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Enterprise Asset Management NEK
Project Manager, NEK
Senior Consultant, Oracle Consulting
Consulting Manager, Oracle Consulting
Conference Room Pilots (CRP) used ●Current project phase: Build ●Project team: NEK. 2 .3. OptimIT.7. Osir. Oracle Consulting.2009 ●Project GoLive planned date: 1...2011 ●Implementation method: Application Implementation Method (AIM).Nuklearna Elektrarna Krško (NEK) Implementation of Oracle EBS and EAM system – BASIC COMPANY and PROJECT DATA ●Company: Nuklearna Elektrarna Krško ●Industry: nuclear generation of electrical energy ●Number of employees: >600 ●Project: Implementation of Oracle EBS and EAM system ●Project start date: 2.
Performance unit capability factor from year 2000-2008 Wano Atlanta center members KRSKO NPP (NEK) .
● To bring NPP specifics requirements in the future as standard ● New acquisition important for NEK: Primavera ● NEK Project goals: requirements for maintenance management SW – Reactor safety. time and dates). material used. . failure analyses. plant reliability and quality of work. procedures. IAEA. INPO. users. condition found. IAEA. industrial safety. EPRI). human resources. human resources and material requirements. – Legislation consideration. – Work order and its permits – fully computer (e-documented) process (no written signings) and e-archiving – Surveillance and repetitive tests should be performed by use of work order process. maintenance and operation. INPO. measuring and testing equipment. – Follow-up functionality (work order statuses. – Preventive and repetitive activities should generate work orders and estimates future costs. – Equipment history of work performed. – User-friendly environment for planners. – New process considers NEK good practice and industry good practices (WANO.eAM will support NEK’s ERP strategy – how will it do this and what benefits are you likely to see? ● NEK Project goals: ● New process considers NEK good practice and industry good practices (WANO. – Human resources optimization. EPRI) ● Long term IT solution to support continuous plant effort to improve plant safety and reliability as well as cost effectiveness of plant operation by having proper management tool ● To assure NEK personnel and subcontractor knowledge necessary for long term local support.
Number of additional requirements for new IT solution. which can support continuous plant effort to improve plant safety and reliability as well as cost effectiveness of plant operation by having proper management tool . – New business related legislations (EU) – International Accounting Standard ●NEK expectation (enterprise software strategy) is Long term IT solution – Long term IT solution for the NEK.Why is it important for NEK to have an enterprise software strategy in place? ●Reasons for EBS implementation – Existing applications upgrades & maintenance-Lack of professional IT-resources (even for maintaining existing scope of Management Information System) – New HW & SW technology – New NEK processes (management & e-bussines). open and adaptable to the new requirements. . – To assure NEK personnel and subcontractor knowledge of the product necessary for long term support. – Long term IT solution for the NEK.
“We hope NEK will join Oracle in constructing a next generation vision of technology application in nuclear utilities..What are you hoping to see from becoming a member of Oracle Enterprise Asset Management (eAM) Customer Advisory Board? ● Feb. .www. isolations.). – Oracle Nuclear Interest Group can influent software development in direction to improve nuclear safety. locks and tags) – NEK participation in eAM Customer Advisory Board » Enhancement Priorities (a list of requirements )-voting » NEK Goal:To bring NPP specifics requirements in the future as standard solution ● NEK perspective on partnership with ORACLE – To implement IT solution around which we can to gather other NPPs – It is NEK interest to supporting Oracle in gathering other users from industry. INPO. industrial safety. We are sure.” ● May 2009-MEMORANDUM OF UNDERSTANDING – Weekly Call with EAM Product Strategy group Oracle – initiation Nuclear Power Generation Special Interest Group (NPG SIG) . 2009-ORACLE PROPOSAL. – Oracle asked NEK to become member of Fusion Asset Strategy Forum .org (Presented and accepted was a list of requirements which will be presented to eAM CAB (Customer Advisory Board) – NEK continuing participation in Health and Safety Feature Design (permits.NPGSIG. – It is NPG SIG interest to follow-up nuclear industry requirements in the future (like WANO. EPRI. By this the NPG SIG would become more influent on development path of standard EBS(eAM) solution. IAEA. and reliability of the utilities that use Oracle products. that many practices from nuclear industry would be helpful to other industries.
…) »More than 1000 visitors of www. Areva. GE energy.nogsig.org web page from 64 countries all around the world . AMEC.NPGSIG members statistic »More than 300 members »More than 100 members from nuclear power plants (most of them from the US) »More than 100 members from companies which are strong connected to nuclear power generation industry (Westinghouse.
