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# Pergamon

PII: SOO45-7949(97)00007-Z

Computers& StructuresVol. 64, No. S/6. pp. 931-938, 1991 0 1997 Elsevier Science Ltd. All rights reserved Printed in Great Britain 004s7949/97 s17.00 + 0.00

**THE APPLICATION OF COMPONENT MODE SYNTHESIS FOR THE DYNAMIC ANALYSIS OF COMPLEX STRUCTURES USING ADINA
**

Bosheng Yin?, Wenliang Wang$ and Yuequan Jint

tHangzhou Automation Technology Academy, Hangzhou, People’s Republic of China SFudan University, Shanghai, People’s Republic of China

Abstract-This paper describes how a complex structure is divided into various kinds of substructures which are calculated independently using the ADINA program and, following this, the dynamic characteristics of the entire structure are recombined by the b&consistent dynamic substructure method which is a free-interface method improved by the authors. Because both the displacement consistent of substructure interfaces and the interface force equilibrium are satisfied by the present method, all interface degrees of freedom in the synthesis equations can be eliminated. Several examples are presented to illustrate the effectiveness of the proposed method. @ 1997 Elsevier Science Ltd.

1.

INTRODUCTION

The finite-element method has increased in popularity among the numerical techniques in engineering. This is firstly because the engineering designs of modern products necessitate an engineer to accurately predict their performances and produce the optimal object; this requires the integrated use of the finite-element analysis software in CAD. Secondly, the fast progress in hardware performance and the great decrease in the price of computers offer the possibility for using finiteelement analysis software. Of course, another important factor is that the analysis functions of the finite-elements program develop rapidly themselves with a user-friendly interface and CAD software transor [ 11. The fine-mesh partition of a model contradicts the computer time used and the disk storage required in finite-element analysis, particularly for the dynamic analysis of complex structures. At the same time, each component (or substructure) of a structure may be designed and processed in different departments or regions. The change of any component necessitates the reanalysis of the entire structure which causes problems and is too expensive for the dynamic analysis of large systems. Furthermore, for some complex structures such as a rotor shaft-oil film bearing-flexible foundation system, which has different constructions for each component and the complex coupling relationship, some data must be obtained by experimental techniques. Therefore, it is impossible to apply commercial programs when the dynamic analysis of the entire system is executed. However, modal condensation or modal reduction can solve such contradictions.

Component mode synthesis is a powerful modalreduction technique by which the dynamic behaviors of a component are expressed by its static modes and dynamic dominant modes [2-4]. After component condensation, synthesis of higher-level substructures is performed. Component modes and mass and stiffness matrices can be. computed using the ADINA program which has high solution efficiency and contains effective elements and various material models [5]. In this paper, BCDSP (biconsistent dynamic substructure program), provided by the authors, is combined with the ADINA program to raise the efficiency and function of dynamic analysis. Through the dynamic analysis of a covered blade group, hydro-turbine and multistory frame etc., it is shown that such a combination is very successful. 2. PRINCIPLE

OF THE BI-CONSISTENT MFXHOD

**The principle of the bi-consistent method and BCDSP will be explained step-by-step as follows. 2.1. Coordinate
**

transform of the substructure

To determine the configuration of structure system, two kinds of generalized coordinates are always used, i.e. the physical coordinate and the mode coordinate. In fact, the hi-consistent method is a kind of improved free-interface mode-synthesis method. Therefore, like all the mode synthesis methods, at first, the physical coordinate is transformed into the mode coordinate. Based on the law of frequency, high frequency modes are truncated to condense the number of degrees of freedom describing the substructure. If we do not take damping into

