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MT1197

SERVICE MANUAL
COLOR TELEVISION RECEIVER

ORIGINAL MFRS VERSION B

Design and specifications are subject to change without notice.

SERVICING NOTICES ON CHECKING


1. KEEP THE NOTICES
As for the places which need special attentions, they are indicated with the labels or seals on the cabinet, chassis and parts. Make sure to keep the indications and notices in the operation manual.

6. AVOID AN X-RAY
Safety is secured against an X-ray by considering about the cathode-ray tube and the high voltage peripheral circuit, etc. Therefore, when repairing the high voltage peripheral circuit, use the designated parts and make sure not modify the circuit. Repairing except indicates causes rising of high voltage, and it emits an X-ray from the cathoderay tube.

2. AVOID AN ELECTRIC SHOCK


There is a high voltage part inside. Avoid an electric shock while the electric current is flowing.

3. USE THE DESIGNATED PARTS


The parts in this equipment have the specific characters of incombustibility and withstand voltage for safety. Therefore, the part which is replaced should be used the part which has the same character. Especially as to the important parts for safety which is indicated in the circuit diagram or the table of parts as a mark, the designated parts must be used.

7. PERFORM A SAFETY CHECK AFTER SERVICING


Confirm that the screws, parts and wiring which were removed in order to service are put in the original positions, or whether there are the portions which are deteriorated around the serviced places serviced or not. Check the insulation between the antenna terminal or external metal and the AC cord plug blades. And be sure the safety of that.
(INSULATION CHECK PROCEDURE)

4. PUT PARTS AND WIRES IN THE ORIGINAL POSITION AFTER ASSEMBLING OR WIRING
There are parts which use the insulation material such as a tube or tape for safety, or which are assembled in the condition that these do not contact with the printed board. The inside wiring is designed not to get closer to the pyrogenic parts and high voltage parts. Therefore, put these parts in the original positions.

5. TAKE CARE TO DEAL WITH THE CATHODE-RAY TUBE


In the condition that an explosion-proof cathoderay tube is set in this equipment, safety is secured against implosion. However, when removing it or serving from backward, it is dangerous to give a shock. Take enough care to deal with it.

1. Unplug the plug from the AC outlet. 2. Remove the antenna terminal on TV and turn on the TV. 3. Insulation resistance between the cord plug terminals and the eternal exposure metal [Note 2] should be more than 1M ohm by using the 500V insulation resistance meter [Note 1]. 4. If the insulation resistance is less than 1M ohm, the inspection repair should be required.
[Note 1]

If you have not the 500V insulation resistance meter, use a Tester.
[Note 2]

External exposure metal: Antenna terminal Earphone jack

HOW TO ORDER PARTS


Please include the following informations when you order parts. (Particularly the VERSION LETTER.) 1. MODEL NUMBER and VERSION LETTER The MODEL NUMBER can be found on the back of each product and the VERSION LETTER can be found at the end of the SERIAL NUMBER. 2. PART NO. and DESCRIPTION You can find it in your SERVICE MANUAL.

IMPORTANT
Inferior silicon grease can damage IC's and transistors. When replacing an IC's or transistors, use only specified silicon grease (YG6260M). Remove all old silicon before applying new silicon.

A1-1

CONTENTS

SERVICING NOTICES ON CHECKING ...................................................................................................... A1-1 HOW TO ORDER PARTS ........................................................................................................................... A1-1 IMPORTANT ................................................................................................................................................ A1-1 CONTENTS ................................................................................................................................................. A2-1 GENERAL SPECIFICATIONS .................................................................................................................... A3-1~A3-4 DISASSEMBLY INSTRUCTIONS 1. REMOVAL OF ANODE CAP........................................................................................................ B1-1 2. REMOVAL AND INSTALLATION OF FALT PACKAGE IC.......................................................... B2-1, B2-2 SERVICE MODE LIST ................................................................................................................................. C-1 CONFIRMATION OF HOURS USED .......................................................................................................... C-1 WHAN REPLACING EEPROM (MEMORY) IC ........................................................................................... C-1 ELECTRICAL ADJUSTMENTS .................................................................................................................. D-1~D-5 BLOCK DIAGRAM ...................................................................................................................................... E-1, E-2 PRINTED CIRCUIT BOARDS MAIN/CRT .......................................................................................................................................... F-1~F-4 SCHEMATIC DIAGRAMS MICON/TUNER .................................................................................................................................. G-1, G-2 CHROMA ........................................................................................................................................... G-3, G-4 POWER ............................................................................................................................................. G-5, G-6 DEFLECTION/CRT ............................................................................................................................ G-7, G-8 SOUND/AV ........................................................................................................................................ G-9, G-10 WAVEFORMS ............................................................................................................................................. H-1, H-2 MECHANICAL EXPLODED VIEW .............................................................................................................. I-1 MECHANICAL REPLACEMENT PARTS LIST .......................................................................................... J1-1 ELECTRICAL REPLACEMENT PARTS LIST ............................................................................................ J2-1, J2-2

A2-1

GENERAL SPECIFICATIONS
G-1 TV System CRT CRT Size / Visual Size CRT Type Deflection Magnetic Field BV/BH 19 inch / 480.0mmV Normal 90 degree +0.45G/0.18G NTSC 1Speaker Bottom 3 Inch 8 ohm 1.5 W 1.0 W No US System M 1Tuner Others F-Synth VHF/UHF 75 ohm 2 - 69, 4A, A-5 - A-1, A - I, J - W, W+1 - W+84 45.75MHz 41.25MHz 4.50MHz No No Yes 120V AC 60Hz at AC Stand by (at AC) Per Year Power Fuse Safety Radiation X-Radiation Operation Storage 73 W at AC 120 V 60 Hz 5 W at AC 120 V 60 Hz -kWh/Year Yes UL FCC DHHS +5oC ~ +40oC -20oC ~ +60oC Less then 80% RH Yes Character Yes Yes Yes Yes Yes Yes No No No No No No Yes Yes Yes Yes Yes Yes No No No Yes Yes Yes Yes Yes Yes Yes No No No No No No Yes No Yes

Color System Speaker Position Size Impedance MAX 10%(Typical)

Sound Output NTSC3.58+4.43 /PAL60Hz Broadcasting System Tuner and Receive CH

G-2

Tuning System

System Destination Tuning System Input Impedance CH Coverage Picture(FP) Sound(FS) FP-FS

Intermediate Frequency Preset CH Stereo/Dual TV Sound Tuner Sound Muting Power Source Power Consumption

G-3

Power

AC DC

Protector G-4 Regulation

G-5 G-6 G-7

Temperature Operating Humidity On Screen Menu Display

Menu Type Picture Contrast Brightness Color Tint Sharpness Audio Bass Treble Balance BBE On/Off Stable Sound On/Off CH Set Up TV/CATV Auto CH Memory Add/ Delete Language V-chip CH Label Favorite CH Color Stream DVD/DTV Control Level Volume Brightness Contrast Color Tint (NTSC Only) Sharpness Tuning Bass Treble Balance Back Light Stereo,Audio Output,SAP Video Color Stream Channel(TV/Cable)

A3-1

GENERAL SPECIFICATIONS
CH Label Sleep Timer Sound Mute V-chip Rating G-8 G-9 OSD Language Clock and Timer Sleep Timer OSD Language Setting Max Time Step Program(On Tim / Off Tim) No Yes Yes Yes English French English 120 Min 10 Min

Spanish

G-10

Remote Control

G-11

Features

On/Off Timer Wake Up Timer Timer Back-up (at Power Off Mode) more than Unit Glow in Dark Remocon Format Custom Code Power Source Voltage(D.C) UM size x pcs Total Keys Keys Power 1 2 3 4 5 6 7 8 9 0 100 CH Up CH Down Volume Up Volume Down TV/Caption/Text CH1/CH2 TV/Video(TV/AV) CH RTN/CH ENT(Quick View) Sleep RE Call(Call) Reset Menu Enter Mute Exit MTS(Audio Select) Set + Set Multi Brand Keys CH Up(VCR) CH Down(VCR) Pause/Still TV/VCR(VCR) Code FF Rew Rec Play Stop TV VCR Cable Auto Degauss Auto Shut Off Canal+ CATV Anti-theft Rental Memory(Last CH) Memory(Last Volume) V-Chip Type BBE Auto Search CH Allocation SAP Channel Lock Just Clock Function

-Min RC-DW NEC 86-05 h 3V UM-4 x 2 pcs 27 Keys Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes

No No Sec No

No Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes No No Yes Yes No No No No No No No No No No No No No Yes Yes No Yes No No Yes Yes Yes USA,ORION Type No No No No No No

