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Cartridge Heaters

hotset – High-Watt Density Cartridge Heaters
Hotset – High-Watt Density Cartridge
Heaters – proven technology founded
on our long term experience with many
outstanding advantages. For applications
in foundries, plastic processing, textile and
packaging, medical, mechanical engineering, glass works and rubber processing as
well as many other industries with specialized equipment.
Hotset – High-Watt Density Cartridge Heaters are the result of continuous product
development of Low Watt Density brass
and stainless steel heaters, as well as
tubular heaters. The High-Watt density cartridge heater’s main advantage is that they
cover, within a limited amount of space, a
high heat requirement and are therefore
particularly suitable for application in Hot
Runner Systems, Packaging jaws, Hot Melt
Applications, Hot Box Systems and Goosenecks for Die Casting Machines, etc.
A wide range of High-Watt Density Cartridge Heaters with various dia-meters and
different wattages can be delivered from
Hotset stock. The High-Watt Density Cartridge Heaters are also available designed
and manufactured to individual customer
requirements in addition to the stock range
of products.
One of their outstanding features is their
power consumption and power distribution can be adjusted to the individual task
and can be accurately reproduced time and
time again.
They also offer numerous different connection options. In addition, Hotset offers not
only thermocouples and controllers, which
correspond precisely with the cartridge
heaters and other necessary accessories.
This comprehensive range enables the customer to choose the most efficient solution
to solve their individual heating task.
Hotset sales representatives are available
at any time to discuss your specific heating
element requirements, on site if required.
Hotset offers High-Watt Density Cartridge
Heaters with nineteen standard diameters,
both imperial and metric sizes, built to your
length, wattage and voltage requirements,
up to 160 Watts per Square inch, available
higher when needed. The lead and exit
options can be designed to satisfy the
customer’s need, becoming a very cost
effective technical solution.
The High-Watt Density Cartridge Heater dimensions depend entirely on the individual
heating task. Factors such as purpose,
the material to be heated, dimension and
volume of material, voltage, maximum
current, estimated power consumption,
switching of heating elements, style and

length of connection, quantity required,
type of temperature controller, location of
thermocouple, and the heat up time needed must all be taken into consideration.
Please use our “Technical Section” with the
fundamental calculation formula and some
examples of their use for an initial assessment. Please do not hesitate to contact
your Hotset sales representative who will
be happy to help you gather the necessary
data for your particular application.
To master specific tasks, Hotset offers
a range of innovative developments of
the High-Watt Density Cartridge Heater:
a built-in thermocouple allows exact
temperature monitoring of the heated
material, where space is restricted. The
sensor selection depends on the operating
temperature of the High-Watt Density Cartridge Heater and on the existing temperature controller. The type HI diameter 1/8" is
especially suitable for the heating of small
parts with standard voltage (not available
with built-in thermocouple).
The Hotset High-Watt Density Cartridge
Heater with integral cutting blade is used
especially in the cutting of foils and plastic
textile material. Their main features are
the limited use of space and short heat up
period. This heater can be changed quickly
and easily should a problem occur.
All Hotset High-Watt Density Cartridge
Heaters are checked and tested individually, regardless of whether they are manufactured for stock or specifically manufactured to customer requirements. The
quality control measures include diameter
and length tolerance, resistance and high
voltage stability testing of the cold heater.
Hotset Corporation has CE, CSA and UL
approval on our cartridge heaters.
SAFETY & MAINTENANCE
INSTALLATION GUIDELINES
Installation/Removal:
1. Use non-conductive sprays and pastes
for installation of cartridge heaters.
2. A through hole bore is recommended for
ease of removal. (Consult factory for holesize recommendation.)
3. Install leads away from sharp edge and
parts as this may cause short circuits.
4. Be sure your controller corresponds to
the needed power consumption and the
temperature sensor used for the heater.
Your controller should have soft-start/
ramp-soak capabilities for slow heat-up
to burn off any moisture which may have
entered the heating element.
5. Ground all tools.
6. Make sure your heater has a good tight

fit in the cavity – this creates the best heat
transfer.
7. When removing heater, use caution, as
it may still be hot. The use of a knockout
tab, or right angle block may ease with
removal.
Safety:
1. Store heaters in a dry place at room
temperature.
2. Ensure that no liquids or gasses can
enter the lead area of the heater, except
where the connection has been specifically
designed for this purpose - exposure to
liquids and gases may cause a short circuit.
3. Establish maintenance procedures for
all handling of heating elements. Be sure
all maintenance personnel are aware that
these do carry electrical currents.
4. HEATERS BECOME EXTREMELY HOT
WHILE IN OPERATION - DO NOT TOUCH
WHILE IN USE!!!!!

Table of Contents
PAGE
HI – High-Watt Density Cartridge Heater ............................................................................................................................................. 1
High-Watt Density Cartridge Heater Stock List – U.S. ................................................................................................................ 2 - 8
High-Watt Density Cartridge Heater Stock List – Germany ...................................................................................................9 - 15
HJ/HK – High-Watt Density Cartridge Heater with Thermocouple – Type J/K ......................................................................16
High-Watt Density Cartridge Heater with Thermocouple Stock List – U.S. ............................................................................17
High-Watt Density Cartridge Heater with Thermocouple Stock List – Germany .................................................................18
4mm High-Watt Density Cartridge Heater.........................................................................................................................................19
High-Watt Density Cartridge Heater with Cutting Blade ..............................................................................................................20
LI – Medium Watt Density Cartridge Heater ......................................................................................................................................21
Medium Watt Density Cartridge Heater Stock List – Germany ...................................................................................................22
NP – Low Watt Density Cartridge Heater ............................................................................................................................................23
Lead Options .................................................................................................................................................................................................24
Lead Connection Options ............................................................................................................................................................... 25 - 26
Re-ordering Information ..........................................................................................................................................................................27
Cartridge Heater Technical Information..............................................................................................................................................28

+/-.0008"

HI
HIGH WATT DENSITY CARTRIDGE HEATER

DIAMETERS AVAILABLE
IMPERIAL

1/8"

1/4"

3/8"

5/16"

1/2"

5/8"

11/16"

3/4"

METRIC

6.5

8

9.5

10

12

12.5

15

16

18

19

20

25

1"

*Special diameter available, consult factory

Standard details:
Diameter
Length
Gas tight welded tip
Stock heaters available
Lead Connection Option: Crimped leads or swaged leads
Lead and type of connection leads, 10" fiberglass (standard)
Imperial diameters 1/8" up to 1";
Metric diameters 6.5mm to 25.1mm (see table above)
Minimum length of 1 1/2", maximum length to 105"
Maximum wattage depends on heater’s size and application
Standard delivery for non-stock items is 10 to 15 working days
UL/CSA/CE

Order Details (Example)

Options:

Diameter:

1/2"

1.

Lead connection option and lead protection

Length:

6"

2.

Lead length and type (not applicable for some stock types)

Voltage:

240

3.

Different voltage and wattage

Wattage:

800

4.

Specialized wattage distribution

Lead Connection: Swaged

5.

Diameter and length other than stock range

Lead Type:

Fiberglass

6.

Heater tip flat bottom

Lead Protection:

Braided Metal Sleeving

7.
8.

