Professional Documents
Culture Documents
eeing the rashes of storms and oods that have hit in recent years, anyone responsible for a water system should be thinking about dusting off that emergency plan.
The department also manages the regions wastewater. Both the water and sewage systems require fault-tolerant access to data from hundreds of eld instruments and 16 treatment facilities in real time. The control system gives operators absolute control over the vast network a job that grows bigger as the population and industry expand. The department deployed the system using in-house resources, giving all involved a deep understanding of what it can do and how to operate and maintain it. Its a recipe for a future of reliable, effective performance and quality service to the regions nearly half-million people. Look for stories on all these items in this issue of Water System Operator. And remember, we are always interested in your story how your operating team keeps your system compliant, how you sustain high efciency, how you train and elevate your team, how you provide superior service to customers. Pass along your ideas to editor@wsomag.com. I promise to respond to each inquiry. I look forward to hearing from you. wso
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MORE INFO:
Generac Power Systems
888/436-3722 www.generac.com
The facilitys four high-service pumps, each one with a motor rated at 1,750 hp. (Motors from US Motors/Nidec Motor Corp., pumps from Goulds Water Technology).
We average about 24 inches of rain per year, but in 2011, we were about 14 inches below the average. The ASR really saved our bacon last year.
Water efciency measures apply even on the ASR site. A cistern collects runoff from structure roofs, and that water is used for site irrigation, along with the treatment plants lter backwash water. Site landscaping uses native plants that need little water. Most of the property is rented to cattle ranchers and to farmers for growing peanuts, strawberries and other crops.
Hach Company
800/227-4224 www.hach.com
ROBERTO MACIAS
Successful performance
With an assist from the weather, the ASR facility has performed beyond expectations. Available storage in the aquifer is estimated at 200,000 to 400,000 acre-feet. At our peak, the most we have ever stored is 95,000 acre-feet before we had to start tapping into it, says Macias. During six or seven of the years since the facility was built, it was wet here in San Antonio, so we were just storing water. But almost all of last year we were in a recovery mode because of the drought. We average about 24 inches of rain per year, but in 2011, we were about 14 inches below the average. The ASR really saved our bacon last year. Our studies show that we have enough water stored to survive the ve-year drought of record. The ASR site and aggressive water conservation measures help SAWS prevent water shortages. Its cheaper to conserve water than to buy new sources, notes Sarah Gatewood, communications specialist with SAWS. We have water rules that mainly focus on outdoor irrigation. Yearround, watering is not permitted between 10 a.m. and 8 p.m. When the Edwards Aquifer drops below certain levels and the EAA limits how much of our permit we can use, we limit customers to watering during those same hours, once per week, on an assigned day. While SAWS does not restrict indoor water use or water for business purposes, it does offer free faucet aerators, showerheads and low-ow toilets. The utility also works with businesses to customize water-efcient retrots.
800/260-2640 www.infor.com/solutions/ps/
604/594-5404 www.singervalve.com
Transdyn, Inc.
678/473-6400 www.transdyn.com
Looking ahead
For the years ahead, SAWS is exploring renewable energy at the ASR site. One attractive option, Macias says, is a hydroturbine in the incoming pipeline from San Antonio to capture energy from the water owing downhill. Another possibility is photovoltaic energy, as the site provides abundant vacant land that could host solar panels. The facility already saves energy by using high-efciency motors with soft starts and variable-speed drives. Another interesting thing coming to the ASR area is a brackish desalination plant, notes Gatewood. The plant will draw water from 2,000 feet deep in the Wilcox Aquifer and treat it with reverse osmosis. We are drilling the production wells right now, and we expect the plant to be online by 2016. When that plant is complete, San Antonio will have yet another source of high-quality water for a growing and thirsty community. wso
Roberto Macias monitors operation of the solids contact units on the facilitys SCADA system (Transdyn).
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Its black and white.
In every issue of Municipal Sewer & Water, youll read all about sanitary sewer, stormwater and water system professionals. Youll discover: Who are the innovators in system repair and maintenance n How they make sound decisions that improve service and save money n What tools and technologies drive efciency and performance n Where to go to nd the latest equipment and advice
n
Exercising valves sounds kind of mundane I mean, how many valves do you want to exercise every day? But, if a valve wont shut when you need it to, it creates problems.