A3-2

GENERAL SPECIFICATIONS
Game Position CH Label VM Circuit Full OSD Premiere Comb Filter Lines Auto CH Memory Hotel Lock Closed Caption Stable Sound Energy Star Favorite CH Owner's Manual Remote Control Unit Rod Antenna Poles Terminal Loop Antenna Terminal U/V Mixer DC Car Cord (Center+) Guarantee Card Warning Sheet Circuit Diagram Antenna Change Plug Service Facility List Important Safeguard Dew/AHC Caution Sheet AC Plug Adapter Quick Set-up Sheet Battery UM size x pcs OEM Brand AC Cord AV Cord (2Pin-1Pin) Registration Card PTB Sheet 300 ohm to 75 ohm Antenna Adapter Switch Front Power System Select Main Power SW Sub Power Channel Up/Reset Channel Down/Enter Volume Up/Set Up Volume Down/Set Down MENU=Volume Up+Volume Down Rear AC/DC TV/CATV Selector Degauss Main Power SW Indicator Power Stand-by On Timer Terminals Front Video Input Audio Input Other Terminal Rear Video Input(Rear1) Video Input(Rear2) Audio Input(Rear1) Audio Input(Rear2) Video Output Audio Output Euro Scart Color Stream Diversity Ext Speaker DC Jack 12V(Center +) VHF/UHF Antenna Input AC Outlet Approx. W x D x H (mm) Net (Approx.) Gross (Approx.) Master Carton Content No No Yes No No No No No No No No No No No No No No No Yes No No No Yes Yes Yes Yes Yes No No No No No No No RCA RCA x 1 No No No No No No No No No No No No F Type 488 x 465 17.5kg 20.0kg ---No x 416 ( 38.6 lbs) ( 44.1lbs) No Sets No Yes No Yes No No No Language w/Guarantee Card English / Spanish No Yes No No No No No No No

G-12

Accessories

G-13

Interface

G-14 G-15 G-16

Set Size Weight Carton

A3-3

GENERAL SPECIFICATIONS
Material Dimensions W x D x H(mm) Description of Origin Gift Box Material Dimensions W x D x H(mm) Design Description of Origin Drop Test Height (cm) Container Stuffing Cabinet Front Cabinet Rear -x --x -/-No Yes Double Full Color Carton w/Photo 546 x 526 x 472 As per Buyer's Yes Natural Dropping At 1 Corner / 3 Edges / 6 Surfaces 46 436 Sets/40' container PS 94V0 DECABROM PS 94V0 DECABR

G-17

Cabinet Material

A3-4

DISASSEMBLY INSTRUCTIONS
1. REMOVAL OF ANODE CAP
Read the following NOTED items before starting work. 3. After one side is removed, pull in the opposite direction to remove the other. NOTE Take care not to damage the Rubber Cap. INSTALLATION 1. Clean the spot where the cap was located with a small amount of alcohol. (Refer to Fig. 1-3.)

* *

After turning the power off there might still be a potential voltage that is very dangerous. When removing the Anode Cap, make sure to discharge the Anode Cap's potential voltage. Do not use pliers to loosen or tighten the Anode Cap terminal, this may cause the spring to be damaged.

REMOVAL 1. Follow the steps as follows to discharge the Anode Cap. (Refer to Fig. 1-1.) Connect one end of an Alligator Clip to the metal part of a flat-blade screwdriver and the other end to ground. While holding the plastic part of the insulated screwdriver, touch the support of the Anode with the tip of the screwdriver. A cracking noise will be heard as the voltage is discharged. Location of Anode Cap

Fig. 1-3 GND on the CRT NOTE Confirm that there is no dirt, dust, etc. at the spot where the cap was located. 2. Arrange the wire of the Anode Cap and make sure the wire is not twisted. 3. Turn over the Rubber Cap. (Refer to Fig. 1-4.)

Screwdriver

CRT Support Alligator Clip

GND on the CRT

Fig. 1-1

Fig. 1-4 4. Insert one end of the Anode Support into the anode button, then the other as shown in Fig. 1-5.

2. Flip up the sides of the Rubber Cap in the direction of the arrow and remove one side of the support. (Refer to Fig. 1-2.) Rubber Cap

CRT Support Fig. 1-2

CRT

Support Fig. 1-5

5. Confirm that the Support is securely connected. 6. Put on the Rubber Cap without moving any parts.

B1-1

DISASSEMBLY INSTRUCTIONS
2. REMOVAL AND INSTALLATION OF FLAT PACKAGE IC
REMOVAL 1. Put the Masking Tape (cotton tape) around the Flat Package IC to protect other parts from any damage. (Refer to Fig. 2-1.) NOTE Masking is carried out on all the parts located within 10 mm distance from IC leads.
Blower type IC desoldering machine

3. When IC starts moving back and forth easily after desoldering completely, pickup the corner of the IC using a tweezers and remove the IC by moving with the IC desoldering machine. (Refer to Fig. 2-3.) NOTE Some ICs on the PCB are affixed with glue, so be careful not to break or damage the foil of each IC leads or solder lands under the IC when removing it.

Masking Tape (Cotton Tape)

IC

Tweezers

Fig. 2-1
IC

2. Heat the IC leads using a blower type IC desoldering machine. (Refer to Fig. 2-2.) NOTE Do not add the rotating and the back and forth directions force on the IC, until IC can move back and forth easily after desoldering the IC leads completely. 4. Peel off the Masking Tape.

Fig. 2-3

5. Absorb the solder left on the pattern using the Braided Shield Wire. (Refer to Fig. 2-4.) NOTE Do not move the Braided Shield Wire in the vertical direction towards the IC pattern.

Blower type IC desoldering machine

Braided Shield Wire

Soldering Iron

IC

Fig. 2-2

IC pattern

Fig. 2-4

B2-1

DISASSEMBLY INSTRUCTIONS
INSTALLATION 1. Take care of the polarity of new IC and then install the new IC fitting on the printed circuit pattern. Then solder each lead on the diagonal positions of IC temporarily. (Refer to Fig. 2-5.) 4. When bridge-soldering between terminals and/or the soldering amount are not enough, resolder using a Thintip Soldering Iron. (Refer to Fig. 2-8.)

Thin-tip Soldering Iron

IC

Soldering Iron

Fig. 2-8 5. Finally, confirm the soldering status on four sides of the IC using a magnifying glass. Confirm that no abnormality is found on the soldering position and installation position of the parts around the IC. If some abnormality is found, correct by resoldering. NOTE When the IC leads are bent during soldering and/or repairing, do not repair the bending of leads. If the bending of leads are repaired, the pattern may be damaged. So, be always sure to replace the IC in this case.

Solder temporarily

Solder temporarily

Fig. 2-5 2. Supply the solder from the upper position of IC leads sliding to the lower position of the IC leads. (Refer to Fig. 2-6.)

Solder

Soldering Iron

IC

Supply soldering from upper position to lower position

Fig. 2-6 3. Absorb the solder left on the lead using the Braided Shield Wire. (Refer to Fig. 2-7.) NOTE Do not absorb the solder to excess.

Soldering Iron IC

Braided Shield Wire

Fig. 2-7

B2-2

SERVICE MODE LIST


This unit provided with the following SERVICE MODES so you can repair, examine and adjust easily. To enter the Service Mode, press both set key and remote control key for more than 1 second. Set Key VOL. (-) MIN VOL. (-) MIN Remocon Key 0 1 Releasing of V-CHIP PASSWORD. Initialization of the factory. NOTE: Do not use this for the normal servicing. If you set a factory initialization, the memories are reset such as the clock setting, the channel setting, the POWER ON total hours, and PLAY/REC total hours. POWER ON total hours is displayed on the screen. Refer to the "CONFIRMATION OF HOURS USED". VOL. (-) MIN 6 Can be checked of the INITIAL DATA of MEMORY IC. Refer to the "WHEN REPLACING EEPROM (MEMORY) IC". VOL. (-) MIN 8 Writing of EEPROM initial data. NOTE: Do not use this for the normal servicing. Display of the Adjustment MENU on the screen. Refer to the "ELECTRICAL ADJUSTMENT" (On-Screen Display Adjustment). Operations

VOL. (-) MIN

CONFIRMATION OF HOURS USED


POWER ON total hours can be checked on the screen. Total hours are displayed in 16 system of notation. 1. Set the VOLUME to minimum. 2. Press both VOL. DOWN button on the set and Channel button (6) on the remote control for more than 1 second. 3. After the confirmation of using hours, turn off the power.
ADDRESS DATA

INIT CRT ON

00

83 0010

Initial setting content of MEMORY IC. POWER ON total hours.


= (16 x 16 x 16 x thousands digit value) + (16 x 16 x hundreds digit value) + (16 x tens digit value) + (ones digit value)

FIG. 1

WHEN REPLACING EEPROM (MEMORY) IC


If a service repair is undertaken where it has been required to change the MEMORY IC, the following steps should be taken to ensure correct data settings while making reference to TABLE 1.
INI 00 +0 08 +1 20 +2 99 +3 02 +4 09 +5 B3 +6 24 +7 19 +8 01 +9 00 +A 44 +B 05 +C 00 +D D5 +E FF +F A5

Table 1 1. Enter DATA SET mode by setting VOLUME to minimum. 2. Press both VOL. DOWN button on the set and Channel button (6) on the remote control for more than 1 second. ADDRESS and DATA should appear as FIG 1. 3. ADDRESS is now selected and should "blink". Using the SET + or - keys on the remote, step through the ADDRESS until required ADDRESS to be changed is reached. 4. Press ENTER to select DATA. When DATA is selected, it will "blink". 5. Again, step through the DATA using SET + or - until required DATA value has been selected. 6. Pressing ENTER will take you back to ADDRESS for further selection if necessary. 7. Repeat steps 3 to 6 until all data has been checked. 8. When satisfied correct DATA has been entered, turn POWER off (return to STANDBY MODE) to finish DATA input. The unit will now have the correct DATA for the new MEMORY IC.