With built-in thermocouple (See Type HJ/HK)
Restriction of diameter tolerance
1

Stock List: High-Watt Density Cartridge Heaters
PART #
0880
0881
0882
0883
0884
0885
0886
0887
0888
0889
08903/8"
08913/8"
08923/8"
0893
0894
0895
0896
0897
0898
0899
0900
0901
0902
0903
0904
0905
0906
0907
0908
0909
0910
0911
0912
0913
0914
1423
0915
0916
0917
0918
0919
0920
0921
0922
0923
0924
0925
0926
0927
0928
0929
0930
0931

DIAM.
3/8"
3/8"
3/8"
3/8"
3/8"
3/8"
3/8"
3/8"
3/8"
3/8"
2.0
2.0
2.0
3/8"
3/8"
3/8"
3/8"
3/8"
3/8"
3/8"
3/8"
3/8"
3/8"
3/8"
3/8"
3/8"
3/8"
3/8"
3/8"
3/8"
3/8"
3/8"
3/8"
3/8"
3/8"
3/8"
3/8"
3/8"
3/8"
3/8"
3/8"
3/8"
3/8"
3/8"
3/8"
3/8"
3/8"
3/8"
3/8"
3/8"
3/8"
3/8"
3/8"

LENGTH IN.
1.5
1.5
1.5
1.5
1.5
1.5
1.5
2.0
2.0
2.0
50.8
50.8
50.8
2.5
2.5
2.5
2.5
3.0
3.0
3.0
3.0
3.0
3.5
3.5
3.5
3.5
4.0
4.0
4.0
4.0
4.0
4.0
4.0
4.0
4.0
4.0
5.0
5.0
5.0
5.0
5.0
5.5
6.0
6.0
6.0
6.0
6.0
6.0
6.5
7.0
7.0
7.0
7.0

LENGTH MM
38.1
38.1
38.1
38.1
38.1
38.1
38.1
50.8
50.8
50.8
240
240
240
63.5
63.5
63.5
63.5
76.2
76.2
76.2
76.2
76.2
88.9
88.9
88.9
88.9
101.6
101.6
101.6
101.6
101.6
101.6
101.6
101.6
101.6
101.6
127.0
127.0
127.0
127.0
127.0
139.7
152.4
152.4
152.4
152.4
152.4
152.4
165.1
177.8
177.8
177.8
177.8

VOLTAGE
120
120
240
240
240
240
240
120
120
120
150
200
250
120
120
240
240
120
120
240
240
240
120
120
240
240
120
120
120
240
240
240
240
240
240
240
120
120
240
240
240
240
120
120
240
240
240
240
240
120
240
240
240

WATTAGE
150
250
200
125
150
200
250
150
200
250
10"
10"
10"
200
300
200
300
200
400
200
300
400
250
500
250
500
250
300
500
250
500
250
350
400
500
600
300
500
300
500
750
600
400
600
500
705
400
600
600
600
600
700
750

LEAD LENGTH
10"
10"
10"
10"
10"
10"
10"
10"
10"
10"
CRIMPED
CRIMPED
CRIMPED
10"
10"
10"
10"
10"
10"
10"
10"
10"
10"
10"
10"
10"
10"
10"
10"
10"
10"
10"
10"
10"
10"
10"
10"
10"
10"
10"
10"
10"
10"
10"
10"
10"
10"
10"
10"
10"
10"
10"
10"

*Same day shipping orders must be received by 1:00 PM to meet carrier deadlines.
* Subject to prior sales.
UL/CSA/CE
2

CONNECTION
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CRIMPED
CRIMPED
CRIMPED

Stock List: High-Watt Density Cartridge Heaters
PART #
0932
0933
0934
0935
0936
0937
0938
0939
0940
0941
09423/8"
09433/8"
09443/8"
0945
0946
0947
0948
0949
0950
0951
0952
0953
0954
0955
0956
0957
0958
0959
0960
0961
0962
0963
0964
0965
0966
0967
0968
0969
0970
0971
0972
0973
0974
0975
0976
0977
0978
0979
0980
0981
0982
0983
0984

DIAM.
3/8"
3/8"
3/8"
3/8"
3/8"
3/8"
3/8"
3/8"
3/8"
3/8"
12.0
12.0
12.0
3/8"
3/8"
1/2"
1/2"
1/2"
1/2"
1/2"
1/2"
1/2"
1/2"
1/2"
1/2"
1/2"
1/2"
1/2"
1/2"
1/2"
1/2"
1/2"
1/2"
1/2"
1/2"
1/2"
1/2"
1/2"
1/2"
1/2"
1/2"
1/2"
1/2"
1/2"
1/2"
1/2"
1/2"
1/2"
1/2"
1/2"
1/2"
1/2"
1/2"

LENGTH IN.
7.5
8.0
8.0
8.0
9.3
10.0
10.0
10.0
10.0
10.0
304.8
304.8
304.8
12.0
12.0
1.5
1.5
1.5
1.5
2.0
2.0
2.0
2.0
2.4
2.5
2.5
2.5
2.5
2.5
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.5
3.5
3.5
3.5
3.5
4.0
4.0
4.0
4.0
4.0
4.0
5.0
5.0
5.0
5.0
5.0

LENGTH MM
190.5
203.2
203.2
203.2
235.0
254.0
254.0
254.0
254.0
254.0
120
120
240
304.8
304.8
38.1
38.1
38.1
38.1
50.8
50.8
50.8
50.8
60.3
63.5
63.5
63.5
63.5
63.5
76.2
76.2
76.2
76.2
76.2
76.2
76.2
76.2
88.9
88.9
88.9
88.9
88.9
101.6
101.6
101.6
101.6
101.6
101.6
127.0
127.0
127.0
127.0
127.0

VOLTAGE
240
120
240
240
240
120
120
120
240
240
600
1000
600
240
240
120
120
240
240
120
120
240
240
120
120
120
240
240
240
120
120
120
120
120
120
120
120
120
120
240
240
240
120
120
240
240
240
240
240
120
240
240
240

WATTAGE
600
600
500
600
1000
500
600
1000
600
1000
10"
10"
10"
1000
1200
150
200
150
200
200
300
200
300
120
250
400
250
400
400
250
350
400
150
250
300
400
500
250
500
250
350
500
250
500
300
400
500
750
350
500
500
350
400

LEAD LENGTH
10"
10"
10"
10"
10"
10"
10"
10"
10"
10"
CRIMPED
CRIMPED
CRIMPED
10"
10"
10"
10"
10"
10"
10"
10"
10"
10"
10"
10"
10"
10"
10"
10"
10"
10"
10"
10"
10"
10"
10"
10"
10"
10"
10"
10"
10"
10"
10"
10"
10"
10"
10"
10"
10"
10"
10"
10"

*Same day shipping orders must be received by 1:00 PM to meet carrier deadlines.
*Subject to prior sales.
UL/CSA/CE
3

CONNECTION
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Stock List: High-Watt Density Cartridge Heaters
PART #
0985
0986
0987
0988
0989
0990
0991
0992
0993
0994
09951/2"
09961/2"
09971/2"
0998
0999
1000
1001
1002
1003
1004
1005
1006
1007
1008
1009
1010
1011
1012
1013
1014
1015
1016
1018
1019
1025
1027
1020
1021
1022
1023
1024
1026
1028
1029
1030
1031
1032
1033
1034
1035
1036
1037
1038

DIAM.
1/2"
1/2"
1/2"
1/2"
1/2"
1/2"
1/2"
1/2"
1/2"
1/2"
6.5
6.5
7.0
1/2"
1/2"
1/2"
1/2"
1/2"
1/2"
1/2"
1/2"
1/2"
1/2"
1/2"
1/2"
1/2"
1/2"
1/2"
1/2"
1/2"
1/2"
1/2"
5/8"
5/8"
5/8"
5/8"
5/8"
5/8"
5/8"
5/8"
5/8"
5/8"
5/8"
5/8"
5/8"
5/8"
5/8"
5/8"
5/8"
5/8"
5/8"
5/8"
5/8"

