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NAME DISCIPLINE RESIDES NATIONALITY DATE OF BIRTH
DURAI MADHAN QA/QC Welding & Painting Inspector India Indian 2ND June 1971
QUALIFICATIONS • Diploma in civil engineering
Technical Qualification • • • CSWIP 3.1 WELDING INSPECTOR BGAS CSWIP PAINTING INSPECTOR GRADE- 2 ASNT NDT LEVEL II RT, PT, MT & UT
Trainings Undergone • • • • Safety Induction course by NTI-PDO, Nimr, Oman H2S Awareness & Escape hood by OTI-PDO, Nimr, Oman WAH Training Programme Sea survival training & HUET- ABUDHABI.
Good in written & speaking of English Language EXPERIENCE More than 9 years of experience in Quality Assurance & Control in the field of Oil & Gas in Offshore& Onshore as a QA/ QC WELDING and PAINTING/COATING
Form N° L5-FMT-0xx Rev. (0) Page 1 of 10
CV Rev. 00 dated 21-May-2011
3 DUTIES & RESPONSIBILITIES • • • • Reviewing pipeline & Isometric drawings. Reviewing calibration log register for welding related equipments& gauges Page 2 of 10 CV Rev.The Velosi Group DURAI MADHAN INSPECTOR in GASCO (ABUDHABI GAS INDUSTRIES LTD). Reviewing method statement. QCP & project related documents.com .8 The New 10’’ dia gas pipeline A/G inside the compressor station from BAB compressor station to BAB manifold. GASCO. BOROUGE – Ethylene Plant. ADMA (ABUDHABI MARINE OPERATING COMPANY)—ZCSC-Water Injection platform-ZAKUM WI Pressure upgrade project. ITP.OFF SHORE ASSOCIATED GASES PLANT& FACILITIES PROJECT – ABUDHABI. PETROLEUM DEVELOPMENT OF OMAN (PDO) Projects in SULTANATE OF OMAN.velosi. WORK EXPERIENCE VELOSI . Reviewing piping Isometric drawings. ADCO (ABUDHABI COMPANY FOR ONSHORE OIL OPERATIONS) PROJECT – SAS Full Fields Development Project. 00 dated 21-May-2011 Form N° L5-FMT-0xx Rev.VELOSI CERTIFICATION SERVICES LLC ( December 2011 – Till date ) GASCO APPROVED TPI – WELDING & PAINTING ( Piping & pipeline ) PROJECT INVOLVED • REPLACEMENT OF 10’’&16’’ Dia GAS PIPELINES AT BAB AREA • Piping job in NGL PLANT & COMPRESSOR STATION AT BAB HABSHAN The new transfer 16’’ dia gas pipe line U/G from NGL PLANT to BAB compressor station provided with Scrapper launcher and receiver designed under ASME 31. ABUDHABI. (0) www. designed under ASME 31.
Reviewing NDT & release note for further activities. Project Drawings and scope. Reviewing weekly welders performance report Reviewing weld audit report and monitoring weld parameters checking. (0) www. Air Test & functional Test for MOV& ROV • Reviewing test packs & punch lists • Witnessing Hydro test activities and reviewing hydro test pack • Witnessing pre commissioning activities and reviewing related documents ( GERMANISCHER LIOYD ) GL NOBLE DENTON (August 2011—November 2011) ADMA REPRESENTATIVE-.PIPING PROJECT INVOLVED • ZAKUM WATER INJECTION PRESSURE UPGRADE ( OFFSHORE) DUTIES & RESPONSIBILITIES • Reviewing P&ID. verifying identification & reviewing material certificates of receiving spools and fittings. 00 dated 21-May-2011 Form N° L5-FMT-0xx Rev. • • • • • • Reviewing consumables batch certificates and auditing consumable’s store. • Monitoring and witnessing spools received from onshore fabrication free from damages.com . • Witnessing fit up – verified joint preparation.QA/QC . • Reviewing Revision Drawings Index and site queries.WELDING & PAINTING.The Velosi Group DURAI MADHAN • Reviewing Material receiving reports. Preparing weekly and monthly reports of welding activities. Page 3 of 10 CV Rev. material test certificates& consumable certificates • Reviewing Proposed WPS • Witnessing Procedure Qualification Test & Welders Qualification test. alignment and groove angle as per wps. • Witnessing Shell Test. Seat Test. Reviewing calibration control log for all gauges. • Witnessing Mechanical Tests for PQT & WQT • Reviewing PQR .velosi. Master instruments and equipments. WPS & Welder Qualification Reports • Reviewing Daily Welding Reports & Bending Reports • Reviewing NDT reports & Welders performance Reports • Reviewing pipe book & Lowering clearance reports.