C-1

ELECTRICAL ADJUSTMENTS
1. BEFORE MAKING ELECTRICAL ADJUSTMENTS
Read and perform these adjustments when repairing the circuits or replacing electrical parts or PCB assemblies. CAUTION Use an isolation transformer when performing any service on this chassis. Before removing the anode cap, discharge electricity because it contains high voltage. When removing a PCB or related component, after unfastening or changing a wire, be sure to put the wire back in its original position. Inferior silicon grease can damage IC's and transistors. When When you exchange IC and Transistor for a heat sink, apply the silicon grease (YG6260M) on the contract section of the heat sink, Before applying new silicon grease, remove all the old silicon grease. (Old grease may cause damages to the IC and Transistor.) Prepare the following measurement tools for electrical adjustments. 1. Synchro Scope 2. Digital Voltmeter On-Screen Display Adjustment 1. In the condition of NO indication on the screen. Press the VOL. DOWN button on the set and the Channel button (9) on the remote control for more than 1 second to appear the adjustment mode on the screen as shown in Fig. 1-1.

2. BASIC ADJUSTMENTS
2-1: RF AGC DELAY Place the set with Aging Test for more than 15 minutes. Receive an 63dB monoscope pattern. Connect the digital voltmeter to W043 . Activate the adjustment mode display of Fig. 1-1 and press the channel button (02) on the remote control to select "RF.AGC". 5. Press the VOL. UP/DOWN button on the remote control until the digital voltmeter is 2.50 0.05V. 1. 2. 3. 4. 2-2: CUT OFF 1. Adjust the unit to the following settings. R.DRIVE=10, B.DRIVE=10, R.BIAS=64, G.BIAS=64, B.BIAS=64, BRIGHTNESS=125, CONTRAST=60. 2. Place the set with Aging Test for more than 15 minutes. 3. Activate the adjustment mode display of Fig. 1-1 and press the channel button (01) on the remote control to select "CUT OFF". 4. Adjust the Screen Volume until a dim raster is obtained. 2-3: FOCUS 1. Receive the monoscope pattern. 2. Turn the Focus Volume fully counterclockwise once. 3. Adjust the Focus Volume until picture is distinct. 2-4: WHITE BALANCE NOTE: Adjust after performing CUT OFF adjustment. 1. Place the set with Aging Test for more than 10 minutes. 2. Receive the white 100% signal from the Pattern Generator. 3. Using the adjustment control, set the brightness and contrast to normal position. 4. Activate the adjustment mode display of Fig. 1-1 and press the channel button (10) on the remote control to select "R.BIAS". 5. Using the VOL. UP/DOWN button on the remote control, adjust the R.BIAS. 6. Press the CH. UP/DOWN button on the remote control to select the "R.DRIVE", "B.DRIVE", "G.BIAS" or "B.BIAS". 7. Using the VOL. UP/DOWN button on the remote control, adjust the R.DRIVE, B.DRIVE, G.BIAS or B.BIAS. 8. Perform the above adjustments 6 and 7 until the white color is looked like a white. 2-5: SUB TINT/SUB COLOR 1. Receive the color bar pattern. 2. Connect the oscilloscope to TP023 . 3. Activate the adjustment mode display of Fig. 1-1 and press the channel button (22) on the remote control to select "TINT". 4. Press the VOL. UP/DOWN button on the remote control until the section "A" becomes as straight line (Refer to Fig. 2-1) 5. Connect the oscilloscope to TP022 . 6. Activate the adjustment mode display of Fig. 1-1 and press the channel button (19) on the remote control to select "COL.CENT". 7. Press the VOL. UP/DOWN button on the remote control until the red color level is adjusted to 120% of the white level. (Refer to Fig. 2-2)

TV

00 OSD

15 Fig. 1-1

2. Use the Channel UP/DOWN button or Channel button (0-9) on the remote control to select the options shown in Fig. 1-2. 3. Press the MENU button on the remote control to end the adjustments.
NO. 00 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 FUNCTION OSD H CUT OFF RF DELAY VIF VCO H.VCO H.PHASE V.SIZE V.SHIFT R.DRIVE B.DRIVE R.BIAS G.BIAS B.BIAS BRIGHT CENT BRIGHT MEX BRIGHT MIN NO. 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 FUNCTION CONTRAST CENT CONTRAST MAX CONTRAST MIN COLOR CENT COLOR MAX COLOR MIN TINT SHARPNESS FM LEVEL LEVEL SEPARATION 1 SEPARATION 2 TEST MONO TEST STEREO X-RAY TEST

Fig. 1-2 D-1

ELECTRICAL ADJUSTMENTS
2-9: OSD HORIZONTAL 1. Activate the adjustment mode display of Fig. 1-1. 2. Press the VOL. UP/DOWN button on the remote control until the difference of A and B becomes minimum. (Refer to Fig. 2-3)

TV "A" Fig. 2-1 00 OSD A 2-10: VIF VCO 120% 1. Place the set with Aging Test for more than 10 minutes. 2. Receive an 80dB monoscope pattern. 3. Connect the digital voltmeter between the pin 5 of CP601 and the GND . 4. Activate the adjustment mode display of Fig. 1-1 and press the channel button (03) on the remote control to select "V.VCO". 5. Press the VOL. UP/DOWN button on the remote control until the digital voltmeter is 2.5V. 2-11: SUB BRIGHTNESS 1. Receive an 70dB monoscope pattern. 2. Activate the adjustment mode display of Fig. 1-1 and press the channel button (13) on the remote control to select "BRI.CENT". 3. Press the VOL. UP/DOWN button on the remote control until the screen begin to shine. 4. Press the TV/AV button on the remote to set to the AV mode. Then perform the above adjustment 2, 3. 2-12: SUB CONTRAST MANUAL 1. Receive an 70dB the color bar pattern. 2. Activate the adjustment mode display of Fig. 1-1 press the channel button (17) on the remote control to select "CONT.MAX". 3. Press the VOL. UP/DOWN button on the remote control until the contrast step No. become "66". 4. Press the TV/AV button on the remote to set to the AV mode. Then perform the above adjustment 2. 5. Press the VOL. UP/DOWN button on the remote control until the contrast step No. become "66". 15 B

0%

Fig. 2-3

100% Fig. 2-2 2-6: HORIZONTAL PHASE 1. Receive the center cross signal from the Pattern Generator. 2. Activate the adjustment mode display of Fig. 1-1 and press the channel button (05) on the remote control to select "H.PHAS". 3. Press the VOL. UP/DOWN button on the remote control until the SHIFT quantity of the OVER SCAN on right and left becomes minimum. 2-7: VERTICAL SIZE 1. Receive the crosshatch signal from the Pattern Generator. 2. Activate the adjustment mode display of Fig. 1-1 and press the channel button (06) on the remote control to select "V.SIZE". 3. Press the VOL. UP/DOWN button on the remote control until the rectangle on the center of the screen becomes square. 4. Receive a broadcast and check if the picture is normal. 2-8: VERTICAL SHIFT 1. Receive the crosshatch signal from the Pattern Generator. 2. Activate the adjustment mode display of Fig. 1-1 and press the channel button (07) on the remote control to select "V.SFT". 3. Press the VOL. UP/DOWN button on the remote control until the horizontal line becomes fit to the notch of the shadow mask.

D-2

ELECTRICAL ADJUSTMENTS
2-13: Confirmation of Fixed Value (step No.) Please check if the fixed values of the each adjustment items are set correctly referring below. NO. 04 14 15 16 18 20 21 23 24 25 26 27 28 29 FUNCTION H VCO BRIGHT MAX BRIGHT MIN CONT CENT CONT MIN COLOR MAX COLOR MIN SHARPNESS FM LEVEL LEVEL SEPARATION 1 SEPARATION 2 TEST MONO TEST STERO RF 04 183 60 30 12 70 01 40 00 00 00 00 00 00 AV 04 183 60 30 12 70 01 40 00 00 00 00 00 00

D-3

ELECTRICAL ADJUSTMENTS
3. PURITY AND CONVERGENCE ADJUSTMENTS
NOTE 1. Turn the unit on and let it warm up for at least 30 minutes before performing the following adjustments. 2. Place the CRT surface facing east or west to reduce the terrestrial magnetism. 3. Turn ON the unit and demagnetize with a Degauss Coil. 3-1: STATIC CONVERGENCE (ROUGH ADJUSTMENT) 1. Tighten the screw for the magnet. Refer to the adjusted CRT for the position. (Refer to Fig. 3-1) If the deflection yoke and magnet are in one body, untighten the screw for the body. 2. Receive the green raster pattern from the color bar generator. 3. Slide the deflection yoke until it touches the funnel side of the CRT. 4. Adjust center of screen to green, with red and blue on the sides, using the pair of purity magnets. 5. Switch the color bar generator from the green raster pattern to the crosshatch pattern. 6. Combine red and blue of the 3 color crosshatch pattern on the center of the screen by adjusting the pair of 4 pole magnets. 7. Combine red/blue (magenta) and green by adjusting the pair of 6 pole magnets. 8. Adjust the crosshatch pattern to change to white by repeating steps 6 and 7. 3-2: PURITY NOTE Adjust after performing adjustments in section 3-1. 1. Receive the green raster pattern from color bar generator. 2. Adjust the pair of purity magnets to center the color on the screen. Adjust the pair of purity magnets so the color at the ends are equally wide. 3. Move the deflection yoke backward (to neck side) slowly, and stop it at the position when the whole screen is green. 4. Confirm red and blue colors. 5. Adjust the slant of the deflection yoke while watching the screen, then tighten the fixing screw. DEFLECTION YOKE DEFLECTION YOKE SCREW MAGNET SCREW 3-3: STATIC CONVERGENCE NOTE Adjust after performing adjustments in section 3-2. 1. Receive the crosshatch pattern from the color bar generator. 2. Combine red and blue of the 3 color crosshatch pattern on the center of the screen by adjusting the pair of 4 pole magnets. 3. Combine red/blue (magenta) and green by adjusting the pair of 6 pole magnets. 3-4: DYNAMIC CONVERGENCE NOTE Adjust after performing adjustments in section 3-3. 1. Adjust the differences around the screen by moving the deflection yoke upward/downward and right/left. (Refer to Fig. 3-2-a) 2. Insert three wedges between the deflection yoke and CRT funnel to fix the deflection yoke. (Refer to Fig. 3-2-b) RGB RGB R G B

