You are on page 1of 42

SM6

Anglais

MV distribution
factory built assemblies
at your service

instructions for
use
DM1 W and DM1 Z
1250A cubicles

foreword . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

general description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

handling instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

installation and operation recommendation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11

installation instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

13

symbols and conventions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .


as per iso 3864---2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
contact the Schneider Electric service unit for diagnosis and advice
distribution rules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
safety rules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

DM1: circuit breaker cubicle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .


DM1 W version (cable incoming or outgoing) . . . . . . . . . . . . . . . . . . .
DM1 Z version (bars incoming or outgoing) . . . . . . . . . . . . . . . . . . . .

cubicle identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
accessories list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
handling by slings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
handling using a forklift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

preparing the cubicles for switchboard assembly . . . . . . . . . . . . . . .


assembling the end panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
assembling the switchboard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
securing to the floor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
layout in the substation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
fitting the busbars after installing the cubicles in their operating
location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
fitting the earth bars . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
access to LV auxiliary connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
connection of MV cables in a DM1 W . . . . . . . . . . . . . . . . . . . . . . . . . .

3
3
4
4
4

5
5
6

7
7
8
8
8
9
9

13
14
15
16
16
16
20
20
21

start ---up and operating instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

27

maintenance instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

35

checks before energising . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .


voltage indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
phase balance adaptater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
feeder disconnector operating lever position . . . . . . . . . . . . . . . . . . .
circuit breaker no---load operations . . . . . . . . . . . . . . . . . . . . . . . . . . .
energising the load side of the installation . . . . . . . . . . . . . . . . . . . . .
de---energising the load side of the installation . . . . . . . . . . . . . . . . .
withdrawing the circuit breaker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
inserting the circuit breaker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
operating safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
padlocking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
keyed interlocks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

preventive maintenance, cleaning instructions and power---up . . . .


replacing a voltage indicator module . . . . . . . . . . . . . . . . . . . . . . . . . .
replacing a voltage indicator pack . . . . . . . . . . . . . . . . . . . . . . . . . . . .
trouble shooting chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
spare parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
recovery of SF6 gas at end of life . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7896946EN revision : 01

27
27
27
28
28
29
30
31
31
32
32
33

35
36
36
36
37
37
38

7896946EN revision : 01

foreword

symbols and
conventions

Caution:
you will find all the symbols
below throughout the
document, indicating
the hazard levels
depending on the
different types of situation.

DANGER

as per iso 3864---2

DANGER: failure to follow this


instruction will result in death or serious
injury.

WARNING

as per iso 3864---2

WARNING: failure to follow this


instruction may result in death or
serious injury.

CAUTION

as per iso 3864---2

CAUTION: failure to follow this


instruction may result in injuries.
This alert signal can also be used to indicate
practices that could damage the SM6 unit.

INFORMATION--ADVICE

We draw your attention to this specific point.

7896946EN revision : 01

contact the Schneider


Electric service unit for
diagnosis and advice

Call your sales representative who


will put you in contact with
the closest
SCHNEIDER ELECTRIC
group service centre.
You can log on to:
www.schneider-- electric.com

distribution rules

safety rules

The aim of this publication


is to enable the SM6 unit
to be installed correctly.

CAUTION

All the operations described below


must be performed in compliance
with applicable safety standards,
under the responsibility
of a competent authority.

This document is not a commercial


document.
It is a strictly technical document
drawn up by Schneider Electric.

WARNING

The contractor must be certified


and authorised to manipulate
and perform work on the SM6
unit.

CAUTION
Only undertake the work after
having read and understood
all the explanations given in this
document.
If you have any difficulty complying
with these rules, please contact
Schneider Electric.

7896946EN revision : 01

general description

DM1: circuit breaker


cubicle
1 : top busbar compartment
2 : low voltage compartment
3 : switchgear compartment:
feeder disconnector
4 : operating mechanism
compartment
5 : cable connection or lower
busbar compartment
A : earth bar connection pad
B : top busbar connection pads
C : inspection windows
D : SF1 type MV circuit breaker
E : front panel

A
1

B
3

DM1 W version (cable


incoming or outgoing)
(front panel removed)
F : voltage indicator
G : voltage transformers
H : current transformers
J : capacitive voltage dividers
K : load---side earthing switch
L : MV cable connection pads
M : circuit breaker control panel
N : insulating shields
P : interlock between downstream
earthing switch and circuit
breaker
Q : circuit breaker racking lever

