Innovative electrical products–Built to last

2 0 1 3

Power Conversion Battery Management Circuit Protection Connectors and Insulators Power Distribution Metering Accessories

What makes Blue Sea Systems different?
SELECTION
Over 1,000 electrical products designed to work together as a fully integrated system. Just in time manufacturing has made Blue Sea Systems rank among the top 5% of marine manufacturers for rapid order fulfillment. As an ISO 9001-2008 certified company, product quality is managed in a manner consistent with international standards. A distribution network in over 44 countries provides access to products. 24-hour access to product information, selection tools, and technical articles at www.bluesea.com. Industry involvement ensures products meet ABYC, NMMA, and Coast Guard standards.

FA S T D E L I V E R Y QUALITY

Company Test Boat, Pursuit Offshore 2570

WO R L DW I D E AC C E S S TO P RO D U C T I N F O R M AT I O N

I N D U S T RY S TA N DA R D S

Always Onboard Promise
When you own a Blue Sea Systems product, we promise to be ALWAYS ONBOARD with products which are:
• • • • designed by boating and outdoor enthusiasts engineered to last in the harsh marine environment easy to install and operate while giving superior performance guaranteed for as long as you own them

www.bluesea.com

Supporting this promise is direct phone technical support access to every Blue Sea Systems manager and engineer to guarantee your satisfaction with our product in your boat’s electrical system.

Scan for a direct link to www.bluesea.com

C O R P O R AT E O F F I C E
Blue Sea Systems 425 Sequoia Drive Bellingham, WA 98226 USA p 360.738.8230 f 360.734.4195 www.bluesea.com conductor@bluesea.com

F L O R I DA O F F I C E
Blue Sea Systems 4500 140th Avenue N. Suite 117 Clearwater, FL 33762 USA p 727.531.4049 f 727.531.4734

Call 800.222.7617 to reach customer service Monday through Friday, 8am to 5pm Pacific Time. Subscribe to by sending an e-mail to listmaster@bluesea.com

Blue Sea Systems products are designed into systems aboard boats, commercial vehicles, recreational coaches, and for the renewable energy industry.

ISO 9001-2008

Table of Contents
Power Conversion
P-Series Battery Chargers 8-9 P-Series Battery Charger Remote Display 10 DeckHand Dimmers 11

Quick Reference

Batter y Management
Manual Battery Switches Battery Management Panels Remote Battery Switches Automatic Charging Relays 14–19 20–21 22–23 24–28 p. 8-9 p. 10 p. 11

INTRODUCTION

Circuit Protection
Fuses Fuse Holders and Blocks Circuit Breakers 34–37 38–45 46–59 p. 15 p. 16 p. 17 p. 20–21 p. 22 p. 22, 23, 28 p. 25 p. 26 p. 27

Connectors and Insulators
BusBars Terminal Blocks Terminal Feed Through Connectors CableClams PowerPost Cable Connectors CableCap Insulators 62–65 65 66 66 67 69 p. 34 p. 35 p. 36 p. 36 p. 36 p. 37 p. 37

Power Distribution Panels
WeatherDeck™ Waterproof Contura Switch Water Resistant 360 Panel System Traditional Metal DC Branch Circuit Breaker AC Branch Circuit Breaker AC Main Circuit Breaker AC Source Selection Circuit Breaker AC Source Selection Rotary Switch AC RCBO, GFCI, ELCI Circuit Breaker AC 240V AC (60Hz) Circuit Breaker AC/DC Combination Circuit Breaker Custom 360 Panel System 72–73 74–75 76 77 78–81 82–83 84–85 86–87 88–89 90 91 92–93 94–95

p. 38

p. 38

p. 38

p. 39

p. 40

p. 40

p. 40

p. 41

p. 41

p. 42

p. 43

p. 43

p. 46

p. 47

p. 48

p. 49

p. 50

p. 53

p. 55

p. 56–57

Monitoring
Analog Meters and Panels Mounting Panels DIN Meters Digital Meters and Panels Mini Clamp Multimeter Shunts and Current Transformers Vessel Systems Monitor VSM 422 P-Series Amp Hour Meter 2 Inch Round Gauges and Panels 98–99 98, 101 100 101–102 103 103 104 105 107 p. 62–65 p. 65 p. 66 p. 66 p. 67 p. 69

p. 72–73

p. 74–75

p. 88–89

p. 88–89

p. 88–89

Accessories
360 Panel System Water Resistant Contura Switches WeatherDeck™ Toggle Switches 12 Volt Socket-plug System Lockout Slides Labels 110–111 112 113 115 116 117–120 p. 79 p. 82 p. 84 p. 86 p. 90 p. 91 p. 92–93 p. 94–95

Appendix
DC Discussion Battery Switch Wiring Diagrams Wire and Fuse Selection Chart AC Discussion Marketing Materials Merchandising Plans 121 122–123 124–126 127 128 129

p. 98–99

p. 100

p. 101–102

p. 103

p. 103

p. 104–105

p. 107

p. 110

p. 110

p. 111

p. 112

p. 113

p. 114

p. 115

p. 117–120

1

NEW PRODUCTS
Power Conversion Battery Management Circuit Protection

INTRODUCTION

3117

SMS Surface Mount System page 57
7649 7521, 7522

Panel enclosure with Dual 120V AC 30A ELCI circuit breakers for boats with two AC shore power sources. Simplifies switching and automates charging for a complete two battery bank solution for trailerable boats.

Mini Add-A-Battery page 25

P-Series Battery Chargers pages 8–9

Power Distribution
360 Panel Modules pages 95, 111

Multi-stage 3 output charger with a rugged cast aluminum case, Selective Float to prevent overcharging and a multi-language full sentence display.

1478 7611 7519

Remote Display page 10

Repeats battery charger display information and includes Amp Hours and SOC for house battery. Easy to install with three mounting options.

Automatically manages the charging current from alternators up to 120 Amps with Auxiliary Battery Priority that shares the alternator charge with the auxiliary battery longer when engine is running.

BatteryLink™ Automatic Charging Relay page 27

12V DC Socket and Dual USB Charger

1479

120V AC Dual Outlet

Integrates a 12V DC Socket and a Dual USB Charger Socket with the 360 Panel System.

Dual 120V AC outlet integrates with 360 Panel System providing easy installation and access for tools and appliances requiring AC power.

Circuit Protection

Monitoring
7518

P-Series Amp Hour Meter
page 105

Monitors Amp Hours for house battery. Calculates amp hours and time remaining with user adjusted alarms to prevent getting stranded with a dead battery.

7504, 7509

Accessories
7929–7939 page 112

24 Volt DeckHand Dimmers page 11

Digitally control dimming of most lights including non-regulated LEDs, with adjustable timed illuminated exit and bulb saver feature.

Water Resistant Contura Switches Fuse Kits page 35
Popular actuator design offered in the same throw and pole configurations as the Contura switches currently offered by Blue Sea Systems.
1016

Battery Management

Combines a range of the most commonly used fuses and amperage ratings in a compact and convenient resealable package.

Dual USB Charger Socket page 115
Easy to install Dual USB 2.0 Chargers with 2.1 Amps of output for quick charging of popular mobile devices.
1017 7601

Dual USB Charger Plug page 115 Mini ACR Automatic Charging Relay page 25

Automatically manages the charging current from alternators up to 65 Amps found on most trailer boats and can be easily surface or panel mounted.

3131

Dual A-Series SMS page 50

2

Enclosure offers a surface mount option for mounting single and double pole A-Series Toggle and A and C-Series Flat Rocker circuit breakers.

Easy to use in common 12V sockets found in boats, cars, and recreational vehicles. Dual USB 2.0 Chargers with 2.1 Amps of output for quick charging of popular mobile devices.

2 BATTERY BANK, 1 ENGINE ELECTRICAL SYSTEM 8 7
Power Conversion
1. DeckHand Dimmer (p. 11)
Digitally controls dimming of non-regulated LEDs, incandescent, and halogen lights.

DC
9
Blower Horn

DC LOADS

INTRODUCTION

DC
SOURCES

Batter y Management
2.
Compact 300A continuous rated battery disconnect.

m-Series Battery Switch (p. 15)

6
Running Lights

NEW 3. Mini ACR Automatic Charging Relay (p. 25)
Automatically combines batteries during charging, isolates batteries when discharging.

Circuit Protection
4. ST-Blade Fuse Block (p. 39)
Compact ATO®/ATC® Fuse Block with independent source to protect both switched and 24-hour circuits.

Cabin Lights

Engine

2

1

Connectors, Insulators
5. PowerPost Plus Connector (p. 67)
Enables connection of multiple smaller wires in spaces where a traditional bus bar may not fit.

Switched Circuits

Fish Finder

Power Distribution
6. WeatherDeck™ Panel (p. 72–73)
Blue Sea Systems most waterproof panel for open cockpit or flybridge applications.

Battery 1

GPS

Monitoring
7. DC Digital Multimeter (p. 101)
Splash proof LED monitoring of DC Voltage and Amperage with audio alarms.

3

VHF

Accessories
NEW 8. Dual USB Chargers (p. 115)
Conveniently charge popular USB-powered mobile devices.

24-Hour Circuits
Battery 2

4
Bilge Pump

9. 12V DC Socket (p. 115)
Dual USB Charger Plug twist locks securely into 12V DC Socket.

LEGEND

Power DC Monitor and Control Ground

5

Clock

Alarm
This diagram is for reference only. Consult an ABYC certified marine electrical professional for system design.

3

3 BATTERY BANK, 1 ENGINE ELECTRICAL SYSTEM

AC
Shore Power

SOURCES

2

INTRODUCTION

Power Conversion
NEW 1. P-Series Battery Charger (p. 8–9)
Digital, multistage charger designed to meet global electrical requirements

NEW 2. P-Series Remote Display (p. 10) 3. DeckHand Dimmer (p. 11)
Digitally controls dimming of non-regulated LEDs, incandescent, and halogen lights

1
Genset

Batter y Management
4. 5.

m-Series Battery Switch (p. 15) Compact 300A continuous rated battery disconnect

e-Series Battery Switch (p. 16) Standard case 350A continuous rated battery disconnect
500A magnetic latching relay with manual control

6. ML-Series Remote Battery Switches (p. 23) 7. SI-ACR Automatic Charging Relay (p. 26)
120A relay automatically manages the charge between two battery banks

Inverter

8. ML-Series Automatic Charging Relay (p. 28)
Automatically combines batteries during charging, isolates batteries when discharging and when starting engines

DC
SOURCES

12

Circuit Protection
9. SMS Surface Mount System (p. 56)
Provides a sealed enclosure for surface mounting ELCI Main and other circuit breakers

10. ST-Blade Fuse Block (p. 39)
Compact ATO®/ATC® fuse block consolidates, insulates and identifies multiple branch circuits

11. Safety Fuse Block-MIDI® Fuse (p. 40)
30A to 200A circuit protection with independent fuse studs and insulating cover

4
Engine 1

12. Class T Fuse Block (p. 41)
225A to 400A circuit protection with independent fuse studs and insulating cover

6

8

6

13. SafetyHub 150 Fuse Block (p. 43)
Ignition protected 1A-200A 10 circuit fuse block with built-in negative bus

Connectors and Insulators
14. MaxiBus Common BusBar (p. 64)
250A tin plated copper busbar for AC or DC circuits with optional insulating cover

Engine Battery

Power Distribution
15. WeatherDeck™ Waterproof Panel (p. 72)
Blue Sea Systems' most waterproof panel for open cockpit or flybridge applications

House Battery

14

16. Custom AC/DC 360 Panel (p. 94)
Custom panels generally ship within seven days of order receipt

Monitoring
17. Vessel Systems Monitor (p. 104–105)
Four meters in one including AC, DC with Amp Hours, Tanks and Bilge

7
Auxiliary Battery

4

This diagram is for reference only. Consult an ABYC certified marine electrical professional for system design.

9

17

AC
Outlets

AC LOADS

INTRODUCTION

16

15

Microwave

3

DC
Horn

Refrigerator

DC LOADS

LEGEND

Power AC Power DC Monitor and Control Ground

Running Lights

10 13
Cabin Lights

GPS

VHF

Stereo

5

Windlass

11
Bow Thruster 5

6

POWER CONVERSION
For over two decades Blue Sea Systems has designed and manufactured products that switch, protect, distribute, and monitor AC and DC systems. Drawing on experience gained from years of design, manufacturing, and customer input, Blue Sea Systems introduces the P-Series Battery Chargers. Customers have asked for a battery charger with the latest technology and features built with the integrity and engineering expertise applied to every Blue Sea Systems product. Customers want a charger that can work anywhere, in any conditions, with any battery type, is easy to install, and intuitive to operate. They also demand a high level of product support for questions and troubleshooting. Blue Sea Systems P-Series Battery Chargers meet these requirements and offer peace of mind with an industry-leading five year warranty.

SECTION INDEX
BATTERY CHARGERS
P-Series Battery Chargers P-Series Battery Charger Remote Display 8–9 10

DIMMERS
DeckHand Dimmers 11

Blue Sea Systems P-Series Battery Chargers are designed to perform in the most challenging conditions found around the world.

7

P-Series Battery Chargers
Reliability

Designed to overcome the three most often reported battery charger problems by offering outstanding:

Scan for additional product information

POWER CONVERSION

· Rugged, finned aluminum case and large internal heat sinking dissipates heat for less fan run time and longer component life · Universal Line Voltage 90-265V AC 50/60 Hz for use anywhere in the world and compatible with low voltage power sources · Field serviceable AC Input power protection to quickly get the vessel back up and running in the event of an AC power surge · Selective Float® moves each battery individually to float voltage ending absorption period to prevent overcharging

Ease of use
· Large, bright display communicates with plain language words · Multi-Language: English, Spanish, Italian, French language selection · Charge Coordination® works with Blue Sea Systems ACRs to properly charge batteries with shore power at the dock or alternator power underway

Support
· Blue Sea Systems onboard support and 5 year warranty · Extensive suite of diagnostic screens · User manual and information updates accessible via QR tag below display

PN

Description 20A Battery Charger 40A Battery Charger

Volts 12V DC 12V DC

Output 3 3

Recommended Mounting Clearance Width in (mm) 11.66 (296.16) 11.66 (296.16)

Recommended Mounting Clearance Height in (mm) 16.30 (414.02) 16.30 (414.02)

NEW NEW

7521 7522

Distinguishing Features

AC
ACR Start Start ACR House

Optional 3rd Battery

Connections

Easily accessed, robust connection section designed for maximum safety

Optional Remote
See page 10

ACR Charge Coordination
See diagram page 9

Competitive Sheet metal cross section Competitive Plastic cross section Blue Sea Systems P-Series Battery Charger cast aluminum cross section

Display

Large, Bright, Multi-Language

AC Power Protection

Field serviceable AC power protection allows fast recovery from AC power surges

Rugged Cast Aluminum Case
Cross Section Comparison

8

Specifications subject to change. See bluesea.com for current information.

Specifications
Part Number Maximum Output Current Nominal Voltage Number of Outputs Maximum Output Voltage Output Voltage Accuracy Minimum AC Input Voltage Maximum AC Input Voltage Min. Operating Temperature Max. Operating Temperature Min. Storage Temperature Max. Storage Temperature Max. Parasitic Current Charger Efficiency Weight lb (kg) 7521 20A 12V DC 3 15.9V DC 0.05V DC 90V AC 265V AC -40°C 85°C -55°C 125°C 2mA >80% 6.6 (3.0) 7522 40A 12V DC 3 15.9V DC 0.05V DC 90V AC 265V AC -40°C 85°C -55°C 125°C 2mA >80% 8.8 (4.0)

Charge Coordination
A boat’s batteries typically spend less than 2% of their time being charged by the alternator. For the remaining 98% of the time they are being maintained by the AC battery charger, it is important that the proper charging mode (Bulk, Absorption, Float) is applied to each battery. U N D E RW AY
When engine is running and alternator is charging batteries, ACRs combine batteries, providing charge to all batteries from a single source.

POWER CONVERSION

Regulatory
UL 1236 marine, E marked and CSA C22.2 No. 107.2-01 standards. SAE 1455, Meets ISO 8846 and SAE J1171 external ignition protection requirements, specific NMEA requirements and all elements of the ABYC A-31 standards. Wire terminations and enclosure are compliant to ABYC A-31.
ACR Start Start ACR House

AC

Optional 3rd Battery

Electrical Performance
· Universal line voltage 90-265V AC 50/60 Hz for use anywhere, and is compatible with low voltage power sources · Power factor corrected for efficient charging · MOSFET output eliminates unintentional voltage differences between batteries providing a faster charge for batteries with the greatest amp-hour deficit AT T H E D O C K
When P-Series Battery Charger is operating, communication with ACRs isolates batteries so the proper Float Charge is applied to all batteries.

Advanced Multi Stage Charging
· Three outputs provide charging for up to three battery banks · User selectable charge profiles for lead acid, gel, AGM or new Thin Plate Pure Lead and Lithium Ion batteries · ACR Charge Coordination controls ACR state ensuring proper float stage for each battery · Battery temperature compensation internal or with remote sensor · Battery Health Mode repeats the charge cycle weekly during storage or over extended periods · User selected battery equalizing function to revitalize wet acid batteries

AC
ACR Start Start ACR House

Built In Safety Features
· Ignition protected for mounting in a gasoline powered boat's engine compartment or near batteries · Over and under temperature protection for batteries · Overheating protection for battery charger · DC over voltage protection · AC reverse polarity protection · Surge and short circuit protection

Optional 3rd Battery

Multi Stage Charging- Selective Float®
Battery charging is accomplished in three automatic stages: BULK, ABSORPTION, and FLOAT. SELECTIVE FLOAT® moves each batter individually to float voltage ending absorption period to prevent overcharging.

Optional Remote Display
· · · · Repeats battery charger onboard display information in convenient location DC Amps– net of charger input and loads for house battery Amp-Hour and State of Charge for house battery with optional shunt Three mounting options: surface, rear panel, or 360 Panel System

Selective Float
40A

14.2V

Battery Voltage

13.5V

BULK

ABSORPTION

FLOAT Charge Current
0A

T

I

M

E

Representative of 40A P-Series Battery Charger PN 7522

9

P-Series Battery Charger Remote Display
Repeats battery charger display information and includes Amp Hours with optional shunt Features
· · · · Repeats battery charger onboard display information in convenient location Displays Amp-Hours with optional shunt PN 8255 (p. 103) Versatile front panel, rear panel, or 360 Panel System mounting options Easy to install with three mounting options 12 V DC 8.5–33.0V DC 35mA @ 9.5V DC +/- 0.5% 0-500A +/- 1.0%
7519

Scan for additional product information

POWER CONVERSION

Specifications
Nominal System Voltage Operating Voltage Minimum Current Draw Voltage Accuracy Current Range Current Accuracy

PN

Description P-Series Battery Charger Remote Display

Voltage 12V DC

Width in (mm) 4.50 (114.30)

Height in (mm) 3.00 (76.20)

Depth in (mm) 2.00 (50.8)

NEW 7519

Back of 7519

DC Current
1 2 3 4 5 6

P-Series Battery Charger Remote Display
Shown in the 360 Panel System

BATTERY side to PIN #1

LOAD side to PIN #2

Key Function Screens

Battery Voltage
Battery Battery Temperature

Three Mounting Options

Front Panel

Rear Panel

PN 7519 Blue Sea Systems 360 Panel

10

Specifications subject to change. See bluesea.com for current information.

Optional Function with shunt, PN 8255 (p 103)

DC

DeckHand Dimmers

Digitally controls dimming of non-regulated LEDs, incandescent, and halogen lights

Scan for additional product information

Illuminated Exit setting allows boaters to safely disembark before the lights automatically turn off. Using the illuminated exit mode
One minute delay: Hold the switch in up position (bright) for 2 seconds, lights will flash. Release switch after first flash and the lights will remain on for 1 minute.

POWER CONVERSION

Two to five minute delay: Hold the switch in up position (bright) for 1-4 seconds after the first flash. Release the switch after 2 to 5 flashes. The lights will remain on for 1 minute for each flash up to a maximum of 5 minutes.

Brightness Control (ON)-OFF-(ON) Switch
( ) = momentary
DECKHAND

DIMMER

Up Position For Bright

Down Position For Dim Lamp (blue) Down Input (gray) +V DC (red) Optional Light Switch Fuse

7508

Up Input (white) Ground (black) Ground (black)

Battery Ground (black) Negative Bus Bar

8216 (included in retail package) Pole/Throw: SPDT

Features
• • • • • • •

Action: (ON)-OFF-(ON)

Illuminated Exit with adjustable time delay Supports multiple switch locations Memory for last dimmer setting Bulb Saver prevents excessive bulb aging while boat’s batteries are being charged Offset mounting tabs allow dimmers to be mounted close together Pulse Width Modulation (PWM) maintains constant voltage Retail package includes momentary (ON)-OFF-(ON) switch 8216 (p. 113) See table 9V to 16V See table <2mA -40°C to 85°C

PN 7506

Imxo Amperage Maximum Output 6 Amps 6 Amps 12 Amps 12 Amps 25 Amps

Vn Nominal Voltage 12V DC 24V DC 12V DC 24V DC 12V DC

Weight lb (kg) 0.40 (0.18) 0.40 (0.18) 0.58 (0.26) 0.58 (0.26) 0.64 (0.29)

NEW NEW

7504 7507 7509 7508

Specifications
Vn Nominal Voltage Operating Range Maximum Output Current Maximum Parasitic Current Temperature Rating

Regulatory
E marked Meets ISO 8846 and SAE J1171 external ignition protection requirements

3.47" (88.1 mm)

1.79" (45.5 mm)

Example of nested dimmer switches

Mounting holes for #8 or M4 hardware 11.0" ± .25" (279.4 mm ± 6.4 mm)

Retail package
2.86" (68.0 mm) 3.23" (82.0 mm)

1.30" (33.0 mm)

Specifications subject to change. See bluesea.com for current information.

11

Boston Whaler 370 Outrage

12

BATTERY MANAGEMENT
Battery management is central to safe operation of a boat or vehicle. A battery switch is required by ABYC in every boat with a battery over 800 Cold Cranking Amps (CCA). This requirement exists so the potentially destructive energy in the batteries can be isolated in the event of a fire. With involvement on the American Boating Yacht Council (ABYC) Electrical Component Project Committee, Blue Sea Systems is close to the source of standards for battery switches. The company’s participation in the process means quick response when standards and needs of boaters change. In addition to the broadest selection of industry leading manual battery switches, Blue Sea Systems also manufactures a complete offering of Magnetic Latching (ML) Remote Battery Switches and Automatic Charging Relays (ACRs) which provide control of large battery banks with the push of a button from any location aboard the boat. The new Mini Automatic Charging Relay (m-ACR) was developed specifically for boats with outboard propulsion. Limited space, harsh environmental conditions, and alternators which rarely exceed 65A were all considered in the design of the new m-ACR.

SECTION INDEX
MANUAL BATTERY SWITCHES

m-Series
-Series HD-Series Manual Battery Switch Comparison

15 16 17 18-19

BATTERY MANAGEMENT PANELS
Dual Battery Bank Triple Battery Bank 20 21

SOLENOID SWITCHES
L-Series ML-Series 22 22

REMOTE BATTERY SWITCHES
ML-Series 23

AUTOMATIC CHARGING RELAYS
Mini ACR Mini Add-A-Battery SI-ACR Add-A-Battery ML-Series ACR BatteryLink™ ACR Remote Battery Management Comparison 25 25 26 26 27 28 30–31

Boston Whaler manages three outboards and three battery banks on their 370 Outrage with Blue Sea Systems ML-ACRs and Remote Battery Switches.

13

Manual Battery Switches
Purpose

Common Features of Manual Battery Switches
• Case design offers flexible

BATTERY MANAGEMENT

Battery switches isolate the potentially destructive energy in the battery banks when the boat is not in use or during emergencies.
ABYC 11.7.1.2.1: A battery switch shall be installed in the positive conductor(s) from each battery or battery bank with a CCA rating greater than 800 Amperes.

mounting options
• Meets American Boat and Yacht

Council (ABYC) requirements

Regulatory E marked, ISO 8846
UL Listed Meets UL 1500 and SAE J1171 external ignition protection requirements IP66—protected against powerful water jets
(see inside back cover)

Battery Switch Ratings
The UL standard for marine battery switches is UL 1107. This standard rates switches for 5 minute and 1 hour time periods. These ratings are not useful to the boater using a switch in the engine starting circuit where current durations may be 10-60 seconds. For this reason, Blue Sea Systems uses additional testing, consisting of a high amperage load during a cranking period of 10 seconds. An additional 60-second rating, representative of the load imposed on a battery switch in the starting circuit under very difficult starting conditions, is also given. These 10 and 60 second ratings are in addition to the testing done to UL 1107. When determining the proper size battery switch, consult your engine manufacturer for the amperage requirements of your engine starting motor.

Terminal Studs • Tin-plated copper for maximum conductivity and corrosion resistance • One-piece design never loosens over time • 7/8" (22 mm) length accepts multiple cable terminals

7902 ICON Circuit Identification Label Kit Available (p. 117)

BLANK

BATTERY 1 BATTERY 2 BATTERY 3

BOW THRUSTER

CHASSIS

ENGINE MID

ENGINE PORT

ENGINE STARBOARD

ENGINE

ENGINE 1

ENGINE 2 GENERATOR

HOUSE

PARALLEL

INVERTER

GROUND

WINDLASS

m-Series Battery Switch Dimension Drawing
0.153" 3.87mm 0.310" 7.87mm REAR PANEL MOUNT IN 2.375" 60.33mm Ø HOLE 0.753" 19.11mm 0.900" 22.86mm FRONT PANEL MOUNT IN 2.625" 60.68mm Ø HOLE

2.825" 2.176" 71.76mm 55.27mm

2.176" 55.27mm 2.825" 71.76mm

1.298" 32.97mm

1.770" 44.96mm 3.068" 77.94mm

e-Series and HD-Series Battery Switch Dimension Drawing
0.77" 19.56mm

3.00" 76.20mm 3.85" 97.79mm

REAR PANEL MOUNT IN 3.625" 92.08mm Ø HOLE

Boston Whaler manages batteries on their 285 Conquest Pilothouse with Blue Sea Systems 6011 Mini Dual Circuit Plus™ Battery Switch.

3.00" 76.20mm 3.85" 97.79mm

1.59" 40.39mm 3.097" 78.67mm

Battery switch wiring diagrams can be found on page 122-123 14
Specifications subject to change. See bluesea.com for current information.

DC

m-Series Battery Switches
300 Amps continuous rating for outboards and small gasoline or diesel engines Features
• • • • • • • • • • Tin-plated copper studs for maximum conductivity and corrosion resistance Studs accept 3 ∕ 8" (M10) ring terminals 7∕ 8" (22 mm) stud length accepts multiple cable terminals Blue Sea Systems one-piece terminal stud design never loosens over time Isolating cover with three snap-in side pieces protects rear contacts and allows wire access in any direction Case design allows surface, rear, or front panel mounting options 6 Icon label set included for circuit identification (not included with 6005 and 6005200) Icon Circuit Identification Label Kit available 7902 - sold separately (p.117) Removable key - 6005, 6005200; removable knob - all others Available in black or red 6005, 6006 6005200 6006200 1,500A 775A 500A 300A 48V DC 6007 6007200 1,500A 775A 500A 300A 32V DC 6010, 6011 6010200 6011200 1,000A per circuit 650A per circuit 450A per circuit 300A per circuit 32V DC

Single Circuit ON-OFF
Switches a single battery to a single load group

Dual Circuit™
Simultaneously switches two isolated battery banks or circuits. May be used to switch the positive and negative conductors for required applications.

BATTERY MANAGEMENT

6005 (red), 6005200 (black)

6010 (red), 6010200 (black)

Specifications
I10 Cranking Rating: 10 sec. I60 Cranking Rating: 1 min. I300 Intermittent Rating: 5 min. Ic Continuous Rating Vmxo Voltage Max. Operating

6006 (red), 6006200 (black)

Switch set to ON

Dual Circuit Plus™
Simultaneously switches two isolated battery banks or combines battery banks to all loads. CAN NOT be used to switch positive and negative conductors because of the combine feature.

Regulatory
E marked, ISO 8846,UL Listed - UL 1107 electric power switches Meets American Boat and Yacht Council (ABYC) requirements Meets UL 1500 and SAE J1171 external ignition protection requirements IP66—protected against powerful water jets (see inside back cover)
Switch set to ON

Selector 4 Position
Switches isolated battery banks to all loads or combines battery banks to all loads

For the full list of specifications, go to page 18-19

6011 (red), 6011200 (black)
ENGINE ENGINE 1 ENGINE 2 GENERATOR PARALLEL HOUSE

6 Icon Circuit Label Set (included)

6007 (red), 6007200 (black)

Switch set to ON 7901 (red), 7901200 (black) Removable Knob Weight: 0.10lb (0.05kg) 7900 (red), 7900200 (black) Removable key Weight: 0.10lb (0.05 kg)

Switch set to 1

9159

Switch set to COMBINE BATTERIES Switch set to 2

Paralleling Link Bus ˙ Used to link multiple m-Series Battery Switches together
˙ Two per retail package Weight: 0.14 lb (0.06 kg)

Switch set to 1+2 9159 linking three 6006 ON-OFF m-Series Battery Switches

The positive and negative conductors should not be attached to the same battery switch. The only exceptions are the Dual Circuit Battery Switches, PN 6010 and 5510e. Since these models have electrically isolated circuits and do not include a combine feature, they can provide disconnect to the positive and negative conductors simultaneously.

WARNING

Specifications subject to change. See bluesea.com for current information.

15

DC e-Series Battery Switches
350 Amps continuous rating for inboard gasoline or diesel engines Features
• • • • • • • • • Tin-plated copper studs for maximum conductivity and corrosion resistance Accepts up to 4/0 AWG (120 mm²) battery cables Studs accept 3 ∕ 8" (M10) ring terminals 7∕ 8" (22 mm) stud length accepts multiple cable terminals Blue Sea Systems one-piece terminal stud design never loosens over time Fits most Perko and Guest low amperage battery switch hole patterns Case design allows surface, rear, or front panel mounting options Tactile indicator conveys knob position by feel Icon Circuit Identification Label Kit available 7902 - sold separately (p.117) 9003 9004 2,000A 1,000A 600A 350A 48V DC 9001 , 9002 11001 2,000A 1,000A 600A 350A 32V DC 5510 5511 1,000A per circuit 750A per circuit 525A per circuit 350A per circuit 32V DC

Selector 3 Position
Switches isolated battery banks to all loads

Dual Circuit™
Simultaneously switches two isolated battery banks or circuits. May be used to switch the positive and negative conductors for required applications.

BATTERY MANAGEMENT

Specifications
I10 I60 I300 Ic Vmxo Cranking Rating: 10 sec. Cranking Rating: 1 min. Intermittent Rating: 5 min. Continuous Rating Voltage Max. Operating

11001*

5510 e

Switch set to 1 Switch set to ON

Regulatory
E marked, ISO 8846,UL Listed - UL 1107 electric power switches Meets American Boat and Yacht Council (ABYC) requirements Meets UL 1500 and SAE J1171 external ignition protection requirements IP66—protected against powerful water jets (see inside back cover)
Switch set to 2

Dual Circuit Plus™
Simultaneously switches two isolated battery banks or combines battery banks to all loads. CAN NOT be used to switch positive and negative conductors because of the combine feature.