DAVID ARMSTRONG
RIGHT: Rich McKenzie uses the Pit Stop
RF Reader to make sure the newly installed Integral Hot Rod transmitter works properly (Mueller Systems). BELOW: McKenzie and Jeff Jones check water meter readings wirelessly from their truck using the EZ Reader route management software and Street Machine mobile data collector (also Mueller Systems).
alarm or a customer call, says Armstrong. Although they could manually shut off a well or booster pump with the SCADA, I would rather have them go into the eld and check it out in person to make sure that the equipment is properly shut down. Preventive maintenance takes much of the teams time and is a skill most of them have learned on the job. Outside training and seminars keep them abreast of the latest equipment and technologies. Weekly safety training has also paid off: We havent had an injury in 10 years, says Armstrong. The utility has saved money by doing maintenance work in-house. Rich McKenzie came to us with a lot of experience laying pipe and hes really skilled at digging, says Armstrong. He knows all the safety practices and makes sure the guys put on their hardhats and reective vests. McKenzie also inspects backow prevention devices to make sure there is no contamination to the lines. The utility requires all commercial, industrial and residential properties with livestock to install and maintain backow prevention devices. Meanwhile, eld foreman Hoke has the whole system in his head from 47 years with the company, says Armstrong. He doesnt go down into the holes anymore. The guys wont let him. Fries inspects, operates and maintains the companys equipment and reservoirs, including daily inspection of all online pumps and boosters.
Future growth
After 57 years in the same building, the water company completed a new 3,200-square-foot ofce building in April 2012. The larger building will give us all the tools to operate for the future, says Armstrong. Besides ofce space, the building will house an electronics room, a vault for sensitive documents, and a board room for shareholder meetings that until now have been held offsite.
Armstrong doesnt foresee much population growth, except for maybe a few hundred new homes. The city is planning a new park, and Armstrong hopes it will be drought-proof, with plants that can withstand dry conditions. The utility recently built a 1,000-foot-deep well to serve the current population. We have some aging wells and are always looking for a way to boost our efciency, Armstrong says. Other plans include a mile of new lines to transport water to the MORE INFO: reservoirs, and perhaps a 2-milInland Water Works Supply Co. lion-gallon reservoir in a few 800/794-3121 years. Another reservoir will give www.inlandwaterworks.com us twice the storage capacity in Mueller Systems our largest pressure zone, allow800/323-8584 ing us to pump the wells longer www.muellersystems.com during off-peak hours to reduce Nidec Motor Corporation electrical cost, says Armstrong. 888/637-7333 For now, employees are excited www.usmotors.com about the 100-year anniversary. Wheeler-Rex Says Armstrong, Were planning 800/321-7950 an open house to celebrate, and www.wheelerrex.com were inviting shareholders and the public. wso
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on large-diameter and plastic pipes where other technologies had not been successful. In time we began discussing the whole issue of water distribution systems, water loss, water meters and NRW, and it started to grow from there. In 2011, Mueller Water Products acquired Echologics, adding to its history of more than 100 years working in water distribution systems with water metering, valves and hydrants. The combined companies have unique offerings that help solve the problem of NRW.
corporation stop. All these technologies are non-intrusive. The sensors have a very low noise oor, and theyre backed by powerful algorithms in the leak detection software.
wso: NRW is a long-standing issue. Why cant utilities and communities simply perform their own audits and develop their own strategies? Fisher: Some cities can, and they do. However, the water utility workforces are aging, and a lot of the knowledge base is leaving through retirements. Further, because of revenue shortages, open positions are going unlled. It comes down to a question of time. Another issue is technology. When you add more water meters, and with the advent of automated meter reading (AMR) and advanced metering infrastructures (AMI), theres literally gigabytes of data being generated, and it takes certain expertise to analyze that data and make good decisions from the analysis. wso: What is the rst step in an NRW study for
a community? Fisher: The rst thing to do is have discussions with different department heads across the city, because each one has valuable information that can help solve the problem of NRW. The next thing to do JIM FISHER is go to the source the treatment plant and look at the meters. Have they been tested for accuracy? That is one of the most important things any city should do. We have the ability to test the accuracy of those meters. Thomas: The accuracy of the larger customer meters is also important. Two-inch, 3-inch or larger commercial meters generally make up only about 1 percent of the total meter population within a water utility, but they may represent 50 percent of the revenue. They need to be updated, tested and maintained quite frequently.
wso: How would you describe the condition assessment technology? Fisher: The pipe wall condition assessment technology uses the same tools as the leak detection system. You dont have to shut the system down or insert anything into the live water system to determine how much thickness and how much strength is left in the pipe wall. Youre actually doing condition assessment while youre doing leak detection. Its a proprietary assessment process backed by signicant expertise and computing power. wso: How does the metering side come into play in NRW service? Thomas: We start with the treatment plant and make sure we know whats going into the distribution system. From there, we account for the amount that went through the customers meters. The difference is the initial NRW. From there we deduct whats called authorized unmetered use water used for hydrant ushing and other purposes that are necessary to the maintenance of the system.