931

the motion structure can be written as mii+ku=f equation Bosheng Yin et al of any subThe mode-acceleration concept enters by virtue of the fact that we will now choose to approximate the response of the coordinates P. one obtains: Fig... matrix. eqn (11) can rewritten as: where fB is the column matrix of interface forces and L is a Boolean matrix. = @. are mass and residual stiffness matrices. = mkPk + Jr. . the above equation can be written as: ..and d-order diagonal eigenvalue matrices.932 consideration. it may be separated into kept modes @k and deleted modes @. aL. presenting the static contribution of the high rank truncated elastic modes. Letting @.multiplying @i on it. are k. Multistory frame structure. and leftmultiplying [@#/IT on both sides of the equation obtained. it can be written as: f = L’fB (2) u = mtPk + (&. hence..A(.TLT is called residual modes. by the pseudo-static response given by ignoring ii. that is: AdPd =ZOTLTfB d From eqn (9). gives Pww (3) modes while the kept modes. = t. ‘@LTf.: @” = (12) Substituting eqn (12) into eqn (I). i. respectively. = PRI%I (4) If using @. = $:rnti. ‘@. (Y Due to the normal modes of the substructure being orthonormalized with respect to the mass matrix. Thus. When the entire structure system shows free vibration. as the transform by: P.fs (11) where $. u and ii are the physical displacement and acceleration column matrices of the substructure.and d-order identity matrices and Ax and Ad are k. u = [%N%l 11 d p = @kPk @dPd + (5) Original -7. respectively. Essentially it is the residual flexibility of the interface forces. only the location corresponding to interface degrees of freedom in column matrix f has non-zero entries. respectively. the residual respectively.. one obtains: P d = A.066 Z Substituting eqn (2) and eqn (5) into the motion eqn (1) and left. and kept elastic modes @. @. k.‘@‘LTf B cl d (10) (9) (1) where m and k are the mass and stiffness matrices of the substructure. gives: Sub. only the forces act on the interface. be the complete free-interface normal modes. Interface i _ Interface j where I. in the second part of eqn (8). and I. the result is given where m.e.b.A.b:kt. Representing eqn (7) as partitioned form. consist of rigid-body Q. and f is the column matrix of node forces.

System synthesis for undamped free vibration The coordinate set integrated substructure coordinates. C is also a Boolean matrix which is used to suppress the rigid motion of the free substructures. Computation of the substructure residual mode From eqn (1 I). P = Tq (19) where T is called the secondary transform matrix and q is the independent generalized coordinate. and Ad by combining eqn (15) and eqn (14) to give: $. NS (18) (15) where B = I . by the uncoupling +.2. ‘C’)BL’ 1. = (k . can be eliminated by means of bi-consistent conditions.QLA. can be obtained without direct knowledge of @. = CTkC is the (n . Original I 4.’ . Consistent equations such as eqn (20) and eqn (21) can be written in terms of generalized coordinates P and combined to form a matrix transform. the substructure residual modes are as follows: +. B = I so eqn (16) reduces to: (17) 2. ‘fbE)LT (16) (where NS is the sum total of substructures) cannot be regarded as the independent-generalized coordinates of the entire structure.ma.)~~ (14) r= The elastic flexibility with respect to interface force fa can be shown as $< = BT(Ck.& %TLT. .Dynamic analysis of complex structures using ADINA In eqn (13) the interface force vector f. consequently. 2. The finite-element model of the covered blade group connected by six blades. The residual modes.3. 2.. ‘CTB. ‘a. Now we will apply the bi-consistent conditions which are independently described by eqn (20) and eqn (2 1) to couple each pair of substructures whose motion is approximated by eqn (12).3 . 933 If the substructure has no rigid-body modes. In the above formulas.@ is called the projection matrix and k. .2.(DkA..224 Fig.R) order nonsingular stiffness matrix relative to R constraints. = (BTCk. . = (D.