For the full list of specifications, go to page 18-19

Selector 4 Position
Switches isolated battery banks to all loads or combines battery banks to all loads

Single Circuit ON-OFF
Switches a single battery to a single load group

5511e

9001e

shown for reference Please visit bluesea.com to see other battery switch backs

9001e, 9002e* 9003e, 9004e* Switch set to ON

Switch set to 1 Switch set to ON Switch set to COMBINE BATTERIES

Switch set to 2

* Includes Alternator Field Disconnect (AFD) which protects the diodes in the alternator in the event of the switch being switched to the OFF position while the engine is running. If the AFD is not used to protect the alternator, an LED can be connected to the AFD terminals to indicate when the battery switch is in any position but OFF.

The positive and negative conductors should not be attached to the same battery switch. The only exceptions are the Dual Circuit Battery Switches, PN 6010 and 5510e. Since these models have electrically isolated circuits and do not include a combine feature, they can provide disconnect to the positive and negative conductors simultaneously.

WARNING

16

Specifications subject to change. See bluesea.com for current information.

Switch set to 1+2

DC

HD-Series Battery Switches
Up to 600 Amps continuous rating for large diesel engines
Features • Tin-plated copper studs for maximum conductivity and corrosion resistance • Accepts up to 4/0 AWG (120 mm²) battery cables • Studs accept 1/2" (M12) ring terminals • 7∕ 8" (22 mm) stud length accepts multiple cable terminals • Blue Sea Systems one-piece terminal stud design never loosens over time • Fits most Perko and Guest low amperage battery switch hole patterns • Case design allows surface, rear, or front panel mounting options • Tactile indicator conveys knob position by feel • Icon Circuit Identification Label Kit available 7902 - sold separately (p. 117)

Single Circuit ON-OFF
Switches a single battery to a single load group

Selector 4 Position
Switches isolated battery banks to all loads or combines battery banks to all loads

BATTERY MANAGEMENT

Specifications
I10 I60 I300 Ic Vmxo Cranking Rating: 10 sec. Cranking Rating: 1 min. Intermittent Rating: 5 min. Continuous Rating Voltage Max. Operating

3000, 3001 2,750A 1,325A 900A 600A 32V DC

3002, 3003, 11003 2,750A 1,150A 700A 500A 32V DC

3000, 3001*

3002, 3003*

Regulatory
E marked, ISO 8846,UL Listed - UL 1107 electric power switches Meets American Boat and Yacht Council (ABYC) requirements Meets UL 1500 and SAE J1171 external ignition protection requirements IP66—protected against powerful water jets (see inside back cover)

Switch set to ON

Selector 3 Position
Switches isolated battery banks to all loads

Switch set to 1

For the full list of specifications, go to page 18-19
Switch set to 2

11003* Switch set to 1+2

3000

shown for reference Please visit bluesea.com to see other battery switch backs

Switch set to 1

Cable Quantity to Meet Ratings for HD-Series Battery Switches
COMMON COMMON BATTERY 1 BATTERY 2

BATTERY

COMMON

ON-OFF
3000 and 3001 Connections

SELECTOR
3002, 3003, and 11003 Connections

Switch set to 2

* Includes Alternator Field Disconnect (AFD) which protects the diodes in the alternator in the event of the switch being switched to the OFF position while the engine is running. If the AFD is not used to protect the alternator, an LED can be connected to the AFD terminals to indicate when the battery switch is in any position but OFF.

Specifications subject to change. See bluesea.com for current information.

17

Manual Battery Switch Specification Table
Switch Type Single Circuit ON-OFF
BATTERY MANAGEMENT
Function Switch Family
Switches a single battery to a single load group

DC

Selector 3 Position
Switches battery banks to all loads

m-Series

m-Series

e-Series

e-Series

HD-Series

HD-Series

e-Series

HD-Series

PN Battery Inputs Switch Positions Battery Combine Function Alternator Field Disconnect* Make Before Break Contact Design I10 Cranking Rating (10 sec.) I60 Cranking Rating (1 min.) I300 Intermittent Rating (5 min.) Ic Continuous Rating
1 2 – – –

6005 1 2 – – –

6006 1 2 – – –

9003e 1 2 – Yes* –

9004e 1 2 – – –

3000 1 2 – Yes* –

3001 2 3 – Yes* -

11001 2 3 – Yes* -

11003

1,500A 775A 500A 300A

1,500A 775A 500A 300A 48V DC 2.825" (72 mm) 2.825" (72 mm) 2.176" (55 mm) 0.65 lb (0.29 kg) #10 Screw 3/8"-16 (M10) 7/8" (22 mm) 120 in-lb (13.56 N-m) Tin-plated copper 4/0 AWG ‡ (120 mm²) 1.12" (28.4 mm) UL 1500 SAE J1171 IP66

2,000A 1,000A 600A 350A 48V DC 3.850" (98 mm) 3.850" (98 mm) 3.00" (76 mm) 0.95 lb (0.43 kg) 1/4" (M6) Screw 3/8"-16 (M10) 7/8" (22 mm) 140 in-lb (15.82 N-m) Tin-plated copper 4/0 AWG ‡ (120 mm²) 1.10" (27.9 mm) UL 1500 SAE J1171 IP66

2,000A 1,000A 600A 350A 48V DC 3.850" (98 mm) 3.850" (98 mm) 3.00" (76 mm) 0.95 lb (0.43 kg) 1/4" (M6) Screw 3/8"-16 (M10) 7/8" (22 mm) 140 in-lb (15.82 N-m) Tin-plated copper 4/0 AWG ‡ (120 mm²) 1.10" (27.9 mm) UL 1500 SAE J1171 IP66

2,750A 1,325A 900A 600A 32V DC 3.850" (98 mm) 3.850" (98 mm) 3.00" (76 mm) 1.30 lb (0.59 kg) 1/4" (M6) Screw 1/2" (M12) 7/8" (22 mm) 220 in-lb (24.86 N-m) Tin-plated copper 4/0 AWG ‡ (120 mm²) 1.10" (27.9 mm) UL 1500 SAE J1171 IP66

2,750A 1,325A 900A 600A 32V DC 3.850" (98 mm) 3.850" (98 mm) 3.00" (76 mm) 1.30 lb (0.59 kg) 1/4" (M6) Screw 1/2" (M12) 7/8" (22 mm) 220 in-lb (24.86 N-m) Tin-plated copper 4/0 AWG ‡ (120 mm²) 1.10" (27.9 mm) UL 1500 SAE J1171 IP66

2,000A 1,000A 600A 350A 32V DC 3.850" (98 mm) 3.850" (98 mm) 3.00" (76 mm) 1.15 lb (0.52 kg) 1/4" (M6) Screw 3/8"-16 (M10) 7/8" (22 mm) 140 in-lb (15.82 N-m) Tin-plated copper 4/0 AWG ‡ (120 mm²) 1.10" (27.9 mm) UL 1500 SAE J1171 IP66

2,750A 1,150A 700A 500A 32V DC 3.850" (98 mm) 3.850" (98 mm) 3.00" (76 mm) 1.25 lb (0.57 kg) 1/4" (M6) Screw 1/2" (M12) 7/8" (22 mm) 220 in-lb (24.86 N-m) Tin-plated copper 4/0 AWG ‡ (120 mm²) 1.10" (27.9 mm) UL 1500 SAE J1171 IP66

Vmxo Voltage 48V DC Maximum Operating Width Height Mounting Centers Weight Mounting Terminal Stud Size Terminal Stud Length Maximum Terminal Stud Torque Terminal Stud Material Cable Size to Meet Ratings ‡ Cable Clearance for 4/0 Cables Ignition Protected Ingress Protected
2.825" (72 mm) 2.825" (72 mm) 2.176" (55 mm) 0.62 lb (0.28 kg) #10 Screw 3/8"-16 (M10) 7/8" (22 mm) 120 in-lb (13.56 N-m) Tin-plated copper 4/0 AWG ‡ (120 mm²) 1.12" (28.4 mm) UL 1500 SAE J1171 IP66

* Alternator Field Disconnect (AFD) protects the diodes in the alternator in the event of the switch being switched to the OFF position while the engine is running. If the AFD is not used to protect the alternator, an LED can be connected to the AFD terminals to indicate when the battery switch is in any position but OFF. ‡ Reducing cable size will reduce current rating

18

Specifications subject to change. See bluesea.com for current information.

See page 30-31 for Blue Sea Systems' selection of remote battery switches

Selector 4 Position
Switches isolated battery banks to all loads or combines battery banks to all loads

Dual Circuit™
Simultaneously switches two isolated battery banks

Dual Circuit Plus™
Simultaneously switches two isolated battery banks or combines battery banks to all loads

BATTERY MANAGEMENT

m-Series

e-Series

e-Series

HD-Series

HD-Series

m-Series

e-Series

m-Series

e-Series

6007 2 4 Yes – Yes 1,500A 775A 500A 300A 32V DC 2.825" (72 mm) 2.825" (72 mm) 2.176" (55 mm) 0.77 lb (0.35 kg) #10 Screw 3/8"-16 (M10) 7/8" (22 mm) 120 in-lb (13.56 N-m) Tin-plated copper 4/0 AWG ‡ (120 mm²) 1.12" (28.4 mm) UL 1500 SAE J1171 IP66 2 4 Yes – Yes

9001e 2 4 Yes Yes* Yes

9002e 2 4 Yes Yes

3002 2 4 Yes Yes* Yes

3003 2 2 – -

6010 2 2 – -

5510e 2 3 Yes Yes

6011 2 3 Yes Yes

5511e

2,000A 1,000A 600A 350A 32V DC 3.850" (98 mm) 3.850" (98 mm) 3.00" (76 mm) 1.15 lb (0.52 kg) 1/4" (M6) Screw 3/8"-16 (M10) 7/8" (22 mm) 140 in-lb (15.82 N-m) Tin-plated copper 4/0 AWG ‡ (120 mm²) 1.10" (27.9 mm) UL 1500 SAE J1171 IP66

2,000A 1,000A 600A 350A 32V DC 3.850" (98 mm) 3.850" (98 mm) 3.00" (76 mm) 1.15 lb (0.52 kg) 1/4" (M6) Screw 3/8"-16 (M10) 7/8" (22 mm) 140 in-lb (15.82 N-m) Tin-plated copper 4/0 AWG ‡ (120 mm²) 1.10" (27.9 mm) UL 1500 SAE J1171 IP66

2,750A 1,150A 700A 500A 32V DC 3.850" (98 mm) 3.850" (98 mm) 3.00" (76 mm) 1.25 lb (0.57 kg) 1/4" (M6) Screw 1/2" (M12) 7/8" (22 mm) 220 in-lb (24.86 N-m) Tin-plated copper 4/0 AWG ‡ (120 mm²) 1.10" (27.9 mm) UL 1500 SAE J1171 IP66

2,750A 1,150A 700A 500A 32V DC 3.850" (98 mm) 3.850" (98 mm) 3.00" (76 mm) 1.25 lb (0.57 kg) 1/4" (M6) Screw 1/2" (M12) 7/8" (22 mm) 220 in-lb (24.86 N-m) Tin-plated copper 4/0 AWG ‡ (120 mm²) 1.10" (27.9 mm) UL 1500 SAE J1171 IP66

1,000A per circuit 650A per circuit 450A per circuit 300A per circuit 32V DC 2.825" (72 mm) 2.825" (72 mm) 2.176" (55 mm) 0.80 lb (0.36 kg) #10 Screw 3/8"-16 (M10) 7/8" (22 mm) 120 in-lb (13.56 N-m) Tin-plated copper 4/0 AWG ‡ (120 mm²) 1.12" (28.4 mm) UL 1500 SAE J1171 IP66

1,000A per circuit 750A per circuit 525A per circuit 350A per circuit 32V DC 3.850" (98 mm) 3.850" (98 mm) 3.00" (76 mm) 1.16 lb (0.53 kg) 1/4" (M6) Screw 3/8"-16 (M10) 7/8" (22 mm) 140 in-lb (15.82 N-m) Tin-plated copper 4/0 AWG ‡ (120 mm²) 1.10" (27.9 mm) UL 1500 SAE J1171 IP66

1,000A per circuit 650A per circuit 450A per circuit 300A per circuit 32V DC 2.825" (72 mm) 2.825" (72 mm) 2.176" (55 mm) 0.80 lb (0.36 kg) #10 Screw 3/8"-16 (M10) 7/8" (22 mm) 120 in-lb (13.56 N-m) Tin-plated copper 4/0 AWG ‡ (120 mm²) 1.12" (28.4 mm) UL 1500 SAE J1171 IP66

1,000A per circuit 750A per circuit 525A per circuit 350A per circuit 32V DC 3.850" (98 mm) 3.850" (98 mm) 3.00" (76 mm) 1.16 lb (0.53 kg) 1/4" (M6) Screw 3/8"-16 (M10) 7/8" (22 mm) 140 in-lb (15.82 N-m) Tin-plated copper 4/0 AWG ‡ (120 mm²) 1.10" (27.9 mm) UL 1500 SAE J1171 IP66

* Alternator Field Disconnect (AFD) protects the diodes in the alternator in the event of the switch being switched to the OFF position while the engine is running. If the AFD is not used to protect the alternator, an LED can be connected to the AFD terminals to indicate when the battery switch is in any position but OFF. ‡ Reducing cable size will reduce current rating

Specifications subject to change. See bluesea.com for current information.

19

DC
• • • •

Dual Battery Bank Management Panels
Easily manage dual battery bank systems Features
Isolates the Engine circuit from the House circuit Allows emergency cross connect between isolated battery banks Protects electronics from sags and spikes caused by engine cranking The addition of an Automatic Charging Relay (ACR) automates charging two battery banks (p. 24–29)

BATTERY MANAGEMENT

1408 • 360 Panel System • Backlit circuit labels • ON indicating LEDs • 3 Unswitched 24-hour circuits • 1 C-Series Flat Rocker Circuit Breaker (MAIN 100A) • 3 Push Button Reset-Only Circuit Breakers, (BRANCH, 15A) • Battery Switch: m-Series, 6011200

Component References • m-Series Battery Switches (p. 15)
• -Series Battery Switches (p. 16) • C-Series Flat Rocker Circuit Breakers (p. 53) • Push Button Reset-Only Circuit Breakers (p. 46) • Square Format Label Set 4218 included (p. 117)

Regulatory
Meets UL 1500 and SAE J1171 external ignition protection requirements

8686 • Traditional Metal Panel • 2 Unswitched 24-hour circuits • ON indicating LEDs • Spare aperture for additional Flat Rocker or Push Button Reset-Only Circuit Breakers • 1 C-Series Flat Rocker Circuit Breaker (MAIN 100A) • 2 Push Button Reset-Only Circuit Breakers (BRANCH 15A) • Battery Switch: m-Series, 6011 • 24-hour Round Label Set 4140

1406 • 360 Panel System • 3 Battery Switches: m-Series, 6006200 8690 • Traditional Metal Panel • 2 Unswitched 24-hour circuits • ON indicating LEDs • Spare apertures for additional Flat Rocker or Push Button Reset-Only Circuit Breakers • 1 C-Series Flat Rocker Circuit Breaker (MAIN 100A) • 2 Push Button Reset-Only Circuit Breakers (BRANCH 15A) • Battery Switch: e-Series, 5511e • 24-hour Round Label Set 4140

1139 (switch not included) • 360 Panel System • Accepts any m-Series Battery Switch

8280 • Traditional Metal Panel • 3 Battery Switches: m-Series, 6006

System diagram for 8686 and 8690

8080 • Traditional Metal Panel • 1 C-Series Flat Rocker Circuit Breaker (MAIN 100A) • 2 Battery Switches: m-Series, 6006
Vmxo Voltage Max. Operating 48V DC 48V DC 32V DC 12V DC 24V DC 24V DC Width in (mm) 4.88 (123.83) 13.63 (346.08) 6.25 (158.75) 5.25 (133.35) 4.88 (123.83) 4.50 (114.30) 5.25 (133.35) Height in (mm) 4.75 (120.65) 4.75 (120.65) 7.50 (190.50) 6.50 (165.10) 7.75 (196.85) 7.50 (190.50) 8.00 (203.20) Depth in (mm) 0.50 (0.23) 2.50 (63.50) 2.25 (57.15) 3.00 (76.20) 3.50 (88.90) 3.25 (82.55) 3.50 (88.90) Weight lb (kg) 0.50 (0.23) 5.50 (2.50) 3.20 (1.45) 2.20 (1.00) 3.20 (1.45) 1.85 (0.84) 2.64 (1.20)

HOUSE

ACR

PN 1139 1406 8280 8080 1408 8686 8690

START

ENGINE HOUSE

ACR is an optional connection

20

Specifications subject to change. See bluesea.com for current information.

DC

Triple Battery Bank Management Panels
Two Dual Circuit Plus™ Battery Switches simplify switching. Panel includes main and 24-hour circuit protection Features
• Isolates the Engine circuit from the House circuit reducing the chance of fully discharging both battery banks • Allows switching of three isolated circuits • Provides 24-hour circuit protection • Allows emergency cross connect between isolated battery banks • Protects electronics from sags and spikes caused by engine cranking • The addition of two Automatic Charging Relays (ACR) automates charging three battery banks (p. 24–29)

BATTERY MANAGEMENT

Component References • m-Series Battery Switches (p. 15)
• • • • •

Regulatory
Meets UL 1500 and SAE J1171 external ignition protection requirements

e-Series Battery Switches (p. 16)

C-Series Flat Rocker Circuit Breakers (p. 53) Push Button Reset-Only Circuit Breakers (p. 46) Square Format Label Set 4218 included (p. 117) 24-Hour Round Format Label Set 4140 included (p. 117)
PN 1412 8689 8693 Vmxo Voltage Max. Operating 12V DC 24V DC 24V DC Width in (mm) 9.25 (234.95) 7.25 (184.15) 10.50 (266.70) Height in (mm) 7.75 (196.85) 8.00 (203.20) 8.00 (203.20) Depth in (mm) 3.50 (88.90) 3.25 (82.55) 3.50 (88.90) Weight lb (kg) 6.12 (2.78) 3.46 (1.57) 4.42 (2.00)

1412 • 360 Panel System • Backlit circuit labels • 4 ON indicating LEDs • 8 Unswitched 24-hour circuits • 4 A-Series Flat Rocker Circuit Breakers (BRANCH 15A) • 8 Push Button Reset-Only Circuit Breakers (BRANCH 15A) • 2 Battery Switches: m-Series, 6011200

System diagram for 8693 and 8689

ACR
HOUSE

START 1

ACR

ENGINE 1 START 2

8689 • Traditional Metal Panel • 3 Unswitched 24-hour circuits • ON indicating LEDs • Spare apertures for additional Flat Rocker or Push Button Reset-Only Circuit Breakers • 1 C-Series Flat Rocker Circuit Breaker (MAIN 100A) • 3 Push Button Reset-Only Circuit Breakers (BRANCH 15A) • 2 Battery Switches: m-Series, 6011 • 24-hour Round Label Set 4140

ACR is an optional connection
HOUSE ENGINE 2

Blue Sea Systems battery management panels are original equipment aboard the Novurania Chase 31.

8693 • Traditional Metal Panel • 4 Unswitched 24-hour circuits • ON indicating LEDs • Spare apertures for additional Flat Rocker or Push Button Reset-Only Circuit Breakers • 1 C-Series Flat Rocker Circuit Breaker (MAIN 100A) • 4 Push Button Reset-Only Circuit Breakers (BRANCH 15A) • 2 Battery Switches: e-Series, 5511e • 24-hour Round Label Set 4140

Specifications subject to change. See bluesea.com for current information.

21

DC

L-Series Solenoid Switch
450 Amp compact solenoid offers remote switching for applications with limited space and no requirement for manual control

ML-Series Solenoid Switches
500 Amp magnetic latching (bi-stable) solenoid provides high-amp switching under load where manual control is not required

Scan for additional product information

BATTERY MANAGEMENT

2145 Remote Control Contura Switch
included in retail package of 7701 and 7703

Action: SPDT (ON)-OFF-(ON) 9012

Features
• • • • Hermetically sealed contacts Activated by an ON–OFF switch mounted remotely (p. 112-114) Integrated coil control minimizes heating and amperage draw Mount in a dry location 12/24V DC See table See table See table See table 60V DC 1,000,000 Cycles 5∕ 16" (M8) SPST-NO 9–36V DC 3.80A 0.13A @ 12V DC 0.07A @ 24V DC
7703 (tinned wires)
— provided on retail units Deutsch DTM Connector — provided on bulk units Other connector plugs are available for high volume OEM applications.

Specifications
Voltage Main Power Contacts I10 Cranking Rating: 10 sec. I60 Cranking Rating: 1 min. I300 Intermittent Rating: 5 min. Ic Continuous Rating Vmxo Voltage Max. Operating Cs Switching Cycles Terminal Stud Size Contact Form Coil Circuit Input Voltage Ioc (inrush, 130ms) Amperage Operating Current Ioc (holding) Amperage Operating Current

PN 7701 7701100B 7703 7703100B

Coil Volts 12V DC 12V DC 24V DC 24V DC

Cable End Stripped Wire Deutsch DTM Stripped Wire Deutsch DTM

Packaged Retail Bulk Retail Bulk

Weight lb (kg) 1.69 (0.77) 1.69 (0.77) 1.69 (0.77) 1.69 (0.77)

Wire Color Red Black Yellow Brown Orange

Circuit Function +V DC, 24 Hour Ground -V DC, LED Output +V DC, To Close +V DC, To Open

Features
• • • • • • LED output to remotely indicate switch state - requires optional LED (p. 115) 3 ∕ 8"-16 tin-plated copper studs for maximum conductivity and corrosion resistance 7∕ 8" (22 mm) stud length accepts multiple cable terminals Label recesses for circuit identification Silver alloy contacts provide high reliability for switching live loads Retail packaging includes Remote Control Contura Switch 2145 (p. 111)

Regulatory
E marked, UL Recognized—UL 508 industrial control equipment Meets SAE J1171 external ignition protection requirements
PN 9012 Voltage 12 / 24V DC Weight lb (kg) 1.00 (0.45)

Specifications
I10 Cranking Rating: 10 sec. I60 Cranking Rating: 1 min. I300 Intermittent Rating: 5 min. Ic Continuous Rating Vmxo Voltage Maximum Operating (control) Cs Switching Cycles Ioc Amperage Operating Current Live Current Switching Terminal Stud Size Terminal Stud Torque Ring Terminal Size Terminal Ring Diameter Clearance See table See table See table See table 16V DC (12 Volt models) 32V DC (24 Volt models) 100,000 Cycles <100 mA when changing state (control circuit—momentary) 300A @ 12V DC—10,000 Cycles 3 ∕ 8"-16 (M10) 140 in-lb (15.5 N•m) See page 28 for 3 ∕ 8" (M10) dimension drawing 1.18" (30.0 mm)

Wire Size and Current Ratings
Wire Size 1/0 2/0 2x (2/0) I10 Cranking I60 Cranking 10 sec. 1 min. 1,000A 1,200A 1,500A 500A 550A 850A I300 Intermittent 5 min. 275A 400A 600A Ic Continuous (UL 1107) 250A 300A 450A

Regulatory
Blue Sea Systems distinguishes a Solenoid from a Remote Battery Switch to meet E requirements and as guide for best practices. Solenoid- high-amp electronic switch with no manual control, for circuits where a manual battery disconnect is offered elsewhere in the circuit. Remote Battery Switch- a solenoid or relay with a manual control switch allowing for switching if control circuit is compromised and for service lockout. 22
Specifications subject to change. See bluesea.com for current information.

E marked, Meets ISO 8846 and SAE J1171 external ignition protection requirements IP66—protected against powerful water jets (see inside back cover)

Wire Size and Current Ratings
Wire Size 2/0 4/0 2x (4/0) I10 Cranking 10 sec. 2,000A 2,200A 2,500A I60 Cranking 1 min. 750A 750A 1,100A I300 Intermittent 5 min. 400A 400A 700A Ic Continuous (UL 1107) 225A 300A 500A

DC

ML-Series Remote Battery Switches
500 Amp magnetic latching (bi-stable) switch provides high-amp switching under load, manually or from remote locations Features
• Manual override knob provides an added level of safety allowing control with or without power and offering LOCKED OFF capability for servicing • LED output to remotely indicate switch state - requires optional LED (p. 115) • 3 ∕ 8"-16 tin-plated copper studs for maximum conductivity and corrosion resistance • 7∕ 8" (22 mm) stud length accepts multiple cable terminals • Label recesses for circuit identification • Silver alloy contacts provide high reliability for switching live loads • Retail packaging includes Remote Control Contura Switch (p. 111) Auto Releasing ML-Series Remote Battery Switch with SPST Switching Provides 500A switching and features of current ML Remote Battery Switches, but can be controlled with SPST or SPDT switch for applications where a normally open relay is desired (PNs 7712, 7712100B, 7714, and 7714100B).

Scan for additional product information

BATTERY MANAGEMENT

Remote Control Contura Switch
included in retail package of 7700, 7702, 7712, and 7714

Specifications
I10 Cranking Rating: 10 sec. I60 Cranking Rating: 1 min. I300 Intermittent Rating: 5 min. Ic Continuous Rating Vmxo Voltage Max. Operating Ioc Amperage Operating Current Cs Switching Cycles Terminal Stud Size Terminal Stud Torque Ring Terminal Size Terminal Ring Diameter Clearance

7700, 7700100B 7702, 7702100B See table See table See table See table See table See table 100,000 Cycles 3 ∕ 8"-16 (M10) 140 in-lb (15.5 N•m) 3 ∕ 8" (M10) 1.18" (30.0 mm)

7712, 7712100B 7714, 7714100B See table See table See table See table See table See table 100,000 Cycles 3 ∕ 8"-16 (M10) 140 in-lb (15.5 N•m) 3 ∕ 8" (M10) 1.18" (30.0 mm)

7712 (tinned wires)
— provided on retail units

Deutsch DTM Connector — provided on bulk units Other connector plugs are available for high volume OEM applications.

Regulatory
E marked, Meets ISO 8846 and SAE J1171 external ignition protection requirements IP66—protected against powerful water jets (see inside back cover)
7700, 7700100B 7702, 7702100B
Wire Color Red Circuit Function +V DC, 24 Hour Ground -V DC LED Output +V DC, To Close +V DC, To Open

7712, 7712100B 7714, 7714100B
Wire Color Red Black Yellow Brown Orange Green Circuit Function Control Ground -V DC LED Output No Connect No Connect No Connect

Wire Size and Current Ratings
Wire Size 2/0 4/0 2x (4/0) I10 Cranking 10 sec. 2,000A 2,200A 2,500A I60 Cranking 1 min. 750A 750A 1,100A I300 Intermittent 5 min. 400A 400A 700A Ic Continuous (UL 1107) 225A 300A 500A

Black Yellow Brown Orange

Remote Battery Switch PN 7700 7700100B 7702 7702100B 7712 7712100B 7714 7714100B

Coil Volts

ML-Coil Function

Cable End

Voltage Max. Operating 32.0V DC 32.0V DC 32.0V DC 32.0V DC 16.5V DC 16.5V DC 32.0V DC 32.0V DC

Vmxo

Amperage Operating Current when ON 13mA 13mA 13mA 13mA

Ioc

Amperage Operating Current when OFF 8mA 8mA 8mA 8mA

Ioc

Remote Multi-Station Master Amperage Control Switch Packaged Operating Current Control Switch Switching Control Switch Included Current Capability Capability when Changing State <7A <7A <4A <4A <7A <7A <4A <4A <100 mA <100 mA <100 mA <100 mA <10 mA <10 mA <10 mA <10 mA Yes Yes Yes Yes Yes Yes Yes Yes 2145 SPDT (ON)-OFF-(ON) 2145 SPDT (ON)-OFF-(ON) 2155 SPDT ON-ON* 2155 SPDT ON-ON* Retail Bulk Retail Bulk Retail Bulk Retail Bulk

Ioc

Weight lb (kg)

12V DC 12V DC 24V DC 24V DC 12V DC 12V DC 24V DC 24V DC

Bi-Stable Bi-Stable Bi-Stable Bi-Stable Auto Releasing Auto Releasing Auto Releasing Auto Releasing

Stripped Wire Deutsch DTM Stripped Wire Deutsch DTM Stripped Wire Deutsch DTM Stripped Wire Deutsch DTM

1.75 (0.79) 1.75 (0.79) 1.75 (0.79) 1.75 (0.79) 1.75 (0.79) 1.75 (0.79) 1.75 (0.79) 1.75 (0.79)

* Although a SPST switch may be used if desired, use of a SPDT switch improves immunity to inadvertent switching if the control switch becomes damp.

See page 28 for dimension drawing
Specifications subject to change. See bluesea.com for current information.

23

Automatic Charging Relays
BATTERY MANAGEMENT
In a boat or vehicle with two battery banks, it is useful to be able to charge both banks while underway. Charge management devices connect two battery banks when charging, and isolate them from each other when not charging. If one battery becomes depleted, there will be a charged bank available for emergency starting.

Automatic Charging Relay vs. Battery Isolator
Automatic Charging Relay
A lower voltage drop replacement for battery isolators .05V Drop

ALTERNATOR

There are two main types of charge management devices used on boats:
Automatic Charging Relays (ACR) use a relay combined with a voltage sensing circuit. When a charge is being applied to a battery and the voltage rises over 13V DC, the relay closes and combines the two batteries. When the charge is taken away or the load on the battery is greater than the charging input causing the voltage to drop to 12.75V DC, the relay opens and isolates the two batteries. Battery Isolators are one-way electrical check valves that allow current to flow to, but not from, the battery. Their disadvantage is that they use diodes, which cause a voltage drop that consumes charging energy, creates heat, and causes batteries to be undercharged. Although alternators with external voltage sensing can correct for undercharging, voltage drop and heat remain a problem.
BATTERY 1 BATTERY 2

Battery Isolator
.6V Drop

ALTERNATOR

BATTERY 1

BATTERY 2

When choosing an ACR, consider:
Alternator output: The first consideration when choosing an ACR is the output rating of the alternator, described in Amps. A good rule of thumb is to select an ACR that has a Continuous Rating above the rating of the alternator output. Auxiliary Battery Loads: A second factor to consider is the largest load on the Auxiliary battery such as a bow thruster. Since the current from loads on the Auxiliary battery could pass through the ACR and damage the relay, select an ACR that has an Intermittent Rating higher than the largest load on the auxiliary battery. ACR Additional Features: Finally, there are a number of unique features on the five models of ACRs that should be considered. These features range from Auxiliary Battery Priority that shares the alternator charge with the auxiliary battery longer when the engine is running, Start Isolation that protects sensitive electronics from voltage spikes and sags during starting, Start Assist which provides combining the auxiliary battery with the start battery to share power in the event of a low start battery, Engine Isolation which isolates two engine batteries to protect engine electronics, and Manual Override providing an added level of control in emergencies and for service lockout. See page 29 for a complete list of ACR models and their features.

Automatic Charging Relay Operation

1. ACR relay is open and batteries are isolated. Voltage begins to rise slowly after
engine starts or battery charger is turned on.

2. When voltage rises to COMBINE voltage set on ACR 13.5V in this example,
ACR relay closes, connecting and charging both batteries.

3. When engine stops or battery charger is turned off, voltage rapidly begins falling. 4. When voltage falls to 6% less than COMBINE voltage
13.5V less 6% = 12.7V in this example, ACR relay opens, isolating batteries, after 1 minute.