LENGTH IN.
5.5
5.5
6.0
6.0
6.0
6.0
6.0
6.0
6.0
6.0
165.1
165.1
177.8
7.0
7.0
7.0
7.0
7.1
7.1
8.0
8.0
8.0
8.0
8.0
8.0
8.0
8.3
9.0
10.0
10.0
12.0
12.0
1.2
1.3
1.5
1.5
2.0
2.0
2.0
2.3
2.3
2.5
2.5
3.0
3.0
3.0
3.0
4.0
4.0
4.0
4.0
4.0
4.0

LENGTH MM
139.7
139.7
152.4
152.4
152.4
152.4
152.4
152.4
152.4
152.4
240
240
120
177.8
177.8
177.8
177.8
181.0
181.0
203.2
203.2
203.2
203.2
203.2
203.2
203.2
209.6
228.6
254.0
254.0
304.8
304.8
30.5
31.8
38.1
38.1
50.8
50.8
50.8
57.2
57.2
63.5
63.5
76.2
76.2
76.2
76.2
101.6
101.6
101.6
101.6
101.6
101.6

VOLTAGE
120
240
120
120
120
120
240
240
240
240
500
700
600
240
240
240
240
240
240
120
120
120
240
240
240
240
120
120
240
240
120
240
120
240
120
120
120
240
240
120
240
120
240
120
120
240
240
120
120
240
240
240
240

WATTAGE
500
500
500
600
750
1000
500
750
1000
700
10"
10"
10"
600
500
750
1000
600
1000
500
750
1000
1500
500
750
1000
1500
1000
1000
2000
1000
1000
200
250
200
200
200
200
400
250
250
275
275
250
500
250
500
250
500
500
750
1000
250

LEAD LENGTH
10"
10"
10"
10"
10"
10"
10"
10"
10"
10"
CRIMPED
CRIMPED
CRIMPED
10"
10"
10"
10"
10"
10"
10"
10"
10"
10"
10"
10"
10"
10"
10"
10"
10"
10"
10"
10"
10"
10"
10"
10"
10"
10"
10"
10"
10"
10"
10"
10"
10"
10"
10"
10"
10"
10"
10"
10"

*Same day shipping orders must be received by 1:00 PM to meet carrier deadlines.
*Subject to prior sales.
UL/CSA/CE
4

CONNECTION
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Stock List: High-Watt Density Cartridge Heaters
PART #
1039
1040
1041
1042
1043
1044
1045
1046
1047
1048
10495/8"
10505/8"
10515/8"
1052
1053
1054
1055
1056
1057
1058
1059
1060
1061
1062
1063
1064
1065
1066
1067
1068
1069
1070
1071
1072
1073
1074
1075
1076
1077
1078
1079
1080
1081
1082

DIAM.
5/8"
5/8"
5/8"
5/8"
5/8"
5/8"
5/8"
5/8"
5/8"
5/8"
8.0
8.0
8.0
5/8"
5/8"
5/8"
5/8"
5/8"
5/8"
5/8"
3/4"
3/4"
3/4"
3/4"
3/4"
3/4"
3/4"
3/4"
3/4"
3/4"
3/4"
3/4"
3/4"
3/4"
3/4"
3/4"
3/4"
3/4"
3/4"
3/4"
3/4"
3/4"
3/4"
3/4"

LENGTH IN.
5.0
5.0
6.0
6.0
6.0
7.0
7.0
7.0
8.0
8.0
203.2
203.2
203.2
10.0
10.0
10.0
10.0
12.0
12.0
12.0
2.5
2.5
2.5
3.0
3.0
3.0
4.0
4.0
5.0
5.0
6.0
6.0
6.0
7.5
8.0
8.0
8.0
9.0
9.0
9.0
10.0
11.0
12.0
12.0

LENGTH MM
127.0
127.0
152.4
152.4
152.4
177.8
177.8
177.8
203.2
203.2
240
240
240
254.0
254.0
254.0
254.0
304.8
304.8
304.8
63.5
63.5
63.5
76.2
76.2
76.2
101.6
101.6
127.0
127.0
152.4
152.4
152.4
190.5
203.2
203.2
203.2
228.6
228.6
228.6
254.0
279.4
304.8
304.8

VOLTAGE
240
240
240
240
240
120
240
240
120
120
500
1000
2000
120
120
240
240
240
240
240
120
240
240
120
240
240
120
240
120
240
120
240
240
240
120
240
240
240
240
240
240
240
240
240

WATTAGE
500
750
500
1000
1500
500
500
1000
500
1000
10"
10"
10"
1000
1500
1000
1500
1250
1000
1500
350
250
350
250
250
500
250
500
300
1000
500
500
1000
800
500
1000
2000
800
1000
1500
2000
1000
1000
2000

LEAD LENGTH
10"
10"
10"
10"
10"
10"
10"
10"
10"
10"
CRIMPED
CRIMPED
CRIMPED
10"
10"
10"
10"
10"
10"
10"
10"
10"
10"
10"
10"
10"
10"
10"
10"
10"
10"
10"
10"
10"
10"
10"
10"
10"
10"
10"
10"
10"
10"
10"

*Same day shipping orders must be received by 1:00 PM to meet carrier deadlines.
*Subject to prior sales.
UL/CSA/CE

5

CONNECTION
CRIMPED
CRIMPED
CRIMPED
CRIMPED
CRIMPED
CRIMPED
CRIMPED
CRIMPED
CRIMPED
CRIMPED

CRIMPED
CRIMPED
CRIMPED
CRIMPED
CRIMPED
CRIMPED
CRIMPED
CRIMPED
CRIMPED
CRIMPED
CRIMPED
CRIMPED
CRIMPED
CRIMPED
CRIMPED
CRIMPED
CRIMPED
CRIMPED
CRIMPED
CRIMPED
CRIMPED
CRIMPED
CRIMPED
CRIMPED
CRIMPED
CRIMPED
CRIMPED
CRIMPED
CRIMPED
CRIMPED
CRIMPED

Stock List: High-Watt Density Cartridge Heaters
PART #
1099
1100
1101
1102
1103
1104
1105
1106
1107
1108
11091/4"
11101/4"
11111/4"
1112
1113
1114
1116
1117
1118
1119
1120
1121
1122
1123
1124
1125
1126
1127
1128
1129
1130
1131
1132
1133
1134
1135
1136
1137
1138
1139
1140
1144
1145
1146
1147
1148
1149
1185
1150
1151
1152
1153
1154

DIAM.
1/4"
1/4"
1/4"
1/4"
1/4"
1/4"
1/4"
1/4"
1/4"
1/4"
1.5
1.5
1.5
1/4"
1/4"
1/4"
1/4"
1/4"
1/4"
1/4"
1/4"
1/4"
1/4"
1/4"
1/4"
1/4"
1/4"
1/4"
1/4"
1/4"
1/4"
1/4"
1/4"
1/4"
1/4"
1/4"
1/4"
1/4"
1/4"
1/4"
1/4"
3/8"
3/8"
3/8"
3/8"
3/8"
3/8"
3/8"
3/8"
3/8"
3/8"
3/8"
3/8"

LENGTH IN.
1.0
1.0
1.0
1.0
1.0
1.0
1.3
1.5
1.5
1.5
38.1
38.1
38.1
2.0
2.0
2.0
2.0
2.0
2.0
2.0
2.5
2.5
2.5
2.5
2.5
3.0
3.0
3.0
3.0
4.0
4.0
4.0
4.0
4.0
4.0
5.0
5.0
5.0
5.0
5.8
6.0
1.0
1.5
1.5
1.5
1.5
1.5
1.5
1.8
2.0
2.0
2.0
2.0