R G B RIGHT/LEFT SLANT

UPWARD/DOWNWARD SLANT Fig.3-2-a

WEDGE

WEDGE

WEDGE WEDGE POSITION Fig.3-2-b

PURITY MAGNETS 6 POLE MAGNETS 4 POLE MAGNETS Fig. 3-1

D-4

ELECTRICAL ADJUSTMENTS
4. ELECTRICAL ADJUSTMENT PARTS LOCATION GUIDE (WIRING CONNECTION)

CP601

T C

CP 802 A

CRT

C D 80 1

FB401 R807 R803

1 C P8 0 1_

CP806_1

TU001 J801

TP023 TP022

W043

CP401

CP8

02B

CRT PCB
L503 CRT CP502 T502

S501B

S501A

CD101A CD101B

AC IN

MAIN PCB

SPEAKER

D-5

BLOCK DIAGRAM

SCL

AGC

SDA

CH. UP VOL. UP CH. DOWN VOL. DOWN POWER MICON IC IC101 OEC7073A 1 AUDIO MUTE 7 KEY2 CVIN 26 6 KEY1 RED R 34 GREEN G 35 OS101 1 BLUE B 36 BLANK BL 33 9 REMOCON H. SYNC 38 V. SYNC 37 SCL1 30 SDA1 31 J703 2 POWER 29 J702 2 H-CTL 42 RESET 27

TU001 X602 3.579545MHz IF

CHROMA IC IC601 M61250FP 34 X' TAL AUDIO OUT 51 59 RF AGC OUT 63 VIF IN (1) 64 VIF IN (2) 31 Y SW OUT 23 R IN 22 G IN 21 B IN 24 FAST BLK 19 INV FBP OUT 20 V PULSE OUT 27 SCL 26 SDA 30 MCU RESET POWER ON CONT 28 H OUT 11 P.CON 5.7V REG 49 VREG VCC 42 TV/Y IN 41 VIF VIDEO OUT 58 Q402 H. DRIVE Q401 H. OUTPUT V-OUT IC IC401 AN5522 PUMP UP AMP + 7 5 6 3 3 B Heater 4 F 8 9 G 7 R CRT R OUT 14 G OUT 15 B OUT 16 AT5.7V REG OUT 32 FBP IN 10 Q610 H-CTL Q604, Q605 REG. Q603 REG. 8.7V REG OUT 47 IC1001 AN7511 6 SOUND AMP IC 4 8 Q606 REG. Q801 RED OUT Q802 GREEN OUT Q803 BLUE OUT UNREG + 12V 2

11

SP1001

CF601 SAW FILTER

5 6 MEMORY IC SDA SCL IC199 S-24C02BDP-1A

V OUT

51 AUDIO OUT 38 EXT C in

T502 4 8 13 6

Q504 FEED BACK Q502 BUFFER Q501 SWITCHING

Q507 FEED BACK SW

DEGAUSS COIL L503 D501~D504 RECTIFIER FB401 9 L501 3 5 1 2 1 2 10 3 F501 TUNER VIDEO SIGNAL R. SIGNAL G. SIGNAL B. SIGNAL DEFLECTION SIGNAL AUDIO SIGNAL LUMINANCE SIGNAL AC IN F S HV DY

E-1

E-2

PRINTED CIRCUIT BOARDS MAIN/CRT (INSERTED PARTS)


SOLDER SIDE

RISK
CP502

OFFIRE
C505

-REPLACE

AS MARKED .
R500

_A_V
S501B CD501

TH501_2

D509 D501 R511 R510

C502 FH502 C526 L501_1

F501

FH501

S501A 4A125VOR250V OS101 C123

COL AFC B+ GND HS501 25V ABL Q501 C501

R54
B502

2
D504 W837

B503 D506 Q502

C514

C503

R808

R506_1

R501

CP
W821 R806 D502

802

B
D802 D803 D801

Q803_1

SW105

W844

8V

12V FB401 C511

R508 R520 C509

D508

B501 R514 D503 Q801_1

D512 D405 R421 W012 C448 W010 D410 R402

W002 CP

802

W896 C443_1

D407 R409 C407 C422 C417 R408 R416 HS402 D404 W007 W001 R448_1 R410 C414 R415 D403 CP601
AGC

Q401 D619 R401

C418

R424 R423 R417 W009 R413 IC401 R418_1 CP401 R427

R422

R446 C440 D408

Q606

C130 R139 D612 D611

X602 CF603 D602

C614 R630 W049 W050 W834 W059 Q610 R627 R631 R146

R001 W043 D605 C435 R002 C004 W051 D406_1 C003

Q605

CF604 W017 C630

C639 W060 R614

IC1001

L607

D610 C607 C603

C1004_1 W805 W052 R110 W023 W024 C1005 C1003

C 63 4

W004 W003 W008

W006

W027

W047 R641 W030 D001 R606 W025 W044 W026

Q604 R624 C602 C606 W833

C640

CF601_1

W817

TU001

F-1

W005

R629

R701

CD101A

Q402

R445

C446 C645

S802X

R403 D411 C406 9_1 R42

J8

R509
C506

01
R802_1

Q802_1 TP022

_1 01 P8 C

C402 Q504

TP023

SW104

W040

W011 C437 C434 W809

L402

C518 W803 CP806 C519 W031 R805 R804_1 W826

S801Y W897 W831 R512

W041

D505 T502 D528

C517 R517 W828

C8

SW103

C403

19
W843 R807

R803

W812

C5
D513 R513 TP402 HS401 C002

21

W829

D510

W840 W036 W034 W814 SW102 W845 W016 W015 W035 C118

S801X

W032

S802Y D514 D522 R519 C638 R108 R623

R107

W835

C101 D604 L101 IC199

W832 T401

SW101

C119

C515

D607

C115

C513_1 W824

W818 W056

R1003 Q609

C126

R117

R518

Q603 R635 C635 C625 C616 C622 D601

C127

C120 W058 C136 C139

C128_1 W057

R527

Q507 C627 R648 W042 C624

C122 W806 W807 C1002_1 J702 C141

C629

C124

W037

W018 W019

W022

C619_1

R515

R148 C1001

C642 C604 C632

J703

C612

CD101B

R616

R704

C613_2

C605

C637

C647

W820

D606

W823

C621

C626

C601

C628

F-2

F-3
R703 R702 * * R126 R143 R112 R101 R115 R1008 R128 R1005 R1004 R1001 R111 R125 R118 R123 R122 R102 C140_1 R121 R103 IC101 R120 R134 R132 R113 R815 R811 C809 R809 R813 C808 R814 R106 R105 R529 R633 C810 R816 R104 R626 R617 R602 R130 R127 C113 C114 R419 R420 C138 C121 R124 R601 R625 R619 R133 R605 17 R129 1 33

IC 60 1

R621

49 C623 R628 * R646 C620 R642 R638 C655 * C618 R632 R639 R622 R615 R612 R609

PRINTED CIRCUIT BOARDS MAIN/CRT (CHIP MOUNTED PARTS)


