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Motor

Operations
Handbook

2012
Version 5.0

MISSION
Cougar Drilling Solutions strives to be the
premier supplier of Vertical, Directional
and Horizontal Drilling Services to the oil,
gas and geothermal exploration and
development industry. Cougar Drilling
Solutions strives to set the standard by
which all others are judged.

2012
Version 5.0

The information in this handbook


is subject to change without notice.
If you have any questions or concerns,
feel free to contact any of our locations.

Cougar DS Motor Operations

CONTENTS
INTRODUCTION

COMPONENTS

BEARING ASSEMBLY............................................... 3

FIXED HOUSING...................................................... 4

ADJUSTABLE ASSEMBLY........................................ 4

DRIVE SHAFT ASSEMBLY....................................... 4

POWER SECTION.................................................... 5

ROTOR CATCH........................................................ 6

DUMP SUB............................................................... 7

TOP SUB.................................................................. 7

STABILIZATION......................................................... 8

APPLICATIONS

MOTOR SELECTION................................................. 9

DRILLING................................................................... 9

PERFORMANCE DRILLING......................................10

DIRECTIONAL DRILLING..........................................11

HORIZONTAL DRILLING...........................................11

AIR DRILLING............................................................12

H2S............................................................................. 15

OPERATIONS

SURFACE TESTING..................................................16

RUNNING IN..............................................................16

REACTIVE TORQUE................................................. 17

MOTOR STALL.......................................................... 18

ROTATING THE MOTOR...........................................19

ROTOR BYPASS........................................................20

MOTOR PRESSURE DROP...................................... 20

BIT PRESSURE DROP.............................................. 21

PLUGGING OFF........................................................ 21

PULLING OUT........................................................... 22

Cougar DS Motor Operations

CONTENTS (contd)
FLUIDS

DRILLING FLUIDS.....................................................23

TEMPERATURE

DOWNHOLE TEMPERATURE.................................. 25

TROUBLE SHOOTING

DECREASE IN ROP.................................................. 26

SUDDEN PRESSURE INCREASE............................26

LOW PRESSURE.......................................................27

ADJUSTABLE INSTRUCTIONS

ADJUSTABLE INSTRUCTIONS.................................28

TORQUE SPECIFICATIONS......................................31

RESETTING INSTRUCTIONS...................................31

MUD MOTORS PERFORMANCE SPECIFICATIONS


MOTOR CHART EXAMPLE.......................................34

MOTOR OPERATIONS..............................................35

MOTOR FISHING DIMENSIONS...............................37

STABILIZER FISHING DIMENSIONS........................39

II

Cougar DS Motor Operations

CONTENTS (contd)
DRILLING MOTOR SPECIFICATIONS

3 - 1/8

7-8 Lobe

3.0

Stage.................... 42

7-8 Lobe

4.0

Stage.................... 44

4-5 Lobe

3.5

Stage.................... 48

7-8 Lobe

2.0

Stage.................... 50

7-8 Lobe

2.3

Stage.................... 52

4-5 Lobe

3.5

Stage.................... 56

7-8 Lobe

2.0

Stage.................... 58

7-8 Lobe

2.2

Stage.................... 60

7-8 Lobe

2.6 ESX Stage.................... 62

7-8 Lobe

3.8

Stage.................... 64

7-8 Lobe

4.5 SX

Stage.................... 66

7-8 Lobe

4.5 SXHR Stage.................... 68

6-7 Lobe

6.0

Stage.................... 72

6-7 Lobe

7.0

Stage.................... 74

7-8 Lobe

4.8

Stage.................... 78

4-5 Lobe

4.8

Stage.................... 82

6-7 Lobe

3.1 ERT Stage.................... 84

6-7 Lobe

5.0

Stage.................... 86

6-7 Lobe

5.0 HR

Stage.................... 88

7-8 Lobe

2.9 Slow Stage.................... 90

7-8 Lobe

3.0

7-8 Lobe

3.0 Slow Stage.................... 94

7-8 Lobe

5.0

Stage.................... 96

7-8 Lobe

5.0 HR

Stage.................... 98

7-8 Lobe

5.7

Stage.................... 100

7-8 Lobe

5.7 HR

Stage.................... 102

8-9 Lobe

3.0

Stage.................... 104

3 - 3/4

4 - 3/4

6 - 1/4

6 - 1/2

Stage.................... 92

III

Cougar DS Motor Operations

CONTENTS (contd)
DRILLING MOTOR SPECIFICATIONS (contd)

6 - 3/4

6-7 Lobe

3.1 ERT Stage.................... 108

6-7 Lobe

5.0

Stage.................... 110

6-7 Lobe

5.0 HR

Stage.................... 112

7-8 Lobe

2.9 Slow Stage.................... 114

7-8 Lobe

3.0

Stage.................... 116

7-8 Lobe

5.0

Stage.................... 118

7-8 Lobe

5.0 HR

Stage.................... 120

7-8 Lobe

5.7

Stage.................... 122

7-8 Lobe

5.7 HR

Stage.................... 124

4-5 Lobe

3.6

Stage.................... 128

7-8 Lobe

2.0

Stage.................... 130

7-8 Lobe

3.4 ESX3 Stage.................... 132

7-8 Lobe

4.0

Stage.................... 134

7-8 Lobe

4.0 HR

Stage.................... 136

3-4 Lobe

4.5

Stage.................... 140

3-4 Lobe

6.0

Stage.................... 142

5-6 Lobe

3.0

Stage.................... 144

5-6 Lobe

5.0

Stage.................... 146

5-6 Lobe

5.0 HR

Stage.................... 148

6-7 Lobe

5.0

Stage.................... 150

9 - 5/8

11 - 3/4

3-4 Lobe

3.6

Stage.................... 154

5-6 Lobe

4.6

Stage.................... 155

IV

Cougar DS Motor Operations

CONTENTS (contd)
TABLES AND CHARTS

Heavy Weight Drill Pipe............................................. 158

Collar Weights............................................................159

Drill Bit Sizes.............................................................. 163

Buoyancy Factors.......................................................164

Hole Curvature........................................................... 165

Common Inch Measurements.................................... 166

Conversion Factors.................................................... 167

Nozzle Sizing Chart................................................... 171

Cougar DS Motor Operations

Introduction
Cougar Drilling Solutions Inc. is pleased to present the
latest release of the mud motor operations handbook. This
release features more motor sizes and configurations,
motor operation information and a thorough compilation
of useful tables and charts.
We hope that this handbook will be a helpful tool when
using the Cougar Drilling Solutions motors. If you require
further information please contact us at (780) 440 2400 or
by e-mail at info@cougarDS.com or consult
www.cougarDS.com.

The contents of this handbook are for information and reference only. Cougar Drilling Solutions
has made every effort to ensure the validity and accuracy of the information contained within,
however, Cougar Drilling Solutions does not warrant nor guarantee the contents. The user
assumes the responsibility and liability for the use of the information contained within. The
contents of this handbook are subject to change without notice.

Copyright 2008 Cougar Drilling Solutions Inc. All Rights Reserved.

Cougar DS Motor Operations

Cougar DS Motor Operations

BEARING ASSEMBLY
The Bearing Assembly carries all radial and thrust loading.
Cougar Drilling Solutions utilizes a special rotary shaft seal
designed specifically for drilling motor use that is isolated from
drilling fluid at all times. The Bearing Assemblies are designed
to reduce the bearing load with more radial support for side
loading and with high capacity thrust bearings for on or off
bottom loading.
Cougar Drilling Solutions motors are built to handle all drilling
conditions from corrosive muds to high temperature holes up to
250F for the standard configuration. If required, the motor can
be outfitted with a power section and bearing assembly seals to
accommodate higher operation temperatures.
Cougar Drilling Solutions Bearing Assembly is a completely
oil sealed unit. The sealing system used includes a unique
flow restrictor design, which delivers maximum flow to the bit.
All drilling fluid is directed to the bit rather than being used
to lubricate the bearings. The result is exceptional hydraulic
horsepower and hole cleaning along with increased bit life and
penetration rates.
The Cougar Drilling Solutions Bearing Assembly has a large
bit mandrel to provide an accurate and durable drive system.
It was designed with a large bore, which has been maintained
throughout the motor, to minimize the pressure drop across the
motor and maximize hydraulic power.

Cougar DS Motor Operations

FIXED HOUSING
Where there is no need for field adjustment, Cougar Drilling
Solutions can supply Fixed Housings to take place of the
Adjustable Assembly. Fixed Housings are available in straight
or bent orientations up to 3 degrees.
ADJUSTABLE ASSEMBLY
The Adjustable Assembly connects the stator to the housings
of the Bearing Assembly and houses the Drive Shaft Assembly.
The Adjustable Assembly is easily set in the field from straight
to 3 degrees of bend angle.
The Cougar Drilling Solutions Adjustable Assembly has 15
settings allowing fine adjustment for refinement in build rates.
The design of the Cougar Drilling Solutions Adjustable allows
for greater build rates due to its short bit to bend length.
DRIVE SHAFT ASSEMBLY
The Drive Shaft Assembly connects the Power Sections rotor
to the rotating components of the Bearing Assembly. The Drive
Shaft converts the eccentric motion of the rotor into concentric
rotation. The Drive Shaft also compensates for any angle of the
Adjustable Assembly or Fixed Housing as well as the bending
subjected to the motor during directional control.
Cougar Drilling Solutions Drive Shaft Assembly uses robust,
sealed and lubricated joints at both ends, mated by a massive
connecting shaft. The resulting assembly can handle torques
in excess of the stall torque of the Power Sections used while
carrying the thrust load imposed by the pressure drop across
the Power Section.

Cougar DS Motor Operations

POWER SECTION
The Power Section converts hydraulic power into rotary motion.
Drilling fluid pumped through the drill string drives what is
essentially a reversed positive displacement pump connected
to the bit.
The Power Section is composed of a rotor and stator. The rotor,
the driven member, is a helical shaped steel bar that is forced
to turn inside the elastomer lined stator tube. The lining of the
steel stator tube is molded in a similar helical pattern, but with
longer pitch lengths, to form sealed cavities as the rotor turns.
Drilling fluid pumped through the stator creates a pressure drop
across the cavities, causing the rotor to turn.
The number of lobes along with the length of the helix determines
the performance of a Power Section. The stator profile has
one more lobe than the rotor. This relationship is part of the
name defining a given Power Section, ex. 7-8 Lobe. As the lobe
count increases the final drive speed generally decreases. The
second feature used to define a Power Section is the number of
stages. One stage is one complete helical rotation, or pitch, of
the stator. As the number of stages increases, the differential
pressure and the torque also increase.
When circulation rates are required that are higher than that
recommended for the Power Section used, the rotors can be
jetted to allow excess fluid to by-pass the stator, preventing
damage to the elastomer liner. Variations in fits and materials
are available for Cougar Drilling Solutions power sections for
operating under extreme temperatures or with specialized
drilling fluids.

Cougar DS Motor Operations

ROTOR CATCH
The Rotor Catch is a tool used in down-hole Drilling Motors to
assure the extraction of the Rotor. On rare occasions, motors,
mainly the power section, have parted below the Stator. When
this occurs generally the stator comes out of the hole leaving
the Rotor facing up hole and resulting in a fishing job over an
uneven surface. Also, if the bit is not stuck it is hard to rotate
over the Rotor to fish it, as there will be no resistance to it also
turning. The Rotor catch sits at the top of the Power Section
and screws directly into the Rotor. If the tool should part, the
Rotor Catch will contact an internal shoulder and retrieve the
Rotor.

Cougar DS Motor Operations

DUMP SUB
The Dump Sub is a by-pass valve used above the motor, which
allows drilling fluid to fill the bore of the drill string when tripping
into the hole, and drain when tripping out of the hole, preventing
a wet trip.
When there is little or no circulation, a piston in the valve is held
in an open position by a coiled spring; drilling fluid flows directly
to the annulus. As circulation begins to increase, the force of
the fluid causes the piston to compress the spring and seal off
the ports to the annulus. With the ports sealed, all drilling fluid
is pumped through the power section to turn the bit. On most
motor sizes, the Dump Sub can be disabled by substituting solid
plugs for the ported ones threaded into the body.
Cougar Drilling Solutions Dump Subs are designed to close
before the minimum recommended circulation rate of a given
motor configuration is reached.

The Dump Sub creates

negligible pressure loss while drilling.

TOP SUB
The Top Sub is basically a Cross Over Sub, to adapt the
downhole motor assembly. All Cougar Top Subs c/w a Float bore.

Cougar DS Motor Operations

STABILIZATION
Cougar Drilling Solutions Bearing Assemblies come with
threaded O.D. bearing housings to accommodate either a
smooth thread protector or a thread on stabilizer.
The stabilizers are easily changed on the rig floor and provide
added support for packed or pendulum drilling assemblies. If
no stabilization is required, the bearing housing is available in a
non-threaded version for slick assemblies.

Cougar DS Motor Operations

MOTOR SELECTION
Cougar Drilling Solutions offers a wide range of power sections to
accommodate almost any type of drilling and drilling conditions.
The motors can be specified to match the torque requirements
of the bit, the flow rates for cleaning, the maximum standpipe
or pump pressure or even materials for high temperature
applications.
Should higher flow rates than the power sections available
be required, all of Cougar Drilling Solutions motors can be
configured with a bypass jet. This enables the flow rates to be
considerably increased without causing the power section to be
over-pumped and run inefficiently.
DRILLING
In order to drill using a motor, the standpipe pressure must
be monitored.
bottom position.

Initially, rotation must be started in the offThe performance charts in this booklet

will give the required pressure to initiate the rotation for


a given motor size.

Note that more pressure may be

required than indicated on these charts to initiate rotation.


Regions such as keyseats may cause difficulties if the motor is
not oriented properly or set to a high build angle.
The off-bottom pressure, as measured on the standpipe gauge,
will include the pressure differential across the motor as well as
any other losses due to other tools and friction. Once the motor
is rotating it may then engage the well bottom. Contacting the
bottom will be directly visible on the pressure indicator, as the
pressure on-bottom will increase from the pressure off-bottom.

Cougar DS Motor Operations

Caution must be taken not to allow the differential pressure to


exceed the maximum differential pressure for a given motor
size.
The weight on bit may be increased until the desired rate of
penetration (ROP), torque or maximum differential pressure is
reached. As drilling commences, the weight will drill off thus
lowering the torque and consequently the pressure on the
indicators. It is important to re-check the off-bottom pressure
periodically to ensure the motor is running optimally. As the
amount of cuttings increase in the drilling fluid, some hydraulic
power will go to lifting these cuttings so the pressure may need
to be adjusted.
If the drilling conditions are favourable, rotation of the motor
when the adjustable housing / fixed housing is set from 1.50
degrees or less is possible. This would enable the driller to
steer and/or create a better environment for weight transfer to
the motor. Care should be taken to not rotate the motor when it
is set above 1.50 degrees or at string rotational speeds greater
than 50 RPM.

PERFORMANCE DRILLING
Cougar Drilling Solutions motors are capable of meeting
the high torque or high RPMs of todays performance drilling
requirements. Many modern bits such as PDCs require more
torque. The high performance power sections can deliver the
necessary torque; drillers will experience increased ROP and
less string wear.

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Cougar DS Motor Operations

DIRECTIONAL DRILLING
The Cougar Drilling Solutions motor facilitates directional
drilling with the use of the adjustable or fixed housings. By
setting a bend between the drive and bearing assemblies, the
lower portion of the motor and the bit face are oriented such
as to initiate a build in the well bore. When the drill string is
not rotating, the motor will build, however, when the string is
rotating, the motor will drill effectively straight. The motor may
be oriented to enable drilling up or down in a build.
Directional drilling has application in many fields from utility,
river crossing and avoiding problematic formations and many
more.
Multi-laterals have become an important addition to the many
uses of a steerable assembly.

This enables the creation

of multiple lateral wells off of one main vertical well, greatly


reducing the cost of producing a large zone.

HORIZONTAL DRILLING
The idea of directional drilling can be extended to horizontal
applications. The key difference in this application is that the
bend angle in the adjustable may require being set higher to
create tight build rates. This eliminates the idea of rotating the
assembly for steering. When the tool is set over 1.50 degrees,
the motor should not be rotated.

11

Cougar DS Motor Operations

In order to generate the build rates, the adjustable could be set


under 1.50 degrees, drill until the kick-off depth is reached, trip
out and re-adjust the bend angle, trip in and orient to create the
build, then trip out and re-adjust once more to an angle under
1.50 degrees and complete the horizontal component of the
well.
For directional or horizontal drilling, various combinations of
motor bend angles and bearing assembly stabilization may be
utilized to generate the desired build rates.

AIR DRILLING
When any type of compressible medium is used in the drilling
fluid, the performance of the power section may change
dramatically. High air, nitrogen, natural gas, etc, concentrations
alter the density of the fluid thus changing how the heat is
generated or dissipated, the friction on the power section
elastomer and even the power generated.
The amount of gas to liquid content on a volume basis will largely
determine the how different the power section will behave.
Once the fluid content exceeds 75% of the total volume, the
compressibility of the total medium is low enough that it is
negligible.
To maintain the correct total volume and flow rate, especially
at higher temperatures, the volume of the gas and/or flow rate
may have to be increased to account for the compression.

12

Cougar DS Motor Operations

Care should be taken when running a Cougar Drilling Solutions


motor in low liquid content to reduce the wear of the motor
components and power section.
Lubrication should be added to reduce the friction between
the rotor and stator and the internal motor component (those
exposed to the drilling fluid). Lubricants should be thoroughly
mixed and injected into the drilling medium at a rate of no less
than 5% of the drilling medium volume. More lubricant reduces
wear and cools the power section but it also changes the liquid
to gas ratio.
The dump valve ports will have to be plugged in order to work
with low liquid content. The pressure drop and fluid momentum
present with air drilling are not sufficient to close the dump
valve.
Another consideration is that air drilling does not have the
damping characteristics that fluid drilling possesses. As such,
applying the weight to the bit from start-up must be done more
slowly. The motor must be started slowly and not allowed to
spin freely.
Low amounts of fluid (Mist: Liquid is < 2.5% of total volume)
causes the liquid to form droplets in the gas. This can create
problems with corrosion so oxidation inhibitors may be
required.

13

Cougar DS Motor Operations

Moderate amounts of fluid (Foam: Liquid is between 2.5% to


25% of total volume) allows the liquid and gas to mix reasonably
well and provides better lubrication to the power section than a
mist would. Foams are typically rated as Foam Quality where
the percentage is in gas per volume, i.e. 80% foam quality
means 80% gas and 20% liquid.
Moderate to normal amounts of fluid (Aerated: liquid is between
25% to 75% of total volume) cause the gas bubbles to be
suspended within the liquid.
The motor could be started with fluid to prevent over spinning
the motor. The weight must be removed slowly (or allowed to
drill off) as the pressure is decreased.

14

Cougar DS Motor Operations

H2S (SOUR) GAS


The National Association of Corrosion Engineers (NACE) has
produced a specification (MR0175) that provides a range of
material hardness values that are suitable for sour gas use. The
Cougar Drilling Solutions motor uses materials with hardness
that exceeds the NACE specification.

The materials have

been chosen to maximize the strength of the component. H2S


causes embrittlement, which increases the probability to initiate
cracking. When running the motor in a sour gas environment,
care must be taken to control the environment as much as
possible.
Damage to the seals or power section is also possible from H2S.
The length of the exposure is directly proportional to the risk of
damage. The average motor run is usually not long enough to
cause damage. However, extended runs may cause damage
to the elastomers and reduce the life of the tool.
Various regulatory or specifications are available which provide
information on how to control the sour gas environment. API
and NACE are two such sources.

15

Cougar DS Motor Operations

SURFACE TESTING
Before the motor is used, it should be tested at surface level
before being run-in. The Cougar Drilling Solutions motor does
not require the differential pressure of the bit and therefore it
can be tested at surface.
If the motor has a dump valve then it should be tested below the
BOPs so the drilling fluid is kept in the system.
Make sure to remove any thread protectors if testing below the
BOP without the bit.
Once the dump valve is close, rotation of the motor should start
and torque should be noted in the assembly.
Once the pumps are turned off, the valve should open and
the pressure should drop. If it doesnt, open the fill-line to the
standpipe to relieve the pressure.
Now that the motor has been tested, connect whatever bit is
desired, make any adjustments to the adjustable housing (if
present) and orient the tool by whatever means are present.
Then run the motor into the hole.
RUNNING IN
For the most part, a Cougar Drilling Solutions motor can be run
into the hole in a similar fashion as a conventional drilling tool.
Extra care is warranted if the motor is set to a high angle on the
adjustable or fixed housing. The motor may become stuck in
the BOP, casing shoes or liner hangers. The motor may need
to be running when navigating tight regions of the bore hole.
This procedure should not be used within the cased portion of
the well.
If the well depth is deep, it may be worthwhile to periodically
stop the run-in and circulate to prevent the bit from plugging and
to pump cool fluid to the motor which will reduce the chance of
the motor becoming too hot causing stator chunking problems.
16

Cougar DS Motor Operations

During this time it may be prudent to move the motor up and


down slightly so the bit rotation does not form ledges in the
casing or to the well bore if in open hole.
Care should be taken to prevent backpressure on the motor.
It may cause the motor to turn in reverse and increases the
chance of un-screwing the internal connections.

REACTIVE TORQUE
Since the motor causes a right hand rotation, when viewed
from the rig floor, the reactive torque is left-hand or counter
clockwise. This reactive torque can cause the drill string
connections to tighten if the torque exceeds the initial make-up
torque. The reactive torque results in twisting the drill string and
therefore must be considered when orienting the motor. The
measurement of tool face, azimuth and inclination will likely
be more accurate than calculating the angle of twist from the
drill string properties. However, given the torque, length and
diameters of the drilling assembly components, the angle of
twist can be calculated using the following:

Twist = TL 180
JG
Where:




T is the Torque
J is the polar moment of Inertia
L is the length of the segment
G is the modulus of Rigidity for the material (steel)
Twist is the angle in degrees

The twist is a linear quantity and can be calculated on a per


section basis.
ie: The twist of the drill pipe plus the twist of the heavy weight
plus the twist of the drill collars, etc.
17

Cougar DS Motor Operations

RULE OF THUMB GUIDELINES


3 1/2 - 13.3 lb/ft Drill Pipe

8 1/2/100 lb-ft Torque/1000 ft

19/100 Nm Torque/1000 m

3 1/2 - 15.5 lb/ft Drill Pipe


7 1/2/100 lb-ft Torque/1000 ft

17/100 Nm Torque/1000 m

4 1/2 - 16.6 lb/ft Drill Pipe


3 1/3/100 lb-ft Torque/1000 ft

7 1/2/100 Nm Torque/1000 m

5 1/2 - 19.5 lb/ft Drill Pipe


2 5/8/100 lb-ft Torque/1000 ft

6/100 Nm Torque/1000 m

MOTOR STALL
Motor stall is when the bit stops rotating.

This can occur

either from excessive weight applied to the bit or from the bit
becoming stuck. In either case the reactive torque will increase
and if not properly released may cause excessive damage to
motor components and possibly other tools in the assembly.
Caution must be taken when releasing stored reactive torque
as releasing it suddenly may cause connections to backoff. Continued circulation through a stalled motor may cause
excessive wear to the elastomer in the power section. A motor
stalling can be seen as a sudden pressure increase on the
standpipe pressure indicators.

18

Cougar DS Motor Operations

The following procedure should be used in order to continue


drilling:

Stop any drill string rotation immediately. Continued

rotation will only increase the torque in the assembly.


Back off completely on the pumps before lifting off the

bottom.

Release the torque. Use the break to slowly release

the torque from the drill string.


Raise the bit. By lifting the bit off bottom you will be

able to increase flow once again to initiate rotation similar


to the start-up procedure.
ROTATING THE MOTOR
To reduce the effects of rotating bending/cyclic fatigue, a
balance must be made between the rotation speed and the
motor bend angle versus the build rate. For a straight hole with
a straight motor, the likelihood of bending is very low so there is
minimal concern of bending fatigue. As the build rate increases
the bending stresses in the motor increase.
In addition to this, as the bend angle of the motor increases, this
also increases the bending stresses in the tool. The ideal rotary
speed is a function of bend angle and build rate. As a rule of
thumb, a rotary speed of 50 RPM and a bend angle of 1.5 or
less can be used to reduce the bending fatigue in the motor.
From previous experience, 90% of the time the drilling
parameters are such that this rule of thumb should work. When
the bend angle and build rates are set high, then the rotary
speed and the length of time the motor is rotated should be
reduced to lessen the effects of rotational bending.

19

Cougar DS Motor Operations

ROTOR BYPASS
In the event that the flow rate is not sufficient to perform
adequate hole cleaning, the rotor can be fitted with a by pass
jet. This enables some of the fluid to pass through the bore of
the rotor while maintaining the differential pressure. This way
the performance characteristics of a given power section can be
maintained without over flowing or excessive pressure.
The jet size is selected such that the pressure drop around the
rotor and through the rotor is equal. In order to do this, a specific
pressure and flow rate must be specified and is usually at the
desired drilling torque and flow. In this case, when starting the
motor, the flow rates are less and there is no torque. Therefore,
the pressure balance is off and may require more fluid to initiate
rotation than a power section without a bypass jet.

MOTOR PRESSURE DROP


The pressure drop across the motor is a function of the flow rate.
The fluid travels through the dump valve, the drive assembly
and the bearing assembly creating a pressure drop due to the
restriction of flow. Therefore, the pressure drop across these
components is a function of flow rate and viscosity only.
Note that, the viscosity has little effect on the pressure drop of
the bearing assembly and the drive assembly compared to the
pressure drop across the power section.

20

Cougar DS Motor Operations

The pressure drop across the power section is a function of the


torque and increases linearly with the torque assuming a constant
flow rate. Running the power section at differential pressures or
flow rates higher than specified will result in premature wear to
the elastomer and will degrade performance.
BIT PRESSURE DROP
The pressure drop created by the bit may be high. When the
static pressure drop exceeds 1,500 PSI (10,000 kPa) the motors
will require alternate sealing. Cougar Drilling Solutions should
be notified when the bit pressure drop is expected to exceed
1,500 PSI for any length of time.
PLUGGING OFF
Cuttings and other debris in the well may enter the motor causing
a blockage. They may enter the motor through the dump valve
ports or as connections are made-up. To prevent this, the hole
should be circulated to ensure that the cuttings and debris have
been removed leaving the well in as clean a state as possible.
If the problem persists, the filter plugs in the dump valve ports
may have to be replaced with solid plugs.

21

Cougar DS Motor Operations

PULLING OUT
When the motor is to be withdrawn from the hole, no special
procedure is required when a dump valve is present. The
standpipe will drain into the annulus normally. When a dump
valve is not present, the fluid will have to drain through the
motor. It may be worthwhile to circulate off bottom to remove
any cuttings from the annulus before removing the motor.
Caution should be used when retrieving a bent motor through
the BOPs. Rotating while removing the motor may aid the
removal process.
It is good practice, after operating the tool, to flush it. This will
remove any contaminants or fluids that could freeze, and cause
problems. To flush the tool, hold the Bearing Housing (first
housing above the Bit Box) and rotate the Bit Box clockwise
(CW).

CW rotation is normal bit rotation.

Caution should

be taken at the start of this operation; if the Bit Box will not
turn freely, discontinue. Continuing could cause an internal
connection to back off. If the Bit Box does turn freely, continue
rotation until flow discontinues through the Bit Box.
As the motor is being flushed or the bit box rotated, listen for
any unusual noises emitting from the internal components. This
will give an indication to the presence of any damage. Also,
check the surface of the tool for missing oil plugs. If the tool is
not rotating properly or there are oil plugs missing, return the
tool for servicing.
If the motor is to be re-run, check the oil level by using the dip
stick and check the depth of the piston. As the oil seeps from
the tool the piston moves down (towards the bit). If the tool
contains enough oil, it may be re-used. If not, the tool should
be returned for servicing.