LENGTH MM
25.4
25.4
25.4
25.4
25.4
25.4
25.4
38.1
38.1
38.1
120
240
240
50.8
50.8
50.8
50.8
50.8
50.8
50.8
63.5
63.5
63.5
63.5
63.5
76.2
76.2
76.2
76.2
101.6
101.6
101.6
101.6
101.6
101.6
127.0
127.0
127.0
127.0
146.1
152.4
25.4
38.1
38.1
38.1
38.1
38.1
38.1
44.5
50.8
50.8
50.8
50.8

VOLTAGE
110
110
120
120
240
240
110
120
120
120
250
175
200
120
120
120
240
240
240
240
120
240
240
240
240
120
120
240
240
120
120
240
240
240
240
240
240
240
240
240
240
120
120
120
120
120
240
240
240
120
120
240
240

WATTAGE
75
100
150
200
200
200
150
150
175
200
10"
10"
10"
150
200
250
150
200
250
300
250
180
200
300
250
200
300
200
300
200
300
350
200
300
400
750
350
480
500
350
800
200
150
250
100
250
200
250
225
150
250
150
200

LEAD LENGTH
10"
10"
10"
10"
10"
10"
10"
10"
10"
10"
SWAGED
SWAGED
SWAGED
10"
10"
10"
10"
10"
10"
10"
10"
10"
10"
10"
10"
10"
10"
10"
10"
10"
10"
10"
10"
10"
10"
10"
10"
10"
10"
10"
10"
10"
10"
10"
10"
10"
10"
10"
10"
10"
10"
10"
10"

*Same day shipping orders must be received by 1:00 PM to meet carrier deadlines.
*Subject to prior sales.
UL/CSA/CE
6

CONNECTION
SWAGED
SWAGED
SWAGED
SWAGED
SWAGED
SWAGED
SWAGED
SWAGED
SWAGED
SWAGED

SWAGED
SWAGED
SWAGED
SWAGED
SWAGED
SWAGED
SWAGED
SWAGED
SWAGED
SWAGED
SWAGED
SWAGED
SWAGED
SWAGED
SWAGED
SWAGED
SWAGED
SWAGED
SWAGED
SWAGED
SWAGED
SWAGED
SWAGED
SWAGED
SWAGED
SWAGED
SWAGED
SWAGED
SWAGED
SWAGED
SWAGED
SWAGED
SWAGED
SWAGED
SWAGED
SWAGED
SWAGED
SWAGED
SWAGED
SWAGED

Stock List: High-Watt Density Cartridge Heaters
PART #
1155
1156
1157
1158
1159
1182
1160
1161
1162
1163
11643/8"
11653/8"
11863/8"
1166
1167
1168
1169
1170
1171
1172
1173
1174
1176
1177
1178
1179
1181
1183
1184
1189
1190
1191
1192
1193
1194
1195
1196
1197
1198
1199
1200
1201
1202
1203
1204
1205
1206
1207
1208
1209

DIAM.
3/8"
3/8"
3/8"
3/8"
3/8"
3/8"
3/8"
3/8"
3/8"
3/8"
3.5
3.5
4.0
3/8"
3/8"
3/8"
3/8"
3/8"
3/8"
3/8"
3/8"
3/8"
3/8"
3/8"
3/8"
3/8"
3/8"
3/8"
3/8"
1/2"
1/2"
1/2"
1/2"
1/2"
1/2"
1/2"
1/2"
1/2"
1/2"
1/2"
1/2"
1/2"
1/2"
1/2"
1/2"
1/2"
1/2"
1/2"
1/2"
1/2"

LENGTH IN.
2.0
2.5
2.5
2.5
2.5
2.5
2.5
3.0
3.0
3.0
88.9
88.9
101.6
4.0
4.0
4.0
4.0
5.0
5.0
5.0
6.0
6.0
6.0
6.0
7.0
8.0
8.0
10.0
12.0
1.5
1.5
1.5
2.5
2.5
3.5
4.0
4.0
4.5
5.0
5.0
5.0
5.0
5.0
5.5
6.0
6.0
6.0
6.0
6.0
6.5

LENGTH MM
50.8
63.5
63.5
63.5
63.5
63.5
63.5
76.2
76.2
76.2
240
240
120
101.6
101.6
101.6
101.6
127.0
127.0
127.0
152.4
152.4
152.4
152.4
177.8
203.2
203.2
254.0
304.8
38.1
38.1
38.1
63.5
63.5
63.5
101.6
101.6
114.3
127.0
127.0
127.0
127.0
127.0
139.7
152.4
152.4
152.4
152.4
152.4
165.1

VOLTAGE
240
120
240
120
240
240
240
120
120
240
250
500
250
120
240
240
240
120
120
240
120
120
240
240
240
120
220
240
240
120
120
120
240
240
240
120
240
240
240
240
240
240
240
240
120
120
240
240
240
240

WATTAGE
250
200
300
300
200
250
150
200
400
250
10"
10"
10"
400
250
400
500
300
500
500
500
600
500
750
600
300
500
1000
1000
200
200
200
400
250
500
500
250
350
400
750
350
500
750
500
500
600
500
1000
700
700

LEAD LENGTH
10"
10"
10"
10"
10"
10"
10"
10"
10"
10"
SWAGED
SWAGED
SWAGED
10"
10"
10"
10"
10"
10"
10"
10"
10"
10"
10"
10"
10"
10"
10"
10"
10"
10"
10"
10"
10"
10"
10"
10"
10"
10"
10"
10"
10"
10"
10"
10"
10"
10"
10"
10"
10"

*Same day shipping orders must be received by 1:00 PM to meet carrier deadlines.
*Subject to prior sales.
UL/CSA/CE

7

CONNECTION
SWAGED
SWAGED
SWAGED
SWAGED
SWAGED
SWAGED
SWAGED
SWAGED
SWAGED
SWAGED

SWAGED
SWAGED
SWAGED
SWAGED
SWAGED
SWAGED
SWAGED
SWAGED
SWAGED
SWAGED
SWAGED
SWAGED
SWAGED
SWAGED
SWAGED
SWAGED
SWAGED
SWAGED
SWAGED
SWAGED
SWAGED
SWAGED
SWAGED
SWAGED
SWAGED
SWAGED
SWAGED
SWAGED
SWAGED
SWAGED
SWAGED
SWAGED
SWAGED
SWAGED
SWAGED
SWAGED
SWAGED

Stock List: High-Watt Density Cartridge Heaters
PART #
1210
1211
1212
1213
1215
1216
1217
1218
1219
1220
12211/2"
12221/2"
12335/8"
1234
1235
1236
1237
1238
1239
1240
1241
1242
1243
1244
1245
1246
1247
1248
1249
1250
1251
1252
1254

DIAM.
1/2"
1/2"
1/2"
1/2"
1/2"
1/2"
1/2"
1/2"
1/2"
1/2"
12.0
12.0
1.3
5/8"
5/8"
5/8"
5/8"
5/8"
5/8"
5/8"
5/8"
5/8"
5/8"
5/8"
5/8"
3/4"
3/4"
3/4"
3/4"
3/4"
3/4"
3/4"
3/4"

LENGTH IN.
7.0
7.0
7.0
7.0
8.0
8.0
8.0
9.0
10.0
10.0
304.8
304.8
31.8
1.3
1.5
2.0
2.0
2.0
3.0
3.0
6.0
7.0
8.0
10.0
11.0
8.0
6.0
6.0
7.5
8.0
9.0
10.0
12.0