With AMR/AMI, we can take all the data thats coming in, minute by minute, and create a benchmark a minimum night rate. Once you create that benchmark across a number of DMAs, you see the sore spots.
wso: Typically, how much of a utilitys NRW consists of leakage? Fisher: Generally, once you get down to the nitty gritty of it, leakage can be up to 70 percent of the NRW gure. wso: When it comes to leak detection, how do you decide where to deploy the technology? Fisher: Many utilities have 30 or 40 years of leak history. They know the ages of the pipes and the types of pipes. Theyre looking at critical mains where if something lets go, you may put a hospital or a school out of service, or disrupt trafc. They know the sore spots in their distribution systems. wso: What are the basic technologies used for leak detection? Fisher: The rst step is general sounding of hydrants, valves and select services with electronically amplied instruments to detect the presence of leak sounds. Second is an acoustic correlation system with advanced data analytics. There are really two types of technology. One is a remote system with transmitters, a receiver and sensors, and the other uses xed correlating pods that you program and deploy across valves, services, hydrants and other components. We use three types of sensors, depending on the type of pipe. Regular accelerometers are great for metallic pipes. There are low-frequency sensors for PVC pipe. And then there are hydrophones that actually come in contact with the water column theyre installed on a re hydrant or a
wso: How do AMR and AMI contribute to NRW analysis? Thomas: What were doing with these technologies is bringing the metering data back on the network. We can read the meters hourly instead of monthly, and we can read them all at the same time, so we can now correlate that back to the water being pumped into the distribution system and truly get an accurate picture or analysis of what is NRW versus revenue water. So every hour we can account for how much water went into not just the total distribution system but actually into different parts of the system. We can set up district metering areas (DMAs) where we put master meters in place, so now we can actually monitor subsets of the distribution lines. Now we can read all the water meters at the same time we read the DMA meters, and we can see the individual area where the NRW is located. This brings AMR/AMI to another level, where we can analyze this data and provide information so that the leak detection side of our offering can then go nd the leaks more accurately. Fisher: With AMR/AMI, we can take all the data thats coming in, minute by minute, and create a benchmark a minimum night rate. When everybody supposedly is asleep and nobody is using a lot of water, that minimum ow within a small geographic area is an indicator of whether there is leakage or not. Once you create that benchmark across a number of DMAs, you see the sore spots. It indicates where the utility can best manage its resources, time and money to x and control water loss within their system. wso: In summary, what is it that makes this NRW Service offering different? Fisher: Its the total package of analytics, maintenance services, leak detection, condition assessment, and metering technologies that Mueller Water Products, Mueller Services and Echologics can bring to bear to solve NRW problems. wso
wsomag.com September/October 2012
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PRODUCT FOCUS:
BY MIKE SCHOBLASKA
DISTRIBUTION
Compact pump series
Thompson Pump offers the Compact pump series with all the features of the JSC series except with a compact size, lighter weight, fewer parts, less maintenance, and lower price. The units are 35 percent smaller and 20 percent lighter but offer the same performance as a standard size pump with 24-hour run time fuel tank. Available in 4- and 6-inch sizes, the series offers an economical alternative to similar-sized portable pumps. The pumps also include the Enviroprime system that keeps pumpage from discharging into the environment. 800/767-7310; www.thompsonpump.com.
Purging system
The Total Automatic Purging System (TAPS) from Singer Valve is designed to ush tough pipes and improve water quality without compromising re pressure, while minimizing non-revenue water. It uses an automatic control valve and battery-operated timer to control the time, length and pressure required to ush a distribution system effectively. The ushing process is optimized by valve sizes from 1/2 inch to 12 inches, providing the correct velocity to pull or draw freshwater into a zone. A pressure-sustaining feature maintains minimum upstream pressure for system needs and in case re ow is needed. The system scours and cleans pipes, reducing corrosion. Each unit includes a water sampling port so that onsite clarity can be easily seen and sampled without disrupting the process. A hydraulically operated valve introduces or releases water from the control chamber above the diaphragm to maintain accurate water ow. 604/594-5404; www.singervalve.com.