Nuklearna Elektrarna Krško (NEK) Implementation of Oracle EBS and EAM system – SCOPE 1/2 • Enterprise Asset Management (EAM) • Asset Management • Maintenance Budgeting • Work Order Requests • Work Order/Work Management • EAM Cost Management • EAM supporting modules • Bills of Material • Cost Management • Quality • Work in Process • Projects • Project Costing • Project Portfolio Analysis • Project Management • Procurement • Purchasing • Sourcing • Services Procurement • Procurement Contracts • iProcurement ... 8 .
Nuklearna Elektrarna Krško (NEK) Implementation of Oracle EBS and EAM system – SCOPE 2/2 • Inventory Management • Inventory • Financials • General Ledger • Payables • Receivables • Cash Management • Assets • HRMS • Approval Management Engine (AME) • Business Intelligence Application Analytics • Financial Analytics • Procurement and Spending Analytics • Project Analytics 9 .
Asset Lifecycle Concept Fixed Assets Hyperion GL Planning & Budgeting Capital Plan Budget Manage AP AR Dispose Decommission Business Modeling Agile (PDM) Projects Supplier Portals Time & Labor Asset Lifecycle Management Design/ Specify Primavera Maintain Maintenance AutoVue Operate Construct/ Procure Install Procurement Siebel (CRM) OBIEE Stellant (ECM) Inventory 10 .
Integration Summary (60+ in R12) .
Multiple Maintenance Strategies Condition Based Condition Monitoring System Identification of Limit Violations Workflow-Driven System Action Planned Usage Preventive Maintenance Schedules Maintenance Forecast Actual Usage Estimated Life Reactive Maintenance Request Unplanned Maint Scheduling Operator Initiated WO Req / Approval 12 .
Asset Intensive Industries Maintenance Common Practice 60% 50% 40% 30% 20% 10% 0% Reactive Preventive Condition Based Best Practice 60% 50% 40% 30% 20% 10% 0% Reactive Preventive Source: PWC Best Practices for Asset Intensive Industries Condition Based E X A M P L E Sensors Process Control System OPC Server (or other standard) Oracle Sensor Edge Server Oracle eAM Application Pressure Temp Collect Data Translate Analyze Respond 13 .
NEK .High Level Solution Architecture .
Maintenance Generation Process EPRI Industry OE asset management Manufacturers recommendation s Maintenance history analysis PM Preventive Maintenance Schedules Asset reliability analysis Asset Management Strategy Modifications & Engineering Change Control PLIM & PLEX Regulatory requirements Asset observation Work Management Temporary Modifications Asset condition monitoring Corrective Maintenance Asset performance monitoring .NEK .
Asset List Asset Details Asset Hierarchy .
NEK .Maintenance Execution Process Rebuildables Asset Hierarchy Outsourced Services Internal Resources Meters Inventory Materials Purchased Materials Budgeting Primavera Asset Record PM Plan Create Work Order Work Request Plan Work Order Perform Forecasting Schedule Work Orders Perform Asset/WO Analysis eAM Intelligence Close Work Order Update/Report Work Order Release Work Orders Quality Plans Capitalize Work Order Wireless eAM Work Permits .
Work Order List Work Order Creation and Update Work Request Creation .
Level Resources using Primavera P6 Primavera Integration. operations. resources and employee assignments get exported to Primavera – Resource Leveling in Primavera 19 . or other scheduling tools eAM work orders.
Automatic Approval Process Complex workflows can be developed using Oracle Workflow engine / AME .
operational stability and business performance. nuclear power plant maintenance is clearly important in protecting public health and safety. systems. Minimizing challenges to safety systems is consistent with the NRC's defense-in-depth philosophy.” NRC Statement on maintenance in regard to the maintenance rule (Regulatory Guide 1. our aim is to be classified among the best functioning nuclear power plants in the world. and reliability of safety equipment. Maintenance is also important to ensure that design assumptions and margins in the original design basis are maintained and are not unacceptably degraded. good maintenance is also important in providing assurance that failures of other than safety-related structures. Therefore. there is a clear link between effective maintenance and safety as it relates to such factors as the number of transients and challenges to safety systems and the associated need for operability. In addition.NEK’s Vision In terms of nuclear safety. availability. and components (SSCs) that could initiate or adversely affect a transient or accident are minimized.160) . Nuclear Regulatory Commission (NRC) “Proper maintenance is essential to plant safety. As discussed in the regulatory analysis.
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