LENGTH MM
177.8
177.8
177.8
177.8
203.2
203.2
203.2
228.6
254.0
254.0
240
240
120
31.8
38.1
50.8
50.8
50.8
76.2
76.2
152.4
177.8
203.2
254.0
279.4
203.2
152.4
152.4
190.5
203.2
228.6
254.0
304.8

VOLTAGE
240
240
240
240
240
240
240
240
240
240
1000
1500
200
240
120
240
240
240
120
120
240
240
240
240
120
240
240
240
240
240
240
240
240

WATTAGE
750
1000
1500
500
1500
500
1000
1000
1000
1500
10"
10"
10"
250
250
400
500
200
250
500
1500
500
500
1000
250
1000
500
1000
800
1000
1000
2000
1000

LEAD LENGTH
10"
10"
10"
10"
10"
10"
10"
10"
10"
10"
SWAGED
SWAGED
SWAGED
10"
10"
10"
10"
10"
10"
10"
10"
10"
10"
10"
10"
10"
10"
10"
10"
10"
10"
10"
10"

*Same day shipping orders must be received by 1:00 PM to meet carrier deadlines.
*Subject to prior sales.
UL/CSA/CE
8

CONNECTION
SWAGED
SWAGED
SWAGED
SWAGED
SWAGED
SWAGED
SWAGED
SWAGED
SWAGED
SWAGED

SWAGED
SWAGED
SWAGED
SWAGED
SWAGED
SWAGED
SWAGED
SWAGED
SWAGED
SWAGED
SWAGED
SWAGED
SWAGED
SWAGED
SWAGED
SWAGED
SWAGED
SWAGED
SWAGED
SWAGED

Stock List: High-Watt Density Cartridge Heaters
PART #
4010404
4010405
4010410
4010411
4010415
4010504
4010510
4010515
4010517
4010605
4010610
4010615
4010617
4010805
4010812
4010815
4010817
4010822
4011010
4011015
4011017
4011023
4011316
4011323
4020404
4020410
4020415
4020417
4020505
4020515
4020517
4020522
4020605
4020615
4020617
4020618
4020815
4020822
4020826
4021015
4021017
4021022
4021026
4021317
4021322
4021326
4021615
4030404
4030405
4030415
4030422

DIAMETER
6.5
6.5
6.5
6.5
6.5
6.5
6.5
6.5
6.5
6.5
6.5
6.5
6.5
6.5
6.5
6.5
6.5
6.5
6.5
6.5
6.5
6.5
6.5
6.5
8
8
8
8
8
8
8
8
8
8
8
8
8
8
8
8
8
8
8
8
8
8
8
10
10
10
10

LENGTH
40
40
40
40
40
50
50
50
50
60
60
60
60
80
80
80
80
80
100
100
100
100
130
130
40
40
40
40
50
50
50
50
60
60
60
60
80
80
80
100
100
100
100
130
130
130
160
40
40
40
40

VOLTAGE
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230

*Available German Manufacture 2 – 4 Week Delivery.
*Subject to prior sales.
CE

9

WATTAGE
100
125
160
175
200
100
160
200
250
125
160
200
250
125
180
200
250
315
125
200
250
350
220
350
100
160
200
250
125
200
250
315
125
200
250
280
200
315
400
200
250
315
400
250
315
400
200
100
125
200
315

LEAD CONNECTION
10" SWAGED
10" SWAGED
10" SWAGED
10" SWAGED
10" SWAGED
10" SWAGED
10" SWAGED
10" SWAGED
10" SWAGED
10" SWAGED
10" SWAGED
10" SWAGED
10" SWAGED
10" SWAGED
10" SWAGED
10" SWAGED
10" SWAGED
10" SWAGED
10" SWAGED
10" SWAGED
10" SWAGED
10" SWAGED
10" SWAGED
10" SWAGED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED

LEAD TYPE
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS

Stock List: High-Watt Density Cartridge Heaters
PART #
4030504
4030510
4030515
4030517
4030526
4030605
4030610
4030612
4030617
4030622
4030626
4030630
4030810
4030817
4030822
4030826
4030830
4030835
4031016
4031017
4031022
4031023
4031026
4031030
4031035
4031044
4031322
4031326
4031330
4031335
4031343
4031626
4031635
4032026
4032035
4050417
4050426
4050504
4050515
4050615
4050617
4050622
4050817
4050822
4050830
4050835
4050843
4051026
4051030
4051035
4051043

DIAMETER
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
12.5
12.5
12.5
12.5
12.5
12.5
12.5
12.5
12.5
12.5
12.5
12.5
12.5
12.5
12.5
12.5

LENGTH
50
50
50
50
50
60
60
60
60
60
60
60
80
80
80
80
80
80
100
100
100
100
100
100
100
100
130
130
130
130
130
160
160
200
200
40
40
50
50
60
60
60
80
80
80
80
80
100
100
100
100

VOLTAGE
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230

*Available German Manufacture 2 – 4 Week Delivery.
*Subject to prior sales.
CE

10

WATTAGE
100
160
200
250
400
125
160
180
250
315
400
500
160
250
315
400
500
630
220
250
315
350
400
500
630
850
315
400
500
630
800
400
630
400
630
250
400
100
200
200
250
315
250
315
500
630
800
400
500
630
800

LEAD CONNECTION
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED

LEAD TYPE
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS

Stock List: High-Watt Density Cartridge Heaters
PART #
4051326
4051330
4051335
4051343
4051352
4051630
4051635
4051643
4051836
4051850
4052035
4052043
4052047
4052543
4052547
4060404
4060417
4060426
4060510
4060517
4060526
4060615
4060622
4060626
4060635
4060826
4060830
4060835
4060843
4061026
4061030
4061035
4061043
4061050
4061052
4061330
4061335
4061339
4061343
4061347
4061635
4061643
4061650
4061652
4061844
4061852
4061856

DIAMETER
12.5
12.5
12.5
12.5
12.5
12.5
12.5
12.5
12.5
12.5
12.5
12.5
12.5
12.5
12.5
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16

LENGTH
130
130
130
130
130
160
160
160
180
180
200
200
200
250
250
40
40
40
50
50
50
60
60
60
60
80
80
80
80
100
100
100
100
100
100
130
130
130
130
130
160
160
160
160
180
180
180

VOLTAGE
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230

*Available German Manufacture 2 – 4 Week Delivery.
*Subject to prior sales.

11

WATTAGE
400
500
630
800
1250
500
630
800
670
1000
630
800
900
800
900
100
250
400
160
250
400
200
315
400
630
400
500
630
800
400
500
630
800
1000
1250
500
630
700
800
1000
630
800
1000
1250
850
1250
1800

LEAD CONNECTION
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED

LEAD TYPE
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS

Stock List: High-Watt Density Cartridge Heaters
PART #
4062030
4062043
4062050
4062052
4062061
4062550
4062552
4062555
4063050
4063052
4063054
4063056
4070622
4070643
4070823
4070843
4070850
4071043
4071050
4071055
4071335
4071347
4071352
4071353
4071643
4071650
4071652
4071656
4072050
4072055
4072552
4072561
4073055
4073062
4110305
4110311
4110315
4110505
4110509
4110515
4110517
4110605
4110617
4110715
4110721
4110805
4110823
4111010
4111016
4111023

DIAMETER
16
16
16
16
16
16
16
16
16
16
16
16
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
1/4"
1/4"
1/4"
1/4"
1/4"
1/4"
1/4"
1/4"
1/4"
1/4"
1/4"
1/4"
1/4"
1/4"
1/4"
1/4"

LENGTH
200
200
200
200
200
250
250
250
300
300
300
300
60
60
80
80
80
100
100
100
130
130
130
130
160
160
160
160
200
200
250
250
300
300
1.5"
1.5"
1.5"
2"
2"
2"
2"
2.5"
2.5"
3"
3"
3.25"
3.25"
4"
4"
4"

VOLTAGE
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230

*Available German Manufacture 2 – 4 Week Delivery.
*Subject to prior sales.