22

Cougar DS Motor Operations

DRILLING FLUIDS
Many drilling fluids and additives are available. Some of the
fluids and/or additives may be harmful to the elastomers used
in the power section as well as the motor seals. Care should
be taken when selecting the fluid for use with a Cougar Drilling
Solutions motor.
Some factors to consider are:

The pH of the fluid. The percent of hydrogen is an

indication of how acidic or basic the fluid is. A drilling fluid


too acidic (pH<4) or too basic (pH>10) will result in damage
to the power section. Fluids close to these boundaries may
be used but circulation must be maintained to reduce the
damage to the elastomers. Acids may also harm plated or
coated motor components. After using acid based fluids
the motor should be properly flushed and serviced as soon
as possible.

The particulate content. As the particulate content

increases, erosion becomes a serious problem with the


elastomers and the internal motor components. Abrasive
particulates should be limited to less than 1%.

Chlorine content. When the drilling fluid contains a

chlorine concentration over 30,000 PPM (parts per million)


the motor must be properly flushed and serviced as soon
as possible. The chloride can form acids and increase the
corrosion of the motor components.

23

Cougar DS Motor Operations

Mud weight. In general, as the mud weight increases

the erosion of internal components increases. Usually the


increase in weight is largely due to increased amounts of
particulates. It is possible to have more erosion with a
lighter fluid with high particulates than a heavier fluid with
less particulates. For this reason, it is difficult to establish
a specific guideline but once the mud weight approaches
15 PPG (pounds per gallon) care must be given that the
particulates are being controlled.

Light weight, fine particle LCM (loss circulation

materials). The fluid path through the motor is somewhat


torturous and may result in blockage if coarse LCM
materials are used. A common rule of thumb is 2 lbs per
barrel or less.

No cement. Cement should not be pumped through

a motor as the cement may flash set while going through


various components of the motor or the bit jets.
The operation temperature must be below the aniline point.
For oil-based fluids, the aniline point gives an indication to the
amount of elastomer swell that may be experienced. It is a
measure of the oils aromatic content. Oil based fluids should
have an aromatic content less than 2%.
The lower the aniline point, the greater the amount of swell
the elastomer may undergo.

It is recommended that the

power section be re-lined after being used in oil-based fluids.


Diesel based fluids tend to have a more adverse effect on the
elastomers than mineral or low-toxicity fluids.
A shorter motor run may be required if the guidelines stated
herein are not followed.

24

Cougar DS Motor Operations

DOWNHOLE TEMPERATURE
The elastomers used in the power section and the seals in the
motor are susceptible to temperatures over 250F (121C). If the
static operating temperature is expected to exceed 250F then
alternate materials for seals and an oversized power section
may be required.

The over-sized power section has more

clearance between the stator and the rotor allowing for more
swelling in the elastomer. If extreme temperatures warrant,
alternate materials are even possible for the stator elastomer.
The motors have been used in temperatures in excess of 250F
(121C) with good performance. If temperatures exceed 250F
please contact a Cougar Drilling Solutions representative for
the proper hot hole configuration.
As the temperature increases, the full load differential pressure
decreases.
Performance may differ from published data when the hole
temperature exceeds 140F (60C).
The stator may require a re-line if run for long periods in high
temperatures.

25

Cougar DS Motor Operations

TROUBLESHOOTING

DECREASE IN ROP

Worn stator.

This has the effect of reducing

the

available torque.

Increase in hole drag. This could be from a stabilizer

hanging up or similar events.


Poor bit type for the type of formation.

Worn bit.

Formation change may require different operating

parameters.

Motor stalled.

SUDDEN PRESSURE INCREASE


Motor stall. May be from excessive weight on bit or

from hot hole swelling the elastomer in the power section.


Internal plug. There may be a restriction in the drilling

assembly. If a dump valve is present, the flow could be


reduced to see if the pressure stabilizes by allowing the
valve to open. This would indicate that the restriction is in
the motor.

Mud rings. This is when cuttings build around tool

joints. They may cause the string to stick.

26

Cougar DS Motor Operations

LOW PRESSURE

Dump valve is open. All the circulated fluid is dumped

into the annulus with little pressure drop. Vary the flow
rates in an attempt to close the valve.

Washout. There may be a wash out in the assembly

causing fluid to flow into the annulus.


Worn power section.

The ROP would drop.

An

increase in the differential pressure to regain the ROP is a


strong indication that the stator elastomer is worn.

27

Cougar DS Motor Operations

ADJUSTABLE INSTRUCTIONS
STATOR
TONG

HOUSING

AREA

ADAPTOR

ADJUSTING
RING

OFFSET
SUB
TONG
AREA

Figure 1
Break Stator Housing Adaptor from adjusting ring using tongs
on the tong areas.
Ensure adjusting ring remains engaged to offset sub.
Now use chain tongs only.
Back off stator housing adaptor in 2 full turns.

28

Cougar DS Motor Operations

ADJUSTABLE INSTRUCTIONS

ADJUSTING
RING

Figure 2
Place chain tongs on adjusting ring and lift up to disengage
teeth.
Rotate clockwise to increase bend setting and
counter-clockwise to decrease.
Align desired bend setting values on adjusting ring with the
same number on the offset sub and engage adjusting ring with
offset sub.

29

Cougar DS Motor Operations

ADJUSTABLE INSTRUCTIONS

DOPE FACE
WELL BEFORE
RETORQUING

NOTE:
SHOWN SET @ 1.50
TURNED TO SHOW BEND

Figure 3
The aligned numbers mark the bend angle and the high side of
the bend.
Dope the adjusting ring face well and torque the stator housing
adaptor to specification (See Table P. 31) .
Do not allow adjusting ring to rotate CW beyond 3 setting or
CCW beyond a 0 setting.
If it is not possible to make up the stator housing adaptor to the
adjusting ring the adjustable assembly must be reset.
See page 31 for resetting instructions.

30

Cougar DS Motor Operations

TORQUE SPECIFICATIONS

ADJUSTABLE TORQUE
VALUES

LOWER STABILIZER
TORQUE VALUES

IMPERIAL
(ft-lbs)

METRIC
(N-m)

IMPERIAL
(ft-lbs)

METRIC
(N-m)

3 1/8

3,000

4,000

N/A

N/A

3 3/4

5,000

6,800

N/A

N/A

4 3/4

14,000

19,000

10,000

13,560

14,000

19,000

10,000

13,560

6 1/4

33,000

44,750

22,000

29,800

6 1/2

33,000

44,750

22,000

29,800

6 3/4

33,000

44,750

22,000

29,800

55,000

74,600

27,000

36,600

9 5/8

85,000

115,300

55,000

74,570

MOTOR SIZE

RESETTING INSTRUCTIONS
1. Back off stator housing adaptor enough to allow adjusting
ring to disengage from offset sub.
2. Turn the adjusting ring CW (ie rotary right) until the bent
offset mandrel (which is splined to the adjusting ring)
bottoms out in the offset sub. **Adjusting ring will no longer
rotate in CW direction.**
3. With the adjusting ring still disengaged, rotate CCW until
a 3 bend setting is attained (ie 3.00 on the adjusting ring
lines up with 3.00 on the offset sub).
4. To set to 0, rotate CCW, until the 0.00s line up.
5. Make up the stator housing adaptor to the adjusting ring
while ensuring the adjusting ring remains engaged to the
offset sub.

31

Mud Motor
Performance
Specifications

Motor Chart Example

In this example the 6-3/4" (171mm) 6-7 5.0 stage motor is used.
This example is to show how to get the most from the performance
charts.
Maximum Pump Rate
Revolutions per unit volume
Pressure at full Load
Torque at full load

600
0.292
775
6650

gpm
rev/gal
psi
ft lb

2271
0.077
5343
9016

Lpm
rev/L
kPa
Nm

This table gives a quick summary of the motor performance


specifics. The maximum flow rate is the intended maximum flow
the motor can receive before damage may occur.
The revolution s per unit volume is a direct indication of the RPM's
you can expect at a given flow rate. The pressure at full load is the
total differential pressure across the motor.

IMPERIAL PERFORMANCE CURVES

- - - -

Off-bottom Pressure

Maximum
Torque

600

4000

400
300
Torque

Maximum &
Differential
Load

Torque Line

200

6000
5000

500

RPM

7000

3000
2000

TORQUE (ft lb)

200
180
160
140
120
100
80
60
40
20
0

SPEED (RPM)

The torque at full load is the maximum torque possible when the
flow and pressure specifications are met.

1000
0

400

600

800

DIFFERENTIAL PRESSURE (psi)


Drilling Fluid Flow (GPM)

Pressure Drop Across Motor with No Load


(off-bottom pressure) (PSI)
Maximum Allowable Differential Pressure
(on-bottom - off-bottom pressure) (PSI)

300

400

500

600

61

83

112

146

714

692

663

629

This table gives the off-bottom pressure and the maximum effective
pressure for a range of flow rates.
NOTE: The off-bottom plus the maximum effective equals the total
differential pressure.

34

Cougar DS Motor Operations

Tool

Max
Bit
Speed
kPa rpm

Max Flow
Rate

Torque at Pressure at
Full Load Full Load

gpm lpm

ft.lb N-m

psi

3 1/8 7-8 3.0 Stage

140

530

655

888

600

4137

230

3 1/8 7-8 4.0 Stage

110

416

425

576

750

5171

392

3 3/4 4-5 3.5 Stage

160

606

960

1300

530

3654

250

3 3/4 7-8 2.0 Stage

160

606

1556

2110

420

2896

80

3 3/4 7-8 2.3 Stage

160

606

1110

1510

350

2380

122

4 3/4 4-5 3.5 Stage

250

950

1450

1970

530

3620

260

4 3/4 7-8 2.0 Stage

250

950

2809

3808

374

2578

74

4 3/4 7-8 2.2 Stage

250

950

1560

2120

330

2280

140

4 3/4 7-8 2.6 Stage ESX 300

1140

3500

4750

390

2640

79

4 3/4 7-8 3.8 Stage

250

950

2960

4020

570

3930

140

4 3/4 7-8 4.5 SX Stage

300

1140

3500

4745

680

4688

140

4 3/4 7-8 4.5 SXHR Stage 300


5 6-7 6.0 Stage

350

1140

5250

7118

1010

6964

140

1363

2736

3676

1047

7219

294

5 6-7 7.0 Stage

360

1363

3262

4427

1225

8446

294

6 1/4 7-8 4.8 Stage

400

1510

5740

7790

720

4960

132

6 1/2 4-5 4.8 Stage

600

2271

2725

3695

674

4647

254

6 1/2 6-7 3.1 Stage ERT 650


6 1/2 6-7 5.0 Stage

600

2461

8235 11165 1175

8095

240

2270

6230

5170

180

8450

750

6 1/2 6-7 5.0 HR Stage 600

2270

9350 12680 1130

7760

180

6 1/2 7-8 2.9 Stage Slow 500

1893

7402 10036

3861

72

6 1/2 7-8 3.0 Stage

560

600

2271

4190

5670

600

3103

170

6 1/2 7-8 3.0 Stage Slow 600

2271

7200

9760

450

3100

93

2271

6980

9460

750

5171

180

2271 10460 14190 1130

7760

180

6 1/2 7-8 5.0 Stage

600

6 1/2 7-8 5.0 HR Stage 600


6 1/2 7-8 5.7 Stage

600

6 1/2 7-8 5.7 HR Stage 600


6 1/2 8-9 3.0 Stage

500

860

5900

150

2271 13720 18600 1280

2271

8840

150

1893

4027

170

35

9150 12400

4900

6644

584

Cougar DS Motor Operations

Tool

Torque at Pressure at
Full Load Full Load

gpm lpm

ft.lb N-m

6 3/4 6-7 3.1 Stage ERT 650


6 3/4 6-7 5.0 Stage

Max
Bit
Speed
kPa rpm

Max Flow
Rate

600

psi

2461

8235 11165 1175

8095

240

2271

6230

5170

180

8450

750

6 3/4 6-7 5.0 HR Stage 600

2271

9350 12680 1130

7760

180

6 3/4 7-8 2.9 Stage Slow 500

1893

7402 10036

560

3861

72

6 3/4 7-8 3.0 Stage

600

2271

4190

5681

450

3103

170

6 3/4 7-8 5.0 Stage

600

2271

6980

9460

6 3/4 7-8 5.0 HR Stage 600


6 3/4 7-8 5.7 Stage

600

6 3/4 7-8 5.7 HR Stage 600

750

5170

180

2271 10460 14190 1130

7760

180

2271

860

5900

180

2271 13720 18600 1280

8840

145

9150 12400

8 4-5 3.6 Stage

900

3407

4294

5822

497

3427

190

8 7-8 2.0 Stage

800

3028

7053

9563

374

2579

77

8 7-8 3.4 ESX3 Stage

900

3410 14300 19390

510

3520

80

8 7-8 4.0 Stage

900

3410

600

4140

150

8 7-8 4.0 HR Stage

900

3410 14930 20240

900

6210

150

9 5/8 3-4 4.5 Stage

1200 4542

6780

9192

620

4275

225

9 5/8 3-4 6.0 Stage

1200 4542

8272 11215

765

5275

270

9 5/8 5-6 3.0 Stage

1200 4542 10940 14833

450

3103

140

9 5/8 5-6 5.0 Stage

1300 4920 16120 21850

750

5170

180

9950 13490

9 5/8 5-6 5.0 HR Stage 1300 4920 24170 32770 1130

7760

180

9 5/8 6-7 5.0 Stage

1200 4542 13302 18035

775

5343

156

11 1/4 3-4 3.6 Stage

1500 5680 13390 18160

540

3720

174

11 1/4 5-6 4.6 Stage

1600 6810 21800 29560

690

4760

142

36

Motor Fishing Dimensions

Motor
3 1/8"
(79 mm)

Lobes
7-8

3.0

A
10

B
n/a

C
16

D
30

E
48

F
60

4.0
4-5

3 3/4"
(95 mm)

Stages

7-8

n/a

n/a

n/a

n/a

n/a

n/a

2.3
4-5

7-8

6-7

6 1/4"
(159 mm)

7-8

6 1/2"
(165 mm)
ONLY

n/a

n/a

n/a

2.6 ESX

203.0 217.5 244.0


11

18

21

40

64

81

310.0 324.5 351.0

3.8

268.0 282.5 309.0

4.5 SX

289.3 303.8 330.3

6.0

289.3 303.8 330.3


11

18

21

40

64

81

4.8

14

22

28

52

79

97

14

22

28

52

79

97

266.0 280.5 307.0


293.0 307.5 334.0
227.0 253.0 279.5

4.8

7-8

3.0 SLOW

8-9

3.0

228.0 254.0 280.5

3.1 ERT

224.8 250.8 277.8

250.5 276.5 303.0

297.0 323.0 350.0

5.0 HR

297.0 323.0 350.0

3.0
7-8

7-8

317.0 343.0 369.5


14

22

28

52

79

97

228.0 254.0 280.5

5.0

291.5 317.5 344.5

5.0 HR

291.5 317.5 344.5

5.7

357.0 383.0 410.0

5.7 HR

357.0 383.0 410.0

3.6

278.0 299.5 330.0

3.4 ESX3

278.0 299.5 330.0


18

28

35

61

90

110

313.2 334.7 365.2

4.0

316.0 337.5 368.0

4.0 HR

313.2 334.7 365.2

4.5

297.0 318.5 349.0

6.0

347.0 368.5 399.0

3.0
5-6

301.0 327.0 353.5

5.0

2.9 SLOW

3-4

11 1/4"
(286 mm)

n/a

261.0 275.5 302.0

2.0

9 5/8"
(244 mm)

n/a

n/a

4-5

4-5
8"
(203 mm)

n/a

n/a

2.0

7.0

6-7
6 1/2"
(165 mm)
&
6 3/4"
(171 mm)

n/a

203.0 217.5 244.0

4.5 SX HR
5"
(127 mm)

3.5

2.2
4 3/4"
(121 mm)

134.0 145.5 162.5

3.5
2.0

166.0 177.5 194.5

17

28

36

63

95

119

297.0 318.5 349.0

5.0

351.0 372.5 403.0

5.0 HR

351.0 372.5 403.0

6-7

5.0

3-4

3.6

5-6

4.6

327.0 348.5 379.0


19

29

38

67

101

125

355.0 379.0 409.0


355.0 379.0 409.0

37

Motor Fishing Dimensions

Motor
3 1/8"
(79 mm)
3 3/4"
(95 mm)

Lobes
7-8
4-5
7-8
4-5

Stages

3.15

n/a

3.15

3.15

3.15

3.15

3.13

3.15

3.15

3.75

4.20

4.20

3.75

3.75

3.75

3.75

3.75

3.75

4.81

5.38

5.38

4.81

4.81

4.81

4.75

4.75

4.81

4.81

5.38

5.38

4.81

4.81

4.75

4.75

4.75

4.81

6.50

7.19

7.19

6.50

6.62

6.62

6.25

6.37

6.62

3.0 SLOW 6.50

7.19

7.19

6.50

6.62

6.62

6.50

6.62

6.62

6.50

7.19

7.19

6.50

6.62

6.62

6.50

6.62

6.62

7.81

8.63

8.63

8.06

8.06

8.06

8.00

8.06

8.06

9.75 10.75 10.75 9.75

9.75

9.75 9.625 9.75

9.64

3.0
4.0
3.5
2.0
2.3
3.5
2.0

4 3/4"
(121 mm)

2.2
7-8

2.6 ESX
3.8
4.5 SX
4.5 SX HR

5"
(127 mm)
6 1/4"
(159 mm)
6 1/2"
(165 mm)
ONLY

6-7

6.0
7.0

7-8

2.8

4-5

4.8

7-8
8-9

3.0
3.1 ERT

6-7
6 1/2"
(165 mm)
&
6 3/4"
(171 mm)

5.0
5.0 HR
2.9 SLOW
3.0

7-8

5.0
5.0 HR
5.7
5.7 HR

4-5
8"
(203 mm)

3.6
2.0

7-8

3.4 ESX3
4.0
4.0 HR

3-4
9 5/8"
(244 mm)

4.5
6.0
3.0

5-6

5.0
5.0 HR

11 1/4"
(286 mm)

6-7

5.0

3-4

3.6

5-6

4.6

10.80 12.00 12.00 11.25 11.25 11.25 11.25 11.25 11.25

38

Stabilizer Motor Fishing Dimensions

Motor

3 1/8"
(79 mm)

Lobes

7-8
4-5

3 3/4"
(95 mm)

7-8
4-5

4 3/4"
(121 mm)

7-8

5"
(127 mm)

6-7

6 1/4"
(159 mm)

7-8

6 1/2"
(165 mm)
ONLY

3.0

n/a

n/a

n/a

n/a

n/a

4-5
7-8
8-9

n/a

3.5

n/a

2.0

n/a

n/a

n/a

n/a

n/a

4-5

n/a

n/a

n/a
n/a
n/a

7-8

3-4
9 5/8"
(244 mm)

n/a

3.5

133.8

250.0

2.0

191.8

308.0

2.2

133.8

250.0

2.6 ESX

10.3

41.5

45.0

12.9

47.4 241.1 56.0 357.3

3.8

198.8

315.0

4.5 SX

197.9

314.2

4.5 SX HR

197.9

314.2

6.0

196.8

4.8

10.3

41.5

45.0

12.9

47.4

56.0

223.8

11 1/4"
(286 mm)

313.0
340.0

12.3

45.6

42.0

15.8

59.0 149.8 55.5 280.1

3.0 SLOW 12.3

45.6

42.0

15.8

59.0 223.8 55.5 354.1

4.8

173.3

303.6

3.0

150.8

3.1 ERT

147.6

277.9

5.0

219.8

350.1

5.0 HR

176.0

306.3

2.9 SLOW

239.8

370.1

12.3

45.6

42.0

15.8

281.1

59.0 150.8 55.5 281.1

5.0

279.8

410.1

5.0 HR

213.8

344.1

5.7

176.0

306.3

5.7 HR

236.0

366.3

3.6

334.3
394.3

3.4 ESX3 15.5

n/a

n/a

20.1

n/a

n/a

n/a

334.3

4.0

334.3

4.0 HR

334.2

4.5

348.3

6.0

398.3

3.0
5-6

n/a

n/a

2.0
8"
(203 mm)

n/a

2.3

3.0
7-8

n/a

4.0

7.0

6-7
6 1/2" (165
mm) &
6 3/4"
(171 mm)

Stages

16.5

n/a

n/a

20.1

n/a

n/a

n/a

348.3

5.0

398.0

5.0 HR

398.0

6-7

5.0

379.0

3-4

3.6

5-6

4.6

n/a

n/a

n/a

n/a

n/a

n/a

n/a

409.0
409.0

39

3 1/8 (79 mm)


Mud Motors

3 1/8 (79 mm) 7-8 3.0 Stage

A.
B.
C.
D.
E.

Distance to stabilizer
Box to Bend
Overall Length
Thread Prot. Diameter
Kick Pad Diameter

Top Connection
Bottom Connection
Weight
Maximum Flow Rate
Maximum Torque
Maximum Power
Maximum Weight Dynamic
on bit
Static
Maximum Allowable Pull
Pull to Yield Motor

Bend
Settings
(degrees)
0.26
0.52
0.78
1.03
1.27
1.50
1.72
1.93
2.12
2.30
2.60
2.82
2.95
3.00

Imperial
N/A
inch
44
inch
inch
195
inch
N/A
inch
3.36

Metric
mm
N/A
mm
1,118
mm
4,950
mm
N/A
mm
85.3

AS PER REQUEST
2 3/8 Reg
2 3/8 Reg
daN
128
287
lb
m3/min
0.53
140
gpm
888
655
N-m
ft-lb
37
49
kW
hp
4,800
10,850
daN
lb
14,000
32,300
daN
lb
14,000
32,300
daN
lb
67,000
150,000
daN
lb

Build Rate (degrees/100ft(30 m))


Hole Sizes (in, mm)
3 3/4
4 1/8
95 mm
105 mm
5.05
8.40
8.59
11.93
12.12
15.47
15.52
18.87
18.79
22.14
21.92
25.26
24.91
28.26
27.77
31.12
30.36
33.70
32.81
36.16
36.89
40.24
39.89
43.24
41.67
45.02
42.35
45.70

42

4 1/2
114 mm
1.70
5.24
8.77
12.77
15.44
18.57
21.56
24.42
27.01
29.46
33.54
36.54
38.31
39.00

3 1/8 (79 mm) 7-8 3.0 Stage


Maximum Pump Rate
Revolutions per unit volume
Pressure at full Load
Torque at full load

140
1.643
600
655

530
0.434
4,137
888

IMPERIAL PERFORMANCE CURVES

280
240

700
600

140

200
100

160

500

120

400

80

300

Max Load

120

ue

80

To
rq

40
0
0

Lpm
rev/L
kPa
Nm

200

400

200

TORQUE (ft lb)

SPEED (RPM)

gpm
rev/gal
psi
ft lb

100
0

600

DIFFERENTIAL PRESSURE (psi)


Drilling Fluid Flow (GPM)

Pressure Drop Across Motor with No Load


(off-bottom pressure) (PSI)
Maximum Allowable Differential Pressure
(on-bottom - off-bottom pressure) (PSI)

80

100

120

140

104

148

203

268

496

452

397

332

METRIC PERFORMANCE CURVES

250

1000

530
800

454
379

150

600

To
rq

ue

50

Max Load

303

100

400

TORQUE (N m)

SPEED (RPM)

200

200
0

1000
2000
3000
4000
DIFFERENTIAL PRESSURE (kPa)

Drilling Fluid Flow (L/min)

Pressure Drop Across Motor with No Load


(off-bottom pressure) (kPa)
Maximum Allowable Differential Pressure
(on-bottom - off-bottom pressure) (kPa)

43

303

379

454

530

717

1020

1400

1848

3420

3116

2737

2289

3 1/8 (79 mm) 7-8 4.0 Stage

A.
B.
C.
D.
E.

Distance to stabilizer
Box to Bend
Overall Length
Thread Prot. Diameter
Kick Pad Diameter

Top Connection
Bottom Connection
Weight
Maximum Flow Rate
Maximum Torque
Maximum Power
Maximum Weight Dynamic
on bit
Static
Maximum Allowable Pull
Pull to Yield Motor

Bend
Settings
(degrees)
0.26
0.52
0.78
1.03
1.27
1.50
1.72
1.93
2.12
2.30
2.60
2.82
2.95
3.00

Imperial
N/A
inch
44
inch
inch
167
inch
N/A
inch
3.36

Metric
mm
N/A
mm
1,118
mm
4,239
mm
N/A
mm
85.3

AS PER REQUEST
2 3/8 Reg
2 3/8 Reg
daN
113
255
lb
m3/min
0.42
110
gpm
313
425
N-m
ft-lb
36
48
kW
hp
4,800
10,850
daN
lb
14,000
32,300
daN
lb
14,000
32,300
daN
lb
67,000
150,000
daN
lb

Build Rate (degrees/100ft(30 m))


Hole Sizes (in, mm)
3 3/4
4 1/8
95 mm
105 mm
7.14
11.21
11.43
15.50
15.72
19.80
19.85
23.92
23.81
27.89
27.61
31.68
31.24
35.32
34.71
38.78
37.85
41.93
40.83
44.91
45.79
49.87
49.44
53.52
51.59
55.67
52.42
56.50

44

4 1/2
114 mm
3.06
7.35
11.65
15.77
19.73
23.53
27.17
30.64
33.78
36.75
41.71
45.35
47.51
48.34

3 1/8 (79 mm) 7-8 4.0 Stage


Maximum Pump Rate
Revolutions per unit volume
Pressure at full Load
Torque at full load

110
3.564
750
425

gpm
rev/gal
psi
ft lb

416
0.941
5171
576

Lpm
rev/L
kPa
Nm

IMPERIAL PERFORMANCE CURVES

500

110

300

400

100

300

80

200

200
Max Load

70

100
0
0

200

400

600

TORQUE (ft lb)

SPEED (RPM)

400

100
0
800

DIFFERENTIAL PRESSURE (psi)


Drilling Fluid Flow (GPM)

Pressure Drop Across Motor with No Load


(off-bottom pressure) (PSI)
Maximum Allowable Differential Pressure
(on-bottom minus off-bottom pressure) (PSI)

70

80

100

110

101

123

177

208

649

627

573

542

METRIC PERFORMANCE CURVES

700
600

416

300

500

379

400

303

200

300
Max Load

265

100

200

TORQUE (N m)

SPEED (RPM)

400

100

0
0

2000

4000

6000

DIFFERENTIAL PRESSURE (kPa)


Drilling Fluid Flow (L/min)

Pressure Drop Across Motor with No Load


(off-bottom pressure) (kPa)
Maximum Allowable Differential Pressure
(on-bottom minus off-bottom pressure) (kPa)

45

265

303

379

416

696

848

1220

1434

4475

4323

3951

3737

3 3/4 (95 mm)


Mud Motors

3 3/4 (95 mm) 4-5 3.5 Stage

A.
B.
C.
D.
E.

Distance to stabilizer
Box to Bend
Overall Length
Thread Prot. Diameter
Kick Pad Diameter

Top Connection
Bottom Connection
Weight
Maximum Flow Rate
Maximum Torque
Maximum Power
Maximum Weight Dynamic
on bit
Static
Maximum Allowable Pull
Pull to Yield Motor

Bend
Settings
(degrees)
0.26
0.52
0.78
1.03
1.27
1.50
1.72
1.93
2.12
2.30
2.60
2.82
2.95
3.00