L
M
N

J
K

J
K
L
Q

Q
M

N
P

1 cable version
7896946EN revision : 01

2 cables version
5

DM1 Z version (bars


incoming or outgoing)
circuit breaker on left
(front panel removed)
F : voltage transformers
G : current transformers
H : circuit breaker control panel
J : bottom busbar
connection pads
K : capacitive voltage divider
L : voltage indicator
M : circuit breaker racking lever

L
F

H
M

J
K

7896946EN revision : 01

handling instructions

cubicle identification
A : indicator plate
B : characteristics and
designation
C : manufacturers name plate

D3
D2

Note: the characteristics


of the circuit breaker
are given on its plate.
D1
Serial number
D1: riveted to the front plate of the
operating mechanism
D2: glued to the back of the front
plate of the low voltage
compartment
D3: glued to the upright of the
frame

accessories list
supplied with the cubicle

DM1 W accessories
(1 cable version):
1 bag of intercubicle connection
accessories (bag S1: 3729745)
3 dry cable clamps,
1 cable version
3 clamp supports,
1 cable version
1 bag of nuts and bolts
(bag S7: 3731664)
2 earth bar
12 busbars
6 U ---fittings
12 field distributors
(in version > 12 KV)
1 bottom pan
1 insulating shield kit
1 bag of busbar nuts and bolts
3730484 (1250A feeder)
1 bag of busbar nuts and bolts
3735119 (400/630A feeder)
1 bag bottom nuts and bolts
3731664

7896946EN revision : 01

switchboard accessories :
(may vary depending on the
cubicles making up the
switchboard)

1 operating lever
2 end panels
1 bag of nuts and bolts for the end
panels S4 : 3729744

DM1 W accessories
(2 cables version):
1 bag of intercubicle connection
accessories (bag S1: 3729745)
3 dry cable clamps,
2 cables version
3 clamp supports,
2 cables version
1 bag of nuts and bolts
(bag S7: 3731664)
2 earth bars
12 busbars
6 U ---fittings
12 field distributors
(in version > 12 KV)
1 bottom pan
1 insulating shield kit
1 bag of busbar nuts and bolts
3730484 (1250A feeder)
1 bag of busbar nuts and bolts
3735119 (400/630A feeder)
1 bag double cable nuts and bolts
3731699

DM1 Z accessories:
1 bag of intercubicle connection
accessories (bag S1: 3729745)
2 earth bars
6 bars
3 1250 A bars
3 U ---fittings
6 field distributors
(in version > 12 KV)
2 field distributor assemblies
1 bag of busbar nuts and bolts
3730484 (1250A feeder)
1 bag field distributor nuts
3735750

weight
average weight of fully equipped
cubicle 420 kg

Do not handle the cubicle from


the front control panel.

dimensions

1220

750

80

at delivery

840
L1

300

L2

L3

1600

1630

330

373

after delivery

832

333

handling by slings
The handling lugs are reserved
solely for handling of SM6
cubicles.
A : HM12 screws and nuts
B : Schneider Electric maximum
useful load = 400 KG CE

L
Schneider Electric
CMU =400 KG
CE

60
maxi

CAUTION
C : in event of hole deformation
(ovalisation) replace the lugs.

L=750 mm mini

C
Schneider Electric
CMU =400
KG
CE

7896946EN revision : 01

handling using a forklift

storage

70C

---40C

7896946EN revision : 01

.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................

10

7896946EN revision : 01

installation and operation


recommendation

switchgear ageing
withstand in an MV
substation depends on 3
main factors:

The need for proper


implementation of connections:
the new cold slip---on and
retractable technologies offer ease
of installation, thereby promoting
withstand over time.
Their design enables operation in
polluted environments with harsh
atmospheres.

Ventilation control:
the grids must be sized according
to power loss in the substation.
These grids must only be placed
near the transformer, so as to
prevent air circulating on the MV
switchboard.

The influence of the relative


humidity factor:
installation of heating resistors is
essential in climates with high
relative humidity and large
temperature differences.

operation

We strongly recommend that you


carry out at regular intervals (at
least roughly every 2 years) a few
operating cycles on the
switching devices.
Outside normal operating
conditions (between -- 5C and
40C, absence of dust, corrosive
gas, etc.), we recommend that you
contact our Groupe Schneider
Electric service centre in order to
examine the measures to be taken
to ensure proper installation
operation.