velosi.ADCO 16’’ dia MOL Pipeline from SHAH to ASAB 6’’ & 8’’ dia Flow line jobs in SHAH 6’’ dia Flow line jobs in SAHIL BOROUGE ETHLYLENE PLANT . Witnessing Hydro test and Reinstatement of piping system.EU2 PROJECT. QC INSPECTOR – WELDING – PIPING & PIPE LINE PROJECTS INVOLVED • SAS FULL FIELDS DEVELOPMENT PROJECT. CONSOLIDATED CONTRACTORS INTERNATIONAL CO.com . (0) Page 4 of 10 CV Rev.The Velosi Group DURAI MADHAN • • • • • Monitoring &Witnessing PWHT activities and reviewing calibration records & chart.HGCE(HABSHAN GAS EXPANSION PROJECT) – OFFSHORE ASSOCIATED GASES – PLANT AND FACILITIES. Monitoring NDE of welds & reviewing NDE reports. Reviewing Test Packs and releasing for Hydro test. (June 2008 – July 2011) Sr. 00 dated 21-May-2011 www.PIPING GASCO PROJECT. Witnessing preliminary alignment and final alignment of all Rotary Equipments.PIPING • • DUTIES & RESPONSBILITIES • • • • • • Review of the project drawings & work scopes Finalize the welding and NDT requirements as per the relevant codes and standards Conducting welding procedure qualification test and witnessing mechanical tests for WPQT Witnessing welder performance qualifications and review of its documentation Update welder performance and prepare weekly reports Carrying out stage inspection right from raw material inspection to final inspection Form N° L5-FMT-0xx Rev.
SULTANATE OF OMAN (August 2003 – March 2008) QC INSPECTOR – WELDING.. checking of storage and backing of electrodes. verifying all welding parameters according to approved WPS Reviewing of ICS(Isometric Control Sheet) and issuing clearance for further activities Reviewing pipe book and issuing clearance for lowering of pipes Inspection of welding(check joint fit-ups.velosi. seam orientation. alignments and visual inspection) Involved in scheduling.. (0) Page 5 of 10 CV Rev. • Perform stage inspection as per PDO approved QPs Form N° L5-FMT-0xx Rev. monitoring and coordinating with NDT crews Reviewing and compiling daily weld reports Review NDT record and radiographic films Witnessing of hydro and pneumatic test Perform punch list for the system and close out Raising non-conformities and verifying the implementation of corrective preventive actions Providing feedback to QA/QC manager on all quality related matters Responsible for overall quality management for the contract at the project sites Liaising with client for inspection requirements as per ITP M/S ALTURKI ENTERPRISES LLC -.The Velosi Group DURAI MADHAN • • • • • • • • • • • • • • Inspection of welding consumables and equipments.com . Heat No. Pipe No. 00 dated 21-May-2011 www.PIPING & PIPE LINE PROJECTS INVOLVED – Cross country Pipeline: • • • • • • THYFUT 6’’ dia flow line jobs AMAL – AMIN 6’’ & 8’’ dia flow line jobs NIMR 6’’ dia water injection projects MARMUL – 12’’ dia water injection project KARIM WEST 6’’ dia flow line jobs AMAL WEST & THYFUT Steam injection projects DUTIES & RESPONSIBILITIES • Monitor pipeline welding as per Applicable WPS.
QA/QC INSPECTOR – PAINTING AND COATING VELOSI CERTIFICATION SERVICES LLC – ABUDHABI PROJECT INVOLVED • REPLACEMENT OF 10’’ DIA & 16’’ DIA PIPELINES AT BAB AREA – Field joint coating using heat shrinkable sleeves and field repair of 3 layer PE coating GL NOBLE DENTON.The Velosi Group DURAI MADHAN • Prepare Welding Visual Reports. (0) Page 6 of 10 CV Rev.SULTANATE OF OMAN Form N° L5-FMT-0xx Rev. • Liaising with Site Manager and PDO inspection personnel on matters related to Quality. 00 dated 21-May-2011 www. • Prepare test packs for installed pipelines for PDO. • Witness and Evaluate relevant NDT in pipelines as per applicable requirements. • Maintain quality records as required by Quality Control Plans/Project Specifications.com .ABUDHABI PROJECT INVOLVED • ZAKUM WATER INJECTION PRESSURE UPGRADE ( OFFSHORE)Painting on above ground level painting system and for structural materials CONSOLIDATED CONTRACTORS INTERNATIONAL COMPANY – ABUDHABI PROJECTS INVOLVED • SAS FULL FIELDS DEVELOPMENT PROJECT 16’’ dia MOL Pipeline from SHAH to ASAB – Field Joint Coating and Field Repair of PP Pipe Coating 6’’ & 8’’ dia Flow line jobs in SHAH 6’’ dia Flow line jobs in SAHIL M/S ALTURKI ENTERPRISES LLC -.velosi.
