630 LINING- (i piece - 2 halves) 8 .50 365 PLATE,. Stationary Pressure i0 23059 HUB W/gr, fitting ii 31389 12 15550 SPACER 1 3 " 224093 BEARING, Ball PINION, Assembly 22671 SPIDER l~ 31371 PINION, Bevel W/rivets i 5 . 15976 PLATE , Retainer W/dowel pins 19 1871# SPRING 20 18039 Specify if items i~ & 15 should be riveted together. Quantities for complete machine.

1 10125 2 .1002122805

2 2 2 2 2 6 i i 2 pcs. 2 '2 2 2 2 2 2 6 6

'.!'i

..-

..

PARTS INDENTED ARE INCLUDED WITH THE PART UNDER WHICHTHEY ARE INDENTED.

WHEN ORDERING ALWAYS 61VE NACNINE SERIkL NUNBER


REY.

42306

MANITOWOC

ENGINEERING

CO.
Mantlmeac, WIK~,lln

Olvi*/on od me ManllmMx Company, Inc.

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I

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/
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it

ii I /I I I 11 i I

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II iI 14

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// // //
i I

J J J I11

MATERIAL LIST O N BACIq

I 42365 - 1

IREV.
B
=

IMODEL

-B4.13900B-4000
[

L~ O~

IND. SWING .DRIVE SHAFT


i

REF. NO.

PART ' QUANTITY I NUMBER REQUIRED

DESCRIPTION OF PART

VENDORS PART NO.

i 2 3 4 5 5 6 7
8 9 , i0

18686
75555

Ii 12 12 13 18 16 17 18 17 19 20 21 21 22 23 24 25 26 27

90497 18651 622474 622370 18653 22860 257258 18657 224109 18652 622507 622351 18650 22862 17575 612821 24818 257141 612819 225326 622477 622377 18484 257202 31893 224117 18482 18682 18483 257202 335089

1 1 1 1 1 1 1 1 : 2 l iSet 1 1 i 1
2

4 i 2 3 2 2 2 I 2 i i i i Set 1 2 1

PLATE, Locking PLATE, End W/capscrews SPROCKET, Driven (71 Teeth) NUT, Adj. W/set screw and elastic stop nut SEAL, Oil (Solid) SEAL, Oil (Split) HOLDER, Seal SUPPORT, Bearing W/gr. fitting BOLT, Coupling SHIM (1/16" Set) ~ BEARING, Roller SPACER , SEAL, Oil (Solid) " SEAL, Oil (Split) COVER, Bearing W/capscrews and lockwashers BRACKET, Bearing Support W/lockwashers (W/Cast Rotating Bed or Welded Rotating Bed W/Lower Mounting Pads) DOWEL SCREW, Cap (i" x 2-1/2") BRACKET, Bearing Support W/elastic stop nuts and lockwashers (W/Welded Rotating Bed W/Upper Mounting Pads) BOLT, Coupling CAPSCREW CLUTCH ASSEMBLY, (see,Sheet 2) BEARING, Roller SEAL, Oil (Solid) SEAL, 011 (Split) COVER, Bearing W/hex nuts, capscrews and lockwashers BOLT, CouPling SHAFT BEARING, Roller HOUSING, Center Bearing W/capscrews, hex nuts and lockwashers SHIM (2 Halves) (1/16") COVER, Bearing W/hex nuts, capscrews and lockwashers BOLT, Coupling CHAin, Drive (2 Strand- 106 Links)
1

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o
PLEASE GIVE MACHINE S/N W/ORDER -i R[:v' B

i 42365 - i

rn

MANITOWOC

ENGINEERING

CO.
A~nlto~oc, WfICO~Sln

A Division of the Monito~,~c Company, ~

\
i i

/ / // /

--

MATERIAL LIST ON BACK

-B4.142365 - 2 IREV'G iMODEL 3900B-4000 IND. SWING CLUTCH (QUANTITIES ARE FO~ COMPLETE MACHINE)
REF.

NO.

PART QUANTITY NUMBER REQUIRED

DESCRIPTION OF PART

VENDORS PART NO.

i 2 3 4 5 5
6 8

i0 ii 12 13 14 15 24 16 17 18 21 19 2O 22 23

95538 182572 143118 225326 18475 622478 622354 24008 12795 12744 49957 31097 31096 20849 23394 19769 120-2 70619 70618 71606 70620 120-3 71650 613226 3130 71386 71602

2 2 2 2 2 2

2 6 6 4 8 4 2 2 6 2 2 2 2 2 2 2 4 2 2 2

CLUTCH SPIDER & BEVEL PINION (Available as a unit only) SPIDER PINION, Beveled W/gr. fittings BEARING, Roller SPACER SEAL, Oil (Solid) SEAL, Oil (Split) PLATE, Stationary Pressure PIN, Driving SPRING DISC ASSEMBLY, Clutch (See Note i) LINING W/rivets!(16 Halves) DISC, Clutch Driven (8 Halves) DISC, Driven PLATE, Movable Pressure RETAINER, Spring BEARING, Ball (Plain) CAM, Stationary BUSHING LEVER, Stationary Cam W/capscrew and elastic stop nut LEVER, Movable Cam W/gr. fitting and elbow BEARING, Ball (Banded) NUT, P r e s s u r e P l a t e CAPSCREW KEEPER NUT, Split W/capscrew and lockwasher LOCK, Split Nut

4> L~ 0% ka

NOTE i:

Riveted disc assembly #49957 may be replaced with bonded disc assembly #190828.

ZL~ 0% C~ O

O
IR~G i 42365
PLEASE GIVE MACHINE S/N W/ORDER

- 2

MANITOWOC
A Di.ilion of /'he ~ n l t o w ~

ENGINEERING
Company. ~

CO.
Manilo,.,.~. W~l~*~,lln

,.'11",.

12------1~ ~
Oil s u p p l y to

boomho~,,

Oil return to sump

4--4
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%
~10

A
/ 7
6

14 14

I16

MATERIAL LIST ON BACK

I 42366 - i

-BI4.1E
MODEL

~Ev.

4000

LUB. OIL SYSTEM

REF. NO. i 2 3 4 6 7 8 9 i0 ii ii 12 13 14 15 15 16 17

PART NUMBER

QUANTITY REQUIRED

DESCRIPTION OF PART

VENDORS PART NO.

460252 427090 703054 543623 485961 583312 22672 289588 334027 18043 23946 24739 695581 695580 73740 71364 73262 73440 355004

1 i i 1 i i 1 1 1 i 1 I 1 i 2 2 2 4 sets 1

GAUGE, Oil FILTER, Oil VALVE, Check NIPPLE, Special HOSE, Flex PUMP, Circulating BRACKET W/capscrew, lockwasher, pipe plug, set screw and jam nut BUSHING CHAIN (92 links - No. 41) SPROCKET W/woodruff key and set screw GUARD, Chain W/capscrews, hex nuts and lockwashers GUARD, Chain W/capscrews, hex nuts and lockwashers (Vicon) TUBE, Preformed TUBE, Preformed (See Note i) NOZZLE, Oil (See Note 2) SPACER SPACER (Vfcon) SHIM (1/8" set) STEAMCOCK NOTE i: For mach. W/Rear Aux. drum replace part #695580 with the following:

0'~
m

543543 543874 406959 288765 543804 377207 485974

i i 2 i i i 1

NIPPLE (1-1/2" x 4") NIPPLE (1-1/2" x 5") ELBOW (1-1/2" x 90 ) BUSHING, Reducing (1-1/2" x i") NIPPLE (i, x 2-1/2") COUPLING (i") HOSE, Flex (i" x 57") NOTE 2: Earlier machs, use special pipe cap W/I/16" drilled orifice (#304365) screwed to a 3/8" 90 street elbow.

fD

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o_J

#O-315 PLEASEGIVE MACHINE $/N W/ORDER

REV.

42366-

MANITOWOC

ENGINEERING

CO.

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MATERIALUSTON BACK

-B4.

~-

42372 - 1

I
I

Rev. C

I MODEL

4000-4000W

IND, SWING CONTEOL


REF.

NO.

PART QUANTITY NUMBER REQUIRED


!

DESCRIPTION OF PART

VENDORS PART NO. ('3

1 2

358129 71391 14000

1 1
1 set

COLLAR, Set (Qty. 2 W/alr control sllde pinion) SUPPORT, Shaft W/capscrews, hex nuts and lockwashers SHIM LEVER W/capscrew, hex nut and lockwasher LINK, Connecting PIN ~t/9otter pin STRAP, Adjusting W/carriase bolt, hex nut and lockwasher SHAFT W/woodruf keys #25 (Manual Control Slide Pinion) SHAFT W/woodruff keys #25 (Air Control Slide Pinion) SUPPORT, Shaft W/capscrews, hex nuts and lockwashers BUSHING LEVER W/capscrew, hex nut and lock-washer PIN W/cotter pin
i

4 5

15004

7i563 70238
128

4 4
2 1 1 1 3 1 1 2 1 1 1 1 1

6
7

8
8

71389 138549
90045 289594 10244 140197 10552 22234 140739 18937

i0
9

ii 12 13

END, Yoke
O~

14
15

ROD, Reach W/hex nuts PIN W/cotter pin BAR, Roller BRACKET W/capscrews, hex nuts and lockwashers BRACKET W/capscrews, hex nuts and lockwashers 0peratorts Station) SHEAVE, Bearing SPRING SPRING (Mach. W/Elev. Operator's Station) BOLT, Adjusting W/hex nuts (Mach. W/Elev.
o

17 17

18697 138596

18 19 19 20

631350

22'9 138597 690

>
O0 --4

REV.
PLEASE GIVE MACHINE SIN W/ORDER
- C "~

42372 - 1

,'~

./

::..

MANITOWOC
A Ot~k~

ENGINEERING

CO.
~;k~.~ W~co~ln

o111~ Manlta,,~c Company, Inc.

L.U I---

"

16

~!

~J4

30 32

30
~

16..~

%j6
29
MATERIAL LIST O N BACK

IREV. IMODEL
C

-B2.44000-4000W INDEPENDENT BOOM HOIST (AIR CONTROL)

~D

42392 - i

REF. NO.

PART NUMBER

QUANTITY REQUIRED
i i 2 2 1 i i i i i 1 1 1 i 7 1 i 1 2 1 1 1 1

VENDORS DESCRIPTION OF PART


PART NO.

1 2 3 4

71867 70949 i 1715

] 1720 3352

6 71072 7 31148 8 31148-9 9 1814 i0 2864 ii 16522 12 17194 13 13845 14 140538 15 71170 16 140197 17 10552 18 23630 18 73605 19 17929 20 19442 21 71445 24 . 612727 21 73607 24 22 23 25 26 27 27 28 29 30 31 32 33 34 35 36 37 612727 12865 23628 140319 ' 23535 17138 73606 23629 10442 128 358129 11487 19316 3322 10266 10277 75245

PIN W/cotter pin LEVER, Brake Release WASHER SPRING SPACER ROD, Live End W/hex nuts BAND, Brake LINING, Band SPACER SPRING BOLT, Adjusting W/elastic stop nut R O D , Reach W/hex nuts : ROLLER, Brake W/gr. fitting PIN W/cotter pin SHAFT W/woodruff keys PIN W/cotter pin END, Yoke ROD, Reach W/elastic stop nuts ROD, Reach W/jam nuts (W/Rear Aux. Drum W/Double Brake) WASHER, Spring Retainer SPRING BRACKET W/flat washer, hex nut and lockwasher CAPSCREW BRACKET W/flat washer, hex nut and lockwasher (W/Rear Aux. Drum W/Doub le Brake,) CAPSCREW ' SPACER SUPPORT, Spring W/capscrews, hex nuts and lockwashers PIN W/cotter p i n s CYLINDER, Air END, Rod END, Rod (W/Rear Aux. Drum W/Double Brakes) CRANK, Bell W/capscrew, hex nut and lockwasher LINK STRAP, Adjusting W/carriage bolt, hex nut and lockwasher COLLAR, Set CAM W/capscrew, hex nut and lockwasher YOKE, Control LINK LEVER W/capscrew, hex nut and lockwasher END, Rod SUPPORT, Brake

LO ko t~

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CO
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#0-71, 0-284
PLEASE GIVE MACHINE SIN W/ORDER

R~.

42392 - i

MANITOWOC

ENGINEERING

CO.
i~oni~v.m, Wi~onsm
C

A Oiv~l/on o/t"ne &4oni/o,ec C o m l ~ n y , inc.

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MATERIAL LIST O N BACK (Jr)

I MODEL
42394-I
JR~v F

-BI8.24000-4000W SWING BRAKE CONTROL (MANUAL, MANUAL AND AIR OR AIR)

!
~

,, ~C. .L" I I--"

REF. NO. 2 I 3 4 5

6
7

9 9 I0 II 12 13 14 14 15 15 16 17 18 19 20 21 22 23 24 25 26 27 28 30 32 33 34 35 37 38 39 40 41 42 42 43

PART QUANTIW VENDORS NUMBER REQUIRED DESCRIPTION OF PART PART NO. | 21472 1 GUARD W/capscrews, hex nuts and lockwashers (Std. Swing Only) 250587 1 BOLT, Machine (3/4" x 13") 12296 1 LEVER W/capscrew, hex nut and lockwasher 71142 I SUPPORT, Shaft W/capscrews, hex nuts and lockwashers 22120 1 LEVER W/capscrew, hex nut and lockwasher (Mech. W/out Drum Parking Brakes) 183689 1 LEVER W/capscrew, hex nut and lockwasher (Mech. W/Drum Parking Brakes) 16562 I SHAFT W/woodruff keys 140197 2 PIN W/cotter pin 10314 I PEDAL, Foot 70661 1 SUPPORT,' Latch W/capscrews , hex nuts and lockwashers (Manual and Air) ~ SUPPORT, Latch W/capscrews, hex nuts and lockwashers (Manual) 16561 1 LATCH, Pedal W/capscrews, hex nuts and lockwashers 2847 1 75193 2 SPACER 16874 I BOLT, Eye W/Jam nuts SPRING 3331 1 ROD, Reach W/hex nuts (Manual) 24052 1 ROD, Reach W/hex nuts (Manual and Air) 24056 I 10552 I END, Rod (Manual) END, Rod (Manual and Air) 11602 1 SHAFT W/cotter pins 71599 1 LINK 12498 1 12023 2 LINK, Toggle 75027 2 CLIP W/set screw and jam nut BAND, Brake (2 Halves) 21201 1 21201-9 LINING, Woven 12020 1 BOLT W / J a m n u t SPRING 1720 2 SPACER 12021 1 SPACER (Std. Swing Only) 71289 i 140674 2 PIN W/cotter pins 140546 I I iPIN W/cotter pins 12022 2 JLINK, Toggle 140562 1 PIN W/cotter pins BELL CRANK W/capscrews, jam nuts and lockwashers 71550 I 295 1 SPRING BOLT, Spring Adjusting W/hex nuts 11031 1 END, Rod 10552 1 LUG, Cylinder 671831 1 PIN W/cotter pins 140319 1 CYLINDER, Air 21624 1 PIN W/cotter pins 140740 i END, Rod 17138 1 PIN W/cotter pin (Manual) 140197 1 PIN W/cotter pins (Manual and Air) 140192 l SPACER W/capscrew and lockwasher 144223 I

CO

.i~
.~I

(#0-71, 0-284

Air Only)

R~'F
PLEASE GIVE MACHINE S/N W/ORDER

142394-1

MANITOWOC

ENGINEERING

CO.
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18

I
-o

MATERIAL UST O N B A C I

REV.

'[ 90467 - 1

-BI6. i3000-4000W Incl. SLIDE PINION SHAFT

MOO~

REF. NO.
I

PART NUMBER

QUANTITY REQUIRED

DESCRIPTION OF PART

] PXRr6_

3 1 2 3a 1

181706 596643 17635 33057 596643 17635 20001 596643 17635 10157 11010 11009 10156 20002 20003 613228 90426 75482 622384 224922 75481 10005 73184 75545 17897 17896 1 I 1 1 i i i i i i i 2 i i 1 i 1 i i i i i

.2
3a 1

4 5 6 7 8 9 I0 ii 13 14 15 16 17 18 18 19 20

GEAR, Bevel (See note I) (Ind. Boom Holst) RING, Snap RING, Locking GEAR, Bevel (See note 1 and 2) (Std. Boom Holst-can be used W/ Ind. Boom Hoist) RING, Snap RING, Locking GEAR, Bevel (See note 2) RING, Snap RING, Locking PI2cTE, Retaining W/capscrews and lockwashers BEARING, Roller RING, Snap

WASB~R
PINION, Slide YOKE, Slide Pinion W/hex nuts SCREW, Cap SHAFT, Slide Pinion SPACER SEAL, Oil BEARING, Roller PLATE, End SHLM ADAPTER, Roller Bearing (M3000-3900 Incl.) ADAPTER, Roller Bearing (M4000-4000W) GASKET PLATE, Cover w/capscrews, lockwashers and pipe plu B NOTE I: Gear #181706 is interchangeable W/Gear #33057 for Ind. Boom Hoist only. Gear #33057 replaces Gear #20001 and must be used W/ pinion #75497 on Main Drive Shaft. Gear #20001 must be used W/plnion #15976. See Service Bulletin #195.

NOTE 2:

PLEASE GIVE MACHINE S/N W/ORDER

~" C .!,,90467 - i

GROUP C - Air Components & Electrical

PARTS MANUAL ALPHABETICAL INDEX Group C - Air Components & Electrical


DESCRIPTION Air Piping Air Piping Air Piping Air Piping Compressor & Piping Compressor & Piping Compressor & Piping Control Console Control Console PUBLICATION 41459 41459 41459 41459 42013 42013 42530 32102 32267 REV A2 A3 B2 C1 B1 C3 D1 A1 D1 START DATE 08/26/52 08/26/52 08/26/52 08/26/52 03/01/56 03/01/56 03/08/60 10/15/58 11/05/59 END DATE 03/09/67 03/07/57 03/07/57 03/07/57 06/13/75 06/13/75 06/05/75 08/23/60 GROUP C0301 C0301 C0301 C0301 C0101 C0101 C0101 C0201 C0201

08/17/05

MANITOWOC

ENGINEERING

CO.

L.L4

,(

14
13

12

10

9~~

ILLUST.NO..3.~0..2 ~..A-.1.~
MATERIAL LIST ON BACI

-C2. i-

IREV'A
32102 - I

MODEL

3000-3400-3500-3900A VALVE BOARD

PART QUANTITY lUMBER REQUIRED


02418 39126 60252 3545 7667 0188 85938 7848 1787 5916 6559 1788 5915 7024 39129 1 1 1 1 1
i 1

DESCRIPTION OF PART
VALVE, Midland PLATE, Name ("Travel For'd.") W/self tap screws GAUGE, Pressure SUPPORT, Air Valve HOSE, Flex (11-3/4" Long - .298 m) HOSE, Flex (9'-4" Long - 2.845 m) (Supply) HOSE, Flex (2'-5" Long - .737 m) (Supply) HOSE, Flex (14~" Long - .369 m)

PART

VENDORS NO.

LO bO O bO

>

i 1 1 1 1 1 1 1

CLIP, Valve Support W/capscrews, hex nuts and lockwashers HOSE, Flex (13'-6" Long - 4.114 m) CLIP W/capscrew, hex nut and lockwasher LINK, Valve Support W/capscrews, hex nut and lockwasher HOSE, Flex (16'-10" Long - 5.144 m) PLATE, Lock W/mach. screws, hex nuts and lockwashers PLATE, Name ("Travel Rear") W/self tap screws

Oo

#0-i14

I
R

32102 - i

MANITOWOC

ENGINEERING

CO.
M ~11~,~, W k l ~ t l M

A OIvJBl4~ Of ~1~ MCl~ll~lm~ Codl~Ony, //'It,

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I

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9~

'iLLUST.No.~?.?.1~..-...6. ] -!
MATERIAL LIST OH BACK I

C2.1
32267 - 1

bo O~ -4

REV.

D I MODEL

2000-4000W Incl. VALVE BOARD (IND. BOOM HOIST)


VENDORS PART NO.

REF. NO.
|

QUANTITY PART NUMBER REQUIRED

D E S C R I P T I O N O F PART

i 2 4 5 6 9 i0 ii

539130 539125 702411 652448 70812 17843 15918 703266

1 1 i i I i 2 i

PLATE, Name (Boom Up) W/self tapping screws PLATE, Name (Boom Down) W/self tapping screws VALVE, Air SPRING LOCATOR, Spring HOSE, Flex (1'4") (Supply)

HOSE, Flex (i0'-4") EXTENSION, Valve Stem M2000-2900 INCL.