SOLDER SIDE

R607

R141 R142

F-4

MICON/TUNER SCHEMATIC DIAGRAM


8
ACCESSORY TU001
15

(MAIN PCB)
ENV56DB6G3 3 ADRES 7 BPL 1 AGC 5 SDA 9 BTL 4 SCL 6 V.S
13

11 IF

10

14

0 NC

0 NC

NC

1.3 NC 6.2 NC

4.9

4.8

4.8

TM101 RC-DW010

W835

R128
560

R607 100

30.0

4.6 C003 50V 4.7 KA

MTZJ30B

R101
SW105 SKHVBED010

R126 F SW104 SKHVBED010 SW103 SKHVBED010 SW102 SKHVBED010 CH UP SW101 SKHVBED010 0.1 2.7K VOL UP

470 YK

12

VOL DOWN

C002

7
POWER

560

7
FROM/TO CHROMA AGC GND IF

CH DOWN

C004

OS101 PIC-37143SY 1 Vout 3 GND

2 B+

D001

6.3V

TUNER+5V R141 R142 270 270 R002 18K 1/2W R001 18K 1/2W FROM DEFLECTION/CRT +B X-RAY

4.8

4.9

0 C123 25V 10 KA

R143 47 FROM POWER DEGAUSS 15K IC101 1 5.2 0 EXT MUTE STANDBY_H PROTECT_H 41 2 R118 47K AUDIO MUTE R117 MICON IC OEC7073A 3.2 R111 R125 H_CTL 42 22K 47K TO SOUND/AV AUDIO_MUTE FROM/TO CHROMA 1K 1/4W C140_1 R139 5 5.2 3 4 VD R123 4.7K R122 4.7K R121 4.7K R120 4.7K R102 R103 R104 R124 820 820 11 X-RAY_TEST AV2 AV1 DEGAUSS P.FAIL CLOCK CONT SDA1 SCL1 32 820 4.98 4.7 D604 4.7 D607 14 29 5.2 C130 FSC 0.01 C113 2.7K L101 12P CH C114 12P CH R127 0 16 27 3.3uH OSC2 OSC1 CNVSS Xin Xout VSS RESET CVIN V.HOLD HLF FILT VCC 5.2 C115 3.6 560P W C138 0.9 C120 18 25 0.001 CH 2.26 R130 1.05 20 23 C126 0.01 B C127 5.2 6.3V 330 YK C119 470P B R133 1K R134 470 2 R129 1M C124 0.01 B 50V 0.1 KA B W806 RESET POWER FSC IN MTZJ5.6B MTZJ5.6B S802Y 4.7K C136 OSD_B 0.1 F C139 OSD_G 0.1 F C141 OSD_R 0.1 F OSD_BLK 100 0.001 Y AFT SYNC HD H_CTL PROTECT_H I2C_OFF

0.8 5.2 5.2 R110

I2C_OFF SYNC

0 NC 2.69

39

40

0 3

5
R112 2.2K R113 2.2K R115 47K R132 47K W845

AFT KEY1 KEY2 X-RAY REMOCON ON TIMER

H.SYNC V.SYNC BLUE B GREEN G RED R BLANK

0 NC 0 NC 0 NC 0 NC 0 NC

34 33

4.95

35

2.27

36

37

4.99

38

4.8 4.8

4.8 5

10

4
R108 SDA 100 R107 SCL 100 CLOCK_CONT POWER

12

13

15

28

W840

4.98

30

31

2.8

17

0 0 0 4.98 NC

W814

26

C121 1K

220P B C122 50V 1 KA R105 R106 4.7K 4.7K AT+5VBACKUP AT+5V

19

C128_1

0.1 F

21

22

24

0.001 4.8 5 SDA 4.8 6 SCL 0 7 MODE

C101 CH 4.9 8 VCC MEMORY IC IC199 S-24C02BDP-1A

Y_VIDEO

2
6.3V

C118 330 YK

2
TO SOUND/AV POWER

VSS

E2

4 0 0

3 0

E1 2

0 PCB010 TMA525

E0 1

NOTE: THIS SCHEMATIC DIAGRAM IS THE LATEST AT THE TIME OF PRINTING AND SUBJECT TO CHANGE WITHOUT NOTICE

NOTE: THE DC VOLTAGE AT EACH PART WAS MEASURED


WITH THE DIGITAL TESTER WHEN THE COLOR BROADCAST WAS RECEIVED IN GOOD CONDITION AND PICTURE IS NORMAL.

CAUTION: SINCE THESE PARTS MARKED BY CRITICAL FOR SAFETY,USE ONES DESCRIBED IN PARTS LIST ONLY

ARE

ATTENTION: LES PIECES REPAREES PAR UN ETANT DANGEREUSES AN POINT DE VUE SECURITE NUTILISER QUE CELLS DECRITES DANS LA NOMENCLATURE DES PIECES

DEFLECTION SIGNAL TUNER VIDEO SIGNAL R.SIGNAL G.SIGNAL B.SIGNAL


G H

G-1

G-2

CHROMA SCHEMATIC DIAGRAM


8
FROM POWER UNREG+12V R629 3W 33 W818 6 REG Q603 KTC3203_Y 8.8 REG Q604 KTC3203_Y REG Q605 R632 220 KTC3203_Y 7.2 7.2 5.5 5.5 REG Q606 KTC3203_Y 11.3 8.5 16V 47 YK D602 7.9 MTZJ8.2B 50V 1 KA C625 4.9 5.5 FROM SOUND/AV R623 120 1/4W

(MAIN PCB)

4.9

VIDEO_IN 16V 47 YK

16V 47 YK C645

KA

C619_1

16V 47 YK

R639

0.022 B

YK

R628

C630

C624

C622

R635

100

1.5K

C647

100

50V 2.2

1SS133

50V 1

D601

R638

R633

MTZJ6.8B

C635

8.2K

22K

X602 15P CH 3.579545MHz

50V 1 KA

C629

50V 1

C627

CF603 SFSRA4M50CF00-A0

50V 10 KA

C616

NA

R646

47K

C638

D606

6
R612 1.70 8.63 48 47 49 5.65 C634 100P CH 51 2.38 C642 AUDIO_IN 50V 1 KA S802X C604 C623 50V 1 KA 3.08 0.0033 Y 3.15 3.2 L607 15uH C632 50V 0.1 R622 68 R615 100P CH FROM/TO MICON/TUNER RESET R609 Y_VIDEO AT+5V 220 50V 0.47 KA AT+5VBACKUP TUNER+5V AGC CF601_1 TSF5229P3 IN GNDOUTOUT 1 2 3 4 W833 IF R621 C613_2 1K 63V 1 MKT W823 AFT C605 22P CH C618 470 C606 R624 47 R606 10K C602 0.01 B 2.27 C626 C628 50V 0.22 KA 0.01 B 2.86 2.86 1.51 1.51 KA CF604 TPSRA4M50C00-A0 0 0 2.19 4.5 2.5 2.21 50 QIF OUT AUDIO OUT AUDIO BYPASS EXT AUDIO IN FM DIRECT OUT VIF VCO F/B VIF GND VIF GND VIF VIDEO OUT RF AGC OUT VIF APC FILTER IF AGC FILTER2 IF AGC FILTER1 VIF IN (1) VIF Vcc VIF Vcc V OUT 1K

R642 5.6 3.6 32 1K

D605 11E1-EIC

10M

VIDEO/CHROMA GND

CHROMA APC FILTER

VIDEO CHROMA Vcc

VIDEO CHROMA Vcc

VIDEO/CHROMA GND

NC 0 NC 0 7.96 2.55 08.7 2.8 4.7 1.8 2.5 46 45 44 43 42 41 40 39 38 NC NC VREG Vcc fsc OUT 2 EXT C in Hi Vcc TV/Y IN

0 37

0 36

3.1 3.18 35 34

33

R616

FROM/TO SOUND/AV 5 AUDIO_OUT

Y SW OUT MCU RESET fsc OUT 1

31

4.92 3.2 4.8 4.7 0 4.7 4.8 2.4 2.8 2.8 2.8 4.9 4.8 SYNC C639 7.9 0.01 B 0 W834 HD 6 H.CTL Q609 KTC3198 OSD_G OSD_B OSD_R VD OSD_BLK R648 1M 5 6 R146 R148 100K 220 H.CTL Q610 KTC3198 5.69 C614 6.3V 33 KA FROM MICON/TUNER H_CTL PROTECT_H FROM/TO DEFLECTION/CRT V_OUT ABCL V_FEEDBACK GND 8 H_OUT 9 H_SYNC CLOCK_CONT RESET

52

47 8.7V REG OUT 48 LIMITER IN 49 P.Con5.7V REG

54

0.0068 Y GND

SCL SDA CLOCK CONT

55

56

CHROMA IC IC601 M61250FP

57

FAST BLK R IN G IN

58

59

64 VIF IN (2) 1 V RAMP CAP 2 AFT OUT V RAMP FEEDBACK

60

B IN 17 H VCO F/B 16 B OUT V PULSE OUT INV FBP OUT STRAT UP Vcc AFC FILTER DEF GND DEF GND INTELLIGENT MONI R OUT G OUT NC

61

20

21

22

23

24

25

26

27

C655

34 XTAL 33 ACL/ABCL 32 AT5.7V REG OUT

53

POWER ON CONT

28

29

30

62

63

0.01 B

FBP IN

H OUT

64

C640

1 4.62 2.63

2 4.8

3 4.8

4 4.2

R626

6 7 2.7 3.45

8 0 0

9 6

10 22K

11 6 R601

12 8

13 14 15 16 0 NC3.6 3.6 3.6 11 12 13

27K 1/4W

2.2K

17

18 3.6

19

4.8

MTZJ12B

C603

W817

50V 1 KA

MTZJ12B

R627 R630 R631 2.2K 2.2K MTZJ12B R617 D612

100 B.OUT 100 G.OUT 100 R.OUT 1K CLAMP

0.01 B

C607

R602

0.01 B

1K

6.3V 100 YK

10V 1000 YK D610

D611 2.2K

C621

GND HD POWER 10 OSD_B OSD_BLK OSD_G VD OSD_R SYNC I2C_OFF SDA SCL FSC CLOCK_CONT

R.SIGNAL G.SIGNAL B.SIGNAL DEFLECTION SIGNAL AUDIO SIGNAL TUNER VIDEO SIGNAL
2

0.01 B

C601

C637

W820

R641

R605

4.7K

C612

R614

R619

R625

TEST POINT CP601 00_8283_0611_00_000 VIDEO INT.MONI IIC_OFF SDA SCL GND 6 5 4 3 2 1 PCB010 TMA525

NOTE: THE DC VOLTAGE AT EACH PART WAS MEASURED

NOTE: THE RESISTOR MARKED F IS FUSE RESISTOR. THE ALUMI ELECTROLYTIC CAPACITOR MARKED NP IS NON POLAR ONE. A B

NOTE: THIS SCHEMATIC DIAGRAM IS THE LATEST AT THE TIME OF PRINTING AND SUBJECT TO CHANGE WITHOUT NOTICE

WITH THE DIGITAL TESTER WHEN THE COLOR BROADCAST WAS RECEIVED IN GOOD CONDITION AND PICTURE IS NORMAL.

