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R1600G LHD

R1600G LHD

INDEX
[3] [10] [17] [21] [24] [25] [26] [27] [28] [29] [30] [31] Machine Specifications Safety Features Serviceability Operator Ergonomics Machine Systems Power Train Engine Transmission Torque Converter Differentials and Final Drives Axle Oil Cooling Output Transfer Gears [32] Steering System [33] Braking System [34] Hydraulic System [35] Electrical System [36] Cooling System [37] Monitoring System [38] Options [42] Options - Tires [46] Options - Buckets [47] Options - Towing [48] Options - Recovery Systems [51] Customer Support [52] Common Caterpillar Components

R1600G LHD

MACHINE SPECIFICATIONS

R1600G LHD

MACHINE SPECIFICATIONS

Gross Power @2100 RPM Engine Model Speeds Forward 1st 2nd 3rd 4th Speeds Reverse 1st 2nd 3rd 4th Tire Size

201 kW (270 hp) 3176C EUI ATAAC 5.2 km/h 9.2 km/h 16.4 km/h 28.6 km/h 5.8 km/h 10.5 km/h 18.5 km/h 31.8 km/h 18.00 x 25-28PR STMS L5 (3.2 mph) (5.7 mph) (10.2 mph) (17.8 mph) (3.6 mph) (6.5 mph) (11.5 mph) (19.8 mph)

R1600G LHD

MACHINE SPECIFICATIONS

Turning Radius (Outside) Turning Radius (Inside) Articulation Angle Axle Oscillation

6587 mm (259.3) 3291 mm (129.6) 42.5 degrees + 10 degrees

R1600G LHD MACHINE SPECIFICATIONS

Rated Payload W eight (Empty) W eight (Loaded) W idth (Overall) Height (Overall) Length (Tramming) Ground Clearance

10200 kg 29800 kg 40000 kg 2664 mm 2400 mm 9707 mm 344 mm

(22,487 lb) (65,698 lb) (88,185 lb) (104.9 inch) (94.5 inch) (382.2 inch) (13.5 inch)

R1600G LHD

MACHINE SPECIFICATIONS
R1600G Loading AD30

AD30 shown with 14.4m3 dump body R1600 shown with 4.8m3 bucket at full lift

R1600G LHD

STABILITY AND WEIGHT DISTRIBUTION (LOADED)

Distribution Front Axle Distribution Rear Axle

67% 33%

R1600G LHD

BUCKETS
Bucket Sizes 9EL9555 9EL9889 (HP) 9EL0002 (EB) 9EL8989 (STD) 9EL9504 (HP) 9EP3029 9EL9520 9EP9892 (HP) 3 m 4.2 4.2 4.5 4.8 4.8 5.6 5.9 5.9 3 (yd ) 5.5 5.5 5.9 6.3 6.3 7.3 7.7 7.7

(STD) = Standard Bucket (HP) = High Penetration Bucket (EB) = Ejector Bucket

R1600G LHD

S A F E T Y

F E A T U R E S

R1600G LHD

SAFETY FEATURES
ROPS/FOPS Certified Operator Station

3 Point Contact Cabin Access Alternate Exit - Push Out Safety Glass (Cabins only) Excellent Visibility Suspension Seat Inertia Reel Retractable Seat Belts

R1600G LHD SAFETY FEATURES

Steering Primary Lockout

Implement and Steering Secondary Lockout

Steering and Implement Lockouts

R1600G LHD SAFETY FEATURES Engine Compartment


Dual Skinned Heat Shielding Integrated Fire Suppression System Hot and Cold sides of the Engine Ground Level Fire Suppression System Activation and Engine Shutdown

R1600G LHD SAFETY FEATURES

Stored Position

Installed Position

Bucket Control Group Safety Pins (on board)

R1600G LHD SAFETY FEATURES

Stored Position

Locked Position

Steering Frame Lock Pin (on Board)

R1600G LHD SAFETY FEATURES

Anti-skid tread on all walking surfaces Grab Handles and foot-steps installed at machine access points 3 Point Contact Light and easy to open hinged covers