24

Specifications subject to change. See bluesea.com for current information.

Mini ACR

DC

NEW

Automatic Charging Relay

Scan for additional product information

Mini Add-A-Battery

NEW

Automatically combines batteries during charging, isolates batteries when discharging or at rest

Simplifies switching and automates charging for a complete two battery bank solution for outboard powered boats

Scan for additional product information

BATTERY MANAGEMENT

7601 7649

Features
• 65 Amp continuous rating manages the charging current from alternators up to 65 Amps found on most outboards and many inboard engines • Compact case design allows surface and panel mounting • Senses charging on two battery banks • Snap-on cover insulates terminal connections • LED indicates ACR status • 1 ∕4" × .032" male quick connect terminal for ground • 5∕ 8" (16 mm) stud length to accept multiple cable terminals • 12V DC voltage input

What does the Mini Add-A-Battery do?
Adding a second battery prevents getting stranded with a dead battery by isolating the start battery from the house loads that can quickly discharge a battery. The Mini Add-A-Battery offers a compact, simple way to control the switching with the m-Series Dual Circuit Plus™ Battery Switch and automatically share a single source of charging between two batteries with the Mini ACR Automatic Charging Relay. ·

m-Series Dual Circuit Plus™ Battery Switch (p.15) m-Series Dual Circuit Plus Battery Switch simultaneously switches two
isolated battery banks with the option to combine them when start battery is low.

Specifications
I300 Intermittent Rating: 5 min. Ic Continuous Rating Ioc (Combine) Amperage Operating Current Ioc (Open) Amperage Operating Current Maximum Cable Size Terminal Stud Size Maximum Torque Relay Contact Position Combine (30 sec.) (2 min.) Open (10 sec.) (30 sec.) Open High Under Voltage Lockout 115A 65A 175mA 15mA 1/0 AWG 1/4"-20 75 in-lb (8.5 Nm) 13.6V DC 13.0V DC 12.35V DC 12.75V DC 16.0V DC 9.5V DC

Mini ACR Automatic Charging Relay with start isolation
· Mini ACR manages the charging current from alternators up to 65 Amps found on most outboards and many inboard engines.
PN 7649 Description Mini Add-A-Battery Weight lb (kg) 1.95 (0.88)

1

2

ENGINE ON
ACR combines batteries sharing charge with House battery
13.0V or higher

Regulatory
E marked, ISO 8846 Meets UL 1500 and SAE J1171 external ignition protection requirements IP67 - protected against immersion up to 1 meter for 30 minutes
(see inside back cover)
PN 7601 Voltage 12V DC Weight lb (kg) 0.95 (0.43)
1 2

House

Start

ENGINE OFF
ACR isolates batteries protecting the Start battery from discharge
12.4V or lower

House

Start

Specifications subject to change. See bluesea.com for current information.

25

SI-ACR Automatic Charging Relay
with start isolation

Scan for additional product information

Add-A-Battery
Simplifies switching and automates charging for a complete two battery bank solution

Scan for additional product information

BATTERY MANAGEMENT

Automatically combines batteries during charging, isolates batteries when discharging and when starting engines

7610

7610 with cover 7650

Features
• • • • • • • • 120 Amp continuous rating 12/24V DC auto ranging voltage input Senses charging on two battery banks Side and bottom knockouts for cable connections Clip-on cover insulates terminal connections 7∕8" (22 mm) stud length to accept multiple cable terminals Integrated LED indicates ACR status 1 ∕4" × .032" male quick connect terminals for ground and optional features

What does the Add-A-Battery do?
Adding a second battery prevents getting stranded with a dead battery by isolating the start battery from the house loads that can quickly discharge a battery. The Add-A-Battery offers a simple way to control switching with the e-Series Dual Circuit Plus™ Battery Switch and automatically share a single source of charging between two batteries with the SI-ACR Automatic Charging Relay.

e-Series Dual Circuit Plus™ Battery Switch (p. 16)
· Simplifies battery switching · Isolates engine and house circuits · Switch combines battery banks for emergency starting

Optional Features

• Start Isolation allows temporary isolation of House loads from Engine circuit during engine cranking to protect sensitive electronics from sags and spikes • Remote LED remotely indicates ACR states - requires optional LED (p. 115)

SI-ACR Automatic Charging Relay with start isolation (p. 26)
· Automatically combines battery banks during charging · Isolates battery banks when discharging and when starting engines
PN 7650 Description Add-A-Battery Weight lb (kg) 2.36 (1.07)

Specifications

12V DC I300 Intermittent Rating: 5 min. 210A Ic Continuous Rating 120A Ioc (Combine) Amperage Operating Current 175mA Ioc (Open) Amperage Operating Current 15mA Maximum Cable Size 1/0 AWG Terminal Stud Size 3 ∕ 8"-16 (M10) Maximum Torque 140 in-lbs Relay Contact Position Combine (30 sec.) 13.6V DC (2 min.) 13.0V DC Open (10 sec.) 12.35V DC (30 sec.) 12.75V DC Over Voltage Lockout 16.0V DC Under Voltage Lockout 9.5V DC

24V DC 210A 120A 115mA 15mA 1/0 AWG 3 ∕ 8"-16 (M10) 140 in-lbs 27.2V DC 26.0V DC 24.7V DC 25.5V DC 30.0V DC 19V DC

5511e

ENGINE ON
ACR combines batteries sharing charge with House battery

1

2

7610
13.0V or higher

Regulatory
E marked, ISO 8846 Meets UL 1500 and SAE J1171 external ignition protection requirements IP67 - protected against immersion up to 1 meter for 30 minutes
(see inside back cover)

House
5511e

Start

ENGINE OFF
ACR isolates batteries protecting the Start battery from discharge

1

2

PN 7610

Voltage 12 / 24V DC

Weight lb (kg) 1.25 (0.56)

7610
12.4V or lower

House

Start

26

Specifications subject to change. See bluesea.com for current information.

DC

BatteryLink ACR NEW Automatic Charging Relay
with Auxiliary Battery Priority

Scan for additional product information

Rugged off-road vehicles, including the EarthRoamer, rely on Blue Sea Systems electrical products with the Automatic Charging Relay at the heart of the DC system.

Automatically shares single source of charge with Auxiliary Battery

BATTERY MANAGEMENT

7611

7611 with cover

Features
• 120 Amp continuous rating manages the charging current from high output alternators found in many specialty vehicles • 12/24V DC auto ranging voltage input • Senses charging on two battery banks • Side and bottom knockouts for cable connections • Clip-on cover insulates terminal connections • 7∕8" (22 mm) stud length to accept multiple cable terminals • Integrated LED indicates ACR status • 1 ∕4" × .032" male quick connect terminals for ground and optional connections

Optional Features
• Auxiliary Battery Priority shares the alternator charge with the auxiliary battery longer when engine is running • Remote LED remotely indicates ACR states - requires optional LED (p. 115)

Specifications
I300 Intermittent Rating: 5 min. Ic Continuous Rating Ioc (Combine) Amperage Operating Current Ioc (Open) Amperage Operating Current Maximum Cable Size Terminal Stud Size Maximum Torque Relay Contact Position Combine (30 sec.) Combine (2 min.) Open Low (30 sec.) Over Voltage Lockout Auxiliary Priority - Optional Feature Open Low (30 sec.)

12V DC 210A 120A 175mA 15mA 1/0 AWG 3 ∕ 8"-16 (M10) 140 in-lbs 13.6V DC 13.0V DC 12.75V DC 16.0V DC 12.25V DC

24V DC 210A 120A 115mA 15mA 1/0 AWG 3 ∕ 8"-16 (M10) 140 in-lbs 27.2V DC 26.0V DC 25.5V DC 30.0V DC 24.5V DC
2.56" 65.09mm 4 MOUNTING HOLES FOR #8 OR M4 SCREWS

3.50" 88.96mm

3.89" 98.71mm

1.98" 50.29mm

Regulatory
E marked, ISO 8846 Meets UL 1500 and SAE J1171 external ignition protection requirements IP67 - protected against immersion up to 1 meter for 30 minutes
(see inside back cover)

1.86" 47.12mm

PN 7611

Description BatteryLink™ ACR

Weight lb (kg) 1.25 (0.56)

3/8"-16 M10 STUD 0.97" 24.61mm 2.55" 64.77mm 3.31" 84.14mm 0.90" 22.86mm

0.81" 20.45mm

Specifications subject to change. See bluesea.com for current information.

27

DC

ML-Series Automatic Charging Relay
500 Amp magnetic latching (bi-stable) relay automatically combines batteries during charging and isolates batteries when discharging and when starting engine Features
• Bi-Stable Magnetic Latch (ML) draws very low current in the ON state • Start Isolation (SI) can be configured for temporary isolation of House loads from Engine circuit during engine cranking to protect sensitive electronics • Engine Isolation (EI) can be configured for isolation of two engines while both are running to protect engine electronics and maximize alternator output • Manual override knob provides an added level of safety allowing control with or without power and offering LOCKED OFF capability for servicing • Dual sensing senses charging on two battery banks • Supports high-output alternators up to 500 Amps • LED output to remotely indicate when batteries are combined, isolated, in voltage lockout, in Start or Engine Isolation - requires optional LED (p. 115) • 3 ∕ 8"-16 tin-plated copper studs for maximum conductivity and corrosion resistance • 7∕ 8" (22 mm) stud length accepts multiple cable terminals • Label recesses for circuit identification • Silver alloy contacts provide high reliability for switching live loads • Retail packaging includes Remote Control Contura Switch 2146 (p. 111)

Scan for additional product information

BATTERY MANAGEMENT

Deutsch DTM Connector — provided on bulk units Other connector plugs are available for high volume OEM applications. Please contact Blue Sea Systems for details.
Wire Color Circuit Function Red Black Remote Ground LED Output SI/EI #1 SI/EI #3 SI/EI #2

7623 (tinned wires)
— provided on retail units

Yellow Brown Orange Green

Specifications
I10 I60 I300 Ic Cs Ioc Cranking Rating: 10 sec. Cranking Rating: 1 min. Intermittent Rating: 5 min. Continuous Rating Switching Cycles Amperage Operating Current See table See table See table See table 100,000 Cycles <7A when changing state, <40 mA when continuous (control circuit—momentary) 13.5V DC @ 12V 27.0V DC @ 24V 13.0V DC @ 12V 26.0V DC @ 24V 12.35V DC @ 12V 24.7V DC @ 24V 12.75V DC @ 12V 25.5V DC @ 24V 16.2V DC @ 12V 32.4V DC @ 24V 9.6V DC @ 12V 19.2V DC @ 24V 300A @ 12V DC—10,000 Cycles 3 ∕ 8"-16 (M10) 140 in-lb (15.5 N•m) 3 ∕ 8" (M10) 1.18" (30.0 mm)

Relay Contact Position
-Combine (30 sec.) -Combine (90 sec.) -Open (10 sec.) -Open (30 sec.) -Open High Under Voltage Lockout Live Current Switching Terminal Stud Size Terminal Stud Torque Ring Terminal Size Terminal Ring Diameter Clearance
2146 Remote Control Contura Switch Action: ON-OFF-ON

See page 111

3.75" 95.25mm 3.0" 76.20mm

2.03" 51.56mm

7620
5.47" 138.94mm 4.50" 114.30mm

Regulatory
E marked, Meets ISO 8846 and SAE J1171 external ignition protection requirements IP67—protected against powerful water jets (see inside back cover) Wire Size and Current Ratings
Wire Size 2/0 4/0 2x (4/0) I10 Cranking 10 sec. 2,000A 2,200A 2,500A I60 Cranking 1 min. 750A 750A 1,100A I300 Intermittent 5 min. 400A 400A 700A Ic Continuous (UL 1107) 225A 300A 500A 9160

1.90" 48.26mm

1.03" 26.16mm

Link Bus

Ideal for paralleling ML-Remote Battery Switches and Automatic Charging Relays • Tin-plated copper for maximum conductivity and corrosion resistance • 500A continuous rating • Sold individually Weight: 0.2 lb (0.09 kg)

PN 7620 7620100B 7622 7622100B 7621 7621100B 7623 7623100B

Coil Volts 12V DC 12V DC 12V DC 12V DC 24V DC 24V DC 24V DC 24V DC

Cable End Stripped Wire Deutsch DTM Stripped Wire Deutsch DTM Stripped Wire Deutsch DTM Stripped Wire Deutsch DTM

Manual Control No No Yes Yes No No Yes Yes

Package Retail Bulk Retail Bulk Retail Bulk Retail Bulk

Weight lb (kg) 1.69 (0.77) 1.69 (0.77) 1.75 (0.79) 1.75 (0.79) 1.69 (0.77) 1.69 (0.77) 1.75 (0.79) 1.75 (0.79)

Two 9160 paralleling ML-Series products

28

Specifications subject to change. See bluesea.com for current information.

Choose the right ACR for your application
Step

1 Select an ACR that has a CONTINUOUS rating 2 Review the PRESET ACR SETTINGS 3 Select the ACR with the desired
PRODUCT FEATURES
See page 24 for an explanation.

above the maximum alternator output rating and an INTERMITTENT rating that is above the largest load on the auxiliary battery.
Part Number 7601 7611 7610 7620 7622

BATTERY MANAGEMENT

Step Step

CONTINUOUS INTERMITTENT

65A 115A

120A 210A

120A 210A

500A 700A

500A 700A

PRESET ACR SETTINGS
Combine Voltage
Charge present Voltage in either battery is ≥13.6V for 30 sec. Relay will close combining batteries Combined batteries share charge
≥13.6V

ACR

for 30 sec.

for 30 sec.

≥13.6V

Start

Auxiliary

Open Voltage
No charge present or loads exceed charge input Voltage in either battery is ≤12.75V for 30 sec. Relay will open isolating batteries Isolated batteries do not share charge
≤12.75V

ACR

for 30 sec.

≤12.75V

for 30 sec.

Start

Auxiliary

Under Voltage Lockout
- Charge may or may not be present - Voltage in either battery is ≤9.6V for 30 sec. - Relay will open isolating batteries protecting the ACR from high current surge - Isolated batteries do not share charge
ACR

for 30 sec.

13.6V Start

for 30 sec.

≤9.6V

Auxiliary

PRODUCT FEATURES
Auxiliary Battery Priority
Condition: Engine running - Open voltage is lowered to 12.25V from 12.75V - Relay remains closed longer, combining batteries, to allow use of auxiliary loads for a longer period of time
ACR

>12.25V
for 30 sec.

>12.25V
for 30 sec.

Start

Auxiliary

Start Isolation
Condition: Engine starting - Relay is open isolating batteries - Batteries are isolated to protect sensitive electronics from voltage sags and spikes
ACR
Start Auxiliary

Start Assist
Condition: Engine starting – (Press Contura Switch) - Relay is closed combining batteries - Batteries are combined to share power in the event of a low start battery
ACR
Start Auxiliary

Engine Isolation
Condition: Two engines are running - One relay is open and one relay is closed - Engine 1 Start and Engine 2 Start batteries are isolated to protect engine electronics - If requested by engine manufacturer
ACR
Eng. 1 Start Auxiliary

ACR
Eng. 2 Start

Manual Override

Manual override knob provides an added level of safely allowing manual control of functions

Specifications subject to change. See bluesea.com for current information.

29

Remote Battery Switch Specification Table
Product Type
BATTERY MANAGEMENT
Function Product

DC

Solenoid Switches
Provides high-amp switching
L-Series ML-Series ML-Series

Remote Battery Switches
Provides high-amp switching with manual override
ML-Series ML-Series ML-Series ML-Series

PN Manual Control Nominal Voltage I10 Cranking Rating (10 sec.) I60 Cranking Rating (1 min.) I300 Intermittent Rating (5 min.) Ic Continuous Rating Amperage Operating Current - continuous Amperage Operating Current - when changing state Switching Cycles Coil Function Control Switch Included Control Circuit Connection Mounting Terminal Stud Size Terminal Stud Length Maximum Terminal Stud Torque Cable Size to Meet Ratings Terminal Ring Diameter Clearance Width Height Depth Weight Ignition Protected Ingress Protected
(see inside back cover)

9012
– 12/24V DC 1,500A DC 850A DC 600A DC 450A DC 0.13A @ 12V DC 0.07A @ 24V DC 3.8A DC 1,000,000 Normally Open – Tinned Wire #10 Screw 5/16" (M8) 5/8" (15.87 mm) 80 in-lb (9.0 Nm) 2/0 AWG x 2 not rated 3.17" (80.50 mm) 2.63" (66.80 mm) 2.86" (72.64 mm) 1.00 lb (0.45 kg) SAE J1171 – –

7701*

7703*
Yes

7700*
Yes

7702*
Yes

7712*
Yes

7714*

12V DC 2,500A DC 1,100A DC 700A DC 500A DC 0mA < 7.0A DC 100,000 ML Bi-Stable 2145 SPDT (ON)-OFF-(ON) Tinned Wire #10 Screw 3/8"-16 (M10) 7/8" (22 mm) 140 in-lb (15.5 Nm) 4/0 AWG x 2 1.12" (28.4 mm) 3.75" (95.2 mm) 5.47" (138.9 mm) 2.03" (51.6 mm) 1.69 lb (0.77 kg) ISO 8846 SAE J1171 IP66

24V DC 2,500A DC 1,100A DC 700A DC 500A DC 0mA < 4.0A DC 100,000 ML Bi-Stable 2145 SPDT (ON)-OFF-(ON) Tinned Wire #10 Screw 3/8"-16 (M10) 7/8" (22 mm) 140 in-lb (15.5 Nm) 4/0 AWG x 2 1.12" (28.4 mm) 3.75" (95.2 mm) 5.47" (138.9 mm) 2.03" (51.6 mm) 1.69 lb (0.77 kg) ISO 8846 SAE J1171 IP66

12V DC 2,500A DC 1,100A DC 700A DC 500A DC 0mA < 7.0A DC 100,000 ML Bi-Stable 2145 SPDT (ON)-OFF-(ON) Tinned Wire #10 Screw 3/8"-16 (M10) 7/8" (22 mm) 140 in-lb (15.5 Nm) 4/0 AWG x 2 1.12" (28.4 mm) 3.75" (95.2 mm) 5.47" (138.9 mm) 2.03" (51.6 mm) 1.75 lb (0.79 kg) ISO 8846 SAE J1171 IP66

24V DC 2,500A DC 1,100A DC 700A DC 500A DC 0mA < 4.0A DC 100,000 ML Bi-Stable 2145 SPDT (ON)-OFF-(ON) Tinned Wire #10 Screw 3/8"-16 (M10) 7/8" (22 mm) 140 in-lb (15.5 Nm) 4/0 AWG x 2 1.12" (28.4 mm) 3.75" (95.2 mm) 5.47" (138.9 mm) 2.03" (51.6 mm) 1.75 lb (0.79 kg) ISO 8846 SAE J1171 IP66

12V DC 2,500A DC 1,100A DC 700A DC 500A DC < 13mA < 7.0A DC 100,000 ML Auto-Releasing 2155 SPDT ON-ON Tinned Wire #10 Screw 3/8"-16 (M10) 7/8" (22 mm) 140 in-lb (15.5 Nm) 4/0 AWG x 2 1.12" (28.4 mm) 3.75" (95.2 mm) 5.47" (138.9 mm) 2.03" (51.6 mm) 1.75 lb (0.79 kg) ISO 8846 SAE J1171 IP66

24V DC 2,500A DC 1,100A DC 700A DC 500A DC < 13mA < 4.0A DC 100,000 ML Auto-Releasing 2155 SPDT ON-ON Tinned Wire #10 Screw 3/8"-16 (M10) 7/8" (22 mm) 140 in-lb (15.5 Nm) 4/0 AWG x 2 1.12" (28.4 mm) 3.75" (95.2 mm) 5.47" (138.9 mm) 2.03" (51.6 mm) 1.75 lb (0.79 kg) ISO 8846 SAE J1171 IP66

* Bulk units available that incorporate Deutsch DTM Connectors. Other connector plugs are available for high volume OEM applications.

30

Specifications subject to change. See bluesea.com for current information.

Go to pages 18-19 for Blue Sea Systems selection of manual battery switches

SafetyHub 250
SafetyHub 250 Fuse Block with Remote Battery Switch

Automatic Charging Relays
BATTERY MANAGEMENT

Combines remote switching with Allows charging of multiple batteries from a single charge source circuit protection
SI-Series ML-Series ML-Series ML-Series ML-Series

7727 (p. 43)
Yes 12V DC 1,000A DC 520A DC 350A DC 240A DC < 30mA < 7.0A DC 90,000 Bi-Stable 2155 SPDT ON-ON Molex MX 150 Connector M6 or 1/4" M8 1.25" (31.75 mm) 177 in-lb (19.9 Nm) 2/0 AWG 1.09" (27.86 mm) 4.43" (112.5 mm) 5.43" (138 mm) 2.47" (62.7 mm) 2.10 lb (0.95 kg) ISO 8046 SAE J1171 – –

7601

7611

7610

7620*
Yes

7622*

7621*
Yes

7623*

12V DC N/A N/A 115A DC 65A DC – – – Normally Open – – #10 or M5 1/4"-20 5/8" (16 mm) 75 in-lb (8.5 Nm) 8 AWG 1.12" (28.4 mm) 2.84" (72.14 mm) 2.84" (72.14 mm) 2.57" (65.21 mm) 0.7lb (0.32 kg) ISO 8846, UL1500 SAE J1171 IP67

12/24V DC N/A N/A 210A DC 120A DC 15mA open 175mA combined – – Normally Open – – #8 or M4 3/8"-16 (M10) 1.5" (38.1 mm) 140 in-lb (15.5 Nm) 1/0 AWG 1.12" (28.4 mm) 3.89" (99 mm) 3.50" (89 mm) 1.98" (50.30 mm) 1.26 lb (0.57 kg) ISO 8846, UL1500 SAE J1171 IP67

12/24V DC N/A N/A 210A DC 120A DC 15mA open 175mA combined – – Normally Open – – #8 or M4 3/8"-16 (M10) 1.5" (38.1 mm) 140 in-lb (15.5 Nm) 1/0 AWG 1.12" (28.4 mm) 3.89" (99 mm) 3.50" (89 mm) 1.98" (50.30 mm) 1.26 lb (0.57 kg) ISO 8846, UL1500 SAE J1171 IP67

12V DC 2,500A DC 1,100A DC 700A DC 500A DC < 40mA < 7.0A DC 100,000 ML Bi-Stable 2146 SPDT ON-OFF-ON Tinned Wire #10 Screw 3/8"-16 (M10) 7/8" (22 mm) 140 in-lb (15.5 Nm) 4/0 AWG x 2 1.12" (28.4 mm) 3.75" (95.2 mm) 5.47" (138.9 mm) 2.03" (51.6 mm) 1.69 lb (0.77 kg) ISO 8846 SAE J1171 IP66

12V DC 2,500A DC 1,100A DC 700A DC 500A DC < 40mA < 7.0A DC 100,000 ML Bi-Stable 2146 SPDT ON-OFF-ON Tinned Wire #10 Screw 3/8"-16 (M10) 7/8" (22 mm) 140 in-lb (15.5 Nm) 4/0 AWG x 2 1.12" (28.4 mm) 3.75" (95.2 mm) 5.47" (138.9 mm) 2.03" (51.6 mm) 1.75 lb (0.79 kg) ISO 8846 SAE J1171 IP66

24V DC 2,500A DC 1,100A DC 700A DC 500A DC < 40mA < 4.0A DC 100,000 ML Bi-Stable 2146 SPDT ON-OFF-ON Tinned Wire #10 Screw 3/8"-16 (M10) 7/8" (22 mm) 140 in-lb (15.5 Nm) 4/0 AWG x 2 1.12" (28.4 mm) 3.75" (95.2 mm) 5.47" (138.9 mm) 2.03" (51.6 mm) 1.69 lb (0.77 kg) ISO 8846 SAE J1171 IP66

24V DC 2,500A DC 1,100A DC 700A DC 500A DC < 40mA < 4.0A DC 100,000 ML Bi-Stable 2146 SPDT ON-OFF-ON Tinned Wire #10 Screw 3/8"-16 (M10) 7/8" (22 mm) 140 in-lb (15.5 Nm) 4/0 AWG x 2 1.12" (28.4 mm) 3.75" (95.2 mm) 5.47" (138.9 mm) 2.03" (51.6 mm) 1.75 lb (0.79 kg) ISO 8846 SAE J1171 IP66

Specifications subject to change. See bluesea.com for current information.

31

Grady White Canyon 271

32

CIRCUIT PROTECTION
Best practices and ABYC standards state that every positive wire on the boat outside the engine starting circuit must have circuit protection. When excessive current flows in an electrical circuit, wire insulation can melt and possibly start a fire. Circuit breakers and fuses protect the wire in electrical circuits. Blue Sea Systems extensive selection of circuit breakers, fuses, fuse holders, and fuse blocks gives boaters a range of choices for main and branch circuit protection. To help select the right size wire and proper fuse or circuit breaker, Blue Sea Systems offers several tools: a web application found at www.circuitwizard.bluesea.com, a Mobile Application for iPhone and Android devices, You Can Do It Guides, and a step-by-step guide on pages 124–126 of this catalog. The demand for ignition protected circuit protection has increased. Blue Sea Systems Safety and SafetyHub Fuse Blocks are specifically designed for use in environments with explosive fumes, such as an engine room or fuel storage locker.

SECTION INDEX
FUSES and FUSE HOLDERS
GMA® and AGA® Fuses AGC® and MDL® Fuses ATO® or ATC® Fuses MAXI® Fuses MEGA® OR AMG® Fuses AMI® or MIDI® Fuses Terminal Fuses (MRBF) Class T Fuses ANL® Fuses AGC® or MDL® In-Line Fuse Holders ATO® or ATC® In-Line Fuse Holders 34 34 35 35 36 36 36 37 37 38 38 38 38 39 40 40 40 41 41 42 43 43 44–45 46 47 48 49 50 51 52 53 56–57 58–59

FUSE BLOCKS
ST Glass Fuse Blocks MAXI™ Fuse Block ST Blade Fuse Blocks Terminal Fuse Blocks (MRBF) MIDI® or AMI® Safety Fuse Block MEGA® or AMG® Safety Fuse Block ANL® Fuse Blocks Class T Fuse Block

SAFETYHUB FUSE BLOCKS
SafetyHub 100 Fuse Block SafetyHub 150 Fuse Block SafetyHub 250 Fuse Block with Remote Battery Switch Fuse and Fuse Holder Comparison

CIRCUIT BREAKERS
Push Button Reset-Only Mounting Panel and Waterproof Boots Medium Duty Push Button Reset-Only and Mounting Panel 285-Series and Mounting System 187-Series A-Series Toggle and Mounting Panels A-Series Rocker C-Series Toggle and Mounting Panels C-Series Rocker
Blue Sea Systems ST-Blade Fuse Block distributes and protects multiple loads on the Grady White Canyon 271.

Residual Current Circuit Breakers (ELCI and GFCI) 55 SMS Surface Mount System Circuit Breaker Comparison

33

Fuse and Fuse Blocks
CIRCUIT PROTECTION

Scan to use the Circuit Wizard

GMA® and AGA® Fuses
Fast-acting glass fuses Features
• Compact Size • Visible indication of blown condition • Commonly used for 12/24V DC circuit protection associated with electronics • GMA® Three per retail package • AGA® Five per retail package
AGA® Fuse

AC

DC

Color coding system matches fuses with the corresponding holder or block for easier component selection. Look for color rectangles on the packaging of each fuse holder and block, match the color with the fuse packaging to find the correct fuse type. Some fuse blocks, such as the SafetyHub 150, require two different fuse types. Both color areas are shown on the SafetyHub packaging.

GMA® Fuse

Specifications
Iic Interrupting Capacity Vmxo Voltage Max. Operating Itr Amperage Trip Reference Blow Time Delay GMA® Dimensions AGA® Dimensions
PN 5280 5281 5282 5283 5284 5285 5275 Fuse Type GMA® GMA® GMA® GMA® GMA® GMA® AGA® Itr Amps 1A 2A 3A 5A 7A 10A 20A

See www.bluesea.com See table See table See www.bluesea.com 5 mm (0.196") x 20 mm (0.79") 0.25" (6.35 mm) x 0.625" (15.87 mm)
Vmxo DC Volts 24V DC 24V DC 24V DC 24V DC 24V DC 24V DC 32V DC Vmxo AC Volts 250V AC 250V AC 250V AC 125V AC 125V AC 125V AC Weight lb (kg) 0.1 (0.04) 0.1 (0.04) 0.1 (0.04) 0.1 (0.04) 0.1 (0.04) 0.1 (0.04) 0.1 (0.04)

SafetyHub 150 Fuse Block package shows blue (ATO® or ATC®) and black (AMI® or MIDI®) rectangles to represent fuse types required

AGC® and MDL® Fuses
AGC® – Fast-acting glass fuse ideal for small electronic devices MDL® – Slow blow glass fuse for bilge pumps and other motors Features
• For use with Blue Sea Systems ST-Glass fuse blocks and AGC® or MDL® In-Line fuse holders (page 38) • Visible indication of blown condition • AGC® Five per retail package • MDL® Two per retail package

The color rectangles represent the fuses available through Blue Sea Systems, and are color coded on the packaging:

Specifications
Vmxo Voltage Max. Operating Itr Amperage Trip Reference Blow Time Delay Dimensions
See page 38 for ST-Glass Fuse Blocks

32V DC / See table for AC See table See www.bluesea.com 0.25" (6.30 mm) x 1.25" (32.00 mm)

AGC® Fuses
PN 5201 5202 5204 5205 Itr Amps Vmxo Volts Weight lb (kg) .25A .5A 1A 1.5A 2A 2.5A 3A 4A 5A 6A 7A 7.5A 10A 15A 20A 25A 30A 250V AC 250V AC 250V AC 250V AC 250V AC 250V AC 250V AC 250V AC 250V AC 250V AC 250V AC 250V AC 250V AC 0.1 (0.04) 0.1 (0.04) 0.1 (0.04) 0.1 (0.04) 0.1 (0.04) 0.1 (0.04) 0.1 (0.04) 0.1 (0.04) 0.1 (0.04) 0.1 (0.04) 0.1 (0.04) 0.1 (0.04) 0.1 (0.04) 0.1 (0.04) 0.1 (0.04) 0.1 (0.04) 0.1 (0.04)

MDL® Fuses
PN 5226 5227 5228 5229 5230 5231 5232 5233 5234 Itr Amps 3A 5A 6.25A 7.5A 10A 15A 20A 25A 30A Vmxo Volts Weight lb (kg) 250V AC 250V AC 250V AC 250V AC 0.1 (0.04) 0.1 (0.04) 0.1 (0.04) 0.1 (0.04) 0.1 (0.04) 0.1 (0.04) 0.1 (0.04) 0.1 (0.04) 0.1 (0.04)

Replacement fuses

5206 5207 5208 5209 5210 5211 5212 5213 5215 5217 5218 5219 5220

34

Specifications subject to change. See bluesea.com for current information.