7896946EN revision : 01

Our service centre is at your


disposal at all times:
H To propose you if required
H suitable maintenance
operations
H maintenance contracts.
H adaptations

11

.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................

12

7896946EN revision : 01

installation instructions

preparing the cubicles


for switchboard
assembly

Position upon delivery :


H circuit breaker open
H feeder disconnector in earth
position
: bolt+washer
: bolt+washer+nylstop nut

C
B

Remove the 2 bolts 1


(only for DM1-- Z)
and then front panel A by lifting
it and pulling it forward.
Remove the pallet B.
(the bolts cannot be re-used)

Remove the 2 half cross bars D


of the low voltage compartment.
(cubicle without LV enclosure)

Remove the 2 parts F.


(top plate of cubicle) (2 bolts)
(cubicle without LV enclosure)

7896946EN revision : 01

Unscrew the two bolts fixing the


low voltage compartment cover C
and remove it.

Remove the parts E.


(top plate of cubicle) (8 bolts)

Remove the 4 handling parts G


(cross bars and lifting rings).

13

assembling
the end panel
preparation

In the case of extension with


equipment manufactured
before february 1995, the end
panel of the existing substation
must be replaced.

(only if the cubicle is at end


of switchboard)
Bag of nuts and bolts
S4: 3729744.
(HM 6x12 bolts only)
Mount 10 cage nuts on the
cubicle. (see following assembly)

1 insert the cage nut from outside


the cubicle into the rectangular
hole provided.

3 push the cage nut in the


direction of the arrow so that the
upper part of the cage is behind
the panel.

2 tilt the cage nut into the cubicle.

4 nut correctly placed.

Position the end panel. Also fit the


wall clearance angle---iron if the
cubicle is installed against
a side wall.

Mounting direction of the bolts with


nylstop nuts. (nut inside the cubicle).

fitting the end panel


: bolt+washer
: bolt+washer+nylstop nut
: plastic rivet

14

7896946EN revision : 01

Note :

right end of the switchboard

left end of the switchboard

Mount the bolts and nuts as well


as the bolts with nylstop nuts.

assembling
the switchboard

Fit the plastic rivet, only on circuit


breaker side, and if the nut and
bolt cannot be mounted.

Bag of nuts and bolts


S4: 3729745.
(HM 6x16 bolts only)
top view

K
Join the various cubicles.
(the remaining nuts and bolts
are for the earth bars)

Bolt mounting direction


K : lefthand cubicle
L : righthand cubicle
M : to join the 2 cubicles.
Screw HM6x60 to tighten moderately
Tightening torque : 6 Nm.
Remove the wiring metallic
schield N.
Fit the bolt P to assemble the
cubicles. ( take care to LV wires )
Refit the wiring metallic schield.

N
7896946EN revision : 01

15

50

securing to the floor


(nuts and bolts not included)

73
832

740

840

333

50

12,3x12,3

15

720
750

15

Do not place the bolts for securing


to the floor on the circuit breaker
side. The shaded part represents
the bottom pan which extends
330 mm below the cubicle,
in the version DM1 W.

layout in the substation


140mm*

60mm

DM1

20mm

DM1

20mm

Switchboard installed to the right


of a wall.
*(minimum clearance for
trouble---free operation)

Switchboard installed to the left of


a wall.

Mount the 3 U ---fittings on the


supporting insulators...

...using M8x30 bolts (female


hexagonal) without locking.

fitting the busbars after


installing the cubicles
in their operating
location
mounting of U ---fittings
Single-- hole U-- fitting

16

7896946EN revision : 01

Two -- hole U-- fitting

Mount the 3 U ---fittings on the


heart of the unit...

... using M8x30 bolts (female


hexagonal) without locking.

fitting of bars
To be followed exactly.
Place the bars as shown
in the diagram opposite.

Version 12 KV
Identical for single---hole U ---fittings

V
Fit the bars and then the nuts
and bolts.
Tightening torque : 28 Nm.

7896946EN revision : 01

Lock the bolts V for fixing


U-- fittings after all the bars
are fitted.
Tightening torque : 28 Nm.
17

Version > 12 KV
Identical for single---hole U ---fittings
Note : fitting is identical
for single---hole or two---hole
U ---fittings.
The rest of bolt is not used

Place the field distributors correctly


on the U ---fitting.
(use foolproofing device to ensure
correct placing)

Incorrect fitting.