3 7 8

23545 15913 16986

BOARD, Valve W/set screw and jam nut HOSE, Flex (2'8") (See Note 2) HOSE, Flex (2'10") (See Note 2) M3000-4000 INCL. (SEE NOTE i)

7 8

17846 17846

HOSE, Flex (2'9") (See Note 2) HOSE, Flex (2'9") (See Note 2)

NOTE i: Models 3000-4000 incl. Ind. Boom Hoist Valve is mountec on Drum Valve Board. NOTE 2: 486056 429294 429621 Later machines, delete hose and use the following:

TUBE, Plastic (3/8" O.D. - specify length) ELBOW, 45 CONNECTOR (3/8" x 1/4")

GO

REV.

Use Sheet #0-115, 0-147


PLEASE GIVE MACHINE S/N W/ORDER

1 32267 - i

If/

.a

MASTEI~
i z
0

I
1 ~ Air supply

!
m

Z O
m m

Z 0

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0

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,e,,reac',.vo,v
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Right treadle valve

3
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AIR PIPING FOR DRUM BRAKES-OPTIONAL

IREV. IMODEL
A

-C3 .i3000-3~00 Incl. DRUM BRAKE AIR PIPING (OPTIONAL)

'41459-2

REF.
NO. 1 2 3

PART !QUANTITY NUMeER . ReOUlReD


|

DESCRIPTION O F PART

VENDORS PART NO.

3603 17846 17845 696210

3 i 1 I

HOSE, Flex (42" Long) HOSE, Flex (33~" Long) HOSE, Flex (27" Long) TUBE, Copper " (Specify Length) Plus miscellaneous pipe nipples, fittings and copper tube fittings i

Use Sheet #0-147


R~.

I 41459-2

PLEASE GIVE MACHINE S/N W/ORDER

MASTER

4 3

II.

0
m

o
m

Z
m m

O Z

AIR TANK

41459 - 3

IREV. A

IMODEL

-C3.13000-3900 Incl.

AIR TANK
REF. NO. PART NUMBER

QUANFITY REQUIRED

DESCRIPTION

O F PART

VENDORS PART NO.

1 1 2 2 3 4

11178 14765 714620 714609 703964 702544 696216 355452

2 2 1 1 1 ,i ! i 1

STRAP W/carriage STRAP W/carriage TANK TANK VALVE V~VE, (i0" x 33") (16" x 38")

bolt, bolt,

hex nut and lockwasher hex nut and lockwasher

(W/I~" x 33" Tank]


~D

(W/16" x 38" Tank)

>

L~

(3/8")
Automatic Drain - Specify Length)

5
6

TUBE, C o p p e r PETCOCK (~")

(3/8" O.D.

Oo ~-~

0 f-t

7>
iI II
#0-113
PLEASE GIVE MACHINE

6o -4 nl

S/N W/ORDER

REV. A

41459 - 3

MANITOWOC
A D/v~m d ~/~n/Im,ec

ENGINEERING
Cempony, k ~

CO.
ManHm,,x)c. Wbcamkl.

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pIpn

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]LLUST. N0..4.!.4..5..9.-;.B.-.2..
MATERIAL UST O N BACK

.m= I 41459 - 2
3900 DRUM BRAKE AIR PIPING
. . . . . . ., . -. .

-C~'.

I -

, REF.

I "L~ :'~

PART

~'": . . . .

NO.

NUMBER

DESCRI PT I ON.OF PART


ii

QUANT I TY "REQU I RED


I "

J
I

1 2 3 4 5 6 7 8

460252 703305 17848 485926 17845 15919 542685 15610

GAUGE, Pressure VALVE, Regulating HOSE, Flex (14~" long) HOSE, Flex (4'0" long) HOSE, Flex (2'3" long) HOSE, Flex (83" long) NIPPLE, Pipe (67" long) HOSE, Flex (5'5" long)

2 2 2 i i i i i

Use Sheets #0-117, 0-117B WHEN ORDERIN6 ALWAYSBIVE NACHINE SERIAL NUMBER

~.J,

.-

,.., -

II

i:
See drum shaft

, ,:

1
con

,~'~'q
I

z
II1

m
Ill

z
0

I
2 \ 4 3

.;'::
4.

Left swing clutch control Swing brake 6 Optional

'/.i,

_ _

See air compressor


pO

f
tv ~ L

See air tank

O Z

AIR PIPING FOR CRANE & DRAGI INE WITH SWINC,, RPAKF,

__~..~= >.=.

~ ....

" ....

.~-2:1~

,,

-C3.141459 1
MOOEL

3000-4000 Incl.
AIR PIPING

4> ~n ~o

(CRANE AND DRAGLINE)


REF. NO.
,= I

PART

QUANTITY DESCRIPTION OF PART

NUMBER REQUIRED

VENDORS PART NO.

1 2 3 4 5 6 7

16986 17931 15914 70188 15916 17907 17930

1 1 1 1 1 1 1

HOSE, Flex (Left Drum Clutch)(2'lO 1 / 2 " - .877m) HOSE, Flex (Left Drum Clutch) (1'9" - 534m)

HOSE, FZex (a, ght Drum Clutch)(4'9" - 1.44Sm)


HOSE, Flex (Air Supply) (9' 4" 2.

845m)

HOSE, Flex (Left swing Clutch) (13'6" - 4.114m) HOSE, Flex (Swing Brake)(7'4 1/2~'' - 2,249m) HOSE, Flex (Right Swing Clutch)(11'4" - 3.455m)

tn

C PLEASE GIVE MACHINE S/N W/ORDER

41459

MANITOWOC
A ~leMm d ~ ~

ENGINEERING
~,mlp~, k

CO.
~ w ~-~-,-

See "A" Frame

,,

~.

.See Compreasor

.~f
See Power ~ "

-.

See Platform

Plant

CLOCKWISE ROTATION

40 9

3 JL/ I1

See CompressorS;

-j

J
See Power Plant See Platform
COUNTERCLOCKWISE ROTATION

MATERIALLISTON BACK

-CI.IREV. B

I MODEL
3000-4000W Incl. COMPRESSOR PIPING
VENDORS PART NO.

42013-I

REF. NO.

1 2 3 4 4A 5 6 7 8 9 9 10

QUAN~ PART NUMBER REQUIRED

DESCRIPTION O F PART

696216 558902 11703 17848 17842 288760 679306 543931 377208 702740 702402 48056

TUBING, Copper (Specify Length) UNLOADER BRACKET, Unloader W/capscrews and lockwashers HOSE, Flex (1'2" long - .362 m) (Clockwise Rotation) HOSE, Flex (1'6" long - .457 m) (Counterclock Rotation) BUSHING, Reducing (1" x ") TEE, Pipe (1") NIPPLE, Pipe (1" x 12") COUPLING, Pipe (1") VALVE, Safety (Supersedes #702402) VALVE, Safety TUBING, Plastic (Specify Length)

>
rrl

0-72, 0-147, 0-156

Rev. B
' PLEASE GIVE MACHINE S/N W/ORDER

I 42013-1

MANITOWOC

ENGINEERING

CO.
MQnl~*m,,oc, W~o~/n

A I~,~.kbnof Ihe Ma~lt~ov,.mCompany,/m..

(~

. . . . . . . .

c~ N

c~

M A T E R I A L LIST O N

BAC

42013 - 3

I MOOEL

-el. 1-

R~ C

3000-4000W Incl.

AIR TANK
REF. NO.
PART NUMBER QUANTITY REQUIRED

DESCRIPTION O F PART

VENDORS PART NO.

1 2 2 2 3 3 4 4 5 5 6 7 8 9

429375 702504 702545 702544 18708 18707 , 18710 18709 714620 714609 19765 406958
543407 288746 429622 543405 679354 543577 543585 377202

1 i

i0 Ii 12 13 13 14 15 16 17 18 18 19 20 21 22 23 24

571701 288794 543402 543461 543570 679301 355452 696216 427025 486056 70817

2 2 2 2 i i I i i 1 1 2 2 1 i i i 1 i 1 i i i i 2 i i

ELBOW, 90 Reducing (3/8" x 1/4") EJECTOR, Moisture (Borger W/vacuum chamber) EJECTOR, Moisture (Borger) (Superseded by #702504) EJECTOR, Moisture (Monroe) (Superseded by #702545) STRAP (For 16" tank) STRAP (For i0" tank) BLOCK, Filler (For 16" tank) BLOCK, Filler (For I0" tank) TANK, Air (i0" x 33") (M3000, 3000W, 3100, 3400, 3500A) TANK, Air (16" x 38") (M3500B, 3600, 3900, 4000, 4000W) HOSE, Flex (2'6" - .762 m) ELBOW, 90 (1-1/4") NIPPLE, Close (1-1/4") BUSHING (1-1/4" x 1-1/2") ELBOW, 90 Reducing (3/8" x 1/4") NIPPLE, Close (3/4") TEE (3/4" x 3/4" x 1/4") NIPPLE (i/4" x 6") (M3000, 3000W, 3100, 3400, 3500A) NIPPLE (i/4" x 9") (M3500B, 3600, 3900, 4000, 4000W) COUPLING, Pipe (1/4") PLUG, Pipe (1/4") BUSHING, Reducing (3/8" x 1/4") NIPPLE, Close (1/4") NIPPLE (1/4" x 2-1/2") NIPPLE (1/4" x 4") (M4000-4000W W/Cat. Engine) TEE (1/4") PETCOCK TUBE, Copper (Specify 5'0" - 1.524 m) GROMET, Rubber TUBE, Plastic (Specify 5'0" - 1.524 m) GROMET, Rubber

c~ t.o

~J O tu L~

o r't

0-147
PLEASE GIVE MACHINE SIN W/ORDER '

!Rvv"

42013 -

MANITOWOC

ENGINEERING

CO.
AAanitowo~,Wisconsi~

A Divi|ic~q ot The AAanitowoc Company, Inc.

J
:RCLOCKWISE ROTATION

CLOCKWISE

C~
m

o~
R
MATERIAL LIST O N BACK

a-

~E

I 42530 - i

REV.D

IMODEL

-Cl. i3900W - 4000 - 4000W - 4100W

AIR COMPRESSOR (CLOCKWISE OR COUNTER CLOCKWISE ROTATION)


REF. NO. 1 PART NUMBER
!

QUANTITY REQUIRED

DESCRIPTION OF PART

VENDORS PART NO.

73010

2 3 4

631375 631361 227298

l i 1 i 1 1

227285 227298 23355 23356 23335 31760 32294 i0 ii ii 31760 19709 136995

1 1 1 1 1 i 1 1 2 2

COMPRESSOR, Air (Gardner Denver ADK) FILTER 5J4M ELEMENT, Filter 5KI SHEAVE (Counterclockwise rotating compressor) (See note) SHEAVE (Clockwise rotating compressor) (See note) BELT, "V" (Gates "Power Band" 2/B97) (Use with Cummins, Cat., Gen. Motors Engines and S/N 4013 only W/International Harvester UD-817 Engine) BELT, "V" (Gates "Power Band" 2/BI05) (Use with all machines with International Harvestor Engines except S/N 4013) BELT, "V" (Gates "Power Band" 2/B97) GUARD W/capscrews, hex nuts, flat washers and lockwashers GUARD W/capscrews, hex nuts, flat washers and lockwashers BOLT, Adjusting W/hex nut and Jam nut BASE, Compressor W/capscrews, lockwashers, hex nuts and flat washers BASE, Compressor W/capscrews, lockwashers, hex nuts and flat washers (S/N 4013 only) BASE, Compressor W/capscrews, lockwashers, hex nuts and flat washers SUPPORT W/capscrews and elastic stop nuts SUPPORT W/capscrews and elastic stop nuts (Model 4100W) NOTE: Compressor rotation is determined when viewing from sheave side of compressor.

Lm

Counterclockwise rotation compressors are used on machines equipped with the following engines: Cummins NT-855-C310 Cummins NS-743-B320 (NHRS-6-1) Caterpillar 337F General Motors 6-110R International Harvester UD-817 Clockwise rotation compressors are used on machines equipped with the following engines: Murphy 220 General Motors 6-110 (Vicon) General Motors 12V-71 (Vicon) Cummins NS-743-B320 (NHRS-6-1) (Vicon) Cummins NTA-855-B380 (NT-380) (Vicon) Cummins NT-855-C310 (Vicon)

L.

O
>

PLEASE GIVE MACHINE S/N W/ORDER

REV, D

42530 - i

GROUP D - Power Components

PARTS MANUAL ALPHABETICAL INDEX Group D - Power Components


DESCRIPTION Engine & Clutch Control Engine & Clutch Control Engine & Clutch Control Exhaust Stack Power Plant Power Plant Power Plant PUBLICATION 30268 42923 42923 23643 41749 41749 41749 REV C1 B1 B1 B1 B4 E1 E2 START DATE 01/30/58 07/10/62 07/10/62 12/20/47 10/03/55 09/14/62 09/14/62 END DATE 04/13/64 11/12/70 04/08/65 12/28/67 10/07/65 12/28/67 GROUP D0501 D0501 D0501 D0102 D0101 D0101 D0101

08/17/05

MANITOWOC

ENGINEERING

CO.
I N ' ~ "% ~_, WlacoB~/,e

C,D

LLJ
I.-u")

|LLUST.No.2.3.1~.4. 3....A..:..!I

MATERIAL LIST ION BACK

~ii~i'~l~-'1' i I "'" r~O43~r~


Rev. B PAM
NUMBER QUANTITY REQUIRED

'= ~ ~ ' ~ . , ~

. ~

..--'

~,

,.

,~

, ~MooeL:

,~.
r~

MU~.,ER
VENDORS

DESCRIPT,.ION OF PART

PART

NO.
L I~

304497 565909 406966 76469 536912 74596

1 1 2 2 1 1

EAINCAP PIPE (3-i/2" Lonfi) T h r e a d O n e End ELBOW, 90 Pipe SUPPORT. Muffler W/capscrews and hex nuts

MUFFLER, D'0naldso.
FITTING, Flange W/capscrews , hex nuts and lockwashers

705.93

COV~R,, Exhaus,t (,~or Sh;ip,pi~ng, iil!,O.!ly) i

~o fD
!', ,

t, ,
0

t~ I~r

__

0
r't

C(
m

~c

Rev.B
PLEASE GIVE MACHINE SIN
i ~

23643 - 1

W ~ "~0~"
ii ! J

~=. .......

,.

MANITOWOC

ENG-INEERING

CO.

A D/v/s/o~ of The/tdar~/tow~Compony,/nc.

:J
.:'"?

i
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qm~

qc~

u~ ao

Wu--

in tql IdATIERIAL LIST ON BACI[

-DS. i30268 - 1

R~v. c

r EL

3000-4000W Incl.

ENGINE GOVERNOR CONTROL


REF. NO. PART iOUANTITY NUMBER :REQUIRED VENDORS PART NO.
0 I,,,3 o~ Oo

DESCRIPTION OF PART

6 6 7 8 9 i0 Ii 12 13 14
15

16
17
18 19 20 21 22 23 23

682702 644067 644044 11769 18833 18832 18834 631344 647331 719103 719102 ;3641 699006 539049 18934 624631 11926 11924 11923 ! 11922 1 11923 1 11925 ~i1927 367014 ~1657 252805 13727 11769 73260

4 4 2 4 8 4 4 4

2 i i i i 1 1 i i
1

i ': i i 1 1
1 ~'

THIMBLE, Rope SLEEVE, Press (For 1/8" Cable) SLEEVE, Press.(For 3/16" Cable) CLIP, Pulley PULLEY ASSEMBLY BRACKET, Pulley BOLT, Eye W/hex nut and flat washers (See note i) SHEAVE, Bearing SPACER C A B L E , Wire (1/8") ! (Specify Length) (See note 2 ) CABLE, Wire (3/16") (Specify Length) CONNECTOR, Cable i TURNBUCKLE ' PLATE, Power Crane And Shovel Association BRACKET, Pulley W/capscrew, hex nut, flat washers and lockwashe~ SHACKLE, Anchor P I N W/cotter pins ,: LINK, Connecting .::~:~ CLIP, Pedal W/capscrew, h e x n u t and lockwasher PEDAL, Foot ", CLIP, Pedal W/capscrew, h e x n u t and lockwasher PIN W/cotter pins PIN W/cotter pins ".CONTROL, T h r o t t l e " " SPRING BOLT, Eye (M4000 only - see note I) SPACER ' CLIP, Pulley (M3000-3900 Incl.) CLIP, Pulley (M4000)
', ,j

U~ o

NOTE i:

Item #21 used in place of bolt #18834 on M4000-4000W only. Specification changed to 1/8" cable - April 13, 1964.

o~ oo

NOTE 2:

~d o r't

>
Co .-q

Use

Sheet

#0-173

PLEASE GIVE MACHINE S/N W/ORDER

I 30268-

".~i"~r

M A N I T O W O C

E N G I N

E ERIN

CO.

";

~7

12
.~. . ,
,

3.
,

4; ....: -- ': , i , . ~ '~

'

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i-";"~

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12
i

13 14

20~.~18

m
I

MATERIAL

LIST

ON BACK

-D1.1--

4> ",,4 4> ~D

IReV. B
4174.9..~ 4

MODEL

3000-4000 Incl. RADIATOR

REF. NO.

OUANr rY 7 PART NUMBER REQUIRED

I VENOORS
DESCRIPrlON OF PART | PARTNO.

1 2 3 4 5
6

7
8 9 i0 I0

19329 485668 698226 345339 19330 13940 70115 31688 23229 31678

1 7 1 14 1 1 1 1 1 1 1 1 2 1 2 1 1 1 1 1 1 1 '1 "'1 1 1 2

325 If! 8

ii 12 13 14 15 16 17 18 19 20 21 22 123 24 25 26

23210
13937 12831 19569

16465 543404 355004 566121 485681 345337 698229 16466 698222


19556 70136 73033

ELBOW, Water Line HOSE (Specify Length) TUBE CLAMP, Hose FITTING, Water Line GASKET GUARD, Aux. Belt W/capscrews, hex nuts, flat washers and lockwashezs GUARD, Fan COVER, Fan Shroud SHROUD, Fan W/capscrews, hex nuts and lockwashers sHROUD , Fan (Math. W/Alternator) W/capscrews, hex 'nuts and lockwashers RADIATOR, Young GASKET PLATE, Cover W/capscrews and lockwashers CLIP, Radiator Support W/capscrews, hex nuts and lockwashers ELBOW, Water Line NIPPLE COCK, Steam PIPE (%" x 3~") Thread One End HOSE (Specify Length) CLAMP, Hose TUBE ELBOW ' TUBE SUPPORT, Radiator W/capscrews, hex nuts and lockwashers GUARD, Belt W/capscrews, hex nuts, flat washers and lockwashers BRACE~ Radiator W/capscrews, hex nuts and lockwashers

r~

IREV. B
PLEASE GIVE MACHINE S/N W/ORDER

I 41749 - 4

MANITOWOC

E N G I N E E RI N G

CO.
Monimwo,c, WtKOflli~

A D~,I~O~ ol the ,w OmPovo< Coml~"~y, I~c

4O

23 24 f /

31 i

18

17

15

20

-~.

o.

r--

L L

MATERIAL LIST ON BAC

-DI:..I-

41:749'- I.

[i E~"E

3000-4000

Incl.

.11
! PART,NO.~

POWER, PLANT (REAR.' VIEW.)I~ (C.UMMINS. NHS-6-1: OR'~NHRS-6"I).~


REF. NO.

PART; QUANTITY NUMBER REQUIRED


|

DESCRIPTION O F PART

2 3. 4 5 6 6 7 8 9 91 i0 I'Z 12 13 14 14 15 18 19 20

70520 70519 75770 91079 412724': 4120.75' 41207~ 42.707:6 727.35 1'7907:" 15599~

2 1 1 i: 1 i l IL i~ i~ !