12

WATTAGE
500
800
1000
1250
2000
1000
1250
1600
1000
1250
1500
1800
315
800
350
800
1000
800
1000
1600
630
900
1250
1400
800
1000
1250
1800
1000
1600
1250
2000
1600
2200
125
175
200
125
150
200
250
125
250
200
300
125
350
160
220
350

LEAD CONNECTION
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED

LEAD TYPE
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS

Stock List: High-Watt Density Cartridge Heaters
PART #
4130311
4130315
4130317
4130504
4130510
4130517
4130522
4130526
4130612
4130617
4130626
4130630
4130717
4130726
4130730
4130734
4130810
4130826
4131017
4131021
4131023
4131030
4131221
4131230
4131326
4131330
4131530
4131540
4131626
4131635
4150310
4150315
4150317
4150504
4150515
4150521
4150522
4150526
4150530
4150609
4150615
4150617
4150622
4150626
4150630
4150715
4150721
4150726
4150730
4150734
4150740

DIAMETER
3/8"
3/8"
3/8"
3/8"
3/8"
3/8"
3/8"
3/8"
3/8"
3/8"
3/8"
3/8"
3/8"
3/8"
3/8"
3/8"
3/8"
3/8"
3/8"
3/8"
3/8"
3/8"
3/8"
3/8"
3/8"
3/8"
3/8"
3/8"
3/8"
3/8"
1/2"
1/2"
1/2"
1/2"
1/2"
1/2"
1/2"
1/2"
1/2"
1/2"
1/2"
1/2"
1/2"
1/2"
1/2"
1/2"
1/2"
1/2"
1/2"
1/2"
1/2"

LENGTH
1.5"
1.5"
1.5"
2"
2"
2"
2"
2"
2.5"
2.5"
2.5"
2.5"
3"
3"
3"
3"
3.25"
3.25"
4"
4"
4"
4"
5"
5"
5.25"
5.25"
6"
6"
6.5"
6.5"
1.5"
1.5"
1.5"
2"
2"
2"
2"
2"
2"
2.5"
2.5"
2.5"
2.5"
2.5"
2.5"
3"
3"
3"
3"
3"
3"

VOLTAGE
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230

*Available German Manufacture 2 – 4 Week Delivery.
*Subject to prior sales.

13

WATTAGE
175
200
250
100
160
250
315
400
180
250
400
500
250
400
500
600
160
400
250
300
350
500
300
500
400
500
500
750
400
630
160
200
250
100
200
300
315
400
500
150
200
250
315
400
500
200
300
400
500
600
750

LEAD CONNECTION
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED

LEAD TYPE
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS

Stock List: High-Watt Density Cartridge Heaters
PART #
4150815
4150822
4150830
4150835
4150843
4151017
4151026
4151030
4151035
4151040
4151043
4151050
4151226
4151230
4151240
4151247
4151326
4151335
4151530
4151534
4151540
4151550
4151630
4151643
4151652
4151734
4152035
4152047
4152050
4152054
4152554
4153054
4160317
4160322
4160510
4160526
4160530
4160617
4160626
4160730
4160740
4160750
4160826
4160826
4161030
4161034
4161040
4161230
4161240
4161250
4161330
4161330

DIAMETER
1/2"
1/2"
1/2"
1/2"
1/2"
1/2"
1/2"
1/2"
1/2"
1/2"
1/2"
1/2"
1/2"
1/2"
1/2"
1/2"
1/2"
1/2"
1/2"
1/2"
1/2"
1/2"
1/2"
1/2"
1/2"
1/2"
1/2"
1/2"
1/2"
1/2"
1/2"
1/2"
5/8"
5/8"
5/8"
5/8"
5/8"
5/8"
5/8"
5/8"
5/8"
5/8"
5/8"
5/8"
5/8"
5/8"
5/8"
5/8"
5/8"
5/8"
5/8"
5/8"

LENGTH
3.25"
3.25"
3.25"
3.25"
3.25"
4"
4"
4"
4"
4"
4"
4"
5"
5"
5"
5"
5.25"
5.25"
6"
6"
6"
6"
6.5"
6.5"
6.5"
7"
8"
8"
8"
8"
10"
12"
1.5"
1.5"
2"
2"
2"
2.5"
2.5"
3"
3"
3"
3.25"
3.25"
4"
4"
4"
5"
5"
5"
5.25"
5.25"

VOLTAGE
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230

*Available German Manufacture 2 – 4 Week Delivery.
*Subject to prior sales.

14

WATTAGE
200
315
500
630
800
250
400
500
630
750
800
1000
400
500
750
900
400
630
500
600
750
1000
500
800
1250
600
630
900
1000
1500
1500
1500
250
315
160
400
500
250
400
500
750
1000
400
630
500
600
750
500
750
1000
500
1100

LEAD CONNECTION
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED

LEAD TYPE
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS

Stock List: High-Watt Density Cartridge Heaters
PART #
4161550
4161655
4161750
4162050
4162054
4162061
4162550
4162554
4163052
4163056

DIAMETER
5/8"
5/8"
5/8"
5/8"
5/8"
5/8"
5/8"
5/8"
5/8"
5/8"

LENGTH
6"
6.5"
7"
8"
8"
8"
10"
10"
12"
12"

VOLTAGE
230
230
230
230
230
230
230
230
230
230

Notes:

*Available German Manufacture 2 – 4 Week Delivery.
*Subject to prior sales.

15

WATTAGE
1000
1600
1000
1000
1500
2000
1000
1500
1250
1800

LEAD CONNECTION
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED

LEAD TYPE
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS

ØD+/-.0008"

HJ or HK
HIGH-WATT DENSITY CARTRIDGE HEATER
With Thermocouple

DIAMETERS AVAILABLE
IMPERIAL

1/4"

3/8"

5/16"

1/2"

5/8"

11/16"

3/4"

1"

METRIC

6.5

8

9.5

10

12

12.5

15

16

18

19

20

25

*Special diameter available, consult factory

Standard details
Thermocouple Type J (HJ – FeCuNi to 1382° F operating temperature)
Thermocouple Type K (HK – NiCrNi to 2282° F operating temperature)
Thermocouple ungrounded/grounded
Thermocouple location disc end or center
Flat bottom
Swaged or crimped leads

Order Detail (Example)
Type:
Thermocouple:
Diameter:
Length:
Wattage:
Voltage:
Lead Connection:
Lead Length:
Lead Option:

HJ
Type J
10mm
80mm
250 watt
230 volt
Swaged
40" Fiberglass
Optional

Options:
1.
2.
3.
4.