ATTENTION: LES PIECES REPAREES PAR UN ETANT DANGEREUSES AN POINT DE VUE SECURITE NUTILISER QUE CELLS DECRITES DANS LA NOMENCLATURE DES PIECES

CAUTION: SINCE THESE PARTS MARKED BY CRITICAL FOR SAFETY,USE ONES DESCRIBED IN PARTS LIST ONLY

ARE

G-3

G-4

POWER SCHEMATIC DIAGRAM


(MAIN PCB)
8 8
4A 125V TO MICON/TUNER

CAUTION: ATTENTION:

FOR CONTINUED PROTECTION AGAINST FIRE HAZARD, REPLACE ONLY WITH THE SAME TYPE 4A 125V (F501) FUSE. POUR UNE PROTECTION CONTINUE LES RISQUES DINCEIE NUTILISER QUE DES FUSIBLE DE MEME TYPE 4A 125V (F501).
D505 16V 470 YK R517

DEGAUSS

TO SOUND/AV GND SOUND+B SB290S C518 C519 5.6 2W

7
R529 47K

W828

500V 470P B

SOUND_GND S801X TO DEFLECTION/CRT DEGAUSS COIL L503 8R200029 1 2 W837 1 3.3M 1/2W R500 +-10% D510 RU2AM-EIC 160V 100 MHE UNREG+12V W824 +B

CP502 A1561WV2-2P W821

C517 PTDAA1BF3R0Q100 L501_1 1R0A562F20 1N4005-EIC 1N4005-EIC D502 D501 2 5 4 NC 275V 0.1 PHE840 1 3 R501 3.3 5W R514 0.22 1W 200V 330 UP R510 1.2M 1/4W 2KV 470P RR

TH501_2

C521

GND

C526

1.2M 1/4W

R511

C502 1N4005-EIC 500V 0.001 B D503 1N4005-EIC B

D513 SB290S C515 16V 1000 YK

500V 0.001

C503

MTZJ18B

C505

D509

D504

5
F501 51MS040LCC

T502

8129092S 10.0 10

233004-MB000 FH501 FH502 EYF-52BC EYF-52BC

1.7 NC 144.0 W5RH3.5 X5X1.0

8 7 6 5 4 3 2

11 NC 0 12 13 14 15 16 132.3 0 0 W829 UNREG+12V TO CHROMA

4A 125V S501A AC120V_60Hz CD501_2 0R414903 B501

NC 10.3

2KV 680P RR

B502

BLACK BLADE WIDE S501B WHITE C514 C506 250V 0.0047 KX

W5RH3.5 X5X1.0

4
11.3

6.6 10.3 R508 220 1W 1SS133 C509 D512 1SS133 0.047 M D508

144.0 D 0.1 S

FET Q501 STP5NC50FP G 4.8

17 NC 18 NC

B503 R542 W5RH3.5X5X1.0

R520

W844 1K 1/4W R506_1

56K 1/4W

C511 100 1/4W 50V 1 KA MTZJ18B D506

0.47 1W

BUFFER Q502 KTC3198 4.8

R509

0.1 0.0068 M C501

0 HS501 763WSAA013

C513_1

MMT

1SS133 D522

R512

680 R513

2.2K

FEED BACK Q504 LTV-817M-VB

6.0 5.5

1SS133

FEED BACK SWITCHING Q507 KTC3198-AT (Y,GR)

9.5

120K 1/2W

0.082

R515

D514

11.5 4

10.5 1

R519 1.2K

MTZJ5.6B

D528

5.6K +-1%

R518

12

0.1

9.5

R527

PCB010 TMA525

1 NOTE: THE RESISTOR MARKED F IS FUSE RESISTOR. THE ALUMI ELECTROLYTIC CAPACITOR MARKED NP IS NON POLAR ONE. A B
NOTE: THIS SCHEMATIC DIAGRAM IS THE LATEST AT THE TIME OF PRINTING AND SUBJECT TO CHANGE WITHOUT NOTICE NOTE: THE DC VOLTAGE AT EACH PART WAS MEASURED
WITH THE DIGITAL TESTER WHEN THE COLOR BROADCAST WAS RECEIVED IN GOOD CONDITION AND PICTURE IS NORMAL.

1
CAUTION: SINCE THESE PARTS MARKED BY CRITICAL FOR SAFETY,USE ONES DESCRIBED IN PARTS LIST ONLY ARE ATTENTION: LES PIECES REPAREES PAR UN ETANT DANGEREUSES AN POINT DE VUE SECURITE NUTILISER QUE CELLS DECRITES DANS LA NOMENCLATURE DES PIECES

G-5

G-6

E
CP802A 9253_010_000_000 GND CLAMP G.OUT R.OUT B.OUT GND CLAMP G.OUT R.OUT B.OUT HEATER GND 180V 1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10 180V HEATER GND CP802B 9253_010_000_000 GND CLAMP G.OUT R.OUT B.OUT GND CLAMP G.OUT R.OUT B.OUT NC HEATER GND

FROM CHROMA CLAMP

DEFLECTION/CRT SCHEMATIC DIAGRAM (MAIN PCB)


V-OUT IC IC401 AN5522
THERMAL PROTECTION PUMP UP AMP

G.OUT R.OUT B.OUT

NC HEATER GND NC 180V 7

1SS133

1SS133

1 3.5

2 25.0 C414

3 2.0 35V 100 YK

4 0

5 12.0

6 25.0

D801

R811

R809

W843

R814

D803

3.5 CP801_1 A2361WV2-2P 1 2 1 2 3.2 128.0

D802

1SS133

4.7K

4.7K

4.7K

NC 180V

7
14 R423 100 1/4W R424 6.8K

CD801 SM1098-009-1A
18 D403 19 11E1-EIC

7
RED OUT Q801_1 KTC4217(O,Y) 2.7 470P B 3.2 126.0 R813 330 GREEN OUT Q802_1 KTC4217(O,Y) 2.7 470P B 3.2 120.5 R815 330 BLUE OUT Q803_1 KTC4217(O,Y) 2.7 470P B

100V 0.15 MKT

330 1/2W

V801 A48LGS30X19N45 9 10 8 6 11

C422

R418_1 12K 1/4W 560 27K R419

R420
25V 470 YK 50V 10 YK

R410

R816

R417

1 1/2W

C418

R416

4.7K
C417

R415 1.8K 1/2W

C808

C809

5 7 1

R422

HS401 763WSAA013

1.8 1/2W

2.2K 1/2W

R413

TO DY 5 4 3 NC 2 1 R429_1 3.9 2W 2W CP401 A1561WV2-A5P 20 21 22

C810

R G B

330

100V 22 YK

MTZJ5.1B

10K +-1%

D619

R408

AU02A-EIC

C434

D411

1/4W

1/4W

27K +-1%

TO MICON/TUNER

R401 27K +-1%

2.7K

2.7K 1/4W

2W

12K

2.7K

12K 2W R806

R802_1

R804_1

R805

R409

R803

12K

R807

X-RAY +B

4 6 16 W832 17 W809

470 1/2W

GND

V_FEEDBACK V_OUT ABCL H_OUT H_SYNC

H.DRIVE Q402 2SC1627_Y

R446

C437

FROM/TO CHROMA

NC 2 1

250V 0.39 PMS

R808

15

22 1/2W

T401 ETH09K14BZ

W896

4
FB401 3220052F HV FOCUS FOCUS 2KV 0.001 C819 CP806 SCREEN B 4.3 9 8 130.0 COL

27.0 500V 0.0012 B 0.3 0 C440

W831

100 1/4W W826

0 0

C443_1

130.0

H.OUTPUT Q401 2SD2627LS-CBC11 W812

1.25KV 0.0056 MPP

50V 22 YK

C446

132.5 132.5 48.0 7.0

FROM POWER GND

R427

6 2

VIDEO B+

F S GND 0 11 ABL 7

S801Y

HS402 763WSAA013 R402

W897 L402 18uH

C402 200V 0.012 PP R403 22K 1/4W C406 500V 39P SL

+B 12 1/2W 0

AFC 9 HEA 10 TER 8 GND E12 E25

96.4

3
F 1 0 99.6
J801 ISMS01S

NC 4 25.0 3

GND 8 E8

0
4

101.6
5

0
3

5 NC

6.4
MTZJ6.2B 1SS133 D407 D404

D406_1 UNREG+12V 1SS133

56P CH

C407

AU02A-EIC

AU02A-EIC

D405

D410

PCB110 TCA384A

R448_1 390 2W 200V 22 MHE 35V 470 YK

R445
100K 1/4W D408

C448

PCB010 TMA525

C435

R421

C403

120K 1/4W

100V 0.1 MHE

11E1-EIC

ATTENTION: LES PIECES REPAREES PAR UN ETANT NOTE: THE DC VOLTAGE AT EACH PART WAS MEASURED DANGEREUSES AN POINT DE VUE SECURITE WITH THE DIGITAL TESTER WHEN THE COLOR BROADCAST NUTILISER QUE CELLS DECRITES WAS RECEIVED IN GOOD CONDITION AND PICTURE IS NORMAL. DANS LA NOMENCLATURE DES PIECES CAUTION: SINCE THESE PARTS MARKED BY CRITICAL FOR SAFETY,USE ONES DESCRIBED IN PARTS LIST ONLY ARE
NOTE:THE RESISTOR MARKED F IS FUSE RESISTOR. THE ALUMI ELECTROLYTIC CAPACITOR MARKED NP IS NON POLAR ONE.