355:006
69558.3 1591.7, 19685, 486060 485955
7.0552 23-247 19335. 316791~

i]~
Z 1 1 I i 2 i' 6, i

3'1" 314. 3:5, 37 2,q_.. 22': 23. 2~ 25, 26. 27 28 29 30 33 36 38' 39 '

61~28:Z'5T

81

257.27'3~ 5 ~. 5:7,1806': 1'1. 2.5065i61, 2i. 19,53.61 18~ 's.~s 1'9:53 5! 2. ]'7:5.56~,
,' t

GASKET FLANGE FLANGE, Exhaust Pipe PIPE,. Exhaust GASKET. ENGINE' (Cummins. NHRS'-6-.I) ENGINE (..Cummins NHS,6-1), FI,LTER! (For Charging~ Pump)~ BRACKET W/.'hex~nut,, c apscrew: and loc.~asher HOSE ~ Flex..:(T O, Cha=g~ng; ~ump) (!88-i/,~2~ L o n g - 2..:2~42.1~ '! m)'~ HOSE , Flex~ (.To Char,ging P,~Ump/) (M4000)h (ZI6':"Long~ ~ ~'.,931:!: m)~ cO.CK'~: Steam, T~,BE,,~ e=efQ:rmedi' (28." Bong)) HOSE', F:l'.ex (,Gonver.t~r Return)(129-i'/'2 ''=Long~,--3!.,283~.m)) HOSE,, F.l'ex~ (~.Charg:i~ng Pump T'.o:~ Conwerter) (;I,i'7": Long:: -. 2i.,972 m)~ HOSE, Flex (,Manlf, brd~ Return)' (M3900), ('104!' L o n g ; - 2.641! m)l HOSE,~ Flex (Man~fold Return) (M4000; and_: 30.00-3600. Inc.l.)) (.i,00!" ~ong~. - 2. 540' m)' BR~CKE~ ,~ Hose. SHEAqE;, Compressor B.OL~.,, Coup l~ng.: SUPP~OR~,,~ Engine: w~,~,l, s ~ c : s~top: nuts:,~ f, a lat: was~er, s:~and: ~0ck,-, Washers, S.GR, ,EW,b C:~.~;, BOI~.,,. Cou~,l,fng! SUPPOR~:,~ C~0n~.e.~t er~BOLTI,. Ma:ehine~.

t"1""

{n

sHn~ (~/,8'" set:),~


S~OP,, Ei~g~ne' Suppor:t W~'ca.pse.r'ewsHOSE{,. F1~ex~ (~9~7/"Eo,ng ~ - 2.;.#6,3~ m~) HOSE.', F].'ex: ~9,0~//2! '~Eong,.- 2.2.9.2~.m)i ~EI,P2 w~.mac~', sc:~ews~ and~ l~o.ckwas~e.~s~ BA~ ~Wel'd, T.o:Ba.ttery~ Box:)'~ Box',. Bat~ery; W,//eov, e~r,. BATTERy' ~I3KMI~:..',~ H b s e W/,mach~.~ s~crew% ~ockwas~erc a_nd~.h~x~ nu:~. SUP:P@R.T.'~ W~'cap, s~c~ews, and~ ~ockwas~Ners~ ~A~SC~EW~ gON~.,ER~ER ~ C.CF-~QS.'59_b-~+tL MS14~70~)~ B .R~/~KE~', Hos.e:: V~SVE',. gheck'~
PR'~OK EXHAUST.' P,-,~PE ~NSTALLA.TION/ EXHANST' PT,pE,~ Flex: (M.3.Q00e3980)) E X H A S.T PIg E, Flex: (~,000~)~

"'-4

~o ~-~

373 t953:7: 204"23'. 21.23109! 18,561 72:Z36 6':127,7,6i 35:2829~

I~9!79:7,; 7,0306:4:

4'. 6; 2: 12 2: l 8-' !!, 11. l,

o m

f~

It

40,

5.6.6Z43, 516'62~8:

~. i

I t~0-.~4'8~,,
L

0;-24,1L

I! 4.~7..~.9.-,

RLEAsE OI.VE M'ACHI.~E: S/t~' W/ORDER

MANITOWOC

ENGINEERING

CO.
/VlQnih:,~e(, W/'l~O~lin

A Divls~al OI h e Aklni~ow~ Company. Inc.

Fuel

Pump

Vie

II
! I

-JI

QQ

I.--

Z
,-,,,I

0
q.

l.u

MATERIAL LIST ON BACK;

FEv. E
41749 -- 2

-DI. i[MOOEL 3000-4000 Incl. POWER PLANT ASSEMBLY (FRONT VIEW) (CUMMINS NHS-6-1 or NHRS-6-1)

REF. NO.

PART QUANTITY NUMBER REQUIRED

DESCRIPTION O F PART

VENDORS PART NO.

i 2

427084 23622 334142

i i i
i i 1 1 1 i 1 i i

FILTER, Oil SPROCKET - 24T (M3600) CHAIN, Drive (M3600) SPROCKET


-

(Specify 218 Pitches)


~0 t'~

23181 334142

28T (M3000-3100-3400-3900-4000) (Specify 220 Pitches)

CHAIN, Drive (M3000-3100-3400-3900-4000) HOSE, Flex (1'2" ....369 m long) HOSE, Flex (1'7" - .496 m long)

3 4 5 6 6 7 7

17848 485808 19685 485988 485997 486060 485955

HOSE, Flex (Charging Pump To C o n v e r t e r ) ( 9 ' 9 " HOSE, Flex (Fuel Supply) HOSE, Flex (Fuel Supply) (M3000-3900 Incl.) (M4000)

- 2.972 m long) (4'8" - 1.422 m long

(3'6" - 1.066 m long) (8'8" - 2.641 m long) (8'4" i

HOSE, Flex (Manifold Return) HOSE, Flex (Manifold Return) 2.540 m long) CLIP, Hose ENGINE (Cummins NHS-6-1)

(M3900)

(M4000 And 3000-3600 Incl.)

8
9 9

70552 4120!74 412075 17968 229 3894 239

g~ fO

&-. ~O

ENGINE (Cummins NHRS-6-1) BRACKET, Filter SPRING SPRING CLIP


~-j 0

i0 ii 12 13

~r

NOTE:

Items 5, 6, 7, 8, 9 also shown on rear view.

REV.

E
PLEASE GIVE MACHINE S/N W/ORDER

41749 - 2

...

~..,..

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. ,

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- - "

46-

"

-.-~..:-

:." / ....

"

.,i.

~...:~ ~:/..'.:.

-'~,:~

:-. ~.~'., .:'.~'~?;" "~.,~":--~..~

-:~,'.,~'-<<~

~.-,~;~,~-',.'~:~-

'~c~]

~ . ~ : ~ :

. . . . .~.-~:~.:':-.~."--~.,:~'..'~:, *-

'~

~,,--~',"~', .

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.~,,[~:~.~..~

~:-~

,~,,,~

,, . ~ . ~ : . :

....

:~,.

.....-.,::.

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......

.]~

,:...,

. . . . .

~.

..

...

...-:.

~.-,

.~,.

,..,~:~.~

:..-.

REF.
NO. NO.
i

'
i i
.

PART'" NUMBER
t

"

/ PIN N / c o t t e r p i n

' DESCRIPTION OF PART


, ,,,

'

~AwrITY 4

' " ~:-

1
[-

10226 199277
.17138 ' 19285

1
.2 3

PIN N / c o t t e r p i n ( S t a i n l e s s S t e e l - o p t i o n a l ) END, Rod LEVER N/capscrew, h e x nut and l o c k e a S h e r ROD, Reach W~hex nuts (M4000-4000N)
ROD, Reach N/hex nuts (143000-3900 Incl.) PIN N / c o t t e r p i n 1 2 1

r(p

C'-"

4 4

17194.
19259

5 6 7 8 9 10
11 12 13 14 15

70218 19267 1269 73583 10227 73582


358132 10063 73584 71311 71129

BRACKET, S h a f t N/capscrews, lockwashers and g r . f i t t i n g BUSHINC IAWER N/capscrewp h e x nut a n d lockwasher ERD, Rod ROD, Reach W/Jam n u t s and f l a t ~ m s h e r COLIAR, Set
SPRING BRACKET, Support N/capscrevs, hex nuts and lockvashers [J~/ER N/capscrew, hex nut and l o c k e a s h e r 2
1
.

2 1 1 1 1 1

SHAFT N/woodruff keys COLLAR, Set N / s e t screw I~vVER, Hand N/capscrew, hex nut and lockwasher BUSHING
1 1

16 17 18

358139 20060 289563

IREV, B WEll ORDERIIIli ALWAYS ttlVE MACHINE SERIAL NUMBER

MANITOWOC

ENGINEERING

CO.

t.U

....~
c~
Q~
Z C~

c
Q.
I~

/ J
U*J

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)-.

O
(8

@ O v)
MATERIAL UST

L~

ON

BACK

42923 - 1

IREV. B

I MODEL

-DS. 13000-4000W I n c l .

]
J
VENDORS iPART NO.

ENGINE cLUTCH CONTROL


REF. i PART NO. NUMBER QUANTITY REQUIRED I

DESCRIPTION OF PART
PIN W / c o t t e r p i n END, Rod

1 2 3 4 4 5

14019 7 17138 19285

4 2 1 1 1 1 l 2 1 2 1 1 1 1 1 1 2 1 1

LEVER W/capscrew, hex nut and lockwasher ROD, Reach W/hex nuts (M4000-4000W) ROD, Reach W/hex nuts (M3000-3900 Incl.) PIN W/cotter pin BRACKET,: Shaft W/capscrews, iockwashers and gr. fitting BUSHING LEVER W/capscrew, hex nut and lockwasher END, Rod ROD, Reach W/Jamnuts and flatwasher COLLAR, Set
SPP ING

17194 19259 70218 19267

7
8

1269 73583 10227 73582 358132 10063

9
10 11 12 13 14 .1.5 16 17 18

73584 71311 71129 358139 20060 289563

BRACKET, Support W/capscrews, hex nuts and lockwashers 'LEVER W/capscrew, hex nut.an'd lockwasher SHAFT W/woodruff keys COLLAR, Set W/set screw LEVER, Hand W/capscrew, hes nut and lock~asher BUSHING

R~'B
PLEASEG~'E MACHINE S/N W/ORDER

I 42923-1

GROUP E - Lower Structure & Control

PARTS MANUAL ALPHABETICAL INDEX Group E - Lower Structure & Control


DESCRIPTION Carbody Carbody Lubrication Piping Crawlers Horizontal Travel Shaft King Pin & Vertical Travel Shaft Steering Control Steering Control Steering Control Travel Lock Control PUBLICATION 43369 32233 43148 32907 33098 42396 42396 42396 31743 REV J1 B1 Q1 B1 E1 A1 C2 E1 H1 START DATE 09/21/64 08/07/59 09/18/63 09/04/63 08/21/64 05/11/59 05/11/59 06/15/60 07/12/56 END DATE 02/07/85 08/03/83 01/13/86 02/14/84 10/21/81 07/07/81 01/24/84 04/24/69 GROUP E0101 E0102 E0201 E0401 E0301 E0501 E0501 E0501 E0601

08/17/05

MANITOWOC

ENGINEERING

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MATERIAL UST O N BACK

-E6. iI"'31743 _ 1 IREV H IMOIE, L 3900-39 00W-4000-4000W TRAVEL LOCKS (AIR CONTROL)
REF

NO
|

PART NUMBER

QUANTITY
REQUIRED

DESCRIPTION OF PART

VENDORS PART NO

1 2 2 3 4 5 6 7 8 8 9 9 i0 I0 ii 12 12 13 14 15 16 17 17 18 19 20 20 21

16978 19244 199288 10760 10695 10761 10783 17908 201430 714557 19054 74793 19057 74795 92891 19056 74794 19936 19937 19934 355170 3603 19947 17845 17843 714688 714623 70034

1 2 i 2 1 2

2 2 I i 2 i I

BOLT W/elastic stop nut PIN PIN (optional - stainless steel) BRACKET, Bearlng W/lockwashers and capscrews SPRING, Cluster BEARING W/washers SUPPORT, Spring W/lockwashers and capscrews HOSE, Flex (8'7" or 2 629 m ) CHAMBER, Air (Midland) (Replaces #714557) CHAMBER, Air (Westlnghouse) BRACKET, Air Chamber (M3900-4000) BRACKET, Air Chamber (M3900W-4000W) ROD, ~each (M3900-4000) ROD, Reach (M3900-4000W) DOG, Lockzng ROD, Reach (M3900-4000) ROD, Reach (M3900-4000W) PLATE, Marklng W/drive screw PLATE, Marking W/drive screw SUPPORT, Valve W/capscrew, hex nuts and lockwashers VALVE, Three Way HOSE, Flex (M3900) (3'6" long or 1 066 m ) HOSE, Flex (M4000-4000W) (4'0" long or 1 219 m ) HOSE, Flex (2'3" long or 686 m ) HOSE, Flex (1'4" long or 407 m ) VALVE, Qulck Release (Supersedes #714623) VALVE, Qulck Release GUIDE

~J

Use Sheets #0-71, 0-123


PLEASEGIVEMACHINE S/NW/ORDER

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31743 - 1

MANITOWOC
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BACK

32233 - i

REV.

I MODEL

-El. 23900-4000-4000W LUBRICATING PIPING (CARBODY)

REF. NO.

PART QUANTITY NUMBER REQUIRED

DESCRIPTION OF PART

VENDORS PART NO.

696216 429367 429010 543564 377202 406952 543561 696216 429367 429010 543564 543568 377202
3

1 2 i i i 2 i 2 i i i 1 1 i i i 1 i 2 i 2 i 1 i 1 2 i i i 2

696216 429367 429010 543564 506952 543561 377202


4

696216 :429367 429010 429375 543564 377202 696216 429367 429010 543564 377202 696216 429367 429010 543564 543568 377202

TRAVEL LOCK SLIDE COPPER Tube (3/8" O.D.) (specify 3/8" x 1/4" Connection (68 F) 1/4" Gr. Fitting 1/4" x 3" Nipple 1/4" Coupling 1/4" x 90 Elbow 1/4" x 2-i/2" Nipple TRAVEL SHAFT INSIDE LEFT COPPER Tube (3/8" O.D,) (specify 3/8" x~I/4" Connector (68-F) i/~" Gr. Fitting i/4" x 3" Nipple 1/4" x 3-1/2" Nipple 1/4" Coupling TRAVEL LOCK SLIDE COPPER Tube (3/8" O.D.) (specify 3/8" x 1/4" Connector (68-F) 1/4" Gr. Fitting 1/4" x 3" Nipple 1/4" x 90 Elbow 1/4" x 2-1/2" Nipple 1/4" Coupling KING P I N U P P E R COPPER Tube (3/8" O.D~) (specify 3/8" x 1/4" Connector (68-F) 1/4" Gr. ~Fitting 3/8" x 1/4" Tube Eibow (69-F) 1/4". x 3" Nipple 1/4" Coupling KING PIN LOWER COPPER Tube (3/8" O.D.) (specify 3/8" x 1/4" Connector (68-F) 1/4" Gr. Fitting 1/4" X 3" Nipple 1/4" Coupling TRAVEL SHAFT INSIDE RIGHT COPPER Tube (3/~' O.D.) (specify 3/8" x i/4" Connector (68-F) 1/4" Gr. Fittlng i/4" x 3" Nipple 1/4" x 3-i/2" Nipple 1/4" Coupling

length) Lo b

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length)

.I length)

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PLEASE GIVE MACHINE S/N W/ORDER

Iio

32233-iCont.

-El. 2-

MODEL

32233-1Cont. IR~B LUBRICATING PIPING (CARBODY)


REF. NO. PART NUMBER QUANTITY REQUIRED

3900-4000

DESCRIPTION OF PART

VENDORS PART NO.

696216 429020 429373 429367 429010 543564 377202 696216 429020 429373 429367 429010 543564 377202 696216 429020 429373 429367 429010 543564 377202

1 1 1 2 1 1 2 1
1

D~

1 2 1 1 2 1 1 1 2 i 1 2

10
696216 429020 429373 429367 429010 543564 377202 429032 429000 429032 429000 23935 2 2 1

1.1. 12
0

13
-q. N ."O

SPRING THRUST WASHER-RIGHT TUBE, Copper (3/8" O.D.) (Specify Length) EXTENSION (1/8") ELBOW (3/8" x I/8") CONNECTOR (3/8" x ~') GR. FITTING ( " ) NIPPLE (" x 3") COUPLING (%") SPRING THRUST WASHER-LEFT TUBE, Copper (3/8" O.D.) (Specify Length) EXTENSION (1/8") ELBOW (3/8" x 1/8") CONNECTOR (3/8" x ") GR. FITTING (") NIPPLE (" x 3") COUPLING (") TRAVEL SHAFT OUTER-LEFT TUBE, Copper (3/8" O.D.) (Specify Length) EXTENSION (i/8") ELBOW (3/8" x 1/8") CONNECTOR (3/8" x ~') FITTING, Grease (") NIPPLE (" x 3") COUPLING (") TRAVEL SHAFT OUTER-RIGHT TUBE, Copper (3/8" O.D.) (Specify Length) EXTENSION (i/8") ELBOW (3/8" x i/8") CONNECTOR (3/8" x ") FITTING, Grease (") NIPPLE (" x 3") COUPLING (") TRAVEL SHAFT (OUTER BEARING ) (ONE EACH SIDE) BUSHING, Reducing 0~" x I/8") GR. FITTING (1/8") TRAVEL SHAFT (PILOT BEARING) (ONE EACH SIDE) BUSHING, Reducing (" x I/8") GR. FITTING (I/8") SUPPORT W/capscrews, hex nuts and lockwashers

0-147
PLEASE GIVE MACHINE SIN W/ORDER

REV.

32233 - 1

MANITOWOC

ENGINEERING

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MATERIAL LIST ON BACI

I 32907 - i

I REV B

I MODEL

-E4 i3950W, 3950D, 4000W, 4100W

HORIZONTAL TRAVEL SHAFT


REF NO 1 2 3 4 5 6 PART NUMBER QUANTI~ I REQUIRED VENDORS PART NO

DESCRIPTION O F PART

90246 10061 10397 10063 11840 10095 21330 14864 21334 10064 22372 180822 19446 21331

2 2 8 8 2 2 1 2 1 2 1 1 1 1

SHAFT, Travel w/plpe plug COLLAR, Sprzng w/capscrews, hex nuts, dowel and shlms PIN, Sprlng SPRING, Clutch CLUTCH, Steerlng WASHER WHEEL, Left Clutch Jaw and Ratchet WASHER SHAFT, Travel BUSHING w/mach screw dowel
0

8
9

10 7 11 11 12 13

GEAR, Bevel (3950D, 3950W, 4000W) GEAR, Bevel (M4100W) BEARING, Thrust JAW, Right Clutch

R~ B
PLEASE GIVE MACHINE S/N W/ORDER "' '

132907 - 1
I

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MATERIAL UST ON BACK

-E3 i-

I REV E
33098 - I

I MODEL
3900W-4000-4000W

KINGPIN REF NO

AND V E R T I C A L

TRAVEL

SHAFT VENDORS

PART QUANTITY NUMBER REQUIRED


14436 14417 24467 17598 33102 14397 72784 257379 23693 1550 70670 22371 146924 548372 4
1

DESCRIPTION OF PART
CAPSCREW PLATE, End GEAR, Travel WASHER, Travel KINGPIN W/pipe plugs BUSHING W/mach. screw dowel BUSHING W/mach BOLT, Coupling screw dowel

PART NO

2 3 4 6 5

1
1

1
1 1

I0 7 9
8

5 1 2 1 1 12 12 i 4

(See Note i)

SHAFT, Vertical Travel (See Note 2) BUSHING (See Note 3) WASHER W/capscrews, hex nuts and lockwashers PINION, Bevel BOLT, Coupllng w/bar NUT, Elastlc Stop (See Note i)

ii 12 13

14 15

17093 612661

PLATE, End W/lockwashers CAPSCREW NOTE i Torque nuts #548372 and bolts #257379 to 600 ft ibs using SAE #20 oil. For replacement of shaft #23693, Ref shaft #98674 W/bushing #143562 #9, use

NOTE 2

NOTE 3

For posslble identlficatlon problems in orderlng replacement bushlngs, note that the outslde 41ameter of bushlng #1550 Is 1-5/8" and the outside dlameter of bushlng #143562 is 2"

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REV E

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33098-

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-E5. i42396-I I REv A

~~D 0%

I MEL

4000
STEERING CONTROL (AIR)

I >

REF NO
I

PART QUANTITY NUMBER REQUIRED

DESCRIPTION OF PART

VENDORS PART NO

I 2 3 4 5 6
7

10230 10231 70380 385113 71555 10531 71557 17929 17871 2766 2619 71556 10226 17870 10552

SHAFT W/woodruff keys LEVER W/capscrews, hex nuts and lockwashers END, Rod CYLINDER, Air BRACKET W/capscrews, hex nuts and lockwashers PIN W/cotter pins BRACKET W/capscrews, hex nuts and lockwashers STOP ROD W/hex Jam nuts SPRING WASKER BRACKET W/capscrews, hex nuts and lockwashers PIN W/cotter pin LEVER W/capscrew, hex nut and lockwasher END, Rod

8
9

I0 Ii 12 13 14 15

Use Sheets #0-71B, 0-284


RFF

A
PLEASE GIVE MACHINE S/N W/ORDER

42396-1

MANITOWOC
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MATERIAL LIST O N BACK

-E5 II 42396 _ 2 IREV C IMEL 3000W-3400-3600-3900-3900W-4000W STEERING CONTROL (CA~ODY)


