Data Sheet: 9

Supersedes 03/05
Revised 03/08


Composition Self curing, inorganic zinc primer. The coating consists of a basic zinc silicate complex. Liquid
base and zinc filler are mixed prior to application. D9 SB ZINC SILICATE is recognised as an
applicator friendly, problem free product.

Uses and
Properties





An inorganic zinc base coating that protects steel galvanically, eliminating sub film corrosion. Will
not undercut if coating is scored. Has outstanding application properties and can be applied at the
recommended film thickness in one coat. D9 SB ZINC SILICATE is recoatable with itself. (Refer to
PPG Protective and Marine Coatings Technical Support for procedure).

D9 SB ZINC SILICATE is usually used as a single coat protection of steel structures in weathering
exposure and as a base coat for organic and inorganic topcoats in more aggressive environments.
Suitable for internal and external coating of storage tanks containing fuels and organic solvents. It
has many uses as a maintenance primer, with or without topcoats, depending on exposure. Used
widely in chemical plants, paper mills, refineries and coastal or salt atmospheres including offshore
structures. NOTE: Not recommended for direct exposure to mild acids or alkalis without a suitable
topcoat. In highly acidic or alkali exposure not recommended.

D9 SB ZINC SILICATE can be applied as a two coat system (Total DFT 150-200 m), providing
very long term exterior durability. It may also be applied to 100-150 m DFT where a single coat
system is required but with increased service life.

Approvals Conforms both to AS/NZS 3750.15 1998 Type 4 and APAS 2908-871.

Typical
Applications

Steel Industry - Paper Industry - Power Industry - Oil Industry - Chemical Industry - Food
and Beverage Industry - Marine and Industrial Environment - Mining Industry - Warehousing

Typical Systems Substrate Surface Preparation Typical Systems dft m

Structural
Steel
Atmospheric
Service

Class 2 blast cleaning
according to AS 1627.4 for long
term life in mild environment or
medium life in severe
environment.


1st Coat: D9 SB ZINC SILICATE
2
nd
Coat: D9 SB ZINC SILICATE
(optional)
Single Coat: D9 SB ZINC
SILICATE


70-80
70-80

100-150



For long life in severe or very
severe environment, Class 2
blast cleaning.
1st Coat: D9 SB ZINC SILICATE
2nd/3rd Coats: AMERLOCK 2K
MIO

70-85
200-250



For medium life in severe
environment or long life in
moderate environment Class 2
or better blast clean or acid
descale AS 1627.5 .
1st Coat: D9 SB ZINC SILICATE
2nd Coat: AMERCOAT 385
3rd Coat: AMERCOAT 450K


65-75
100-125
40-50


Rust grades C or D of A.S.1627.9 cannot be satisfactorily blast cleaned.
Alternative epoxy coatings such as AMERLOCK 2K may be suitable.
When overcoating solvent borne inorganic zinc coatings with HB epoxies check that they are
fully cured. Must pass 50 double rubs using NEK.
Alternative topcoats may be suitable depending on exposure environment
Alternative MIO coatings such as AMERCOAT 472 may be used.

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Inorganic Zinc Primer



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General Data

Weathering
Excellent.
Finish
Matt.
Chemical
Resistance
Consult PPG for specific information. Resistant to most solvents. Not resistant
to acids or alkalies.
Abrasion Resistance
Good. Increases with age. AS1511 Coefficient of friction 0.477 (75-130 m films)
Immersion
Good in salt and fresh water . Refer PPG PMC Technical Support for system.
Temperature Range
Up to 400C (dry heat). Intermittent exposure up to 427C
Colour
Metallic Grey.
Topcoating
Epoxy, polyurethane and iso-free acrylic. May be topcoated with alkyd coatings
providing an unsaponifiable barrier coat (such as AMERETCH 783) is first
applied.
Shelf Life
12 months if stored in sealed containers away from heat or moisture.
Application Data
Theoretical
Coverage
7.8 sq. metres per litre at 75 m dry film thickness. (Wet film thickness 130 m).
Material losses during mixing and application will vary and must be considered
when estimating requirements.
Solids
Equivalent to 58% by volume (theoretical). Zinc in dry film 85% by weight
Drying time (@ 25C)
Surface dry 10-15 minutes. Recoat after 48 hours at 25C and 70% R.H. Will
cure at temperatures down to -5C. Where humidity is low, it may be necessary
to promote curing by applying a light intermittent water spray to the coated
surface after allowing to dry for 1 hr @ 25C. May be recoated with itself for up to
10 days. (Refer to PPG PMC Technical Support for procedure).
Pot Life (@ 25C)
6-8 hours, (50% R.H.). Less at higher temperatures


NOTE: The figures quoted for pot life and drying/curing times are dependent on
site conditions such as ambient and steel temperatures, weather and ventilation.
Mixing
Mix as supplied, slowly adding zinc filler into liquid base with continuous
mechanical agitation. Mix until free of lumps. Pour mixture through a 30 mesh
screen before using.
Mix Ratio
1/1.77 Liquid / Filler by weight. The use of complete packs only is recommended.
Thinners
Up to 10% THINNER 667 in cool weather, THINNER 133 for hot windy
conditions.
Equipment Conventional Spray Application: Use pressure fed spray gun - DeVilbiss
JGA558, AV651-D fluid tip, MB-4039-64 air cap set up, or equivalent with 75 psi
atomising pressure and air agitated pot pressure of 20 psi, according to length of
material line used.
Airless Spray Application: Use pneumatic airless pump such as Binks B6 or B8
confirmed by manufacturer as suitable for inorganic zinc. Use a 0.017 0.021
tip with a 2500 psi atomising pressure. Suitable for brush and roller onto small
areas only.
Safety Precautions Avoid contact with skin and eyes. The use of gloves is recommended. Contents
are flammable. Keep away from naked flames. When applying by spray, users
must comply with relevant spray painting regulations and wear appropriate
respirator to avoid inhaling vapours and spray mist. Material Safety Data Sheet
is available and should be consulted.

Technical information given verbally or in writing is based on knowledge and research, given in good faith and believed to be reliable, but no
guarantee of accuracy is made or implied. Since methods and conditions of use are beyond our control, all merchandise is sold and received
subject to the condition that our liability whether express or implied for any defect in quality, or for any lack of fitness for the specified use thereof, is
limited to the return of the purchase price if written claim is made within 14 days from date of delivery. It is recommended that the user makes his
or her own tests to determine the suitability of the product for his own requirements. Freedom from patent restrictions is not implied.
P PPG INDUSTRIES PTY. LTD. McNaughton Road, Clayton VIC 3168 24 hr Emergency Telephone 1800 033111
Telephone : (03) 9263 6000, Customer service: 1300 659 666