• Witnessing of preheating and force curing as per manufactures data sheet • Conducting Salt test by salt test contamination meter & Ensuring test result is within the acceptable limit. (0) www. • Ensuring DFT acceptable DFT using DFT gauge.com . • Monitoring & Ensuring surface profile range meets applicable requirement. • Monitoring & Ensuring recommended WFT ranges are maintained as per QCP by using WFT gauges.velosi. NIMR – 6’’ & 8’’ dia Flow line Jobs & Water Injection Projectss – External coating for structural supports & pipelines. Reviewing test reports for PQT Reviewing Material Receiving Report for Coating & Painting materials Reviewing Batch certificates and data sheet for consumables. Witnessing coating procedure qualification test (PQT) and destructive tests. DUTIES & RESPONSIBILITIES • • • • • • Reviewing ITP& QCP for Coating and painting. AMAL WEST & THYFUT – Steam Injection Projects – External coating for pipelines & Structural supports. Page 7 of 10 CV Rev. NIMR – 12’’ dia Water Disposal Projects – External coating for spools & buried sections. 00 dated 21-May-2011 Form N° L5-FMT-0xx Rev. • Ensuring compressor pressure and air as per QCP • Ensuring that the substrate is in good condition & free from oil & water. Reviewing calibration status report for Inspection gauges • Monitoring & ensuring weather conditions suitable for painting & coating • Ensuring quality requirements of painting consumables like condition & code requirements • Ensuring apt performance of blasting & painting equipments. YIBAL – Up gradation of Drain lines in Yibal central gathering station – External coating for pipelines above the ground & coating for structural supports. QURNALAM & FAHUD – 6’’ & 8’’ dia Flow line Jobs for 25kms – External coating for buried section & internal coating to prevent corrosion.The Velosi Group DURAI MADHAN PROJECTS INVOLVED • • • • • • MARMUL – Water Injection Header 12’’ dia pipe line – External coating for buried line & internal coating of spools & bends.
FAMILIAR CODES AND SPECIFICATIONS ASME B31. build. Quality Assurance. • Conducting X-Cut test for adhesive test & Ensuring adhesion of the coating meets requirements • Conducting pinhole/holiday test & ensuring coating is free from pinhole/holiday. 00 dated 21-May-2011 www.and co ordination with Clients as per Test Plan Requirements • Compiling all test reports & handing over to QC Department. Quality Control and Engineering Services to a number of leading national and multinational Oil& Gas companies including BP. Safety and Environment(HSE). Health. GL help to design.The Velosi Group DURAI MADHAN • Ensuring coated area is free from visual defects. (0) Page 8 of 10 CV Rev. PETRONAS. ONGC & CHEVRON GL NOBLE DENTON is a world class Technical service provider for the oil & gas industry. IX ADCO Spec GASCO DGS BOROUGE Spec PDO’s specification SP.1246 ERD 48. sustainability and superior value.velosi. • Reviewing of field joint coating log and pipeline coating Holiday detection/repair log • Liaising .8 API 11O4 API 5L ASME SEC.01 SIS 059500 ABOUT THE COMPANIES VELOSI CERTIFICATION SERVICES LLC provides Asset Integrity. ADNCO.3 ASME B31.com . install and operate oil & gas onshore & offshore assets to ensure safety. Form N° L5-FMT-0xx Rev. SHELL.
AL TURKI ENTERPRISES LLC is major EPC oil and Gas Company in Oman involved in service Contract of both on plot and off plot piping for the past 20 years. Form N° L5-FMT-0xx Rev. one of the seven members of the UAE which was established on 1971. is the operating company in Abu Dhabi responsible for processing onshore natural gas and associated gas from onshore oil production. ADMA (ABUDHABI MARINE OPERATING COMPANY) ADMA-OPCO is a pioneering offshore oil &gas producer. gas and industrial pipe systems. construction. medical devices and car automotive components. energy and infrastructure industries.velosi. Petroleum Development Oman (PDO) is the authorized oil and gas extracting agency for the past 50 Years in Oman. Known for their professionalism in quality and safety all over the world they have placed themselves as role models in the field of oil and gas. (0) Page 9 of 10 CV Rev.com .The Velosi Group DURAI MADHAN CONSOLIDATED CONTRACTORS INTERNATIONAL COMPANY is the largest engineering and Construction Company in the Middle East. GASCO The Abu Dhabi Gas Industries Ltd. ADCO (Abudhabi Company For Onshore Oil Operations ) ADCO operates onshore and in shallow coastal water of the Emirates of ABUDHABI. Leader in major projects in Oil and Gas. BOROUGE ( AbuDhabi Polymers company Ltd) is a leading supplier of value-adding specialist plastics materials for applications such as water. 00 dated 21-May-2011 www. whose operations date back to the 1950s and are centered in the offshore areas of Abudhabi.
00 dated 21-May-2011 www.velosi. (0) Page 10 of 10 CV Rev.com .The Velosi Group FIRST NAME LAST NAME Form N° L5-FMT-0xx Rev.
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