(23) Fig. The rule in the present BCDSP is that every interface is joined together by two. and only two. this is done using the generalized coordinate to express interface displacements of the ccth substructure: where %I’. “IF is a transform matix with nb x NB blocks.80 3 10569.78 4 18287.F. the total interface force column matrix F.. Substructure finite-element model.2. At first. the entire structure is divided into NS substructures with NB interfaces. while the other blocks are all zero blocks and the column number of the identity block is equal to the number of interfaces the substructure has. it is stipulated that when when For an entire structure with NB boundaries. Supposing the ath and fith substructures join on the ith interface.. its interface forces can also be written as: “‘fB= “‘S”‘P”F.934 Original 2. Substituting the two equations above into eqn (20) may yield the displacement consistent equation of the ith inteface. and %I. Table 1. respectively. the assembling equation of the bi-consistent method may be written as: (1) Displacement consistent on the location of joint: where (“S is a symbol matix. blocks is a matrix composed (24) of NB x NB cuyg (21) where @t2 and (“Wi represent joint force column matrices of the /Ith and ath substructure on the ith interface. only one block in every row is a identitiy matrix. (2) Joint force equilibrium: ‘B’fB = Similarly. I In order to decrease the number of unknown quantities of the interface forces. 3. we will discuss the displacement consistent eqn (20) on the location of joint.3 . The front five-order natural frequencies of the substructure computed by the ADINA program Mode number 1 3430. Integrating displacement consistent equations of NB interfaces of the entire structure system obtains: B. 1 as an example.739 Frequency (Hz) . substructures. After the interface joint force has been adjusted to the equivalent quantity and the contrary symbol. = 0. where 0..P. represent displacement column matrices of the @th and ath substructure on the ith interface.. we can write interface displacements of the fith substructure expressed by the generalized coordinate. is: FB=col&} i=l.515 Z Bosheng Yin ef al. repectively. NB (22) If the yth substructure has nb interfaces.38 5 289’39. Taking the multistory frame structure in Fig.17 2 7784.

these are generalized mass and stiffness matrices of structure synthesized. = [(((‘)S(‘)F)T”‘L”‘~~)~(((2)S(2)F)T(2)L(2)~~)~.. (26) Because these interface displacement consistent equations are independent of each other.e.00 9851.96 12774. Therefore. Motion equation of the integrated coupling system This section will establish the structure motion equations from the uncoupling modes coordinates P to the independent coordinate q of the coupling system.77 5 12775.is)Pk = c-e. The finite-element model of the six-story frame.45 In eqn (24). 0: 1 (29) Divide into ‘\Sub. may be expressed by the kept mode coordinate of each substructure. meanwhile.84 7792. 5 where MG and K. it is integrated into: The above equation indicates that. and left-multiplying T’ obtains (I + $MGs)Pk + (A + qTK. + e. 4. respectively. using the interface joint bi-consistent condition of the structure system. ‘f$P.r + ge: = -e. the independent coordinate of the coupling system is: 9 = Pk Original - 6.. = qPk (27) Substituting the above equation eqn (19) obtains: and eqn (27) into p= = (28) where T= 11 i is the transform matrix from the uncoupling generalized coordinate P to the independent generalized coordinate q of the coupling system. we also can prove that it is a symmetric matrix.61 2 1192. For the system with NS substructures. Substituting eqn (28) into the above equation. t&. I Fig.83 3 8273. 0. Comparison of computed natural frequencies of the covered blade group between BCDSP and commercial FEP Mode number Frequency (Hz) computed by BCDSP Frequency (Hz) computed by commercial FEP 1 5353. where a substructure occupies a column 6.39 4 9852. = A + qTK. are the generalized mass and stiffness matrices of the entire integrated structure. On the of eqn (30) . respectively. ](((Ns’S’N~F)T’NS’L’~s)~~)].. eqn (24) can be rewritten as: F. Therefore. = 8. 6 Let MR = called the the entire right side I + qTMGqand K. . Z-Sub. e 1 + q’6.Dynamic analysis of complex structures using ADINA 935 Table 2.42 8273.66 5353.’ F. according to eqn (13). the interface force column matrix F. is a positive definite matrix.733 = [ -e.4.)FB (30) Sub. is a matrix composed of NB x NS blocks.~.[ei ye: = 0 . 2.