REF
NO

PART NUMBER

QUANTITY REQUIRED

DESCRIPTION O F PART

VENDORS PART NO

1 2 3 4 5 6 7 i0 13 8 9 ii 12 14 13 8 9 ii 12 14 15 16

17 18 19 20 21

'27 27 28
13 8 9 ii 12 14 13 8 9

2754 2750 2749 11523 11522 10050 429614 2680 22926-2 77982 548696 709771 647552 548632 22924 23020-2 77981 548696 709771 647552 548632 22924 140197 10753 396328 622634 3313 3451 3312 2751 10752 396328 622634 429004 377202 543442 18841 22926-1 18837 548696 709771 647552 548632 22924 23020-1 18904 548696 709771

LEVER W/capscrew, hex nut and lockwasher SHAFT W/woodruff keys LEVER W/capscrew, hex nut and lockwasher YOKE, Steering Clutch BLOCK, Sliding WASHER W/pln, lockwasher and capscrew UNION, Swivel (W/Air Travel Locks only - see note 2) YOKE, Upper SHAFT, Plunger (M3400-4000W Incl ) SHAFT, Plunger NUT, Hex WASHER, Flat SPACER NUT, Hex YOKE, Plunger W/plpe plug SHAFT, Plunger (M3000-3000W) SHAFT, Plunger NUT, Hex WASHER, Flat SPACER NUT, Hex YOKE, Plunger PIN W/cotter pin ROD, Reach W/flatwashers and hex nuts PIN, Roll SEAL, Lead and Wire WASHER, Spring Retalning SPRING WASHER AND STOP BELLCRANK W/capscrew, hex nut and lockwasher ROD, Reach W/flatwasher and hex nuts PIN, Roll SEAL, Lead and Wire ADAPTER (1/4" x 1/4") COUPLING NIPPLE (Prior to deslgn change of 4-18-67) GUIDE W/capscrews, h e x n u t s and lockwashers PLUNGER SHAFT PRIOR TO DESIGN CHANGE OF SEPT 21~ 1966 SHAFT, Plunger (M3400-4000W Incl ) SHAFT, Plunger NUT, Hex WASHER, Flat SPACER NUT, Hex YOKE, Plunger SHAFT, Plunger (M3000-3000W) SHAFT, Plunger NUT, Hex WASHER, Flat
REV
C

42396-2Cont

PLEASE GIVE MACHINE S/N W/ORDER

IMODEL
42396-2 Cont t REv C

-E5 i-

3000W-3400-360O-3900-3900W-4000W STEERING CONTROL (CARBODY)

REF NO
ii 12 14

PART OUANTITY NUMBER REQUIRED


64762 548632 22924 i i i

VENDORS DESCRIPTION OF PART


SPACER NUT, Hex YOKE, Plunger FOR AIR TRAVEL LOCKS PRIOR TO DESIGN CHANGE OF SEPT 21, 1966
PART NO

22 23 24 25 26 27 28

18843 18840 552686 18838 18839 543442 18841

i i 2 1 1 1 1

GASKET HEAD, Plunger Shaft W/cpascrews and flatwasher PACKING, Vee Block BASE W/mach screw, jam nut and lockwasher COVER NIPPLE GUIDE W/capscrews, hex nuts and lockwashers NOTE i deleted

(see note i)

Per deslgn change of Oct 16, 1961, capscrew and washer Part #18840 grooved for snap ring #596663

NOTE 2 For machlne W/Manual Travel Lock Control, delete Ref Nos 7, 27, and 28, and plug air passage with ~" plpe plug

REVC

I 42396

- 2

PLEASE GIVE MACHINE SIN W/ORDER

MANITOWOC
AD. k~,a dgt.e M ~ t l , ' ~

ENGINEERING
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FMATERIAL LIST ON BACK w)

-E5. i42396 - 1

REV

IMbOEL 3000W-3400-3600-3900-3900W-4000W STEERING CONTROL (ROTATING BED)

REF NO

PART QUANTITY NUMBER REQUIRED

DESCRIPTION OF PART STOP, Adj W/hex nuts

VENDORS PART NO
.CL.J

1 14 2 3 4 5 6 7 8 9 I0 II 12 13

72288 613465 91187 32351 140334 385113 714688 140197 70380 24417 139060 10231 17138 140340

2 2 1 1 i i 2 2 1 1 1 i 1

SCREW, Cap ROD, Reach W/hex nut SUPPORT W/capscrews, hex nuts and lockwashers PIN W/cotter pins CYLINDER, Air VALVE, Quick Release PIN W/cotter pin END, Rod LEVER W/capscrew, hex nut and lockwasher SHAFT W/woodruff keys LEVER, Forked W/capscrew, hex nut and lockwasher END, Rod PIN W/cotter pins NOTE When thls installation is used for spud handllng, stops #72288 held in "half lock" position W/set screw #620353 (1/4" - 20 x 1/4" allen head)

tr

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PLEASE GIVE MACHINE S/N W/ORDER

42396-

'

MANITOWOC

ENGINEERING

CO.
ivlontlowc~ Wi~consJn

A O/vis/on o / t h e At~nifi~,v~ Cow,pony, Inc.

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MATERIAL LIST O N BACK

IREV.
i

[ MODEL
Q

-EZil4000w CRAWLERS (24'0") (QUANTITIES FOR BOTH CRAWLERS)

43148 - 1

I
VENDORS PART NO.

REF. NO.

PART OUANTI~ NUMBER REQUIRED

DESCRIPTION O F PART

1 73445 2 90245 3 90297 4 75247 5 75246 6 49259 7 73436 49 24811 6 49260 7 73436 49 24811 8 90244 335377 9 335378 9 335379 9 I0 74766 II 73553 12 73559 13 496408 13a 385177 13b 485957 13c 583136 14 73562 15 13332 16 11747 18787 18 19 ;73560 ~ 2O ,73558 ~ 21 17932 90255 I i 22 72020 23 137087 24 25 73446 26 162160 162161 1 26 162159 27 143969 27 143970 28 166320 10742 29 29 ;17290 30 75652 31 11712 31 77754 11713 32 33 74767 43137 34 35 10757 74748 36

4 2 2 2 2 1 2 2 1 2 2 2 2 2 2 2 2 8 I 1 I 1 64 ,8 8 4 4 8 6 2 4 8 2 1 1 2 1 1 24 48 48 24 48 . 2 2 4 2

RETAINER, Clutch w/hex nuts and lockwashers SHAFT c BELLOWS RING, Retaining w/capscrews and lockwashers COLLAR, Split w/capscrews, hex nuts and lockwashers FRAME, Right crawler (shown) BUSHING BAR, Guide FRAME, Left crawler (opposite) BUSHING BAR, Guide SPROCKET, Drive CHAIN~ Crawler (5.00 P i t c h - 62 Pitches) (See' Note 1 CHAIN, Crawler (5.00 Pitch - 62 Pitches) (See Note 1 CHAIN, Crawler (5.00 P i t c h - 62 Pitches) (See Note 1 HOSE, Flex PLATE, Cover w/capscrews ROD, Adjusting JACK (Superseded by Ref. No. 13a, 13b, 13c) JACK, Hydraulic HOSE, Flex PUMP, Hydraulic SHIM (Use as required) NUT WASHER PLATE, Keeper w/mach, screws and lockwashers
,

& 4) & 4) & 4)

i~

SPACER

PLATE, Cover . ', BOLT (Front and rear inner) ROLLER, Front BUSHING (See Note 2) WASHER SHAFT, Front roller CHAIN GUARD, Right w/capscrews and lockwashers CHAIN GUARD, Left w/capscrews and lockwashers PAD, Mounting GUIDE, Right crawler chain w/capscrews and lockwashers GUIDE, Left crawler chain w/capscrews and lockwashers ROLLER, Intermediate w/screw dowels (See Note 2 and 5) ! BUSHING . . . . BUSHING '(Aluminum bronze - optional) WASHER SHAFT, Intermediate roller (Use when Ref. #29 10742 is used) SHAFT, Intermediate roller (Use when Ref. #29 17290 is used) LOCK, Shaft w/capscrews BOLT (Rear outer) SPROCKET, Drive BUSHING (See Note 2) SHAFT, Drive sprocket
=

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43148-1 Cont.

-E2. I-

I 43148_ 1 Cont .. I ~Ev Q


'

! MoEt

4000W CRAWLERS (24'0") (QUANTITIES FOR BOTH CRAWLERS)

REF. NO.
37 38 43 44 45 46 47 48

PART QUANTITY NUMBER REQUIRED


40246 11978 74863 74867 74864 74862 74865 74866 104 208 4 4 4 4 4 64

DESCRIPTION OF PART
TREAD, Crawler (48") PIN, Tread (See Note 3) PLUNGER, Bumper PLATE, Cover BUMPER CYLINDER, Bumper SPACER SHIM (Use as required) NOTE I: Check machine or "Bosic Specifications" proper chain identification.

VENDORS PART NO.

page for

NOTE 2:

Bushings #10742, 10757, 17290 and 72090 to have g r e a s e groove open end f a c i n g c e n t e r l i n e of c r a w l e r
frame.

NOTE 3:

Oversize pin #147302 ( 1 - 1 3 / 1 6 " d i a . )


replace pin 111978 (I-3/4" dia.) REPLACEMENT CRAWLER CHAIN LINKS: For 335377 chain use 509077 link For 335378 chain use 508982 link For 335379 chain use 509073 link

is available

to

NOTE 4:

NOTE 5:

Optional Roller,

73442 (forged)

0-145-I (Prior to 1967) 0-471 (1974 and on) REV.

Q
PLEASE GIVE MACHINE SIN W/ORDER

43148 - I

MANITOWOC

ENGINEERING

CO.

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MATERIAL LIST ON BACK

-El. I-

IMOOEL
43369 - 1

4000W

CARBODY REF. NO.


1 2 3 5 9 14 15 33 34 6 7 8 ii 12 13 16 17 18 i9 20 21 22 23 24 25 26 27 31 32 35
PART NUMBER QUANTITY REQUIRED; VENDORS PART NO.

D E S C R I P T I O N O F PART

182310 13306 91456 43370 73550 70668 70689 72389 72388 3215 139608 73449 10171 1,699 3 10119 70699 70692 23800 16992 11467 23801 12372 11915 12372 11914 11747 72255 147693 72387 72390

i 4 2 1 2 2 4 2 2 6 20 16 1 i 2 1 2 2 2 2 1 28 28 32 64', 4 4 2 1

GEAR, Ring and Roller Path PIN W/cotter pins JACK, Push-Pull CARBODY BUSHING, Horizontal Travel Shaft CAP, Bearing STUD LUG, Left Hand LUG, Right Hand BUSHING, Steering Control Shaft NUT BOLT PLATE, Cover W/capscrews and lockwashers GASKET ,i BUSHING, Horizontal Travel Shaft (Split) GASKET, Center Gear Cover LOCK, Steering Clutch COVER, Steering Clutch W/pipe plug, capscrews and lockwashers GASKET (Deleted Feb. 26, 1980) COVER, Hand Hole W/capscrews and lockwashers COVER, Center Gear W/capscrews, lockwashers and pipe plug BOLT, W/elastic stop nut (1-1/8" - 12 x 7") (See note I) SPACER (1-1/8" I.D.) BOLT W/elastic stop nuts (1" x 12 x 8") (See note 2) SPACER WASHER BOLT i ANCHOR, Jack LUG, Towing (Optional) PIN W/capscrew and elasic stop nut

~o r.~

NOTE

i:

Torque bolts #12372 SAE #20 oil.

to 225 ft. Ibs. using

(3", ~D

NOTE 2:

Torque bolts SAE #20 oil.

#12373

to 575 ft. ibs. using

>
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rr~

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REV.

PLEASE GIVE MACHINE S/N W/ORDER

1 43369 - 1

GROUP F - Attachments

PARTS MANUAL ALPHABETICAL INDEX Group F - Attachments


DESCRIPTION Backhitch & Gantry Boom Boom Angle Indicator Boom Point Boom Point Boom Point Boom Point Boom Point Boom Stop, Clutch Throw-Out Boom Stop, Mechanical Equalizer/Pull-Out Guard Rollers On "A" Frame Hook & Weight Ball Jib Jib Backstay Lower Block Wire Rope Guide Wire Rope Guide Wire Rope Guide Wire Rope Guide Wire Rope Roller Guide PUBLICATION 43208 43160 22334 22823 22823 90432 90510 90513 43374 42903 33139 42956 75345 43730 75055 32703 32866 33189 33686 77436 73833 REV B1 B1 A1 A1 B1 E1 E1 A1 A1 C1 E1 D1 C1 A1 A1 D1 START DATE 11/22/63 05/25/65 01/07/52 08/12/53 02/28/64 07/23/64 07/23/64 09/24/64 06/16/59 09/10/64 10/09/62 03/03/63 10/07/65 11/20/63 01/06/64 08/13/63 12/10/64 03/10/66 02/01/66 10/31/62 END DATE 10/19/82 11/20/01 09/20/85 03/21/85 04/30/83 08/15/80 03/13/78 02/01/80 05/20/66 06/17/66 09/04/68 03/06/73 02/25/98 09/08/82 09/01/71 10/26/76 06/16/65 08/07/68 11/27/68 09/13/79 GROUP F1001 F0101 F1101 F0401 F0401 F0401 F0401 F0401 F0201 F0202 F0601 F0901 F1401 F1301 F1302 F1501 F0701 F0701 F0701 F0701 F0801

08/17/05

MANITOWOC

ENGINEERING
tn~c.

CO.
Mon~eowo~, w~cO~Sln

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ILLUST. No. 223.3..4.-.A~.!.

- - ~ T E R I A L LISTON BACK

-FII. i22334 - i

I
|

REV. B

I MDEL

2000-4600 Incl.

BOOM ANGLE INDICATOR


REF. NO. 1 2 3 4 5 PART QUANTIW NUMBER REQUIRED
I

DESCRIPTION OF PART

VENDORS PART NO.

22331 17310 596585 224195 17312 17316 17311 14953

1 1 2 1 i 1 i i

PLATE, Base W/capscrews, PIN W/elastic stop nut RING, Snap BEARING, Ball

hex nuts and lockwashers


t~ t~ t~

GUARD W/capscrews and lockwashers GUARD W/capscrews POINTER DIAL, Indicator W/mach. screws and lockwashers

6
7

m t~ ~o Lm L~ &..

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R~.

22334 - 1

PLEASE GIVE MACHINE S/N W/ORDER

ra
242 TSLEBOTHRFT~EsSCREWsIEiLTHE AND
THE RUST PREVENTIVE COATING " 7 M S BE R M V D BEFORE APPLYING / U T E OE O E DROP OF LOCTITE N / "

BILL OF MATERIAL '~&l DESCRIPTION F - - ~ I BUSHING RETAINING PLATE

2 I SHEAVE
I

BEARING

3479 3480 22824 225272

~
!

!22812 22813 22816 91014 191017 161079 24003 ,90432 94672


II~ISZN

~f22824
i

RD A C D M E RW A A C LS K A PP R P W

8- I 0 - 8 2 ~.JW

, il

27. O0

DIA.

J. i'~11
DIA. i,f

23.50

3479-/ ~, / I

~--225272 ;..._. ~']- 3.94


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e

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. . . . .

SECT I O N
NOTICE
m MANITOWO =u i~,,l i,l e e l i ~ ~ |NOIN||IHNO
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"A" - "A "

8- 12-53
CO. " - t - - ~

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M
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. . . . . . . . . . . . . . . . . . . . . . . . .
USIO 0 * i K t l , OI rNO~ll(ttt ~ ANf wal W ~ A I I ~ V t l

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=,.W B O

C~

N ~ ~ ~ . ,.,tm,~,~---'.'-',~-'=3000-3500-3950W

27 IN. ROLLER BEARING SHEAVE ASSEMBLY 1.125 WIRE ROPE

PAT~II

liD.

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le,

122823

~.

ICU,

DO NOT SCALE THIS DRAWING

MANITOWOC

ENGINEERING

CO.
~ Wkc~man ,,

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ILLUST.No..2.2.8.2.3.TA-.1" I
MATERIALLISTON BAa

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TO./
A I 22823 ' - "i I- REV. "!
Model 3000-3900
!

Inclo
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ROLLER BFARING SHEAVE ASSEMBLY


(2?" DIAo)
, i ,D i"th REF. "

mm

NO.

PAinT NUMBER

DESCR I PT I ON OF PART

QUANTITY REQUIRED |

2282_~ 22.5272

s~_.~w w/~. fitt~g, clo~e ~;~le ~d pipe coupJ_~-~


BEARING, Roller BUSHING PLATE, Retaining W/roach0 screws

1 1 1 2

3 4

3&79
3~o

WHEN ORDERING ALWAYS6lYE MACHINE SERIAL NUMBER

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l ~2~. ~ ~.

MANITOWOC

ENGINEERING

CO.
hlonilowo. Wilco~il~

A Drvision of TheMonifowo Compony. Jn

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25

23

23 7 ~ 1 ,
12 i~),I ''13

O,.-ls
32

"~\ /
18

31

26 29

32

%4~,~30a

22

MATERIAL LISTON BACK

32703 - i

IR~. D

-FI5.1-

IMODEL,

4000-4000W LOWER BLOCK ASSEMBLY (150 TON FOR BOOM #17)

REF.

NO.

PART QUANTITY NUMBER REQUIRED

DESCRIPTION O F PART

'

VENDORS PART NO.

i 2 3 4 5 6 24 25 7 8 9 l0 11 Ii 12 13 14 16 15 17 18 19 22 20 21 23 26 27 28 29 30 31 32 26 27 28 29 30 31 32 26a 28a 30a 32a

75068 71176 75069 75067 32946 647522 647521 647699 24857 72497 24854' 224020 538303 78802 75165 396464 622637 225358 90209 74632 75166 74634 74631 548457 562159 74416 74630 648079 78825 77868 396399 77869 647458 70623 612453 78826 78265 77868 396399 77869 647458 70623 612453 78245 73836 72593 70626 70623 73835 396362

1 4 i 4 1 4 12 4 6 12 6 6 i 1 2 i 1 i i 1 2 sets

1 1 3 2 i i 1 1 i 1 2 i 1 1 i 1 1 i 2 1 1 i i 1 i 1

SHAFT KEEPER, Pin W/capscrews and lockwashers SHAFT BOLT W/elastlc stop nut FRAME, Block SPACER (i" x 3") SPACER (i" x 3-3/8" Long) SPACER (i" x 7-i/8" Long) SHEAVE ASSEMBLY RETAINER, Bearing W/capscrews SHEAVE (24" Die.) W/gr. fitting BEARING, Roller NAMEPLATE W/self tap screws NUT (10 7/8" O.D.) (W/Latch Assembly #78825) NUT (9 3/4" O.D.) (W/Latch Assemblies 78265 and 73836) PIN, Roll SEAL, Oil BEARING, Ball SUPPORT, Swivel W/gr. fitting BUSHING PIN, Swivel SHIM (1/4" Set) BOLT, Shackle NUT, Hex (4") PIN, Cotter (3/8" x 6-3/4") SHACKLE SPACER (Use as Required) SPACER LATCH ASSEMBLY DOG, Latch PIN, Roll SPRING SPACER (Weld to 78826) BRACKET, Latch CAPSCREW (3/8 - 16 x 7/8) HANDLE, Latch (6 5/16" O.A.) LATCH ASSEMBLY (Superseded by 78825) DOG, Latch PIN, Roll SPRING SPACER (Weld to #76245) BRACKET, Latch CAPSCREW (3/8 - 16 7/8) HANDLE, Latch (6 3/4" O.A.) LATCH ASSEMBLY(Superseded by 78265) DOG, Latch SPRING BRACKET, Latch BOLT, Latch PIN, Roll
REV.

>

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D
PLEASE GIVE MACH,NE S/N W/ORDER "

32703 - 1

MANITOWOC

ENGINEERING

CO.
MonlM..~0t. W/~o,ns/~

A D / v / l i ~ o/Me Monl~w~ ComoonV, Inc.

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'MATERIAL UST ON BACK U

32866

,,,- 1

FEV" C

I MODEI.

-F7. i4ooo-4ooow wIRE ROPE GUIDE (#17 BOOM) (i, 2, or 3 SHEAVES)

REF. NO.
|

PART QUANTITY NUMBER REQUIRED


i74584 3215 71736 71737 74585 74583 901'77 10888 1985 70236 76855 11089 1 2

DESCRIPTION OF PART
ROLLER W/gr. fittings

VENDORS PART,NO.
C~

2 1 4 3 5 6 7 8 9 i0 ii 12

BUSHING

i-2-3 SHEAVE (11-%" Dia.) W/mach. screw dowels 2-4-6 I 1 1 i 1 4 i BUSHING SHAFT, Roller W/cotter pin SHAFT, Sheave W/cotter pin FRAME, Rope Gufde (See PIN, Anchor (See Note i) PIN, Anchor (See Note i) BOLT~ "U" W/hex nuts and lockwashers ~ SPACER, Split W/capscrews, hex nuts and lockwashers WASHER note i)

NOTE i:

Per design change of Oct. 26, 1976, Ref. No. 7 altered to accept cotter pins. Ref. #8 is now cotter pin #562132 (5/16" x 4") amd Ref. #9 is now cotter pin #562179 (" x 6 " )

co o~ 0% ~-~ o

--4

IREV.

i 32866

PLEASEGIVEMACHINE S/N W/ORDER

MANITOWOC
A D~.~on ~/ho

ENGINEERING

CO.
~ Wkom~

A~an~k~q,~ Comi~m~', Inc.