Imperial
N/A
inch
44
inch
inch
227
4.38
inch
4.00
inch

Metric
N/A
mm
1,118
mm
mm
5,766
111
mm
102
mm

AS PER REQUEST
2 7/8 Reg
2 7/8 Reg
daN
189
425
lb
m3/min
0.61
160
gpm
1,300
960
N-m
ft-lb
29
39
kW
hp
20,000
8,900
daN
lb
61,000
27,000
daN
lb
61,000
27,000
daN
lb
67,000
daN
lb
150,000

Build Rate (degrees/100ft(30 m))


Hole Sizes (in, mm)
4 3/4
5 1/4
121 mm
133 mm
0.00
0.00
0.00
0.81
0.05
3.75
2.87
6.58
5.59
9.29
8.19
11.89
10.67
14.38
13.05
16.75
15.20
18.90
17.23
20.94
20.63
24.33
23.12
26.82
24.59
28.30
25.16
28.86

48

5 7/8
149 mm
0.00
0.00
0.00
0.00
0.96
3.56
6.04
8.42
10.57
12.60
16.00
18.49
19.96
20.52

3 3/4 (95 mm) 4-5 3.5 Stage


Maximum Pump Rate
Revolutions per unit volume
Pressure at full Load
Torque at full load

160
1.550
530
960

gpm
rev/gal
psi
ft lb

606
0.410
3,654
1,300

IMPERIAL PERFORMANCE CURVES

300

1200
1000

160

200

800

120

50
0
0

100
200
300
400
500
DIFFERENTIAL PRESSURE (psi)

Drilling Fluid Flow (GPM)

Pressure Drop Across Motor with No Load


(off-bottom pressure) (PSI)
Maximum Allowable Differential Pressure
(on-bottom - off-bottom pressure) (PSI)

200
0
600

80

100

120

160

57

72

85

96

473

458

445

434

METRIC PERFORMANCE CURVES

300

400

Max Load

80

600

100

To
rq

100

ue

150

TORQUE (ft lb)

SPEED (RPM)

250

1400
1200

250
606

200

1000
800

454
303

600

379

ue

100

Max Load

150

To
rq

50
0
0

1000
2000
3000
DIFFERENTIAL PRESSURE (kPa)

Drilling Fluid Flow (L/min)

Pressure Drop Across Motor with No Load


(off-bottom pressure) (kPa)
Maximum Allowable Differential Pressure
(on-bottom - off-bottom pressure) (kPa)

49

400

TORQUE (N m)

SPEED (RPM)

Lpm
rev/L
kPa
Nm

200
0
4000

303

379

454

606

393

496

586

662

3261

3158

3068

2992

3 3/4 (95 mm) 7-8 2.0 Stage

A.
B.
C.
D.
E.

Distance to stabilizer
Box to Bend
Overall Length
Thread Prot. Diameter
Kick Pad Diameter

Top Connection
Bottom Connection
Weight
Maximum Flow Rate
Maximum Torque
Maximum Power
Maximum Weight Dynamic
on bit
Static
Maximum Allowable Pull
Pull to Yield Motor

Bend
Settings
(degrees)
0.26
0.52
0.78
1.03
1.27
1.50
1.72
1.93
2.12
2.30
2.60
2.82
2.95
3.00

Imperial
N/A
inch
44
inch
inch
252
4.38
inch
4.00
inch

Metric
N/A
mm
1,118
mm
mm
6,401
111
mm
102
mm

AS PER REQUEST
2 7/8 Reg
2 7/8 Reg
daN
218
491
lb
m3/min
0.61
160
gpm
2,110
1,556
N-m
ft-lb
29
39
kW
hp
20,000
8,900
daN
lb
61,000
27,000
daN
lb
61,000
27,000
daN
lb
67,000
daN
lb
150,000

Build Rate (degrees/100ft(30 m))


Hole Sizes (in, mm)
4 3/4
5 1/4
121 mm
133 mm
0.00
0.00
0.00
0.80
0.10
3.80
2.90
6.60
5.60
9.30
8.20
11.90
10.70
14.40
13.10
16.80
15.20
18.90
17.20
20.90
20.60
24.30
23.10
26.80
24.60
28.30
25.20
28.90

50

5 7/8
149 mm
0.00
0.00
0.00
0.00
1.00
3.60
6.00
8.40
10.60
13.60
16.00
18.50
20.00
20.50

3 3/4 (95 mm) 7-8 2.0 Stage


Maximum Pump Rate
Revolutions per unit volume
Pressure at full Load
Torque at full load

160

80

Max Load

ue
To
rq

100
200
300
400
DIFFERENTIAL PRESSURE (psi)

Drilling Fluid Flow (GPM)

Pressure Drop Across Motor with No Load


(off-bottom pressure) (PSI)
Maximum Allowable Differential Pressure
(on-bottom - off-bottom pressure) (PSI)

160

89

121

158

200

331

299

262

220

2500
2000

454

TORQUE (N m)

379

0
500

140

530

60

400

120

606

80

800

100

METRIC PERFORMANCE CURVES

100

2000

1200

40

Lpm
rev/L
kPa
Nm

1600

140

100

606
0.132
2,896
2,110

TORQUE (ft lb)

120

60

20

1500

40

1000

To
rq

ue

20

Max Load

SPEED (RPM)

gpm
rev/gal
psi
ft lb

IMPERIAL PERFORMANCE CURVES

100

SPEED (RPM)

160
0.500
420
1,556

0
0

500
0

1000
2000
3000
DIFFERENTIAL PRESSURE (kPa)

Drilling Fluid Flow (L/min)

Pressure Drop Across Motor with No Load


(off-bottom pressure) (kPa)
Maximum Allowable Differential Pressure
(on-bottom - off-bottom pressure) (kPa)

51

379

454

530

606

614

834

1089

1379

2282

2062

1806

1517

3 3/4 (95 mm) 7-8 2.3 Stage

A.
B.
C.
D.
E.

Distance to stabilizer
Box to Bend
Overall Length
Thread Prot. Diameter
Kick Pad Diameter

Top Connection
Bottom Connection
Weight
Maximum Flow Rate
Maximum Torque
Maximum Power
Maximum Weight Dynamic
on bit
Static
Maximum Allowable Pull
Pull to Yield Motor

Bend
Settings
(degrees)
0.26
0.52
0.78
1.03
1.27
1.50
1.72
1.93
2.12
2.30
2.60
2.82
2.95
3.00

Imperial
N/A
inch
44
inch
inch
233
4.38
inch
4.00
inch

Metric
N/A
mm
1,118
mm
mm
5,918
111
mm
102
mm

AS PER REQUEST
2 7/8 Reg
2 7/8 Reg
daN
190
428
lb
m3/min
0.61
160
gpm
1,510
1,110
N-m
ft-lb
13
18
kW
hp
20,000
8,900
daN
lb
61,000
27,000
daN
lb
61,000
27,000
daN
lb
67,000
daN
lb
150,000

Build Rate (degrees/100ft(30 m))


Hole Sizes (in, mm)
4 3/4
5 1/4
121 mm
133 mm
0.00
0.00
0.00
0.81
0.05
3.75
2.87
6.58
5.59
9.29
8.19
11.89
10.67
14.38
13.05
16.75
15.20
18.90
17.23
20.94
20.63
24.33
23.12
26.82
24.59
28.30
25.16
28.86

52

5 7/8
149 mm
0.00
0.00
0.00
0.00
0.96
3.56
6.04
8.42
10.57
12.60
16.00
18.49
19.96
20.52

3 3/4 (95 mm) 7-8 2.3 Stage


Maximum Pump Rate
Revolutions per unit volume
Pressure at full Load
Torque at full load

160
0.768
350
1,110

gpm
rev/gal
psi
ft lb

606
0.203
2,380
1,510

Lpm
rev/L
kPa
Nm

IMPERIAL PERFORMANCE CURVES


1200

140
120
120

80

140

160
800

TORQUE (ft lb)

100

60

400

Max Load

SPEED (RPM)

100

40
20

0
0

100
200
300
DIFFERENTIAL PRESSURE (psi)

Drilling Fluid Flow (GPM)

Pressure Drop Across Motor with No Load


(off-bottom pressure) (PSI)
Maximum Allowable Differential Pressure
(on-bottom minus off-bottom pressure) (PSI)

400

100

120

140

160

50

73

112

157

300

277

238

193

METRIC PERFORMANCE CURVES

140

1600

120
606

1200

379

60

800
Max Load

SPEED (RPM)

454

80

530

40
20
0

400

TORQUE (N m)

100

0
0

500
1000
1500
2000
DIFFERENTIAL PRESSURE (kPa)

Drilling Fluid Flow (L/min)

Pressure Drop Across Motor with No Load


(off-bottom pressure) (kPa)
Maximum Allowable Differential Pressure
(on-bottom minus off-bottom pressure) (kPa)

53

2500

379

454

530

606

345

503

772

1082

2068

1910

1641

1331

4 3/4 (121 mm)


Mud Motors

4 3/4 (121 mm) 4-5 3.5 Stage

A.
B.
C.
D.
E.

Distance to stabilizer
Box to Bend
Overall Length
Thread Prot. Diameter
Kick Pad Diameter

Top Connection
Bottom Connection
Weight
Maximum Flow Rate
Maximum Torque
Maximum Power
Maximum Weight Dynamic
on bit
Static
Maximum Allowable Pull
Pull to Yield Motor

Bend
Settings
(degrees)
0.26
0.52
0.78
1.03
1.27
1.50
1.72
1.93
2.12
2.30
2.60
2.82
2.95
3.00

Imperial
18
inch
62
inch
inch
245
inch
5.38
inch
5.25

Metric
mm
457
mm
1,575
mm
6,223
mm
137
mm
133

AS PER REQUEST
3 1/2 Reg
3 1/2 Reg
364
daN
819
lb
0.95
m3/min
250
gpm
1,970
1,450
N-m
ft-lb
45
61
kW
hp
19,000
43,000
daN
lb
52,000
118,000
daN
lb
52,000
118,000
daN
lb
90,000
200,000
daN
lb

Build Rate (degrees/100ft(30 m))


Hole Sizes (in, mm)
5 7/8
6 1/8
6 1/4
149 mm
156 mm
159 mm
0.94
0.28
0.89
3.84
2.62
2.01
6.74
5.52
4.91
9.52
8.30
7.69
12.20
10.98
10.37
14.76
13.54
12.93
17.22
16.00
15.39
19.56
18.34
17.73
21.68
20.46
19.85
23.69
22.47
21.86
27.04
25.82
25.21
29.50
28.28
27.67
30.96
29.74
29.12
31.52
30.29
29.68

56

6 3/4
171 mm
0.00
0.43
2.47
5.25
7.93
10.49
12.95
15.29
17.41
19.42
22.77
25.23
26.68
27.24

4 3/4 (121 mm) 4-5 3.5 Stage


Maximum Pump Rate
Revolutions per unit volume
Pressure at full Load
Torque at full load

250
1.020
530
1,450

gpm
rev/gal
psi
ft lb

IMPERIAL PERFORMANCE CURVES

300
250
SPEED (RPM)

800
Max Load

100
To
rq

ue

50
0
0

100
200
300
400
500
DIFFERENTIAL PRESSURE (psi)

Drilling Fluid Flow (GPM)

Pressure Drop Across Motor with No Load


(off-bottom pressure) (PSI)
Maximum Allowable Differential Pressure
(on-bottom - off-bottom pressure) (PSI)

200

250

49

56

69

81

481

474

461

449

1500

Max Load

568

100

379
To
rq

ue

50
0
0

2500
2000

757

150

0
600

150

946

200

200

1000
2000
3000
DIFFERENTIAL PRESSURE (kPa)

Drilling Fluid Flow (L/min)

Pressure Drop Across Motor with No Load


(off-bottom pressure) (kPa)
Maximum Allowable Differential Pressure
(on-bottom - off-bottom pressure) (kPa)

57

1000

TORQUE (N m)

SPEED (RPM)

250

400

100

METRIC PERFORMANCE CURVES

300

600

TORQUE (ft lb)

1000

150

100

1600
1200

200

150

Lpm
rev/L
kPa
Nm

1400

250

200

950
0.270
3,620
1,970

500
0
4000

379

568

757

946

338

386

476

558

3316

3268

3178

3096

4 3/4 (121 mm) 7-8 2.0 Stage

A.
B.
C.
D.
E.

Distance to stabilizer
Box to Bend
Overall Length
Thread Prot. Diameter
Kick Pad Diameter

Top Connection
Bottom Connection
Weight
Maximum Flow Rate
Maximum Torque
Maximum Power
Maximum Weight Dynamic
on bit
Static
Maximum Allowable Pull
Pull to Yield Motor

Bend
Settings
(degrees)
0.26
0.52
0.78
1.03
1.27
1.50
1.72
1.93
2.12
2.30
2.60
2.82
2.95
3.00

Imperial
18
inch
62
inch
inch
309
inch
5.38
inch
5.25

Metric
mm
457
mm
1,575
mm
7,849
mm
137
mm
133

AS PER REQUEST
3 1/2 Reg
3 1/2 Reg
456
daN
1,025
lb
0.95
m3/min
250
gpm
3,808
2,809
N-m
ft-lb
41
55
kW
hp
19,000
43,000
daN
lb
52,000
118,000
daN
lb
52,000
118,000
daN
lb
90,000
200,000
daN
lb

Build Rate (degrees/100ft(30 m))


Hole Sizes (in, mm)
5 7/8
6 1/8
6 1/4
149 mm
156 mm
159 mm
0.50
0.46
0.94
2.79
1.83
1.35
5.08
4.12
3.64
7.28
6.32
5.84
9.39
8.43
7.95
11.42
10.46
9.98
13.35
12.39
11.91
15.20
14.24
13.67
16.88
15.91
15.43
18.46
17.50
17.02
21.11
20.15
19.66
23.05
22.08
21.60
24.19
23.23
22.75
24.63
23.67
23.19

58

6 3/4
171 mm
0.00
0.57
1.72
3.92
6.03
8.05
9.99
11.84
13.51
15.10
17.74
19.68
20.83
21.27

4 3/4 (121 mm) 7-8 2.0 Stage


Maximum Pump Rate
Revolutions per unit volume
Pressure at full Load
Torque at full load

gpm
rev/gal
psi
ft lb

950
0.078
2578
3,808

Lpm
rev/L
kPa
Nm

IMPERIAL PERFORMANCE CURVES

80
70

3000

250

60

2500

200

50

2000

150

40

1500

100

1000

Max Load

30
20
10
0
0

100

200

300

TORQUE (ft lb)

SPEED (RPM)

250
0.296
374
2,809

500
0
400

DIFFERENTIAL PRESSURE (psi)


Drilling Fluid Flow (GPM)

Pressure Drop Across Motor with No Load


(off-bottom pressure) (PSI)
Maximum Allowable Differential Pressure
(on-bottom minus off-bottom pressure) (PSI)

150

200

250

37

62

88

123

337

312

286

251

METRIC PERFORMANCE CURVES

80
70

4000

946

60

3000

757

50
568

40
30

2000
Max Load

379

20
10

1000

TORQUE (N m)

SPEED (RPM)

100

0
0

1000

2000

3000

DIFFERENTIAL PRESSURE (kPa)


Drilling Fluid Flow (L/min)

Pressure Drop Across Motor with No Load


(off-bottom pressure) (kPa)
Maximum Allowable Differential Pressure
(on-bottom minus off-bottom pressure) (kPa)

59

379

568

757

946

255

427

607

848

2324

2151

1972

1731

4 3/4 (121 mm) 7-8 2.2 Stage

A.
B.
C.
D.
E.

Distance to stabilizer
Box to Bend
Overall Length
Thread Prot. Diameter
Kick Pad Diameter

Top Connection
Bottom Connection
Weight
Maximum Flow Rate
Maximum Torque
Maximum Power
Maximum Weight Dynamic
on bit
Static
Maximum Allowable Pull
Pull to Yield Motor

Bend
Settings
(degrees)
0.26
0.52
0.78
1.03
1.27
1.50
1.72
1.93
2.12
2.30
2.60
2.82
2.95
3.00

Imperial
18
inch
62
inch
inch
245
inch
5.38
inch
5.25

Metric
mm
457
mm
1,575
mm
6,223
mm
137
mm
133

AS PER REQUEST
3 1/2 Reg
3 1/2 Reg
525
daN
1,181
lb
0.95
m3/min
250
gpm
2,120
1,560
N-m
ft-lb
24
33
kW
hp
19,000
43,000
daN
lb
52,000
118,000
daN
lb
52,000
118,000
daN
lb
90,000
200,000
daN
lb

Build Rate (degrees/100ft(30 m))


Hole Sizes (in, mm)
5 7/8
6 1/8
6 1/4
149 mm
156 mm
159 mm
0.89
0.31
0.90
3.72
2.53
1.93
6.56
5.36
4.77
9.28
8.09
7.49
11.90
10.71
10.11
14.41
13.22
12.62
16.81
15.62
15.02
19.10
17.91
17.31
21.18
19.98
19.39
23.14
21.95
21.35
26.42
25.23
24.63
28.83
27.63
27.04
30.25
29.06
28.46
30.80
29.60
29.01

60

6 3/4
171 mm
0.00
0.48
2.38
5.11
7.73
10.23
12.63
14.93
17.00
18.97
22.24
24.65
25.85
26.62

4 3/4 (121 mm) 7-8 2.2 Stage


Maximum Pump Rate
Revolutions per unit volume
Pressure at full Load
Torque at full load

250
0.522
330
1,560

140

1600
1200

200

80

1000

150

60

800

ue
To
rq

600

Max Load

100

40

400
200

100
200
300
DIFFERENTIAL PRESSURE (psi)

Drilling Fluid Flow (GPM)

Pressure Drop Across Motor with No Load


(off-bottom pressure) (PSI)
Maximum Allowable Differential Pressure
(on-bottom - off-bottom pressure) (PSI)

140

150

200

250

29

41

73

107

301

289

257

223

946

568

60

Max Load

ue
To
rq

1000

379

40
20

1500

500
1000
1500
2000
DIFFERENTIAL PRESSURE (kPa)

Drilling Fluid Flow (L/min)

Pressure Drop Across Motor with No Load


(off-bottom pressure) (kPa)
Maximum Allowable Differential Pressure
(on-bottom - off-bottom pressure) (kPa)

61

TORQUE (N m)

757

80

2500
2000

120
100

0
400

100

METRIC PERFORMANCE CURVES

160

TORQUE (ft lb)

1400

120
100

Lpm
rev/L
kPa
Nm

1800

250

20

SPEED (RPM)

950
0.138
2,280
2,120

IMPERIAL PERFORMANCE CURVES

160

SPEED (RPM)

gpm
rev/gal
psi
ft lb

500
0
2500

379

568

757

946

200

283

503

738

2075

1993

1772

1538

4 3/4 (121 mm) 7-8 2.6 Stage ESX

A.
B.
C.
D.
E.

Distance to stabilizer
Box to Bend
Overall Length
Thread Prot. Diameter
Kick Pad Diameter

Top Connection
Bottom Connection
Weight
Maximum Flow Rate
Maximum Torque
Maximum Power
Maximum Weight Dynamic
on bit
Static
Maximum Allowable Pull
Pull to Yield Motor

Bend
Settings
(degrees)
0.26
0.52
0.78
1.03
1.27
1.50
1.72
1.93
2.12
2.30
2.60
2.82
2.95
3.00

Imperial
18
inch
62
inch
inch
346
inch
5.38
inch
5.25

Metric
mm
457
mm
1,575
mm
8,788
mm
137
mm
133

AS PER REQUEST
3 1/2 Reg
3 1/2 Reg
518
daN
1,164
lb
1.14
m3/min
300
gpm
4,750
3,500
N-m
ft-lb
35
46
kW
hp
19,000
43,000
daN
lb
52,000
118,000
daN
lb
52,000
118,000
daN
lb
90,000
200,000
daN
lb

Build Rate (degrees/100ft(30 m))


Hole Sizes (in, mm)
5 7/8
6 1/8
6 1/4
149 mm
156 mm
159 mm
0.33
0.48
0.89
2.27
1.45
1.05
4.20
3.39
2.99
6.07
5.26
4.85
7.86
7.05
6.64
9.57
8.76
8.35
11.22
10.40
10.00
12.78
11.97
11.56
14.20
13.39
12.98
15.54
14.73
14.32
17.78
16.97
16.56
19.43
18.61
18.21
20.40
19.58
19.18
20.77
19.96
19.55

62

6 3/4
171 mm
0.00
0.58
1.36
3.22
5.01
6.73
8.37
9.94
11.35
12.70
14.94
16.58
17.55
17.92

4 3/4 (121 mm) 7-8 2.6 Stage ESX


Maximum Pump Rate
Revolutions per unit volume
Pressure at full Load
Torque at full load

80

1,140
0.070
2,690
4,750

275

60

Lpm
rev/L
kPa
Nm

4000

300
3000

225

50
40

2000

150
To
rq
ue

20

Max Load

30
10
0
0

Drilling Fluid Flow (GPM)

150

225

275

300

34

62

101

152

356

328

289

238

METRIC PERFORMANCE CURVES

90
80

1041

60

1136

4000

852

50

3000

568

2000

ue

Max Load

30
To
rq

10
0
0

5000

500 1000 1500 2000 2500


DIFFERENTIAL PRESSURE (kPa)

Drilling Fluid Flow (L/min)

Pressure Drop Across Motor with No Load


(off-bottom pressure) (kPa)
Maximum Allowable Differential Pressure
(on-bottom - off-bottom pressure) (kPa)

63

TORQUE (N m)

70

20

100
200
300
400
DIFFERENTIAL PRESSURE (psi)

Pressure Drop Across Motor with No Load


(off-bottom pressure) (PSI)
Maximum Allowable Differential Pressure
(on-bottom - off-bottom pressure) (PSI)

40

1000

TORQUE (ft lb)

70

SPEED (RPM)

gpm
rev/gal
psi
ft lb

IMPERIAL PERFORMANCE CURVES

90

SPEED (RPM)

300
0.263
390
3,500

1000
0
3000

568

852

1041

1136

234

427

696

1048

2455

2261

1993

1641

4 3/4 (121 mm) 7-8 3.8 Stage

A.
B.
C.
D.
E.

Distance to stabilizer
Box to Bend
Overall Length
Thread Prot. Diameter
Kick Pad Diameter

Top Connection
Bottom Connection
Weight
Maximum Flow Rate
Maximum Torque
Maximum Power
Maximum Weight Dynamic
on bit
Static
Maximum Allowable Pull
Pull to Yield Motor

Bend
Settings
(degrees)
0.26
0.52
0.78
1.03
1.27
1.50
1.72
1.93
2.12
2.30
2.60
2.82
2.95
3.00

Imperial
18
inch
62
inch
inch
316
inch
5.38
inch
5.25

Metric
mm
457
mm
1,575
mm
8,026
mm
137
mm
133

AS PER REQUEST
3 1/2 Reg
3 1/2 Reg
480
daN
1,078
lb
0.95
m3/min
250
gpm
4,020
2,960
N-m
ft-lb
49
65
kW
hp
19,000
43,000
daN
lb
52,000
118,000
daN
lb
52,000
118,000
daN
lb
90,000
200,000
daN
lb

Build Rate (degrees/100ft(30 m))


Hole Sizes (in, mm)
5 7/8
6 1/8
6 1/4
149 mm
156 mm
159 mm
0.47
0.46
0.93
2.70
1.76
1.30
4.93
3.99
3.53
7.07
6.14
5.67
9.13
8.19
7.73
11.10
10.17
9.70
12.99
12.02
11.59
14.79
13.86
13.39
16.42
15.49
15.02
17.97
17.03
16.56
20.54
19.31
19.14
22.43
21.50
21.03
23.55
22.61
22.15
23.98
23.04
22.58

64

6 3/4
171 mm
0.00
0.58
1.65
3.80
5.86
7.83
9.71
11.52
13.15
14.69
17.27
19.16
20.27
20.70

4 3/4 (121 mm) 7-8 3.8 Stage

Maximum Pump Rate


Revolutions per unit volume
Pressure at full Load
Torque at full load

250
0.560
570
2,960

gpm
rev/gal
psi
ft lb

950
0.148
3,930
4,020

Lpm
rev/L
kPa
Nm

IMPERIAL PERFORMANCE CURVES


3000

140
250

120

2500
2000

175

80

150

1500
Max Load

60

ue

40
To
rq

20
0
0

Drilling Fluid Flow (GPM)

150

175

200

250

42

61

87

108

508

489

463

442

METRIC PERFORMANCE CURVES

4000

140
946

120
757

3000

100
662

80

2000
Max Load

568

60

ue

40
To
rq

20
0
0

1000
2000
3000
DIFFERENTIAL PRESSURE (kPa)

Drilling Fluid Flow (L/min)


Pressure Drop Across Motor with No Load
(off-bottom pressure) (kPa)
Maximum Allowable Differential Pressure
(on-bottom - off-bottom pressure) (kPa)

65

1000

TORQUE (N m)

SPEED (RPM)

500
0
600

100
200
300
400
500
DIFFERENTIAL PRESSURE (psi)

Pressure Drop Across Motor with No Load


(off-bottom pressure) (PSI)
Maximum Allowable Differential Pressure
(on-bottom - off-bottom pressure) (PSI)

1000

TORQUE (ft lb)

SPEED (RPM)

200
100

0
4000

568

662

757

946

290

421

600

745

3503

3372

3192

3047

4 3/4 (121 mm) 7-8 4.5 SX Stage

A.
B.
C.
D.
E.

Distance to stabilizer
Box to Bend
Overall Length
Thread Prot. Diameter
Kick Pad Diameter

Top Connection
Bottom Connection
Weight
Maximum Flow Rate
Maximum Torque
Maximum Power
Maximum Weight Dynamic
on bit
Static
Maximum Allowable Pull
Pull to Yield Motor

Bend
Settings
(degrees)
0.26
0.52
0.78
1.03
1.27
1.50
1.72
1.93
2.12
2.30
2.60
2.82
2.95
3.00

Imperial
18
inch
62
inch
inch
358
inch
5.38
inch
5.25

Metric
mm
457
mm
1,575
mm
9101
mm
137
mm
133

AS PER REQUEST
3 1/2 Reg
3 1/2 Reg
516
daN
1,164
lb
1.140 m3/min
300
gpm
4,750
3,500
N-m
ft-lb
62
83
kW
hp
19,000
43,000
daN
lb
52,000
118,000
daN
lb
52,000
118,000
daN
lb
90,000
200,000
daN
lb

Build Rate (degrees/100ft(30 m))


Hole Sizes (in, mm)
5 7/8
6 1/8
6 1/4
149 mm
156 mm
159 mm
0.47
0.46
0.93
2.70
1.76
1.30
4.93
3.99
3.53
7.07
6.14
5.67
9.13
8.19
7.73
11.10
10.17
9.70
12.99
12.02
11.59
14.79
13.86
13.39
16.42
15.49
15.02
17.97
17.03
16.56
20.54
19.31
19.14
22.43
21.50
21.03
23.55
22.61
22.15
23.98
23.04
22.58

66

6 3/4
171 mm
0.00
0.58
1.65
3.80
5.86
7.83
9.71
11.52
13.15
14.69
17.27
19.16
20.27
20.70

4 3/4 (121 mm) 7-8 4.5 SX Stage


Maximum Pump Rate
Revolutions per unit volume
Pressure at full Load
Torque at full load

gpm
rev/gal
psi
ft lb

1,140
0.122
4,688
4,745

Lpm
rev/L
kPa
Nm

IMPERIAL PERFORMANCE CURVES

150

4000

300

125

275
225

100
75

3000
2000

150
Max Load

50
25

1000

TORQUE (ft lb)

SPEED (RPM)

300
0.463
680
3,500

0
0

200

400

600

800

DIFFERENTIAL PRESSURE (psi)


Drilling Fluid Flow (GPM)

Pressure Drop Across Motor with No Load


(off-bottom pressure) (PSI)
Maximum Allowable Differential Pressure
(on-bottom minus off-bottom pressure)