DC

ATO® or ATC® Fuses
0.750" 19.10mm 0.480" 12.20mm 0.250" 6.40mm 0.570" 14.50mm 0.030" 0.80mm 0.200" 5.10mm

Fuse Kits
Combines a range of the most commonly used fuses and Amp ratings in a compact and convenient resealable package
NEW Fast-acting glass fuse ideal for small electronic devices

Delivers fast-acting protection for electronics and other small loads

AGC® Fuse Kits

CIRCUIT PROTECTION

Features
• Tin-plated connector blades for corrosion resistance • Visible indication of blown condition • Two per retail package

PN 5235 5236 5237 5238 5239 5240 5241 5242 5243 5244 5245

Itr Amps 1A 2A 3A 4A 5A 7.5A 10A 15A 20A 25A 30A

Specifications
Iic Interrupting Capacity Vmxo Voltage Max. Operating Itr Amperage Trip Reference Blow Time Delay Weight per package 1,000A 32V DC See table See www.bluesea.com 0.03 lb (0.01kg)

See page 39 for ST-Blade Fuse Blocks See page 73 for WeatherDeck™ Waterproof Fuse Panels

ATM® Fuses
Mini blade-type fuse Features
• Color-coded for easy amperage identification • Two per retail package 5289 Includes 40 AGC® fuses and a Heavy Duty In-Line Fuse Holder 5063 (p. 38)
PN Fuse Itr Amps Included 1A, 3A, 5A,10A,15A 4 each 1A, 2A, 3A, 5A, 7.5A, 10A, 15, 20A, 25A, 30A

5288 Includes 5 AGC® fuses

Specifications
Iic Interrupting Capacity Vmxo Voltage Max. Operating Itr Amperage Trip Reference Blow Time Delay
PN 5270 5271 5272 5273 5274 Itr Amps 5A 10A 15A 20A 30A

1,000A 32V DC See table Fast

Fuse Type AGC® AGC®

Weight lb (kg) 0.08 (0.03) 0.80 (0.36)

0.430" 10.92mm 0.15" 3.81mm

5288 5289

Weight lb (kg) 0.1 (0.04) 0.1 (0.04) 0.1 (0.04) 0.1 (0.04) 0.1 (0.04)

ATO® or ATC® Fuse Kit
0.347" 8.81mm

NEW

Delivers fast-acting protection for electronics and other small loads

0.295" 7.50mm

MAXI™ Fuses
Provides economical branch circuit protection
1.155" 29.34mm 0.355" 8.9mm 1.360" 34.54mm

5287 Includes 6 ATO® or ATC® Fuses
PN Fuse Itr Amps Included 5A, 10A, 15A, 20A, 25A, 30A Fuse Type ATO® or ATC® Weight lb (kg) 0.08 (0.03) 5287

0.860" 21.84mm

0.5" 12.7mm 0.325" 8.25mm

ATM® Fuse Kit
Mini blade-type fuse

NEW

Features
• Silver-plated connector blades for corrosion resistance • Visible indication of blown condition • One per retail package

Specifications
Iic Interrupting Capacity Vmxo Voltage Max. Operating Itr Amperage Trip Reference Blow Time Delay Weight per package 1,000A 32V DC See table See www.bluesea.com 0.04 lb (0.02 kg)

PN 5138 5139 5140 5141 5142 5143

Itr Amps 30A 40A 50A 60A 70A 80A

5286 Includes 5 ATM® Fuses
PN 5286 Fuse Itr Amps Included 5A, 10A, 15A, 20A, 30A Fuse Type ATM® Weight lb (kg) 0.08 (0.03)

See page 38 for MAXI™ Fuse Block 5006

Specifications subject to change. See bluesea.com for current information.

35

AMI® or MIDI® Fuses
Compact fuse for main or branch 30 to 200 Amp circuit protection

DC

Terminal Fuses

MRBF—Marine Rated Battery Fuse
Space-saving ignition protected fuse for 30 to 300 Amp loads. Must use with Terminal Fuse Block (page 52)

CIRCUIT PROTECTION

Features
• Clear window offers visible indication of blown condition • Color-coded for easy amperage identification • Two per retail package

Specifications
Iic Interrupting Capacity Vmxo Voltage Max. Operating Itr Amperage Trip Reference Weight per package 5,000A @ 16V DC | 2,000A @ 32V DC 32V DC See table below 0.1lb (0.04kg)

Features
• High Interrupt Rating satisfies ABYC requirements for DC Main circuit protection on large battery banks • Clear window—visual indication of blown condition • Color-coded for easy amperage identification • One per retail package

Regulatory Meets SAE J1171 external ignition protection requirements
when used with Blue Sea Systems' Safety Fuse Block 7720 (p. 40) IP66—protected against powerful water jets (see inside back cover)
Itr Amps 30A 40A 50A 60A 70A 80A 100A 125A 150A 175A 200A

Specifications
Iic Interrupting Capacity 10,000A @ 14V DC 5,000A @ 32V DC 2,000A @ 58V DC 58V DC See table below M8 (5∕16") See www.bluesea.com

PN 5250 5251 5252 5253 5254 5255 5256 5257 5258 5259 5260

Weight lb (kg) 0.1 (0.04) 0.1 (0.04) 0.1 (0.04) 0.1 (0.04) 0.1 (0.04) 0.1 (0.04) 0.1 (0.04) 0.1 (0.04) 0.1 (0.04) 0.1 (0.04) 0.1 (0.04)
0.329" 8.36mm 0.480" 12.19mm

0.22" 5.5mm

1.185" 30.1mm 1.617" 41.07mm 0.029" 0.74mm

Vmxo Voltage Max. Operating Itr Amperage Trip Reference Fuse Hole Opening Trip Time Delay

Regulatory

Meets SAE J1171 external ignition protection requirements IP66—protected against powerful water jets (see inside back cover)
ABYC E-11.12.1.1.1. Each ungrounded conductor connected to a battery charger, alternator, or other charging source, shall be provided with over current protection within a distance of seven inches (175mm) of the point of connection to the DC electrical system or to the battery. See page 40 for MRBF® Terminal Fuse Blocks (Marine Rated Battery Fuse) 2151 and 5191

MEGA® or AMG® Fuses
Use with MEGA® or AMG® Fuse Blocks to create an economical system for 100 to 300 Amp circuit protection
ACCEPTS 1.150" [M8] BOLT 0.640" 16.26mm 2.000" 50.80mm 2.700" 68.58mm 1.150" 29.21mm 0.750" 19.05mm

0.906" 23.00mm 1.09" 27.8mm 0.64" 16.3mm

AMPERAGE VOLTAGE DATE CODE AMPERAGE COLOR CODE

• One per retail package

PN

Specifications

Itr Amps 30A 40A 50A 60A 75A 80A 90A 100A 125A 150A 175A 200A 225A 250A 300A

Color LT Green LT Blue Red Gold Brown Lime Purple Yellow Green Orange White Blue Tan Pink Gray

Weight lb (kg) 0.06 (0.03) 0.06 (0.03) 0.06 (0.03) 0.06 (0.03) 0.06 (0.03) 0.06 (0.03) 0.06 (0.03) 0.06 (0.03) 0.06 (0.03) 0.06 (0.03) 0.06 (0.03) 0.06 (0.03) 0.06 (0.03) 0.06 (0.03) 0.06 (0.03)

Iic Interrupting Capacity Vmxo Voltage Max. Operating Itr Amperage Trip Reference Trip Time Delay

2,000A @ 32V DC 32V DC See table below See www.bluesea.com

5175 5176 5177 5178 5180 5181 5182 5183 5184 5185 Weight lb (kg) 0.06 (0.03) 0.06 (0.03) 0.06 (0.03) 0.06 (0.03) 0.06 (0.03) 0.06 (0.03) 0.06 (0.03) 0.06 (0.03) 5186 5187 5188 5189 5190

Regulatory Meets SAE J1171 external ignition protection requirements
When used with Blue Sea Systems' Safety Fuse Block 7721 (p. 40) IP66—protected against powerful water jets (see inside back cover)
PN 5101 5102 5103 5104 5105 5106 5107 5108 Itr Amps 100A 125A 150A 175A 200A 225A 250A 300A

See page 125 to choose the correct fuse and fuse amperage.

36

Specifications subject to change. See bluesea.com for current information.

DC

Class T Fuses
Use with Class T Fuse Blocks for circuit protection of devices including inverters. High interrupt capacity for large battery banks including Lithium-Ion and TPPL batteries

ANL Fuses
Use with ANL Fuse Blocks for many applications with 35–750 Amp loads

CIRCUIT PROTECTION

Features Features
• • • • 20,000 Amp Interrupt Rating Extremely fast short-circuit response Recommended by most inverter manufacturers One per retail package 20,000A @ 160V DC 160 Volts DC See table below See www.bluesea.com • 6,000 Amp Interrupt Rating satisfies ABYC requirements for main DC circuit protection on large battery banks • Silver-plated connector blades for corrosion resistance • Visible indication of blown fuse condition • One per retail package

Specifications
Iic Interrupting Capacity Vmxo Voltage Maximum Operating Itr Amperage Trip Reference Trip Time Delay 6,000A @ 32V DC 32 Volts DC See table below See www.bluesea.com

Specifications
Iic Interrupting Capacity Vmxo Voltage Max. Operating Itr Amperage Trip Reference Trip Time Delay

Regulatory
35-500A ONLY—Meets ISO 8846 and SAE J1171 external ignition protection requirements
See page 41 for the ANL Fuse Blocks 5503, 5004, and 5005
ACCEPTS 5/16" [M8] BOLT

Regulatory

UL listed to standard 248-15
See page 41 for the Class T Fuse Block 5502

1.450" 36.83mm

0.860" 21.84mm

ACCEPTS 3/8" [M10] BOLT

0.890" 22.61mm 2.430" 61.72mm 3.185" 80.91mm

0.750" 19.05mm

1.310" 33.27mm DIA.

1.000" 25.40mm

1.840" 46.99mm 2.750" 69.85mm

PN 5164

Itr Amps 35A 40A 50A 60A 80A 100A 130A 150A 175A 200A 225A 250A 275A 300A 325A 350A 400A 500A 600A 675A 750A

Weight lb (kg) 0.05 (0.02) 0.05 (0.02) 0.05 (0.02) 0.05 (0.02) 0.05 (0.02) 0.05 (0.02) 0.05 (0.02) 0.06 (0.03) 0.06 (0.03) 0.06 (0.03) 0.06 (0.03) 0.07 (0.04) 0.07 (0.04) 0.07 (0.04) 0.07 (0.04) 0.07 (0.04) 0.08 (0.04) 0.08 (0.04) 0.08 (0.04) 0.08 (0.04) 0.08 (0.04)

PN 5117 5118 5119 5120 5121

Itr Amps 225A 250A 300A 350A 400A

Weight lb (kg) 0.30 (0.14) 0.30 (0.14) 0.30 (0.14) 0.30 (0.14) 0.30 (0.14)

5165 5122 5123 5124 5125 5126 5127 5128 5129 5130 5131 5132 5133 5134 5135 5136 5137 5161 5162 5163

ANL Fuses vs. Class T Fuses
What is the difference between an ANL and a Class T fuse? These two fuses are the most common high amperage fuses used in marine applications and there are significant differences between the two: ANL Fuse Advantages: • Lower cost than Class T fuses • Available in a wider amperage range than Class T Fuses • Single mounting hole dimension allows all ANL Fuses to be used with the same fuse block • Fusible link window gives visual indication of fuse being blown • Ignition protected—safe for installation aboard gasoline powered boats Class T Fuse Advantages: • The only UL 248-15 listed fuse commonly available in the marine industry • Very fast response to short circuits protects high-amp electronic equipment such as inverters • 20,000 Amp Interrupting Capacity

See page 44 to see the Fuse and Fuse Holder Comparison. Specifications subject to change. See bluesea.com for current information.

37

DC

AGC® or MDL® In-Line Fuse Holders
Crimpable In-Line Fuse Holder
5060 For use with AGC® or MDL® glass fuses

ST Glass Fuse Blocks
Screw Terminal
Innovative design allows for labeling, spare fuse storage and easy fuse removal
1.250" 31.75mm

CIRCUIT PROTECTION

5060

• Accepts 12-16 AWG wire • 30A Max. fuse amperage • Fuse sold separately (p. 34) Weight: 0.1lb (0.04kg)

Waterproof In-Line Fuse Holders
5061

5061

For use with AGC® or MDL® glass fuses • Accepts 12-16 AWG wire • 30A Max. fuse amperage • Fuse sold separately (p. 34) Weight: 0.1 lb (0.04 kg)
5062

3.500" 88.90mm

5062

For use with AGC® or MDL® glass fuses • Supplied with 12 AWG pigtails • 20A Max. fuse amperage • Fuse sold separately (p. 34) Weight: 0.1 lb (0.04 kg)

5.000" 2.500" 127.50mm 63.50mm

5015

Features
• Can be used for 24-hour circuits • Integrated fuse ejector levers • Clear insulating cover satisfies ABYC/USCG insulation requirements, accepts large format labels (p. 117), and provides storage for spare fuses • Tin-plated phosphor bronze fuse clips are encapsulated and cannot be sprung • Removable positive bus for consolidation of in-line fuses • Fuses sold separately (p. 34)

Heavy Duty In-Line Fuse Holder
5063

5063

For use with AGC® or MDL® glass fuses • Supplied with tinned copper 12 AWG pigtails • 30A Max. fuse amperage • Fuse sold separately (p. 34) Weight: 0.1 lb (0.04 kg)

Specifications
Vmxo Voltage Max. Operating Imxo Amperage Max. Operating Imxo Amperage Max. Operating Fuse Type Screw Terminal Mounting
PN 5015 5018 Circuits 6 6

Water Resistant Fuse Holder
5021

5021

5022

For use with AGC® or MDL® glass fuses • Rated IP66 on front—protected against powerful water jets • Easy to open • 20A Max. fuse amperage • 32V DC Max. operating voltage • 0.50" (12.70 mm) mounting hole • Fuse sold separately (p. 34) Weight: 0.1 lb (0.04 kg)
5022 Replacement cap for 5021

32V DC 30A (per circuit) 100A (per block) AGC® or MDL® Fuses #8-32 with Captive Star Lock washer #8 Screw (M4)
Weight lb (kg) 0.55 (0.25) 0.48 (0.22)

Tin-plated copper negative bus #10-32 stud -

MAXI™ Fuse Block
Screw termination accepts a variety of wire sizes from 18 to 4 AWG
2.015" 51.18mm

ATO® or ATC® In-Line Fuse Holders
In-Line Fuse Holder
5064

1.858" 47.19mm 2.890" 73.41mm

5064

For use with ATO® or ATC® fuses • Supplied with 12 AWG pigtails • 30A Max. fuse amperage • Fuse sold separately (p. 35) Weight: 0.1 lb (0.04 kg)

0.830" 21.08mm

5006

PN 5006

Fuse Type MAXI™

Weight lb (kg) 0.25 (0.11)

Features

Waterproof In-Line Fuse Holder
5065

• Snap-on terminal cover insulates all conductive parts, satisfying ABYC/USCG requirements • Accepts wire sizes 18–4 AWG from sides or bottom • Terminal screws compress fuse blades within blocks for low resistance connections • Fuses sold separately (p. 34)

For use with ATO®or ATC® fuses • Supplied with 12 AWG pigtails • 30A Max. fuse amperage • Fuse sold separately (p. 35) Weight: 0.2 lb (0.09 kg)
5065

Specifications
Vmxo Voltage Max. Operating Imxo Amperage Max. Operating MAXI™ Fuses available Mounting 32V DC 80A 30–80 Amps #10 Screws

38

Specifications subject to change. See bluesea.com for current information.

DC

Independent Sourced Circuit Fuse Blocks

ST Blade Fuse Blocks Screw Terminal
Compact ATO®/ATC® fuse block consolidates branch circuits and eliminates the tangle of in-line fuses Features
• • • • • • • • • • Can be used for 24-hour circuits and switched circuit in same block PN 5035 and 5037 Clear insulating cover with label recesses accepts Small Format Labels (p. 117) Insulating cover satisfies ABYC/USCG insulation requirements Insulating cover provides storage for two spare fuses and one fuse for PN 5035 Accepts ring terminals Easy to open, push button latch provides easy access to fuses Tin-plated copper buses and fuse clips Positive distribution bus with #10–32 stud* Fuse Blocks with covers include 20 write-on circuit labels Fuses sold separately (p. 35) 32V DC 30A (per circuit) 100A (per block)* ATO® or ATC® Fuses #8-32 Screws with Captive Star Lock washer #8 Screw (M4)

CIRCUIT PROTECTION

5035

5037

Common Sourced Circuit Fuse Blocks

Specifications
Vmxo Voltage Max. Operating Imxo Amperage Max. Operating Imxo Amperage Max. Operating Fuse Type Screw Terminal Mounting

[B]

1.518" 38.57mm

5028
[B]

5033

[C] [D]

[D]

[C]

[A]

[A]

5025

5035, 5037
PN 5028 5033 5025 5030 5029 5034 5026 5031 5035 5037 Circuits 6 6 6 6 12 12 12 12 6 6 Cover Yes Yes Yes Yes Yes Negative Bus #10-32 stud #10-32 stud #10-32 stud #10-32 stud [A] Width in (mm) 3.32 (84.20) 3.32 (84.20) 3.32 (84.20) 3.32 (84.20) 3.32 (84.20) 3.32 (84.20) 3.32 (84.20) 3.32 (84.20) 2.13 (54.23) 2.13 (54.23) [B] Mounting Centers in (mm) 2.50 (63.50) 2.50 (63.50) 2.50 (63.50) 2.50 (63.50) 2.50 (63.50) 2.50 (63.50) 2.50 (63.50) 2.50 (63.50) 1.37 (34.93) 1.37 (34.93) [C] Height in (mm) 3.65 (92.76) 3.65 (92.76) 4.89 (124.31) 4.89 (124.31) 5.23 (132.84) 5.23 (132.84) 6.47 (164.39) 6.47 (164.39) 5.17 (131.32) 5.17 (131.32) [D] Mounting Centers in (mm) 2.64 (67.03) 2.64 (67.03) 3.88 (95.58) 3.88 (95.58) 4.22 (107.11) 4.22 (107.11) 5.46 (138.66) 5.46 (138.66) 4.22 (107.11) 4.22 (107.11) Weight lb (kg) 0.42 (0.19) 0.42 (0.19) 0.55 (0.25) 0.47 (0.21) 0.68 (0.31) 0.59 (0.27) 0.75 (0.34) 0.65 (0.29) 0.40 (0.18) 0.35 (0.16)

5030

5029

5034

ST Blade Fuse Application Diagrams
Six Switched Circuits or Six 24-Hour Circuits

Three Switched Circuits and Three 24-Hour Circuits

Example

Example

Switched Circuits
Fish Finder
Two optional PN 9217 Terminal Block Jumpers allow three 24-hour circuits

GPS Stereo

Switched Circuits
Radio Dash GPS

Switched Circuits
Baitwell Fish Finder Horn

House Battery

Switch

24-Hour Circuits
Bilge Pump Clock Alarm

Two optional PN 9217 Terminal Block Jumpers allow three 24-hour circuits

Switch

PN 5028 with Cover PN 5033

PN 5035 with Cover PN 5037

5028, 5033
House Battery

5035, 5037

5026

5031

Specifications subject to change. See bluesea.com for current information.

39

Terminal Fuse Blocks

DC

MRBF—Marine Rated Battery Fuse
Satisfies ABYC 7" circuit protection rule by mounting on a 3 ∕ 8" battery post, battery switch, or bus bar

Safety Fuse Blocks
Ignition protected for use on gasoline powered boats
Cover accommodates spare fuse

CIRCUIT PROTECTION

5191

Features
• • • •

2151

7720

Appropriate for DC Main, inverter, windlass, and bow thruster circuit protection Weatherproof—suitable for small open-cockpit boats and other harsh environments Insulating cap prevents accidental shorts Fuses sold separately (p. 36) 58V DC 300A 30–300 Amps

Specifications
Vmxo Voltage Max. Operating Imxo Amperage Max. Operating Terminal Fuses Available

Regulatory

Meets SAE J1171 external ignition protection requirements
7721
PN 2151 5191
0.79" 20.0mm Ø0.40" 10.3mm 0.47" 12.0mm

Terminal Stud Size M8 (5∕ 16"-18) M8 (5∕ 16"-18)

Max. Terminal Stud Torque 75 in-lbs 75 in-lbs

Mounting Hole 3/8" 3/8"
0.79" 20.0mm Ø0.40" 10.3mm 0.61" 15.5mm

Weight 0.29 lb (0.13 kg) 0.16 lb (0.07 kg)

Features
• Sealed cover protects fuses from the harsh marine environment and satisfies ABYC/USCG insulation requirements • Cover breakouts allow wire access in three directions • Accepts Blue Sea Systems square format standard or custom label • Fuses sold separately (p. 36)

Specifications
0.43" 11.0mm 1.18" 30.0mm

1.83" 46.5mm .10" 2.5mm 2.22" 56.5mm 3.48" 88.5mm

0.43" 11.0mm

1.83" 46.5mm

.10" 2.5mm 2.44" 61.9mm

Vmxo Voltage Max. Operating Wire Size to Meet Rating Mounting holes Terminal Stud Size Terminal Screw Size

32V DC 2/0 AWG (70 mm²) Accept 1 ⁄ 4 " (M6) Screws M8 x 1.25 M5 x 0.8 Stainless Steel (7720 only)

2151

5191

Regulatory
E marked Meets ISO 8846 and SAE J1171 external ignition protection requirements IP66 – protected against powerful water jets (see inside back cover)
PN 7720 7721 Fuse Type AMI® or MIDI® MEGA® or AMG® Maximum Amperage Rating 200A 300A Recommended Screw Torque 27 in-lb (3.0 N-m) Recommended Stud Torque 120 in-lb (13.56 N-m) 120 in-lb (13.56 N-m) Weight 0.4 lb (0.18 kg) 0.4 lb (0.18 kg)

MEGA® or AMG® Fuse Block
Provides an economical system for 100 to 300 Ampere fusing
• • • • Insulating cover with breakouts satisfies ABYC/USCG insulation requirements Stainless steel studs provide resistance to corrosion and allow high torque UL 94-V0 base resists high heat Fuses sold separately (p. 36) 32 Volts DC 300 Amps 14 AWG to 2/0 AWG 100–300 Amps

Specifications Vmxo Voltage Maximum Operating Imxo Amperage Maximum Operating Wire Size to Meet Rating MEGA / AMG Fuses available

4.92" 125mm

.80" 1.51" 20.3mm 38.4mm

4.0" 101.6mm 4.2" 107.4mm

7720 and 7721 DIMENSIONS
5.12" 130mm

PN 5001

Cover Yes

Terminal Stud Size 5∕ 16"-18 (M8)

Recommended Stud Torque 110 in-lb (12.4 N-m)

Mounting #10 (M5) Screws

Weight 0.35 lb (0.2 kg)

7720 and 7721 COVER FRONT

40

Specifications subject to change. See bluesea.com for current information.

DC

Class T Fuse Block

Allows use of Class T fuses for high speed circuit protection of electronic equipment and inverters

ANL Fuse Blocks

Accepts a wide range of ANL fuse amperages for a versatile fusing system

CIRCUIT PROTECTION

5004 5502 For compatible enclosure, PN 2718, see page 64
Swing out design allows replacement of the fuse without removing fasteners

Features
• • • • • • • Accepts 3∕ 8" (M10) ring terminals Insulating cover satisfies ABYC/USCG insulation requirements Cover breakouts allow wire access in any direction Insert molded studs ensure secure fuse mounting Stainless steel studs provide resistance to corrosion and high torque UL 94-V0 base resists high heat Fuse sold separately (p. 37) For compatible enclosure,
PN 2718, see page 64 5005

Specifications
Vmxo Voltage Max. Operating Imxo Amperage Max. Operating Cable Size Fuse Mounting Blocks Class T Fuses available

160V DC 400A Up to 4 ⁄ 0 AWG (120 mm²) Tin-Plated Copper 225–400 Amps

NOTE: 5502 replaces 5002 Current design reduces cost, maintains performance and improves insulating cover
PN 5502 Cover Yes Terminal Stud Size 3∕ 8"-16 (M10) Max. Stud Torque 190 in-lb (21.47 N-m) Mounting 1/4" (M6) Screws Weight 1.55 lb (0.70 kg)

5503

2.000" 50.80mm 6.250" 158.74mm 7.000" 177.80mm

1.320" 33.53mm

Features
• • • • • • •

NOTE: 5503 replaces 5003 Current design reduces cost, maintains performance and improves insulating cover

2.300" 58.42mm

Accepts 5 ∕ 16" (M8) ring terminals Insulating cover satisfies ABYC/USCG insulation requirements Cover breakouts allow wire access in any direction Insert molded studs ensure secure fuse mounting Stainless steel studs provide resistance to corrosion and high torque UL 94-V0 base resists high heat Fuse sold separately (p. 37) 5503 32V DC 5 ∕ 16"-18 (M8) Up to 4/0 AWG Tin-Plated Copper 35–750 Amps
Maximum Torque 110 in-lb (12.40 N-m) 110 in-lb (12.40 N-m) Mounting Holes Accept #10 (M5) Screw Accept #10 (M5) Screw

Specifications
Vmxo Voltage Max. Operating Terminal Stud Size Cable Size Fuse Mounting Blocks ANL Fuses Available
Insulating Imxo Amperage Cover Maximum Operating Yes Yes 300A 300A 750A

5004/5005 32V DC 5 ∕ 16"-18 (M8) Up to 4/0 AWG Tin-Plated Copper 35–300 Amps
Cable Size AWG Up to 2/0 Up to 2/0 Up to 4/0 Weight lb (kg) 0.18 (0.08) 0.35 (0.16) 1.45 (0.66)

PN 5004 5005 5503

107 in-lb Accept (12.09 N-m) 1/4" (M6) Screw

2.430" 61.72mm 1.500" 38.10mm 3.875" 98.43mm 4.500" 114.30mm
2.000" 50.80mm 6.250" 158.74mm 7.000" 177.80mm 1.320" 33.53mm

5004, 5005
1.649" 41.87mm
2.300" 58.42mm

Nordhavn Yachts protect high amp loads with multiple Blue Sea Systems Class T and ANL® fuse blocks on the Nordhavn 60 motor yacht. Photo: David J. Shuler

5005

5503

Specifications subject to change. See bluesea.com for current information.

41

SafetyHub Fuse Blocks
The SafetyHub product family is made up of ignition-protected fuse blocks capable of consolidating and protecting multiple 1A to 200A circuits. They are ignition protected for use on gasoline powered boats, and their reduced wiring connections make them easy to install. The SafetyHubs can be used for main or branch circuit protection. In addition, the SafetyHub 250 incorporates a battery switch with remote and manual control. This feature provides a local switch for emergency shutdown or servicing and allows convenient battery control from a remote location. The SafetyHub 100 and 250 feature integrated connecting plugs. These plugs eliminate the tangle of wires to the low-amperage and remote control circuits and ensure that the connections are secure. The SafetyHub 150 features an integrated negative bus. By utilizing ATO® or ATC® and AMI® or MIDI® fuses, the SafetyHubs are able to consolidate multiple fuses into a compact space.

DC

SafetyHub 100 Fuse Block
The SafetyHub 100 combines an ignition protected fuse block and integrated connecting plugs. It is safe for use on gasoline powered boats, reduces wiring connections, and consolidates up to seven fused circuits.

CIRCUIT PROTECTION

7725

SafetyHub Application Diagrams
SafetyHub 100 Fuse Block
FUSE BLOCK CONNECTED BEFORE THE BATTERY SWITCH
EXAMPLES OF 24 HOUR ATO®/ATC® FUSE CIRCUITS BILGE PUMP BILGE PUMP ALARM FIRE SUPPRESSION SYSTEM FUME DETECTOR

FUSE BLOCK CONNECTED AFTER THE BATTERY SWITCH
EXAMPLES OF SWITCHED ATO®/ATC® FUSE CIRCUITS BAITWELL FISH FINDER HORN LIGHTS STEREO ELECTRONICS

Features
• Three 30A−200A AMI® or MIDI® Fuses for high-amp circuits including panel feeds, windlasses, and stereo amplifiers • Four 1A−20A ATO®or ATC® Fuses for circuits including bilge pumps, alarms and clock memory • Sealed cover protects fuses from the harsh marine environment • Integrated connector plug eliminates loose wires and provides a secure, waterproof connection • Ignition protected fuse block meets Coast Guard and ABYC requirements for installation on gasoline or diesel powered boats • Fuses sold separately (p. 35 and 36)

EXAMPLES OF 24 HOUR / MIDI® AMI®FUSE CIRCUITS BATTERY CHARGER HIGH CAPACITY BILGE PUMP EXAMPLES OF SWITCHED / MIDI® AMI®FUSE CIRCUITS DASH/HELM PANEL FEED STEREO WINDLASS

EXAMPLES OF SWITCHED / MIDI® AMI®FUSE CIRCUITS DASH/HELM PANEL FEED STEREO WINDLASS

Specifications
Imxo Amperage Max. Operating (combined) Vmxo Nominal Operating Voltage Minimum Cable Size to Meet Ratings Recommended Ring Terminal Stud Size Stud Torque 280A 12V DC 4/0 AWG (120 mm²) M8 (5/16") M8 x 1.25 15 ft-lb (20.3 N-m) 240A† 170A† 30A–200A 2/0 AWG (70 mm²) M5 x .8 x 10 27 in-lb (3.0 N-m) 50A† 20A† 1A–20A

SafetyHub 150 Fuse Block
FUSE BLOCK CONNECTED BEFORE THE BATTERY SWITCH
EXAMPLES OF 24 HOUR ATO®/ATC® FUSE CIRCUITS BILGE PUMP BILGE PUMP ALARM FIRE SUPPRESSION SYSTEM FUME DETECTOR

FUSE BLOCK CONNECTED AFTER THE BATTERY SWITCH
EXAMPLES OF SWITCHED ATO®/ATC® FUSE CIRCUITS BAITWELL FISH FINDER HORN LIGHTS STEREO ELECTRONICS

AMI® or MIDI® Fuse Block
Imxo Amperage Max. Operating (per block) Imxo Amperage Max. Operating (per circuit) Fuse Amperages Available Minimum Cable Size to Meet Ratings Screw Size Screw Torque

EXAMPLES OF 24 HOUR / MIDI® AMI®FUSE CIRCUITS BATTERY CHARGER HIGH CAPACITY BILGE PUMP EXAMPLES OF SWITCHED / MIDI® AMI®FUSE CIRCUITS DASH/HELM MAIN PANEL

EXAMPLES OF SWITCHED / MIDI® AMI®FUSE CIRCUITS DASH/HELM PANEL FEED STEREO WINDLASS

ATO® or ATC® Fuse Block
Imxo Amperage Max. Operating (per block) Imxo Amperage Max. Operating (per circuit) Fuse Amperages Available

SafetyHub 250 Fuse Block with Remote Battery Switch
REMOTE CONTROL CONTURA SWITCH EXAMPLES OF 24 HOUR ATO®/ATC® FUSE CIRCUITS BILGE PUMP BILGE PUMP ALARM FIRE SUPPRESSION SYSTEM FUME DETECTOR EXAMPLES OF SWITCHED / MIDI® AMI®FUSE CIRCUITS DASH/HELM PANEL FEED STEREO WINDLASS

Regulatory
E marked, Meets ISO 8846 ignition protection, and SAE J1171 external ignition protection requirements IP66—protected against powerful water jets (see inside back cover)

† Ratings are dependent on input cable sized for appropriate amperages. PN 7725 7731B Description SafetyHub 100 Fuse Block Connector Plug with 12" Harness FCi 2.8mm Included in Retail Package Yes Yes Weight lb (kg) 1.1 (0.5) 0.13 (0.06)

42

Specifications subject to change. See bluesea.com for current information.