Lead types and protection
Lead exit styles (right angle block, right angle elbow, and right angle exit)
RTD 100 Ohm optional (PT100) – consult factory for availability
See options page 24-27
16

ØD+/-.0008"

Stock List: High-Watt Density Cartridge Heaters
with Type J Thermocouple

PART #
1258
1259
1260
1261
1262
1263
1265
1267
1269
1270
12713/8"
12723/8"
12733/8"
12743/8"
1276
12773/8"
1278
12803/8"
1283
1284
1285

DIAM.
1/4"
1/4"
1/4"
1/4"
1/4"
1/4"
1/4"
1/4"
1/4"
1/4"
1.5
2.0
2.5
3.0
3/8"
4.0
3/8"
6.0
1/2"
1/2"
1/2"

LENGTH IN.
4.0
1.5
2.0
2.5
3.0
3.0
3.8
4.0
4.8
5.8
38.1
50.8
63.5
76.2
3.5
101.6
4.0
152.4
2.5
4.0
5.0

LENGTH MM
101.6
38.1
50.8
63.5
76.2
76.2
95.3
101.6
120.7
146.1
240
230
230
240
88.9
230
101.6
230
63.5
101.6
127.0

VOLTAGE
240
240
240
240
230
240
240
240
240
240
200
250
250
250
240
350
240
500
240
230
240

WATTAGE
350
175
200
250
300
150
220
350
275
350
10"
10"
10"
10"
250
10"
250
10"
250
500
500

LEAD LENGTH
10"
10"
10"
10"
10"
10"
10"
10"
10"
10"
SWAGED
SWAGED
SWAGED
SWAGED
10"
SWAGED
10"
SWAGED
10"
10"
10"

*Same day shipping orders must be received by 1:00 PM to meet carrier deadlines.
*Subject to prior sales.

17

CONNECTION
SWAGED
SWAGED
SWAGED
SWAGED
SWAGED
SWAGED
SWAGED
SWAGED
SWAGED
SWAGED

SWAGED
SWAGED
SWAGED
SWAGED
SWAGED

Stock List: High-Watt Density Cartridge Heaters
with Type J Thermocouple

PART #
5210404
5210411
5210415
5210515
5210615
5210617
5211023
5220404
5220517
5220617
5220822
5221022
5221326
5230415
5230517
5230617
5230626
5230817
5230822
5231023
5231626
5231632
5231635
5250622
5250626
5251030
5251643
5420506
5420611
5420868
5430611
5340816
5431118
5431323

DIAMETER
6.5
6.5
6.5
6.5
6.5
6.5
6.5
8
8
8
8
8
8
10
10
10
10
10
10
10
10
10
10
12.5
12.5
12.5
12.5
8
8
8
9.5
9.5
9.5
9.5

LENGTH
40
40
40
50
60
60
100
40
50
60
80
100
130
40
50
60
60
80
80
100
160
160
160
60
60
100
160
50
65
85
68
85
112
137

VOLTAGE
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230

*Available German Manufacture 2 – 4 Week Delivery.
*Subject to prior sales.

18

WATTAGE
100
175
200
200
200
250
350
100
250
250
315
315
400
200
250
250
400
250
315
350
400
575
630
315
400
500
800
130
170
195
175
220
285
355

LEAD CONNECTION
10" SWAGED
10" SWAGED
10" SWAGED
10" SWAGED
10" SWAGED
10" SWAGED
10" SWAGED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED

LEAD TYPE
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS

HIGH WATT DENSITY CARTRIDGE HEATER
HI – 4mm Diameter

Standard details
Diameter 4mm
Connection of swaged teflon insulated leads
Gas proof welded heater tip
Teflon seal at heater head

Order Details (Example)
Type:
Thermocouple Type & Location:
Length:
Wattage:
Voltage:
Lead Type:

HI 4mm diameter
Type J at tip
60mm
100
230
500mm swaged Teflon leads

Options:
1.
2.
3.
4.

Thermocouple: Type J or Type K
Measuring point at tip or within heated zone (always ungrounded)
Lead length
Protective sleeving (externaly crimped on)

Reference:
1.
2.

Note maximum operating temperature of 900° F.
To increase tool temperature, the connection head should be positioned a maximum of 11mm
outside the tool or a counter bore hole depth of 11mm and a diameter of 5mm should be constructed
if the connection head is placed inside the tool.

19

HIGH WATT DENSITY CARTRIDGE HEATER
with Integral Cutting Blade for cutting
foils with plastic textile materials

Standard details:
Cartridge heater diameter 5.0mm or 6.5mm
Cutting blade made of resistant tungsten carbide
Solid connection pin
12 Volt low safety voltage/maximum 24v
Negative return on sheath

Order Details (Example)
Type:
Diameter:
Length a:
Length b:
L1:
L2:
Wattage:
Voltage:
On 6.5mm:

High-Watt Density Cartridge Heater with cutting blade
Formed with 90°
5mm
70mm
80mm
6mm
40mm solid connection pin
90
12
Lead connection, type and option

Options:
1.
2.
3.
4.

May be supplied formed or straight
Up to a maximum of 24 Volt low safety voltage
Different wattage and voltage (consult factory)
See options page 24-27

20

LI
HIGHLY COMPRESSED CARTRIDGE HEATER

DIAMETERS AVAILABLE
IMPERIAL

1/4"

3/8"

5/16"

1/2"

5/8"

11/16"

3/4"

1"

METRIC

6.5

8

9.5

10

12

12.5

15

16

18

19

20

25

*Special diameter available, consult factory

Standard details
Diameters available - see table above
Lengths available - from 4" (stock)
Wattage - 80 W/in2 maximum watt density (with centerless ground surface)
Lead connection - swaged or crimped
Lead length
For special sizes, lengths and wattages, consult factory. Delivery 2 - 3 weeks.

Order Details (Example)
Type:
Diameter:
Length:
Wattage:
Voltage:
Lead length, type & connection:

LI
1/2"
18"
350
230
Post terminal - one at each end (SBE)

Options:
1.
2.
3.

Lead connection, lead type and lead protection
Different diameters and lengths (other than stock range)
See options page 24-27

21

Stock List: Medium-Watt Density Cartridge Heaters

PART #
6031004
6031005
6031010
6031315
6031317
6031617
6031622
6032021
6032023
6051010
6051015
6051316
6051322
6051622
6051626
6052026
6052030
6052530
6052534
6053034
6053040
6061015
6061018
6061318
6061323
6062539
6063039
6071017
6073050
6073052

DIAMETER
10
10
10
10
10
10
10
10
10
12.5
12.5
12.5
12.5
12.5
12.5
12.5
12.5
12.5
12.5
12.5
12.5
16
16
16
16
16
16
20
20
20

LENGTH
100
100
100
130
130
160
160
200
200
100
100
130
130
160
160
200
200
250
250
300
300
100
100
130
130
250
300
100
300
300

VOLTAGE
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230
230

*Available German Manufacture 2 – 4 Week Delivery.
*Subject to prior sales.
CE
22

WATTAGE
100
125
160
200
250
250
315
300
350
160
200
220
315
315
400
400
500
500
600
600
750
200
280
280
350
700
700
250
1000
1250

LEAD CONNECTION
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED
10" CRIMPED

LEAD TYPE
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS
FIBERGLASS

NP
LOW-WATT DENSITY CARTRIDGE HEATER

DIAMETERS AVAILABLE
METRIC

8

11

12

13

14

15

16

16.5

18

19.5

22

23

25

26

35

36

38

39

40

*Special diameter available, consult factory

Standard details:
Diameters available - see table
Lengths from 65mm
Choice of sheath material: steel, brass or stainless steel depending on diameter
Lead connection standard 200mm fiberglass insulated leads
Heater tip rolled to hold in place

Order Details (Example)
Diameter from 8.0 to 40.0mm:
Length from 65mm:
Wattage:
Voltage:
Lead connection:
Lead type:
Lead option:

8.0
1000mm
120w
120v
254.0mm Swaged
Fiberglass
Optional

Options:
1.
2.
3.
4.
5.
6.