Safe Access Covers and Walkways

R1600G LHD

SERVICEABILITY

R1600G LHD

SERVICEABILITY

Coolant Level

Fuel Filters and Priming Pump

Engine Shutdown and Battery Disconnect Switches

Ground Level Servicing and Fluid Level Checks

Engine Oil

R1600G LHD

SERVICEABILITY

Hydraulic Oil

Ground Level Servicing and Fluid Level Checks

Transmission Oil

R1600G LHD

SERVICEABILITY

Swing-out Grill and Oil Cooler

Hinged Belly Guards

Ease of Access

R1600G LHD

OPERATOR ERGONOMICS

R1600G LHD

OPERATOR ERGONOMICS Enclosed Cabin (Optional)


ROPS/FOPS Certified Pressurised A/C System Wipers and Washers Low Noise Levels - 80 dB(A) Pull Ring Safety Glass Ergonomic Design

R1600G LHD

OPERATOR ERGONOMICS Safety With Comfort


Excellent Visibility Wrap Around Dash Four-way Adjustable Seat Arm Rests for Operator Comfort Ergonomic Placement of Pedals Transmission Neutralizer Pedal (Left)

R1600G LHD

MACHINE SYSTEMS

R1600G LHD

POWER TRAIN

Computer Matched Power Train is Reliable and Fuel Efficient


3176C Engine rated @ 201 kW (270 hp) Heavy Duty Powershift Transmission High Capacity Torque Converter Heavy Duty Differentials and Final Drives TM Fully Enclosed Oil Immersed Disc Brakes SAFR

R1600G LHD

ENGINE - Caterpillar 3176C EUI ATAAC


Rated @ 201 kW (270 hp) Hard - working Performance Electronically Controlled Low Emission Levels Excellent Fuel Economy Automatic De-rate/Shutdown on Fault Occurrence Double Skinned Stainless Steel Heat Shields < 200 Degrees C

R1600G LHD

TRANSMISSION
4 Speed Forward/4 Speed Reverse Electronically Controlled Power Shift Manual or Auto-shift Modes Large Diameter Clutch Packs for Smooth Shifting and Increased Component Life Ergonomic Shift
Controller

Ergonomic Shift Controller

R1600G LHD

TORQUE CONVERTER

Heavy Duty High Capacity Torque Converter Integral Torque Converter and Up-drive Housing

R1600G LHD

DIFFERENTIALS and FINAL DRIVES

Rear Oscillating Axle + 10 Free Floating Axle Shafts Planetary Reduction at Each Wheel Heavy Duty Final Drives Planetary Units can be Removed Independently from the Wheels and Brakes Brake Axle Cooling Standard

R1600G LHD

AXLE OIL COOLING


Tandem mounted Axle Cooling Pumps Independent Closed System for Each Axle Oil Flow Keeps the Axle and Internal Brake Components Cool Bypass Relief Valves Incorporated into Each Cooling Pump In-line Filters and Suction Screens in Each Independent System
OIL FILTER

FRONT AXLE

OIL FILTER AXLE OIL COOLING PUMPS

OIL COOLER

SUCTION SCREEN REAR AXLE

R1600G LHD

OUTPUT TRANSFER GEARS


Equally Dividing the Power Between the Front and Rear Differentials Precision Cut Gears Smoothly Transfer the Power

R1600G LHD

STEERING SYSTEM
Dual, Double Acting Cushioned Cylinders Steering Angle (left or right) 42.5 Degrees Steering Neutralizers Standard Fitment Automatically Controlled Ground Driven Secondary Steering System (Option) Full Flow Filtering Designed for Excellent Steering Response at All Engine Speeds

R1600G LHD

BRAKING SYSTEM SERVICE BRAKES


Four Wheel Hydraulically Actuated, Fully Enclosed Oil Immersed Disc Brakes Independent Front and Rear Circuits Self Adjusting with Modulated Engagement

PARKING BRAKE

Spring Applied Fluid Released (SAFR ) Parking Brake Applies in the Event of Loss of Hydraulic Oil Pressure

TM

R1600G LHD

HYDRAULIC SYSTEM
Large Bore Lift and Tilt Cylinders R Proven Cat Seals and Cylinder Bearings High Efficiency Positive Displacement Pumps XT-3 and XT-5 Hydraulic Hoses (Excellent Strength, Flexibility and Life) Reusable Hose Couplings Pilot Operated Bucket Controls (Reduces Operator Effort)