DC

SafetyHub 150 Fuse Block
The SafetyHub 150 is an ignition protected fuse block with screw termination. It is safe for use on gasoline powered boats, reduces wiring connections, and consolidates up to ten fused circuits.

SafetyHub 250 Fuse Block with Remote Battery Switch
The SafetyHub 250 combines an ignition protected fuse block with a remote battery switch. It is safe for use on gasoline powered boats, reduces wiring connections, and consolidates up to seven fused circuits.

CIRCUIT PROTECTION

2155 Remote Control Contura Switch Action: SPDT, ON-ON (page 111)

7727

Features
7748

Features

• Four 30A−200A AMI® or MIDI® Fuses for high-amp circuits including panel feeds, windlasses, and stereo amplifiers • Six 1A−30A ATO® or ATC® Fuses for circuits including bilge pumps, electronics and lights • Sealed cover protects fuses from the harsh marine environment • Negative bus provides common location for negative collection • Circuit identification label with write-on capability • Fuse puller easily removes ATO® or ATC® fuses • Cover provides storage space for two spare ATO® or ATC® and two spare AMI® or MIDI® fuses and mounting screws • Fuses sold separately (p. 35 and 36)

• Battery control from a remote location increases safety and convenience • Manual control knob switches high-amp circuits for emergency battery disconnect or servicing • Up to three switched 30A−200A AMI® or MIDI® Fuses for high-amp circuits including panel feeds, windlasses, and stereo amplifiers • Four 24-hour 1A−20A ATO® or ATC® Fuses for circuits including bilge pumps, alarms, and clock memory • Integrated connector plugs eliminate loose wires and provide a secure connection • Must be mounted in a dry location • Fuses sold separately (p. 35 and 36)

Specifications
Imxo Amperage Max. Operating (combined) Vmxo Voltage Nominal Operating Minimum Cable Size to Meet Ratings Recommended Ring Terminal Stud Size Stud Torque Internal Battery Switch Ic Continuous Amperage Rating I10 Cranking Rating: 10 sec. 280A 12V DC 4/0 AWG (120 mm²) M8 (5/16") M8 x 1.25 15 ft-lb (20.3 N-m) 240A 1,000A 240A† 170A† 30A–200A 2/0 AWG (70 mm²) M5 x .8 x10 27 in-lb (3.0 N-m) 50A† 20A† 1A–20A

Specifications
Imxo Amperage Max. Operating (combined) Vmxo Voltage Nominal Operating Minimum Cable Size to Meet Ratings Recommended Ring Terminal Stud Size Stud Torque 280A 12V DC, 24V DC, 32V DC 4/0 AWG (120 mm²) M8 (5/16") M8 x 1.25 15 ft-lb (20.3 N-m) 280A† 170A† 30A–200A 2/0 AWG (70 mm²) M5 x .8 x 10 27 in-lb (3.0 N-m) 50A† 25A† 1A–30A #8-32 x 6.5 mm 18 in-lb (2.0 N-m)

AMI® or MIDI® Fuse Block
Imxo Amperage Max. Operating (per block) Imxo Amperage Max. Operating (per circuit) Fuse Amperages Available Minimum Cable Size to Meet Ratings Screw Size Screw Torque

AMI® or MIDI® Fuse Block
Imxo Amperage Max.Operating (per block) Imxo Amperage Max. Operating (per circuit) Fuse Amperages Available Minimum Cable Size to Meet Ratings Screw Size Screw Torque

ATO® or ATC® Fuse Block
Imxo Amperage Max. Operating (per block) Imxo Amperage Max. Operating (per circuit) Fuse Amperages Available Screw Size Screw Torque

ATO® or ATC® Fuse Block
Imxo Amperage Max. Operating (per block) Imxo Amperage Max. Operating (per circuit) Fuse Amperages Available

Regulatory
E marked, Meets ISO 8846 ignition protection, and SAE J1171 external ignition protection requirements
† Ratings are dependent on input cable sized for appropriate amperages. PN 7727 Description SafetyHub 250 Fuse Block with Remote Battery Switch Remote Control Switch Connector Plug with 12" Harness FCi 2.8mm Connector Plug with 12" Harness Molex MX -150 Engine Link Bus Included in Retail Package Weight lb (kg) Yes Yes Yes Yes Yes 2.1 (1.0) 0.25 (0.11) 0.13 (0.06) 0.10 (0.05) 0.05 (0.02)

Regulatory
E marked, Meets ISO 8846 ignition protection, and SAE J1171 external ignition protection requirements IP66—protected against powerful water jets (see inside back cover)

† Ratings are dependent on input cable sized for appropriate amperages. PN 7748 Description SafetyHub 150 Fuse Block Included in Retail Package Yes Weight lb (kg) 1.90 (0.86)

2155 7731B 7730B 7732B

Specifications subject to change. See bluesea.com for current information.

43

Fuse and Fuse Holder Comparison

DC
Product

Fuses*
GMA® AGA® AGC® MDL® ATM® ATO® or ATC® MAXI

CIRCUIT PROTECTION

AC

DC

AC

DC

AC

DC

Page no.

34

34
1,000A DC 32V DC 20A 5 -

34
1,000A DC 32V DC .25–10A: 250V AC .25–30A 5 -

34
1,000A DC 32V DC 3–7.5A: 250V AC 3–30A 2 -

35
1,000A DC 32V DC 5–30A 2 -

35
1,000A DC 32V DC 1-30A 2 -

35
1,000A DC 32V DC 30-80A 1 -

Iic Interrupting Capacity DC 1,000A DC Vmxo Maximum Voltage DC 32V DC Vmxo Maximum Voltage AC Amperage Range Quantity Per Package Regulatory
5–10A: 125V AC 1–3A: 250V AC 1–10A 3 -

* Certain amperages of GMA®, AGC®, and MDL® fuses are AC/DC rated. See product page for specific ratings

Product

Terminal (MRBF)

AMI® or MIDI®

MEGA® or AMG®

CLASS T

ANL®

Page no. Iic Interrupting Capacity

36
10,000A @ 14V DC 5,000A @ 32V DC 2,000A @ 58V DC 30–300A 1 SAE J1171 IP66 – protected against powerful water jets

36
5,000A @ 16V DC 2,000A @ 32V DC 32V DC 30–200A 2 ISO 8846 and SAE J1171 when used with Blue Sea Systems' SafetyHubs and Safety Fuse Blocks

36
2,000A @ 32V DC 32V DC 100–300A 1 ISO 8846 and SAE J1171 when used with Blue Sea Systems' SafetyHubs and Safety Fuse Block PN 7721

37
20,000A @160V DC 160V DC 225–400A 1 -

37
6,000A @32V DC 32V DC 35–750A 1 35–500A Meets ISO 8846 and SAE J1171

Vmxo Maximum Voltage 58V DC Amperage Range Quantity Per Package Regulatory

DC
Product

In-Line Fuse Holders
Crimpable In-Line Waterproof In-Line Waterproof In-Line Heavy Duty In-Line Water Resistant ATO® ATC® In-Line Waterproof ATO® ATC® In-Line

Page no. / Part no. For use with Wire Size Imxo Maximum Amperage Regulatory

38 / 5060
AGC® or MDL® Accepts 12–16 AWG 30A per circuit -

38 / 5061
AGC® or MDL® Accepts 12–18 AWG 30A per circuit -

38 / 5062
AGC® or MDL® Accepts 12–16 AWG 20A per circuit -

38 / 5063
AGC® or MDL® Supplied with 12 AWG Pigtails 30A per circuit -

38 / 5021
AGC® or MDL® 20A per circuit IP66 on front – protected against powerful water jets

38 / 5064
ATO® or ATC® Supplied with 12 AWG Pigtails 30A per circuit -

38 / 5065
ATO® or ATC® Supplied with 12 AWG Pigtails 30A per circuit -

44

Specifications subject to change. See bluesea.com for current information.

Fuse Block Comparison

DC
Product

Fuse Blocks
ST-Glass MAXI ST-Blade Terminal (MRBF) Terminal (MRBF)

CIRCUIT PROTECTION

Page no. / Part no. For use with Vmxo Maximum Voltage Imxo Maximum Amperage per circuit Imxo Maximum Amperage per block Amperage Range

38 / 5015, 5018
AGC® or MDL® 32V DC 30A 100A .25–30A

38 / 5006
MAXI 32V DC 80A 80A 30–80A

39 / 5035, 5028, 5025, 5029, 5026
ATO® or ATC® 32V DC 30A 100A 1–30A

40 / 5191
Terminal (MRBF) 58V DC 300A 300A 30–300A Meets SAE J1171 when used with Blue Sea Systems' Terminal (MRBF) Fuses Meets IP66 when used with Blue Sea Systems' Terminal (MRBF) Fuses

40 / 2151
Terminal (MRBF) 58V DC 300A 300A 30–300A Meets SAE J1171 when used with Blue Sea Systems' Terminal (MRBF) Fuses Meets IP66 when used with Blue Sea Systems' Terminal (MRBF) Fuses ANL®

Regulatory

-

-

-

Product

MEGA® or AMG®

Safety AMI® or MIDI®

Safety MEGA® or AMG®

Class T

ANL®

Page no. / Part no. For use with

40 / 5001
MEGA® or AMG®

40 / 7720
AMI® or MIDI® 32V DC 200A 30–200A ISO 8846 SAE J1171 IP66-protected against powerful water jets

40 / 7721
MEGA® or AMG® 32V DC 300A 100–300A ISO 8846 SAE J1171 IP66-protected against powerful water jets SafetyHub 150

41 / 5502
Class T 160V DC 400A 225–400A –

41 / 5005
ANL® 32V DC 300A 35–300A -

41 / 5503
ANL® 32V DC 750A 35–750A -

Vmxo Maximum Voltage 32V DC Imxo Maximum 300A Amperage per block 100–300A Amperage Range Regulatory

Product

SafetyHub 100

SafetyHub 250

Page no. / Part no. For use with Vmxo Nominal Operating Voltage Imxo Maximum Total Amperage (combined) Imxo Maximum Amperage (per block) Imxo Maximum Amperage (per circuit) Available Amperages Regulatory

42 / 7725
AMI® or MIDI® and ATO® or ATC® 12V DC 280A AMI® or MIDI®: 240A AMI® or MIDI®: 170A AMI® or MIDI®: 30–200A ATO® or ATC®: 50A ATO® or ATC®: 20A ATO® or ATC®: 1–20A

43 / 7748
AMI® or MIDI® and ATO® or ATC® 12V DC, 24V DC, 32V DC 280A AMI® or MIDI®: 280A AMI® or MIDI®: 170A AMI® or MIDI®: 30–200A ATO® or ATC®: 50A ATO® or ATC®: 25A ATO® or ATC®: 1–30A

43 / 7727
AMI® or MIDI® and ATO® or ATC® 12V DC 280A AMI® or MIDI®: 240A AMI® or MIDI®: 170A AMI® or MIDI®: 30–200A ISO 8846, SAE J1171 ATO® or ATC®: 50A ATO® or ATC®: 20A ATO® or ATC®: 1–20A

ISO 8846, SAE J1171 IP66-protected against powerful water jets

ISO 8846, SAE J1171 IP66-protected against powerful water jets

Specifications subject to change. See bluesea.com for current information.

45

Push Button Reset-Only Circuit Breakers
Provides economical circuit protection for 3 to 40 Amp loads when switching is provided elsewhere or not required

DC

CIRCUIT PROTECTION

Features
• • • • • • Branch circuit breakers - also used for 24-hour circuit protection Quick connect or screw terminal style Compact design enables high density circuit protection configurations Push-to-reset operation Trip Free design cannot be held ON during fault current condition Optional push button waterproof boot protects circuit breaker in wet environments Interrupting Capacity 3,000A @ 14.7V DC 2,500A @ 28V DC 32V DC See table -10°C 60°C Thermal trip, manual reset #8 Screw Terminals or 1∕4" Male Quick Connect Terminals 6 in-lb max. See www.bluesea.com 3 ∕ 8"-27 UNS 0.06 lb (0.03 kg)

7054
0.335" 8.51mm D BUSHING

2132

Specifications
Iic Vmxo Voltage Max. Operating Itr Amperage Trip Reference Tmno Temperature Min. Operating Tmxo Temperature Max. Operating Type Terminals Screw Terminal Torque Trip Time Delay Thread Weight

0.496" 12.60mm
0.049" 1.25mm

2.307" 58.60mm

1.225" 30.12mm

0.571" 14.50mm

0.466" 11.89mm 1.379" 35.03mm

1/4" Male Quick Connect Terminals
0.335" 8.51mm D BUSHING

0.496" 12.60mm
0.049" 1.25mm

Regulatory
E marked UL Recognized—UL 1077–UL/cUL (USA and Canada), TUV certified Meets UL 1500 and ISO 8846 external ignition protection requirements
See page 121 for ABYC Interrupting Capacity Requirements.

2.024" 51.41mm

1.225" 30.12mm

0.571" 14.50mm

0.185" 4.70mm 1.379" 35.03mm

#8 Screw Terminals

Screw Terminals PN 2129 2130 2131 2132 2133 2134 2135 2136 2137

Quick Connect Terminals PN 7050 7052 7053 7054 7056 7057 7058 7059 7061

Itr Amps 3A DC 5A DC 7A DC 10A DC 15A DC 20A DC 25A DC 30A DC 40A DC

0.347" 8.80mm

0.382" DIA Ø9.70mm

Push Button Reset-Only Circuit Breaker Waterproof Boots
Protects push button circuit breakers in wet environments Features
• • • • Incorporated into waterproof panels (p. 73, 75) Protects circuit breaker in wet environments, and resists discoloration and cracking Replaces dress nut mounting on circuit breakers 2 per retail package 0.04 lb (0.02 kg) Nickel-Plated Brass 3/8"-27

Cut Out Dimensions

Specifications

DC Branch Circuit Breaker Panel
Provides an easy method for mounting Push Button Reset-Only Circuit Breakers in the 360 Panel System

Weight Thread Material Thread

Regulatory
IP67—protected against immersion up to 1 meter for 30 minutes
(see inside back cover)

4135
PN 4135 4136

4136
Description Clear White Black

4137

1450 See page 78-81 for DC Branch Circuit Breaker Panels

4137

46

Specifications subject to change. See bluesea.com for current information.

Medium Duty Push Button Reset-Only Circuit Breakers
Provides circuit protection for 15 to 60 Amp loads when switching is provided elsewhere or not required Features
• • • • • • Weatherproof Can be used as Main, Branch or 24-hour circuit protection Compact design enables high density circuit protection configurations Push-to-reset operation Trip Free design cannot be held ON during fault current condition Captive star lock washers meet requirements for anti-rotation and eliminate handling of small, easily dropped parts Interrupting Capacity 5,000A @ 32V DC 3,000A @ 120V AC 32V DC / 120V AC See table -54°C 74°C Thermal trip, manual reset #10-32 Stainless Steel 30 in-lb max. See www.bluesea.com #8 -32
1.189" 30.2mm .630" 16.0mm .570" DIA. Ø14.5mm 1.575" 2.00" DIA. 40.0mm 50.8mm White Amp Rating Stamp

AC

DC

CIRCUIT PROTECTION

2142

Specifications
Iic Vmxo Voltage Max. Operating Itr Amperage Trip Reference Tmno Temperature Min. Operating Tmxo Temperature Max. Operating Type Terminal Stud Terminal Stud Torque Trip Time Delay Mounting Thread Weight 0.15 lb (0.68 kg)

1.345" 34.2mm

.449" 11.4mm

45°

1.189" 30.2mm

Front View

.480" 12.2mm .421" 10.69mm .890" 22.6mm

Regulatory
SAE J1428, SAE J553, UL 1077 Meets UL 1500 external ignition protection requirements
See page 121 for ABYC Interrupting Capacity Requirements.
PN 2138 2139 2140 2141 2142 2143 Itr Amps 15A DC 20A DC 30A DC 40A DC 50A DC 60A DC
.570" DIA. Ø14.5mm

Side View

.764" 19.4mm

Back View
.220" DIA. Ø5.6mm

.787" 20.0mm 1.575" 40.0mm

Cut Out Dimensions

Medium Duty Push Button Reset-Only Circuit Breaker Mounting Panel
Provides an easy method for mounting Medium Duty Push Button Reset-Only Circuit Breakers in the 360 Panel System

1150
(circuit breakers not included)

Dimensions (WxH): 4.88 x 4.75 in (123.83 x 120.65 mm) Depth: 0.50 in (12.70 mm) Weight: 0.60 lb (0.27 kg)

Grady White installs Blue Sea Systems Push Button Reset-Only Circuit Breakers to protect medium duty loads on board the Canyon 271.

Specifications subject to change. See bluesea.com for current information.

47

285 - Series Circuit Breakers
Replaces 185-Series Circuit Breakers
Features
• Visible reset lever shows open condition • Trip-free—cannot be held closed after trip • Drop in replacement for 185-Series Circuit Breakers Specifications Iic Interrupting Capacity Vmxo Voltage Max. Operating Itr Amperage Trip Reference Tmno Temperature Min. Operating Tmxo Temperature Max. Operating Type Class Terminal Stud Terminal Stud Torque Mounting Weight Panel Mount Weight Surface Mount 3,000A @ 48V DC† 48V DC See table -40°C 85°C Thermally Responsive Bi-Metal Blade Type III—Switchable/Manual Reset—Trip Free M6 (accepts 1/4" Ring Terminal) 50 in-lb 1 ⁄ 4" Screw 0.33 lb (0.15 kg) 0.38 lb (0.17 kg)

DC

Provides medium duty circuit protection for 25 to 150 Amp loads when switching and circuit protection are both required

CIRCUIT PROTECTION

7087

Regulatory
E marked Meets SAE J1171 external ignition protection requirements, †AIC ratings achieved using SAE J1625 IP67—protected against immersion up to 1 meter for 30 minutes (see inside back cover)
See page 121 for ABYC Interrupting Capacity Requirements.
Panel Mount PN 7080 7081 7082 7083 7084 7085 7086 7087 7088 7089 Surface Mount PN 7180 7181 7182 7183 7184 7185 7186 7187 7188 7189 Itr Amps 25A DC 30A DC 40A DC 50A DC 60A DC 70A DC 80A DC 100A DC 120A DC 150A DC

2.41" 61.11mm

1.90" 48.1mm

Panel Mount Dimensions

For compatible enclosure, PN 2719, see page 64

285-Series Mounting Options

Provides mounting for Cooper Bussmann® 285-Series or 185-Series Panel Mount Circuit Breakers

7187
1.895" 48.13mm 1.050" 26.67mm 1.24" 31.5mm .86" 21.8mm .49" 12.5mm

7198

7098 1477

3.200" 81.28mm

2.484" 63.09mm

2.230" 56.64mm

PN 7198 7098 1477

Description Self-trimming molded rubber bezel Circuit breaker adapter bezel allows circuit breaker mounting in a 2-1/8" round hole Provides circuit breaker mounting in the 360 Panel System

Width in (mm) 2.44 (61.90) 2.44 (61.90) 4.88 (123.83)

Height in (mm) 3.31 (84.07) 3.31 (84.07) 4.75 (120.65)

Weight lb (kg) 0.04 (0.02) 0.04 (0.02) 0.50 (0.23)
1.017" 25.84mm

48

Specifications subject to change. See bluesea.com for current information.

Surface Mount Dimensions

DC
• • • • • • •

187- Series Circuit Breakers
Features

Provides heavy duty circuit protection for 25 to 200 Amp loads when switching and circuit protection are both required
Single lever operation—clearly visible Trip-free—cannot be held closed after trip Self-trimming case eliminates need for mounting panels or trim bezels Round case for easy installation with standard sized hole saw (panel mount models) Large clearance around terminal studs accepts up to 1/0 AWG lugs Recessed mounting holes for clean appearance Robust 5 ∕ 16"-18 terminals provide high torque connections Interrupting Capacity 5,000A @ 12V DC 3,000A @ 24V DC 1,500A @ 42V DC 48V DC See table -40°C 85°C Thermally Responsive Bi-Metal Blade Type III—Switchable/Manual Reset—Trip 5⁄ 16"-18 75 in-lb max. See www.bluesea.com Accepts #10 (M5) Screw 0.50 lb (0.23 kg) 0.58 lb (0.26 kg)
7044
0.300" 7.62mm MOUNTS IN 2.125 DIA. 53.97mm DIA. HOLE

CIRCUIT PROTECTION

Specifications
Iic

Vmxo Voltage Max. Operating Itr Amperage Trip Reference Tmno Temperature Min. Operating Tmxo Temperature Max. Operating Type Class Free Terminal Stud Terminal Stud Torque Trip Time Delay Mounting Hole Weight Panel Mount Weight Surface Mount

3.386" 86.01mm

2.750" 69.85mm

2.125" 53.97mm

2.105" 53.47mm

2.260" 57.42mm

0.732" 18.59mm

1.750" 44.45mm

Panel Mount Dimensions

Regulatory
E marked Meets SAE J1171 external ignition protection requirements IP66—protected against powerful water jets (see inside back cover)
See page 121 for ABYC Interrupting Capacity Requirements.

Panel Mount PN 7035 7036 7038 7039 7040 7041 7042 7043 7044 7046 7048 7049

Surface Mount PN 7135 7136 7138 7139 7140 7141 7142 7143 7144 7146 7148 7149

Itr Amps 25A DC 30A DC 40A DC 50A DC 60A DC 70A DC 80A DC 90A DC 100A DC 120A DC 150A DC 200A DC

7140

1.625" 41.28mm

3.439" 87.35mm

2.562" 65.07mm

2.125" 53.97mm

2.323" 59.00mm

1.797" 45.64mm

Surface Mount Dimensions

Blue Sea Systems 187-Series Thermal Circuit Breakers are part of the electrical system aboard the Sabre Salon Express 48.

Specifications subject to change. See bluesea.com for current information.

49

AC

A-Series Toggle Circuit Breakers

DC

Combines switching and circuit protection into a single device

PN 7200 7201 7202 7347 7299 7204 7205 7206 7208 7209 7210 7212 7213 7214 7216 7217 7218 7220 7221 7222 7224 7225 7226 7228 7229 7230

Color Black Red White Black White Black Red White Black Red White Black Red White Black Red White Black Red White Black Red White Black Red White

Poles 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

Itr DC Amps 5A DC 5A DC 5A DC 8A DC 8A DC 10A DC 10A DC 10A DC 15A DC 15A DC 15A DC 20A DC 20A DC 20A DC 25A DC 25A DC 25A DC 30A DC 30A DC 30A DC 40A DC 40A DC 40A DC 50A DC 50A DC 50A DC

Itr AC Amps 5A AC 5A AC 5A AC 8A AC 8A AC 10A AC 10A AC 10A AC 15A AC 15A AC 15A AC 20A AC 20A AC 20A AC 25A AC 25A AC 25A AC 30A AC 30A AC 30A AC 40A AC 40A AC 40A AC 50A AC 50A AC 50A AC

PN 7232 7233 7234 7235 7348 7294 7236 7260 7237 7238 7349 7295 7239 7240 7241 7242

Color Black White Black White Black White Black White Black White Black White Black White Black White

Poles 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2

Itr DC Amps 10A DC 10A DC 15A DC 15A DC 16A DC 16A DC 20A DC 20A DC 30A DC 30A DC 32A DC 32A DC 40A DC 40A DC 50A DC 50A DC

Itr AC Amps 10A AC 10A AC 15A AC 15A AC 16A AC 16A AC 20A AC 20A AC 30A AC 30A AC 32A AC 32A AC 40A AC 40A AC 50A AC 50A AC

CIRCUIT PROTECTION

7202

7200

7233

Features
• • • • The industry standard circuit breaker for Blue Sea Systems electrical panels Single pole is frequently used for AC or DC Branch circuit protection Double pole is typically used for AC Main circuit protection Trip Free— cannot be held closed after trip See Interrupting Capacity Table 65V DC / 250V AC See table -40°C 85°C 10,000 @ rated amps and volts Magnetic Hydraulic—Trip free #10-32 Stainless Steel 14–15 in-lb Recommended See www.bluesea.com #6-32 Stainless Steel (included) 6–8 in-lb Recommended 0.17 lb (0.08 kg) 0.30 lb (0.14 kg)

0.156" DIA. Ø3.96mm

0.630" DIA. Ø16.00mm

Specifications
Iic Interrupting Capacity Vmxo Voltage Max. Operating Itr Amperage Trip Reference Tmno Temperature Min. Operating Tmxo Temperature Max. Operating Cs Switching Cycles Type Terminal Screw Terminal Screw Torque Trip Time Delay Mounting Screw Mounting Screw Torque Weight Single Pole Weight Double Pole

1.660" 42.16mm

1.050" 26.67mm 0.750" 19.05mm TYP PER POLE

Cut out Dimensions

Interrupting Capacity Table (see ABYC Requirements page 121)
UL 1077 - UL/CSA (US/Canada) Poles Vmxo Volts 65V DC 1 Pole 120V AC 250V AC 65V DC 2 Pole 120V AC 120/240V AC 250V AC Itr Amps 5–50A 5–50A 5–50A 10–50A 10–50A 10–50A 10–50A Iic Interrupt 7,500A 3,000A 3,000A 7,500A 3,000A 3,000A 3,000A EN60934 - TUV (Europe) Iic Interrupt 1,500A 1,500A

Regulatory
E marked, TUV certified, CSA certified, UL 1077 recognized
OVERALL DEPTH 2.00" 50.80mm 1.050" 26.67mm 2.000" 50.80mm
OVERALL DEPTH 2.00" 50.80mm 0.750" 19.05mm

2.000" 50.80mm

1.050" 26.67mm

Circuit Breaker Enclosure
1.500" 38.10mm

NEW

0.170" 4.32mm

0.750" 19.05mm

0.170" 4.32mm

Surface mount option for mounting single and double pole circuit breakers
• Wire glands included for secure installation of circuit breakers • Accepts A-Series toggle and A and C-Series Flat Rocker Circuit Breakers, LEDs (p. 115) and Square Format Labels (p. 117) for custom configurations

A-Series Toggle Circuit Breaker Mounting Panels
Simplifies mounting A-Series Toggle Circuit Breakers
• Accepts Blue Sea Systems Large Format Labels (p. 117) and LEDs (p. 115)

3131

8072
PN 8072 8173 Description Single pole mounting panel Double pole mounting panel

8173
Width in (mm) 2.63 (66.80) 2.63 (66.80) Depth in (mm) 3.75 (95.25) 3.75 (95.25) Weight lb (kg) 0.08 (0.04) 0.08 (0.04) PN 3131 Description Circuit Breaker Enclosure

Labels, circuit breaker, and LEDs are sold separately
Weight lb (kg) 0.75 (0.34)

50

Specifications subject to change. See bluesea.com for current information.

AC

A-Series Rocker Circuit Breakers

DC

Combines switching and circuit protection into a single device

CIRCUIT PROTECTION

7403

7425

7574

Flat Rocker • Standard circuit breaker used on the 360 Panel System (1200 Series) • Flat actuator resists accidental switching by being flush in the ON position

Restricted OFF Rocker • Actuator shows white in the OFF position • Restricted OFF actuator can only be switched to OFF by insertion of small screwdriver into slot

Features
• • • • • • • White actuator indicates OFF position Single pole is available in Flat Rocker and Restricted Off styles Single pole is frequently used for AC or DC Branch circuit protection Double pole is available in Flat Rocker and Raised Rocker styles Double pole is typically used for AC Main circuit protection Raised Rocker actuator style is used for AC source selection on the 360 Panel System International ON and OFF symbols support vertical or horizontal mounting See Interrupting Capacity table below 32V DC / 250V AC See table -40°C 85°C 10,000 @ rated amps and volts Magnetic Hydraulic—Trip free #10-32 Stainless Steel 14–15 in-lb Recommended (load terminal is 30° angled) See www.bluesea.com #6-32 Stainless Steel (included) 6–8 in-lb Recommended 0.16 lb (0.07 kg) 0.38 lb (0.17 kg)

Single Pole Circuit Breakers
PN 7400 7425 7401 7426 7402 7427 7403 7428 7404 7429 7405 7430 7406 7431 7407 7432 7408 7433 Actuator Styles Flat Rocker Restricted Off Flat Rocker Restricted Off Flat Rocker Restricted Off Flat Rocker Restricted Off Flat Rocker Restricted Off Flat Rocker Restricted Off Flat Rocker Restricted Off Flat Rocker Restricted Off Flat Rocker Restricted Off Poles 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Itr DC Amps 5A DC 5A DC 8A DC 8A DC 10A DC 10A DC 15A DC 15A DC 20A DC 20A DC 25A DC 25A DC 30A DC 30A DC 40A DC 40A DC 50A DC 50A DC Itr AC Amps 5A AC 5A AC 8A AC 8A AC 10A AC 10A AC 15A AC 15A AC 20A AC 20A AC 25A AC 25A AC 30A AC 30A AC 40A AC 40A AC 50A AC 50A AC

Specifications Iic Interrupting Capacity Vmxo Voltage Max. Operating Itr Amperage Trip Reference Tmno Temperature Min. Operating Tmxo Temperature Max. Operating Cs Switching Cycles Type Terminal Screw Terminal Screw Torque Trip Time Delay Mounting Screw Mounting Screw Torque Weight Single Pole Weight Double Pole

Double Pole Circuit Breakers
PN 7570 Actuator Styles Raised Rocker Flat Rocker Raised Rocker Flat Rocker Raised Rocker Flat Rocker Raised Rocker Flat Rocker Raised Rocker Flat Rocker Raised Rocker Flat Rocker Raised Rocker Flat Rocker Raised Rocker Flat Rocker Poles 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 Itr DC Amps 10A DC 10A DC 15A DC 15A DC 16A DC 16A DC 20A DC 20A DC 30A DC 30A DC 32A DC 32A DC 40A DC 40A DC 50A DC 50A DC Itr AC Amps 10A AC 10A AC 15A AC 15A AC 16A AC 16A AC 20A AC 20A AC 30A AC 30A AC 32A AC 32A AC 40A AC 40A AC 50A AC 50A AC

Regulatory E marked, TUV certified, CSA certified, UL 1077 recognized

7410 7571 7411 7572 7412 7573 EN60934 - TUV (Europe) Iic Interrupt 1,500A 1,500A 7413 7574 7414 7575 7415 7576 7416 7577 7417

Interrupting Capacity Table (see ABYC Requirements page 121)
UL 1077 - UL/CSA (US/Canada) Poles Vmxo Volts 32V DC 1 Pole 125V AC 250V AC 32V DC 2 Pole 240V AC 240V AC Itr Amps 5–50A 5–50A 5–50A 10–50A 10–50A 10–50A Iic Interrupt 5,000A 3,000A 1,500A 5,000A 3,000A 3,000A

OVERALL DEPTH 2.40" 60.96mm 1.239" 31.47mm

OVERALL DEPTH 2.40" 60.96mm 1.245" 31.62mm 1.500" 38.10mm

0.200" 5.08mm

1.660" 42.16mm 0.156" DIA Ø3.96mm

0.750" 19.05mm

1.660" 42.16mm 2.217" 56.31mm

0.750" 19.05mm 1.260" 32.00mm

50

Raised Rocker • Standard circuit breaker for AC Source Select panels in the 360 Panel System

30A

I

I

50

0.750" 19.05mm TYP PER POLE

2.310" 58.67mm

Cut out Dimensions Specifications subject to change. See bluesea.com for current information.