225

275

300

62

72

107

133

618

608

573

547

METRIC PERFORMANCE CURVES

160

5000

1136
1041

4000

852
80

3000

568
Max Load

2000

40
0
0

1000

2000

3000

4000

TORQUE (N m)

120

SPEED (RPM)

150

1000
0
5000

DIFFERENTIAL PRESSURE (kPa)


Drilling Fluid Flow (L/min)

Pressure Drop Across Motor with No Load


(off-bottom pressure) (kPa)
Maximum Allowable Differential Pressure
(on-bottom minus off-bottom pressure)

67

568

852

1041

1136

427

496

738

917

4261

4192

3951

3771

4 3/4 (121 mm) 7-8 4.5 SX HR Stage

A.
B.
C.
D.
E.

Distance to stabilizer
Box to Bend
Overall Length
Thread Prot. Diameter
Kick Pad Diameter

Top Connection
Bottom Connection
Weight
Maximum Flow Rate
Maximum Torque
Maximum Power
Maximum Weight Dynamic
on bit
Static
Maximum Allowable Pull
Pull to Yield Motor

Bend
Settings
(degrees)
0.26
0.52
0.78
1.03
1.27
1.50
1.72
1.93
2.12
2.30
2.60
2.82
2.95
3.00

Imperial
18
inch
62
inch
inch
358
inch
5.38
inch
5.25

Metric
mm
457
mm
1,575
mm
9101
mm
137
mm
133

AS PER REQUEST
3 1/2 Reg
3 1/2 Reg
516
daN
1,164
lb
1.14
m3/min
300
gpm
7,120
5,250
N-m
ft-lb
98
132
kW
hp
19,000
43,000
daN
lb
52,000
118,000
daN
lb
52,000
118,000
daN
lb
90,000
200,000
daN
lb

Build Rate (degrees/100ft(30 m))


Hole Sizes (in, mm)
5 7/8
6 1/8
6 1/4
149 mm
156 mm
159 mm
0.47
0.46
0.93
2.70
1.76
1.30
4.93
3.99
3.53
7.07
6.14
5.67
9.13
8.19
7.73
11.10
10.17
9.70
12.99
12.02
11.59
14.79
13.86
13.39
16.42
15.49
15.02
17.97
17.03
16.56
20.54
19.31
19.14
22.43
21.50
21.03
23.55
22.61
22.15
23.98
23.04
22.58

68

6 3/4
171 mm
0.00
0.58
1.65
3.80
5.86
7.83
9.71
11.52
13.15
14.69
17.27
19.16
20.27
20.70

4 3/4 (121 mm) 7-8 4.5 SX HR Stage


Maximum Pump Rate
Revolutions per unit volume
Pressure at full Load
Torque at full load

gpm
rev/gal
psi
ft lb

1,136
0.065
6,964
7,118

Lpm
rev/L
kPa
Nm

IMPERIAL PERFORMANCE CURVES

150

6000

300

125

5000

275
225

100
75

4000
3000

150

2000

Max Load

50
25

1000

0
0

500
1000
DIFFERENTIAL PRESSURE (psi)

Drilling Fluid Flow (GPM)

Pressure Drop Across Motor with No Load


(off-bottom pressure) (PSI)
Maximum Allowable Differential Pressure
(on-bottom minus off-bottom pressure)

150

225

275

300

76

105

120

140

934

905

890

870

METRIC PERFORMANCE CURVES

160

1041

8000

1136

6000

852
80

4000
Max Load

568

40
0
0

2000

4000

6000

2000

TORQUE (N m)

120

SPEED (RPM)

TORQUE (ft lb)

SPEED (RPM)

300
0.463
1,010
5,250

0
8000

DIFFERENTIAL PRESSURE (kPa)


Drilling Fluid Flow (L/min)

Pressure Drop Across Motor with No Load


(off-bottom pressure) (kPa)
Maximum Allowable Differential Pressure
(on-bottom minus off-bottom pressure)

69

568

852

1041

1136

524

724

827

965

6440

6240

6136

5998

5 (127 mm)
Mud Motors

5 (127 mm) 6-7 6.0 Stage

A.
B.
C.
D.
E.

Distance to stabilizer
Box to Bend
Overall Length
Thread Prot. Diameter
Kick Pad Diameter

Top Connection
Bottom Connection
Weight
Maximum Flow Rate
Maximum Torque
Maximum Power
Maximum Weight Dynamic
on bit
Static
Maximum Allowable Pull
Pull to Yield Motor

Bend
Settings
(degrees)
0.26
0.52
0.78
1.03
1.27
1.50
1.72
1.93
2.12
2.30
2.60
2.82
2.95
3.00

Imperial
19
inch
60
inch
inch
290
5.38
inch
5.25
inch

Metric
483
mm
1,524
mm
mm
7,366
137
mm
133
mm

AS PER REQUEST
3 1/2 Reg
3 1/2 Reg
509
daN
1,144
lb
1.36
m3/min
360
gpm
3,710
2,736
N-m
ft-lb
165
221
kW
hp
43,000
19,000
daN
lb
118,000
52,000
daN
lb
118,000
52,000
daN
lb
200,000
90,000
daN
lb

Build Rate (degrees/100ft(30 m))


Hole Sizes (in, mm)
6 1/8
6 1/4
156 mm
159 mm
0.76
0.00
1.49
1.02
3.74
3.27
5.90
5.43
7.98
7.50
9.97
9.49
11.87
11.40
13.68
13.21
15.33
14.86
16.89
16.42
19.49
19.02
21.38
20.92
22.52
22.05
22.96
22.48

72

5 (127 mm) 6-7 6.0 Stage


Maximum Pump Rate
Revolutions per unit volume
Pressure at full Load
Torque at full load

1500

200

150

ue
To
rq

Drilling Fluid Flow (GPM)

300

200

300

350

71

95

161

205

979

955

889

845

2500
2000

757

150

To
rq

ue

Max Load

568

100

0
0

1500
1000

TORQUE (N m)

3000

1136

200

4000
3500

1363

250

0
1250

150

METRIC PERFORMANCE CURVES

350

SPEED (RPM)

500

250
500
750
1000
DIFFERENTIAL PRESSURE (psi)

Pressure Drop Across Motor with No Load


(off-bottom pressure) (PSI)
Maximum Allowable Differential Pressure
(on-bottom - off-bottom pressure) (PSI)

50

1000

Max Load

150

100

3000

2000

300

200

Lpm
rev/L
kPa
Nm

2500

350

250

1,363
0.216
7,219
3,710

TORQUE (ft lb)

SPEED (RPM)

300

gpm
rev/gal
psi
ft lb

IMPERIAL PERFORMANCE CURVES

350

50

350
0.817
1,047
2,736

500

0
2000
4000
6000
8000
DIFFERENTIAL PRESSURE (kPa)

Drilling Fluid Flow (L/min)

Pressure Drop Across Motor with No Load


(off-bottom pressure) (kPa)
Maximum Allowable Differential Pressure
(on-bottom - off-bottom pressure) (kPa)

73

568

757

1136

1325

490

655

1110

1413

6750

6584

6129

5826

5 (127 mm) 6-7 7.0 Stage

A.
B.
C.
D.
E.

Distance to stabilizer
Box to Bend
Overall Length
Thread Prot. Diameter
Kick Pad Diameter

Top Connection
Bottom Connection
Weight
Maximum Flow Rate
Maximum Torque
Maximum Power
Maximum Weight Dynamic
on bit
Static
Maximum Allowable Pull
Pull to Yield Motor

Bend
Settings
(degrees)
0.26
0.52
0.78
1.03
1.27
1.50
1.72
1.93
2.12
2.30
2.60
2.82
2.95
3.00

Imperial
19
inch
60
inch
inch
324
5.38
inch
5.25
inch

Metric
483
mm
1,524
mm
mm
8,230
137
mm
133
mm

AS PER REQUEST
3 1/2 Reg
3 1/2 Reg
526
daN
1,182
lb
1.36
m3/min
360
gpm
4,427
3,265
N-m
ft-lb
192
257
kW
hp
43,000
19,000
daN
lb
118,000
52,000
daN
lb
118,000
52,000
daN
lb
200,000
90,000
daN
lb

Build Rate (degrees/100ft(30 m))


Hole Sizes (in, mm)
6 1/8
6 1/4
156 mm
159 mm
0.67
0.00
1.15
0.77
2.98
2.60
4.73
4.35
6.41
6.03
8.03
7.65
9.57
9.19
11.04
10.66
12.38
12.00
13.64
13.26
15.75
15.37
17.29
16.91
18.21
17.82
18.56
18.18

74

5 (127 mm) 6-7 7.0 Stage


Maximum Pump Rate
Revolutions per unit volume
Pressure at full Load
Torque at full load

2000

200

150

1500

To
rq

ue

Max Load

150

100

500
1000
DIFFERENTIAL PRESSURE (psi)

Drilling Fluid Flow (GPM)

Pressure Drop Across Motor with No Load


(off-bottom pressure) (PSI)
Maximum Allowable Differential Pressure
(on-bottom - off-bottom pressure) (PSI)

300

360

102

138

170

205

1123

1087

1055

1020

1136

3000

757

2000

To
rq

ue

Max Load

568

100

0
0

5000
4000

200
150

0
1500

200

1363

250

500

TORQUE (N m)

SPEED (RPM)

300

1000

150

METRIC PERFORMANCE CURVES

350

3500

2500

300

200

Lpm
rev/L
kPa
Nm

3000

360

250

50

1,363
0.216
8,446
4,427

TORQUE (ft lb)

SPEED (RPM)

300

gpm
rev/gal
psi
ft lb

IMPERIAL PERFORMANCE CURVES

350

50

360
0.817
1,225
3,262

1000

0
2000
4000
6000
8000 10000
DIFFERENTIAL PRESSURE (kPa)

Drilling Fluid Flow (L/min)

Pressure Drop Across Motor with No Load


(off-bottom pressure) (kPa)
Maximum Allowable Differential Pressure
(on-bottom - off-bottom pressure) (kPa)

75

568

757

1136

1363

703

951

1172

1413

7743

7495

7274

7033

6 1/4 (159 mm)


Mud Motors

6 1/4 (159 mm) 7-8 4.8 Stage

A.
B.
C.
D.
E.

Distance to stabilizer
Box to Bend
Overall Length
Thread Prot. Diameter
Kick Pad Diameter

Top Connection
Bottom Connection
Weight
Maximum Flow Rate
Maximum Torque
Maximum Power
Maximum Weight Dynamic
on bit
Static
Maximum Allowable Pull
Pull to Yield Motor

Bend
Settings
(degrees)
0.26
0.52
0.78
1.03
1.27
1.50
1.72
1.93
2.12
2.30
2.60
2.82
2.95
3.00

Imperial
inch
19
inch
76
inch
353
inch
7.32
inch
7.00

Metric
mm
483
mm
1,930
mm
8,966
mm
186
mm
178

AS PER REQUEST
4 1/2 Reg
4 1/2 Reg
926
daN
2,081
lb
1.51
m3/min
400
gpm
7,790
5,740
N-m
ft-lb
96
129
kW
hp
87,300
38,800
daN
lb
247,000
109,000 daN
lb
218,500
97,000
daN
lb
475,000
212,000 daN
lb

Build Rate (degrees/100ft(30 m))


Hole Sizes (in, mm)
7 7/8
8 1/2
8 3/4
200 mm
216 mm
223 mm
0.04
0.00
0.00
2.11
0.12
0.68
4.18
2.19
1.39
6.17
4.18
3.38
8.08
6.09
5.29
9.91
7.92
7.12
11.60
9.67
8.87
13.33
11.31
10.55
14.85
12.85
12.06
16.28
14.29
13.49
18.67
16.68
15.88
20.43
18.43
17.64
21.46
19.46
18.67
21.86
19.87
19.07

78

9 7/8
251 mm
0.00
0.00
0.00
0.20
1.71
3.54
5.29
6.96
8.48
9.91
12.30
14.05
15.09
15.49

6 1/4 (159 mm) 7-8 4.8 Stage


Maximum Pump Rate
Revolutions per unit volume
Pressure at full Load
Torque at full load

120

TORQUE (ft lb)

5000
4000
3000

ue

40

Max Load

150
To
rq

20
0

200
400
600
DIFFERENTIAL PRESSURE (psi)

Drilling Fluid Flow (GPM)

Pressure Drop Across Motor with No Load


(off-bottom pressure) (PSI)
Maximum Allowable Differential Pressure
(on-bottom - off-bottom pressure) (PSI)

2000
1000
0
800

150

200

300

400

46

63

88

121

674

657

632

599

METRIC PERFORMANCE CURVES

140
120

8000

1514

6000

1136

80

4000

757

60

To
rq

ue

Max Load

568

40

TORQUE (N m)

100

SPEED (RPM)

6000

200

60

Lpm
rev/L
kPa
Nm

7000

300

80

1,510
0.087
4,960
7,790

400

100

20

gpm
rev/gal
psi
ft lb

IMPERIAL PERFORMANCE CURVES

140

SPEED (RPM)

400
0.330
720
5,740

1000 2000 3000 4000 5000


DIFFERENTIAL PRESSURE (kPa)

Drilling Fluid Flow (L/min)

Pressure Drop Across Motor with No Load


(off-bottom pressure) (kPa)
Maximum Allowable Differential Pressure
(on-bottom - off-bottom pressure) (kPa)

79

2000
0
6000

568

757

1136

1514

317

434

607

834

4647

4530

4357

4130

6 1/2 (165 mm)


Mud Motors

6 1/2 (165 mm) 4-5 4.8 Stage

A.
B.
C.
D.
E.

Distance to stabilizer
Box to Bend
Overall Length
Thread Prot. Diameter
Kick Pad Diameter

Top Connection
Bottom Connection
Weight
Maximum Flow Rate
Maximum Torque
Maximum Power
Maximum Weight Dynamic
on bit
Static
Maximum Allowable Pull
Pull to Yield Motor

Bend
Settings
(degrees)
0.26
0.52
0.78
1.03
1.27
1.50
1.72
1.93
2.12
2.30
2.60
2.82
2.95
3.00

Imperial
inch
22
inch
76
inch
304
inch
7.19
inch
7.00

Metric
mm
559
mm
1,930
mm
7,722
mm
183
mm
178

AS PER REQUEST
4 1/2 Reg
4 1/2 Reg
850
daN
1,911
lb
2.27
m3/min
600
gpm
3,695
2,725
N-m
ft-lb
176
236
kW
hp
87,300
38,800
daN
lb
247,000
109,000 daN
lb
218,500
97,000
daN
lb
475,000
212,000 daN
lb

Build Rate (degrees/100ft(30 m))


Hole Sizes (in, mm)
7 7/8
8 1/2
8 3/4
200 mm
216 mm
223 mm
0.09
0.00
0.00
2.38
0.00
0.95
4.85
2.47
1.52
7.23
4.85
3.89
9.51
7.13
6.18
11.70
9.31
8.36
13.79
11.41
10.46
15.79
13.41
12.45
17.60
15.21
14.26
19.31
16.93
15.97
22.17
19.78
18.83
24.26
21.88
20.93
25.50
23.12
22.17
25.98
23.60
22.64

82

9 7/8
251 mm
0.00
0.00
0.00
0.39
1.89
4.08
6.17
8.17
9.98
11.69
14.54
16.64
17.88
18.35

6 1/2 (165 mm) 4-5 4.8 Stage

Maximum Pump Rate


Revolutions per unit volume
Pressure at full Load
Torque at full load

600
0.423
674
2,725

gpm
rev/gal
psi
ft lb

2,271
0.112
4,647
3,695

Lpm
rev/L
kPa
Nm

IMPERIAL PERFORMANCE CURVES


300

3000
2500

600

TORQUE (ft lb)

500

200

2000

400
150

1500
Max Load

300
100
ue

SPEED (RPM)

250

To
rq

50

1000
500

0
0

Drilling Fluid Flow (GPM)


Pressure Drop Across Motor with No Load
(off-bottom pressure) (PSI)
Maximum Allowable Differential Pressure
(on-bottom - off-bottom pressure) (PSI)

300

400

500

600

45

56

69

86

629

618

605

588

METRIC PERFORMANCE CURVES

300
250

4000
3500

2271

3000
1893

200

2500

1514

2000

150
1136

1500

ue

Max Load

100
To
rq

50
0
0

1000

TORQUE (N m)

SPEED (RPM)

0
800

200
400
600
DIFFERENTIAL PRESSURE (psi)

500

0
1000
2000
3000
4000
5000
DIFFERENTIAL PRESSURE (kPa)

Drilling Fluid Flow (L/min)


Pressure Drop Across Motor with No Load
(off-bottom pressure) (kPa)
Maximum Allowable Differential Pressure
(on-bottom - off-bottom pressure) (kPa)

83

1136

1514

1893

2271

310

386

476

593

4337

4261

4171

4054

6 1/2 (165 mm) 6-7 3.1 Stage ERT

A.
B.
C.
D.
E.

Distance to stabilizer
Box to Bend
Overall Length
Thread Prot. Diameter
Kick Pad Diameter

Top Connection
Bottom Connection
Weight
Maximum Flow Rate
Maximum Torque
Maximum Power
Maximum Weight Dynamic
on bit
Static
Maximum Allowable Pull
Pull to Yield Motor

Bend
Settings
(degrees)
0.26
0.52
0.78
1.03
1.27
1.50
1.72
1.93
2.12
2.30
2.60
2.82
2.95
3.00

Imperial
inch
22
inch
76
inch
278
inch
7.19
inch
7.00

Metric
mm
559
mm
1,930
mm
7,054
mm
183
mm
178

AS PER REQUEST
4 1/2 Reg
4 1/2 Reg
838
daN
1,884
lb
2.46
m3/min
650
gpm
11,165
8,235
N-m
ft-lb
201
270
kW
hp
87,300
38,800
daN
lb
247,000
109,000 daN
lb
218,500
97,000
daN
lb
475,000
212,000 daN
lb

Build Rate (degrees/100ft(30 m))


Hole Sizes (in, mm)
7 7/8
8 1/2
8 3/4
200 mm
216 mm
223 mm
0.03
0.00
0.00
2.78
0.13
0.93
5.52
2.88
1.82
8.16
5.51
4.46
10.70
8.05
6.99
13.12
10.48
9.42
15.45
12.80
11.74
17.67
15.02
13.96
19.68
17.03
15.97
21.58
18.93
17.87
24.76
22.11
21.5
27.09
24.43
23.37
28.46
25.81
24.75
28.99
26.34
25.28

84

9 7/8
251 mm
0.00
0.00
0.00
0.31
2.23
4.66
6.98
9.20
11.20
13.11
16.28
18.60
19.98
20.51

6 1/2 (165 mm) 6-7 3.1 Stage ERT


Maximum Pump Rate
Revolutions per unit volume
Pressure at full Load
Torque at full load

650
0.370
1,175
8,235

gpm
rev/gal
psi
ft lb

IMPERIAL PERFORMANCE CURVES

300

500

150

6000

400

4000

To
rq

ue

50

Max Load

300

100

2000

0
0

Drilling Fluid Flow (GPM)

300

400

500

650

90

130

160

200

1160

1120

1090

1050

METRIC PERFORMANCE CURVES

14000
12000

250

2461

200

10000

1893

150

8000

1514

6000

To
rq

ue

Max Load

1136

100

0
0

2000

4000

6000

8000

4000

TORQUE (N m)

SPEED (RPM)

0
1500

500
1000
DIFFERENTIAL PRESSURE (psi)

Pressure Drop Across Motor with No Load


(off-bottom pressure) (PSI)
Maximum Allowable Differential Pressure
(on-bottom - off-bottom pressure) (PSI)

300

10000
8000

650

200

Lpm
rev/L
kPa
N-m

TORQUE (ft lb)

SPEED (RPM)

250

50

2,461
0.098
8,095
11,165

2000
0
10000

DIFFERENTIAL PRESSURE (kPa)


Drilling Fluid Flow (L/min)

Pressure Drop Across Motor with No Load


(off-bottom pressure) (kPa)
Maximum Allowable Differential Pressure
(on-bottom -- off-bottom pressure) (kPa)

85

1136

1514

1893

2461

621

896

1103

1379

7998

7722

7515

7239

6 1/2 (165 mm) 6-7 5.0 Stage

A.
B.
C.
D.
E.

Distance to stabilizer
Box to Bend
Overall Length
Thread Prot. Diameter
Kick Pad Diameter

Top Connection
Bottom Connection
Weight
Maximum Flow Rate
Maximum Torque
Maximum Power
Maximum Weight Dynamic
on bit
Static
Maximum Allowable Pull
Pull to Yield Motor

Bend
Settings
(degrees)
0.26
0.52
0.78
1.03
1.27
1.50
1.72
1.93
2.12
2.30
2.60
2.82
2.95
3.00

Imperial
inch
22
inch
76
inch
350
inch
7.19
inch
7.00

Metric
mm
559
mm
1,930
mm
8,890
mm
183
mm
178

AS PER REQUEST
4 1/2 Reg
4 1/2 Reg
928
daN
2,087
lb
2.27
m3/min
600
gpm
8,450
6,230
N-m
ft-lb
132
177
kW
hp
87,300
38,800
daN
lb
247,000
109,000 daN
lb
218,500
97,000
daN
lb
475,000
212,000 daN
lb

Build Rate (degrees/100ft(30 m))


Hole Sizes (in, mm)
7 7/8
8 1/2
8 3/4
200 mm
216 mm
223 mm
0.21
0.00
0.00
1.88
0.13
0.93
3.96
1.96
1.15
5.97
3.96
3.16
7.89
5.89
5.08
9.74
7.73
6.93
11.50
9.50
8.70
13.19
11.18
10.38
14.72
12.71
11.91
16.16
14.16
13.35
18.57
16.57
15.76
20.34
18.33
17.53
21.39
19.38
18.58
21.79
19.78
18.98

86

9 7/8
251 mm
0.00
0.00
0.00
0.45
1.47
3.32
5.08
6.77
8.30
9.74
12.15
13.92
14.96
15.36

6 1/2 (165 mm) 6-7 5.0 Stage


Maximum Pump Rate
Revolutions per unit volume
Pressure at full Load
Torque at full load

600
0.292
750
6,230

gpm
rev/gal
psi
ft lb

2,270
0.077
5,170
8,450

Lpm
rev/L
kPa
Nm

IMPERIAL PERFORMANCE CURVES


9000

200
175

600

SPEED (RPM)

500

125

6000

400

100

300
3000

Max Load

75
50
25

0
0

300
600
900
DIFFERENTIAL PRESSURE (psi)

Drilling Fluid Flow (GPM)

Pressure Drop Across Motor with No Load


(off-bottom pressure) (PSI)
Maximum Allowable Differential Pressure
(on-bottom minus off-bottom pressure) (PSI)

300

400

500

600

69

81

107

119

681

669

643

631

METRIC PERFORMANCE CURVES

200

10500

2271

160

1893

120

7000

1514
1136
3500

Max Load

80
40
0
0

TORQUE (N m)

SPEED (RPM)

TORQUE (ft lb)

150

2500
5000
DIFFERENTIAL PRESSURE (kPa)

Drilling Fluid Flow (L/min)

Pressure Drop Across Motor with No Load


(off-bottom pressure) (kPa)
Maximum Allowable Differential Pressure
(on-bottom minus off-bottom pressure) (kPa)

87

1136

1514

1893

2271

476

558

738

820

4695

4613

4433

4351

6 1/2 (165 mm) 6-7 5.0 Stage HR

A.
B.
C.
D.
E.

Distance to stabilizer
Box to Bend
Overall Length
Thread Prot. Diameter
Kick Pad Diameter

Top Connection
Bottom Connection
Weight
Maximum Flow Rate
Maximum Torque
Maximum Power
Maximum Weight Dynamic
on bit
Static
Maximum Allowable Pull
Pull to Yield Motor

Bend
Settings
(degrees)
0.26
0.52
0.78
1.03
1.27
1.50
1.72
1.93
2.12
2.30
2.60
2.82
2.95
3.00

Imperial
inch
22
inch
76
inch
350
inch
7.19
inch
7.00

Metric
mm
559
mm
1,930
mm
8,890
mm
183
mm
178

AS PER REQUEST
4 1/2 Reg
4 1/2 Reg
928
daN
2,087
lb
2.27
m3/min
600
gpm
12,680
9,350
N-m
ft-lb
216
290
kW
hp
87,300
38,800
daN
lb
247,000
109,000 daN
lb
218,500
97,000
daN
lb
475,000
212,000 daN
lb

Build Rate (degrees/100ft(30 m))


Hole Sizes (in, mm)
7 7/8
8 1/2
8 3/4
200 mm
216 mm
223 mm
0.21
0.00
0.00
1.88
0.13
0.93
3.96
1.96
1.15
5.97
3.96
3.16
7.89
5.89
5.08
9.74
7.73
6.93
11.50
9.50
8.70
13.19
11.18
10.38
14.72
12.71
11.91
16.16
14.16
13.35
18.57
16.57
15.76
20.34
18.33
17.53
21.39
19.38
18.58
21.79
19.78
18.98

88

9 7/8
251 mm
0.00
0.00
0.00
0.45
1.47
3.32
5.08
6.77
8.30
9.74
12.15
13.92
14.96
15.36

6 1/2 (165 mm) 6-7 5.0 Stage HR


Maximum Pump Rate
Revolutions per unit volume
Pressure at full Load
Torque at full load

600
0.292
1,130
9,350

gpm
rev/gal
psi
ft lb

2,270
0.077
7,760
12,680

Lpm
rev/L
kPa
Nm

IMPERIAL PERFORMANCE CURVES


12000

200
600

150

9000

500

125

400

100

6000

300
Max Load

75
50
25

0
0

300
600
900
DIFFERENTIAL PRESSURE (psi)

Drilling Fluid Flow (GPM)

Pressure Drop Across Motor with No Load


(off-bottom pressure) (PSI)
Maximum Allowable Differential Pressure
(on-bottom minus off-bottom pressure) (PSI)

1200

300

400

500

600

149

167

182

199

981

963

948

931

METRIC PERFORMANCE CURVES

200

14000

2271

160

10500

1893

120

1514

7000

1136
Max Load

80
40
0
0

3500

TORQUE (N m)

SPEED (RPM)

3000

TORQUE (ft lb)

SPEED (RPM)

175

2500
5000
7500
DIFFERENTIAL PRESSURE (kPa)

Drilling Fluid Flow (L/min)

Pressure Drop Across Motor with No Load


(off-bottom pressure) (kPa)
Maximum Allowable Differential Pressure
(on-bottom minus off-bottom pressure) (kPa)

89

1136

1514

1893

2271

1027

1151

1255

1372

6764

6640

6536

6419

6 1/2 (165 mm) 7-8 2.9 Stage Slow

A.
B.
C.
D.
E.

Distance to stabilizer
Box to Bend
Overall Length
Thread Prot. Diameter
Kick Pad Diameter

Top Connection
Bottom Connection
Weight
Maximum Flow Rate
Maximum Torque
Maximum Power
Maximum Weight Dynamic
on bit
Static
Maximum Allowable Pull
Pull to Yield Motor

Bend
Settings
(degrees)
0.26
0.52
0.78
1.03
1.27
1.50
1.72
1.93
2.12
2.30
2.60
2.82
2.95
3.00

Imperial
inch
22
inch
76
inch
370
inch
7.19
inch
7.00

Metric
mm
559
mm
1,930
mm
9,390
mm
183
mm
178

AS PER REQUEST
4 1/2 Reg
4 1/2 Reg
1,086
daN
2,442
lb
1.89
m3/min
500
gpm
10,036
7,402
N-m
ft-lb
122
163
kW
hp
87,300
38,800
daN
lb
247,000
109,000 daN
lb
218,500
97,000
daN
lb
475,000
212,000 daN
lb

Build Rate (degrees/100ft(30 m))