R1600G LHD

ELECTRICAL SYSTEM
Color Coded and Hot Foil Number Stamped Wires for Easy Diagnosis and Repair

Fully Sealed Electrical Connectors to Lock Out Dust and Moisture

R1600G LHD

COOLING SYSTEM
Mono Configuration High Ambient Capacity Copper Fin, Solder Dipped Radiator Core Cross Flow Double Pass Hydraulic Cooler Swing Out Grill & Hydraulic Cooler for Easy Access

R1600G LHD MONITORING SYSTEM

CMS - Caterpillar Monitoring System Provides Critical Machine Data to Keep the Operator Informed and the Machine Working at Maximum Efficiency CMS Built to Withstand Severe Working Conditions Temperature, Moisture, Vibration and Shock Resistant Speedometer, Tachometer and Actual Gear Indicator Self Tests and Calibrates at Engine Start-Up Contains a Three Level Warning System

R1600G LHD

OPTIONS

R1600G LHD OPTIONS Ride Control


Reduces Fore and Aft Pitching Motion Incorporates an Accumulator System in the Lift Circuit The Nitrogen/Oil Accumulator Acts as a Shock Absorber Dampens Bucket Forces and Stabilizes the Machine Automatic Selection Function Engages/Disengages Ride Control System at Preset Speeds Improves Cycle Times and Load Retention
LIFT CYLINDER NITROGEN/OIL ACCUMULATOR LIFT CYLINDER

ACCUMULATOR CONTROL VALVE

MAIN CONTROL VALVE

R1600G LHD OPTIONS

Operator Station Protection Bars

Cab Window Guard

R1600G LHD

OPTIONS

Radiator Guard Protection Bars

ROPS/FOPS Certified Open Operator Station with Removable Canopy

R1600G LHD

OPTIONS TIRES
Tire Options
Bridgestone 18.0 X 25 28 PLY STMS L5S 18.0 X 25 ** VSMS L5S Goodyear 18.0 X 25 28 PLY SMO L5S Michelin 18.0 X 25 28 X-MINE D2 L5R

R1600G LHD

OPTIONS

Automatic Lubrication System

Centralized Lubrication System

R1600G LHD

OPTIONS

Fire Suppression Systems Dry Chemical or Foam

Enclosed Air Conditioned Operator Station

R1600G LHD OPTIONS

Payload Control System

Tee Seat

Wiggins Fast Fill & Evacuation

R1600G LHD

OPTIONS - BUCKETS

Bucket Wear Bars CAT Half Arrow Head

Cast Half Arrow Head

CAT Heal Shrouds

R1600G LHD

OPTIONS - TOWING

Bolt-on Towing Attachment

R1600G LHD

OPTIONS - RECOVERY SYSTEMS

Brake Release System Recovery Hook

R1600G LHD

OPTIONS - RECOVERY SYSTEMS

Brake Release System Recovery Bar

R1600G LHD OPTIONS

Remote Control System

R1600G LHD CUSTOMER SUPPORT Literature


Parts Books Paper Electronic (LinkOne) Operation and Maintenance Manuals Service Manuals Engine Power Train Steering System Braking System Hydraulic System Electrical System & Operator Station Electrical Schematics Hydraulic Schematics Service Magazines Service Letters Technical Information Bulletins Special Instructions Fitting Instructions Owner Notification

LinkOne Parts Page

R1600G LHD

COMMON CATERPILLAR COMPONENTS


COMPONENT
Radiator Engine Torque Converter & Lockup Clutch Torque Converter Housing & Pump Drive Transmission Transfer Gear Case Drive Shafts Differentials Final Drives Brakes & Controls Articulation Hitch Steering System Steering Cylinders Secondary Steering System (Optional) Hydraulic Tank Tilt Cylinders Lift Cylinders Main Hydraulic Pump Hydraulic Implement Valve Bucket Control Pins Electrical System

CATERPILLAR MODEL
CEPL - Crossflow 3176C EUI ATAAC D250E CEPL / D250E D8R / 814B / 615C 814B Modified CEPL 970F 615C 970F / CEPL 980F / CEPL 966F / CEPL 966F 980G 980C CEPL 980F / CEPL 970F 966F 966F / 992D CEPL

R1600G LHD