Different length and diameter
Low voltage (12 or 24 Volt) possible
Choice of lead lengths
Heater end disc soldered or welded (standard rolled end)
Wattage distribution
See options page 24-27

*Available German Manufacture 2 – 4 Week Delivery.
*Subject to prior sales.
CE

23

LEAD OPTIONS – HI, HJ, HK

Additional Options

Crimped outside heater

Silicone insulated leads
to 356° F

Groundwire (not available
with thermocouple)

Swaged/internal fiberglass
leads to 482° F

Silicone cable
to 500° F

Teflon insulated leads
to 470° F

High temperature option
to 1082° F

Braided metal

Armor cable

24

CONNECTION OPTIONS

Right angle elbow
Options
• with stress relief tube
• with braided metal sleeving
• with armor cable
• with fiberglass sleeving
• sealed against the introduction of moisture (maximum of 356° F))
Heater Diameter
Dimension

1/4" or 6.35mm

5/16" or 7.9mm

3/8" or 9.5mm

1/2" or 12.5mm

5/8" or 15.8mm

3/4" or 19mm

A

.43"

.43"

.55"

.62"

.82"

.98"

B

.47"

.55"

.66"

.74"

.94"

1.10"

Options
• with stress relief tube
• with braided metal sleeving
• with armor cable
• with fiberglass sleeving
• sealed against the introduction of moisture (maximum of 356° F)
Heater Diameter
Dimension

1/4" or 6.35mm

5/16" or 7.9mm

3/8" or 9.5mm

1/2" or 12.5mm

5/8" or 15.8mm

3/4" or 19mm

A

.43"

.43"

.55"

.62"

.82"

.98"

B

.47"

.55"

.66"

.74"

.94"

1.10"

Right angle block
Options
• with stress relief tube
• with armor cable
• with braided metal sleeving
• with fiberglass sleeving
• sealed against the introduction of moisture (maximum 356° F)

25

CONNECTION OPTIONS

Description
Flange
• stainless steel
• may be fastened anywhere within the unheated zone
Heater Diameter
Dimension

1/4" or 6.35mm

8mm

3/8" or 9.5mm

1/2" or 12.5mm 5/8" or 15.8mm

3/4" or 19mm

20mm

A

.70"

.70"

1.06"

1.06"

1.29"

1.29"

1.29"

B

.51"

.51"

.78"

.78"

1"

1"

1"

C

.087"

.087"

.125"

.125"

.125"

.125"

.125"

1/4" or 6.35mm

8mm

3/8" or 9.5mm

3/4" or 19mm

20mm

A

.70"

.70"

1.06"

1.06"

1.29"

1.29"

1.29"

B

.51"

.51"

.78"

.78"

1"

1"

1"

C

.087"

.087"

.125"

.125"

.125"

.125"

.125"

NPT
• stainless steel

Heater Diameter
Dimension

1/2" or 12.5mm 5/8" or 15.8mm

ADDITIONAL OPTIONS
Double NPT

Screw Terminals
Both Ends (SBE)

Knock Out Tab

Screw Terminals
One End (SOE)

26

Reordering Information:
PART #

DESCRIPTION

WATTAGE

Notes:

27

VOLTAGE

EXIT STYLE

CARTRIDGE HEATER TECHNICAL HEATER
HI / HJ / HK

HI–4mm

HI w/knife

LI

NP

heater sheath

CrNi steel

CrNi–steel

Incoloy

CrNi-steel

steel/stainless
steel/brass

insulation material

highly compressed
MgO

highly compressed
MgO

highly compressed
MgO

highly compressed
MgO

MgO

heating wire

NiCr 8020

NiCr 8020

NiCr 8020

NiCr 8020

NiCr 8020

1382° F

Steel 482° F/brass
F/brass 356°
F/stainless steel 752° F
500V-AC nominal
voltage <=24V
1500V-AC nominal
voltage > 24Volt
>1500 V-AC on
request

maximum
temperature on
heater sheath

1382° F

high voltage
stability (cold)

500V-AC nominal
voltage <= 24V
1500V-AC nominal
voltage > 24Volt
>1500 V-AC on request

500V-AC nominal
voltage <= 24 Volt 800
V-AC nominal voltage
>24 Volt

500V-AC nominal
voltage <=24V
AC nominal voltage >
24Volt >1500 V-AC
on request

insulation
resistance (cold)

min. 5M ohms at 500
V-DC > 5M ohms
on request

min. 5M ohms at 500
V-DC > 5M ohms
on request

min. 5M ohms at 500
V-DC > 5M ohms
on request

min. 5M ohms at 500
V-DC > 5M ohms
on request

discharge
current (cold)

max 0.5mA at 253
V-DC > 5M ohms
on request

max 0.5mA at 253
V-DC > 5M ohms
on request

max 0.5mA at 253
V-DC > 5M ohms
on request

max 0.5mA at 253
V-DC > 5M ohms
on request

length tolerance

±1.5% (min. ±1mm)
others on request

±2.5% (min. ±1mm)
others on request

±1.5% (min. ±1mm)
others on request

±1.5% (min. ±1mm)
others on request

±1.5% (min. ±1mm)
others on request

±10% smaller
on request

±10% smaller
on request

±10% smaller
on request

±10% smaller
on request

±10% smaller
on request

resistance tolerance

±10% smaller
on request

±10% smaller
on request

±10% smaller
on request

±10% smaller
on request

±10% smaller
on request

diameter tolerance

metric =
-0.02 to -0.06mm/
imperial = ±.0008";
total min. 0.02mm
on request

metric = -0.02 to -0.06
total min 0.02
on request

metric = ±0.1

metric = ±0.1 smaller
on request

metric = ±0.1 for
diam 8mm to 18mm;
±0.15 for diam
19mm to 32mm;
±0.20 for diam 40mm

connection voltage

max 575V

max 250V

max 24V
low safety voltage

max 440V depending
on diameter

max 440V depending
on diameter

maximum
recommended sheath
surface load

160 Watts per
inch squared

100 Watts per
inch squared

97 Watts per
inch squared

80 Watts per
inch squared
(centerless ground)

32 Watts per
inch squared

length of
unheated zone

lead end: 4-10mm
disc end: 4-9mm;;
others on request

lead end: 13mm;
disc end: 6mm;
smaller on request

lead end: min. 12mm;
disc end: min. 3mm;
others on request

lead end: 4-10mm;
disc end: 4-9mm

lead end: min. 12mm;
disc end: min. 3mm;
others on request

imperial
diameters available

1/8", 1/4", 5/16",
3/8", 1/2", 5/8",
11/16", 3/4", 7/8", 1"

5.0 or 6.5
others on request

1/4", 3/8", 1/2",
5/8", 3/4"

metric
diameters available

3.1, 6, 6.35, 6.5, 7,
7.9, 8.9, 9.5, 10, 11, 12,
12.5, 12.7, 13, 14, 15,
15.8, 16, 17.5, 18,
19, 20, 22, 25.4

4mm

maximum
length available

105"

13.7

Wattage
tolerance (cold)

500° F

1742° F

on request

28

6.5, 8, 9.5, 10, 12.5,
12.7, 15.8, 16, 19, 20
others on request

8, 9.5, 10, 11, 11.3,
12, 12.5, 12.7, 14, 15,
15.8, 16, 16.5, 17, 17.5,
18, 19, 19.5, 20, 21, 23,
24, 25, 31.5, 32, 40
others on request

118"

on request

hotset — in Germany, USA and 28 other countries all over the world:

Argentina
Australia
Austria
Belgium
Brazil
Czech Republic
Denmark
Finland
France
Great Britain
Greece
Hongkong
India
Israel
Italy
Japan

Korea
Netherlands
New Zealand
Philippines
Portugal
Singapore
South Africa
Spain
Sweden
Switzerland
Taiwan
Turkey

Corporation

1045 Harts Lake Road • PO Box 2404 • Battle Creek • Michigan 49015 • www.hotset.com
phone 800-937-4681 • 269-964-0271 • fax 269-964-4526 • eMail SALES@HOTSET.COM

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