Hole Sizes (in, mm)
7 7/8
8 1/2
8 3/4
200 mm
216 mm
223 mm
0.23
0.00
0.00
1.73
0.16
0.91
3.69
1.80
1.05
5.57
3.69
2.93
7.38
5.50
4.74
9.12
7.23
6.48
10.77
8.89
8.14
12.36
10.47
9.72
13.79
11.91
11.15
15.15
13.27
12.51
17.42
15.53
14.78
19.08
17.19
16.44
20.06
18.18
17.42
20.44
18.55
17.80

90

9 7/8
251 mm
0.00
0.00
0.00
0.46
1.35
3.08
4.74
6.33
7.76
9.12
11.38
13.04
14.03
14.40

6 1/2 (165 mm) 7-8 2.9 Stage Slow


Maximum Pump Rate
Revolutions per unit volume
Pressure at full Load
Torque at full load

70

1,893
0.038
3,861
10,036

Lpm
rev/L
kPa
Nm

8000
7000

500

6000
400

50

5000

300

40
30

4000

ue

Max Load

200

20
To
rq

0
0

Drilling Fluid Flow (GPM)

2000
1000
0
600

100
200
300
400
500
DIFFERENTIAL PRESSURE (psi)

Pressure Drop Across Motor with No Load


(off-bottom pressure) (PSI)
Maximum Allowable Differential Pressure
(on-bottom - off-bottom pressure) (PSI)

3000

TORQUE (ft lb)

60

10

200

300

400

500

44

107

153

210

516

453

407

350

METRIC PERFORMANCE CURVES

80
70

10000

2271

60

8000

1893

50

6000

30

Max Load

1514

40
757

20

ue
rq
To

10
0
0

1000

2000

4000

TORQUE (N m)

SPEED (RPM)

gpm
rev/gal
psi
ft lb

IMPERIAL PERFORMANCE CURVES

80

SPEED (RPM)

500
0.144
560
7,402

2000

0
4000

3000

DIFFERENTIAL PRESSURE (kPa)


Drilling Fluid Flow (L/min)

Pressure Drop Across Motor with No Load


(off-bottom pressure) (kPa)
Maximum Allowable Differential Pressure
(on-bottom - off-bottom pressure) (kPa)

91

757

1136

1514

1893

303

738

1055

1448

3558

3123

2806

2413

6 1/2 (165 mm) 7-8 3.0 Stage

A.
B.
C.
D.
E.

Distance to stabilizer
Box to Bend
Overall Length
Thread Prot. Diameter
Kick Pad Diameter

Top Connection
Bottom Connection
Weight
Maximum Flow Rate
Maximum Torque
Maximum Power
Maximum Weight Dynamic
on bit
Static
Maximum Allowable Pull
Pull to Yield Motor

Bend
Settings
(degrees)
0.26
0.52
0.78
1.03
1.27
1.50
1.72
1.93
2.12
2.30
2.60
2.82
2.95
3.00

Imperial
inch
22
inch
76
inch
275
inch
7.19
inch
7.00

Metric
mm
559
mm
1,930
mm
6,985
mm
183
mm
178

AS PER REQUEST
4 1/2 Reg
4 1/2 Reg
816
daN
1,835
lb
2.27
m3/min
600
gpm
5,670
4,190
N-m
ft-lb
76
102
kW
hp
87,300
38,800
daN
lb
247,000
109,000 daN
lb
218,500
97,000
daN
lb
475,000
212,000 daN
lb

Build Rate (degrees/100ft(30 m))


Hole Sizes (in, mm)
7 7/8
8 1/2
8 3/4
200 mm
216 mm
223 mm
0.02
0.00
0.00
2.73
0.12
0.93
5.45
2.83
1.78
8.06
5.44
4.40
10.57
7.95
6.90
12.97
10.30
9.31
15.27
12.65
11.61
17.47
14.85
13.80
19.46
16.84
15.79
21.34
18.72
17.68
24.48
21.86
20.81
26.79
24.17
23.12
28.15
25.53
24.48
28.68
26.05
25.00

92

9 7/8
251 mm
0.00
0.00
0.00
0.32
2.19
4.59
6.89
9.09
11.07
12.96
16.09
18.40
19.76
20.28

6 1/2 (165 mm) 7-8 3.0 Stage


Maximum Pump Rate
Revolutions per unit volume
Pressure at full Load
Torque at full load

gpm
rev/gal
psi
ft lb

2,271
0.075
3,103
5,670

Lpm
rev/L
kPa
Nm

IMPERIAL PERFORMANCE CURVES

180
160

4000

600

140

500

120

3000

400

100

300

80

2000

To
rq
ue

40

Max Load

60
20
0

100

200

300

1000

TORQUE (ft lb)

SPEED (RPM)

600
0.283
450
4,190

0
500

400

DIFFERENTIAL PRESSURE (psi)

Drilling Fluid Flow (GPM)

Pressure Drop Across Motor with No Load


(off-bottom pressure) (PSI)
Maximum Allowable Differential Pressure
(on-bottom - off-bottom pressure) (PSI)

400

500

600

38

68

106

152

412

382

344

298

METRIC PERFORMANCE CURVES

180
160

2271

5000

1893

120

4000

1514

100

3000

1136

80

ue

Max Load

60
40

To
rq

20
0
0

6000

2000

TORQUE (N m)

140

SPEED (RPM)

300

1000
0

1000
2000
3000
DIFFERENTIAL PRESSURE (kPa)

Drilling Fluid Flow (L/min)

Pressure Drop Across Motor with No Load


(off-bottom pressure) (kPa)
Maximum Allowable Differential Pressure
(on-bottom - off-bottom pressure) (kPa)

93

1136

1514

1893

2271

262

469

731

1048

2841

2634

2372

2055

6 1/2 (165 mm) 7-8 3.0 Stage Slow

A.
B.
C.
D.
E.

Distance to stabilizer
Box to Bend
Overall Length
Thread Prot. Diameter
Kick Pad Diameter

Top Connection
Bottom Connection
Weight
Maximum Flow Rate
Maximum Torque
Maximum Power
Maximum Weight Dynamic
on bit
Static
Maximum Allowable Pull
Pull to Yield Motor

Bend
Settings
(degrees)
0.26
0.52
0.78
1.03
1.27
1.50
1.72
1.93
2.12
2.30
2.60
2.82
2.95
3.00

Imperial
inch
22
inch
76
inch
348
inch
7.19
inch
7.00

Metric
mm
559
mm
1,930
mm
8,839
mm
183
mm
178

AS PER REQUEST
4 1/2 Reg
4 1/2 Reg
1,147
daN
2,578
lb
2.27
m3/min
600
gpm
9,760
7,200
N-m
ft-lb
79
106
kW
hp
87,300
38,800
daN
lb
247,000
109,000 daN
lb
218,500
97,000
daN
lb
475,000
212,000 daN
lb

Build Rate (degrees/100ft(30 m))


Hole Sizes (in, mm)
7 7/8
8 1/2
8 3/4
200 mm
216 mm
223 mm
0.02
0.00
0.00
2.73
0.12
0.93
5.45
2.83
1.78
8.06
5.44
4.40
10.57
7.95
6.90
12.97
10.30
9.31
15.27
12.65
11.61
17.47
14.85
13.80
19.46
16.84
15.79
21.34
18.72
17.68
24.48
21.86
20.81
26.79
24.17
23.12
28.15
25.53
24.48
28.68
26.05
25.00

94

9 7/8
251 mm
0.00
0.00
0.00
0.32
2.19
4.59
6.89
9.09
11.07
12.96
16.09
18.40
19.76
20.28

6 1/2 (165 mm) 7-8 3.0 Stage Slow


Maximum Pump Rate
Revolutions per unit volume
Pressure at full Load
Torque at full load

600
0.155
450
7,200

gpm
rev/gal
psi
ft lb

2,270
0.041
3,100
9,760

Lpm
rev/L
kPa
Nm

IMPERIAL PERFORMANCE CURVES


100
80

10000

500

8000

400

60

6000

300

4000

Max Load

40
20
0
0

TORQUE (ft lb)

SPEED (RPM)

12000

600

100

200

300

400

2000
0
500

DIFFERENTIAL PRESSURE (psi)


Drilling Fluid Flow (GPM)

Pressure Drop Across Motor with No Load


(off-bottom pressure) (PSI)
Maximum Allowable Differential Pressure
(on-bottom minus off-bottom pressure) (PSI)

400

500

600

38

50

63

75

413

400

388

375

METRIC PERFORMANCE CURVES

100

14000

2271

80

12000

1893

10000

1514

60

8000

1136

6000
Max Load

40
20
0

4000
2000

TORQUE (N m)

SPEED (RPM)

300

0
0

1000

2000

3000

DIFFERENTIAL PRESSURE (kPa)


Drilling Fluid Flow (L/min)

Pressure Drop Across Motor with No Load


(off-bottom pressure) (kPa)
Maximum Allowable Differential Pressure
(on-bottom minus off-bottom pressure) (kPa)

95

1136

1514

1893

2271

259

345

431

517

2844

2758

2672

2586

6 1/2 (165 mm) 7-8 5.0 Stage

A.
B.
C.
D.
E.

Distance to stabilizer
Box to Bend
Overall Length
Thread Prot. Diameter
Kick Pad Diameter

Top Connection
Bottom Connection
Weight
Maximum Flow Rate
Maximum Torque
Maximum Power
Maximum Weight Dynamic
on bit
Static
Maximum Allowable Pull
Pull to Yield Motor

Bend
Settings
(degrees)
0.26
0.52
0.78
1.03
1.27
1.50
1.72
1.93
2.12
2.30
2.60
2.82
2.95
3.00

Imperial
inch
22
inch
76
inch
340
inch
7.19
inch
7.00

Metric
mm
559
mm
1,930
mm
8,636
mm
183
mm
178

AS PER REQUEST
4 1/2 Reg
4 1/2 Reg
1,028
daN
2,310
lb
2.27
m3/min
600
gpm
9,460
6,980
N-m
ft-lb
142
190
kW
hp
87,300
38,800
daN
lb
247,000
109,000 daN
lb
218,500
97,000
daN
lb
475,000
212,000 daN
lb

Build Rate (degrees/100ft(30 m))


Hole Sizes (in, mm)
7 7/8
8 1/2
8 3/4
200 mm
216 mm
223 mm
0.21
0.00
0.00
1.88
0.13
0.93
3.96
1.96
1.15
5.97
3.96
3.16
7.89
5.89
5.08
9.74
7.73
6.93
11.50
9.50
8.70
13.19
11.18
10.38
14.72
12.71
11.91
16.16
14.16
13.35
18.57
16.57
15.76
20.34
18.33
17.53
21.39
19.38
18.58
21.79
19.78
18.98

96

9 7/8
251 mm
0.00
0.00
0.00
0.45
1.47
3.32
5.08
6.77
8.30
9.74
12.15
13.92
14.96
15.36

6 1/2 (165 mm) 7-8 5.0 Stage


Maximum Pump Rate
Revolutions per unit volume
Pressure at full Load
Torque at full load

600
0.280
750
6,980

gpm
rev/gal
psi
ft lb

2,271
0.076
5,170
9,460

Lpm
rev/L
kPa
Nm

IMPERIAL PERFORMANCE CURVES


200

9000
600
500

120

TORQUE (ft lb)

6000

400
300

80

3000

Max Load

SPEED (RPM)

160

40
0
0

500
DIFFERENTIAL PRESSURE (psi)

Drilling Fluid Flow (GPM)

Pressure Drop Across Motor with No Load


(off-bottom pressure) (PSI)
Maximum Allowable Differential Pressure
(on-bottom minus off-bottom pressure) (PSI)

300

400

500

600

69

81

107

119

681

673

643

631

METRIC PERFORMANCE CURVES

200

12000

1893

8000

1514

100

Max Load

1136

50

4000

TORQUE (N m)

SPEED (RPM)

2271
150

0
0

2500
5000
DIFFERENTIAL PRESSURE (kPa)

Drilling Fluid Flow (L/min)

Pressure Drop Across Motor with No Load


(off-bottom pressure) (kPa)
Maximum Allowable Differential Pressure
(on-bottom minus off-bottom pressure) (kPa)

97

1136

1514

1893

2271

476

558

738

820

4695

4640

4433

4351

6 1/2 (165 mm) 7-8 5.0 Stage HR

A.
B.
C.
D.
E.

Distance to stabilizer
Box to Bend
Overall Length
Thread Prot. Diameter
Kick Pad Diameter

Top Connection
Bottom Connection
Weight
Maximum Flow Rate
Maximum Torque
Maximum Power
Maximum Weight Dynamic
on bit
Static
Maximum Allowable Pull
Pull to Yield Motor

Bend
Settings
(degrees)
0.26
0.52
0.78
1.03
1.27
1.50
1.72
1.93
2.12
2.30
2.60
2.82
2.95
3.00

Imperial
inch
22
inch
76
inch
354
inch
7.19
inch
7.00

Metric
mm
559
mm
1,930
mm
8,992
mm
183
mm
178

AS PER REQUEST
4 1/2 Reg
4 1/2 Reg
968
daN
2,176
lb
2.3
m3/min
600
gpm
14,190
10,460
N-m
ft-lb
241
323
kW
hp
87,300
38,800
daN
lb
247,000
109,000 daN
lb
218,500
97,000
daN
lb
475,000
212,000 daN
lb

Build Rate (degrees/100ft(30 m))


Hole Sizes (in, mm)
7 7/8
8 1/2
8 3/4
200 mm
216 mm
223 mm
0.00
0.00
0.00
0.20
0.00
0.00
1.93
0.12
0.94
4.06
2.01
1.19
6.10
4.06
3.24
8.07
6.02
5.20
9.95
7.90
7.09
11.75
9.71
8.89
13.47
11.43
10.6
16.51
14.46
13.64
18.97
16.92
16.10
20.77
18.72
17.90
21.84
19.79
18.97
22.25
20.20
19.38

98

9 7/8
251 mm
0.00
0.00
0.00
0.00
0.45
1.52
3.40
5.20
16.92
9.95
12.41
14.22
15.28
15.69

6 1/2 (165 mm) 7-8 5.0 Stage HR


Maximum Pump Rate
Revolutions per unit volume
Pressure at full Load
Torque at full load

600
0.288
1,130
10,460

IMPERIAL PERFORMANCE CURVES

200

12000

600

150

9000

500

125

400

100

6000

Max Load

300

75

ue

50

To
rq

25
0
0

Drilling Fluid Flow (GPM)

300

400

500

600

79

91

117

129

1051

1039

1013

1001

METRIC PERFORMANCE CURVES

16000
14000

2271

10000

1514

8000

1136

To
rq
ue

Max Load

6000
4000

TORQUE (N m)

12000

1893

3000

200
400
600
800 1000 1200
DIFFERENTIAL PRESSURE (psi)

Pressure Drop Across Motor with No Load


(off-bottom pressure) (PSI)
Maximum Allowable Differential Pressure
(on-bottom minus off-bottom pressure) (PSI)

200
180
160
140
120
100
80
60
40
20
0

TORQUE (ft lb)

SPEED (RPM)

175

SPEED (RPM)

gpm
2271 Lpm
rev/gal 0.076 rev/L
psi
7,760 kPa
ft lb
14,190 N m

2000
0

2500
5000
7500
DIFFERENTIAL PRESSURE (kPa)

Drilling Fluid Flow (L/min)

Pressure Drop Across Motor with No Load


(off-bottom pressure) (kPa)
Maximum Allowable Differential Pressure
(on-bottom minus off-bottom pressure) (kPa)

99

1136

1514

1893

2271

545

627

807

889

7246

7164

6984

6902

6 1/2 (165 mm) 7-8 5.7 Stage

A.
B.
C.
D.
E.

Distance to stabilizer
Box to Bend
Overall Length
Thread Prot. Diameter
Kick Pad Diameter

Top Connection
Bottom Connection
Weight
Maximum Flow Rate
Maximum Torque
Maximum Power
Maximum Weight Dynamic
on bit
Static
Maximum Allowable Pull
Pull to Yield Motor

Bend
Settings
(degrees)
0.26
0.52
0.78
1.03
1.27
1.50
1.72
1.93
2.12
2.30
2.60
2.82
2.95
3.00

Imperial
inch
22
inch
76
inch
410
inch
7.19
inch
7.00

Metric
mm
559
mm
1,930
mm
5,766
mm
183
mm
178

AS PER REQUEST
4 1/2 Reg
4 1/2 Reg
1,035
daN
2,326
lb
2.3
m3/min
600
gpm
12,400
9,150
N-m
ft-lb
166
222
kW
hp
87,300
38,800
daN
lb
247,000
109,000 daN
lb
218,500
97,000
daN
lb
475,000
212,000 daN
lb

Build Rate (degrees/100ft(30 m))


Hole Sizes (in, mm)
7 7/8
8 1/2
8 3/4
200 mm
216 mm
223 mm
0.26
0.00
0.00
1.48
0.19
0.86
3.23
1.55
0.88
4.90
3.23
2.56
6.51
4.84
4.17
8.05
6.38
5.10
9.53
7.85
7.19
10.94
9.26
8.59
12.22
10.54
9.87
13.42
11.75
11.08
15.44
13.76
13.09
16.92
15.24
14.57
17.79
15.98
15.31
18.13
16.45
15.78

100

9 7/8
251 mm
0.00
0.00
0.00
0.46
1.15
2.69
4.17
5.58
6.85
8.06
10.08
11.55
12.29
12.76

6 1/2 (165 mm) 7-8 5.7 Stage


Maximum Pump Rate
Revolutions per unit volume
Pressure at full Load
Torque at full load

2271
0.064
5,900
12,400

IMPERIAL PERFORMANCE CURVES

160
140

7500

500

100

400

80

6000

300
ue

40

4500
Max Load

60

To
rq

20
0
0

10500
9000

600

120

Lpm
rev/L
kPa
Nm

TORQUE (ft lb)

SPEED (RPM)

600
gpm
0.242 rev/gal
860
psi
9,150 ft lb

200

400

600

800

3000
1500
0
1000

DIFFERENTIAL PRESSURE (psi)


Drilling Fluid Flow (GPM)

Pressure Drop Across Motor with No Load


(off-bottom pressure) (PSI)
Maximum Allowable Differential Pressure
(on-bottom minus off-bottom pressure) (PSI)

140

500

600

76

87

105

809

784

773

755

10000

1514

80

8000

1136

To
rq

ue

40

6000
Max Load

60

0
0

4000

TORQUE (N m)

1893

100

14000
12000

2271

120

SPEED (RPM)

400

51

METRIC PERFORMANCE CURVES

160

20

300

2000
0

2000
4000
6000
DIFFERENTIAL PRESSURE (kPa)

Drilling Fluid Flow (L/min)

Pressure Drop Across Motor with No Load


(off-bottom pressure) (kPa)
Maximum Allowable Differential Pressure
(on-bottom minus off-bottom pressure) (kPa)

101

1136

1514

1893

2271

352

524

600

724

5578

5405

5330

5206

6 1/2 (165 mm) 7-8 5.7 Stage HR

A.
B.
C.
D.
E.

Distance to stabilizer
Box to Bend
Overall Length
Thread Prot. Diameter
Kick Pad Diameter

Top Connection
Bottom Connection
Weight
Maximum Flow Rate
Maximum Torque
Maximum Power
Maximum Weight Dynamic
on bit
Static
Maximum Allowable Pull
Pull to Yield Motor

Bend
Settings
(degrees)
0.26
0.52
0.78
1.03
1.27
1.50
1.72
1.93
2.12
2.30
2.60
2.82
2.95
3.00

Imperial
inch
22
inch
76
inch
410
inch
7.19
inch
7.00

Metric
mm
559
mm
1,930
mm
10,414
mm
183
mm
178

AS PER REQUEST
4 1/2 Reg
4 1/2 Reg
1,035
daN
2,326
lb
2.3
m3/min
600
gpm
18,600
13,720
N-m
ft-lb
265
355
kW
hp
87,300
38,800
daN
lb
247,000
109,000 daN
lb
218,500
97,000
daN
lb
475,000
212,000 daN
lb

Build Rate (degrees/100ft(30 m))


Hole Sizes (in, mm)
7 7/8
8 1/2
8 3/4
200 mm
216 mm
223 mm
0.26
0.00
0.00
1.48
0.19
0.86
3.23
1.55
0.88
4.90
3.23
2.56
6.51
4.84
4.17
8.05
6.38
5.10
9.53
7.85
7.19
10.94
9.26
8.59
12.22
10.54
9.87
13.42
11.75
11.08
15.44
13.76
13.09
16.92
15.24
14.57
17.79
15.98
15.31
18.13
16.45
15.78

102

9 7/8
251 mm
0.00
0.00
0.00
0.46
1.15
2.69
4.17
5.58
6.85
8.06
10.08
11.55
12.29
12.76

6 1/2 (165 mm) 7-8 5.7 Stage HR


Maximum Pump Rate
Revolutions per unit volume
Pressure at full Load
Torque at full load

600
0.242
1,280
13,720

gpm
rev/gal
psi
ft lb

2271
0.064
8,840
18,600

Lpm
rev/L
kPa
Nm

IMPERIAL PERFORMANCE CURVES


15000

160
600

12500

500

120
100

10000

400

80

7500

300
Max Load

60
40
20
0
0

Drilling Fluid Flow (GPM)

Maximum Allowable Differential Pressure


(on-bottom minus off-bottom pressure) (PSI)

400

500

600

151

176

187

205

1129

1104

1093

1075

1893

120

15000
12500

1514

10000

1136
Max Load

60

20000
17500

2271

TORQUE (N m)

SPEED (RPM)

140

80

300

METRIC PERFORMANCE CURVES

100

2500

500
1000
1500
DIFFERENTIAL PRESSURE (psi)

Pressure Drop Across Motor with No Load


(off-bottom pressure) (PSI)

160

5000

TORQUE (ft lb)

SPEED (RPM)

140

40
20

7500
5000
2500
0

0
0

5000
10000
DIFFERENTIAL PRESSURE (kPa)
1136

1514

1893

2271

Pressure Drop Across Motor with No Load


(off-bottom pressure) (kPa)

1041

1213

1289

1413

Maximum Allowable Differential Pressure


(on-bottom minus off-bottom pressure) (kPa)

7784

7612

7536

7412

Drilling Fluid Flow (L/min)

103

6 1/2 (165 mm) 8-9 3.0 Stage

A.
B.
C.
D.
E.

Distance to stabilizer
Box to Bend
Overall Length
Thread Prot. Diameter
Kick Pad Diameter

Top Connection
Bottom Connection
Weight
Maximum Flow Rate
Maximum Torque
Maximum Power
Maximum Weight Dynamic
on bit
Static
Maximum Allowable Pull
Pull to Yield Motor

Bend
Settings
(degrees)
0.26
0.52
0.78
1.03
1.27
1.50
1.72
1.93
2.12
2.30
2.60
2.82
2.95
3.00

Imperial
inch
22
inch
76
inch
227
inch
7.19
inch
7.00

Metric
mm
559
mm
1,930
mm
5,766
mm
183
mm
178

AS PER REQUEST
4 1/2 Reg
4 1/2 Reg
189
daN
425
lb
0.61
m3/min
500
gpm
1,302
960
N-m
ft-lb
37
49
kW
hp
87,300
38,800
daN
lb
247,000
109,000 daN
lb
218,500
97,000
daN
lb
475,000
212,000 daN
lb

Build Rate (degrees/100ft(30 m))


Hole Sizes (in, mm)
7 7/8
8 1/2
8 3/4
200 mm
216 mm
223 mm
0.01
0.00
0.00
2.71
0.11
0.93
5.41
2.81
1.77
8.01
5.41
4.37
10.51
7.90
6.86
12.90
12.29
9.25
15.19
12.58
11.54
17.37
14.77
13.72
19.35
16.74
15.70
21.22
18.62
17.57
24.35
21.74
20.70
26.64
24.06
22.99
28.00
25.39
24.36
28.65
25.91
24.87

104

9 7/8
251 mm
0.00
0.00
0.00
0.32
2.71
4.56
6.85
9.03
11.01
12.88
16.00
18.30
19.65
20.17

6 1/2 (165 mm) 8-9 3.0 Stage


Maximum Pump Rate
Revolutions per unit volume
Pressure at full Load
To rque at full load

500
0.340
584
4,900

gpm
rev/gal
psi
ft lb

1,893
0.090
4,027
6,644

Lpm
rev/L
kPa
Nm

IMPERIAL PERFORMANCE CURVES


6000

200
500

5000

400

120

4000

300

3000

200

Max Load

80
40
0

2000

TORQUE (ft lb)

SPEED (RPM)

160

1000
0

200

400

600

DIFFERENTIAL PRESSURE (psi)


Drilling Fluid Flow (GPM)

Pressure Drop Across Motor with No Load


(off-bottom pressure) (PSI)
Maximum Allowable Differential Pressure
(on-bottom minus off-bottom pressure) (PSI)

200

300

400

500

49

85

136

200

535

499

448

384

METRIC PERFORMANCE CURVES

200

7500
6000

1893
1514

120

4500

1136
757

Max Load

80
40
0

3000
1500

TORQUE (N m)

SPEED (RPM)

160

0
0

2000
4000
DIFFERENTIAL PRESSURE (kPa)

Drilling Fluid Flow (L/min)

Pressure Drop Across Motor with No Load


(off-bottom pressure) (kPa)
Maximum Allowable Differential Pressure
(on-bottom minus off-bottom pressure) (kPa)

105

757

1136

1514

1893

338

586

938

1379

3689

3440

3089

2648

6 3/4 (171 mm)


Mud Motors

6 3/4 (171 mm) 6-7 3.1 Stage ERT

A.
B.
C.
D.
E.

Distance to stabilizer
Box to Bend
Overall Length
Thread Prot. Diameter
Kick Pad Diameter

Top Connection
Bottom Connection
Weight
Maximum Flow Rate
Maximum Torque
Maximum Power
Maximum Weight Dynamic
on bit
Static
Maximum Allowable Pull
Pull to Yield Motor

Bend
Settings
(degrees)
0.26
0.52
0.78
1.03
1.27
1.50
1.72
1.93
2.12
2.30
2.60
2.82
2.95
3.00

Imperial
22
inch
76
inch
inch
278
7.19
inch
7.00
inch

Metric
559
mm
1,930
mm
mm
7,054
183
mm
178
mm

AS PER REQUEST
4 1/2 Reg
4 1/2 Reg
838
daN
1,884
lb
2.46
m3/min
650
gpm
11,165
8,235
N-m
ft-lb
201
270
kW
hp
87,300
38,800
daN
lb
247,000
109,000 daN
lb
218,500
97,000
daN
lb
475,000
212,000 daN
lb

Build Rate (degrees/100ft(30 m))


Hole Sizes (in, mm)
8 1/2
8 3/4
216 mm
223 mm
0.00
0.00
0.36
0.00
2.38
1.32
5.02
3.96
7.55
6.49
9.98
8.92
12.31
11.25
14.53
13.47
16.53
15.47
18.44
17.38
21.61
20.55
23.94
22.88
25.32
24.26
25.85
24.79

108

9 7/8
251 mm
0.00
0.00
0.00
0.80
1.73
4.16
6.48
8.70
10.71
12.61
15.78
18.11
19.49
20.01

6 3/4 (171 mm) 6-7 3.1 Stage ERT


Maximum Pump Rate
Revolutions per unit volume
Pressure at full Load
Torque at full load

650
0.369
1,175
8,235

gpm
rev/gal
psi
ft lb

IMPERIAL PERFORMANCE CURVES

300

500

150

6000

400

To
rq

ue

50

Max Load

300

100

0
0

500
1000
DIFFERENTIAL PRESSURE (psi)

Drilling Fluid Flow (GPM)

Pressure Drop Across Motor with No Load


(off-bottom pressure) (PSI)
Maximum Allowable Differential Pressure
(on-bottom - off-bottom pressure) (PSI)