I

51

C-Series Toggle Circuit Breakers

AC

DC

Combines switching and circuit protection into a single device

CIRCUIT PROTECTION

7250*

7267

7270

7251

7287

AC
• • • •

DC

DC
PN 7350 7351 7352 7353 7354 7355 7244 7246 7248 7250 7250I 7365 7251 7254 7256 7258 7267 7268 7269 7287 7288 7289 7290 7270 7271 Color White White White White White White White White White White Red White White White White White White White White White White White White White White Poles† 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2* 2* 2* 3 3 3 3 3* 3*

DC Features
Large frame provides stud termination for 5–300 Amp loads Provides overcurrent protection for inverters, bow thrusters, and windlasses Offers high interrupt capacity—suitable for Main circuit protection Trip Free— cannot be held closed after trip

Itr DC Amps 5A DC 10A DC 15A DC 20A DC 25A DC 30A DC 50A DC 60A DC 80A DC 100A DC 100A DC 150A DC 175A DC 200A DC 250A DC 300A DC

Itr AC Amps 5A AC 10A AC 15A AC 20A AC 25A AC 30A AC 50A AC 60A AC 80A AC 100A AC 100A AC 30A AC 50A AC 60A AC 80A AC 100A AC 50A AC 60A AC 80A AC 100A AC -

AC
Weight lb (kg) 0.28 (0.13) 0.28 (0.13) 0.28 (0.13) 0.28 (0.13) 0.28 (0.13) 0.28 (0.13) 0.36 (0.17) 0.36 (0.17) 0.36 (0.17) 0.36 (0.17) 0.36 (0.17) 0.60 (0.27) 0.60 (0.27) 0.60 (0.27) 0.60 (0.27) 0.60 (0.27) 0.64 (0.31) 0.64 (0.31) 0.64 (0.31) 0.90 (0.41) 0.90 (0.41) 0.90 (0.41) 0.90 (0.41) 0.93 (0.46) 0.93 (0.46)
0.432" 10.97mm 0.750" 19.05mm 2.250" 57.15mm 1.500" 38.10mm 0.750" 19.05mm 1.448" 2.062" 52.37mm 36.78mm

AC Features
• Frequently used for 120/240 Volt AC circuit protection • Double pole can be used as AC Main circuit breaker to switch hot and neutral or two hots in 120/240 Volt AC Branch applications • Triple pole can be used as 120/240 Volt AC Main circuit breaker to switch both lines (hots) and neutral • Double and triple pole circuit breakers will trip all poles if any one pole trips

DC and AC Specifications
Iic Interrupting Capacity Vmxo Voltage Max. Operating Itr Amperage Trip Reference Tmno Temperature Min. Operating Tmxo Temperature Max. Operating Cs Switching Cycles Type Terminal Stud Terminal Stud Torque Trip Time Delay Mounting Screw Mounting Screw Torque See Interrupt Capacity Table See Interrupt Capacity Table See table -40°C 85°C 10,000 @ rated amperage and voltage Magnetic Hydraulic—Trip free 1 ∕4"-20 Tin-Plated Brass 35 in-lb max. See www.bluesea.com #6-32 Stainless Steel (included) 6–8 in-lb Recommended

Regulatory
7250I ONLY—meets SAE J1171, UL 1500, and ISO 8846 external ignition protection requirements
Interrupting Capacity Table (see ABYC Requirements page 121)
UL 1077 - UL/CSA (US/Canada) Poles* 1 Pole* 1 Pole* PN 7250I 2 and 3 Pole Vmxo Volts 80V DC 125V AC 250V AC 48V DC 125V AC 65V DC 125/250V AC 250V AC Itr Amps 5–100A 5–100A 5–100A 100A 100A 150–300A 30–100A 30–100A Iic Interrupt 10,000A 5,000A 5,000A 5,000A 1,500A 5,000A‡ 5,000A 5,000A ‡ No agency approvals
2.475" 62.86mm 1.850" 47.0mm 0.406" 10.31mm

Cutout Dimensions

* Paralleled poles have 5/16" stud on bus

EN60934 - TUV (Europe) Iic Interrupt 5,000A 5,000A 5,000A

C-Series Toggle Circuit Breaker Mounting Panels
Simplifies mounting C-Series Toggle Circuit Breakers
• Accepts Blue Sea Systems Large Format Labels and ON indicating LEDs • Panel plugs can be inserted to fill blank positions • Panel Plug Kit 8089 included—circuit breaker mounting screws, panel plug, LED plug and blank label
PN 8088 Description Width in (mm) Depth in (mm) Weight lb (kg) 0.24 (0.11) 0.40 (0.18) -

8088

2.250" 57.15mm 1.500" 38.10mm 0.750" 19.05mm 0.219" 5.56mm

** 1/4" STUD

3 position 5.25 (133.35) 3.75 (95.25) mounting panel 8 position 5.25 (133.35) 7.50 (190.50) mounting panel Panel Plug Kit -

8087
2.500" 2.062" 63.50mm 52.37mm 1.438" 36.53mm

1.940" 49.28mm

8089

#6-32

0.750" 19.05mm

0.150" 3.81mm

0.281" 7.14mm

8087

52

Specifications subject to change. See bluesea.com for current information.

C-Series Rocker Circuit Breakers

AC

DC

Combines switching and circuit protection into a single device

CIRCUIT PROTECTION

7540

7551

7554

7580

7568

AC

DC

DC

DC Features
• White actuator indicates OFF position • Large frame provides stud termination for 5–300 Amp loads • Flat rocker actuator is flush in the ON position, reducing the risk of accidental switching • Provides overcurrent protection for inverters, bow thrusters, and windlasses • Trip Free—cannot be held closed after trip

AC Features

AC

• Used for 120/240 Volt AC circuit protection • Double pole can be used as AC Main circuit breaker to switch hot and neutral or two hots in 120/240 Volt AC Branch applications • Triple pole can be used as 120/240 Volt AC Main circuit breaker to switch both lines (hots) and neutral • Double and triple pole circuit breakers will trip all poles if any one pole trips
PN 7540 7541 7542 7543 7544 7545 7546 7547 7548 7549 7560 7580 7561 7581 7562 7582 Rocker Actuator Flat Flat Flat Flat Flat Flat Flat Flat Flat Flat Flat Raised Flat Raised Flat Raised Flat Raised Flat Raised Flat Flat Flat Flat Raised Flat Raised Flat Raised Flat Raised Flat Flat Poles 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 2 2 2* 2* 2* 3 3 3 3 3 3 3 3 3* 3* Itr DC Amps 5A DC 10A DC 15A DC 20A DC 25A DC 30A DC 50A DC 60A DC 80A DC 100A DC 150A DC 175A DC 200A DC 250A DC 300A DC Itr AC Amps 5A AC 10A AC 15A AC 20A AC 25A AC 30A AC 50A AC 60A AC 80A AC 100A AC 30A AC 30A AC 50A AC 50A AC 60A AC 60A AC 80A AC 80A AC 100A AC 100A AC 50A AC 50A AC 60A AC 60A AC 80A AC 80A AC 100A AC 100A AC Weight lb (kg) 0.28 (0.13) 0.28 (0.13) 0.28 (0.13) 0.28 (0.13) 0.28 (0.13) 0.28 (0.13) 0.28 (0.13) 0.36 (0.17) 0.36 (0.17) 0.36 (0.17) 0.51 (0.23) 0.51 (0.23) 0.51 (0.23) 0.51 (0.23) 0.51 (0.23) 0.51 (0.23) 0.51 (0.23) 0.51 (0.23) 0.51 (0.23) 0.51 (0.23) 0.64 (0.31) 0.64 (0.31) 0.64 (0.31) 0.78 (0.35) 0.78 (0.35) 0.78 (0.35) 0.78 (0.35) 0.78 (0.35) 0.78 (0.35) 0.78 (0.35) 0.78 (0.35) 0.93 (0.46) 0.93 (0.46)

Specifications
Iic Interrupting Capacity Vmxo Voltage Max. Operating Itr Amperage Trip Reference Tmno Temperature Min. Operating Tmxo Temperature Max. Operating Cs Switching Cycles Type Magnetic Hydraulic—Trip free Terminal Stud Terminal Stud Torque Trip Time Delay Mounting Screw Mounting Screw Torque See Interrupt Capacity Table See Interrupt Capacity Table See table -40°C 85°C 10,000 @ rated amperage and voltage 1 ∕4"-20 Tin-Plated Brass 35 in-lb max. See www.bluesea.com #6-32 Stainless Steel (included) 6–8 in-lb Recommended

Regulatory
SINGLE-POLE CIRCUIT BREAKERS ONLY— E marked, meet SAE J1171, UL 1500 and

ISO 8846 external ignition protection requirements, CSA certified, and UL 1077 recognized AC CIRCUIT BREAKERS ONLY—TUV certified, CSA certified, and UL 1077 recognized AC AND AC/DC CIRCUIT BREAKERS ONLY—E marked
Interrupting Capacity Table (see ABYC Requirements page 121)
UL 1077 - UL/CSA (US/Canada) Poles Vmxo Volts 32V DC 1 Pole 120V AC 240V AC 48V DC 2 and 3 Pole 48V DC 120/240V AC 240V AC Itr Amps 5–100A 5–100A 5–50A 150–300A 150–200A 30–100A 30–100A Iic Interrupt 5,000A 3,000A 3,500A 5,000A 5,000A EN60934 - TUV (Europe) Iic Interrupt 5,000A 5,000A

7563 7583 7564 7584 7475 7551 7476 7565 7585 7566 7586

OVERALL DEPTH 2.84" (72.14) 0.750" 1.245" 19.05mm 31.62mm

OVERALL DEPTH 2.84" (72.14) 0.750" 1.245" 19.05mm 31.62mm

7567
0.200" 5.08mm 1.660" 42.16mm 0.156" DIA. Ø3.96mm

7587 7568 7588 7477

2.250" 57.15mm 1.500" 38.10mm 2.500" 63.50mm

2.550" 64.77mm

0.750" 19.05mm 1.260" 32.00mm

0.750" 19.05mm TYP PER POLE

7554

* Paralleled poles have 5/16" stud on bus

Cut out Dimensions

Specifications subject to change. See bluesea.com for current information.

53

Residual Current Circuit Breakers GFCI Branch and ELCI Main
AC Ground Faults, the Boater, and ABYC
Understanding Equipment Leakage Circuit Interrupters (ELCIs) and Ground Fault Circuit Interrupters (GFCIs) to make your boat safer.
There are two potential failures in a boat’s electrical system that can put people on or around the boat at risk of lethal electric shock. In a properly functioning marine electrical system, the same amount of AC current flows in the hot and neutral wires. A Coast Guard sponsored study showed numerous instances of electrical leakage causing drowning or potential drowning even though the shock did not directly cause electrocution. Given the seriousness of the problem, ABYC requirements now include specific measures for avoiding this danger: ABYC E–13.3.5 states:
If installed in a head, galley, machinery space, or on a weather deck, the receptacle shall be protected by a Type A (nominal 5 milliamperes) Ground Fault Circuit Interrupter (GFCI).

AC

CIRCUIT PROTECTION

PROPERLY FUNCTIONING
ELCI detects that current is balanced and remains closed—completing circuit
CLOSED
20 AMPS 20 AMPS

Marine Electrical System

120 VOLT 60 Hz
HOT NEUTRAL GROUND

20 AMPS

20 AMPS THROUGH LOAD

ABYC E-11.11.1 states:
An Equipment Leakage Circuit Interrupter (ELCI) shall be installed with or in addition to the main shore power disconnect circuit breaker(s) or at the additional overcurrent protection as required by E-11.10.2.8.3 whichever is closer to the shore power connection.

CURRENT COIL

However, if electricity “leaks” from this intended path in these two wires to ground, this condition is called a ground fault. A good example of this is an insulation failure in the wiring of an appliance.
ELCI detects that current is not balanced and opens (trips)—breaking circuit
OPENS WHEN AN IMBALLANCE IN CURRENT IS DETECTED
20 AMPS

Marine Electrical System

GROUND FAULT

ELCIs, and the more familiar GFCIs (Ground Fault Circuit Interrupter), are part of a larger family of devices that measure current flow in the hot and neutral wires and immediately switch the electricity off if an imbalance of current flow is detected. ELCIs and GFCIs that are also RCBOs (Residual Current Circuit Breaker) provide overcurrent tripping protection characteristic of a normal circuit breaker. GFCIs are used as branch circuit ground fault protection at the 5mA threshold in potentially wet environments. GFCIs protect against flaws in devices plugged into them, but offer no protection from the danger of a failing hard-wired appliance, such as a water heater or cooktop. In contrast, an ELCI provides additional whole-boat protection. Installed as required within 10’ of the shore power inlet, an ELCI provides 30mA ground fault protection for the entire AC shore power system beyond the ELCI. ABYC regulations still require the use of GFCIs in environments described above.

CURRENT LEAKING TO GROUND 0.030 AMPS (30mA)
19.970 AMPS

20 AMPS

120 VOLT 60 Hz
HOT NEUTRAL GROUND

19.970 AMPS

19.970 AMPS THROUGH LOAD

CURRENT COIL 0.030 AMPS (30mA) CURRENT LEAKING FROM HOT WIRE

In addition, a faulty ground can occur when the grounding path is broken through a loose connection or broken wire. For instance, a shore power cord ground wire may fail due to constant motion and stress.

ELCI/GFCI Placement Diagram
SHORE POWER INLET
Install within 10ft of shore power inlet

FAULTY GROUND
ELCI detects that current is not balanced and opens (trips)—breaking circuit
OPENS WHEN AN IMBALLANCE IN CURRENT IS DETECTED SHORT LIMITED TO 0.030 AMPS (30mA)
19.970 AMPS

Marine Electrical System

ELCI

Battery Charger Air Conditioner Television Refrigerator

BRANCH CIRCUITS

GFCI PANEL FOR OUTLETS IN:

Head, Deck, Galley, and Machinery Spaces

20 AMPS 19.970 AMPS

20 AMPS

120 VOLT 60 Hz
HOT NEUTRAL GROUND POTENTIAL HAZARD BROKEN GROUND

19.970 AMPS THROUGH LOAD ENERGIZED SURFACE

CURRENT COIL POTENTIAL HAZARD

Faulty grounds can be undetectable; a simple continuity test will not necessarily reveal a problem. When these two conditions occur at the same time, the results may be tragic. The combination of a ground fault and a faulty ground can result in metal parts on the boat and under water becoming energized. If an electric drill with faulty internal wiring or a worn cord falls into the bilge, the water in the bilge will become energized, putting the worker and those nearby at risk. In addition to the hazard to people on the vessel, there is a larger danger to swimmers near the boat. While people on board are likely to receive a shock from touching energized metal parts, nearby swimmers could receive a paralyzing dose of electricity and drown due to involuntary loss of muscle control.

MARINE POWER

D O C K

Although ABYC regulations apply only to new boat construction, ELCIs can mitigate dangers and liabilities that exist for any boat owner with a shore power connection. Retrofitting an ELCI to an existing AC system can be a worthwhile safeguard against risk. Since an ELCI/RCBO can serve as the main shore power circuit breaker, it can replace a standard circuit breaker in this application. Alternatively, an ELCI/RCBO can be added between the shore power inlet and the existing main shore power circuit breaker. Safety ground system failures on boats are safety and liability disasters waiting to happen. ELCI protection on each shore power line, combined with protection afforded by GFCIs, will reduce risk to those on the boat, the dock, and in the water surrounding the boat.

GFCI Branch and ELCI Main Circuit Breaker Mounting Options
360 Panel and Traditional Metal Panel

Surface Mount System

360 Panel

Traditional Metal Panel

GFCI Branch Rocker Circuit Breakers (p. 55)

ELCI Main Rocker Circuit Breakers (p. 55)

ELCI Main Toggle Circuit Breaker (p. 55)

SMS Surface Mount System Panel Enclosures (p. 56–57)

GFCI Branch and ELCI Main Panels (p.

Residual Current Circuit Breaker 90)

54

Specifications subject to change. See bluesea.com for current information.

Residual Current Circuit Breakers
GFCI Branch and ELCI Main

AC

Scan to open the ELCI You Can Do It Guide

Residual Current Devices (RCDs) respond to leakage of electrical current outside of the intended circuit path. When the RCD function is combined with a circuit breaker for over current protection, the device is often referred to as an RCBO. In the USA, a device that trips on leakages of nominally 5mA and meets certain standards is called a Ground Fault Circuit Interrupter (GFCI). A device meeting the same standards but with a trip level of 30mA is called an Equipment Leakage Circuit Interrupter (ELCI). The devices below provide GFCI Branch or ELCI Main functions and circuit protection in panel mounted breakers. Features
• Trips on short circuit, overload, or leakage to ground • For installation in a power distribution panel • GFCI Branch - Provides overcurrent and leakage protection per ABYC E-11 for head, galley, machinery and weather deck receptacles • ELCI Main - Provides overcurrent and leakage protection per ABYC E-11 for whole boat shore power protection

CIRCUIT PROTECTION

3100

Specifications
Iic Interrupting Capacity Tmno Temperature Min. Operating Tmxo Temperature Max. Operating Cs Switching Cycles Type Mounting Screw Mounting Screw Torque 5,000 Amps -35°C 66°C 10,000 @ rated amperage and voltage Magnetic Hydraulic—Trip free #6-32 Stainless Steel 6–8 in-lb Recommended
3102100

Regulatory
3100— UL 1077, UL 943 Class A 3103, 3104, 3102100, 3106100, 3091, 3092, 3093— UL 1077, UL 943 Class A, UL 1500 AC AND AC/DC CIRCUIT BREAKERS ONLY— E marked

PN 3100 3102100 3103 3104 3106100 3091 3092 3093

Description GFCI Branch ELCI Main ELCI Main ELCI Main ELCI Main ELCI Main ELCI Main ELCI Main

Frame Series A-Series A-Series C-Series C-Series A-Series C-Series C-Series C-Series

Nominal Voltage 120V AC per pole 120V AC per pole 120V AC per pole 120/240V AC per pole 120V AC per pole 230V AC per pole* 230V AC per pole* 240V AC per pole†

Actuator Style Flat Rocker Flat Rocker Flat Rocker Flat Rocker White Toggle Flat Rocker Flat Rocker Flat Rocker

Ignition Protected Yes Yes Yes Yes Yes Yes Yes

Poles 1 2 2 3 2 2 2 2

Itr AC Amperage

Leakage Trip MAIN BRANCH Amps 30A 50A 50A 30A 16A 32A 50A 15A 5mA 30mA 30mA 30mA 30mA 30mA 30mA 30mA

Weight lb (kg) 0.38 (0.17) 0.45 (0.20) 0.85 (0.38) 1.00 (0.45) 0.45 (0.20) 0.85 (0.38) 0.85 (0.38) 0.85 (0.38)

3103

3091, 3092, 3093

* 230V AC, Typical of Europe † 240V AC, For isolation transformer applications

Residual Current Circuit Breaker Panel
European DIN Style Mounting Option
Reduces the risk of fire and shock hazards caused by defects in boat appliances and circuit wiring Features
• Backlit label positions and ON indicating LED • For use with DIN rail RCBOs
3104

1173 (circuit breaker not included)
PN 1173 Width in (mm) 4.88 (123.83) Height in (mm) 4.75 (120.65) Weight lb (kg) 0.70 (0.32)

3106100

Specifications subject to change. See bluesea.com for current information.

55

AC

SMS Surface Mount System

CIRCUIT PROTECTION

Panel enclosure for ELCI Main circuit breakers and other large frame devices. Meets ABYC E-11 when used with an ELCI Main circuit breaker and mounted within 10 feet of the shore power inlet Features
• Models available with ELCI Main circuit breakers for 120V 30A, 120V 50A, and 120/240V 50A • Blank apertures for custom breaker loading • Glass filled polycarbonate base • Clear cover allows easy view of circuit breaker status • Overlapping cover for strength and increased gasket protection • Oversized, formed in place seamless PUR gasket • Easily removable stainless steel hinge pin for unobstructed installation • Stainless steel latch secures cover without penetrating the enclosure • Blank circuit positions accommodate Carling Technologies™ A and C Series Flat Rocker and ELCI Main circuit breakers • Stainless steel mounting hardware included • Includes waterproof glands (3116, 3118, 3119) • Green LEDs for backlighting and ON indication (3116, 3118, 3119)

Specifications Enclosure Size
Exterior Overall Dimensions Temperature Range Cover Screws and Hardware Mounting Hardware

6.0" x 6.0" x 4.0" 152 mm x 152 mm x 102 mm 7.6" x 7.4" x 4.7" 192 mm x 188 mm x 120 mm -40°C to 85°C 10-32 stainless steel Ø 1/4", #12, (6 mm)

3116

Regulatory
IP66—Protected against powerful water jets when cover is latched (see inside back cover) Flammability rating—Per UL 508 Toxicity— Non-toxic, halogen free, RoHS compliant UL Listed and NEMA 4X rated, NEMA Type 4, 4X, 6, 6P, 12, and 13 Please contact Blue Sea Systems for circuit breaker configurations that are not included on this page. See page 121 for ABYC Interrupting Capacity Requirements.
7.65" 194.2mm 4.96" 126.1mm

SMS panel enclosure with glands installed*

PN
8.13" 206.4mm

Description 6 Blank Circuit Positions ELCI Main + 3 Blank Circuit Positions 120V AC ELCI 30A Dual ELCI Main + 2 Blank Circuit Positions ELCI Main + 1 Blank Circuit Position Small Gland PG7, #14 to #10 Single Wire Medium Gland PG16, #14 to #10 Single Wire Large Gland PG29, #8 Cable

Installed Circuit Breakers 1 ELCI Main 120V, 30A, 30mA 2 ELCI Main 120V 30A, 30mA 1 ELCI Main 120V 50A, 30mA 1 ELCI Main 120/240V, 50A, 30mA -

Weight lb (kg) 3.15 (1.43) 4.15 (1.88) 6.50 (2.95) 5.25 (2.38) 6.95 (3.15) 0.07 (0.03) 0.09 (0.04) 0.10 (0.04)

3113 3116

NEW

3117 3118 3119 3124 3125

* SMS panel enclosures are pre-assembled and ready for wire connections. Customers must select wire and entry or exit locations, drill holes, and install the appropriate glands.

4.00" 101.6mm

CLEARANCE FOR: Ø 1/4", #12, OR 6mm MOUNTING HARDWARE

3126

6.65" 7.35" 168.8mm 186.8mm

56

Specifications subject to change. See bluesea.com for current information.

3113 SMS Panel Enclosure Includes:
6 LED plugs 12 circuit breaker mounting screws 30 Basic DC labels, 4205 30 Basic AC labels, 4206 Panel Voltage ID labels -12V DC, 24V DC -120V AC, 230V AC, 120/240V AC

3116 SMS Panel Enclosure Includes:
1 ELCI Main 120V 30A, 30mA, 3102100 2 small wire glands, 3124 3 medium wire glands, 3125 4 green “ON” indicating 120V AC LEDs, 8034 1 red “Reverse Polarity” indicating 120V AC LED, 8066 1 LED plug 12 circuit breaker mounting screws Backlit circuit label positions 1 AC Main label, 6520-0013 1 Reverse Polarity label, 6520-0360 1 ELCI label, 6520-0580 30 Basic AC labels, 4206 Panel Voltage ID label-120V AC

CIRCUIT PROTECTION

3113 6 Blank circuit positions

3116 ELCI Main + 3 Blank circuit positions

3118 SMS Panel Enclosure Includes:
1 ELCI Main 120V 50A, 30mA, 3103 2 small wire glands, 3124 1 medium wire gland, 3125 2 large wire glands, 3126 3 green “ON” indicating 120V AC LEDs, 8034 1 red “Reverse Polarity” indicating 120V AC LED, 8066 2 LED plugs 12 circuit breaker mounting screws Backlit circuit label positions 1 AC Main label, 6520-0013 3119 ELCI Main + 1 Reverse Polarity label, 6520-0360 1 ELCI label, 6520-0580 1 Blank circuit position 30 Basic AC labels, 4206 Panel Voltage ID label-120V AC

3119 SMS Panel Enclosure Includes:
1 ELCI Main 120/240V, 50A, 30mA, 3104 2 small wire glands, 3124 1 medium wire gland, 3125 2 large wire glands, 3126 2 green “ON” indicating 120V AC LEDs, 8034 1 red “Reverse Polarity” indicating 120V AC LED, 8066 3 LED plugs 12 circuit breaker mounting screws Backlit circuit label positions 1 AC Main label, 6520-0013 1 Reverse Polarity label, 6520-0360 1 ELCI label, 6520-0580 30 Basic AC labels, 4206 Panel Voltage ID label-120V/240V AC

3118 ELCI Main + 2 Blank circuit positions

GLAND SPECIFICATIONS
3117 SMS Panel Enclosure Includes:
2 ELCI Main 120V 30A, 30mA, 3102100 4 small wire glands, 3124 6 medium wire glands, 3125 4 green “ON” indicating 120V AC LEDs, 8034 1 red “Reverse Polarity” indicating 120V AC LED, 8066 1 LED plug 12 circuit breaker mounting screws Backlit circuit label positions 1 AC Main label, 6520-0013 1 Reverse Polarity label, 6520-0360 1 ELCI label, 6520-0580 30 Basic AC labels, 4206 Panel Voltage ID label-120V AC
WIRE SIZE CABLE DIA. RANGE DIMENSIONS

Min. Dia.
#14 to #10 Single Wire Small 3124 .114 in 2.9 mm

Max. Dia.
.250 in 6.4 mm

A. Clearance Hole .492 in (12.5 mm) B. Max. O. A. Length 1.17 in (29.7 mm) C. Wrenching Flats .59 in (15.0 mm)
Reference diagram below

#14 to #10 Cable

.230 in 5.8 mm

.530 in 13.9 mm

3117 120V AC ELCI 30A Dual

A. Clearance Hole .886 in (22.5 mm) B. Max. O. A. Length 1.66 in (42.2 mm) C. Wrenching Flats 1.05 in (26.7 mm)
Reference diagram below

Medium 3125

#6 Cable

.590 in 15.0 mm

.990 in 25.4 mm

A. Clearance Hole 1.470 in (37.3 mm) B. Max. O. A. Length 2.23 in (56.6 mm) C. Wrenching Flats 1.66 in (42.2 mm)
Reference diagram below

Large 3126

A

B

C

SUGGESTED CLEARANCE HOLE FOR NONTHREADED MOUNTING

SEALING NUT

KEY Red 120V AC LED Green 120V AC LED LED Plug Backlit circuit label position Specifications subject to change. See bluesea.com for current information.

57

Circuit Breaker Comparison

DC
Product

Thermal Circuit Breakers*
Push Button ResetOnly with Quick Connect Terminals Push Button Reset-Only with Screw Terminals Medium Duty Push Button Reset-Only* 285-Series Panel Mount 285-Series Surface Mount 187-Series Panel Mount 187-Series Surface Mount

CIRCUIT PROTECTION

AC

DC

Page no.

46
3,000A @ 14.7V DC 32V DC 3–40A E marked, UL 1077, TUV certified, UL 1500, ISO 8846

46
3,000A @ 14.7V DC 2,500A @ 28V DC 32V DC 3–40A E marked, UL 1077, TUV certified, UL 1500, ISO 8846

47
5,000A @ 32V DC 3,000A @ 120V AC* 32V DC / 120V AC* 15–60A

48
3,000A @ 48V DC† 48V DC 25–150A

48
3,000A @ 48V DC† 48V DC 25–150A E marked, SAE J1171, IP67

49
5,000A @ 12V DC 3,000A @ 24V DC 1,500A @ 42V DC 48V DC 25–200A E marked, SAE J1171, IP66

49
5,000A @ 12V DC 3,000A @ 24V DC 1,500A @ 42V DC 48V DC 25–200A E marked, SAE J1171, IP66

Iic Interrupting Capacity 2,500A @ 28V DC Vmxo Max. Voltage Available Amperages Regulatory

SAE J1428, SAE J553, E marked, UL 1077, UL 1500 SAE J1171, IP67

* Medium Duty Push Button Reset-Only Circuit Breakers are AC/DC rated † AIC ratings achieved using SAE J1625

AC
Product

DC

A-Series Circuit Breakers
A-Series Toggle A-Series Flat Rocker A-Series Restricted Off Rocker A-Series Toggle A-Series Flat Rocker A-Series Raised Rocker

Page no. Iic Interrupting Capacity DC Iic Interrupting Capacity AC Vmxo Max. Voltage DC Vmxo Max. Voltage AC Poles Available Amperages Regulatory

50
7,500A @ 65V DC 3,000A @ 120V AC 3,000A @ 250V AC 65V DC 250V AC 1 5–50A E marked, TUV certified, CSA certified, UL 1077

51
5,000A @ 32V DC 3,000A @ 125V AC 1,500A @ 250V AC 32V DC 250V AC 1 5–50A E marked, TUV certified, CSA certified, UL 1077

51
5,000A @ 32V DC 3,000A @ 125V AC 1,500A @ 250V AC 32V DC 250V AC 1 5–50A E marked, TUV certified, CSA certified, UL 1077

50
7,500A @ 65V DC 3,000A @ 120V AC 3,000A @ 120/240V AC 3,000A @ 250V AC 65V DC 250V AC 2 10–50A E marked, TUV certified, CSA certified, UL 1077

51
5,000A @ 32V DC 3,000A @ 240V AC 32V DC 240V AC 2 10–50A E marked, TUV certified, CSA certified, UL 1077

51
5,000A @ 32V DC 3,000A @ 240V AC 32V DC 240V AC 2 10–50A E marked, TUV certified, CSA certified, UL 1077

AC
Product

GFCI Branch and ELCI Main Circuit Breakers
GFCI Branch ELCI Main ELCI Main ELCI Main ELCI Main ELCI Main

Page no. Iic Interrupting Capacity AC Nominal Voltage Amperage Leakage Trip Amps Regulatory 58

55
5,000A 120V per pole 15A 5mA UL 1077, UL 943 Class A

55
5,000A 120V per pole 30A 30mA UL 1077, UL 943 Class A, UL 1500

55
5,000A 120V per pole 30A 30mA UL 1077, UL 943 Class A, UL 1500

55
5,000A 120V per pole 50A 30mA UL 1077, UL 943 Class A, UL 1500

55
5,000A 120/240V per pole 50A 30mA UL 1077, UL 943 Class A, UL 1500

3091* (55)
5,000A 230V per pole 16A 30mA UL 1077, UL 943 Class A, UL 1500

3092* (55)
5,000A 230V per pole 32A 30mA UL 1077, UL 943 Class A, UL 1500

3093† (55)
5,000A 240V per pole 50A 30mA UL 1077, UL 943 Class A, UL 1500

Specifications subject to change. See bluesea.com for current information.