,o~
/ i / I s / /

13~.,

s i I I s
I

i I

MATERIAL UST ON BACK

33139 - i

REV.A

I ;~OEL
4000-4000W
i

EQUALIZER
REF. PART QUANTITY NUMBER REQUIRED

NO.

DESCRIPTION O F PART

PART

VENDORS NO.
~J t#J ~J ~o

1 2 3 4 4 5
~li6

12086 73834 75020 15231 75021 73816


:; 90585

PLATE, Locking PIN PIN W/cotter pins PIN W/cotter pins (M4000)

>

2 2 i i 2
4

PIN W/cotter pins (M4000W) PIN W/cotter pins SUPPORT, Equalizer Sheave (M4000) SUPPORT, Equalizer Sheave (M4000W) SUPPORT, Pivot Sheave PLATE, Locking W/capscrews and lockwashers PIN, Pivot Sheave SHEAVE ASSEMBLY RETAINER, Bearing W/capscrews BEARINGj Roller
i i

'ii

6 7 8 9

90323 90328 11413 73828 73803

2 6
12 6 6 6 2

I"1"1

70
i0 ii 12 13 14 73787 224022 24876 73812 75736

(D LO
t,O

SHEAVE (22" Dia.) WASHER, Thrust LINK, Tie Down (Optional) NOTE: For field installation of 1-7/8" Pendants on M40OOW, use pins #15231 and 4 #77740 bushing in support #90323.

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o rf

R~v.
o, cA c= GIVE MACHINE S/N W/ORDER
!

33139

MANITOWOC

ENGINEERING

CO.
Moniiow~(, Wb~co~Jn

A Oiviticm a/nto A4c~ik~w~ Company, dL~C.

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---....

MATERIAL UST O N BACK

-F7.1-

' 33189 - 1

IREV.A

MODIL

4000-4000W WIRE ROPE GUIDE

(BOOM#17)
REF. NO. 1 2 4 3 5 6 7
8

PART QUANTI~ NUMBER REQUIRED

DESCRIPTION OF PART

VENDORS PART NO.

90643
76249 71736 71737

1
4 2 4

FRAME, Guide BOLT, "U" W/hex nuts and lockwashers SHEAVE (11" Dia.) W/mach. screw dowels BUSHING ANCHOR, Pin SHAFT, Sheave W/cotter pin ANCHOR, Pin SHAFT, Roller W/cotter pin ROLLER W/gr. fittings BUSHING FOR 3 SHEAVE ASSEMBLY ADD THE FOLLOWING:

1985

1 1
1

74583
10888

74585
74584 3215

i 1 2

10 9

4 3

71736 71737

1 2

SHEAVE (ll"Dia.) W/mach. screw dowels BUSHING

REV.
A PLEASEGIVE MACHINE S/N W/ORDER

33189- 1

MANITOWOC
A Oivi|io~ o~ ~ e h~K3f~JlO, C ~ y , w3C

ENGINEERING
~1C.

CO.
A~3~ImM3~ W l ~ i t t ~

I0

7
,<

MATERIAL LIST Oil BA~.~

-F8,1 I,33686 - i

I
I

R VA E'

I Mooa

4 0 0 0 " 4000W

WIRE ROPE GUIDE (BOOM #17)


REF. NO. PART QUANTITY NUMBER REQUIRED VENDORS PART NO.

DESCRIPTION OF PART

91264

FRAME, Guide W/mach. screws, hex nuts, flat washers and lockwashers

77509
77436

1 2 2 ;2
't 4

GUARD, Sheave W/capscrews, hex nuts and lockwashers SHEAVE ASSEMBLY SHEAVE (16" O.D.) W/gr. fitting i BEARING,I Roller PLATE, Retaining W/math. screws SPACER, Split W/mach. screws, hex nuts and lockwashers SHAFT, Sheave FOR ROLLER INSTALLATION Delete Ref. #2 and add the following:

3 4

77452 1 224003 77435 76855

S
6

2 1

77508

77510
73875
73873 1

BRACKET, Roller W/capscrews, hex nuts and lockwashers PIN, Roller W/cotter pins ROLLER W/gr. ffttings NOTE: For three sheave installation, place addftlonal sheave assembly #77436 between spllt spacers, Ref. #6.

9 i0

:1

A PLEASEGIVE MACHINE S/N W/ORDER

33686-

bAANITOWOC

ENGINEERING

CO.

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i

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MATERIAL LIST ON BACK

IMODEL
I 42903..- i

-F2.24000 BOOM STOP (BOOMS #13 AND #17) (TELESCOPIC AIR CUSHIONED)

REF. NO.
, I

PART NUMBER
I

QUANTITY! QUAN1 REQUIRED

DESCRIPTION

O F PART

VENDORS PART NO.


~D O k~ ml

1 2 3 4

385139 73333 703027 17906 15362

2 2 2 i i 1 2 2 2 1 1 2 2'

CYLINDER, Air BLOCK VALVE, Check HOSE, Flex (Supply) (9'4" Long) HOSE, Flex (To Left Side) (6'0" Long)
i

6 8 9 i0 ii ii 12 13

17842 24768 73318 12198 72842 72843 73391 73800

HOSE, Flex (To Right ~ Side) (i'6" Long.) TUBE, Lower TUBE, Upper PIN W/cotter pins LUG, Right Boom (Welded To Boom) LUG, Left Boom (Welded To Boom) PIN W/cotter pins LUG, "A" Frame (Welded To "A" Frame)

D~

Oo O

10
t't

>

Use #0-307
~EASE G ~ E MACHINE ~ N W / O R D E R J

~ev. E

I 42903 - i

MANITOWOC
A 06,h~n e/~

ENGINEERING

CO.
Mon;~m~c. Wlsconiin

M~'l/Immc Comport v, I~c.

r,,,,, I.JLJ I--

13
~17

~14 ~12

"'"16

MATERIAL UST ON BACK

~F~9.i-i
42956 - 1 4000-4000W W I R E R O P E GUIDE ROLLER (MACH. W/WIDE AND NARROW DRUMS)
REF. NO.

PART QUANTI~ NUMBER IREQUIRED

DESCRIPTION O F PART

VENDORS PART NO.

1 2 3 4 5 6 7
8

24864 73674 224078 73770 73771 32676 73774 73673 73772 12841 3331 73794 73773 73657 72.193 17856 73831 L:I i~

i 4 4 i 1 1 i 2 2 2 2 1 1 i i i i

SHAFT SPACER BEARING, Ball ROLLER ROLLER FRAME, Support BRACKET, Right W/capscrews and lockwashers SPACER (Weld to "A" Frame) BRACKET (Weld to "A" Frame) PIN W/cotter pins SPRING STOP BRACKET, Left W/capscrews and lockwashers STOP SUPPORT, Center W/capscrews and lockwashers GUARD, W/capscrews, hex nuts and lockwashers STOP
~D hn Ox

>

10 ll 12 13 14 15 16 17

>
Co
Yll

REV.

A pLEASE GIVE MACHINE S/N W/ORDER . . . . .


i

42956 - i

,,

90. 3 Z

o~

7.'](= 7 Z E OR 277012

/
;/

[
-, -,-o,,

Op'raoM~L

%0305

6 0 FT.-P,A,51C

I~OOM

No.

D~rW,G.

"lSt '~l
GP, N T R Y A%~EN~=LY~ ~ / / / hi ] F / / / /
T "~.

I - ~VE

L IFTC A~aa,E ~ L Y

.~'R,41 HT

o.

FOR 800MS WITH 2" 5WAGED PENDANT,S SPREADER LENGTH AND LOC~TION PROM LOWER BOON POINT BOO I~1

LENGTH

(P,:%,~.T~

SPREADER LENGT H

LOCATION

CoDE NUMBER

SEE NOTE

PENDAN,T ~ I

80"
OO"--IIO"

76 ~ "
8 , 9 ~'~" 88 -~"

2q'-2q'-5LP -

6"

17158q-2

$z

6"" 6"

17158Lt-3 17158L1-~

]Z

|
I
I

(~ , . ~ o ~ @ 7 4~2G9 5o~ 03

~oo~
GANTRY ~ooW%
[]

~TT

"ZCo'--o"
TYpE~

120~--Iq(~

A.-.%SE. M B L Y ( P E N D A N T
To~
1~,o,.'--.c,"

150'--~d
~'3~034"7 ~

IZl ~'"

5q"--6"

17158q -(.

3~

OR R.H. ~OOM HOIST DRUM

OR

~ - t ~ 77..4277010

;q4 ADDITIONS
TO

15ASIC

E~OOPI

BRIDLE ?-~C6" ( D R W ~ . ~ " 7 4 8 0 Z ) OR #140120 OP-T~O N A,L P ~ R ' T S @~02-~ WIRE POPE P~NC~OP, 30~NT /~,$%~" ?--49~; 8 P E N D A N T n T T A C H i ~ E N T LUG .(SEE NO'rE 1"~7~ ~OR B~)0 / ~ H/~N 13I,-I I'-IC.~ , ~_4003 UPPER BOOM POINT AS~'Y ~.-.SI/EAVE STRAIGHT ROLLER.BE'ARIN~. i ~.~-tG(= I./PPER ~30M POINT ASS'Y ?_-SHEAVE TAPE-RE.~ ROLLE/~ 8EARINg.

Z 7 6 7 Z g 0 R 277012 B A S i G

[]

),io"t'~= ', 1

~/ ADD ~/ASHER~ ~-ACH ,SIDE TO PREVENT 3iDE PLAY IN BOOM. MAX. ~iDE PLAY ALLOWED ~" DETAIL ~-A"

~ Q ~ l' OR 2 7 7 0 0 8

N O T E ".- T~7 PENDANT A T T A C H H E N T LUG -- ~_4-~E~) - HAX0 EK:)OP4 TO DE H,qNDLEI:) ~ / GAN'TP~yUf~I,~G F ' T . { ~ ) O H ~MTT ~ INSF-I~T~ O N L ~ (E)HI N. ~ 0 . OF" LU~:~,~ p. E C O H H E r N D E D ~ 2 (5~ DIAGR,~PP. I:0~ LOeATIOIV).

A MAX. OF ~'(k~ OF I~OOH(ESUTT (~ INSF-JRT30NL~ ~ P / G A N T R Y UP OR DO~VN

~'T.. 6 ~ 4
kioTr= - ~

(~ NOTE : SP~ERbER L~.~T~E~I 54~I; ~3,qc~ ~ "~


L0~YER BOOA4 F~T FO~ ALL ~50084 LIE.UGT~, I

.V_JJ. F_OR_ 8 0 0 M W I T H PE.NDANT5 CHAN~ED F~O.~,"~ ...~PLICEO T O swAr.aED~ USE ~PP,.EADER ,PER INSTRUCT/ON5 i N TAOLE.

"El r~-rL'L OR 277009

33139
-

V
43208

WfTH GANTRY IN LOWERED POSITION, B(X:~M M U ~ T NOT 6E RAISED ABOVE HORfZ-OHTAL AND THE w ~ i ~ , ~ , ~ Lr=~4~'t14 o~= Rr=oo~,~ 'To mE ~,(~E=E3 WITH GANTRY LOWERED 15 12.0 FT WITHOUT ,JIB 0/~ ~0 FT. OF 800,M W I T H ONe" OF THE F O L L O W / N G : J I B 1 0 4 ON ROPE GUIOE A S S E M B L Y 3 3 1 8 9 _ _ O')FOR BOOM LENGTHS 180 FT. AND LONGE.R) 4 0 F T ( M A ) [ ~ OF J I B NO 113 OR #23 MOUNT ROLLER AND REEVE L ~ -50 F'T (/~AX} OF J{}~ N0~ I JI , 1 2 0 . -~1. OR 124

2[~'

zt-3Z05

~6(:7/------.~

IF 3 3 1 8 9 IS USED
LOAD AND WHIP

W
LINES

~
I~qH

EQD" : 7 R
' O.FT. ~ ~Z.O-FT. ~--F'T, 30LFT.

LE

EE SHT.2 O F

~.~ NOTE ADDEDr~= ~ . ~ , J ~ o


AI#UVP-. INSF.~'I BRI~--~'.__~RIDL~.~"~;ILtl)I,.ES :GAI~4-F-P4~I.LU ~PREI~,DE.R ~ll~.l~

"37.G~)Z.-9
~ZG93-~ #'3Z=94--~ "37.G~4-3

~'ITH E Q U A L I Z E R A T T A C H . L U G ~ . - - ~ 3 Z ~ g Z - ? WITH E ~ U A L I Z E R A T T A C H . L ( ~ - ~3ZG93-Z WITH E Q U A L I Z E K A1TAC. H. L I . ~ S - - 3 Z ( ~ 9 4 - - Z Wi'fH P E N D A N T ' ATTACH. LUG~-!~4"9~

~/ITHOUT.
WlTHOUT. WITHOUT. ('bEE N O T :]~"~)

70'
%90" IO~ I1(!' ~ i

I
o 0 0 I / t I i

0
~ ~ ../"~0~.~ 0 "~,

~
0 Z 0

~
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I~ ~'" "L ~

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0 O 0

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0

tt-ZO-01 DW ~ A D O E D SHT. I-~6-60 R.A,r'~ 1 OF 2 :~V~l~ $0347-4 MOVED CHART 4-4-.,.e, ,._.,,a.[ TO SliT.2 I ADDED c. AM ~ev=~Lo SWAGF.D PENDANTS ~AOOED OK Z770t2 ~ l o ~ T e(tw~.

[~

-n-.8 t...~.(.

,=o'
5"034-7-9 EY

o~--..._ o<.--/
o o I

o....~

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NOTE ]Z CLAKFIE~ q ; ~ . ~ l ~ ) , ~ t r - ~ ' _ l , t i1 _

~%_Sr_.E DETAIL "A- A"

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6-6-66

T-4~7
FLATIE~EO$~RM4D5. ZS-& S i ~E~~ ~'--(=)" I LANG~.A~f.IP$ iw~c.J 1-12-67 RH8 ' c~,,.t..~

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SHT.1 OF :> p~

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B I L L OF M A T E R I A L DESCRIPTION ~

^$SEI~. I E$

~'~'~1~

I~

USED O~

I~:V ISIONS

fREOUIRED FOR VAi::::RIOUS BOOM LENGTHS


DRAW ] NG NO, S BOOM
32692-2 32692-9 I0 FT INSERT 32693-2 32693-9 20 FT INSERT
0 0

32694-2 32694-9 30 FT INSERT

33237, 30 FT INSERT WITH J I B BACKSTAY


0 0

276722 276723 276724 277008 277009 277010 173833 ONG. 74801 DWG. 74801 DNG. 74801 D N G . 1 4 0 0 8 9 DWG. 1400B9 D W G . 1 4 0 0 8 9 BRIDLES lO - FT BRIDLES 20 - FT BRIDLES 30 FT SWAGED PENDANT 10 - FT 2 0 O' 2' 0 0 2 2 2 2 1 1 2 SWAGED PENDANT 20 FT 0 SWAGED PENDANT 30 - FT CABLE ROLLER GU IDE ASS' Y 0

75131

76071

33189(-~

LENGTH (FEET)
70 BO 90 100
IlO 120

SPREADER SEE NOTE II & Vll 0 0 0 0 0

CABLE SRAE PEDR ROLLER SEN T E OE GUIDE I I g V g VII ASSEMBLY


0 0

2 0 0

0 0 0 0 2 2 2 2 4

1
0 0

0
1 0

I I I I

0 0 I

2 0 O:
0

I l I
0 0

0 0 0
0 O

431 GO
SHT. 2 OF 2

130
140

1
0

0
1

2i
Oi
0 2 O
2 2~

150 160
170

0 1
0

0 0
I

2
2 2

1 1 1

0 2 0

0 0 2

6 6 6 6

0 O 2

.4 6 6 6
6

3 3 4

1 1 1

0 0 0 0

0 0 0

180 190 200 210 220 0 0 2 0 2

8 8 10

Oi
2

21

8 8 B 10

1 1 1
5

0 0 0 0 0

1 1 1

SEE NOTE V l ON SHT.I OF 2

NOTE"

RIGGING D R A W I N G SHOWN ON SHEET SHEET 1 IS A "TIF" DRAWING

I OF 2
l~lIE

11 - 2 0 - 0 1
~,~,~x , c~s. i~.

DECIMAL PLACES | R-ACE 0 . 0 I

FABRICATION i.12o I ,.leo

/ ]

NACHINING ,.o3o t Y ~

mLOA,EO. SU~C, T o ~ n m , u P 0 ~ 0 e ~ o . I ( I )

~ , ~ oRu~ o,~c~, o. ,.~,.~, ,. ~1. (3) ~^cc q.ooo F/-.z//~'.z/h'.//.~.'z/4 ,.Dos I o~?&o. I~YW A 5X EI~]RIRENT.~. OUIq InTEReStS. H 1( V R TO / A~]LES I ,i.~, I .o.3o. I ~.~,~

pMEBI

D NOT SCALE THIS D A I G O R WN

BOOM RIGGING ASSEMBLY BOOM I17

g~TTf~H NO.

43160
SHT. 2 OF 2

MANITOWOC

ENGINEERING

CO.
Monitowoc, Wisconsin 54220

Division of The Mon/towo Company, I n c ,

27 8 .~,...,~~27 a~-.6

F10.1

f16 /13~,~12

GANTRY TIE DOWN

\
/-..

,-- SEE CAB REAR

~ 16
TO CAB REAR

'~26

..

-.,,/

23,~'-----~ '/
,~/...,f'~ co

SEE CTWT. TQ 1ST OR 2ND CTWT. MATERIAL LIST ON BACK

43208 - i

IREV" IMODEL B

-FIO. i4000-4000W GANTRY AND BACKHITCH (CAPACITIES OVER 130 TON)

REF.

NO.

PART QUANTITY NUMBER REQUIRED

DESCRIPTION OF PART

VENDORS PART NO.


4>.

I 2 31 3 4 5 6 28 7
8

9 6 i0 28 ii 12 13 12 13 14 15 16 17 18 19 20 21 22 23 24 27 30

32684 75048 73807 11413 73784 73803 24876 224022 73787 24894 12086 75044 73804 224022 24877 73787 75045 73661 19927-2 73662 19927-2 71443 73976 24888 73817 161036 73816 73810 24887 73815 71251 72663 73812 73977

1 4 4 4 2 2 2 2 4 2
8

i 4 i 4

GANTRY (15 Foot) GANTRY STRAP, Front W/brass screws BUSHING PLATE, Keeper W/capscrews and lockwashers PIN SHEAVE ASSEMBLY SHEAVE (22" Dia.) BEARING, Roller RETAINER, Bearing W/capscrews BRACKET, Sheave Support PLATE, Keeper PIN ' ' SHEAVE ASSEMBLY BEARING, Roller SHEAVE (20" Dia.) RETAINER, Bearing W/capscrews PIN, Lower Gantry SUPPORT, Right Gantry CAPSCREW SUPPORT, Left Gantry CAPSCREW BRACKET W/mach. screws and lockwashers PIN, Upper Gantry LINK, Upper Backhitch PIN W/cotter pins DECAL "DANGER" PIN W/cotter pins LINK, Tie LINK, Lower Backhitch PIN W/cotter pins LUG, Tie (Weld to Counterweight) SUPPORT WASHER r PLATE, End TIE DOWN TO CAB REAR PIN W/cotter pins STRAP, Gantry Anchor TIE DOWN TO FIRST OR SECOND COUNTERWEIGHT PIN W/cotter pins (See Note) STRAP, Anchor LUG, Tie W/capscrews, hex nuts and lockwashers NOTE: In top hole of tie lug w/one counterweight; bottom hole w/two counterweights.

0 0o

~o
kO

oo

25 26

12360 73838

1.I o i-I-

25 26 31

12360 73838 72232

REV.

PLEASE GIVE MACHINE SIN W/ORDER

43208-1 Cont.
i

-FIO. iCollt .

43208-1

]REV.B

MODEL

4000-4000W GANTRY AND BACKHITCH (CAPACITIES OVER 130 TON)

REF. NO.

PART NUMBER
i

QUANTITY REQUIRED
i

DESCRIPTION OF PART

VENDORS PART NO.