2000
0
1500

400

500

650

90

130

160

200

1160

1120

1090

1050

14000
12000

250

2461

200

10000

1893

150

8000

1514

6000

To
rq
ue

Max Load

1136

100

0
0

2000

4000

6000

8000

4000

TORQUE (N m)

SPEED (RPM)

4000

300

METRIC PERFORMANCE CURVES

300

10000
8000

650

200

Lpm
rev/L
kPa
N-m

TORQUE (ft lb)

SPEED (RPM)

250

50

2,461
0.098
8,095
11,165

2000
0
10000

DIFFERENTIAL PRESSURE (kPa)


Drilling Fluid Flow (L/min)

Pressure Drop Across Motor with No Load


(off-bottom pressure) (kPa)
Maximum Allowable Differential Pressure
(on-bottom - off-bottom pressure) (kPa)

109

1136

1514

1893

2461

621

896

1103

1379

7998

7722

7515

7239

6 3/4 (171 mm) 6-7 5.0 Stage

A.
B.
C.
D.
E.

Distance to stabilizer
Box to Bend
Overall Length
Thread Prot. Diameter
Kick Pad Diameter

Top Connection
Bottom Connection
Weight
Maximum Flow Rate
Maximum Torque
Maximum Power
Maximum Weight Dynamic
on bit
Static
Maximum Allowable Pull
Pull to Yield Motor

Bend
Settings
(degrees)
0.26
0.52
0.78
1.03
1.27
1.50
1.72
1.93
2.12
2.30
2.60
2.82
2.95
3.00

Imperial
22
inch
76
inch
inch
350
7.19
inch
7.00
inch

Metric
559
mm
1,930
mm
mm
8,890
183
mm
178
mm

AS PER REQUEST
4 1/2 Reg
4 1/2 Reg
952
daN
2,229
lb
2.27
m3/min
600
gpm
8,450
6,230
N-m
ft-lb
132
177
kW
hp
87,300
38,800
daN
lb
247,000
109,000 daN
lb
218,500
97,000
daN
lb
475,000
212,000 daN
lb

Build Rate (degrees/100ft(30 m))


Hole Sizes (in, mm)
8 1/2
8 3/4
216 mm
223 mm
0.00
0.00
0.39
0.00
1.70
0.90
3.71
2.90
5.63
4.83
7.48
6.67
9.24
8.44
10.93
10.13
12.45
11.65
13.90
13.10
16.31
15.51
18.08
17.28
19.13
18.32
19.53
18.72

110

9 7/8
251 mm
0.00
0.00
0.00
0.71
1.22
3.06
4.83
6.51
8.04
9.48
11.89
13.66
14.71
15.11

6 3/4 (171 mm) 6-7 5.0 Stage


Maximum Pump Rate
Revolutions per unit volume
Pressure at full Load
Torque at full load

600
0.292
750
6,230

gpm
rev/gal
psi
ft lb

2,271
0.077
5,170
8,450

Lpm
rev/L
kPa
Nm

180
160
140
120
100
80
60
40
20
0

8000

600
500

6000

TORQUE (ft lb)

400
300

Max Load

SPEED (RPM)

IMPERIAL PERFORMANCE CURVES

4000
2000
0

250
500
750
DIFFERENTIAL PRESSURE (psi)

Drilling Fluid Flow (GPM)

Pressure Drop Across Motor with No Load


(off-bottom pressure) (PSI)
Maximum Allowable Differential Pressure
(on-bottom minus off-bottom pressure) (PSI)

300

400

500

600

51

83

105

127

699

667

645

623

METRIC PERFORMANCE CURVES


10000

200
2271

175

8000

1893

125

TORQUE (N m)

6000

1514

100

1136

75

4000
Max Load

SPEED (RPM)

150

50
25

2000

0
0

2000
4000
DIFFERENTIAL PRESSURE (kPa)

Drilling Fluid Flow (L/min)

Pressure Drop Across Motor with No Load


(off-bottom pressure) (kPa)
Maximum Allowable Differential Pressure
(on-bottom minus off-bottom pressure) (kPa)

111

6000

1136

1514

1893

2271

352

572

724

876

4819

4599

4447

4295

6 3/4 (171 mm) 6-7 5.0 Stage HR

A.
B.
C.
D.
E.

Distance to stabilizer
Box to Bend
Overall Length
Thread Prot. Diameter
Kick Pad Diameter

Top Connection
Bottom Connection
Weight
Maximum Flow Rate
Maximum Torque
Maximum Power
Maximum Weight Dynamic
on bit
Static
Maximum Allowable Pull
Pull to Yield Motor

Bend
Settings
(degrees)
0.26
0.52
0.78
1.03
1.27
1.50
1.72
1.93
2.12
2.30
2.60
2.82
2.95
3.00

Imperial
22
inch
76
inch
inch
350
7.19
inch
7.00
inch

Metric
559
mm
1,930
mm
mm
8,890
183
mm
178
mm

AS PER REQUEST
4 1/2 Reg
4 1/2 Reg
952
daN
2,229
lb
2.27
m3/min
600
gpm
12,680
9,350
N-m
ft-lb
216
290
kW
hp
87,300
38,800
daN
lb
247,000
109,000 daN
lb
218,500
97,000
daN
lb
475,000
212,000 daN
lb

Build Rate (degrees/100ft(30 m))


Hole Sizes (in, mm)
8 1/2
8 3/4
216 mm
223 mm
0.00
0.00
0.39
0.00
1.70
0.90
3.71
2.90
5.63
4.83
7.48
6.67
9.24
8.44
10.93
10.13
12.45
11.65
13.90
13.10
16.31
15.51
18.08
17.28
19.13
18.32
19.53
18.72

112

9 7/8
251 mm
0.00
0.00
0.00
0.71
1.22
3.06
4.83
6.51
8.04
9.48
11.89
13.66
14.71
15.11

6 3/4 (171 mm) 6-7 5.0 Stage HR


Maximum Pump Rate
Revolutions per unit volume
Pressure at full Load
Torque at full load

600
0.292
1,130
9,350

gpm
rev/gal
psi
ft lb

2,270
0.077
7,760
12,680

Lpm
rev/L
kPa
Nm

IMPERIAL PERFORMANCE CURVES


12000

200
600

175

400

100

6000

300

75

Max Load

SPEED (RPM)

9000

500

125

50
25

0
0

300
600
900
1200
DIFFERENTIAL PRESSURE (psi)

Drilling Fluid Flow (GPM)

Pressure Drop Across Motor with No Load


(off-bottom pressure) (PSI)
Maximum Allowable Differential Pressure
(on-bottom minus off-bottom pressure) (PSI)

300

400

500

600

79

91

117

129

1051

1039

1013

1001

METRIC PERFORMANCE CURVES

200

14000

2271

160

10500

1893

120

1514

7000

1136
Max Load

80
40
0

3500

TORQUE (N m)

SPEED (RPM)

3000

TORQUE (ft lb)

150

0
0

2500
5000
7500
DIFFERENTIAL PRESSURE (kPa)

Drilling Fluid Flow (L/min)

Pressure Drop Across Motor with No Load


(off-bottom pressure) (kPa)
Maximum Allowable Differential Pressure
(on-bottom minus off-bottom pressure) (kPa)

113

1136

1514

1893

2271

545

627

807

889

7246

7164

6984

6902

6 3/4 (171 mm) 7-8 2.9 Stage Slow

A.
B.
C.
D.
E.

Distance to stabilizer
Box to Bend
Overall Length
Thread Prot. Diameter
Kick Pad Diameter

Top Connection
Bottom Connection
Weight
Maximum Flow Rate
Maximum Torque
Maximum Power
Maximum Weight Dynamic
on bit
Static
Maximum Allowable Pull
Pull to Yield Motor

Bend
Settings
(degrees)
0.26
0.52
0.78
1.03
1.27
1.50
1.72
1.93
2.12
2.30
2.60
2.82
2.95
3.00

Imperial
22
inch
76
inch
inch
370
7.19
inch
7.00
inch

Metric
559
mm
1,930
mm
mm
9,390
183
mm
178
mm

AS PER REQUEST
4 1/2 Reg
4 1/2 Reg
1,086
daN
2,442
lb
1.89
m3/min
500
gpm
10,036
7,402
N-m
ft-lb
122
163
kW
hp
87,300
38,800
daN
lb
247,000
109,000 daN
lb
218,500
97,000
daN
lb
475,000
212,000 daN
lb

Build Rate (degrees/100ft(30 m))


Hole Sizes (in, mm)
8 1/2
8 3/4
216 mm
223 mm
0.00
0.00
0.38
0.00
1.58
0.83
3.47
2.71
5.27
4.52
7.01
6.26
8.67
7.92
10.25
9.50
11.69
10.93
13.05
12.29
15.31
16.22
16.97
16.56
17.96
17.20
18.33
17.58

114

9 7/8
251 mm
0.00
0.00
0.00
0.68
1.13
2.86
4.52
6.11
7.54
8.90
11.16
12.82
13.81
14.18

6 3/4 (171 mm) 7-8 2.9 Stage Slow


Maximum Pump Rate
Revolutions per unit volume
Pressure at full Load
Torque at full load

gpm
rev/gal
psi
ft lb

1,893
0.038
3,861
10,036

70

8000

600

6000

500

50
400

40
30

4000

Max Load

200

To
rq

ue

20
0
0

Drilling Fluid Flow (GPM)

Pressure Drop Across Motor with No Load


(off-bottom pressure) (PSI)
Maximum Allowable Differential Pressure
(on-bottom - off-bottom pressure) (PSI)

500

600

44

107

153

210

516

453

407

350

12000
10000
8000

1893

50
1514

40
30

6000

To
rq

ue

Max Load

757

20
0
0

1000
2000
3000
DIFFERENTIAL PRESSURE (kPa)

Drilling Fluid Flow (L/min)

Pressure Drop Across Motor with No Load


(off-bottom pressure) (kPa)
Maximum Allowable Differential Pressure
(on-bottom - off-bottom pressure) (kPa)

115

4000

TORQUE (N m)

SPEED (RPM)

400

2271

60

10

200

METRIC PERFORMANCE CURVES

70

2000
0
600

100
200
300
400
500
DIFFERENTIAL PRESSURE (psi)

80

TORQUE (ft lb)

60

10

Lpm
rev/L
kPa
Nm

IMPERIAL PERFORMANCE CURVES

80

SPEED (RPM)

500
0.144
560
7,402

2000

0
4000

757

1514

1893

2271

303

738

1055

1448

3558

3123

2806

2413

6 3/4 (171 mm) 7-8 3.0 Stage

A.
B.
C.
D.
E.

Distance to stabilizer
Box to Bend
Overall Length
Thread Prot. Diameter
Kick Pad Diameter

Top Connection
Bottom Connection
Weight
Maximum Flow Rate
Maximum Torque
Maximum Power
Maximum Weight Dynamic
on bit
Static
Maximum Allowable Pull
Pull to Yield Motor

Bend
Settings
(degrees)
0.26
0.52
0.78
1.03
1.27
1.50
1.72
1.93
2.12
2.30
2.60
2.82
2.95
3.00

Imperial
22
inch
76
inch
inch
275
7.19
inch
7.00
inch

Metric
559
mm
1,930
mm
mm
6,985
183
mm
178
mm

AS PER REQUEST
4 1/2 Reg
4 1/2 Reg
816
daN
1,835
lb
2.27
m3/min
600
gpm
5,681
4,190
N-m
ft-lb
76
102
kW
hp
87,300
38,800
daN
lb
247,000
109,000 daN
lb
218,500
97,000
daN
lb
475,000
212,000 daN
lb

Build Rate (degrees/100ft(30 m))


Hole Sizes (in, mm)
8 1/2
8 3/4
216 mm
223 mm
0.00
0.00
0.37
0.00
2.33
1.29
4.93
3.89
7.43
6.38
9.82
8.77
12.10
11.06
14.29
13.25
16.27
15.22
18.14
17.10
21.27
20.22
23.56
22.51
24.91
23.87
25.44
24.39

116

9 7/8
251 mm
0.00
0.00
0.00
0.80
1.70
4.09
6.37
8.56
10.53
12.41
15.53
17.82
19.17
19.69

6 3/4 (171 mm) 7-8 3.0 Stage


Maximum Pump Rate
Revolutions per unit volume
Pressure at full Load
Torque at full load

600
0.283
450
4,190

600

160

4000

500

120

3000

400

100

300

80

2000

60

To
rq

ue

40

Max Load

SPEED (RPM)

Lpm
rev/L
kPa
Nm

0
0

100
200
300
400
DIFFERENTIAL PRESSURE (psi)

Drilling Fluid Flow (GPM)

Pressure Drop Across Motor with No Load


(off-bottom pressure) (PSI)
Maximum Allowable Differential Pressure
(on-bottom - off-bottom pressure) (PSI)

160

400

500

600

38

68

106

152

412

382

344

298

2271

140

3000

1136

80

To
rq
ue

40

Max Load

60
20
0

2000

TORQUE (N m)

4000

1514

100

6000
5000

1893

120

0
500

300

METRIC PERFORMANCE CURVES

180

1000

TORQUE (ft lb)

140

SPEED (RPM)

2,271
0.075
3,103
5,681

IMPERIAL PERFORMANCE CURVES

180

20

gpm
rev/gal
psi
ft lb

1000
0

1000
2000
3000
DIFFERENTIAL PRESSURE (kPa)

Drilling Fluid Flow (L/min)

Pressure Drop Across Motor with No Load


(off-bottom pressure) (kPa)
Maximum Allowable Differential Pressure
(on-bottom - off-bottom pressure) (kPa)

117

1136

1514

1893

2271

262

469

731

1048

2841

2634

2372

2055

6 3/4 (171 mm) 7-8 5.0 Stage

A.
B.
C.
D.
E.

Distance to stabilizer
Box to Bend
Overall Length
Thread Prot. Diameter
Kick Pad Diameter

Top Connection
Bottom Connection
Weight
Maximum Flow Rate
Maximum Torque
Maximum Power
Maximum Weight Dynamic
on bit
Static
Maximum Allowable Pull
Pull to Yield Motor

Bend
Settings
(degrees)
0.26
0.52
0.78
1.03
1.27
1.50
1.72
1.93
2.12
2.30
2.60
2.82
2.95
3.00

Imperial
22
inch
76
inch
inch
345
7.19
inch
7.00
inch

Metric
559
mm
1,930
mm
mm
8,763
183
mm
178
mm

AS PER REQUEST
4 1/2 Reg
4 1/2 Reg
1,028
daN
2,310
lb
2.27
m3/min
600
gpm
9,460
6,980
N-m
ft-lb
142
190
kW
hp
87,300
38,800
daN
lb
247,000
109,000 daN
lb
218,500
97,000
daN
lb
475,000
212,000 daN
lb

Build Rate (degrees/100ft(30 m))


Hole Sizes (in, mm)
8 1/2
8 3/4
216 mm
223 mm
0.00
0.00
0.39
0.00
1.74
0.92
3.79
2.97
5.75
4.93
7.64
6.82
9.44
8.62
11.16
10.34
12.72
11.90
14.19
13.37
16.65
15.83
18.46
17.64
19.52
18.70
19.93
19.11

118

9 7/8
251 mm
0.00
0.00
0.00
0.72
1.25
3.13
4.93
6.65
8.21
9.68
12.14
13.95
15.01
15.42

6 3/4 (171 mm) 7-8 5.0 Stage


Maximum Pump Rate
Revolutions per unit volume
Pressure at full Load
Torque at full load

gpm
rev/gal
psi
ft lb

2,271
0.076
5,170
9,460

IMPERIAL PERFORMANCE CURVES

200

400

4000

300

Max Load

80
40

2000

0
0

300
600
900
DIFFERENTIAL PRESSURE (psi)

Drilling Fluid Flow (GPM)

Pressure Drop Across Motor with No Load


(off-bottom pressure) (PSI)
Maximum Allowable Differential Pressure
(on-bottom minus off-bottom pressure) (PSI)

300

400

500

600

51

83

105

127

699

667

645

623

METRIC PERFORMANCE CURVES

200
175

2271

150

8000

1893

125

6000

1514

100

1136

Max Load

75

10000

50
25
0

4000

TORQUE (N m)

SPEED (RPM)

TORQUE (ft lb)

6000

500

120

Lpm
rev/L
kPa
Nm

8000

600

160

SPEED (RPM)

600
0.288
750
6,980

2000
0

2000

4000

6000

DIFFERENTIAL PRESSURE (kPa)

Drilling Fluid Flow (L/min)

Pressure Drop Across Motor with No Load


(off-bottom pressure) (kPa)
Maximum Allowable Differential Pressure
(on-bottom minus off-bottom pressure) (kPa)

119

1136

1514

1893

2271

352

572

724

876

4819

4599

4447

4295

6 3/4 (171 mm) 7-8 5.0 Stage HR

A.
B.
C.
D.
E.

Distance to stabilizer
Box to Bend
Overall Length
Thread Prot. Diameter
Kick Pad Diameter

Top Connection
Bottom Connection
Weight
Maximum Flow Rate
Maximum Torque
Maximum Power
Maximum Weight Dynamic
on bit
Static
Maximum Allowable Pull
Pull to Yield Motor

Bend
Settings
(degrees)
0.26
0.52
0.78
1.03
1.27
1.50
1.72
1.93
2.12
2.30
2.60
2.82
2.95
3.00

Imperial
22
inch
76
inch
inch
354
7.19
inch
7.00
inch

Metric
559
mm
1,930
mm
mm
8,992
183
mm
178
mm

AS PER REQUEST
4 1/2 Reg
4 1/2 Reg
1,032
daN
2,319
lb
2.3
m3/min
600
gpm
14,190
10,640
N-m
ft-lb
241
323
kW
hp
87,300
38,800
daN
lb
247,000
109,000 daN
lb
218,500
97,000
daN
lb
475,000
212,000 daN
lb

Build Rate (degrees/100ft(30 m))


Hole Sizes (in, mm)
8 1/2
8 3/4
216 mm
223 mm
0.00
0.00
0.39
0.00
1.74
0.92
3.79
2.97
5.75
4.93
7.64
6.82
9.44
8.62
11.16
10.34
12.72
11.90
14.19
13.37
16.65
15.93
18.46
17.64
19.52
18.70
19.93
19.11

120

9 7/8
251 mm
0.00
0.00
0.00
0.72
1.25
4.93
4.93
6.65
8.21
9.68
12.14
13.95
15.01
15.42

6 3/4 (171 mm) 7-8 5.0 Stage HR


Maximum Pump Rate
Revolutions per unit volume
Pressure at full Load
Torque at full load

gpm
rev/gal
psi
ft lb

2271
0.076
7760
14190

IMPERIAL PERFORMANCE CURVES

200
175

12000

600

150

9000

500

125

400

100

6000

Max Load

300

75

To
rq
ue

50
25

3000

0
0

200 400 600 800 1000 1200


DIFFERENTIAL PRESSURE (psi)

Drilling Fluid Flow (GPM)

Pressure Drop Across Motor with No Load


(off-bottom pressure) (PSI)
Maximum Allowable Differential Pressure
(on-bottom minus off-bottom pressure) (PSI)

175

400

500

600

79

91

117

129

1051

1039

1013

1001

10000

1514

100

8000

1136

ue

50

To
rq

25
0
0

6000

Max Load

75

TORQUE (N m)

12000

1893

125

16000
14000

2271

150

SPEED (RPM)

300

METRIC PERFORMANCE CURVES

200

Lpm
rev/L
kPa
Nm

TORQUE (ft lb)

SPEED (RPM)

600
0.288
1130
10460

4000
2000

0
2000
4000
6000
8000
10000
DIFFERENTIAL PRESSURE (kPa)

Drilling Fluid Flow (L/min)

Pressure Drop Across Motor with No Load


(off-bottom pressure) (kPa)
Maximum Allowable Differential Pressure
(on-bottom minus off-bottom pressure) (kPa)

121

1136

1514

1893

2271

545

627

807

889

7246

7164

6984

6902

6 3/4 (171 mm) 7-8 5.7 Stage

A.
B.
C.
D.
E.

Distance to stabilizer
Box to Bend
Overall Length
Thread Prot. Diameter
Kick Pad Diameter

Top Connection
Bottom Connection
Weight
Maximum Flow Rate
Maximum Torque
Maximum Power
Maximum Weight Dynamic
on bit
Static
Maximum Allowable Pull
Pull to Yield Motor

Bend
Settings
(degrees)
0.26
0.52
0.78
1.03
1.27
1.50
1.72
1.93
2.12
2.30
2.60
2.82
2.95
3.00

Imperial
22
inch
76
inch
inch
410
7.19
inch
7.00
inch

Metric
559
mm
1,930
mm
mm
10,414
183
mm
178
mm

AS PER REQUEST
4 1/2 Reg
4 1/2 Reg
1,035
daN
2,326
lb
2.3
m3/min
600
gpm
12,400
9,150
N-m
ft-lb
166
222
kW
hp
87,300
38,800
daN
lb
247,000
109,000 daN
lb
218,500
97,000
daN
lb
475,000
212,000 daN
lb

Build Rate (degrees/100ft(30 m))


Hole Sizes (in, mm)
8 1/2
8 3/4
216 mm
223 mm
0.00
0.00
0.26
0.00
1.38
0.71
3.05
2.38
4.65
3.98
6.19
5.52
7.66
6.99
9.06
8.40
10.34
9.67
11.54
10.87
13.55
12.88
15.02
14.36
15.89
15.22
16.23
15.56

122

9 7/8
251 mm
0.00
0.00
0.00
0.63
0.98
2.52
3.99
5.39
6.66
7.87
9.87
11.35
12.22
12.55

6 3/4 (171 mm) 7-8 5.7 Stage


Maximum Pump Rate
Revolutions per unit volume
Pressure at full Load
Torque at full load

2,271
0.064
5,900
12,400

IMPERIAL PERFORMANCE CURVES

160
140

600

120

60

400

6000

300

4500

ue

40

7500

Max Load

80

To
rq

20
0

10500
9000

500

100

Lpm
rev/L
kPa
Nm

200

400

600

800

TORQUE (ft lb)

SPEED (RPM)

600
gpm
0.242 rev/gal
860
psi
9,150 ft lb

3000
1500
0
1000

DIFFERENTIAL PRESSURE (psi)


Drilling Fluid Flow (GPM)

Pressure Drop Across Motor with No Load


(off-bottom pressure) (PSI)
Maximum Allowable Differential Pressure
(on-bottom minus off-bottom pressure) (PSI)

400

500

600

51

76

87

105

809

784

773

755

METRIC PERFORMANCE CURVES

12000

2271

SPEED (RPM)

1893

10000

1514

8000

1136

ue

Max Load

6000

To
rq
0

14000

4000

TORQUE (N m)

160
140
120
100
80
60
40
20
0

300

2000
0

2000
4000
6000
8000
DIFFERENTIAL PRESSURE (kPa)

Drilling Fluid Flow (L/min)

Pressure Drop Across Motor with No Load


(off-bottom pressure) (kPa)
Maximum Allowable Differential Pressure
(on-bottom minus off-bottom pressure) (kPa)

123

1136

1514

1893

2271

352

524

600

724

5578

5405

5330

5206

6 3/4 (171 mm) 7-8 5.7 Stage HR

A.
B.
C.
D.
E.

Distance to stabilizer
Box to Bend
Overall Length
Thread Prot. Diameter
Kick Pad Diameter

Top Connection
Bottom Connection
Weight
Maximum Flow Rate
Maximum Torque
Maximum Power
Maximum Weight Dynamic
on bit
Static
Maximum Allowable Pull
Pull to Yield Motor

Bend
Settings
(degrees)
0.26
0.52
0.78
1.03
1.27
1.50
1.72
1.93
2.12
2.30
2.60
2.82
2.95
3.00

Imperial
22
inch
76
inch
inch
410
7.19
inch
7.00
inch

Metric
559
mm
1,930
mm
mm
10,414
183
mm
178
mm

AS PER REQUEST
4 1/2 Reg
4 1/2 Reg
1,035
daN
2,326
lb
2.3
m3/min
600
gpm
18,600
13,720
N-m
ft-lb
265
355
kW
hp
87,300
38,800
daN
lb
247,000
109,000 daN
lb
218,500
97,000
daN
lb
475,000
212,000 daN
lb

Build Rate (degrees/100ft(30 m))


Hole Sizes (in, mm)
8 1/2
8 3/4
216 mm
223 mm
0.00
0.00
0.26
0.00
1.38
0.71
3.05
2.38
4.65
3.98
6.19
5.52
7.66
6.99
9.06
8.40
10.34
9.67
11.54
10.87
13.55
12.88
15.02
14.36
15.89
15.22
16.23
15.56

124

9 7/8
251 mm
0.00
0.00
0.00
0.63
0.98
2.52
3.99
5.39
6.66
7.87
9.87
11.35
12.22
12.55

6 3/4 (171 mm) 7-8 5.7 Stage HR


Maximum Pump Rate
Revolutions per unit volume
Pressure at full Load
Torque at full load

gpm
rev/gal
psi
ft lb

150

8000

Max Load

300

50
25
0

Drilling Fluid Flow (GPM)

400

500

600

151

176

187

205

1129

1104

1093

1075

2271

140

17500

1893

15000
12500

1514

10000

1136

Max Load

60

20000

TORQUE (N m)

SPEED (RPM)

300

METRIC PERFORMANCE CURVES

80

2000

250 500 750 1000 1250 1500


DIFFERENTIAL PRESSURE (psi)

Pressure Drop Across Motor with No Load


(off-bottom pressure) (PSI)
Maximum Allowable Differential Pressure
(on-bottom minus off-bottom pressure) (PSI)

100

4000
0

120

6000

TORQUE (ft lb)

10000

400

75

16000
12000

500

100

Lpm
rev/L
kPa
Nm

14000

600

125

160

2,271
0.064
8,840
18,600

IMPERIAL PERFORMANCE CURVES

175

SPEED (RPM)

600
0.242
1,280
13,720

40
20
0

7500
5000
2500
0

5000
10000
DIFFERENTIAL PRESSURE (kPa)

Drilling Fluid Flow (L/min)

Pressure Drop Across Motor with No Load


(off-bottom pressure) (kPa)
Maximum Allowable Differential Pressure
(on-bottom minus off-bottom pressure) (kPa)

125

1136

1514

1893

2271

1041

1213

1289

1413

7784

7612

7536

7412

8 (203 mm)
Mud Motors

8 (203 mm) 4-5 3.6 Stage

A.
B.
C.
D.
E.

Distance to stabilizer
Box to Bend
Overall Length
Thread Prot. Diameter
Kick Pad Diameter

Top Connection
Bottom Connection
Weight
Maximum Flow Rate
Maximum Torque
Maximum Power
Maximum Weight Dynamic
on bit
Static
Maximum Allowable Pull
Pull to Yield Motor

Bend
Settings
(degrees)
0.26
0.52
0.78
1.03
1.27
1.50
1.72
1.93
2.12
2.30
2.60
2.82
2.95
3.00

Imperial
28
inch
87
inch
inch
330
8.63
inch
8.06
inch

Metric
711
mm
2,210
mm
mm
8,382
219
mm
205
mm

AS PER REQUEST
6 5/8 Reg
6 5/8 Reg
1,272
daN
2,859
lb
3.41
m3/min
900
gpm
5,920
4,366
N-m
ft-lb
195
261
kW
hp
139,500
62,000
daN
lb
412,800
183,000 daN
lb
324,000
144,000 daN
lb
930,000
414,000 daN
lb

Build Rate (degrees/100ft(30 m))


Hole Sizes (in, mm)
9 7/8
10 5/8
251 mm
270 mm
0.00
0.00
0.59
0.00
2.90
0.34
5.12
2.56
7.26
4.69
9.30
6.74
11.26
8.70
13.13
10.57
14.82
12.23
16.43
13.86
19.10
16.53
21.06
18.49
22.22
19.65
22.67
20.10