the order of motion equation is reduced to the sum total of all the substructure kept modes.0919 4 21.5. eqn (30) at last can be written M. as: (31) 2. Meanwhile. The above equation indicates that the motion equation of the structure system through the secondary coordinate transform synthesis is just converted into the generalized eigenvalue problem. 71. in this equation only the kept modes are left as unknown quantities. of the structure from eqn (27). Because the size of eigenvalues is not associated with adopting the physical coordinate or the mode coordinate. After getting the interface column matrix F.6807 21. eigenvalues obtained from eqn (31) are those of the original entire structure.0919 9. Solving the motion equation of the coupling system and recovering the modes under the physical coordinate Various methods can be adopted to solve the eigenproblem of the motion eqn (31) of the coupling system.6807 21.936 Bosheng Yin et al. the eigenvectors obtained must be converted and recovered from the mode coordinate to the physical coordinate.9468 6. Because at this time it is transformed to the independent coordinate system of the coupling to the dynamic system. Table 3. one obtains from eqn (12) Original - 5. Meanwhile. However. The subspace iteration method is used in the BCDSP.9468 2 6.9468 3 9.371 iY Inlerface Substructure Interface . shifting iteration is also used in the program to accelerate and compute the rigid-body modes of the free-free structure [6.6802 5 21.9468 6.6802 Hence. Comparison of computed natural frequencies of the six-story frame between BCDSP and commercial FEP Mode number Frequency (Hz) computed by BCDSP Frequency (Hz) computed by commercial FEP 1 6.& + KRPk = 0. In other words. This increases the synthesis efficiency and is particularly applicable to analysis of structures with large inner-joint degrees of freedom. so it is ‘recovered’ characteristics of the original entire structure.

173 ADINA programs 2 3 292. Substructure finite-element model. This is the influence of dynamic over-shots truncated by the high-order modes. the descriptive substructures include some substructures with no rigid-body modes.478 X 931 and mode I 3. Figure 2 is a finite-element model of a covered blade group which is connected by six blades..Dynamic analysis of complex structures using ADINA Original __I 2. All numerical examples show that substructure natural frequencies computed by BCDSP are coincident with those using the commercial finite-element programs for the entire structure and the mode shapes are the same. 6. we can use BCDSP to compute the natural frequencies and mode shapes of the entire covered blade group. Table 4.360 5 806. because the rigidity of the substructures is always bigger than that of the entire structure.494 4 667. the number of the substructure kept modes is not more than the computed mode number of the entire structure.3 .. Undoubtedly. (32) So far. but the computing time and the disk storage required are greatly reduced. it also may be found from Table 2 that the results computed by BCDSP are always higher than those of the commercial FEP. as shown in Fig. eigenvectors of each substructure coordinate under the physical r=l. hence. its natural frequencies are higher. the front five-order modes of the substructure are computed as kept modes whose corresponding natural frequencies are shown as Table 1. and right end substructures whose left end interface is constrained. we have computed several engineering examples.1. therefore. the computed results are more accurate. It needs to compute only once. However. some adopting the global-coordinate system and also some adopting the local-coordinate system in order to verify the algorithm and program in all respects. it can guarantee the computing accuracy. The front five-order natural frequencies of the substructure computed by Mode number Frequency (Hz) 1 171.646 .744% of the latter on the same computer. Its computed results are very consistent with those computed by the commercial finite-element programs (Table 2) but the CPU time used is only 6. Having obtained the substructure modes. To compare it with the laser experiment results. its six substructures need to be divided into three types: a left end substructure whose right end interface is constrained. the lower modes of the entire structure more easily satisfy the above-mentioned condition. Computation of natural frequencies shapes of the covered blade group Fig. The finite element model of the entire covered blade group is divided into six substructures and five interfaces.2.. we can obtain the eigenvalues [eqn (32)] and eigenvectors of the entire structure to be solved.049 384. high pressure stage blades of the steam turbine are always connected into groups by shrouds. 3. the blades are represented as rectangular bars of constant cross section with the same vibration characteristic parameters.. NUMERICAL EXAMPLES To verify the validity and efficiency of the bi-consistent method and BCDSP. the BCDSP adopts the free-interface method and then all the substructures are the same. If analyzed by the fixed-interface mode synthesis method. NS. 3. it is more convenient and more time saving. four substructures in the middle whose left and right end interfaces are constrained. Therefore. In these examples. In order to avoid the harmful resonance and to decrease the stress when vibrating. The computed results show that. some free-free substructures. At the same time. Using three-dimensional solid elements in the ADINA program.