4_1 o

138214 93175 225504 596071 138225 138226 225504 596071 93210

SPHERICAL BEARING SHEAVE INSTALLATION - OPTIONAL (Delete Sheave Assemblies #73803 and 73804 and Bracket #24894) SHEAVE ASSEMBLY SHEAVE (22" O.D.) BEARING, Spherical Roller RING, Snap SHEAVE ASSEMBLY SHEAVE (19" O.D.) BEARING, Spherical Roller RING, Snap BRACKET, Sheave Support

4
.IJ 0 e.~

oo o '.,I o~

REV.
43208 - 1
PLEASE GIVE MACHINE SIN W/ORDER
B

0
- 4337461

io
8

~m
Z
m m

~
b
0 Z

AUTOMATIC BOOM HOIST THROW OUT

-F2. I-

IREV' E
43374-1

I MDEL
3000--40Q0~ I n c l .

AUTOMATIC BOOM HOIST THROW-OUT (IND. BOOM HOIST AND AIR CONTROL) (BOOMS #I, 4, 8, 9, 15, 16, 17, 18, 22, and 52)
REF. NO.
1

PART QUANTITY NUMBER REQUIRED

DESCRIPTION OF PART

VENDORS PART NO.

14815 703983 406921

1 1 2 1 i

CLAMP W/hex nut VALVE, "Quick As Wink" ELBOW, Street HOSE, Flex LEVER SUPPORT

2 3 4 5 6 7
8

15379
17235 22938 77787 73420 77140 77942 78892 141945 70918 140747 i715 1720 17236 140194 17232 141170

i 1 1 1 1 1 1 I 1 1 1 I 1 I

ROD W/jam nuts SUPPORT W/capscrews, hex nut and lockwasher ROD, Adjusting W/Jam nut (8" long) ROD, Adjusting W/jam nut (12" long) ROD, Adjusting W/Jam nut (5" long) ROD, Adjusting W/jam nut (15" long) BUMPER, Rod (Not used on Booms #8, 9, and 22) PIN W/cotter pin WASHER SPRING WASHER PIN W/cotter pin END, Rod BRACKET (W/operator's station elevated 4 feet) W/capscrews, hex nuts and lockwashers
mP

9 9 9 9

11 12 13 14 15 16 17

i8

PLEASEGIVEMACHINE S/N W/ORDER

r43374-1

MANITOWOC

ENGINEERING

CO.

-.~ ./r

C..v_

,-I~

L
. :~, MATERIAL LIST O N BACI(

-F8. I73833 1

R~ D

IMEL

4000W
WIRE ROPE R O L L E R GUIDE

L~

CO
bo

(BOOM #17)
REF. NO. PART QUANTITY VENDORS PART N O .

NUMBER

REQUIRED

DESCRIPTION OF PART

i 3 2 4

596823 77448 224218 73832

RING, Snap SUPPORT, Bearing BEARING, Flange Mounted ROLLER PRIOR INSTALLATION W/OUT SNAP RINGS (See Note i)

225966 73213

BEARING, Flange Mounted 2 SUPPORT, Bearing W/capscrews and lockwashers

NOTE i:

Set screws to be removed from both bearings.

r~

O0

>

REV.

D
' PLEASE GIVE MACHINE SIN W/ORDER ' '

73833 - i

MANITOWOC

ENGINEERING

CO.

Eo o

~J
i

i ',O MATERIAL UST O N BACK l " ~

75055-I

R~.

I MODEL

-F13.23900-4100W Incl. J~B BACK STAY (.JIB #123)

REF. NO. 1 2 3

PART OUANTI~ NUMBER REQUIRED


646419 563960 719062 4 4 2

DESCRIPTION OF PART
SOCKET, Open Wedge W/wedge PIN W/cotter pin

VENDORS PART NO.

ROPE, Wire (1-I/8" - 6 x 25 Ex. Imp. Plow Steel I.W.R.C.) (see below for lengths) WIREROPELENGTHS BOOM
#6 -

59'0" or 17.983 meters

Boom #6T - 59'0" or 17.983 meters BOOM #7 - 50'0" or 15.240 meters BOOM
#8 -

59'0" or 17.983 meters

BOOM #9, #9A, #39 -:59'0" or 17.983 meters BOOM #13 - 63'0" or 19.202 meters BOOM #17 - 63'0" or 19.202 meters BOOM #22 - 59'0" or 17.983 meters BOOM #22 - 67'0" or 20.422 meters BOOM #22A - 59'0" or 17.983 meters BOOM #22A - 67'0" or 20.422 meters BOOM #27 - 50'0" or 15.240 meters (Booms 90' and up) (70' or 80' boom) (Booms 90' and up) (70' or 80' boom)

R~

75055-1

~' =ASE GIVE MACHINE S/N W/ORDER

MANITOWOC

ENGINEERING

CO.

D..~l~'~ o/the M,o n i ~ m Compeer.

,L,i

4
J

@
/

9 ' 9

.._.1

,I[

-t(_~

MATERIAL UST O N BACK

REV.C
75345 - i

JMODEL

-FI4. i4000-4000W
HOOK AND WEIGHT BALL (15 TON CAPACITY)

, REF. I NO. 1 2 3 4 5 5 6

PART QUANTITY NUMBER REQUIRED

DESCRIPTION OF PART

VENDORS PART NO.

75299 75298 75368 674105 90312 90348 75006 11747 75121 11747 75005 74805 77819 484435

1 1 i 1 i 1 i 1 1 1 2 i 2 i

WEDGE (i-i/8" rope) SOCKET, Wedge PIN W/cotter pin SWIVEL BALL, Weight (For 500# Assembly) BALL, Weigh t (for 630# Assembly) BOLT W/Jam nut and cotter pin (For 500# Assembly) WASHER BOLT W/Jam nut and cotter pin.(For 650# Assembly) WASHER LINK
i

Lm ~n C~

11 6 ll 7

8
9 10

BOLT W/hex nut and cotter pin SPACER HOOK, Safety


k~ Ln >

O rt

~7

REV.
0-288
'PLEASE GIVE MACHINE S/N W/ORDER
C

75345 - i

-Fg./.~eizr ~ i ~ I~I

I
I

I N~ 0 o
~-I~.~- v

:~ 0 z

1t uz
uQm~

O=z~

z~zoo

I._I~I

I I

I~
\
c=: _J

\ ~

J _/~ ~ T----__/

D_
D

b.I

/
i

,
~

j
j
......_ ~ . . . . . . , . I

//
u')

~a.li

cJ

c5

90432AI

io
m

z O
Z
m m

5 !

m m f,=,, I" I

0 z

UPPER BOOM P O I N T SHAFT

-F4. i-

I90432_1 IRmA IMOOEL


REF.

3900T-4000-4000W UPPER BOOM POINT (BOOMS #8 - 9 - 17)

NO.
I

PART QUANTITY .NUMBER REQUIRED

DESCRIPTION OF PART

VENDORS PART NO.


(#8 - 9 Booms) (#17 Boom)

i i 2 3 4 5 6

71327 71797 90431 71593 71592 75317 2185 22823

1 i 1 2 1 2 2 i

GUARD W/capscrews, hex nuts and lockwashers GUARD W/capscrews, hex nuts and lockwashers

GUARD, Rope W/capscrews, hex nuts and lockwashers END, Shaft W/capscrews and lockwashers SHAFT SPACER WASHER SHEAVE ASSEMBLY SHEAVE (27" Dia.) W/gr. fitting, nipple and pipe coupling BEARING, Roller BUSHING PLATE, Retaining W/mach. screws

i0 9 8 7

22824 225272 3479 3480

R~. A
PLEASE GIVE MACHINE SIN W/ORDER

I 90432 - i

I
-90513A!

MAbfER
! Z 0
0

"t "~ ~

m Z O
Z
m m

7,
0

I
f

9
\

~--~-~1

o z

LOWER

BOOM

POINT

SHAFT

-F4. i-

90513 - 1

REV.B

JMODEI.
4000-4000W LOWER BOOM POINT SHAFT (BOOM #17)

EF. O.

PART NUMBER

QUANTITY REQUIRED
2 4 2 4 1~ 6 ~ 12 6 PLATE, End

DESCRIPTION OF PART

PART NO.

VENDORS

71371 621712 77739 621712 73820 90510 75599 90511 94049 224150 75600 75601 563960 646419 646417 646415 75228

CAPSCREW

(1-1/8" - 7 x 2") (Special for 1-7/8" Pendants on Shaft #75601)

c
k-

PLATE, End W/wire CAPSCREW

(1-1/8" - 7 x 2")

~r I-

GUARD, Rope W/mach. screws, hex nuts and lockwashers SHEAVE ASSEMBLY, Roller Bearing (Specify Rope Size) PLATE, Retaining SHEAVE W/gr. fitting (24" O.D.) SHEAVE W/gr. fitting (24" O.D.) (i" or 1 1/8" wire rope) (i~" wire rope)

6 i 1 i i

BEARING, Roller SHAFT W/gr. fitting SHAFT W/gr. fitting PIN W/cotter p i n ANCHOR, Rope W/wedge ANCHOR, Rope W/wedge ANCHOR, Rope W/wedge (i-1/8', wire rope) (i" wire rope) (1~" wire rope)
gl (0

(64-1/4" Long - M4000) (65-1/4" Long - M4OOOW)

(1-7/8" Pendants) (2" Pendants)

~,.,~

GUIDE, Sheave W/capscrews, hex nuts and lockwashers

>

PLEASEGIVE MACHINE SIN W/ORDER

[R~ B

[ 90513 - 1

O-Number

O-NUMBER NUMERICAL INDEX


PUBLICATION 0-113 0-114 0-115 0-117 0-117 0-117 0-123 0-123 0-147 0-148 0-156 0-173 0-241 0-241 0-250 0-250 0-284 0-288 0-307 0-315 0-471 0-502 0-512 0-71 0-72 REV A1 B B1 A1 A2 D2 C1 A A B A A1 A A1 B1 A1 -

08/17/05

Moisture Ejector Valve


ASSEMBLY INSTRUCTIONS

COHPLETE ASSEHBLY ORDER

CODE 7025~q

REPLACEHENT KIT ORDER CODE 702560 . "


_1

~" ,~,~L j~. :~ :~,~," ~-, :~

.~

1.

Use vise jaw and socket wrenches to disassemble and assemble valve otherwise damage to valve may occur making valve unfit for use. 2. Remove caps from both ends~ Replace rubber pistons, spring and n u t with new parts as in above illustration. 3. Half fill activating end (restricted opening in cap) with heavy oil or grease. 4. Replace caps and tighten. Make sure restricted cap is placed on end with big piston.

MANITOWOC

|NOINIEIEIEINQ

CO.

113

, ,.,

MANITOWOC
Di,;s~

ENGINEERING

CO.
A 4 ~ n i l o w ~ , W~scons/n

o / / ~ e A4onitowac Compc=n~,, /r~.

2 - X-39

N-2519-

N-I108
4-X-11 2-X-303

37-J 56

~,,,~..~

', IIIII
14.X-1031 ~ "~.~_r / N - 10764 N.10952.A -----.~ N-IO947-E

N-109|9-B-- ~ ___~/N.10174 i ~~ 'i


-PL,. ,

"--N-223q-G
N - 11345 "A" CODE NUMBER 703913 702418 702419 702420 RN - I O - G REPAIR KIT 702434 702434 702434 702434

N -11344 -----/ M I D L A N D VALVE N 3440 N3440 N 344OA W/BRACKET W/BRACKET SWINGERS CROWD & RETRACT " DRUM CLUTCHES & S W I N G 8RAKE WHERE USED

N 12316 N 12316 A N 12316 A N12316 A

! N 3 4 4 O B W/BRACKET

"A" N 1056 N 1937 J N 2239G N 2519 D N10!74 N10764 N10919 14XIO31 B

S P R I N G ASSEMBLY(ORDER FROM A B O V E ) BOOT PISTON VALVE COVER BODY VALVE RELEASE SPRING DIAPHRAGM SEAL STUD WASHER N 10947 E N 10952 A v N 11087A ~ N 11344 ~ N 11345 2 X39 2 X303 4 Xll INLET COVER GASKET INLET VALVE ASSEMBLY WASHER DIAPHRAGM NUT NUT LOCKWASHER

AusT. ,0..o ...... ;.;..'...l

WPARTS FURNISHED IN R N - 1 0 - G

REPAIR K I T .

MASTEk
ii
..~- x - t 0 6 5
I i

$C.~F w - -

-- 3-X-177

SCREW

4.- X- 40LOCK

[R

,q- 5 C R E W LOCH, WASHF R NUT

-L A,ND

P1BLY.

\
t

,oI~O

It

((
"-.</ I ..b./
DOUBLE ACTING POPPET VALVE A N D BRACKET ASSY.
WEIGHT 4.4 I.BS.

~AN!TO~i:"OC NO 7C 2411 S~::,~ A]]{ VALVE A.SSF~.


ii
i i

li5

RN-IB-A SERVICE REPAIR KIT

adjustments
A Division o/ The Manitowoc Company, Inc.

ii

i|

insi'ructlons
CO.
RF_..W

MANITOWOC

ENGINEERING

blanitowoc, Wisconsin

- ADJU.'-~TING ~

:)N

NOTE.: When

ordering parts, please use part names above, and give number on brass identifying tag

ORDER CODE 703305

FOR COMPLETE VALVE

TYPE "B e' PRESSURE REDUCING AND REGULATING VALVES REPAIRS AND SERVICE
All Cash-Acme pressu're reducing and regulating valves are designed tar long life and trouble-free set-vice. Obviously, however, a functioning or operating piece of equipment such as an automatic valve, starts to wear out just as soon as it is placed in service. Cash-Acme's Type B Valves are des;gned with ease of maintenance foremost in mind.

AC pictured above, the bottom plug is easily removed Iwilh the valve still in the line). A copper covered asbestos gasket not only effects a fight closure, but assures later easy removal by preventing sticking or bonding of bottom plug Be b4dy.

Note Ihat ehe piston and pislon spring simply " d r i f t " ou! after Ihe bolfom plug is removed. Piston illuslreted is tar sleam end oil.

The large strainer screen ts also easily removed. Screen i t not crimped or fastened in p l a c e . . . allowing rapid cleaning or replacement at all times. The cylinder, which is exposed below the body, may be ealily unscrewed. |To ovoid distortion of cylinder, always use o socket wrench.)

TO REPLACE DIAPHRAGMS OR PRESSURE SPRING, first back off adiusting screw (by turning counter-clockwise), remove the six assembly bolts, and lift off spring chamber. Spring button, pressure spring, pressure plate and diaphragm are then easily accessible. Note: When reassembling, be sure the pusher post burton is centered properly on the piston post.
i

O-I17

MANITOWOC
~t i D ~ , a eJ r k e ~ a , ~

ENGINEERING
,~mi~a f Im

CO.
~ W ~

e:r,,-'8

(~5

(I1 ~
I

12 .-13

LU
.,,,.d

>.

Z
I--.
-..I

<c
uJ Lu

do t'-,, p

MATERIAL LIST ON BACK

LId a~ G.

-B6.9-C2. I-

I: 0-117- 1

Rev. B

M0Et

ALL MODELS

PRESSURE REGULATING VALVE (MANITOWOC #703920 - NORGREN #11-002-012)


. ,|

REF. NO. 1 2 3 4 5
6

QUANTITY NUMBER REQUIRED


PART

DESCRIPTION OF PART

VENDORS PART N O .

1 1 1

SCREW, AdJusting NUT, Lock BONNET, Valve SCREW (Set of 6) ,SPRING REST, Upper SPRING, Regulating (125 P.S.I;G.) KIT, Replaceme.nt
DIAPHRAGM

1094-03 1305-01

1 set

1317-02 1288-01 3446-01 529-03

1 1 1

7
8

1 1 1 1 1 1

RING, "O" VALVE RING,: "O" SCREEN, Strainer SPRING, Valve RING, "0"

11 12 13 14 15 9 10
16

1 [ 1

BODY, Valve SF2%T, Valve PLUG, Valve Guide 483-01 512-02

PLEASEGIVEMACHINE$/N W/ORDER

R~v. B

I o-u7 - 1

MANITOWOC

ENGINEERING

CO.

L.L,J t'-"

~
1

11
12

ILl

,,
i

--.,~

ILl ~') ILl

~ T E R I A L LIST ON BACK

0-117-1

I
I

~ev. B

IMODEL

.-B2o~ -B6.9-C2.1-D8o3ALL MODELS

l
VENDORS PART NO.
O I -.4 O~

PRESSURE REGULATING VALVE (MANITOW0C #703920 - NORGREN #11-002-012)


REF. NO. 1 2 3 4 PART QUANTITY NUMBER REQUIRED 1 1 1

DESCRIPTION OF PART

SCREW, Adjusting NUT, Lock BONNET, Valve SCREW (set of 6) SPRING REST, Upper .. ..

1094-03 1305-01

1 set 1 1 1

1317-02 1288-01 3446-01 529-03

5.
6

SPRING, Regulating (125 P.S,I.G.


KIT, Replacement DIAPHRAGM RING, "O"

7 8 ii '12 13 14 15 9 I0 16

1 1 1 1 1 1 1 1 1 1

VALVE
RING, "0" SCREEN, Strainer SPRING,.Valve RING, "O" BODY, Valve SEAT, Valve PLUG, Valve Guide 483-01 512-02

I REV. B
PLEASE GIVE MACHINE ~S/N W/ORDER

I 0-11.7 r i

MANITOWOC

ENGINEERING

CO.
hlanitowoc, W i K o n l i n

A Divi|ion oF rne ,v~nilowo~ Comp.Dny, Jm:.

~4 714557
<[ o L

MATERIAL LIST ON BACK

-B2.5- B17. I-E6. i[ 0_123 _ i IREV'A IMn


ALL

DIAPHRAGM CHAMBER
REF.

PART

!OUANTID'"
DESCRIPTION OF PART

NO.

NUMBER IREQUIRED

VENDORS PART NO.

MANITOWOC#201430 -MIDLAND #N-36016 u (Supersedes #714557) 1 2 3 4 5 6 7 8 9 i0 i i 1 1 i


i

702441 702472 702409

2 2 2 2 2

COVER, Chamber DIAPHRAGM SPRING PUSH ROD (Special) BODY, Chamber PLUG, Pipe NUT, Hex LOCKWASHER CLAMP BOLT, Clamp NUT, Clamp

N-15656 N-20151 N-13322 N-15655-A 7XII 2X31 4X19 N-20165 N-13367 2X30

o !

>

2X30

MANITOWOC #714557 - WESTINGHOUSE #P16096-I


i 2 3 4 5 6 7 8 9

714685 714556 714471 714470

i0

1 1 i 1 i i 2 2 i i 1

COVER, Chamber DIAPHRAGM SPRING PUSH ROD BODY, Chamber RING, Packing NUT, Hex LOCKWASHER CLAMP BOLT, Clamp NUT, Clamp

225735 236665 503864 226965 225952 212264 214526 202984 236468 234146 234147

>
Oo

RE"V.

A
PLEASE GIVE MACHINE SIN W/ORDER

I 0-123 - i

MANITOWOC

ENGINEERING

CO.
Manilowo<, Wisconsin

A Division ot The ~nllowoc Com~ny, Ir~

LLJ

714557

MATERIAL LIST O N BACK

I 0

123 - 2

JREV. JMODEL A

-SZ. I -

2900WC DIAPHRAGM CHAMBER (MANITOWOC #75000)

REF, NO.

PART NUMBER

OUANTITY REOUIRED

D E S C R I P T I O N O F PART

VENDORS PART NO.

i
2 3 4 5

PLATE, Pressure DIAPHRAGM SPRING ASSEMBLY, Push Rod (Cut Thread To 3") PLATE, Non-Pressure RING, Packing NUT LOCKWASHER RING, Clamp BOLT, Clamp Ring NUT, Clamp Ring
. ,

225735 234226
o
i

714682 74999 714471

i 1 1 i

i-J
h.)

226965 225952 212264 214526 202984 236468 234146 234147

6
7~

714470

1 2 2 1 i 1

8
9
10

NOTE: This assembly is the same as Manitowoc #714557 (Westinghouse P16096-I) except for the spring.
0

I
1",3

h~ IN

o
I-I"

REV.

A PLEASE GIVE MACHINE S/N W/ORDER ' - -

0 - 123 - 2

MANITOWOC

ENGINEERING

Division ot The Monitowoc Compony, I n c .