V
Fit bars and then nuts and bolts.
Tightening torque : 28 Nm.

top busbar of a DM1 W

18

Lock the bolts V for fixing the


U-- fittings after all the bars have
been fitted.
Tightening torque : 28 Nm.

DM1 W

7896946EN revision : 01

top busbar of a DM1 Z

DM1 Z

bottom busbar of a DM1 Z


M
N

DM1 Z
M : spring washer
N : flat style washer
P : 10.2 dia. hole on GBM / GBC
Q : 11x16 oblong hole on DM1 Z
R : keep to the position of the
distributor rib

GBM/GBC

Fitting the busbar.


It is imperative to assemble the
bottom busbar in the right
direction.
Tightening torque : 28 Nm.
top view
B

A
C
DM1 Z

Fit the two field distributors on the


cubicle after fitting bars as shown
above.

7896946EN revision : 01

GBC or GBM

Assembling a field distributor


A : 2 M6 cage nuts
B : 2 HM 6x16 bolts + washers
C : 2 HM 6x30 bolts
D : 2 M6 nuts + washers
19

reassembly of cubicle

Re---use and replace in the same


places the nuts and bolts
recovered during dismantling.

Refit the two front top plates F.

Refit the two rear top plates E.

Connect the earth bars together


(using HM 8x30 bolts).

Earth the substation frames in


either of these two ways.

fitting the earth bars


nuts and bolts in bag
S1: 3729745

access to LV
auxiliary connection

C
B

A
A
A

Access of cables to the terminal


block is by openings A.

20

B : Statimax type autonomous


protection relay (for adjustment,
see relay instructions)
C : users terminal block

7896946EN revision : 01

After connection, refit the two half


cross bars of the low voltage
compartment D.
(cubicle without LV enclosure)

Refit the low voltage compartment


cover C.

connection of MV
cables in a DM1 W
clamping
H

the tab of part 1 secures part 2.

2
1

fitting the bottom pan


Mount the 2 side panels D of the
bottom pan using the 8 bolts
without locking.

D
7896946EN revision : 01

21

Clamp the 2 front and back


panels E on panels D.
Lock the 8 bolts for fixing panels D.

E
D

fitting the earth bars


Place the earth bar F on the right
side of the bottom pan (2 clamps)
and fix it to the earth bar already in
the cubicle (HM 6x30 bolts).

22

7896946EN revision : 01

fitting the cables


2 cables version + fitting
insulating shield
Install the 2 cables connection R.
Tightening torque : 28 Nm.
Install the cable---bushings on the
cables.
Install the cable---bushings on the
cables.
Install the insulating shield
support G (by clamping).
Fix the clamp supports under the
bottom plates.

installation of fixings
1 : position to be followed
for a correct assembly
2 : fixing is in place

Place the first bottom plate (phase 1)


(4 bolts) as well as the shield H.
Mount the cable---bushing in its
position, then install the second
insulation shield.

7896946EN revision : 01

23

Fasten the first 2 cables to the


connection pad.
Install the cables of phases
2 and 3 in the same way,
as well as the shields.

Place the bottom plates so that


the notches P are not opposite
each other.

P
Install and fix the 3 cable
clamp supports.
1 cable version
Install the cable---bushings
on the cables.
Fix the clamp supports under
the bottom plates.
(for insulating shield fitting
see 2 cables version)

Mount the first bottom plate


(phase 1) (4 bolts)

24

Fixer le premier cble sur la plage


de raccordement.

7896946EN revision : 01

Position the cable---bushing.


Proceed in the same way for
phases 2 and 3.
Install and secure the 3 cables
clamps.
Place the bottom plates so that
the notches P are not opposite
each other.

connection
of earthing braids
Connect the earthing braids
to earth bar F at the bottom
of the pan (HM 6x30 bolts).

7896946EN revision : 01

25

.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................

26

7896946EN revision : 01

start-- up and operating instructions

checks before
energising

Check that nothing has been left in


the connection compartment.

A
Remove bolt V securing the circuit
breaker for transport.

Refit the front panel A in place.


For the DM1--Z refit the 2 bolts (1).
Tightening torque : 8 Nm.

PDU :old version of the voltage


indicator installed on SM6 cubicles
previous to 0040057 L.

VPIS : voltage presence


Indicating system installed
on SM6 cubicles later than
0040057 L.

