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COLD ROLLING MILL

The cold rolling mill is a cold reversible mill with 200,000 tonnes capacity, from which 10,000 tonnes are turned into cold formed sections. The cold rolling mill operates on hot rolled sheets and coils produced at the hot strip mill. Cold rolled sheets are used for the production of enameled wares, bicycles, steel fabrication, steel containers, drums, barrels, jerry-cans, vehicle and bus bodies, steel furniture, machinery parts, products and appliances, oil and gas appliances etc. Cold rolled sheets are also used for the production of galvanized sheets, and black plates and tin plates. Galvanized sheets are used for containers, trunks, boxes, packets, steel shuttering, desert coolers, construction and roofing, ducting equipment, appliances, paneling, utensils, air-conditioners, water heaters and fresh water tanks. Cold and hot-formed sections are used for steel fabrications, furniture, vehicle and bus bodies, building construction, miscellaneous machinery and equipment/parts, steel doors and windows.

PRODUCTS:
Mainly at Cold Rolling Mills the products produced are Cold rolled sheets, cold rolled coils, sheets, Galvanized, Coils/sheets, H.R.sheets

EQUIPMENT:
Equipment used mainly in cold rolling mill is four high reversible machine 01 bell type Annealing furnace,thyristors,transformers, motors. Main part of fluctuating load is used in cold rolling mills hence mainly the provided to this department is from MSDS which gets supply from KESC. This supply can bear the load of this level of high voltage dips.

Sizes Thickness: Width: Lengths: Coil inner dia: Coil outer dia: Max. coil weight Min. pack weight 0.3 to 2.5mm 700 to 1500mm 1 to 4 meters 600mm 1800mm (max) 14.5 tons 5.0 tons

Specification Of Cold Rolled Steel Flat Products Grades Chemical Composition (Cast Mechanical Properties Analysis) % HardTensil Elong Steel Ref. Steel Yield e 'n 180 ness Gra Standa M Quality C Si P S Al Stress Streng % Bend Max. de rd n Ma Ma Ma Ma Mi Min. th Min. Mand H Ma x x x x n (N/m Max. Lo=5 rel HR R x m2) (N/m 0 Dia. B 30 m2) mm T ISO Commer CR- 0.1 0.6 0.0 0.0 0a 65 - 3574cial 1 5 0 5 5 70 CR- 0.1 0.0 0.0 0.5 370 31 57 55 -do2 2 4 4 CR- 0.1 0.4 0.0 0.0 350 35 53 52 -do3 0 5 3 3 Drawing CR- 0.0 0.4 0.0 0.0 340 37 50 50 -do4 8 5 3 3 JIS G SPC 270 - - - - - 32 - - 3141C min 91

SPC D

220 250 320

270 min 300 min 330 min 400 min

34 22 20 16

1a 2a 2a

-do-

CR- 0.1 220 5 Structura CRl 250 CR320

0.0 0.0 5 5

ISO - 499783 -do-do-

0.2 0.0 0.0 - 0 5 5 0.2 1.5 0.0 0.0 0 0 5 5

1. Other steel grades can be produced against specific orders. 2. 1 Kgf/mm2 = 9.80665 (N/mm2) MPa Lo = gauge length of test piece in mm a = Thickness of bend piece
Standard Sizes Of Cold Rolled Sheet & Coils With Tempered (Trimmed) Edges Thickness, mm 0.45, 06, 08, 10, 12, 16, 20, 25 Width, mm 915, 950, 1220, 1250 Sheet length per width, mm 1830, 2440

Packet weight 10T and coil weight upto 15T. Coil and packet weight can be reduced upon mutual agreement.

Standard Thickness Tolerances For Cold Rolled Sheets/Coils (values in mm) Thickness tolerances, over and under for specified thickness Over Over Over Over Over 0.4 Over 0.6 Over 0.8 Specifie Upto & 1.0 1.2 1.6 2.0 Upto & Upto & Upto & d Includin Upto & Upto & Upto & Upto & Includin Includin Includin Widths g Includin Includin Includin Includin g g g 0.4 g g g g 0.6 0.8 1.0 1.2 1.6 2.0 2.5 600 upto 0.07 0.08 0.09 0.1 0.12 0.14 0.16 0.18 and

includin g 1200 Over 1200 upto and includin g 1500 Over 1500

0.08

0.09

0.1

0.11

0.13

0.15

0.17

0.20

0.1

0.11

0.12

0.14

0.17

0.19

0.22

The thickness tolerances for sheets in coil form are the same as for sheets supplied in cut lengths, but in cases where welds are present, the tolerances shall be double those given over a length of 15m in the vicinity of the weld.
Special Thickness Tolerances For Cold Rolled Sheets/Coils (values in mm) Thickness tolerances, over and under for specified thickness Over Over Over Over Over 0.4 Over 0.6 Over 0.8 Specifie Upto & 1.0 1.2 1.6 2.0 Upto & Upto & Upto & d Includin Upto & Upto & Upto & Upto & Includin Includin Includin Widths g Includin Includin Includin Includin g g g 0.4 g g g g 0.6 0.8 1.0 1.2 1.6 2.0 2.5 600 upto and 0.04 0.045 0.055 0.065 0.075 0.09 0.11 0.125 includin g 1200 Over 1200 upto 0.045 0.055 0.065 0.075 0.085 0.11 0.125 0.14 and includin g 1500 Over 0.075 0.085 0.100 0.120 0.140 0.155 1500