CO. Monifowoc, Wisconsin 54220

TUBING Code No. 696205 696210 696214 696216 696218 696219 696220
(soft copper) Tube O.D. 3/16 1/4 5/16 3/6 1/2 5/6 3/4

O
FERRULE Code Tube No. O,D. 424600 1/4 424601 3/4 424602 3/8 424616 5/16 424617 1/2 424618 1/8 424619 3/16

NUT Code Tube No. O.D. 424603 3/8 ' 424604 1/2 424605 3/4 424633 5/16 424634 1/4 424635 3/16

UNION TEE Code Tube No. O.D. 429315 1/4 429316 3/8 429317.5/16

UNION Code Tube No. O.D, 429349 3/8 429361 1/4 429362 1/2 429397 5/16

FEMALE Code No. 429312 429407 429830

CONNECTOR Tube Pipe O.D. Thread 3/16 1/8 1/4 1/8 1/4 1/4

MALE CONNECTOR Code T'ube Pipe No. O.D. Thread 429324 3/4 3/4 429328 3/8 1/2 429351 5/16 1/8 429358 1/2 3/4 429359 1/2 3/8 429363 1/4 1/8 . 429364 1/4 1/4 429365 3/16 1/8 429366 3/8 1/8 429367 3/8 1/4 429368 3/8 3/8
Or)

O Z
m

II-

Ll. Z O
u

UNION Code No. 429372 429378 429381

ELBOW Tube O.D. 3/8 1/2 1/4

FEMALE ELBOW Code Tube Pipe NO. O.D. Thread 429066 1/4 1/8 429825 1/4 1/4

MALE ELBOW Code Tube Pipe No. O.D. Thread 429371 112 112 429373 318 118 429374 114 114 429375 318 114 429376 1/2 3/8 429380 1/4 1/8 429384 3/8 1/2 429385 5/16 1/8 429386 3/16 1/8 429401 1/2 3/4 429422 3/8 3/8 429453 3/4 3/4

or) of) MJ

Q.

O (J
UJ m

l-I,M n Q,

(5

O CJ

M A N I T O W O C E N G I N E E R I N G CO.
Division of The Manitowo Company, Inc. Mani~woc, W~sconsm54220

1 I_2

TUBING Code No. 486148 696155 696156 486056 486061 Tube O.D. I/4 I/4 I/4 3/8 i/2 Impolene Polyallomer Flexible nylon Seml-rigid nylon Flexible nylon Flexible nylon

QUICK COUPLER Code Tube Pipe No. O.D. Thread 429645 3/8 i/4 (W/check valve)

QUICK COUPLER Code Tube No. O.D. 429644 3/8

429861 3/8 i/4 (W/out check valve) FERRULE Code Tube No. O.D. NUT Code Tube No. O.D. 429628 3/8 429657 429627 429699 1/4 3/8 i/2

1 RACK 2 HOLDER 3 RACK

Code No. 585739 76688 585738 MALE CONNECTOR Code Tube Pipe No. O.D. Thread 429658 429692 429624 429621 429631 429939 1/4 I/4 3/8 3/8 3/8 I/2 I/8 i/4 I/8 I/4 3/8 3/8

MALE BRANCH TEE Code Tube Thread No. O.D. Size 429660 429623 3/8 3/8 i/8 1/4

FEMALE ELBOW MALE RUN TEE Code No. UNION TEE Code No. Tube Size i/8 3/8 429625 Tube O.D. 3/8 Thread Size I/4 Code No. Tube O.D. Thread Size I/4 3/8

429626 13/8 429889 1/2

SPECIAL BULKHEAD UNION Part Tube Thread No. O.D. Size 77959 3/8 1/8

429971 429629

UNION FEMALE CONNECTOR Code No. MALE ELBOW Tube Pipe O.D. Thread I/4 I/4 3/8 3/8 3/8 1/2 1/8 i/4 I/8 I/4 3/8 3/8 BULKHEAD UNION Code No. 429634 Tube Size 3/8 Code No. 429691 429820 429888 Tube O.D. I/4 3/8 1/2 Thread Size 1/4 i/4 3/8 Code No. 429643 Tube O.D. 3/8

429659 429689 429633 429622 429630 429940

MANITOWOC

ENGINEERING

CO.

01.1,

07,,1

~, O;,,t;on o/ rh* Mon;~,,.'oc Company. | ~

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ENGINEERING k~.

CO. MQni~owo(,WiK~tk~ ,

A D/~ISiC~~ /~ke A4mtllo~a~C ~ y ,

(OR'/~[AL)

'

I ~

X~II

', I~, ]

I (

SO SO

~'O~S4~-Ay IOI341-AW

. " '
RrLIFF VALVE/ SliT AT so, so (SEE CHART)

"'-W

~
~

~~,-~'.,,,o
~ , - F I T ' T I N G I L U S R I C A T I O N ' M-~O~, V

.-SCREW,~"O~P--M'~'OO.-T
' ' '
r

~"'...~..--

4--NUT I--KEY ,-- SHAFT

I/4-18 N.PoT.F TAP (ORYSEAL) INLET PORT M-2OZ7-K--~ M-20~2-O ~ ~ "-~ ~ " ~ / 202044 ~ ".~ ~ ~ ' ~

j J j - . . ~

I ~ .... X . . . . I" --~/u.,vlt. ~ -iCVI~S! J -- GASKET 20(SIE ~--- | - RING.SNAP- - M -2111-F I - BEARING,NEEDLE --.M-2359

L - - M-2357

.-

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l
..... -II---U o
i

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Z-PIN,DOWEL-- M-25S8

,-~ET

- , ~ - ~ ~

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25/64DtA.-2 HOLES TW1N mSC PART NO. X-208OS2-O x-2oeOsz-E X-2OGOSE-F X-208052-G X-EOSOSE-H X-2OOOSZ-J X-208052-M

ROTATION R.H. L.H. R.H R.H.

- RS.I. PRESSURE 60 60 30 20 JOHN S. SAJq~IF.S PART NO. GC- 1494-A- I GC- 1494-BA- I GC'1494" A GC-1494-A-2

~
,

l.OS

Z.12

2.81

CAUTION: SHEAVE OR COUPLING HALF MUST HAVE A SLIP FIT OVER PUMP SHAFT TO PREVENT PUMP DAMAGE.

SEE SEPARATE ORAWINS SEE S~PARATE DRAWING

3o

NOTE : PUMPS ARE SHOWN AS ASSEMBLED FOR Roll. ROTATION. POSITION OF RELIEF VALVE,INLET AND OUTLET PORTS, AND RELATED PARTS ARE ROTATED ISO* FOR L#L ROTATION. SUPPLIER TO STAI~P "IN mADJACENT TO TO INLET OUTLET PORT &NO "OUTmADJACENT PORT.
4

I. Z. 3.

PERFORMAIIC( SPECIFICATIONS: FLUID KEROSENE OR EQUIVALENT AT 2OOeF. CAPACITY: 0.6 G.P.N. AT 600RPM. ANO 4 0 P t l RELIEF VALVE FLOW TO SHUT OFF A. B. AT 2000 RPM. ZER0 OISCHARGI[ REA0. Mill. PRESSURE: AS TABULATEO, PLUS OR MINUS SPSI. FROM fULL

SUCTION PRESSURE: OPERATE AT SO0 RPM AGAINST

SHUT OFF INLET LINE-PUMP MUST PULL 24" HG VACUUM. PUMP AIR FOR ONE MINUTE. SHUT OFF INLET LillE. PUMP MUST PUL4. 4" HO VACUUM.

("4
!

,q.

Series CONVERTER

X-208052 PUMP

CHARGING

MANITOWOC

ENGINEERING

CO.
Mon~towo<, W;scons~n-

C1.1

C~v;s;on ot The A4on~towo. Company, ~ n .

"-15

uJ ;> ..J ;> >t-LLI LL


O - MATERIAL LIST ON BACK

,,<

03

MODEL

ALL

SAFETY VALVE
MEC #702402-0, 702740-0
ITEM PART if QTY. DESCRIPTION OF PART

2 3
4

5
6

7
8 9

10 11 12 13 14 15 16

CAP BOLT, Loading NUT, Lock LEVER CASE PLATE, Spring SPRING SPINDLE PIN, Wire SCREW, Lever DISC RING, Adjusting STEM SCREW, Adjusting SCREW, Lock SEAL, Wire

'".BLY i"'OE I " ~ I O-156 12of21 C-11

PLEASE GIVE MACHINE SERIAL NUMBER WITH ORDER

MANITOWOC
' A D,~,Jio~ o~ TP,I M a n ~ p o * o (

E N G I N E E R IN G
C o m i c , n)'. ir,~,

CO.
M~l~c. Wl~cc~8~n

/~L/// /

LLJ I-<~
r.r)

\7

0
MATERIAL LIST ON BACK

-~5. i"

I 0 - 173

Rev. A

I MODEL

1600-4600

Incl. - HOISTS

THROTTLE CONTROL (MANITOWOC #367014 - LINK BELT #IH164)

REF.
NO.

PART NUMBER

QUANTITY REQUIRED
i 1 i 2

VENDORS

DESCRIPTION OF PART
DRUM BAND, Brake LINING RIVET CAPSCREW IH166 IH169 IH172 IX1750 IX1755 iX1752 HC2073 IH174 II{165 IX1749 IH167 Anchor IH173

PARr NO.

3 4 5
6 7

3 i 1 i ,2 i 1

NUT, Lock CLAMP, SPRING HANDLE BOLT, Stripper W/locknut BELLCRANK SHACKLE, Cable

8
9
I0

>
CO --4
m

REV.
ol cA e=

GIVE MACHINE S/N W/ORDER

0 - 173

. . ,

.,~

~.

- .~..

-:.

.,.~.

.~:,

MANITOWOC
A Divil/~m ~/~e

ENGINEERING
In<.

CO.

M anlrow,o< Com~ony.

"',

..

;-)

.-'=

:E

!
B

i,:

,o

,b 0 P"

I I I

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. . . . . . . . . . . . . . .

d~

~IATERIAL LIST ON BACll

0 - 241

REV. A

IMODEL
1600-4000 Incl. WIRING DIAGRAM (CUMMINS ENGINES)

REF. NO.

PART NUMBER

QUANTITY REQUIRED

DESCRIPTION

OF

PART

VENDORS PART NO.

i 1 1 1 1 1 i i 1 i i i

SOLENOID,

Fuel

107889 S2981 108102 66741

NOZZLE, Preheater BREAKER, Circuit A~ETER LAMP, Indicator

c
I

115007 68813 104215 : 116816 102057 67864 113809 114810

RESISTOR SWITCH (Preheater) SWITCH, SWITCH, SWITCH, Safety Start Pressure (Not Shown)

(/
m

FT

HOU~[ETER - Electrical - Mechanical GAUGES AND P U ~

i 1 i i i

GAUGE, Oil Pressure GAUGE, Oil Temperature GAUGE, Fuel Oil Pressure

66733 44118-A 66735 41627-L 100046

GAUGE, Water Temperature PUMP, Priming All above numbers GLO-PLUG are Cummins

Champion AG-2

REV. A
PLEASE GIVE MACHINE SIN W/ORDER

0 i 241

MANITOWOC
A D , , ,s,on o f The

ENGINEERING

CO.
Manltowo.:,
WiKonsin

~Io~i~o,c~ Company, I~.

o~

/~
z z

t-~;o.oo,~.l
i f~lol [e 1~I~ Igll~ Iol

:rj

i
. . . . . . .

MATERIAL LIST O N BACK

-DI.I ~ 1600-4000W Incl. WIRING DIAGRAM (CUMMINS ENGINES)


REF. NO. PART NUMBER
' :

QUANTITY, REQUIRED

VENDORS DESCRIPTION OF PART


PART NO.

SOLENOID, Fuel BREAKER, Circuit AMMETER SWITCH, Start SWITCH, Pressure


i

107889 108102 66741 102057 67864 116816 GAUGE LIST

SWITCH, By Pass

GAUGE, Oil Pressure GAUGE, Oil Temperature GAUGE, Fuel Oil Pressure GAUGE, Water Temperature All above numbers are Cummins.

66733 44118-A 66735 41627-L

REV.

0-241
, o

MANITOWOC

ENGINEERING

CO.

.,

~.,

13

c~

MATERIAL UST ON BACK

-B6.4 - C2.1I 0 - 250

I
R

IMDEL

CD I
bo L~ 0

ALL POPPET VALVE (MANITOWOC #702444 - MIDLAND #N-2446-A)

>

REF. NO.

PART NUMBER

QUANTITY REQUIRED

DESCRIPTION O F PART

VENDORS PART NO.

i I 2 5 3 4 6 7
8.

PLUNGER ASSEMBLY, Valve BALL, Steel PLUNGER, Valve INSERT, Ball Seat RING, Snap WASHER SPRING BODY, Upper SEAL* GASKET* BODY, Lower RETAINERASSEMBLY, SPRING* CAP SCREW LOCKWASHER Seal*

N-10801 15-X-i05 N-I0802-C N-14970 C-I0074 4-X-2166 N-10800-A N-10797-A N-I0919-C N-I0805 N-10798-A C-11472-A N-I0923 N-I0806 3-X-I065 4-X-40

i i i i 1 i i i 2 l i i l 4 4

9 i'0 ii 12 13 14 15

Parts marked * included in Repair Kit, Manitowoc #702435, Midland #RN-18A.

REV.

A PLEASE GIVE MACHINE SIN W/ORDER

0 - 250

MANITOWOC

ENGINEERING

CO.

13

(I,

MATERIAL UST ON BACK

-B6.4

- C2.1O !

I REV.
0 - 250

A I

MODEL

ALL POPPET VALVE (MANITOWOC #702444 - MIDLAND #N-2446-A)

k,'l 0

:>

REF. NO.

PART QUANTITY NUMBER REQUIRED

DESCRIPTION OF PART
PLUNGER ASSEMBLY, Valve N-10801 15-X-I05 N-I0802-C N-14970

VENDORS PART NO.

1 2 5 3 4 6 7
8,

BALL, Steel i 1 i PLUNGER, Valve INSERT, Ball Seat

RING, Snap
WASHER

C-10074
4-X-2166 N-108OO-A N-IO797-A N-I0919-C N-10805 N-IO798-A Seal* C-11472-A N-I0923 N-I0806 3-X-I065 4-X-40

1 1 1 2 i 1

SPRING BODY, Upper SEAL* GASKET* BODY, Lower RETAINER ASSEMBLY, SPRING*

9 i0 ii 12 13 14 15

1 4 4

CAP SCREW LOCKWASHER

Parts marked * included in Repair Kit, Manitowoc #702435, Midland #RN-18A.

'
PLEASEGIVE MACHINE SIN W/ORDER

I REV' A

0 - 250

MANITOWOC

ENGINEERING

CO.

C~
LLi

t.-C/)

MATERIAL LIST O N BACK

I
I

0 - 284

-89.2rB~3.2"

~ 19,.J -iD~o~.3cE5 ". I

.EV: A

1600-4600 Incl.
J

J
VENDORS PART NO.
o

AIR CYLINDER (NO PAK CLASS L MODEL E)


REF. NO. PART NUMBER

]QUANTITY
REQUIRED

DESCRIPTION O F PART

1 i 1 1 I 1 2 2 1 1 i
; l

4 8 8 I 1 I 1

ROD, Piston GLAND, Packing PACKING, Chevron* HEAD, Rod End TUBE, Cylinder SLEEVE, Rod End Cushion FOLLOWER, Piston 'CUP, Piston* PISTON HEAD, Blank E n d SLEEVE , Blank End Cushion NUT, Castellate d" i' '~ ROD, Tie NUT, Tie Rod LOCKWASKER PIN, Cotter PLUG, Ball Check BALL, Brass SPRING, Ball Check NOTE: This illustration and Bill of Material applies to the following cylinders -

o~

21523 - 2~" x 4" stroke 21624 - 3"x 3" stroke 2 3 5 3 5 - 3" x 6" stroke 24040 - 4" x 6" stroke 24323 - 3" x 1-1/16" Stroke 91278 - 4" x 6" stroke 93088 - 3" x 1-1/16" stroke 385113 - 4" x 4" stroke NOTE: When ordering parts from this parts list for your cylinder, be sure to identify part by name and item number, diameter of cylinder, model of cylinder and serial number on No Pak cylinder label. NOTE: Parts marked * are available in kit form. Kits include chevron packing and two piston cups. Order $499507 for 3" Cylinder, #499508 for 4" Cylinder.

Oo ;=

REv.

0 - 284

-- PLEASE GIVE MACHINE $/N W/ORDER

MANITOWOC

ENGINEERING

CO.

Q
MATERIAL LISTON BACK j~'~

' lill ~ I I ( t ' ! . ~ ~' i ' i ....

:i

SW~I~ELI L I N K (MANITOWOC #674105-MILLER MODEL GG TYPE 3)


REF. PART NUMBER
I I

NO. 1 2 3 4

QUANTITY REQUIRED

VENDORS DESCRIPTION OF PART


PART NO.

1
i; 1

SHANK, Eye
SEAL

GG-7OIA G-705 G-704 G-702 G-706 18)


i: .... ; : :

3 1 1

BEARING BARREL ,NUT, Shank (2") SCREW, Set (5/16"I i


, ' ~i iI ,:,

6
i, il; ,li

1
' 1'

G-708
! ,

i SCREW, Set ( 5 / 1 6 " - 1 8 )

G-707 G-508 GG-703A Please so specify when

1
9

FITTING, Grease (1/4" - 28 Zerk) CAP, Eye NOTE: Numbers to right are Miller. ordering.

A
PLEASE GIVE MACHINE S/N W/ORDER
,i

0-288-

MANITOWOC
Oivlsion of

The H Q n i l o w o Company,

ENGINEERING CO.
|no.

rl-l~

~[~

S 12] 2

o 7307 I lo~2

F2.2
MODEL

3000-4000, 888

AIR CYLINDER MEC #385139-0


ITEM PART # QTY. DESCRIPTION OF PART

385139-5 1

2 3
4

SEAL KIT RING, Back-Up O-RING O-RING SEAL, Dust

ASSEMBLY

J PAG

0-307

2 of

PLEASE GIVE MACHINE SERIAL NUMBER WITH ORDER

MANITOWOC
r

ENGINEERING

CO.
/4oniPo,.'OC, W i K ~ l n

"A D t ~ k ) n QI 1~e leanlto~< Company, In-

p,,

~I, TERIAL LISI' OH BACK

..~ :.,~.',

.BI4.10-315

I
PART

REV.B

I MODEL
3000-4000W Incl. LUB. OIL CIRCULATING PUMP (MANITOWOC #583312-VIK/-NG #5-1050-0731-002)

]
VENDORS
PART NO.

0
I

REF. NO.

!QUANTITY
DESCRIPTION OF PART

NUMBER :REQUIRED

583351

i i 6 i i set

5
Ii

i 1 1 1 1 1 i 1 i 1 i 1 1 1 1

6 7
8

583356 583359

9 i0 12 13 14 15 16

583361 583360 583362

HEAD ASSEMBLY PIN, Idler CAP S CREW HEAD GASKET ASSEMBLY GASKET, Head (Plain) GASKET, Head (Cut Out) CASING AS S EMBLY CASING BUSHING, Casing IDLER ASSEMBLY BUSHING, Idler IDLER ROTOR AND SHAFT ASSEMBLY ROTOR KEY, Rotor SHAFT, Rotor RING, Snap SEAL, Mech~n~ eal COLLAR, Set (Use W/seal) GASKET, End Cap CAP, End PIN, Head Locating

3-365-001-015 2-431-001-281 2-150-001-255 2-365-001-100 3-310-003-999 2-310-004-802 2-310-005-802 3-182-010-052-02 2-182-010-100 2-093-004-454-02 3-417-003-448-42 2-091-005-454-02 2-417-004-281-40 3-565-057-420-44 2-565-003-280-44 2-596-003-376C 2-605-012-260 2-556-007-375 2-472-014-999 2-288-217-630 2-305-007-806 2-142-003-260 32GC

to Lo ",.,4 -4

;=

RFV.

PLEASE GIVE MACHINE S/N W/ORDER

0 - 315

MANITOWOC

ENGINEER|NG

CO.
Monieowoc, W,$consin

Division of lhe Monito~o Compony, ;r~.

pUMP (Manitowoc #583136 - Enerpac #P-39-5

22 29 25 24 13

/
Part numbers are the Venders, Enerpac, Butler, Wjs. 54220. Please so Specify if ordering from Manitowoc Engineering ~o. When ordering parts, please give Model number and Serial number. See Nameplate for this information. Ref. Noz i 20 21 2 3 4 5 6 7 8 9 i0 ii 12 13 14 15 16 17 No. Req. i i 1 1 1 1 1 i 1 2 2 1 1 1 1 1 1 1 1 I 1 1 Part No. R251.900 R251.45 R251.61 R225.184 R225.155-I R225.143-I R225.55 R77.44-I R225.71 * * * R77.43-I * R77.35 R225.05 * R225.302 R158.271 AR4OO Z410-1 * RC251K A604K Description Plunger Assembly Saddle Pin Spring Bearing Thrust Screw, Adjusting Nut Ring, Stop Disc Chevron Separator, Cup Chevron Spreader Washer, Spring Nut, Retaining Base Gasket Screw, Retaining Protector, Thread Coupler, Half Cap, Dust Decal Kit, Cylinder Packing Kit, Coupler Packing

Ref. No. l 2 3 4 5 6 7 8 9 I0 ii 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

No. Req. i 1 1 2 i 1 1 1 3 1 4 1 1 2 1 I 1 1 2 l 1 3 1 1 1 1 i 1 1 i

Description Grip Handle Beam Pin, Cotter Pin, Beam Pin, Cross Plunger, Pump Nut, Retaining Packing, Pump Nut, Cup Ret. Cup, Pump Spreader Base Packing Nut, Packing Ball Spindle Screen, Oil Ball Ball Spring Gasket Plug, Valve Gasket Valve, By-pass Reservoir Cap, Reservoir Rest., Pump Nut PJug, Filler Kit

Part No. C7.550 C7.900 BI13.060-I SI.59 P76.63 P75.57 P16.51 P16.54 * P16.55 * PI.52-2 B121.005-I * MJII-I * J435.900 P807.18 * * SI.183 * CB9.185 B159.167 P182.190-2 P16.25 P75.266-I P76.267-I P75.181 BIIO.900 P39K-I

JACK (Manitowoc #385177 - Enerpac #RSP-251)

g.