* 230V AC, Typical of Europe † 240V AC, For isolation transformer applications

AC
Product Style

DC

C-Series Circuit Breakers
C-Series Toggle C-Series Toggle C-Series Flat Rocker

CIRCUIT PROTECTION

Page no. Iic Interrupting Capacity DC Iic Interrupting Capacity AC Vmxo Max. Voltage DC Vmxo Max. Voltage AC Poles Available Amperages Regulatory

52
10,000A @ 80V DC 5,000A @ 125V AC 5,000A @ 250V AC 80V DC 250V AC 1 5–100A -

52
10,000A @ 80V DC 5,000A @ 125V AC 5,000A @ 250V AC 80V DC 250V AC 1 100A SAE J1171, UL 1500, ISO 8846

53
5,000A @ 32V DC 3,000A @ 120V AC 3,500A @ 240V AC 32V DC 240V AC 1 5–100A E marked, SAE J1171, UL 1500, ISO 8846. CSA certified, UL 1077

DC
Product Style

C-Series Circuit Breakers
C-Series Toggle C-Series Flat Rocker C-Series Toggle C-Series Flat Rocker

Page no. Iic Interrupting Capacity DC Vmxo Max. Voltage DC Poles Available Amperages Regulatory

52
5,000A @ 65V DC 65V DC 2 150–200A -

53
5,000A @ 48V DC 48V DC 2 150–200A -

52
5,000A @ 65V DC 65V DC 3 250–300A -

53
5,000A @ 48V DC 48V DC 3 250–300A -

AC
Product Style

C-Series Circuit Breakers
C-Series Toggle C-Series Raised Rocker C-Series Flat Rocker C-Series Toggle C-Series Raised Rocker C-Series Flat Rocker

Page no. Iic Interrupting Capacity AC Vmxo Max. Voltage AC Poles Available Amperages Regulatory

52
5,000A @ 125/250V AC 5,000A @ 250V AC 250V AC 2 30–100A -

53
5,000A @ 120/240V AC 5,000A @ 240V AC 240V AC 2 30–100A E marked, TUV certified, CSA certified, UL 1077

53
5,000A @ 120/240V AC 5,000A @ 240V AC 240V AC 2 30–100A E marked, TUV certified, CSA certified, UL 1077

52
5,000A @ 125/250V AC 5,000A @ 250V AC 250V AC 3 50–100A -

53
5,000A @ 120/240V AC 5,000A @ 240V AC 240V AC 3 50–100A E marked, TUV certified, CSA certified, UL 1077

53
5,000A @ 120/240V AC 5,000A @ 240V AC 240V AC 3 50–100A E marked, TUV certified, CSA certified, UL 1077

Specifications subject to change. See bluesea.com for current information.

59

Sabre Yachts 42 Salon Express

60

CONNECTORS AND INSULATORS
The nuts and bolts of any electrical system are the connectors which keep the current flowing. Blue Sea Systems connectors including a BusBar range from 100A–600A reduce heat and improve efficiency and reliability in a boat’s electrical system. The features below make Blue Sea Systems connectors stand out from the others. Tin plated copper bus provides maximum conductivity and corrosion resistance. Insert molded stainless steel studs eliminates the need for securing nut and allows high torquing for excellent electrical contact. UL 94-40 rated base material resists high heat. Stainless steel split ring lock washers and captive star-type lock washers keep connections tight in high vibration environments. Optional insulating covers meet ABYC and USCG insulation requirements.

SECTION INDEX
BUSBARS
MiniBus 100A Common BusBars DualBus 100A Common BusBars DualBus Plus 150A Common BusBars 150A Common BusBars MaxiBus 250A Common BusBars PowerBar Common BusBars PowerBar 600A Common BusBars 62 62 62 63 64 64 65

TERMINAL BLOCKS
Terminal Blocks Terminal Block Jumpers 65 65

CONNECTORS
Terminal Feed Through Connectors CableClams PowerPost Cable Connectors PowerPost Plus Cable Connectors Dual PowerPost Cable Connectors Connector Comparison Rotating CableCap Insulators Standard CableCap Insulators Automotive CableCap Insulators Square CableCap Insulators Stud CableCap Insulators Dual Entry PowerPost Cable Insulator 66 66 67 67 67 68 69 69 69 69 69 69

Sabre Yachts relies on Blue Sea Systems products, like BusBars, to build a trouble free electrical system aboard the Sabre 42 Salon Express.

61

MiniBus 100A Common BusBars
Provides convenient busing for limited space applications

AC

DC

DualBus 100A Common BusBars
Combines two buses on one block
• Combines negative and positive buses for DC Systems and

CONNECTORS AND INSULATORS

Specifications
Ic Continuous Rating Vmxo Voltage Max. Operating Mounting Holes Bus Material 100A AC/DC* 300V AC/48V DC Accepts #10 (M5) Screws† Tin-Plated Copper CDA 110/UNS C11000

neutral and ground buses for AC Systems

Specifications
Ic Continuous Rating Vmxo Voltage Max. Operating Bus Material 100A AC/DC 300V AC/48V DC Tin-Plated Copper CDA 110/UNS C11000

Regulatory
E certified
2304

Regulatory
E Certified
2709

2701

See page 64 for compatible enclosure PNs 2718 and 2719

2314 2710

2305

2702

See page 64 for compatible enclosure PN 2719

PN 2701 2702 2709 2710

Cover -

Terminal Screw 5 per bus × #8-32 10 per bus × #8-32 Cover for BusBar 2701 Cover for BusBar 2702

Mounting Holes Accept #10 (M5) Screws Accept #10 (M5) Screws

Weight lb (kg) 0.20 (0.09) 0.30 (0.14) 0.05 (0.02) 0.05 (0.02)

2315
Overall Height Approx. 0.58" (14.7mm) 1.83" 46.48mm

Overall Height Approx. 0.58" (14.7mm)

DC

2306*†

1.83" 46.48mm
2.252" (57.20mm) 3.012" (76.50mm)

4.30" (109.22mm) 5.06" (128.52mm)

2701 2713
PN 2304 2314 2305 2315 2306 2713
0.90" 22.86mm
.41" (10.41mm)

2702

Cover Yes Yes -

Terminal Screw 5 × #8-32 5 × #8-32 6 × #8-32

Terminal Stud 2 × #10-32 2 × #10-32 4 × #10-32 4 × #10-32 -

Weight lb (kg) 0.15 (0.07) 0.17 (0.08) 0.15 (0.07) 0.17 (0.08) 0.10 (0.05) 0.05 (0.02)

DualBus Plus 150A Common BusBars
Secure, clear polycarbonate cover snaps on easily to meet USCG and ABYC insulation requirements
• Combines negative and positive buses on one block • Cover release button
2722

Cover For MiniBus 2304 and 2305
0.90" 22.86mm
2.55" (64.77mm) 3.56" (90.49mm) 4.20" (106.68mm)

2.55" (64.77mm) 3.56" (90.49mm) 4.20" (106.68mm)
0.625" 15.88mm

Specifications
0.625" 15.88mm

1.25" 31.75mm Minimum

1.25" 31.75mm Minimum

2304, 2314
0.57" 14.48mm 2.75" (69.85mm)

2305, 2315

Ic Continuous Rating Vmxo Voltage Max. Operating Mounting Holes Bus Material
PN 2722 2723 Terminal Screw 5 per bus × #10-32 Terminal Stud 2 per bus × 1 ∕4"-20 Stud

130A AC/150A DC 300V AC/48V DC Accept #10 (M5) Screws Tin-Plated Copper CDA 110/UNS C11000
Weight lb (kg) 0.66 (0.30)

2.58" 65.53mm

3.75" (95.25mm) 0.50" 12.70mm 3.25" (82.55mm)

5 per bus × 2 per bus × 0.61 (0.28) #10-32 5 ∕ 16"-18 Stud

1.875" (47.63mm)

0.60" 15.24mm

2306 * 2306 is DC Only rated † 2306 mounting holes accept # 8 screws

1.505" 38.23mm 4.875" (123.83mm)

62

Specifications subject to change. See bluesea.com for current information.

2722, 2723

150A Common BusBars
collection of negative or AC ground circuits

AC

DC

See page 64 for compatible enclosure PN 2719

Insert-molded stainless steel stud eliminates need for securing nut and allows high torquing for excellent electrical contact
• The industry standard bus bar for positive distribution and for the
2301

CONNECTORS AND INSULATORS

Specifications
Ic Continuous Rating Vmxo Voltage Max. Operating Mounting Holes Bus Material 130A AC/150A DC 300V AC/48V DC Accepts #10 (M5) Screws Tin-Plated Copper CDA 110/UNS C11000

Regulatory E certified
2300
PN 2301 2300 2302 2312 2303 2307 2715 2716 Cover Yes Yes Yes Terminal Screw 10 × #8-32 10 × #8-32 20 × #8-32 20 × #8-32 Terminal Stud 2 × 1 ∕4"-20 2 × 1 ∕4"-20 2 × 1 ∕4"-20 2 × 1 ∕4"-20 4 × 1 ∕4"-20 4 × 1 ∕4"-20 Weight lb (kg) 0.34 (0.15) 0.37 (0.16) 0.53 (0.24) 0.58 (0.26) 0.35 (0.16) 0.38 (0.17) 0.07 (0.03) 0.13 (0.06)

Cover For BusBar 2301 and 2303 Cover For BusBar 2302

2302

Note: 2715 replaces 2706, 2716 replaces 2707

See page 64 for compatible enclosure PN 2719

2312 2303

2715 2307 2716
0.25" 31.75mm 1.35" 34.29mm 5.25" (133.35mm) 5.875" (149.22mm) 1.50" 38.10mm Minimum

1.25" 31.75mm
0.75" 19.50mm

5.25" (133.35mm) 5.875" (149.22mm) 1.50" 38.10mm MINIMUM

SAFE Boats uses Blue2303,Systems BusBars aboard their vessels, including the Apostle 38. Sea 2307

0.75" 19.50mm

2300, 2301
0.624" 15.85mm

0.25" 31.75mm 7.25" (184.15mm) 8.50" (215.90mm) 9.125" (231.78mm) 1.50" 38.10mm Minimum

0.75" 19.50mm

2302, 2312 Specifications subject to change. See bluesea.com for current information.

63

MaxiBus 250A Common BusBars
CONNECTORS AND INSULATORS
• Insulating cover with breakouts for easy wire access • Insulating cover meets ABYC insulation requirements Specifications Ic Continuous Rating Vmxo Voltage Max. Operating Mounting Holes Bus Material Regulatory E certified

AC

DC

0.75" (19mm) Typical 1.5" 38mm [B] [A] 1.7" 43mm TYP

Now with insert molded stainless steel studs and optional fully enclosed insulating base and cover

.94" 24mm

2128, 2105

250A AC/250A DC 300V AC/48V DC Accepts #10 (M5) Screws Tin-Plated Copper CDA 110 UNS C11000

1.2" (30mm) Typical 1.5" 38mm [B] [A] 1.7" 43mm TYP

.94" 24mm

2127, 2126

2128

MTG CTR 1.43" 36.2 mm 2.53" 64.3 mm

2105

[B]

[A]

TOP - NO COVER

2719 and 2718
Terminal Screws 12 × #10-24 6 × #10-24 [A] Length in (mm) 7.75 (197.00) 7.75 (197.00) 8.78 (223.10) 5.875 (149.00) 5.875 (149.00) 6.70 (170.00)

SIDE

PN 2105

Terminal Studs 2 × 5/16" -18 6 × 5/16" -18

[B] Mounting Centers in (mm) 7.125 (181.00) 7.125 (181.00) 5.41 (137.30) 5.25 (133.00) 5.25 (133.00) 4.10 (104.10)

Weight lb (kg) 0.80 (0.36) 1.00 (0.45) 0.40 (0.18) 0.75 (0.34) 0.65 (0.29) 0.50 (0.22)

2127

2126 2718 2127 2128 2719

Cover for 2105 and 2126 4 × 5/16" -18 2 × 5/16" -18 Cover for 2127 and 2128

2126

DC
PowerBar Common BusBars
Provides compact high-amp busing with 3∕ 8" terminal studs

2719

1.25" 31.75mm

1.875" 47.63mm

2719 Compatible Products
MaxiBuses 150A Common Busbars DualBus 185-Series Thermal Circuit Breakers 285-Series Thermal Circuit Breakers Dual PowerPost Cable Connectors PowerBar Common BusBar
Products

2127, 2128 2301, 2303 2701, 2702 7100–7115 7180–7189 2016100, 2017100, 2018100 2020

PNs

1.5" 38.10mm

2019

0.848" 21.54mm 2.75" 69.85mm

1.63" 41.30mm

Specifications
Ic Continuous Rating Vmxo Voltage Max. Operating Mounting Holes Bus Material

Amperage rating is determined by wire amperage capacity connected to the PowerBar up to 600 Amps 48V DC Accepts #10 (M5) Screws Tin-Plated Copper CDA 110/UNS C11000
See page 64 for compatible enclosure PN 2719
Insulators Included Weight lb (kg) 0.36 (0.16) 0.36 (0.16)

Regulatory
2718

E certified
PN 2019 2020 Terminal Studs 2 × 3 ∕ 8" -16 2 × 3 ∕ 8" -16

2718 Compatible Products
Products

MaxiBuses PowerBar Common BusBar DualBus (2x) PowerPost Cable Connectors (2x) PowerPost Plus Cable Connectors (2x) Class T Fuse Block ANL Fuse Block

2105, 2126 2104 2701 2001–2003 2101–2103 5502 5503

PNs

64

Specifications subject to change. See bluesea.com for current information.

AC

PowerBar 600A Common BusBars
Highest amp rated busbar with 3/8" terminal studs
See page 64 for compatible enclosure PN 2718

DC

AC

Terminal Blocks

DC

Employs fully insulated independent terminal blocks for applications where circuits must be isolated

CONNECTORS AND INSULATORS

2404

2104

2504

2608 2107

• Each screw pair is one isolated circuit • Terminal Block Jumpers allow creation of common circuits • Closed back design completely insulates power from the mounting surface

Specifications
2708

Specifications
Ic Continuous Rating Vmxo Voltage Max. Operating Mounting Holes Bus Material 545A AC/600A DC 300V AC/48V DC 2104—Accepts 1 ∕ 4" Screws 2107—Accepts #10 (M5) Screws Tin-Plated Copper CDA 110 UNS C11000

Ic Continuous Rating Vmxo Voltage Max. Operating Bus Material Mounting Holes

See table below See table below Tin-Plated Brass See drawings below

0.88" 22.35mm

0.375" 9.53mm

Mounting hole for #6 Screw

Regulatory
E Certified

Overall Height Approx. 0.47" (11.9mm)

[B] [A]

0.31" 7.87mm

Drawing 1 (2402–2410)
0.49" 12.45mm 0.69" 17.53mm Mounting hole for #10 Screw

Regulatory
E certified
Overall Height Approx. 2.00" (50.80mm) 2.00" 50.80mm [B] [A] 1.32" 33.53mm 1.25" (31.75mm) Typical

0.56" 14.22mm 1.31" 33.27mm [B] [A] Overall Height Approx. 0.71" (18.0mm)

Mounting hole for #10 Screw

1.81" 45.97mm 0.62" 15.75mm

0.50" 12.70mm

[B] [A] Overall Height Approx. 0.75" (19.1mm)

Drawing 3 (2602–2610)
PN 2104 2107 2708 Terminal Studs 4 × 3 ∕ 8" -16 8 × 3 ∕ 8" -16 Cover For 2104 Terminal Screws 4 x #8-32 4 x #8-32 [A] Length in (mm) 7.0 (177.8) [B] Mounting Centers in (mm) 6.25 (158.74) Weight lb (kg) 1.75 (0.79) 0.25 (0.11) PN 2402 2404 2406 2408 2410 2502 2504 2506 2508 2510 2512 2602 2604 2606 2608 2610 Circuits 2 4 6 8 10 2 4 6 8 10 12 2 4 6 8 10 AC/DC Ic 20 20 20 20 20 30 30 30 30 30 30 65 65 65 65 65 AC/DC Vmxo 300 300 300 300 300 600 600 600 600 600 600 600 600 600 600 600 Terminal Drawing Screw Number #6 #6 #6 #6 #6 #8 #8 #8 #8 #8 #8 #10 #10 #10 #10 #10 1 1 1 1 1 2 2 2 2 2 2 3 3 3 3 3 [A] Length in (mm) 1.41 (35.81) 2.16 (54.86) 2.91 (73.91) 3.66 (92.96) 4.41 (112.01) 2.10 (53.34) 3.22 (87.79) 4.34 (110.24) 5.46 (138.68) 6.58 (167.13) 7.70 (195.58) 2.50 (63.49) 3.88 (98.55) 5.26 (133.61) 6.64 (168.67) 8.02 (203.73)

Drawing 2 (2502–2512)

11.375 (288.93) 10.375 (263.53) 2.75 (1.25)

[B] Mounting Centers in (mm) 1.13 (28.70) 1.88 (47.75) 2.63 (66.80) 3.38 (85.85) 4.13 (104.90) 1.69 (42.93) 2.81 (71.37) 3.93 (99.82) 5.05 (128.27) 6.17 (156.72) 7.29 (185.17) 2.06 (52.32) 3.44 (87.38) 4.82 (122.43) 6.20 (157.48) 7.58 (192.53)

Weight lb (kg) 0.05 (0.02) 0.06 (0.03) 0.08 (0.04) 0.10 (0.05) 0.11 (0.05) 0.11 (0.05) 0.15 (0.07) 0.21 (0.10) 0.27 (0.12) 0.33 (0.15) 0.35 (0.16) 0.15 (0.07) 0.25 (0.11) 0.34 (0.16) 0.43 (0.20) 0.52 (0.24)

Terminal Block Jumpers

Combines independent circuits on a terminal block (above) and ST-Blade Fuse Blocks PNs 5035 and 5037 (p. 39)
• Jumpers allow creation of common circuits on independent connectors • Five per retail package

Specifications
Bus Material Continuous Amperage
PN 9218 9217 9216

Nickel-Plated Brass Equivalent to matching block
Weight lb (kg)

Description

For use with 20A Terminal Blocks 0.03 (0.01) For use with 30A Terminal Blocks 0.04 (0.02) For use with 65A Terminal Blocks 0.05 (0.03)

9218 9217 9216 Specifications subject to change. See bluesea.com for current information.

65

DC
CONNECTORS AND INSULATORS

Terminal Feed Through Connectors

CableClams

Eliminates chafe and provides strain relief when passing high current through hulls, decks and bulkheads
• Protects large cables that are subject to chafing when passed through holes • The large terminals have a mounting face that can be gasketed or bedded to provide a water tight installation

Provides a waterproof pass-through for antenna cables without requiring removal of the factory installed connector

Specifications
Vmxo Voltage Max. Operating Imxo Amperage Max. Operating Stud Material Mounting Holes 48V DC See table below Tin-Plated Copper Alloy Accepts #10 (M5) Screws
COMPRESSION RING DECK RING

SEAL

GASKET

Regulatory
Rated IP66—protected against powerful water jets
Weight lb (kg) 0.30 (0.14) 0.30 (0.14) 0.30 (0.14) 0.30 (0.14)

PN 2201 2202 2203 2204

Description 5 ∕ 16"-18 Stud 5 ∕ 16"-18 Stud 3 ∕ 8"-16 Stud 3 ∕ 8"-16 Stud

Imxo 250 250 250 250

Color Black Red Black Red

CO-AXIAL CABLE FROM ANTENNA

1001

• • • •

Perfect for antenna installation Save the expense of removing and replacing connectors Avoid poor connections from removing factory connectors Use 1001 for GPS antenna cables, 1002 for VHF antenna cables, 1003 for Radar antenna cables UV-Stabilized Thermoplastic UV-Stabilized Buna-N Rubber Stainless Steel
Max. Connector Diameter in (mm) 0.68 (17.0) 0.83 (21.0) 1.40 (35.0)
Mounting hole for #6 Screw 1.70" DIA. 43.18mm

Specifications
Ring Material Seal Material Fasteners
PN 1001

Max. Cable Diameter in (mm) 0.31 (8.0) 0.44 (11.0) 0.56 (14.0)

Weight lb (kg) 0.15 (0.07) 0.20 (0.09) 0.30 (0.14)

2201

1002 1003

2202

0.68" DIA 17.27mm 0.65" TYP. 16.51mm

0.86" 21.84mm For mounting in 0.875" hole 2.0" 50.80mm 1.313" 33.34mm

0.869" 22.06mm 0.689" 17.50mm

1001 Use for GPS antenna cables

Mounting hole for #8 Screw

1.25" 31.75mm

1.285" 32.64mm

0.313" 7.94mm 1.84" 46.74mm

1.98" DIA 50.29mm

0.834" DIA 21.18mm

2201–2204

0.775" TYP. 19.68mm

1002 Use for VHF antenna cables
Bulkhead Cable Connector Ring Terminal Nut

Mounting hole for #8 Screw

Lock Washer

2.49" DIA 63.25mm

1.396" DIA 35.46mm

Mounting Diagram

1.018" TYP. 25.86mm

1003 Use for RADAR antenna cables

66

Specifications subject to change. See bluesea.com for current information.

DC

PowerPost Cable Connectors
Insulated single stainless steel stud terminates multiple large conductors

Dual PowerPost Cable Connectors

Provides a termination point for extending the length of outboard harnesses or other conductors

CONNECTORS AND INSULATORS

2010

2003

• Connects high amperage cables securely • Includes insulator

Specifications
Ic Continuous Rating: Not rated—amperage flows between terminals stacked on post and is determined by wire and terminals used. 48V DC Accepts #8 Screws (2010, 2011) Accepts 1 ∕ 4" Screws (2001, 200, 2003)

Vmxo Voltage Max. Operating Mounting Holes

2017

Regulatory
E Certified
PN 2010 2011 2001 2002 2003 Terminal Stud #10-32 × 5 ∕ 8" 1 ∕4"-20 × 3 ∕4" 1 ∕4"-20 × 1-1 ∕ 16" 5 ∕16"-18 × 7∕ 8" 3 ∕ 8"-16 × 7∕ 8" Weight lb (kg) 0.06 (0.03) 0.10 (0.05) 0.20 (0.09) 0.25 (0.11) 0.27 (0.12)
0.832" 21.13mm 1.063" 26.99mm 1.625" 41.28mm
2.50" (63.50mm) 3.30" (83.82mm) 1.75" 44.45mm

• Designed for connecting high amp conductors • 2018 is also designed for outboard engine installation when factor cables need to be extended • Includes insulators 4002 and 4003 (p. 69)

Specifications
Ic Continuous Rating: Not rated—amperage flows between terminals stacked on post and is determined by wire and terminals used. 48V DC Accepts #10 (M5) Screws

2001–2003

Vmxo Voltage Max. Operating Mounting Holes

PNs 2001, 2002, and 2003, see page 64 for compatible enclosure PN 2718

1.25" 31.75mm

1.875" 47.63mm

2010, 2011

PowerPost Plus Cable Connectors
Enables connection of multiple smaller wires in spaces where a traditional bus bar may not fit
[A]

1.50" 38.10mm

0.75" 19.05mm

[B]
2.75" 69.85mm

1.75" 44.45mm

PN 2016 2017

Description 2 × 5 ∕ 16"-18 Studs with Insulators 2 × 3 ∕ 8"-16 Studs with Insulators

Insulating Stud Height A Cover in (mm) Yes Yes Yes 1.50 (38.1) 1.50 (38.1) 1.63 (41.3) 1.63 (41.3) 1.50 (38.1)

Stud Height B in (mm) 1.50 (38.1) 1.50 (38.1) 1.63 (41.3) 1.63 (41.3) 1.63 (41.3)

Weight lb (kg) 0.27 (0.12) 0.27 (0.12) 0.27 (0.12) 0.27 (0.12) 0.27 (0.12)

2016100 2 × 5 ∕ 16"-18 Studs

2103

See page 64 for compatible enclosure PN 2718

2017100 2 × 3 ∕ 8"-16 Studs 2018 1 × 5 ∕ 16"-18 Stud, 1 × 3 ∕ 8"-16 Stud with Insulators 1 × 5 ∕ 16"-18 Stud, 1 × 3 ∕ 8"-16 Stud

• 150 Amp bus allows small wire connections at high amperage cable connections • Includes insulator

Specifications
Ic Continuous Rating: Vmxo Voltage Max. Operating Mounting Holes Bus Material 150A DC 48V DC Accepts 1 ∕ 4" Screws Tin-Plated Copper
Terminal Stud 1 ∕4"-20 × 1" 5 ∕16"-18 × 3 ∕4" 3 ∕ 8"-16 × 3 ∕4" Terminal Screws 8 × #8-32 8 × #8-32 8 × #8-32 Weight lb (kg) 0.29 (0.13) 0.30 (0.14) 0.34 (0.15)

2018100

-

1.50 (38.1)

1.63 (41.3)

0.27 (0.12)

See page 64 for compatible enclosure PN 2719

Regulatory
E Certified

PN 2101 2102 2103

Specifications subject to change. See bluesea.com for current information.

67

Connector Comparison
CONNECTORS AND INSULATORS
Product
MiniBus 100A Common BusBars DualBus 100A Common BusBars DualBus Plus 150A Common BusBars 150A Common BusBars

Page no.

62 100A AC 100A DC 300V AC 48V DC 5 × #8-32 2 × #10-32 Cover available

62 100A AC 100A DC 300V AC 48V DC 4 × #10-32 Cover available

62 100A AC 100A DC 300V AC 48V DC 6 × #8-32 -

62 100A AC 100A DC 300V AC 48V DC 5 per bus × #8-32 Cover available

62 100A AC 100A DC 300V AC 48V DC 10 per bus × #8-32 Cover available

62 130A AC 150A DC 300V AC 48V DC 5 per bus × #8-32 2 per bus × 1/4"-20 or 2 per bus × 5/16"-18 Included

63 130A AC 150A DC 300V AC 48V DC 10 × #8-32 2 × 1/4"-20 Cover available

63 130A AC 150A DC 300V AC 48V DC 20 × #8-32 2 × 1/4"-20 Cover available

Ic Continuous Rating Vmxo Max. Voltage Terminal Screw Terminal Stud Insulating Cover

Product

150A Common BusBar

MaxiBus 250A Common BusBars

PowerBar Common BusBar

PowerBar 600A Common BusBars

Page no. Ic Continuous Rating Vmxo Max. Voltage Terminal Screw Terminal Stud Insulating Cover

63 130A AC 150A DC 300V AC 48V DC 4 × 1/4"-20 Cover available

64 250A AC 250A DC 300V AC 48V DC 6 × #10-24 2 × 5/16" -18 Cover available

64 250A AC 250A DC 300V AC 48V DC 12 × #10-24 2 × 5/16" -18 Cover available

64 250A AC 250A DC 300V AC 48V DC 4 × 5/16" -18 Cover available

64 250A AC 250A DC 300V AC 48V DC 6 × 5/16" -18 Cover available

64 Determined by wire up to 600A 48V DC 2 × 3/8"-16 Included

65 545A AC 600A DC 300V AC 48V DC 4 × #8-32 4 × 3/8"-16 Cover available

65 545A AC 600A DC 300V AC 48V DC 4 × #8-32 8 × 3/8"-16 -

Product

Terminal Blocks

Terminal Feed Through Connectors

PowerPost Cable Connectors

PowerPost Plus Cable Connectors

Dual PowerPost Cable Connectors

Page no. Ic Continuous Rating Vmxo Max. Voltage Terminal Screw Terminal Stud Insulating Cover

65 20A AC 20A DC 300V AC 300V DC #6 -

65 30A AC 30A DC 600V AC 600V DC #8 -

65 65A AC 65A DC 600V AC 600V DC #10 -

66 250A DC 48V DC 5/16"-18 or 3/8"-16 -

67
Determined by wire and terminals

67
Determined by wire and terminals

67 150A DC 48V DC 8 × #8-32 1 × 1/4"-20 or 1 × 5/16"-18 or 1 × 3/8"-16 Included

67
Determined by wire and terminals

48V DC 1 × #10-32 or 1 × 1/4"-20 Included

48V DC 1 × 1/4"-20 or 1 × 5/16"-18 or 1 × 3/8"-16 Included

48V DC 2 × 5/16"-18 or 2 × 3/8"-16 or 1 × 5/16"-18 and 1 × 3/8"-16 Included

68

Specifications subject to change. See bluesea.com for current information.

Rotating CableCap Insulators

Insulates battery terminals which have integral wing nut posts
• Top rotates 360 degrees to allow cable entry from any angle

Square CableCap Insulators

Insulates battery terminals which have in-line dual posts

CONNECTORS AND INSULATORS

4018 4001
PN 4001 9030B 9031B Cable Size (AWG) All All All Color Red/Black Black Red Package Pair/Retail Bulk/Not for retail Bulk/Not for retail Weight lb (kg) 0.25 (0.11) 0.10 (0.05) 0.10 (0.05) PN 4018 4019B 4020B Cable Size (AWG) 1/0 1/0 1/0 Color Red/Black Red Black Package Pair/Retail Bulk/Not for retail Bulk/Not for retail Weight lb (kg) 0.19 (0.08) 0.06 (0.03) 0.06 (0.03)

Standard CableCap Insulators

Stud CableCap Insulators

Insulates battery terminals which have added adapter terminals

Insulates single stud on alternators, starters, windlasses and high amperage termination points

4008 4005
PN 4005 4006 9038B 9039B 9040B 9041B Cable Size (AWG) 4, 2, 1 1/0, 2/0 4, 2, 1 4, 2, 1 1/0, 2/0 1/0, 2/0 Color Red/Black Red/Black Black Red Black Red Package Pair/Retail Pair/Retail Bulk/Not for retail Bulk/Not for retail Bulk/Not for retail Bulk/Not for retail Weight lb (kg) 0.22 (0.10) 0.22 (0.10) 0.07 (0.03) 0.07 (0.03) 0.07 (0.03) 0.07 (0.03) PN 4008 4009 4010 4011 4012 4013 4014 4015

4009
Cable Size (AWG) 18–10 18–10 8–4 8–4 2–2/0 2–2/0 3/0–4/0 3/0–4/0 Color Red Black Red Black Red Black Red Black Package Retail/3 Retail/3 Retail/2 Retail/2 Retail/1 Retail/1 Retail/1 Retail/1 Weight lb (kg) 0.05 (0.02) 0.05 (0.02) 0.05 (0.02) 0.05 (0.02) 0.07 (0.03) 0.07 (0.03) 0.07 (0.03) 0.07 (0.03)

Automotive CableCap Insulators

Insulates battery terminals which have standard automotive posts

Dual Entry PowerPost Cable Insulators
Protects against accidental short circuits
• For use with Dual PowerPost Cable Connectors 2016, 2017, and 2018 (see page 67)

4016
Cable Size (AWG) 4, 2, 1 1/0, 2/0 1/0, 2/0 1/0, 2/0 Weight lb (kg) 0.18 (0.08) 0.18 (0.08) 0.07 (0.03) 0.07 (0.03)

PN 4016 4017 9176B 9177B

Color Red/Black Red/Black Red Black

Package Pair/Retail Pair/Retail Bulk/Not for retail Bulk/Not for retail

4002

4003

PowerPost Insulator

NEW

Provides electrical insulation for single studs and large cables. This insulator is included with the following part numbers; 2001, 2002, 2003, 2101, 2102, 2103, and 2019.
PN 4002 4003 Cable Size (AWG) up to 2/0 up to 2/0 Cable Entry Size 0.7" (17.8 mm) 0.7" (17.8 mm) Color Black Red Package Retail/1 Retail/1 Weight lb (kg) 0.08 (0.04) 0.08 (0.04)

PN 4004

Cable Size (AWG) 6

Color Red

Package Retail

Weight lb (kg) 0.58 (0.03)

Specifications subject to change. See bluesea.com for current information.