128

12 1/4
311 mm
0.00
0.00
0.00
0.00
0.86
1.18
3.14
5.01
6.70
8.30
10.97
12.93
14.09
14.54

8 (203 mm) 4-5 3.6 Stage


Maximum Pump Rate
Revolutions per unit volume
Pressure at full Load
Torque at full load

900
0.244
497
4,294

gpm
rev/gal
psi
ft lb

3,407
0.065
3,427
5,822

Lpm
rev/L
kPa
Nm

IMPERIAL PERFORMANCE CURVES


250

5000
800

150

4500

900

4000
3500
3000

600

100

2500
2000

400

1500

Max Load

50
0
0

200
400
DIFFERENTIAL PRESSURE (psi)

Drilling Fluid Flow (GPM)

Pressure Drop Across Motor with No Load


(off-bottom pressure) (PSI)
Maximum Allowable Differential Pressure
(on-bottom minus off-bottom pressure) (PSI)

1000

TORQUE (ft lb)

SPEED (RPM)

200

500
0
600

400

600

800

900

36

52

73

86

461

445

424

411

METRIC PERFORMANCE CURVES


250

7000

150

5000

2271

100

4000
3000

Max Load

1514

50
0
0

2000

TORQUE (N m)

SPEED (RPM)

6000

3407
3028

200

1000
0

1000
2000
3000
4000
DIFFERENTIAL PRESSURE (kPa)

Drilling Fluid Flow (L/min)

Pressure Drop Across Motor with No Load


(off-bottom pressure) (kPa)
Maximum Allowable Differential Pressure
(on-bottom minus off-bottom pressure) (kPa)

129

1514

2271

3028

3407

248

359

503

593

3178

3068

2923

2834

8 (203 mm) 7-8 2.0 Stage

A.
B.
C.
D.
E.

Distance to stabilizer
Box to Bend
Overall Length
Thread Prot. Diameter
Kick Pad Diameter

Top Connection
Bottom Connection
Weight
Maximum Flow Rate
Maximum Torque
Maximum Power
Maximum Weight Dynamic
on bit
Static
Maximum Allowable Pull
Pull to Yield Motor

Bend
Settings
(degrees)
0.26
0.52
0.78
1.03
1.27
1.50
1.72
1.93
2.12
2.30
2.60
2.82
2.95
3.00

Imperial
28
inch
87
inch
inch
330
8.63
inch
8.06
inch

Metric
711
mm
2,210
mm
mm
8,382
219
mm
205
mm

AS PER REQUEST
6 5/8 Reg
6 5/8 Reg
1,296
daN
2,914
lb
3.03
m3/min
800
gpm
9,563
8,950
N-m
ft-lb
131
175
kW
hp
139,500
62,000
daN
lb
412,800
183,000 daN
lb
324,000
144,000 daN
lb
930,000
414,000 daN
lb

Build Rate (degrees/100ft(30 m))


Hole Sizes (in, mm)
9 7/8
10 5/8
251 mm
270 mm
0.00
0.00
0.59
0.00
2.90
0.34
5.12
2.56
7.26
4.69
9.30
6.74
11.26
8.70
13.13
10.57
14.82
12.23
16.43
13.86
19.10
16.53
21.06
18.49
22.22
19.65
22.67
20.10

130

12 1/4
311 mm
0.00
0.00
0.00
0.00
0.86
1.18
3.14
5.01
6.70
8.30
10.97
12.93
14.09
14.54

8 (203 mm) 7-8 2.0 Stage


Maximum Pump Rate
Revolutions per unit volume
Pressure at full Load
Torque at full load

800
0.096
374
7,053

80

4000

400

40

To
rq
ue

20

Max Load

30
10
0
0

100
200
300
DIFFERENTIAL PRESSURE (psi)

Drilling Fluid Flow (GPM)

Pressure Drop Across Motor with No Load


(off-bottom pressure) (PSI)
Maximum Allowable Differential Pressure
(on-bottom - off-bottom pressure) (PSI)

80

600

800

82

112

189

316

292

262

185

6000

ue

Max Load

30
20

To
rq

10
0
0

TORQUE (N m)

8000

1514

40

12000
10000

1893

50

0
400

500

2271

60

1000

58

3028

70

2000

400

METRIC PERFORMANCE CURVES

90

3000

TORQUE (ft lb)

5000

500

50

8000
6000

600

60

Lpm
rev/L
kPa
Nm

7000

800

70

SPEED (RPM)

3,028
0.025
2,579
9,563

IMPERIAL PERFORMANCE CURVES

90

SPEED (RPM)

gpm
rev/gal
psi
ft lb

500
1000 1500 2000 2500
DIFFERENTIAL PRESSURE (kPa)

Drilling Fluid Flow (L/min)

Pressure Drop Across Motor with No Load


(off-bottom pressure) (kPa)
Maximum Allowable Differential Pressure
(on-bottom - off-bottom pressure) (kPa)

131

4000
2000
0
3000

1514

1893

2271

3028

400

565

772

1303

2179

2013

1806

1276

8 (203 mm) 7-8 3.4 ESX3 Stage

A.
B.
C.
D.
E.

Distance to stabilizer
Box to Bend
Overall Length
Thread Prot. Diameter
Kick Pad Diameter

Top Connection
Bottom Connection
Weight
Maximum Flow Rate
Maximum Torque
Maximum Power
Maximum Weight Dynamic
on bit
Static
Maximum Allowable Pull
Pull to Yield Motor

Bend
Settings
(degrees)
0.26
0.52
0.78
1.03
1.27
1.50
1.72
1.93
2.12
2.30
2.60
2.82
2.95
3.00

Imperial
28
inch
87
inch
inch
365.2
8.63
inch
8.06
inch

Metric
711
mm
2,210
mm
mm
9,276
219
mm
205
mm

AS PER REQUEST
6 5/8 Reg
6 5/8 Reg
1,296
daN
2,914
lb
3.261 m3/min
900
gpm
19,390
14,300
N-m
ft-lb
115
154
kW
hp
139,500
62,000
daN
lb
412,800
183,000 daN
lb
324,000
144,000 daN
lb
930,000
414,000 daN
lb

Build Rate (degrees/100ft(30 m))


Hole Sizes (in, mm)
9 7/8
10 5/8
251 mm
270 mm
0.00
0.00
0.00
0.00
0.96
0.00
2.25
0.98
3.49
2.22
4.68
3.41
5.82
4.54
6.90
5.63
7.88
6.61
8.81
7.54
10.36
9.08
11.49
10.22
11.91
10.63
12.42
11.15

132

12 1/4
311 mm
0.00
0.00
0.00
0.00
0.00
0.64
1.78
2.86
3.84
4.77
6.32
7.46
7.87
8.39

8 (203 mm) 7-8 3.4 ESX3 Stage


Maximum Pump Rate
Revolutions per unit volume
Pressure at full Load
Torque at full load

gpm
rev/gal
psi
ft lb

80

14000

TORQUE (ft lb)

12000

750

60

Lpm
rev/L
kPa
Nm

16000

900

70

10000

50

550

40

8000

20
0
0

100
200
300
400
500
DIFFERENTIAL PRESSURE (psi)

Drilling Fluid Flow (GPM)

Pressure Drop Across Motor with No Load


(off-bottom pressure) (PSI)
Maximum Allowable Differential Pressure
(on-bottom minus off-bottom pressure) (PSI)

67

92

125

150

443

418

385

360

TORQUE (N m)

15000
10000

Max Load

0
1000

25000
20000

1514

600

900

2082

25

750

2839

50

2000

550

3407

75

4000

400

METRIC PERFORMANCE CURVES

100

6000

Max Load

400

30
10

SPEED (RPM)

3,410
0.024
3,520
19,390

IMPERIAL PERFORMANCE CURVES

90

SPEED (RPM)

900
0.089
510
14,300

2000

3000

5000
0
4000

DIFFERENTIAL PRESSURE (kPa)

Drilling Fluid Flow (L/min)

Pressure Drop Across Motor with No Load


(off-bottom pressure) (kPa)
Maximum Allowable Differential Pressure
(on-bottom minus off-bottom pressure) (kPa)

133

1514

2082

2839

3407

460

632

862

1034

3057

2884

2654

2482

8 (203 mm) 7-8 4.0 Stage

A.
B.
C.
D.
E.

Distance to stabilizer
Box to Bend
Overall Length
Thread Prot. Diameter
Kick Pad Diameter

Top Connection
Bottom Connection
Weight
Maximum Flow Rate
Maximum Torque
Maximum Power
Maximum Weight Dynamic
on bit
Static
Maximum Allowable Pull
Pull to Yield Motor

Bend
Settings
(degrees)
0.26
0.52
0.78
1.03
1.27
1.50
1.72
1.93
2.12
2.30
2.60
2.82
2.95
3.00

Imperial
28
inch
87
inch
inch
365
8.63
inch
8.06
inch

Metric
711
mm
2,210
mm
mm
9,281
219
mm
205
mm

AS PER REQUEST
6 5/8 Reg
6 5/8 Reg
1,521
daN
3,419
lb
3.41
m3/min
900
gpm
13,490
9,950
N-m
ft-lb
167
224
kW
hp
139,500
62,000
daN
lb
412,800
183,000 daN
lb
324,000
144,000 daN
lb
930,000
414,000 daN
lb

Build Rate (degrees/100ft(30 m))


Hole Sizes (in, mm)
9 7/8
10 5/8
251 mm
270 mm
0.00
0.00
0.42
0.00
2.45
0.20
4.39
2.15
6.26
4.20
8.06
5.81
9.77
7.53
11.41
9.16
12.89
10.64
14.29
12.05
16.63
14.39
18.35
16.10
19.36
17.12
19.75
17.51

134

12 1/4
311 mm
0.00
0.00
0.00
0.00
0.84
0.95
2.66
4.30
5.78
7.18
9.52
11.24
12.25
12.64

8 (203 mm) 7-8 4.0 Stage


Maximum Pump Rate
Revolutions per unit volume
Pressure at full Load
Torque at full load

900
0.166
600
9,950

150

Lpm
rev/L
kPa
Nm

900

125

12000

750

100

8000

550

75

Max Load

400

50
25
0
0

Drilling Fluid Flow (GPM)

Maximum Allowable Differential Pressure


(on-bottom minus off-bottom pressure) (PSI)

400

550

750

900

44

87

108

160

556

513

492

440

METRIC PERFORMANCE CURVES

150

3407

12000

2839

100

2082

8000

Max Load

1514

50

16000

25

4000

TORQUE (N m)

125

75

200
400
600
DIFFERENTIAL PRESSURE (psi)

Pressure Drop Across Motor with No Load


(off-bottom pressure) (PSI)

175

4000

TORQUE (ft lb)

SPEED (RPM)

3,407
0.044
4,140
13,490

IMPERIAL PERFORMANCE CURVES

175

SPEED (RPM)

gpm
rev/gal
psi
ft lb

0
0

2000

4000

DIFFERENTIAL PRESSURE (kPa)

Drilling Fluid Flow (L/min)

Pressure Drop Across Motor with No Load


(off-bottom pressure) (kPa)
Maximum Allowable Differential Pressure
(on-bottom minus off-bottom pressure) (kPa)

135

1514

2082

2839

3407

303

600

745

1103

3833

3537

3392

3034

8 (203 mm) 7-8 4.0 Stage HR

A.
B.
C.
D.
E.

Distance to stabilizer
Box to Bend
Overall Length
Thread Prot. Diameter
Kick Pad Diameter

Top Connection
Bottom Connection
Weight
Maximum Flow Rate
Maximum Torque
Maximum Power
Maximum Weight Dynamic
on bit
Static
Maximum Allowable Pull
Pull to Yield Motor

Bend
Settings
(degrees)
0.26
0.52
0.78
1.03
1.27
1.50
1.72
1.93
2.12
2.30
2.60
2.82
2.95
3.00

Imperial
28
inch
87
inch
inch
365
8.63
inch
8.06
inch

Metric
711
mm
2,210
mm
mm
9,281
219
mm
205
mm

AS PER REQUEST
6 5/8 Reg
6 5/8 Reg
1,521
daN
3,419
lb
3.41
m3/min
900
gpm
20,240
14,930
N-m
ft-lb
299
401
kW
hp
139,500
62,000
daN
lb
412,800
183,000 daN
lb
324,000
144,000 daN
lb
930,000
414,000 daN
lb

Build Rate (degrees/100ft(30 m))


Hole Sizes (in, mm)
9 7/8
10 5/8
251 mm
270 mm
0.00
0.00
0.42
0.00
2.45
0.20
4.39
2.15
6.26
4.20
8.06
5.81
9.77
7.53
11.41
9.16
12.89
10.64
14.29
12.05
16.63
14.39
18.35
16.10
19.36
17.12
19.75
17.51

136

12 1/4
311 mm
0.00
0.00
0.00
0.00
0.84
0.95
2.66
4.30
5.78
7.18
9.52
11.24
12.25
12.64

8 (203 mm) 7-8 4.0 Stage HR


Maximum Pump Rate
Revolutions per unit volume
Pressure at full Load
Torque at full load

gpm
rev/gal
psi
ft lb

3,407
0.044
6,210
20,240

IMPERIAL PERFORMANCE CURVES

175
150

900

125

16000
12000

750

100

8000

550

75

Max Load

400

50
25

4000
0

0
0

500
DIFFERENTIAL PRESSURE (psi)

Drilling Fluid Flow (GPM)

Pressure Drop Across Motor with No Load


(off-bottom pressure) (PSI)
Maximum Allowable Differential Pressure
(on-bottom minus off-bottom pressure) (PSI)

150

550

750

900

61

93

120

147

839

807

780

753

2082

75

12000
Max Load

1514

50

TORQUE (N m)

16000

2839

100

24000
20000

3407

125

1000

400

METRIC PERFORMANCE CURVES

175

SPEED (RPM)

Lpm
rev/L
kPa
Nm

TORQUE (ft lb)

SPEED (RPM)

900
0.166
900
14,930

25

8000
4000
0

0
0

2000

4000

6000

DIFFERENTIAL PRESSURE (kPa)

Drilling Fluid Flow (L/min)

Pressure Drop Across Motor with No Load


(off-bottom pressure) (kPa)
Maximum Allowable Differential Pressure
(on-bottom minus off-bottom pressure) (kPa)

137

1514

2082

2839

3407

421

641

827

1014

5785

5564

5378

5192

9 5/8 (244 mm)


Mud Motors

9 5/8 (244 mm) 3-4 4.5 Stage

A.
B.
C.
D.
E.

Distance to stabilizer
Box to Bend
Overall Length
Thread Prot. Diameter
Kick Pad Diameter

Top Connection
Bottom Connection
Weight
Maximum Flow Rate
Maximum Torque
Maximum Power
Maximum Weight Dynamic
on bit
Static
Maximum Allowable Pull
Pull to Yield Motor

Bend
Settings
(degrees)
0.26
0.52
0.78
1.03
1.27
1.50
1.72
1.93
2.12
2.30
2.60
2.82
2.95
3.00

Imperial
28
inch
92
inch
inch
348
inch
10.75
inch
9.75

Metric
mm
711
mm
2,337
mm
8,839
mm
273
mm
248

AS PER REQUEST
6 5/8 Reg

4,480
1,200
6,780
434
179,300
551,000
495,000
1,530,000

lb
gpm
ft-lb
hp
lb
lb
lb
lb

6 5/8 Reg

daN
1,993
m3/min
4.54
9,192
N-m
324
kW
79,700
daN
245,000 daN
220,000 daN
681,000 daN

Build Rate (degrees/100ft(30 m))


Hole Sizes (in, mm)
12 1/4
13 3/4
311 mm
375 mm
0.00
0.00
0.23
0.00
1.89
0.00
3.92
0.00
5.87
0.00
7.74
1.26
9.54
3.05
11.25
4.76
12.79
6.31
14.26
7.78
16.71
10.22
18.50
12.01
19.56
13.07
19.97
13.48

140

17 1/2
445 mm
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.64
3.08
4.88
5.93
6.34

9 5/8 (244 mm) 3-4 4.5 Stage


Maximum Pump Rate
Revolutions per unit volume
Pressure at full Load
Torque at full load

200
150

1200

Max Load

ue
To
rq
0

8000

4000

600

Lpm
rev/L
kPa
Nm

6000

700

100

4,542
0.050
4,275
9,192

2000
0

200
400
600
DIFFERENTIAL PRESSURE (psi)

Drilling Fluid Flow (GPM)

Pressure Drop Across Motor with No Load


(off-bottom pressure) (PSI)
Maximum Allowable Differential Pressure
(on-bottom - off-bottom pressure) (PSI)

600

700

1000

1200

32

34

44

52

588

586

576

568

METRIC PERFORMANCE CURVES

250
200

10000
8000

4542

150

6000

2650

100

To
rq

ue

Max Load

2271

0
0

1000

2000

3000

4000

4000

TORQUE (N m)

3785

50

TORQUE (ft lb)

1000

50

SPEED (RPM)

gpm
rev/gal
psi
ft lb

IMPERIAL PERFORMANCE CURVES

250

SPEED (RPM)

1,200
0.188
620
6,780

2000
0
5000

DIFFERENTIAL PRESSURE (kPa)


Drilling Fluid Flow (L/min)

Pressure Drop Across Motor with No Load


(off-bottom pressure) (kPa)
Maximum Allowable Differential Pressure
(on-bottom - off-bottom pressure) (kPa)

141

2271

2650

3785

4542

221

234

303

359

4054

4040

3971

3916

9 5/8 (244 mm) 3-4 6.0 Stage

A.
B.
C.
D.
E.

Distance to stabilizer
Box to Bend
Overall Length
Thread Prot. Diameter
Kick Pad Diameter

Top Connection
Bottom Connection
Weight
Maximum Flow Rate
Maximum Torque
Maximum Power
Maximum Weight Dynamic
on bit
Static
Maximum Allowable Pull
Pull to Yield Motor

Bend
Settings
(degrees)
0.26
0.52
0.78
1.03
1.27
1.50
1.72
1.93
2.12
2.30
2.60
2.82
2.95
3.00

Imperial
28
inch
92
inch
inch
398
inch
10.75
inch
9.75

Metric
mm
711
mm
2,337
mm
10,109
mm
273
mm
248

AS PER REQUEST
6 5/8 Reg

5,092
1,200
8,272
536
179,300
551,000
495,000
1,530,000

lb
gpm
ft-lb
hp
lb
lb
lb
lb

6 5/8 Reg

daN
2,265
m3/min
4.54
11,215
N-m
400
kW
79,700
daN
245,000 daN
220,000 daN
681,000 daN

Build Rate (degrees/100ft(30 m))


Hole Sizes (in, mm)
12 1/4
13 3/4
311 mm
375 mm
0.00
0.00
0.31
0.00
1.49
0.00
3.23
0.00
4.90
0.63
6.50
0.97
8.03
2.50
9.49
3.96
10.81
5.28
12.06
6.53
14.15
8.62
15.68
10.15
16.59
11.06
16.94
11.40

142

17 1/2
445 mm
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.44
2.53
4.06
4.97
5.31

9 5/8 (244 mm) 3-4 6.0 Stage


Maximum Pump Rate
Revolutions per unit volume
Pressure at full Load
Torque at full load

1,200
0.225
765
8,272

4,540
0.059
5,275
11,215

IMPERIAL PERFORMANCE CURVES

300

Lpm
rev/L
kPa
Nm

12000

1200

250
1000

200

8000

TORQUE (ft lb)

800

150

600

100

4000

Max Load

SPEED (RPM)

gpm
rev/gal
psi
ft lb

50

0
0

200

400

600

800

DIFFERENTIAL PRESSURE (psi)


Drilling Fluid Flow (GPM)

Pressure Drop Across Motor with No Load


(off-bottom pressure) (PSI)
Maximum Allowable Differential Pressure
(on-bottom - off-bottom pressure) (PSI)

800

1000

1200

46

51

58

66

719

714

707

699

METRIC PERFORMANCE CURVES

300

15000

4542

250

3785

200

10000

3028

150

2271

Max Load

100
50

5000

TORQUE (N m)

SPEED (RPM)

600

0
0

2000
4000
DIFFERENTIAL PRESSURE (kPa)

Drilling Fluid Flow (L/min)

Pressure Drop Across Motor with No Load


(off-bottom pressure) (kPa)
Maximum Allowable Differential Pressure
(on-bottom - off-bottom pressure) (kPa)

143

6000

2271

3028

3785

4542

317

352

400

455

4957

4923

4875

4819

9 5/8 (244 mm) 5-6 3.0 Stage

A.
B.
C.
D.
E.

Distance to stabilizer
Box to Bend
Overall Length
Thread Prot. Diameter
Kick Pad Diameter

Top Connection
Bottom Connection
Weight
Maximum Flow Rate
Maximum Torque
Maximum Power
Maximum Weight Dynamic
on bit
Static
Maximum Allowable Pull
Pull to Yield Motor

Bend
Settings
(degrees)
0.26
0.52
0.78
1.03
1.27
1.50
1.72
1.93
2.12
2.30
2.60
2.82
2.95
3.00

Imperial
28
inch
92
inch
inch
348
inch
10.75
inch
9.75

Metric
mm
711
mm
2,337
mm
8,839
mm
273
mm
248

AS PER REQUEST
6 5/8 Reg

4,483
1,200
10,940
189
179,300
551,000
495,000
1,530,000

lb
gpm
ft-lb
hp
lb
lb
lb
lb

6 5/8 Reg

daN
1,994
m3/min
4.54
14,833
N-m
139
kW
79,700
daN
245,000 daN
220,000 daN
681,000 daN

Build Rate (degrees/100ft(30 m))


Hole Sizes (in, mm)
12 1/4
13 3/4
311 mm
375 mm
0.00
0.00
0.23
0.00
1.89
0.00
3.92
0.00
5.87
0.00
7.74
1.26
9.54
3.05
11.25
4.76
12.79
6.31
14.26
7.78
16.71
10.22
18.50
12.01
19.56
13.07
19.97
13.48

144

17 1/2
445 mm
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.64
3.08
4.88
5.93
6.34

9 5/8 (244 mm) 5-6 3.0 Stage


Maximum Pump Rate
Revolutions per unit volume
Pressure at full Load
Torque at full load

1200

120

Max Load

ue
To
rq
0

100
200
300
400
DIFFERENTIAL PRESSURE (psi)

Drilling Fluid Flow (GPM)

Pressure Drop Across Motor with No Load


(off-bottom pressure) (PSI)
Maximum Allowable Differential Pressure
(on-bottom - off-bottom pressure) (PSI)

4000
2000
0
500

600

800

1000

1200

29

43

62

85

421

407

388

365

METRIC PERFORMANCE CURVES

140

15000

120

4542

12500

3785

100

10000

3028

80

7500

Max Load

2271

60

ue

40

To
rq

20
0
0

5000

TORQUE (N m)

SPEED (RPM)

TORQUE (ft lb)

40

12000

6000

600

60

Lpm
rev/L
kPa
Nm

8000

800

80

4,542
0.031
3,103
14,833

10000

1000

100

20

gpm
rev/gal
psi
ft lb

IMPERIAL PERFORMANCE CURVES

140

SPEED (RPM)

1,200
0.117
450
10,940

2500
0

1000
2000
3000
DIFFERENTIAL PRESSURE (kPa)

Drilling Fluid Flow (L/min)

Pressure Drop Across Motor with No Load


(off-bottom pressure) (kPa)
Maximum Allowable Differential Pressure
(on-bottom - off-bottom pressure) (kPa)

145

2271

3028

3785

4542

200

296

427

586

2903

2806

2675

2517

9 5/8 (244 mm) 5-6 5.0 Stage

A.
B.
C.
D.
E.

Distance to stabilizer
Box to Bend
Overall Length
Thread Prot. Diameter
Kick Pad Diameter

Top Connection
Bottom Connection
Weight
Maximum Flow Rate
Maximum Torque
Maximum Power
Maximum Weight Dynamic
on bit
Static
Maximum Allowable Pull
Pull to Yield Motor

Bend
Settings
(degrees)
0.26
0.52
0.78
1.03
1.27
1.50
1.72
1.93
2.12
2.30
2.60
2.82
2.95
3.00

Imperial
28
inch
92
inch
inch
402
inch
10.75
inch
9.75

Metric
mm
711
mm
2,337
mm
10,211
mm
273
mm
248

AS PER REQUEST
6 5/8 Reg

5,365
1,300
16,120
404
179,300
551,000
495,000
1,530,000

lb
gpm
ft-lb
hp
lb
lb
lb
lb

6 5/8 Reg

daN
2,386
4.921 m3/min
21,850
N-m
302
kW
79,700
daN
245,000 daN
220,000 daN
681,000 daN

Build Rate (degrees/100ft(30 m))


Hole Sizes (in, mm)
12 1/4
13 3/4
311 mm
375 mm
0.00
0.00
0.23
0.00
1.89
0.00
3.92
0.00
5.87
0.00
7.74
1.26
9.54
3.05
11.25
4.76
12.79
6.31
14.26
7.78
16.71
10.22
18.50
12.01
19.56
13.07
19.97
13.48

146

17 1/2
445 mm
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.64
3.08
4.88
5.93
6.34

9 5/8 (244 mm) 5-6 5.0 Stage


Maximum Pump Rate
Revolutions per unit volume
Pressure at full Load
Torque at full load

1,300
0.138
750
16,120

gpm
rev/gal
psi
ft lb

4,920
0.036
5,170
21,850

IMPERIAL PERFORMANCE CURVES

200

20000

1300

16000

1000

12000

900
100

700

Max Load

8000

50

4000

TORQUE (ft lb)

SPEED (RPM)

150

Lpm
rev/L
kPa
Nm

0
0

200

400

600

800

DIFFERENTIAL PRESSURE (psi)


Drilling Fluid Flow (GPM)

Pressure Drop Across Motor with No Load


(off-bottom pressure) (PSI)
Maximum Allowable Differential Pressure
(on-bottom - off-bottom pressure) (PSI)

700

900

1100

1300

75

94

117

130

675

656

633

620

METRIC PERFORMANCE CURVES

200

150

20000

3785
15000

3407

100

2650

Max Load

10000

50

TORQUE (N m)

SPEED (RPM)

4921

25000

5000
0

2000
4000
DIFFERENTIAL PRESSURE (kPa)

Drilling Fluid Flow (L/min)

Pressure Drop Across Motor with No Load


(off-bottom pressure) (kPa)
Maximum Allowable Differential Pressure
(on-bottom - off-bottom pressure) (kPa)

147

2650

3407

4164

4921

517

648

807

896

4654

4523

4364

4275

9 5/8 (244 mm) 5-6 5.0 Stage HR

A.
B.
C.
D.
E.

Distance to stabilizer
Box to Bend
Overall Length
Thread Prot. Diameter
Kick Pad Diameter

Top Connection
Bottom Connection
Weight
Maximum Flow Rate
Maximum Torque
Maximum Power
Maximum Weight Dynamic
on bit
Static
Maximum Allowable Pull
Pull to Yield Motor

Bend
Settings
(degrees)
0.26
0.52
0.78
1.03
1.27
1.50
1.72
1.93
2.12
2.30
2.60
2.82
2.95
3.00

Imperial
28
inch
92
inch
inch
402
inch
10.75
inch
9.75

Metric
mm
711
mm
2,337
mm
10,211
mm
273
mm
248

AS PER REQUEST
6 5/8 Reg

5,365
1,300
24,170
768
179,300
551,000
495,000
1,530,000

lb
gpm
ft-lb
hp
lb
lb
lb
lb

6 5/8 Reg

daN
2,386
4.921 m3/min
32,770
N-m
573
kW
79,700
daN
245,000 daN
220,000 daN
681,000 daN

Build Rate (degrees/100ft(30 m))