R.SIGNAL G.SIGNAL B.SIGNAL DEFLECTION SIGNAL


H 1

NOTE: THIS SCHEMATIC DIAGRAM IS THE LATEST AT THE TIME OF PRINTING AND SUBJECT TO CHANGE WITHOUT NOTICE

G-7

G-8

SOUND/AV SCHEMATIC DIAGRAM


8

(MAIN PCB)

TO CHROMA AUDIO_IN AUDIO 2

J703 AV1-09D-4 H E 25 R703 820 2 1

(FRONT)

A_IN

6
VIDEO_IN

26 VIDEO 2 68 1/4W R701 R702 47K

R704 10

J702 AV1-09D-3

GND

V_IN

W807

FROM TV POWER

SOUND_GND SOUND+B

GND 5

24

8.2 6

3.5 7

0 8

3.4 SOUND AMP IC AN7511

4
1 CD101A CH012002 1 CD101B CH012003 1 2 SP1001 S08F21 8 OHM SPEAKER

+
FROM MICON/TUNER 4 R1001 AUDIO_MUTE 47K C1002_1 10V 470 YK POWER R1003 68K 5.1 3 0 2 0.3

1 3.9

IC1001

3
25V 10 KA R1004 C1003 KA R1005 C1005

100K

W803

270K

R1008

FROM CHROMA W805 C1001 50V 0.1 KA 23

AUDIO_OUT

68K

0.0015 CH

C1004_1

50V

PCB010 TMA525

NOTE: THE DC VOLTAGE AT EACH PART WAS MEASURED

WITH THE DIGITAL TESTER WHEN THE COLOR BROADCAST WAS RECEIVED IN GOOD CONDITION AND PICTURE IS NORMAL.

NOTE: THIS SCHEMATIC DIAGRAM IS THE LATEST AT THE TIME OF PRINTING AND SUBJECT TO CHANGE WITHOUT NOTICE

CAUTION: SINCE THESE PARTS MARKED BY CRITICAL FOR SAFETY,USE ONES DESCRIBED IN PARTS LIST ONLY

ARE

ATTENTION: LES PIECES REPAREES PAR UN ETANT DANGEREUSES AN POINT DE VUE SECURITE NUTILISER QUE CELLS DECRITES DANS LA NOMENCLATURE DES PIECES

TUNER VIDEO SIGNAL AUDIO SIGNAL

G-9

G-10

WAVEFORMS
MICON/TUNER

1 200mV 5ms/div

6 0.5V 20s/div

11 1V 20s/div

2 0.5V 20s/div

7 200mV 20s/div

12 1V 20s/div

3 200mV 20s/div

20V 20s/div

13 1V 20s/div

DEFLECTION/CRT

4 200mV 5ms/div

200mV 20s/div

14 0.5V 5ms/div

CHROMA

5 0.5V 2ms/div

10 0.5V 5ms/div

15 20V 20s/div

NOTE: The following waveforms were measured at the point of the corresponding balloon number in the schematic diagram.

H-1

WAVEFORMS

16 2V 20s/div

21 50V 20s/div

26 500mV 20s/div

17 200V 20s/div

22 50V 20s/div

SOUND/AV

18 10V 5ms/div

23 0.5V 1ms/div

19 10V 5ms/div

24 1V 1ms/div

20 50V 20s/div

25 200mV 500s/div

NOTE: The following waveforms were measured at the point of the corresponding balloon number in the schematic diagram.

H-2

MECHANICAL EXPLODED VIEW


201

107

201

201

202

J801

106

105

202 202

PCB110 (CRT PCB)

201

L503

FB401 205
203

V801

202

TU001

203

PCB010 (MAIN PCB)

104

204

103

102

SP1001

I-1

MECHANICAL REPLACEMENT PARTS LIST


REF. NO.
101 102 103 104 105 106 107 201 202 203 204 205 -----------------

PART NO.
A3L204C720 701WPJB714 713WPAA047 735WPAA417 741WUA0019 702WPAA183 722A08A110 8117540A64 8121F50B84 8109I30A04 8110630A04 8109630802 JB5U0200 J3J81702 J3L10401 A3L104C975 791WHAA017 792WHAA040 792WHAA041 793WCDB206

DESCRIPTION
CABINET,FRONT ASS'Y CABINET,FRONT GUIDE ,REMOCON BUTTON,FRAME SPRING,EARTH CABINET,BACK SHEET,RATING SCREW,TAPPING(B0) SCREW,TAPPING(BO) SCREW,TAP TITE(B) SCREW,TAP TITE(P) SCREW,TAP TITE(B) POLYBAG,INSTRUCTION WARRANTY SHEET INSTRUCTION BOOK INSTRUCTION BOOK KIT LAMIFILM BAG PACKAGE,TOP PACKAGE,BOTTOM GIFT BOX TRUSS FAI20 FLAT WH7 BRAZIER BRAZIER 4x16 5x28 3x10 3x10 3x8

J1-1

ELECTRICAL REPLACEMENT PARTS LIST


REF. NO.
R148 ! R401 ! R409 ! R429 R448 ! R500 ! R501 R508 R514 ! R515 ! R517 ! R518 ! R519 ! R542 ! R629 ! R641 ! R803 ! R805 ! R807 C402 C403 C414 C418 C437 C443 C446 C448 C502 C503 C505 C506 C511 C513

PART NO.
R00106104J R001T6104J R4X5T6273F R4X5T6273F R6558A3R9J R3X18A391J R0G3K2335K R5Y2CD3R3J R3X181221J R63581R22J R002T2124J R3X28A5R6J R4X5T6562F R001T6122J R3X181R47J R3X28B330J R002T4273J R3X18A123J R3X18A123J R3X18A123J P3N1F2123J E02LT4471M E02LT4101M E02LT3471M P4J7F3394J P4N8FJ562H E02LT5220M E5EZ0C220M C0JTB0513K C0JTB0513K P2472B104M CD39E0MQ3M E50HU5010M P23200823J P232W0823J C0PLRR7U2K E02LT2102M C0PLRR7Q2K C01BBP7Q2K C01TBP7Q2K E02LT2471M E5EZFB101M E51CGC331M CQG0CH412J CQGTCH412J C0JBB0713K D97U03001B D2WT011E10 D28T11E2N2 D97U06R21B D2WTAU02A0 D1VT001330 D1VT001330 D2WT011E10 D28T11E2N2 D2WTAU02A0 D2WTAU02A0 D2WXN40050 D2WXN40050 D2WXN40050 D2WXN40050 D2WXB290S0 D97U01801B D1VT001330 D97U01801B D2WXRU2AM0 D1VT001330 D2WXB290S0 D1VT001330 D1VT001330 D97U05R61B D1VT001330 D97U08R21B D97U05R61B D2WT011E10

DESCRIPTION RESISTORS
RC RC R,METAL R,METAL R,FUSE R,METAL OXIDE RC R,CEMENT R,METAL OXIDE R,FUSE RC R,METAL OXIDE R,METAL RC R,METAL OXIDE R,METAL OXIDE RC R,METAL OXIDE R,METAL OXIDE R,METAL OXIDE 100K OHM 1/6W 100K OHM 1/6W 27K OHM 1/6W 27K OHM 1/6W 3.9 OHM 2W 390 OHM 2W 3.3M OHM 1/2W 3.3 OHM 5W 220 OHM 1W 0.22 OHM 1W 120K OHM 1/2W 5.6 OHM 2W 5.6K OHM 1/6W 1.2K OHM 1/6W 0.47 OHM 1W 33 OHM 3W 27K OHM 1/4W 12K OHM 2W 12K OHM 2W 12K OHM 2W 0.012 UF 200V 470 UF 35V 100 UF 35V 470 UF 25V 0.39 UF 250V PMS 0.0056UF 1.25KV 22 UF 50V 22 UF 200V 0.001 UF 500V B 0.001 UF 500V B 0.1 UF 275V PHE840 0.0047UF 250V 1 UF 50V 0.082 UF 50V MMT 0.082 UF 50V MMTS 680 PF 2KV RR 1000 UF 16V 470 PF 2KV RR 470 PF 2KV BP 470 PF 2KV BP 470 UF 16V 100 UF 160V 330 UF 200V 100 PF 50V CH 100 PF 50V CH 0.001 UF 2KV B or

REF. NO.