11

o4;

MANITOWOC

ENGINEERING

CO.
Monltowo, Wisconsin 54220

Ft.t

Div~sion of The Manltowoc Company, I n c .

BOOMS #13 AND 17

t
$
Opposite Lacings (Black) same unless Noted

\/

/J
26'0" (7.925m) Butt
50347 50429 50479 623540

ii

t/ " f
e

I~

/h
26'0" (7.925m) Butt 42453 50304

:p.1
e

-f

"b

C
To Order Lacings see Folio #823

0 I

MANITOWOC

ENGINEERING

CO.
Manifowoc, W~sconsin 54220

Division of The Manitowoc Compony, I n c .

F1.1

BOOMS #13 AND 17 (Straight Inserts)

32871 Opposite Lacings (Black) same unless Noted

20'O"(6,096m) lnsed 32243 32693

32871 32693 /

g\

3287t

E e,

32871

e
32871

<.~d ~d
e
32871 32693

/dd
32871

10'0" (3.048m) Insert (Same as 20'-0" insert except quantity is 2 of item d and g per side) 32244 32692

~237

30'0" (9.144m)tnsert
32242 32365 32694 32695 32872 33237 32365 48001 181169-3 623549 623550 623551

32872 32694 32695 48001 / a g

ge,

32695 (seed~ail) - - .

al
,d e - 33237 7 d e or h. (seedetail) e= 181169-9 I1= ~ 0 1 h

181169-9

h (see detail)

e = 32872 h = 62~.0
elor h (see detail) 623550 623551

623551

"C

e= 326~

32695 42001 181169 623549

h = -t81.~6g
623549

Detail of Field ModiflcaUon To Order Lacings see Folio #823

MANITOWOC

ENGINEERING

CO.
Mon#owoc, W;sconsm 54220 .
. . .

FI.t

Division of The A4an/towoc Compony, Inc.

BOOMS #13 AND 17

Opposite Lacings (Black) same unless Noted

34'0" (10.363m) Top 50255 50303

b (50255 Top) dd(5o~o3 Top)

bb aa,

," ~ e l l
d, (50303 Top)

dd (50303 Top)

/ ff

ee (50255To~)

TO Order Lacings see Folio #823

_z
o |

2-10-83 2-11-70 .J

MANITOWOC

ENGINEERING

CO.
Monitowoc, W;sconlin 54220
""

F1.1

Divil;on ot Thl Man;towoc Company, I n c .

BOOM #17 (Hammerhead Top)

Opposite Lacings (Black) same unless Noted

II kk JJ

mm

v
W

ii J

30'0" (10.363m) H/H Top 50407

x
I

gg

I
V

aa
bb

cc
dd

LO :t S$ qq \k
\ PP oo | nn
rr

ee

bj

q
e c d

To Order Lacings see Folio #823

t')
2-10-83 10-5-71

o o J

(n

MANITOWOC

ENGINEERING

CO.
Monltowoc, Wilsconsin 54220

F1.1

D;v;sion of The Monitowoc Compony, I n c .

BOOMS #13 AND 17 (Straight Inserts)

5'0" (1.S24m) Insert 180502

Opposite Lacings (Black) same unless Noted

15'0" (4.57m) Insert 32657

TO Order Lacings see Folio #823

u')

Z
2-10-83 3-21-72 ..I

i o

M A N I T O W O C E N G I N E E R I N G CO.
Divis;on of The Monitowoc Company, | n o . Monitowoc, WiJsconsin 54220

F1.1

BOOM #17

Opposite Lacings (Black) same unless Noted

I\
J

\
10'0" (3.048m) Butt

48609

', f

To Order Lacings see Folio #823

_o
GO
2-10-83 3-30-72

?
O O~

MANITOWOC

ENGINEERING

CO.
Mon;towoc, Wiscons;n

F13.1

~vil;on ot The Monitowoc Compony, Inc.

#123-123A JIB

Opposite lacings (black) same unless noted.

q
r

15' TOP SECTION 32948 42O233

w
y

I~

U \
m C /0

ao

\'~ib cc

d
c .~f

e a
(

/A

)~j~<~

10',NSERT

10' UPPER TOP MAST STOP SECTION

173971
Ill

I m ~k~
/

C
J

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PARTS LIST
Manitowoc Number
714693 714694

Westinghouse Number
P52966 P5112 P5111-6 P52967 P49502

Ref. No.
1 2 3 4 5

Description
Body, Valve Diaphragm Gasket Cover, Valve Screw, Washer Head

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OUTLINE V I E W
Used Approx. 1962 to _ _ . 7-. (See Reverse Side of Sheet)

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Manitowoc Number

714571 714605 714616

Westinghouse Number 200010 200011 232017 202587 202588

Ref. No. 1 2 3 4 5

Description Body, Valve Cover, Valve Diaphragm Seat, Spring Spring

Manitowoc Number

714605 714616

Westinghouse Number 204847 211028 203328 211379 202587 202588

Ref. No. 1 2 3 4 5 6

Description Body, Valve Cover, Valve Dampener Diaphragm Seat, Spring Spring

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PARTS DRAWINGS REFERENCE


20729 181195 181533 182455

08/17/05

Index

PARTS MANUAL ALPHABETICAL INDEX

DESCRIPTION "A" Frame Air Piping Air Piping Air Piping Air Piping Backhitch & Gantry Boom Boom Angle Indicator Boom Hoist Auxiliary Brake Boom Hoist Control, Independent Boom Hoist Drive Shaft, Independent Boom Hoist Drive Shaft, Independent Boom Hoist, Independent Boom Point Boom Point Boom Point Boom Point Boom Point Boom Stop, Clutch Throw-Out Boom Stop, Mechanical Cab Cab Carbody Carbody Lubrication Piping Chain & Gear Case Chain & Gear Case Compressor & Piping Compressor & Piping Compressor & Piping Control Console Control Console Counterweight & Cab Rear Counterweight Handling Counterweight Handling Crawlers Drum Brake - Front Drum Brake - Front Drum Brake - Front Drum Brake - Front Drum Brake Booster/Parking Brake Drum Brake Booster/Parking Brake Drum Clutch Control/Band Drum Clutch Control/Band Drum Shaft - Front Drum Shaft - Front Engine & Clutch Control Engine & Clutch Control Engine & Clutch Control Equalizer/Pull-Out Exhaust Stack Guard Rollers On "A" Frame Guards Hand Levers Hook & Weight Ball Horizontal Travel Shaft Independent Swing Control Independent Swing Guards & Lubrication Piping Independent Swing Guards & Lubrication Piping Independent Swing Outboard Bearing Independent Swing Shaft, Horizontal

PUBLICATION 42959 41459 41459 41459 41459 43208 43160 22334 32070 42392 42197 42197 42196 22823 22823 90432 90510 90513 43374 42903 32077 32077 43369 32233 42058 42058 42013 42013 42530 32102 32267 42964 42965 42965 43148 24278 31360 42183 42184 23194 42404 40013 40014 42156 42156 30268 42923 42923 33139 23643 42956 42329 24033 75345 32907 42372 31574 31574 23806 42365

REV A2 A3 B2 C1 B1 B1 F1 C1 D1 I2 C1 A1 A1 B1 E1 E1 A2 K1 J1 B1 A2 C1 B1 C3 D1 A1 D1 E1 A1 A2 Q1 B1 E1 D1 F1 B1 C1 C2 E1 C1 B1 B1 A1 B1 A1 I1 B1 C1 B1 C1 C1 C2 A1 B1

START DATE 10/15/62 08/26/52 08/26/52 08/26/52 08/26/52 11/22/63 05/25/65 01/07/52 10/14/58 05/04/59 09/19/58 10/24/60 10/23/58 08/12/53 02/28/64 07/23/64 07/23/64 09/24/64 06/16/59 10/18/58 10/13/58 09/21/64 08/07/59 10/30/58 10/30/58 03/01/56 03/01/56 03/08/60 10/15/58 11/05/59 08/12/63 10/24/62 10/24/62 09/18/63 10/14/52 03/21/59 03/31/59 03/17/55 05/26/59 08/04/31 08/05/31 05/05/60 04/06/64 01/30/58 07/10/62 07/10/62 09/10/64 12/20/47 10/09/62 01/20/62 04/02/59 03/03/63 09/04/63 05/13/63 04/16/54 04/16/54 06/18/58 06/18/64

END DATE 05/06/77 03/09/67 03/07/57 03/07/57 03/07/57 10/19/82 11/20/01 09/20/85 02/16/66 07/12/67 06/09/80 11/14/89 02/06/67 03/21/85 04/30/83 08/15/80 03/13/78 02/01/80 05/20/66 03/13/70 04/10/67 02/07/85 08/03/83 08/06/70 08/06/70 06/13/75 06/13/75 06/05/75 08/23/60 03/18/70

01/13/86 12/08/87 06/16/66 06/16/66 12/02/83 02/21/72 02/01/62 11/05/59 06/14/84 06/14/84 04/13/64 11/12/70 06/17/66 04/08/65 09/04/68 03/28/72 11/12/59 03/06/73 02/14/84 09/21/72 11/03/72 11/03/72 05/23/85 07/23/75

GROUP A0101 C0301 C0301 C0301 C0301 F1001 F0101 F1101 B0210 B0204 B0207 B0207 B0202 F0401 F0401 F0401 F0401 F0401 F0201 F0202 A0201 A0201 E0101 E0102 A0401 A0401 C0101 C0101 C0101 C0201 C0201 A0301 A0302 A0302 E0201 B0603 B0603 B0603 B0603 B0604 B0604 B0602 B0602 B0601 B0601 D0501 D0501 D0501 F0601 D0102 F0901 A0501 B1201 F1401 E0401 B0403 B0405 B0405 B0406 B0401

08/17/05

PARTS MANUAL ALPHABETICAL INDEX

DESCRIPTION Independent Swing Shaft, Horizontal Independent Swing Shaft, Vertical Jib Jib Backstay King Pin & Vertical Travel Shaft Lower Block Lubrication Pump & Piping (Sump) Main Drive Shaft Main Drive Shaft Main Drive Shaft Main Drive Shaft Control Main Drive Shaft Control Mast Hoist Control Platform Power Plant Power Plant Power Plant Rotating Bed/Hoist Frame/Transporter Platform Rotating Bed/Hoist Frame/Transporter Platform Slide Pinion Control Slide Pinion Shaft (Intermediate Travel or Swing Shaft) Steering Control Steering Control Steering Control Swing Brake Control Swing Lock Control Swing Shaft Tool Box Travel Lock Control Wire Rope Guide Wire Rope Guide Wire Rope Guide Wire Rope Guide Wire Rope Roller Guide

PUBLICATION 42365 23439 43730 75055 33098 32703 42366 42306 42306 42306 32340 42565 24278 41946 41749 41749 41749 42163 42163 42164 90467 42396 42396 42396 42394 40341 23688 32108 31743 32866 33189 33686 77436 73833

REV G2 D1 E1 E1 D1 E1 B3 H1 H2 D1 C1 B1 G1 B4 E1 E2 C2 T1 B1 C1 A1 C2 E1 F1 G1 C1 B1 H1 C1 A1 A1 D1

START DATE 10/24/60 07/11/56 10/07/65 11/20/63 08/21/64 01/06/64 02/24/59 09/23/58 11/04/64 04/23/58 08/15/60 06/28/60 05/25/60 10/02/58 10/03/55 09/14/62 09/14/62 04/23/63 04/23/63 06/12/58 04/22/64 05/11/59 05/11/59 06/15/60 05/11/59 11/20/40 05/12/58 01/07/59 07/12/56 08/13/63 12/10/64 03/10/66 02/01/66 10/31/62

END DATE 07/23/75 04/12/85 02/25/98 09/08/82 10/21/81 09/01/71 12/19/64 05/28/68 08/02/79 05/06/74 03/02/84 02/18/75 06/14/63 06/07/71 12/28/67 10/07/65 12/28/67 12/14/66 10/17/79 08/31/71 04/18/72 07/07/81 01/24/84 02/21/79 12/26/69 06/19/81 06/25/69 04/24/69 10/26/76 06/16/65 08/07/68 11/27/68 09/13/79

GROUP B0401 B0402 F1301 F1302 E0301 F1501 B1401 B1301 B1301 B1301 B1302 B1302 B0302 A0701 D0101 D0101 D0101 A0102 A0102 B1602 B1601 E0501 E0501 E0501 B1802 B1701 B1901 A0901 E0601 F0701 F0701 F0701 F0701 F0801

08/17/05

PARTS MANUAL NUMERICAL INDEX

PUBLICATION 22334 22823 22823 23194 23439 23643 23688 23806 24033 24278 24278 30268 31360 31574 31574 31743 32070 32077 32077 32102 32108 32233 32267 32340 32703 32866 32907 33098 33139 33189 33686 40013 40014 40341 41459 41459 41459 41459 41749 41749 41749 41946 42013 42013 42058 42058 42156 42156 42163 42163 42164 42183 42184 42196 42197 42197 42306 42306 42306 42329

REV B1 A1 D1 B1 C1 A1 B1 B1 B1 C1 C1 C2 H1 F1 A2 K1 A1 B1 B1 D1 D1 D1 C1 B1 E1 A1 A1 A1 B1 C1 G1 A2 A3 B2 C1 B4 E1 E2 G1 B1 C3 A2 C1 C2 E1 C2 T1 B1 E1 D1 C1 D1 I2 B3 H1 H2 I1

DESCRIPTION Boom Angle Indicator Boom Point Boom Point Drum Brake Booster/Parking Brake Independent Swing Shaft, Vertical Exhaust Stack Swing Shaft Independent Swing Outboard Bearing Hand Levers Drum Brake - Front Mast Hoist Control Engine & Clutch Control Drum Brake - Front Independent Swing Guards & Lubrication Piping Independent Swing Guards & Lubrication Piping Travel Lock Control Boom Hoist Auxiliary Brake Cab Cab Control Console Tool Box Carbody Lubrication Piping Control Console Main Drive Shaft Control Lower Block Wire Rope Guide Horizontal Travel Shaft King Pin & Vertical Travel Shaft Equalizer/Pull-Out Wire Rope Guide Wire Rope Guide Drum Clutch Control/Band Drum Clutch Control/Band Swing Lock Control Air Piping Air Piping Air Piping Air Piping Power Plant Power Plant Power Plant Platform Compressor & Piping Compressor & Piping Chain & Gear Case Chain & Gear Case Drum Shaft - Front Drum Shaft - Front Rotating Bed/Hoist Frame/Transporter Platform Rotating Bed/Hoist Frame/Transporter Platform Slide Pinion Control Drum Brake - Front Drum Brake - Front Boom Hoist, Independent Boom Hoist Drive Shaft, Independent Boom Hoist Drive Shaft, Independent Main Drive Shaft Main Drive Shaft Main Drive Shaft Guards

START DATE 01/07/52 08/12/53 03/17/55 07/11/56 12/20/47 05/12/58 06/18/58 04/02/59 05/25/60 01/30/58 10/14/52 04/16/54 04/16/54 07/12/56 10/14/58 10/18/58 10/13/58 10/15/58 01/07/59 08/07/59 11/05/59 08/15/60 01/06/64 08/13/63 09/04/63 08/21/64 09/10/64 12/10/64 03/10/66 08/04/31 08/05/31 11/20/40 08/26/52 08/26/52 08/26/52 08/26/52 10/03/55 09/14/62 09/14/62 10/02/58 03/01/56 03/01/56 10/30/58 10/30/58 05/05/60 04/06/64 04/23/63 04/23/63 06/12/58 03/21/59 03/31/59 10/23/58 09/19/58 10/24/60 09/23/58 11/04/64 04/23/58 01/20/62

END DATE 09/20/85 03/21/85 12/02/83 04/12/85 04/08/65 06/19/81 05/23/85 11/12/59 06/14/63 04/13/64 12/08/87 11/03/72 11/03/72 04/24/69 02/16/66 03/13/70 04/10/67 06/25/69 08/03/83 08/23/60 03/02/84 09/01/71 10/26/76 02/14/84 10/21/81 06/17/66 06/16/65 08/07/68 02/01/62 11/05/59 12/26/69 03/09/67 03/07/57 03/07/57 03/07/57 12/28/67 10/07/65 12/28/67 06/07/71 06/13/75 06/13/75 08/06/70 08/06/70 06/14/84 06/14/84 12/14/66 10/17/79 08/31/71 06/16/66 06/16/66 02/06/67 06/09/80 11/14/89 05/28/68 08/02/79 05/06/74 03/28/72

GROUP F1101 F0401 F0401 B0604 B0402 D0102 B1901 B0406 B1201 B0603 B0302 D0501 B0603 B0405 B0405 E0601 B0210 A0201 A0201 C0201 A0901 E0102 C0201 B1302 F1501 F0701 E0401 E0301 F0601 F0701 F0701 B0602 B0602 B1701 C0301 C0301 C0301 C0301 D0101 D0101 D0101 A0701 C0101 C0101 A0401 A0401 B0601 B0601 A0102 A0102 B1602 B0603 B0603 B0202 B0207 B0207 B1301 B1301 B1301 A0501

08/17/05

PARTS MANUAL NUMERICAL INDEX

PUBLICATION 42365 42365 42366 42372 42392 42394 42396 42396 42396 42404 42530 42565 42903 42923 42923 42956 42959 42964 42965 42965 43148 43160 43208 43369 43374 43730 73833 75055 75345 77436 90432 90467 90510 90513

REV B1 G2 E1 C1 C1 F1 A1 C2 E1 F1 D1 C1 E1 B1 B1 A1 E1 A1 A2 Q1 B1 J1 E1 D1 E1 C1 A1 C1 B1

DESCRIPTION Independent Swing Shaft, Horizontal Independent Swing Shaft, Horizontal Lubrication Pump & Piping (Sump) Independent Swing Control Boom Hoist Control, Independent Swing Brake Control Steering Control Steering Control Steering Control Drum Brake Booster/Parking Brake Compressor & Piping Main Drive Shaft Control Boom Stop, Mechanical Engine & Clutch Control Engine & Clutch Control Guard Rollers On "A" Frame "A" Frame Counterweight & Cab Rear Counterweight Handling Counterweight Handling Crawlers Boom Backhitch & Gantry Carbody Boom Stop, Clutch Throw-Out Jib Wire Rope Roller Guide Jib Backstay Hook & Weight Ball Wire Rope Guide Boom Point Slide Pinion Shaft (Intermediate Travel or Swing Shaft) Boom Point Boom Point

START DATE 06/18/64 10/24/60 02/24/59 05/13/63 05/04/59 05/11/59 05/11/59 05/11/59 06/15/60 05/26/59 03/08/60 06/28/60 06/16/59 07/10/62 07/10/62 10/09/62 10/15/62 08/12/63 10/24/62 10/24/62 09/18/63 05/25/65 11/22/63 09/21/64 09/24/64 10/07/65 10/31/62 11/20/63 03/03/63 02/01/66 02/28/64 04/22/64 07/23/64 07/23/64

END DATE 07/23/75 07/23/75 12/19/64 09/21/72 07/12/67 02/21/79 07/07/81 01/24/84 02/21/72 06/05/75 02/18/75 05/20/66 11/12/70 09/04/68 05/06/77 03/18/70

01/13/86 11/20/01 10/19/82 02/07/85 02/01/80 02/25/98 09/13/79 09/08/82 03/06/73 11/27/68 04/30/83 04/18/72 08/15/80 03/13/78

GROUP B0401 B0401 B1401 B0403 B0204 B1802 E0501 E0501 E0501 B0604 C0101 B1302 F0202 D0501 D0501 F0901 A0101 A0301 A0302 A0302 E0201 F0101 F1001 E0101 F0201 F1301 F0801 F1302 F1401 F0701 F0401 B1601 F0401 F0401

08/17/05