7418 5 629. ADINA R. and D. K. 1995.. Computation shapes of natural frequencies and mode 4. E. J. Because each substructure is identical after it revolves a certain angle. Inc. 7. L. L. J. 1976. D. C. Acta Mechanica Solida Sinica. The front five-order natural frequencies synthesized by BCDSP are shown in Table 5.6139 4 629. or even an umbrella shape. Wang. J. we divided it into six substructures in which SUB1 and SUB2 to SUB5 In this paper.. 1995. the BCDSP-using ADINA program is presented to evaluate mode characteristics of large complex structures.. Numerical analyses are performed on several examples and good analysis accuracy and high-synthesis efficiencies were found. the hydro-turbine is divided equally into 17 parts. Journal of Sound and Vibration. The relevant characters for each component can be evaluated by the ADINA program or by test. Segura. Jen... F. Some recent advances for practical finite element analysis. ADINA Theory and Modeling Guide Report. in the next step we can obtain the natural frequencies and mode shapes of the six-story frame synthesized by BCDSP. New York. it is no longer handled as a plane problem.. large degrees of freedom and bandwidth will be involved and required storage and number of numerical operations will increase rapidly. NJ. . material data and boundary conditions. 1992. In: Proceedings of the 9th ADINA Conference.6139 3. T. Prentice Hall. J. Johnson. This study represents an initial step for the use of such methods using the ADINA program and it is expected that such methods using the program can also be applied to sensitivity synthesis [8]. 4 as an example. it is more convenient for the substructure to adopt the local-coordinate system. 3. 1. Finite Element Procedures.. it is convenient to adopt the substructure method to analyze its dynamic characteristics. 5. J.7418 Mode number Frequency (Hz) computed by BCDSP I 471. Craig. Englewood Cliffs. 1996. 56. 61-72. W. CONCLUSIONS of the six-story frame The multistory frame is composed of storys which often have the same geometric features. Applying BCDSP to synthesize the dynamic behavior of the entire structure from the characteristics of its components. K. An Introduction to Computer Methoak. If the dynamic analysis of the entire hydro-turbine is computed by commercial FEP. A new dynamic reanalysis technique based on modal synthesis. R. Computation of natural frequencies and 1.. The substructure consists of three-dimensional solid elements and each has two interfaces as shown in Fig. Obviously. Bathe. M. such a problem will be more conveniently solved. 1.. 3.. Therefore.2. and Dubois. ADINA Research and Development Inc. The key steps of the BCDSP-using ADINA program are as follows: are free-free substructures and SUB6 is fixed on bottom nodes. 51 l-521. J. H. Watertown. 2. Bathe. 185-203. Natural mode analysis of blade-disk coupled systems-modal synthesis of symmetric structure with Cn group. and Celigueta. 8. and Chen.. Table 5. 6. J.8623 2 486. Englewood Cliffs. Bathe. Structural Dynamics. R. Walczak. X. 2. pp. A. Prentice Hall. Wiley. If utilizing the dynamic substructure method. it is very complex when vibrating and has various mode shapes with nodal diameters or nodal circles. After its mode parameters are obtained by the ADINA program. Numerical Methods In Finite Element Analysis. 6. 4. pp. Taking the six-story frame shown in Fig. M. First. Numerical modal analysis of structures based on a revised substructure synthesis approach. 467-496.3. A comparison of natural frequencies computed by BCDSP can be seen in Table 3. and Wilson. 1988. Each substructure consists of three-dimensional beam elements. 3. 180. each part is a substructure.938 Bosheng Yin et al. June 1993. K. Report ARD 92-8. NJ. REFERENCES mode shapes of the hydro-turbine Although the hydro-turbine has an axissymmetrical body. The substructures SUB1 and SUB6 each have an interface and substructures SUB2 to SUB5 each have two interfaces. 523-528. The natural frequencies of the hydro-turbine computed by BCDSP 3 486. and Zhang. Computers and Structures.. Therefore. with the aid of the ADINA program. 1981. Analyzing each component separately and obtaining a dynamic condensation model of each by means of a modal-reduction technique. Zhang. the synthesis efficiency of BCDSP is raised considerably. MA. The substructure mode parameters need to be computed only once using the ADINA program and its front five-order modes are drawn as kept modes which are shown in Table 4. Figure 5 shows that the hydro-turbine is fixed in the interior hole and its front five-order modes need to be obtained. Decomposing an entire structure into easily identifiable components (substructures). W. making the size of every component not exceed the capacity of the computer and letting the free-free substructures be as few as possible.