PART NO.
D28T11E2N2 D97U06R81B D97U05R61B D97U01201B D97U01201B D97U01201B D97U05R11B D1VT001330 D1VT001330 D1VT001330 I56F07073A A3L204C015 I01TD55220 I06FC61250 I01DP75110 TD30026270 TC5T01627Y TJXG5NC500 TCATC31980 0002E00610 TCATC31980 TCAT032034 TCAT032034 TCAT032034 TCAT032034 TCATC31980 TCATC31980 TCA0042170 TCA0042170 TCA0042170 021LA63R3K 02186G180M 029T000104 028R200029 021LA6150K 045009003J 048129092S

DESCRIPTION DIODES
DIODE SILICON DIODE,ZENER DIODE,ZENER DIODE,ZENER DIODE,ZENER DIODE,ZENER DIODE,ZENER DIODE,SILICON DIODE,SILICON DIODE,SILICON 11E2N-TA1B2 MTZJ6.8B T-77 MTZJ5.6B T-77 MTZJ12B T-77 MTZJ12B T-77 MTZJ12B T-77 MTZJ5.1B T-77 1SS133T-77 1SS133T-77 1SS133T-77 OEC7073A S-24C02BDP-1A AN5522 M61250FP AN7511

D606 D607 D610 D611 D612 D619 D801 D802 D803 IC101 IC199 ! IC401 IC601 IC1001 ! Q401 ! Q402 Q501 ! Q502 ! Q504 Q507 Q603 Q604 Q605 Q606 Q609 Q610 Q801 Q802 Q803 L101 L402 ! L501 ! L503 L607 T401 ! T502 J702 J703 ! J801 or SW101 SW102 SW103 SW104 SW105 PCB010 PCB110 B501 B502 B503 ! CD501 CD801 CF601 CF603 CF604 CP401 CP502 CP601

ICS
IC IC IC IC IC

TRANSISTORS
TRANSISTOR SILICON TRANSISTOR SILICON FET TRANSISTOR,SILICON PHOTO COUPLER TRANSISTOR,SILICON TRANSISTOR, SILICON TRANSISTOR, SILICON TRANSISTOR, SILICON TRANSISTOR, SILICON TRANSISTOR,SILICON TRANSISTOR,SILICON TRANSISTOR SILICON TRANSISTOR SILICON TRANSISTOR SILICON COIL COIL COIL,LINE FILTER COIL,DEGAUSS COIL TRANS,HORIZONTAL DRIVE TRANSFORMER,SWITCHING 2SD2627LS-CBC11 2SC1627_Y(TPE2) STP5NC50FP KTC3198-AT(Y,GR) LTV-817M-VB KTC3198-AT(Y,GR) KTC3203_Y-AT KTC3203_Y-AT KTC3203_Y-AT KTC3203_Y-AT KTC3198-AT(Y,GR) KTC3198-AT(Y,GR) KTC4217(O,Y) KTC4217(O,Y) KTC4217(O,Y) 3.3 UH 18 UH 1R0A562F20 8R200029 15 UH ETH09K14BZ 8129092S AV1-09D-3 AV1-09D-4 ISMS01S SKHVBED010 SKHVBED010 SKHVBED010 SKHVBED010 SKHVBED010 TMA525A TCA384A W5RH3.5X5X1.0 W5RH3.5X5X1.0 W5RH3.5X5X1.0 0R414903 SM1098-009-1A TSF5229P3 SFSRA4M50CF00-A0 TPSRA4M50C00-A0 A1561WV2-A5P A1561WV2-2P 00_8283_0611_00_00or 173979-6 or 175489-6 A2361WV2-2P CH012002 CH012003 9253_010_000_000 or B2013H02-10P 9253_010_000_000 or B2013H02-10P XRY20X30BD 51MS040LCC 3220052F

CAPACITORS
! ! ! ! ! ! ! ! ! ! ! CPP CE CE CE CMPP CMPP CE CE CC CC CMP CC CE CMPL CMPL CC CE CC CC CC CE CE CE CC CC CC

COILS &TRANSFORMERS
or

C514 ! C515 C517

or or

JACKS
060Q401077 RCA JACK 060Q401076 RCA JACK 066F120018 SOCKET,CRT

! C519 ! C521 ! C526 C634 C819 D001 D403 D404 ! D405 D406 D407 D408 ! ! ! ! ! ! ! D410 D411 D501 D502 D503 D504 D505 D506 D508 D509 D510 D512 D513 D514 D522 D528 D601 D602 D604 D605

SWITCHES
0504201T31 0504201T31 0504201T31 0504201T31 0504201T31 SWITCH,TACT SWITCH,TACT SWITCH,TACT SWITCH,TACT SWITCH,TACT

DIODES
DIODE,ZENER DIODE SILICON DIODE SILICON DIODE,ZENER DIODE SILICON DIODE,SILICON DIODE,SILICON DIODE SILICON DIODE SILICON DIODE SILICON DIODE SILICON DIODE SILICON DIODE SILICON DIODE SILICON DIODE SILICON DIODE SILICON DIODE,ZENER DIODE,SILICON DIODE,ZENER DIODE SILICON DIODE,SILICON DIODE SILICON DIODE,SILICON DIODE,SILICON DIODE,ZENER DIODE,SILICON DIODE,ZENER DIODE,ZENER DIODE SILICON MTZJ30B T-77 11E1-EIC 11E2N-TA1B2 MTZJ6.2B T-77 AU02A-EIC 1SS133T-77 1SS133T-77 11E1-EIC 11E2N-TA1B2 AU02A-EIC AU02A-EIC 1N4005-EIC 1N4005-EIC 1N4005-EIC 1N4005-EIC SB290S MTZJ18B T-77 1SS133T-77 MTZJ18B T-77 RU2AM-EIC 1SS133T-77 SB290S 1SS133T-77 1SS133T-77 MTZJ5.6B T-77 1SS133T-77 MTZJ8.2B T-77 MTZJ5.6B T-77 11E1-EIC or

P.C.BOARD ASSEMBLIES
A3L204C010 PCB ASS'Y A3L208C110 PCB ASS'Y

MISCELLANEOUS
or 024HT03553 024HT03553 024HT03553 120R414903 06CU82039A 1029045R7G 1012T4R520 1012T4R519 069S450089 069S420110 069E260659 0694260139 0694260669 069S320010 06CH012002 06CH012003 067N010039 067U010049 067N010039 067U010049 124120301A 081PC04004 043220052F CORE,BEADS CORE,BEADS CORE,BEADS CORD AC BUSH CORD CONNECTOR FILTER,SAW FILTER,CERAMIC FILTER,CERAMIC TRAP CONNECTOR PCB SIDE CONNECTOR PCB SIDE CONNECTOR PCB SIDE CONNECTOR PCB SIDE CONNECTOR PCB SIDE CONNECTOR PCB SIDE CORD CONNECTOR CORD CONNECTOR WIRE HOLDER WIRE HOLDER WIRE HOLDER WIRE HOLDER EYE LET FUSE TRANSFORMER,FLYBACK

! ! ! !

CP801 CD101A CD101B CP802A CP802B EL002 ! F501 ! FB401

or

J2-1

ELECTRICAL REPLACEMENT PARTS LIST


REF. NO.
FH501 FH502 OS101 S101 ! SP1001 TH501 TM101 ! TU001 ! V801 X602

PART NO.
06710T0006 06710T0006 077Q037003 WHL6032038 070Y132018 DF20A3R0Q0 076N0DW010 0145100059 098Y200480 100CT3R505

DESCRIPTION MISCELLANEOUS
HOLDER,FUSE HOLDER,FUSE REMOTE RECEIVER FLAT CABLE SPEAKER DEGAUSS ELEMENT TRANSMITTER TUNER,VHF-UHF CRT W/DY CRYSTAL EYF-52BC EYF-52BC PIC-37143SY AWG26 10C BLACK 320MM S08F21 PTDAA1BF3R0Q100 RC-DW010 ENV56DB6G3 A48LGS30X19N45 HC-49/C

RESISTOR RC................... CARBON RESISTOR CAPACITORS CC................... CERAMIC CAPACITOR CE................... ALUMI ELECTROLYTIC CAPACITOR CP................... POLYESTER CAPACITOR CPP.................. POLYPROPYLENE CAPACITOR CPL.................. PLASTIC CAPACITOR CMP................. METAL POLYESTER CAPACITOR CMPL............... METAL PLASTIC CAPACITOR CMPP............... METAL POLYPROPYLENE CAPACITOR

J2-2

SPEC.NO. O/R NO.

M3L2-04C W223026

MT1197

SERVICE MANUAL
COLOR TELEVISION RECEIVER

REVISION 1 MFRS VERSION A

MFRS VERSION A B

CRT A48AKH13X04 A48LGS30X19N45

Design and specifications are subject to change without notice.

Change of CRT
ELECTRICAL REPLACEMENT PARTS LIST
MFR'S VERSION A REF. NO. C444 PART NO. DESCRIPTION PART NO. MFR'S VERSION B DESCRIPTION MAIN PCB ASS'Y (VERSION B) TMA525A COLOR PICTURE TUBE W/DY A48LGS30X19N45

P4N8FJ102H CMPP 0.001 UF 1.25KV MAIN PCB ASS'Y (VERSION A) PCB010 A3L204B010 TMA525A ! V801 098Q200490 CRT W/DY A48AKH13X04

A3L204C010 098Y200480

MAIN PCB's are not interchangeable.

SPEC.NO. O/R NO.

M3L2-04B W2Y3055