Phase comparator of the simplified


type.

In phase balance :
H the comparator lamp does not
come on.
In phase unbalance:
H the comparator lamp comes
on.

voltage indicator
Incoming cubicle :
On energisation of the upstream
part of the installation, the voltage
indicator lamps must come one.
Outgoing cubicle :
Once the line disconnector and the
circuit---breaker have been moved to
the closed position, the voltage lamps
come on.

phase balance
adaptater
Note:
the monitoring devivce
is the same as that used
by the RM6 equipment.

Note:
in the case of a control
between old presence
of tension and new VPIS
to use the adaptater :
51238293 FA

7896946EN revision : 01

27

feeder disconnector
operating lever position

Position the lever as indicated for


downward (opening) operations.

circuit breaker no---load


operations

initial status :
The feeder disconnector
is in the open or earth position.
The circuit breaker is locked in the
open position.

O
0

Lock the lever insertion point E of


the feeder disconnector with the
key inserted at point B.

Remove the key from B then insert


it at point C. Unlock then charge
the circuit breaker.
(see circuit breaker instructions)

O
O

Close the circuit breaker by


pressing pushbutton I.

28

Position the lever as indicated for


upward (closing) operations.

Open the circuit breaker by


pressing pushbutton O.

7896946EN revision : 01

I
O
0

Lock circuit breaker open with key


in C position by pressing
pushbutton O.

Remove the key from C position


and insert it at point B.
Unlock the opening of lever E of
the feeder disconnector.

energising the load


side of the installation
initial status:
The feeder disconnector is in earth
position.
The circuit breaker is locked open.
The front panel is in place.

Set the feeder disconnector


to open position using
the operating lever.
Note : in the case of a DM1 W, the
load earthing switch opens
simultaneously.

Set the feeder disconnector to


closed position, then lock lever
insertion point E of feeder
disconnector with key to A.

O
0

Remove key from A,


place in C and then unlock
the circuit breaker.
Charge the circuit breaker.
(see circuit breaker instructions)
7896946EN revision : 01

Close circuit breaker by pressing


pushbutton I. The load side of the
installation is energised.

29

de---energising the load


side of the installation
initial status:
The feeder disconnector is in
closed position.
The circuit breaker is closed.

O
0

Open circuit breaker by pressing


pushbutton O.

Lock the circuit breaker open with


key in C by pressing pushbutton O.

Remove key from C and then


insert it in point A.
Unlock lever insertion point E
of feeder disconnector.

Set feeder disconnector to


open position.

Set feeder disconnector


to earth position.
The front panel can be removed.
Note : in the case of a DM1 W,
the load earthing switch closes
simultaneously.

30

7896946EN revision : 01

withdrawing the circuit


breaker
initial conditions:
Line disconnector in earthed
position.
Front panel removed.
Bolt securing the circuit breaker for
transport removed. (see section on
checks before energising)

U
Unplug the circuit breaker low
voltage auxiliaries connector R.
The lock S move upwards to
prevent the refitting of the front
panel.

Disengage the lock U.

Pull on lever T to disconnect the


circuit breaker and then withdraw it
manually.

inserting the circuit


breaker
initial conditions :
Line disconnector in earthed
position.
Front panel removed.

T
U
U
Disengage lock U and insert the
circuit breaker manually until it is
blocked.

7896946EN revision : 01

Push on lever T to connect the


circuit breaker.
Reactivate lock U.

31

Note: the front panel can be


refitted.
R

Disengage lock S, by moving it


downwards, so that the low
voltage auxiliaries connector can
be plugged in.
Plug in connector R.

operating safety

Operation is impossible when


circuit breaker is closed.

If the feeder disconnector is in


open or closed position, the front
panel cannot be removed.

The front panel cannot be


removed or installed unless the
feeder disconnector is
in earth position.

If the front panel is removed, the


feeder disconnector can be set to
open position. However, it cannot
be set to closed position.

Padlocking feeder disconnector in


earth position.

Padlocking feeder disconnector in


open position.

padlocking
1 to 3 padlocks 8 mm
per locking point.

32

7896946EN revision : 01

Padlocking feeder disconnector in


closed position.

keyed interlocks
(optional)

7896946EN revision : 01

Padlocking front panel


(1 padlock only).

see instructions for installation


and operation of locking systems
No. 7896785
H if the locking option is not
chosen at time of order, contact
the Groupe Schneider Electric
service centre. (See the chapter
on groupe Schneider Electric
service centers.)
H

33

.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................