Hole Sizes (in, mm)
12 1/4
13 3/4
311 mm
375 mm
0.00
0.00
0.23
0.00
1.89
0.00
3.92
0.00
5.87
0.00
7.74
1.26
9.54
3.05
11.25
4.76
12.79
6.31
14.26
7.78
16.71
10.22
18.50
12.01
19.56
13.07
19.97
13.48

148

17 1/2
445 mm
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.64
3.08
4.88
5.93
6.34

9 5/8 (244 mm) 5-6 5.0 Stage HR


Maximum Pump Rate
Revolutions per unit volume
Pressure at full Load
Torque at full load

1,300
0.138
1,130
24,170

gpm
rev/gal
psi
ft lb

4,920
0.036
7,760
24,170

IMPERIAL PERFORMANCE CURVES

200

28000

1300

24000
20000

1000
900

100

16000

700
Max Load

12000

50

8000

TORQUE (ft lb)

SPEED (RPM)

150

Lpm
rev/L
kPa
Nm

4000

0
0

500

1000

DIFFERENTIAL PRESSURE (psi)


Drilling Fluid Flow (GPM)
Pressure Drop Across Motor with No Load (offbottom pressure) (PSI)
Maximum Allowable Differential Pressure
(on-bottom - off-bottom pressure) (PSI)

700

900

1100

1300

85

113

133

167

1045

1017

997

963

METRIC PERFORMANCE CURVES

200

35000
30000

3785

25000

3407
100

20000

2650
Max Load

15000

50

10000

TORQUE (N m)

SPEED (RPM)

4921
150

5000

0
0

2000
4000
6000
8000
DIFFERENTIAL PRESSURE (kPa)

Drilling Fluid Flow (L/min)


Pressure Drop Across Motor with No Load (offbottom pressure) (kPa)
Maximum Allowable Differential Pressure
(on-bottom - off-bottom pressure) (kPa)

149

2650

3407

4164

4921

586

779

917

1151

7205

7012

6874

6640

9 5/8 (244 mm) 6-7 5.0 Stage

A.
B.
C.
D.
E.

Distance to stabilizer
Box to Bend
Overall Length
Thread Prot. Diameter
Kick Pad Diameter

Top Connection
Bottom Connection
Weight
Maximum Flow Rate
Maximum Torque
Maximum Power
Maximum Weight Dynamic
on bit
Static
Maximum Allowable Pull
Pull to Yield Motor

Bend
Settings
(degrees)
0.26
0.52
0.78
1.03
1.27
1.50
1.72
1.93
2.12
2.30
2.60
2.82
2.95
3.00

Imperial
28
inch
92
inch
inch
378
inch
10.75
inch
9.75

Metric
mm
711
mm
2,337
mm
9,601
mm
273
mm
248

AS PER REQUEST
6 5/8 Reg

5,144
1,200
13,302
543
179,300
551,000
495,000
1,530,000

lb
gpm
ft-lb
hp
lb
lb
lb
lb

6 5/8 Reg

daN
2,288
m3/min
4.54
18,035
N-m
405
kW
79,700
daN
245,000 daN
220,000 daN
681,000 daN

Build Rate (degrees/100ft(30 m))


Hole Sizes (in, mm)
12 1/4
13 3/4
311 mm
375 mm
0.00
0.00
0.24
0.00
1.83
0.00
3.82
0.00
5.74
0.61
7.57
1.22
9.33
2.98
11.00
4.65
12.52
6.17
13.96
7.60
16.35
10.00
18.11
11.75
19.15
12.79
19.55
13.19

150

17 1/2
445 mm
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.61
3.01
4.76
5.80
6.20

9 5/8 (244 mm) 6-7 5.0 Stage


Maximum Pump Rate
Revolutions per unit volume
Pressure at full Load
Torque at full load

gpm
rev/gal
psi
ft lb

140
1000

10000

800

80

8000

600

ue

40

6000

Max Load

60

To
rq

20
0

4000
2000
0

200
400
600
800
DIFFERENTIAL PRESSURE (psi)

Drilling Fluid Flow (GPM)

Pressure Drop Across Motor with No Load


(off-bottom pressure) (PSI)
Maximum Allowable Differential Pressure
(on-bottom - off-bottom pressure) (PSI)

600

800

1000

1200

56

74

97

125

719

701

678

650

METRIC PERFORMANCE CURVES

160
140

18000

4542

15000

3785

100

12000

3028

80

2271

To
rq

ue

40

9000

Max Load

60

0
0

TORQUE (N m)

120

SPEED (RPM)

14000

TORQUE (ft lb)

100

Lpm
rev/L
kPa
Nm

12000

1200

120

20

4,542
0.034
5,343
18,035

IMPERIAL PERFORMANCE CURVES

160

SPEED (RPM)

1,200
0.130
775
13,302

1000 2000 3000 4000 5000


DIFFERENTIAL PRESSURE (kPa)

Drilling Fluid Flow (L/min)

Pressure Drop Across Motor with No Load


(off-bottom pressure) (kPa)
Maximum Allowable Differential Pressure
(on-bottom - off-bottom pressure) (kPa)

151

6000
3000
0
6000

2271

3028

3785

4542

386

510

669

862

4957

4833

4675

4482

11 3/4 (298 mm)


Mud Motors

11 3/4 (286 mm) 3-4 3.6 Stage


(ROTOR ONLY)
For further motor information please contact Cougar Drilling Solutions Inc.

Maximum Pump Rate


Revolutions per unit volume
Pressure at full Load
Torque at full load

gpm
rev/gal
psi
ft lb

IMPERIAL PERFORMANCE CURVES

200

5,680
0.031
3,720
18,160

Lpm
rev/L
kPa
Nm

16000

1500

160

1350
1150

120

12000

1000

TORQUE (ft lb)

8000

80

Max Load

SPEED (RPM)

1,500
0.116
6
540
13,390

40

4000

0
0

200

400

600

DIFFERENTIAL PRESSURE (psi)


Drilling Fluid Flow (GPM)

Pressure Drop Across Motor with No Load


(off-bottom pressure) (PSI)
Maximum Allowable Differential Pressure
(on-bottom - off-bottom pressure) (PSI)

1150

1350

1500

51

56

61

67

489

484

479

473

METRIC PERFORMANCE CURVES

200
180

20000

5678
5110

160
140

15000

4353

120

3785

100

10000

Max Load

80
60
40
20
0

5000

TORQUE (N m)

SPEED (RPM)

1000

0
0

1000
2000
3000
DIFFERENTIAL PRESSURE (kPa)

Drilling Fluid Flow (L/min)

Pressure Drop Across Motor with No Load


(off-bottom pressure) (kPa)
Maximum Allowable Differential Pressure
(on-bottom - off-bottom pressure) (kPa)

154

4000

3785

4353

5110

5678

352

386

421

462

3372

3337

3303

3261

11 3/4 (286 mm) 5-6 4.6 Stage


For further motor information please contact Cougar Drilling Solutions Inc.

Maximum Pump Rate


Revolutions per unit volume
Pressure at full Load
Torque at full load

gpm
rev/gal
psi
ft lb

6,810
0.024
4,760
29,560

IMPERIAL PERFORMANCE CURVES

180
160

20000
16000

1270

100

12000

1000

80

8000

Max Load

60
40
20

TORQUE (ft lb)

120

Lpm
rev/L
kPa
Nm

24000

1800
1550

140

SPEED (RPM)

1,800
0.089
690
21,800

4000
0

0
0

200

400

600

800

DIFFERENTIAL PRESSURE (psi)


Drilling Fluid Flow (GPM)

Pressure Drop Across Motor with No Load


(off-bottom pressure) (PSI)
Maximum Allowable Differential Pressure
(on-bottom - off-bottom pressure) (PSI)

1270

1550

1800

65

74

97

110

625

616

593

580

METRIC PERFORMANCE CURVES

180
160

5867

25000

4807

100

20000

3785

Max Load

80
60
40
20
0

15000
10000

TORQUE (N m)

120

35000
30000

6814

140

SPEED (RPM)

1000

5000
0

1500
3000
4500
DIFFERENTIAL PRESSURE (kPa)

Drilling Fluid Flow (L/min)

Pressure Drop Across Motor with No Load


(off-bottom pressure) (kPa)
Maximum Allowable Differential Pressure
(on-bottom - off-bottom pressure) (kPa)

155

3785

4807

5867

6814

448

510

669

758

4309

4247

4089

3999

Tables & Charts

Nom. Size
(inc)

ID (inc)

Wall Thk (inc)

Wt/ft (lb)

Wt/Jt. 31ft (lb)

Connection

Size & Tube

Heavy Weight Drill Pipe

3 1/2

2 1/16

0.719

25.3

760

NC38

3 1/2 IF

3 1/2

2 1/4

0.625

26.7

716

NC38

3 1/2 IF

2 9/16

0.719

29.7

890

NC40

4 FH

4 1/2

2 3/4

0.875

41

1230

NC46

4 IF

48.5

1516

NC50

4 1/2 IF

5 1/2

1.063

50.7

1880

5 1/2 FH

6 5/8

4 1/2

1.063

57

2290

6 5/8 IF

158

Collar Weights
lb / ft Length

1 1/4

1 1/2

1 3/4

2 1/4

2 1/2

2 7/8
3
3 1/8
3 1/4
3 1/2
3 3/4
4
4 1/8
4 1/4
4 1/2
4 3/4
5
5 1/4
5 1/2
5 3/4
6
6 1/4
6 1/2
6 3/4
7
7 1/4
7 1/2
7 3/4
8
8 1/4
8 1/2
9
9 1/2
9 3/4
10
11
12

Bore of Drill Collar (in)

OD
of
Drill
Collar
(in.)

19
21
22
26
30
35
40
43
46
51

18
20
22
24
29
33
39
41
44
50

16
18
20
22
27
32
37
39
42
48
54
61
68
75
82
90
98
107
116
125
134
144
154
165
176
187
210
234
248
261
317
379

35
37
40
46
52
59
65
73
80
88
96
105
114
123
132
142
152
163
174
185
208
232
245
259
315
377

32
35
38
43
50
56
63
70
78
85
94
102
111
120
130
139
150
160
171
182
206
230
243
257
313
374

29
32
35
41
47
53
60
67
75
83
91
99
108
117
127
137
147
157
168
179
203
227
240
254
310
371

44
50
57
64
72
79
88
96
105
114
124
133
144
154
165
176
200
224
237
251
307
368

159

Collar Weights

OD
of
Drill
Collar
(in.)

2 13/16

3 1/4

3 1/2

3 3/4

lb / ft Length

2 7/8
3
3 1/8
3 1/4
3 1/2
3 3/4
4
4 1/8
4 1/4
4 1/2
4 3/4
5
5 1/4
5 1/2
5 3/4
6
6 1/4
6 1/2
6 3/4
7
7 1/4
7 1/2
7 3/4
8
8 1/4
8 1/2
9
9 1/2
9 3/4
10
11
12

60
67
75
83
91
100
110
119
129
139
150
160
172
195
220
232
246
302
364

64
72
80
89
98
107
116
126
136
147
158
169
192
216
229
243
299
361

60
68
76
85
93
103
112
122
132
143
154
165
188
212
225
239
295
357

72
80
89
98
108
117
128
138
149
160
184
209
221
235
291
352

93
103
113
123
133
144
155
179
206
216
230
286
347

84
93
102
112
122
133
150
174
198
211
225
281
342

Bore of Drill Collar (in)

160

Collar Weights
Weight of 31 ft Drill Collar lb

2 1/2

2 1/4

558
620
682
744
899
1023
1209
1271
1364
1550

1 3/4

589
651
682
806
930
1085
1240
1333
1426
1581

1 1/2

1 1/4

2 7/8
3
3 1/8
3 1/4
3 1/2
3 3/4
4
4 1/8
4 1/4
4 1/2
4 3/4
5
5 1/4
5 1/2
5 3/4
6
6 1/4
6 1/2
6 3/4
7
7 1/4
7 1/2
7 3/4
8
8 1/4
8 1/2
9
9 1/2
9 3/4
10
11
12

Bore of Drill Collar (in)

OD
of
Drill
Collar
(in.)

496
558
620
682
837
992
1147 1085
992
899
1209 1147 1085
992
1302 1240 1178 1085
1488 1426 1333 1271
1674 1612 1550 1457 1364
1891 1829 1736 1643 1550
2108 2015 1953 1860 1767
2325 2263 2170 2077 1984
2542 2480 2418 2325 2232
2790 2728 2635 2573 2449
3038 2976 2914 2821 2728
3317 3255 3162 3069 2976
3596 3534 3441 3348 3255
3875 3813 3720 3627 3534
4154 4092 4030 3937 3844
4464 4402 4309 4247 4123
4774 4712 4650 4557 4464
5115 5053 4960 4867 4774
5456 5394 5301 5208 5115
5797 5735 5642 5549 5456
6510 6448 6386 6293 6200
7254 7192 7130 7037 6944
7688 7595 7533 7440 7347
8091 8029 7967 7874 7781
9827 9765 9703 9610 9517
11749 11687 11594 11501 11408

161

Collar Weights

OD
of
Drill
Collar
(in.)

2 13/16

3 1/4

3 1/2

3 3/4

Weight of 31 ft Drill Collar lb

2 7/8
3
3 1/8
3 1/4
3 1/2
3 3/4
4
4 1/8
4 1/4
4 1/2
4 3/4
5
5 1/4
5 1/2
5 3/4
6
6 1/4
6 1/2
6 3/4
7
7 1/4
7 1/2
7 3/4
8
8 1/4
8 1/2
9
9 1/2
9 3/4
10
11
12

1860
2077
2325
2573
2821
3100
3410
3689
3999
4309
4650
4960
5332
6045
6820
7192
7626
9362
11284

1984
2232
2480
2759
3038
3317
3596
3906
4216
4557
4898
5239
5952
6696
7099
7533
9269
11191

1860
2108
2356
2635
2883
3193
3472
3782
4092
4433
4774
5115
5828
6572
6975
7409
9145
11067

2232
2480
2759
3038
3348
3627
3968
4278
4619
4960
5704
6479
6851
7285
9021
10912

2883
3193
3503
3813
4123
4464
4805
5549
6386
6696
7130
8866
10757

2604
2883
3162
3472
3782
4123
4650
5394
6138
6541
6975
8711
10602

Bore of Drill Collar (in)

162

Drill Bit Sizes


Rotary
Pin
Connection

2 3/8 REG

2 7/8 REG

3 1/2 REG

4 1/2 REG

Size of
Bit
inches
9 1/2
9 5/8
9 3/4
9 7/8
10 5/8
6 5/8 REG
11
11 1/2
11 5/8
11 3/4
12
12 1/4
13 1/2
13 3/4
14 3/4
Both
15
16
17
17 1/2
18 1/2
14 1/2

14 3/4
15
16
17
17 1/2
7 5/8 REG
18 1/2
20
22
23
24
26
18 5/8
20
22
23
8 5/8 REG
24
26
27
and larger

Size of
Bit
inches
3 3/4
3 7/8
4 1/8
4 1/4
4 3/8
4 1/2
4 5/8
4 3/4
4 7/8
5
5 1/8
5 3/8
5 5/8
5 3/4
5 7/8
6
6 1/8
6 1/4
6 3/8
6 1/2
6 5/8
6 3/4
7
7 3/8
7 1/2
7 5/8
7 3/4
7 7/8
8 1/8
8 3/8
8 1/2
8 5/8
8 3/4
9
9 3/8

Rotary
Pin
Connection

163

Buoyancy Factors

Mud Weight Mud Weight


(lbs/gal)
(kg/l)
8.5
9.0
9.5
10.0
10.5
11.0
11.5
12.0
12.5
13.0
13.5
14.0
14.5
15.0
15.5
16.0
16.5
17.0
17.5
18.0

1.02
1.08
1.14
1.20
1.26
1.32
1.38
1.44
1.50
1.56
1.62
1.68
1.74
1.80
1.86
1.92
1.98
2.04
2.10
2.16

Buoyancy
Factor
0.870
0.862
0.855
0.847
0.839
0.832
0.824
0.816
0.809
0.801
0.793
0.786
0.778
0.771
0.763
0.755
0.748
0.740
0.732
0.725

Example:
Imperial:
BF= 1-

MW1
65.73

BF=Bouyancy Factor
MW 1=Mud Weight (lbs/gal)

Metric:
BF= 1- MW2
7.83

BF=Bouyancy Factor
MW 2=Mud Weight (kgf/l)

Note: lb/gal x .11983=kgf/l

164

Hole Curvature
BUILD
Radius of Hole
RATE
DEGREES
R1
R2
per 100 ft
FEET METERS
(30m)
2
2865
859
3
1432
430
6
955
286
8
716
215
10
573
172
12
477
143
14
409
123
16
358
107
18
318
95
20
286
86
22
260
78
24
239
72
26
220
66
28
205
61
30
191
57
32
179
54
34
169
51
36
159
48
38
151
45
40
143
43
42
136
41
44
130
39
46
125
37
48
119
36
50
115
34
52
110
33
54
106
32
56
102
31
58
99
30
60
95
29
62
92
28
64
90
27
66
87
26
68
84
25
70
82
25
72
80
24
74
77
23
76
75
23
73
22
78
80
72
21
82
70
21
84
68
20
86
67
20
88
65
20

BUILD
Radius of Hole
RATE
DEGREES
R1
R2
per 100 ft
FEET METERS
(30m)
90
64
19
92
62
19
94
61
18
96
60
18
98
58
18
100
57
17
105
55
16
110
52
16
115
50
15
120
48
14
125
46
14
130
44
13
135
42
13
140
41
12
145
40
12
150
38
11
155
37
11
160
36
11
165
35
10
170
34
10
175
33
10
180
32
10
185
31
9
190
30
9
195
29
9
200
29
9
210
27
8
220
26
8
230
25
7
240
24
7
250
23
7
260
22
7
270
21
6
280
20
6
290
20
6
300
19
6

165

R1=

Arc length (ft)


.017453 x Angle (o)

R2=

Arc Length (m)


.017453 x Angle (o)

Common Inch Measurements


Conversion from common inch sizes to millimeters

Fraction

Dec.
Equiv.

mm

Fraction

Dec.
Equiv.

mm

1/64
1/32
3/64
1/16

0.015625
0.031250
0.046875
0.062500

0.397
0.794
1.191
1.588

33/64
17/32
35/64
9/16

0.515625
0.531250
0.546875
0.562500

13.097
13.494
13.891
14.288

5/64
3/32
7/64
1/8

0.078125
0.093750
0.109375
0.125000

1.984
2.381
2.778
3.175

37/64
19/32
39/64
5/8

0.578125
0.593750
0.609375
0.625000

14.684
15.081
15.478
15.875

9/64
5/32
11/64
3/16

0.140625
0.156250
0.171875
0.187500

3.572
3.969
4.366
4.763

41/64
21/32
43/64
11/16

0.640625
0.656250
0.671875
0.687500

16.272
16.669
17.066
17.463

13/64
7/32
15/64
1/4

0.203125
0.218750
0.234375
0.250000

5.159
5.556
5.953
6.350

45/64
23/32
47/64
3/4

0.703125
0.718750
0.734375
0.750000

17.859
18.256
18.653
19.050

17/64
9/32
19/64
5/16

0.265625
0.281250
0.296875
0.312500

6.747
7.144
7.541
7.938

49/64
25/32
51/64
13/16

0.765625
0.781250
0.796875
0.812500

19.447
19.844
20.241
20.638

21/64
11/32
23/64
3/8

0.328125
0.343750
0.359375
0.375000

8.334
8.731
9.128
9.525

53/64
27/32
55/64
7/8

0.828125
0.843750
0.859375
0.875000

21.034
21.431
21.828
22.225

25/64
13/32
27/64
7/16

0.390625
0.406250
0.421875
0.437500

9.922
10.319
10.716
11.113

57/64
29/32
59/64
15/16

0.890625
0.906250
0.921875
0.937500

22.622
23.019
23.416
23.813

29/64
13/32
31/64
1/2

0.453125
0.406250
0.484375
0.500000

11.509
10.319
12.303
12.700

61/64
31/32
63/64
1

0.953125
0.968750
0.984375
1.000000

24.209
24.606
25.003
25.400

166

Conversion Factors
From
acre
acre
acre
atm
atm
atm
atm
bar
bbl
bbl
bbl
bbl
bbl
bbl
bbl
bbl
bbl
bbl/min
bbl/min
bbl/day
cm
cm2
cm3
cm3
daN
deg
deg
deg
deg/s
deg/s
ft/sec
ft
ft
ft
ft-lb
ft-lb
ft-lb
ft-lb
ft-lb
ft-lb/min
ft-lb/min
ft-lb/s

multiply by
43560
0.001562
4046.9
33.94
1.013x10-5
14.6959
1.033
14.504
0.1589
4.211
31.5
5.78
0.1637
36
170.6
376
42
42
0.1589
0.02917
0.3937
0.155
0.06102
3.531x10-5
2.248
60
0.01745
3600
0.1667
2.778x10-3
0.3048
12
0.3048
1.89394x10-4
1.355818
0.00135582
0.1383
1.35583
1.286x10-3
0.01667
2.26x10-5
1.356x10-3

167

To
ft2
mi2
m2
ft of water
pascals
lb/in2
kg/cm 2
psi
m2
ft2
gal (U.S.)
ft3
m3
gal (British)
kg
lb (cement)
gal (U.S.)
gal/min
m3/min
gal/min
in
in2
in3
ft3
lbf
min
rad
s
rpm
rev/s
m/sec
in
m
mi
N.m
kN.m
kg-m
J
Btu
ft-lb/s
kW
kW

Conversion Factors
From
ft-lb/s
ft/min
ft/min
ft/min
ft/min
ft/min
ft2
ft3
ft3
ft3
ft3
ft3 of water
ft3/min
ft3/min
ft3/min
ft3/s
ft3-atm
g
g-cm2
g/cm3
gal
gal
gal
gal
gal
gal
gpm
gpm
hp
in
in
in2
in2
in2
in3
in3
in3
in3
in3
in3
J
kgf

multiply by
1.818x10-3
0.508
0.01667
0.01829
0.3048
0.01136
0.0929
0.02832
28.32
1728
7.481
62.37

To
hp
cm/s
ft/sec
km/hr
m/min
mi/hr
m2
m3
L
in3
gal (U.S.)
lb

4.72x10-4
0.1247
0.472
448.83
2116.3
0.001

m3/s
gal/s
litres/s
gal/min
ft-lb
kg

3.4172x10-4
8.34585
1.20094
3785
0.1337
231
3.785
0.003785
3.785

lb-in2
lbs/gal
gal (U.S.)

2.228x10-3
0.7457
2.54
25.4
6.452
645.2
6.944x10-3
16387
16.387
1.639x10-5
5.787x10-4
4.329x10-3
0.01639
0.737557
9.807

168

cm3
ft3
in3
L
m3
lpm
ft3/s
kW
cm
mm
cm2
mm 2
ft2
mm 3
cm3
m3
ft3
gal
L
ft-lb
N

Conversion Factors
From
kg
kg-m
kgf/cm 2
kg/m3
kg/m3
kg/m3
kg/m
kPa
kPa/m
km
km/hr
kN
kN.m
kW
kW
kW-hr
L
L
L
lb
lb
lb
lb
lbf
lbf
lbf
lb/gal
lb/gal
lb/bbl
lbf/ft
lb/in2
lb/in2
lb/in2
lb/in2
lb/in2
lb/in2
lb/in2/ft
lb/in3
lb/in3
lb/ft2
lb/ft2
lb/ft3

multiply by
2.204
7.233
14.2234
0.06243
0.00835
0.351
0.672
0.145
0.04421
0.6215
0.6215
224.82014
737.561
1.341
44250
2.655x106
0.2642
0.03531
0.001
0.4536
4.45x105
4.448
4.535x10-4
4.4482
0.004448
0.4448
119.83
0.11982
2.85
14.594
0.06895
6.895
0.006895
0.0703067
0.006895
0.0680462
22.62
27679.7
27.6797
4.882
6.945x10-3
16.02

169

To
lb
ft-lbs
lb/in2
lb/ft3
lb/gal
lb/bbl
lb/ft
psi
lb/in2/ft
mi
mi/hr
lbf
ft-lbs
hp
lb-ft/min
ft-lb
gal
ft3
m3
kg
dynes
N
tons
N
kN
daN
kg/m3
g/cm3
kg/m3
N/m
bar
kPa
Mpa
kgf/cm 2
N/mm 2
atm
kPa/m
kg/m3
g/cm3
kg/m2
lb/in2
kg/m3

Conversion Factors
From
lb/ft3
lb/gal
lb/gal
lb/gal
lpm
m/sec
m
m2
m2
m3
m3
m3
m3
m3/min
m3/min
mm
mm 2
mm 3
m3/s
m3/s
mi
mi2
mi2
mi/hr
Mpa
N
N
N.m
N/mm 2
N/m
rad
rad/s
rad/s
tons
watts
watts
yds
yds
o

C
F

multiply by

To

5.787x10-4
7.48
0.12
0.1198
0.2642
3.28084
3.28084
0.0002471
10.764
6.29327
35.315
264.2
1000
264.20079
6.29327
0.03937
0.00155
0.00006102
15850
60000
1.609

lb/in3
lb/ft3
specific grav.

2.788x107
2.59
1.609
145.03263
0.22481
0.102
0.737561
145.03263
0.06852
57.3
0.1592
9.549
1000
0.7376

ft2
km2
km/hr

1.341x10-3
3
0.9144
1.5 * oC + 32
(oF - 32) / 1.8

170

g/cm3
gpm
ft/sec
ft
acre
ft2
bbl
ft3
gal
L
gpm
bbl/min
in
in2
in3
gal/min
l/min
km

lb/in2
lbf
kgf
ft-lb
lb/in2
lbf/ft
deg
rev/s
rpm
kg
ft-lb/s
hp
ft
m
o

F
C

Nozzle Flow Area Chart (in2)

Size 1
7 0.038
8 0.049
9 0.062
10 0.077
11 0.093
12 0.110
13 0.130
14 0.150
15 0.173
16 0.196
17 0.222
18 0.249
20 0.307
22 0.371
24 0.442
26 0.519
28 0.601
30 0.690
1 0.785
1 1/8 0.994
1 1/4 1.227

2
0.075
0.098
0.124
0.153
0.186
0.221
0.259
0.301
0.345
0.393
0.443
0.497
0.614
0.742
0.884
1.037
1.203
1.381
1.571
-
-

3
0.113
0.147
0.186
0.230
0.278
0.331
0.389
0.451
0.518
0.589
0.665
0.746
0.920
1.114
1.325
1.557
-
-
-
-
-

4
0.150
0.196
0.249
0.307
0.371
0.442
0.518
0.601
0.690
0.785
0.887
0.994
1.227
1.485
1.767
-
-
-
-
-
-

5
0.188
0.245
0.311
0.383
0.464
0.552
0.648
0.752
0.863
0.982
1.108
1.243
1.534
1.856
2.209
-
-
-
-
-
-

6
0.225
0.295
0.373
0.460
0.557
0.663
0.778
0.902
1.035
1.177
1.330
1.491
1.841
2.227
2.651
-
-
-
-
-
-

7
8
9
10
0.263 0.301 0.338 0.376
0.344 0.393 0.442 0.491
0.432 0.497 0.559 0.621
0.537 0.614 0.690 0.767
0.650 0.742 0.835 0.928
0.773 0.884 0.994 1.104
0.907 1.037 1.167 1.296
1.052 1.203 1.353 1.503
1.208 1.381 1.553 1.726
1.374 1.571 1.767 1.963
1.552 1.773 1.995 2.217
1.740 1.988 2.237 2.485
2.148 2.545 2.761 3.068
2.559 2.970 3.341 3.712
3.093 3.534 3.976 4.418
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-

Example:
Total Area for:
5 of #14 nozzles =
0.752 in2
3 of #7 nozzles + 2 of #8 nozzles =
0.113 + 0.098 =

0.211 in2

171