Backup system
The ReliaPrime complete back-up package from Gorman-Rupp Co. delivers the benets of sound-attenuated silent pumps and operates on natural gas. It features a 6-inch Super T Series pump capable of passing 3-inch spherical solids and offers a soundproof lightweight aluminum enclosure with padlockable door panels that can be removed for maintenance of the pump or engine. 419/755-1251; www.grpumps.com.
Press tool
RIDGID offers the RP 330-B press tool for creating 4-inch copper and stainless steel connections in seconds. Users can work on wet systems and added costs like ux and solder are eliminated. The tool offers diagnostics to ensure a watertight seal with every connection. Eighteen V Li-Ion batteries are included. 800/769-7743; www.ridgid.com.
Plunger valve
Series 300 Plunger Valves from Henry Pratt lessen cavitation. Other benets include economic efciency, operating safety, long life and improved valve control. The unit provides a control range of up to 96 percent. The ow control within the valve avoids creation of stagnant water, ensuring consistent cleanliness and sterility. 877/436-7977; www.henrypratt.com.
Web store
The AquaOnDemand Web store from Aqua-Aerobic Systems serves professionals who construct, operate, or maintain municipal or industrial water and wastewater treatment facilities. Thousands of products, services and educational resources are available. The store houses a resources section with a library of instructions, case studies, data sheets, videos and more. AquaNotes serve as a quick reference on common subjects. 800/9405008; www.aquaondemand.com.
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NEWS
Peerless Electronics launches eCommerce stores
Peerless Electronics, distributor of electromechanical and interconnect products, launched six vertical market eCommerce stores. Accessed from www.peerlesselectronics.com, the stores offer switches, relays, circuit breakers, contactors, connectors, terminal blocks, splices, heat shrink and indicator lights and fuses.
INDUSTRY
Steve Buckley joined UV Pure and will be responsible for a sales territory and business development in the U.S. Engineered Solutions market. He has a bachelors degree in civil engineering, masters degree in environmental engineering and achieved the highest level of wastewater certication in Massachusetts and California.
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nal services connectivity to all SCADA nodes. Procy Historian quickly provides access to stores of normalized process data, including alarms and events, for mission-critical monitoring and control. The software is designed to capture large volumes of process data, store it for long periods, and provide quick retrieval by other applications for trending and analysis.
In-house effort
The division handled the upgrade to integrated, distributed iFIX infrastructure using in-house staff. Taking on the project enabled the technical tradespeople to become intimately grounded in the network architecture, boosting their skills and knowledge to manage maintenance, support, and ongoing extensions and upgrades. We had two SCADA and instrument technicians when I started here, says Presti. We brought in three more. When in need of additional technical expertise, the team called on Gray Matter Systems, a systems integrator in nearby Mississauga, and a local consulting rm. The network infrastructure involves individual rack-mounted iFIX solutions and Procy Historian data repositories at each treatment plant. The main services division headquarters also gained a central Historian that provides a single data repository fed by each plant historian for comprehensive, long-term data storage. This, with its own separate iFIX server installation, provides centralized operations management visibility to performance across the entire facilities network. We didnt have one central data repository before, Presti says. This now gives us one location to go to when we want to share data. The central Historian is the foundation for general and ad hoc reporting for widely distributed plant operations. It is also integrated with the Infor Enterprise Asset Management (EAM) solution for improved asset maintenance and repair across the facilities organization.
Empowering users
The team is now working with operations, the ultimate end users, to develop standardized applications and graphics for use across all plants. The initiative was to ensure the systems in each plant were identical in design, Presti says. The common technology infrastructure will enhance the divisions ability to manage maintenance from one central location, gaining economies of scale and efciencies over decentralized, plant-centric maintenance. One of the objectives was to create a common knowledge base across both maintenance and operations, says Presti. Weve given management the tools now were working with senior management in both water and wastewater to standardize how they want to see the information. The goal is to give them the means to get the information themselves with Web-based access. The investment in time to put the infrastructure in place has been well worth the effort. Weve built a very solid infrastructure, states Presti. And we have full understanding and ownership of how it works. Were condent its ready to support our growth in operations. ABOUT THE AUTHOR Alan Hinchman is global market director, infrastructure, with GE Intelligent Platforms. wso
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Wireless future?
Each plant operates a pair of iFIX SCADA servers (primary and sec-
tpomag.com
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