34

7896946EN revision : 01

maintenance instructions

preventive
maintenance, cleaning
instructions and
power---up

We strongly recommend that you


carry out at regular intervals (at
least roughly every 2 years) a few
operating cycles on the
switching devices.

If necessary: contact the


Schneider Electric group service
centre.

CAUTION

CAUTION

Never lubricate the disconnector


operating mechanism.
If necessary: contact the
Schneider Electric group service
centre. In normal operating
conditions (temperature between --5C and 40 C) no special
maintenance is required.

Never use solvents and alcohol.


We recommend that you inspect
each compartment (cable, fuse,
busbar)* at regular intervals
according to environmental
conditions.

If the insulating parts are dusty, that


you remove the dust using a dry
cloth.

example :

In harsher conditions
(aggressive atmosphere, dust,
temperature less than --- 5 C
or greater than 40 C) consult
the nearest Schneider Electric
service centre.

7896946EN revision : 01

35

replacing a voltage
indicator module

Manually extract the voltage


indicator: the switchboard may
be energised.

on cubicle former to
0040057L

replacing a voltage
indicator pack

type VPIS sur cellule


postrieure 0040057L
removing

This operation is possible


with the switch energised.

fitting

Disassemble the 2 screws (A) fixing


the voltage indicator pack

Extract the voltage indicator pack


and disconnect the connector (B)
at its rear.

On the characteristics label (C)


check that the new pack matches
the rated voltage for your network.
H 1,7 kV 3 kV
H 3 kV 7,2 kV
H 10 kV 24 kV

Fit the new voltage indicator


pack in the opposite direction
to disassembly.
Tightening torque: 0,1 mdaN

trouble shooting chart


H

voltage indicator not illuminated

front panel cannot be opened or closed

feeder disconnector cannot be set to earth position

feeder disconnector cannot be set to closed position

circuit breaker cannot be operated

36

check the voltage indicator


check that the feeder disconnector and the
circuit breaker are closed (for an outgoing cubicle)
H check that the incoming cables are live
H
H

check that the feeder indicator is in earth


position
check that the feeder disconnector is in open
position
check that the feeder disconnector is in open
position
see circuit breaker instructions

7896946EN revision : 01

options
(please consult us)

spare parts

7896946EN revision : 01

auxiliary contacts
low voltage enclosure
H protection by Statimax or
Vigirack relays or by Sepam
programmable electronic unit
H 1 to 3 voltage transformers
H keyed interlocks
H
H

voltage indicator
(for other parts, please consult us:
see groupe Schneider Electric
services centers)

37

recovery of SF6 gas


at end of life
for disconnector cubicle
The SF6 must be removed
before any dismantling
operation can be carried out in
compliance with the procedures
described in IEC-- 61634 and
according to the following
instructions.
The gas must be treated in
compliance with IEC-- 60480.
H volume of gas to be
recovered: 35 litres
H internal gauge pressure:
40 kP
NB : SF6 gas recycling at the
end of circuit-- breaker life, refer
to its instruction for use.

Remove the cover (A) from the


control cabinet.

control cover access

Remove the control cover (B).

Remove the 3 screws retaining the


operating mechanism.
Cut the wiring to remove
the operating mechanism.

38

Drill 2 holes in the filler valve


safety cap
4 mm, centreline 20 mm,
max. depth 4 mm

7896946EN revision : 01

CAUTION
C

pump the gas for at least 15


minutes.

Using a spanner wrench, remove


the safety cap from the valve.

7896946EN revision : 01

Connect the special pumping


equipment (C).

39

.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................
.....................................................................................................................................................................

40

7896946EN revision : 01

group Schneider Electric service


centers are there for:
engineering and technical
assistance
start-up
training
preventive and corrective
maintenance
adaptation work
spare parts
Call your sales representative
who will put you in touch with
your nearest group Schneider
Electric service centers.

Schneider Electric Industries SAS


89, boulevard Franklin Roosevelt
F--- 92500 Rueil--- Malmaison (France)
Tel : +33 (0)1 41 29 85 00
http://www.schneider--- electric.com

7896946EN revision : 01

As standards, specifications and designs change from time


to time, please ask for confirmation of the information given
in this publication.

Conception, rdaction: Service Documentation


Technique T&D

Edition du :

24/04/2008

You might also like