69

Sabre 54 Salon Express

70

POWER DISTRIBUTION
At the heart of a boat’s electrical system is the power distribution panel. Blue Sea Systems manufactures panels for small runabouts to large offshore cruising yachts, with four panel styles to choose from. WeatherDeck™ Waterproof Panels’ rugged construction exceeds the demands of any wet location. Panels feature backlit labels, built-in toggle guard, and concealed mounting screws. Contura Switch Water Resistant Panels are designed to complement existing switches and controls and are an excellent addition to any cockpit, bridge, or cabin. Traditional Metal Panels are styled to match existing panels found on many boats and are often used as a replacement panel. Panels are pre-wired and ready to install right out of the box. The 360 Panel System uses an open frame and modular architecture to mount a broad selection of panel components. This allows multiple functions to be combined in a single panel for unmatched flexibility and future upgradability. Custom 360 Panels are available when a standard panel does not suffice. The online Panel Wizard provides a simple tool to design a fully customized panel that is built and shipped from our Bellingham facility within 7 business days of order receipt.

SECTION INDEX
ABOVE DECK PANELS
WeatherDeck™ Waterproof Contura Switch Water Resistant 72–73 74–75

BELOW DECK PANELS
360 Panel System Traditional Metal DC Main and Branch AC Branch Circuit Breaker AC Main Circuit Breaker AC Circuit Breaker Source Selection AC Rotary Switch Source Selection Residual Current Circuit Breaker Panels GFCI Branch and ELCI Main 240 Volt AC Circuit Breaker Panels AC/DC Combination Circuit Breaker Panels 360 Panel System Custom Panel Program 76 77 78–81 82–83 84–85 86–87 88–89 90 91 92–93 94–95

Blue Sea Systems Custom 360 Panel easily manages the long list of electrical demands found on every Sabre Yachts 54 Salon Express.

71

DC

WeatherDeckTM Waterproof Panels
Hunt Yachts installs the Blue Sea Systems WeatherDeck™ panels on the Surfhunter 25 Center Console.

POWER DISTRIBUTION

DESIGNED FOR EXTREME WEATHER CONDITIONS
The WeatherDeck™ Panels are Blue Sea Systems most waterproof panels and their contemporary appearance adds style to any boat. Available in both fuse and circuit breaker models, the WeatherDeck™ Panels can be mounted in four orientations for maximum versatility. circuit positions: model positions
circuit breaker fuse 4, 6, 8 2, 4, 6, 8
Circuit Breaker Panel

Integrated switch guards reduce the risk of accidental switching

voltage rating: model rating
circuit breaker fuse 12V or 24V DC 12V DC
Backlit labels aid circuit identification in low light conditions

total panel rating: model rating
circuit breaker fuse 2 position 4 position 6 position 8 position 45A 30A 60A 90A 100A

Fuse Panel

Tin-plated wire and connectors resist corrosion

ON indication: fuse model bi-colored backlit labels labels: square format

Panel front is rated IP67

Protected against immersion up to 1 meter for 30 minutes

72

Specifications subject to change. See bluesea.com for current information.

UV-stabilized waterproof boots resist discoloration and cracking

DC

WeatherDeckTM Waterproof Panels
Designed for open-cockpit and flybridge applications Features
• FUSE MODELS ONLY: bicolored LEDs illuminate circuit labels to quickly identify OFF (Red), ON (Green), or Blown (No color) circuits • CIRCUIT BREAKER MODELS ONLY: green LEDs illuminate circuit labels • Integrated switch guards reduce the risk of accidental switching • Independent label backlighting allows switching and dimming • Backlighting is compatible with DeckHand Dimmers (p. 11) • Panels can be mounted in four different orientations • Panel front rated IP67 when properly mounted with watertight mounting gasket • UV stabilized weather-resistant faceplate snaps on and off providing access to components and concealing mounting screws • Square Format Label Set 4215 included (p. 117)

Circuit Breaker Panels

POWER DISTRIBUTION

4374

Component References
• • • • • • ON–OFF Toggle Switch (p. 113) WeatherDeck™ Toggle Switch Waterproof Boots (p. 113) Push Button, Thermal Trip, Manual Reset-Only Circuit Breakers (p. 46) Push Button, Thermal Trip, Manual Reset-Only Waterproof Boots (p. 46) ATO®–ATC® Blade-Type Fuses (p. 35) Rugged UV stabilized waterproof boots (p. 113) 24 Volts DC 15A @ 12V DC (per circuit) 9A @ 24V DC (per circuit) 10mA/Illuminated Circuit 45A
4376

4378

Circuit Breaker Panel Specifications
Vmxo Voltage Max. Operating Imxo Amperage Max. Operating Ioc (Backlight) Amperage Operating Current Panel Cumulative Rating Switch Rating 15 Amps Maximum Backlighting Voltage Backlighting Amperage Draw Circuit Breaker Rating

12 or 24V DC 10mA/Illuminated Circuit 15A 12V DC 15A @ 12V DC (per circuit) 10mA/Illuminated Circuit 2 Position—30A 4 Position—60A 6 Position—90A 8 Position—100A 15A Max. 12V DC Nominal 1–30A

Fuse Panels

Fuse Panel Specifications
Vmxo Voltage Max. Operating Imxo Amperage Max. Operating Ioc (Backlight) Amperage Operating Current Panel Cumulative Rating

4302

Switch Rating Backlighting Voltage Fuses Available

4304

Regulatory
IP67—protected against immersion up to 1 meter for 30 minutes
(see inside back cover)

4306
PN 4374 4376 4378 4302 4304 4306 4308 Circuit Protection Circuit Breakers Circuit Breakers Circuit Breakers Fuses Fuses Fuses Fuses Width in (mm) 4.25 (107.95) 4.25 (107.95) 4.25 (107.95) 3.88 (98.55) 3.88 (98.55) 3.88 (98.55) 3.88 (98.55) Height in (mm) 4.30 (109.22) 6.00 (152.40) 7.70 (195.58) 2.60 (66.04) 4.30 (109.22) 6.00 (152.40) 7.70 (195.58) Depth in (mm) 3.50 (88.90) 3.50 (88.90) 3.50 (88.90) 2.50 (63.50) 2.50 (63.50) 2.50 (63.50) 2.50 (63.50) Width Mounting Centers in (mm) 3.69 (93.73) 3.69 (93.73) 3.69 (93.73) 3.31 (84.07) 3.31 (84.07) 3.31 (84.07) 3.31 (84.07) Height Mounting Centers in (mm) 3.74 (95.00) 5.44 (138.18) 7.14 (181.36) 2.04 (51.82) 3.74 (95.00) 5.44 (138.18) 7.14 (181.36) Weight lb (kg) 0.97 (0.44) 1.36 (0.62) 1.83 (0.83) 0.52 (0.24) 0.90 (0.41) 1.15 (0.52) 1.55 (0.70)

4308

Specifications subject to change. See bluesea.com for current information.

73

Contura Switch Water Resistant Panels
Blue Sea Systems Contura Switch Water Resistant Panels complement the dash of the Back Cove 37.

DC

POWER DISTRIBUTION

RUGGED DESIGN FOR WET ENVIRONMENTS
Using industry standard Contura switches, the Blue Sea Systems Contura Switch Water Resistant Panels are designed to perform above deck, as well as complement any interior. Fuse models are available in a classic grey finish, and circuit breaker models are available in white or black. circuit positions: model positions
circuit breaker fuse 3, 4, 6, 8 1, 3, 4, 6, 8
Integrated LEDs provide immediate indication of ON or OFF

Carling Contura switches match common helm station switches

Circuit Breaker Panel

voltage rating: 12 or 24V DC total panel rating: 45A ON indication: LED in switch labels: model
circuit breaker fuse

format
small large or small

Panel back must be enclosed in a dry environment

Panel front is rated IP66 when mounted with gasket in place*
Protected against powerful water jets

Tin-plated wire and connectors resist corrosion

Fuse Panel
* circuit breaker model only Aluminum panel is chemically treated front and back and painted to resist corrosion

74

Specifications subject to change. See bluesea.com for current information.

DC
• • • •

Contura Switch Water Resistant Panels
Designed for open-cockpit and flybridge applications using switches to complement existing controls commonly used on many boats Features
Designed for 12 or 24V DC systems Watertight mounting gasket ON indicating LEDs embedded in all switches Includes Small Format Label Set 8217 or 8214* (p. 117)

POWER DISTRIBUTION

8374

NOTE: Labels are not backlit

Component References
• ON-OFF Contura switches† (p. 112) • Push Button Reset-Only Circuit Breakers (p. 46) • Water Resistant Fuse Holders (p. 38)

Specifications
Vmxo Voltage Max. Operating Ioc (Switch LED) Amperage Operating Current Switch Rating Circuit Breaker Rating Fuse Holder Rating Panel Cumulative Rating 24V DC 18 Milliamps each 20A @ 12V DC 15A @ 24V DC 15A 20A Max. (15A fuses included) 45A (all except 8 position panels) 90A (8 position panels)

8372

8373

Regulatory
E marked CIRCUIT BREAKER MODELS ONLY— Meet UL 1500 and ISO 8846 external ignition protection requirements Panel front is IP66 when mounted with gasket in place—protected against powerful water jets
(see inside back cover) 8274

8371

8271

8262

8054*

8273

8272
PN 8274 8272 8273 8271 8374 8372 8373 8371 8054* 8053* 8262 8261 8263† Push Button Circuit Breakers 3 4 6 8 3 4 6 8 AGC®/MDL® Fuse Holders 3 6 4 8 1 Width in (mm) 4.50 (114.30) Height in (mm) 3.75 (95.25) Depth in (mm) 3.25 (82.55) 3.25 (82.55) 3.25 (82.55) 3.25 (82.55) 3.25 (82.55) 3.25 (82.55) 3.25 (82.55) 3.25 (82.55) 3.00 (76.20) 3.00 (76.20) 3.00 (76.20) 3.00 (76.20) 3.00 (76.20) Weight lb (kg) 0.75 (0.34) 0.90 (0.41) 1.35 (0.61) 1.75 (0.79) 0.75 (0.34) 0.90 (0.41) 1.35 (0.61) 1.75 (0.79) 0.70 (0.32) 1.20 (0.54) 0.75 (0.34) 1.40 (0.64) 0.25 (0.11)

8261

5.25 (133.35) 4.25 (107.95) 4.50 (114.30) 7.50 (190.50) 9.37 (238.00) 4.25 (107.95) 4.50 (114.30) 3.75 (95.25)

5.25 (133.35) 4.25 (107.95) 4.50 (114.30) 7.50 (190.50) 9.37 (238.00) 4.25 (107.95) 5.25 (133.35) 3.75 (95.25)

8263† / Bilge Pump Control Panel

5.25 (133.35) 7.50 (190.50) 5.25 (133.35) 9.37 (238.00) 2.25 (57.15) 3.75 (95.25) 3.75 (95.25) 3.75 (95.25)

8053*

* 8054 and 8053 include Large Format Label Set 8030 (p. 117–120) † 8263 Bilge Pump Control Panel—(ON)-OFF-ON Contura Switch (p. 112)

Specifications subject to change. See bluesea.com for current information.

75

360 Panel System
Ranger Tugs uses Blue Sea Systems 360 Panels aboard their boats including the new R-31.

AC

DC

POWER DISTRIBUTION

INNOVATIVE DESIGN MEETS UNRIVALED FLEXIBILITY
The 360 Panel System uses an open frame to mount a broad selection of modules that allows multiple functions to be combined in a single panel. This innovative design offers a wide choice of panel features, can accommodate future changes and permits rapid assembly and shipping time. With options ranging from battery management to source selection, the 360 Panel System provides unmatched design flexibility. If you do not find the panel you are looking for in the stock panel offering, please go to page 94 to find out how to create and order a custom panel that will work for your specific application. circuit breaker positions: • stock panels up to 32 • custom panels up to 80 voltage rating:
DC AC
Open frame allows future replacement or upgrade of panel modules

Flat rocker circuit breakers

Black toggle A-Series circuit breakers

12V, 24V 120V, 120/240V, 230V*

total panel rating: up to 100A per bus ON indication: LED labels: square format
Circuit status LEDs and backlit labels aid low-light readability Push Button Reset Only circuit breakers provide high-density, low cost circuit protectionhighdensity circuit protection

* 230 Volt (typical of Europe)

76

Specifications subject to change. See bluesea.com for current information.

Traditional Metal Panels
Blue Sea Systems Traditional Metal Panels are a complementary fit on the Surfhunter 33.

AC

DC

POWER DISTRIBUTION

STYLED TO MATCH EXISTING PANELS
The Traditional Metal Panels are equally suited for use as extensions to existing panels or as full replacements. All panels are pre-wired and include LEDs in all positions. Choose from over 100 stock panels ranging from simple circuit breaker models to complex multi-source AC configurations. circuit breaker positions: up to 35 voltage rating:
DC AC 12V, 24V 120V, 120/240V, 230V*
Industry standard white toggle A-Series circuit breakers Circuit status LEDs and backlit labels aid low-light readability

Marine grade aluminum frame securely holds fixed panel components and is chemically treated to resist corrosion (aluminum frame not sold separately)

total panel rating: up to 100A per bus ON indication: LED labels: large format

* 230 Volt (typical of Europe)
Tin-plated copper bus bars provide high conductivity and corrosion resistance

Specifications subject to change. See bluesea.com for current information.

77

DC

Branch Circuit Breaker Panels
• • • • •

DC Branch panels distribute current from a high amperage input into lower amperage circuits
Features:
• ON-indicating LEDs in all circuit positions • Panels with voltmeters include a toggle switch to monitor voltage on up to three battery banks • Backlit label positions for select models†

Component References:
A-Series Circuit Breakers (p. 50–51) Push Button Reset-Only Circuit Breakers (p. 46) ON-OFF, SPST Rocker Switches (p. 110) 360 Panel System includes PN 4205 label set (p. 120) Traditional Metal panels include PN 8030 label set (p. 120) • DC Digital Multimeter (p. 101) • DC Analog Meters (p. 98) • Amber ON-indicating LEDs (p. 115)

POWER DISTRIBUTION

8025
Style Total Positions Circuit Breakers (PN) Rocker Switches (PN) Nominal Voltage Maximum Amperage Meter (PN) Width x Height in (mm) Depth in (mm) Weight lb (kg)

1216

1116*

1151

1455†

1155

1459†

8081
Traditional Metal

Traditional Metal

360 Panel System

360 Panel System

360 Panel System

3 Positions
3 A-Series, 15A (7210) – 12/24V DC 100A – 5.25 (133.35) x 4.75 (120.65) 2.50 (63.50) 1.15 (0.52)

4 Positions
4 A-Series, 15A (7403) – 12V DC 100A – 4.88 (123.83) x 4.75 (120.65) 3.00 (76.20) 1.35 (0.61)

4 Positions
4 Push Button, 10A (7054) 4 ON-OFF, SPST (7480) 12V DC 40A – 4.88 (123.83) x 4.75 (120.65) 3.50 (88.90) 1.07 (0.49)

4 Positions
4 Push Button, 10A (7054) 4 ON-OFF, SPST (7480) 12V DC 40A 8–16V (8003) 4.88 (123.83) x 7.75 (196.85) 3.50 (88.90) 1.4 (.64)

5 Positions
5 A-Series, 15A (7210) – 12V DC 50A 8–16V (8028) / 0–50A (8041) 5.25 (133.35) x 7.50 (190.50) 2.50 (63.50) 2.25 (1.02)

8401
Style Total Positions Circuit Breakers (PN) Rocker Switches (PN) Nominal Voltage Maximum Amperage Meter (PN) Width x Height in (mm) Depth in (mm) Weight lb (kg)

8096
Traditional Metal

1450
360 Panel System

1156

1457†

1154

1456†

Traditional Metal

360 Panel System

360 Panel System

5 Positions
5 A-Series, 15A (7210) – 12/24V DC 100A Digital Multimeter (8248) 5.25 (133.35) x 7.50 (190.50) 4.00 (101.6) 3.45 (1.57)

6 Positions
6 A-Series, 15A (7210) – 12/24V DC 100A per bus – 10.50 (266.70) x 3.75 (95.25) 2.50 (63.50) 2.25 (1.02)

8 Positions
8 Push Button, 15A (7056) – 12/24V DC 90A – 4.88 (123.83) x 4.75 (120.65) 3.50 (88.90) 1.21 (0.57)

8 Positions
8 Push Button, 10A (7054) 8 ON-OFF, SPST (7480) 12V DC 80A – 4.88 (123.83) x 7.75 (196.85) 3.50 (88.90) 1.75 (.80)

8 Positions
8 Push Button, 10A (7054) 8 ON-OFF, SPST (7480) 12V DC 80A – 9.25 (234.95) x 4.75 (120.65) 3.50 (88.90) 2.95 (1.34)

1200
Style Total Positions Circuit Breakers (PN) Rocker Switches (PN) Nominal Voltage Maximum Amperage Meter (PN) Width x Height in (mm) Depth in (mm) Weight lb (kg)

1100*

1225

1125*

8023
Traditional Metal

8385
Traditional Metal

1164

1463†

360 Panel System

360 Panel System

360 Panel System

8 Positions
8 A-Series, 15A (7403) – 12V DC 100A – 4.88 (123.83) x 7.75 (196.85) 3.00 (76.20) 2.6 (1.18)

8 Positions
8 A-Series, 15A (7403) – 12V DC 100A per bus – 9.25 (234.95) x 4.75 (120.65) 3.00 (76.20) 3.84 (1.75)

8 Positions
5 A-Series, 15A (7210) – 12/24V DC 100A – 5.25 (133.35) x 7.50 (190.50) 2.50 (63.50) 1.95 (0.89)

8 Positions
6 A-Series, 15A (7210) – 12/24V DC 100A per bus 10.50 (266.70) x 4.50 (114.30) 2.50 (63.50) 2.70 (1.23)

8 Positions
8 Push Button, 10A (7054) 8 ON-OFF, SPST (7480) 12V DC 80A 8–16V (8003) 4.88 (123.83) x 10.75 (273.05) 3.50 (88.90) 3.72 (1.69)

78

Specifications subject to change. See bluesea.com for current information.

* Black toggle style panels (not shown) † Panels without backlighting (not shown)

POWER DISTRIBUTION

1227
Style Total Positions Circuit Breakers (PN) Rocker Switches (PN) Nominal Voltage Maximum Amperage Meter (PN) Width X Height in (mm) Depth in (mm) Weight lb (kg)

1127*

1224

1124*

8082
Traditional Metal

8402
Traditional Metal

1165

1461†

360 Panel System

360 Panel System

360 Panel System

8 Positions
8 A-Series, 15A (7403) – 12V DC 100A Digital Multimeter (8248) 4.88 (123.83) x 7.75 (196.85) 3.00 (76.20) 5.76 (2.62)

8 Positions
8 A-Series, 15A (7403) – 12V DC 50A 8–16V (8003) / 0–50A (8022) 9.25 (234.95) x 7.75 (196.85) 3.00 (76.20) 4.56 (2.07)

10 Positions
7 A-Series, 15A (7210) – 12V DC 50A 8–16V (8028) / 0–50A (8041) 5.25 (133.35) x 11.25 (285.75) 2.50 (63.50) 3.35 (1.52)

10 Positions
7 A-Series, 15A (7210) – 12/24V DC 100A Digital Multimeter (8248) 5.25 (133.35) x 11.25 (285.75) 4.00 (101.6) 4.21 (1.91)

12 Positions
12 Push Button, 10A (7054) 12 ON-OFF, SPST (7480) 12V DC 120A – 4.88 (123.83) x 10.75 (273.05) 3.50 (88.90) 3.6 (1.64)

1159
Style Total Positions Circuit Breakers (PN) Rocker Switches (PN) Nominal Voltage Maximum Amperage Meter (PN) Width x Height in (mm) Depth in (mm) Weight lb (kg)

1464†

1223

1123*

1217

1117*

8375
Traditional Metal

360 Panel System

360 Panel System

360 Panel System

12 Positions
12 Push Button, 10A (7054) 12 ON-OFF, SPST (7480) 12V DC 120A 8–16V (8003) 9.25 (234.95) x 7.75 (196.85) 3.50 (88.90) 4.37 (1.99)

12 Positions
12 A-Series, 15A (7403) – 12V DC 100A – 4.88 (123.83) x 10.75 (273.05) 3.00 (76.20) 4.85 (2.20)

12 Positions
12 A-Series, 15A (7403) – 12V DC 100A per bus Digital Multimeter (8248) 9.25 (234.95) x 7.75 (196.85) 4.00 (101.60) 5.99 (2.72)

12 Positions
10 A-Series, 15A (7210) – 12/24V DC 100A per bus – 14.75 (374.65) x 4.50 (114.30) 2.50 (63.50) 5.84 (2.65)

8376
Style Total Positions Circuit Breakers (PN) Nominal Voltage Maximum Amperage Meter (PN) Width x Height in (mm) Depth in (mm) Weight lb (kg)

8068
Traditional Metal

8403
Traditional Metal

Traditional Metal

13 Positions
10 A-Series, 15A (7210) 12/24V DC 100A – 5.25 (133.35) x 11.25 (285.75) 2.50 (63.50) 3.1 (1.41)

13 Positions
10 A-Series, 15A (7210) 12V DC 50A 8–16V (8028) / 0–50A (8041) 10.50 (266.70) x 7.50 (190.50) 3.00 (76.20) 4.20 (1.91)

13 Positions
10 A-Series, 15A (7210) 12/24V DC 100A per bus Digital Multimeter (8248) 10.50 (266.70) x 7.50 (190.50) 4.00 (101.6) 5.15 (2.34)

* Black toggle style panels (not shown) † Panels without backlighting (not shown)

Specifications subject to change. See bluesea.com for current information.

79

DC

Branch Circuit Breaker Panels

POWER DISTRIBUTION

1452
Style Total Positions Circuit Breakers (PN) Rocker Switches (PN) Nominal Voltage Maximum Amperage Width in (mm) Height in (mm) Depth in (mm) Weight

1222
360 Panel System

1122*

8377
Traditional Metal

360 Panel System

16 Positions
16 Push Button, 15A (7056) – 12/24V DC 180A 4.88 (123.83) 7.75 (196.85) 3.50 (88.90) 2.20 (1.10)

16 Positions
16 A-Series, 15A (7403) – 12V DC 100A per bus 9.25 (234.95) 7.75 (196.85) 3.00 (76.20) 6.27 (2.85)

16 Positions
10 A-Series, 15A (7210) – 12/24V DC 100A per bus 10.50 (266.70) 7.50 (190.50) 2.50 (63.50) 3.68 (1.67)

1201
Style Total Positions Circuit Breakers (PN) Nominal Voltage Maximum Amperage Meter (PN) Width in (mm) Height in (mm) Depth in (mm) Weight lb (kg)

1101*
360 Panel System

8378
Traditional Metal

1221
360 Panel System

16 Positions
16 A-Series, 15A (7403) 12V DC 50A 8–16V (8003) / 0–50A (8022) 13.63 (346.08) 7.75 (196.85) 3.00 (76.20) 6.58 (2.99)

18 Positions
15 A-Series, 15A (7210) 12V DC 100A 8–16V (8003) / 0–100A (8017) 14.75 (374.65) 7.50 (190.50) 2.50 (63.50) 7.80 (3.55)

Main + 19 Positions
1 C-Series, 100A (7549) / 19 A-Series, 15A (7403) 12V DC 100A Digital Multimeter (8248) 13.63 (346.08) 7.75 (196.85) 4.00 (101.60) 8.8 (4.0)

8379
Style Total Positions Circuit Breakers (PN) Nominal Voltage Maximum Amperage Meter (PN) Width in (mm) Height in (mm) Depth in (mm) Weight lb (kg)

8380
Traditional Metal

8264
Traditional Metal

Traditional Metal

Main + 20 Positions
1 C-Series, 100A (7250I) / 14 A-Series, 15A (7210) 12/24V DC 100A Digital Multimeter (8248) 14.75 (374.65) 7.50 (190.50) 4.00 (101.6) 8.40 (3.82)

Main + 22 Positions
1 C-Series, 100A (7250I) / 16 A-Series, 15A (7210) 12V DC 100A 8–16V (8028) / 0–100A Micro 10.50 (266.70) 11.25 (285.75) 3.00 (76.20) 8.25 (3.75)

24 Positions
15 A-Series, 15A (7210) 12/24V DC 100A per bus – 14.75 (374.65) 7.50 (190.50) 2.50 (63.50) 7.45 (3.39)

80

Specifications subject to change. See bluesea.com for current information.

* Black toggle style panels (not shown) † Panels without backlighting (not shown)

POWER DISTRIBUTION

1226
Style Total Positions Circuit Breakers (PN) Nominal Voltage Maximum Amperage Meter (PN) Width in (mm) Height in (mm) Depth in (mm) Weight lb (kg)

8381
Traditional Metal

8382
Traditional Metal

360 Panel System

Main + 31 Positions
1 C-Series, 100A (7549) / 31 A-Series, 15A (7403) 12V DC 100A per bus Digital Multimeter (8248) 13.63 (346.08) 10.75 (273.05) 4.00 (101.60) 14.26 (6.48)

Main + 32 Positions
1 C-Series, 100A (7250I) / 23 A-Series, 15A (7210) 12V DC 100A 8–16V (8003) / 0–100A (8017) 14.75 (374.65) 11.25 (285.75) 3.00 (76.20) 8.60 (3.91)

Main + 35 Positions
1 C-Series, 100A (7250I) / 26 A-Series, 15A (7210) 12/24V DC 100A Digital Multimeter (8248) 14.75 (374.65) 11.25 (285.75) 4.00 (101.6) 10.80 (4.91)

SAFE Boats specifies Blue Sea Systems 360 Panels aboard their Defender boats used by military and commercial agencies.

Specifications subject to change. See bluesea.com for current information.

81

Branch Circuit Breaker Panels
Features:

AC

AC Branch panels distribute current from a high amperage input into lower amperage circuits.
Component References:
• Traditional Metal panels include PN 8031 label set (p. 120) • A-Series Circuit Breakers (p. 50–51) • Green ON-indicating LEDs (p. 115) • AC Analog Meters (p. 99) • 360 Panel System includes PN 4206 label set (p. 120) • On indicating LEDs in all circuit positions • Backlit label positions

POWER DISTRIBUTION

8058
Style Total Positions Circuit Breakers (PN) Nominal Voltage Maximum Amperage Actuator Style Insulating Back Cover Width x Height in (mm) Depth in (mm) Weight lb (kg)

8158

1210

1211

1110

1111

8097

8197

Traditional Metal

360 Panel System

360 Panel System

Traditional Metal

3 Positions
120V AC 100A White Toggle 4026 sold separately (p. 116) 5.25 (133.35) x 3.75 (95.25) 2.50 (63.50) 1.2 (0.55) 230V AC

4 Positions
120V AC 100A Flat Rocker 1331 sold separately (p. 110) 4.88 (123.83) x 4.75 (120.65) 3.00 (76.20) 1.57 (0.71) 230V AC

4 Positions
120V AC 100A Black Toggle 1331 sold separately (p. 110) 4.88 (123.83) x 4.75 (120.65) 3.00 (76.20) 1.5 (0.68) 230V AC

6 Positions
120V AC 100A per bus White Toggle 10.50 (266.70) x 3.75 (95.25) 2.50 (63.50) 2.22 (1.01) 230V AC

3 A-Series, 15A (7210) 3 A-Series, 8A (7299) 4 A-Series, 15A (7403) 4 A-Series, 8A (7401) 4 A-Series, 15A (7208) 4 A-Series, 8A (7347) 6 A-Series, 15A (7210) 6 A-Series, 8A (7299)

1228
Style Total Positions Circuit Breakers (PN) Nominal Voltage Maximum Amperage Actuator Style Insulating Back Cover Width x Height in (mm) Depth in (mm) Weight lb (kg) 120V AC 100A Flat Rocker

1229
360 Panel System

1128
360 Panel System

1129

8059
Traditional Metal

8159

8 Positions
8 A-Series, 15A (7403) 8 A-Series, 8A (7401) 230V AC 120V AC

8 Positions
8 A-Series, 15A (7208) 100A Black Toggle 1341 sold separately (p. 110) 4.88 (123.83) x 7.75 (196.85) 3.00 (76.20) 2.52 (1.15) 8 A-Series, 8A (7347) 230V AC 120V AC

8 Positions
5 A-Series, 15A (7210) 100A White Toggle 4027 sold separately (p. 116) 5.25 (133.35) x 7.50 (190.50) 2.50 (63.50) 2.0 (0.91) 5 A-Series, 8A (7299) 230V AC

1341 sold separately (p. 110) 4.88 (123.83) x 7.75 (196.85) 3.00 (76.20) 2.68 (1.22)

8411
Style Total Positions Circuit Breakers (PN) Nominal Voltage Maximum Amperage Actuator Style Meter (PN) Insulating Back Cover Width x Height in (mm) Depth in (mm) Weight lb (kg) 120V AC 100A per bus White Toggle -

8511
Traditional Metal

8478
Traditional Metal

8578

8480
Traditional Metal

8580

8 Positions
6 A-Series, 15A (7210) 6 A-Series, 8A (7299) 230V AC 120V AC

10 Positions
7 A-Series, 15A (7210) 100A White Toggle 0-150V (9353) 5.25 (133.35) x 11.25 (285.75) 2.50 (63.50) 3.0 (1.36) 0-250V (9354) 7 A-Series, 8A (7299) 230V AC 120V AC

13 Positions
10 A-Series, 15A (7210) 100A White Toggle 5.25 (133.35) x 11.25 (285.75) 2.50 (63.50) 2.82 (1.28) 10 A-Series, 8A (7299) 230V AC

10.50 (266.70) x 4.50 (114.30) 2.50 (63.50) 1.9 (0.86)

82

Specifications subject to change. See bluesea.com for current information.

230 Volt (typical of Europe)

POWER DISTRIBUTION

8479
Style Positions Circuit Breakers (PN) Nominal Voltage Maximum Amperage Meter (PN) Actuator Style Insulating Back Cover Width in (mm) Depth in (mm) Weight lb (kg) 0–150V (9353) White Toggle -

8579
Traditional Metal

8461
Traditional Metal

8561

8265
Traditional Metal

8165

13 Positions
10 A-Series, 15A (7210) 120V AC 100A/bus 0–250V (9354) 10 A-Series, 8A (7299) 230V AC

16 Positions
10 A-Series, 15A (7210) 120V AC 100A/bus White Toggle 10.50 (266.70) x 7.50 (190.50) 2.50 (63.50) 3.74 (1.7) 10 A-Series, 8A (7299) 230V AC 120V AC

24 Positions
15 A-Series, 15A (7210) 100A/bus White Toggle 14.75 (374.64) x 7.50 (190.50) 2.50 (63.50) 5.12 (2.33) 15 A-Series, 8A (7299) 230V AC

10.50 (266.70) x 7.50 (190.50) 2.50 (63.50) 4.05 (1.84)

230 Volt (typical of Europe)

Limited space and a long list of electrical requirements made Blue Sea Systems Custom 360 Panel System the best choice for a Grand Banks 49SX owner.

Specifications subject to change. See bluesea.com for current information.

83

Main Circuit Breaker Panels
Features

AC

The AC Main power system provides a path for delivering power from the ship’s source of AC power to the AC branch distribution system. It begins at the AC power source (shore power, genset, or inverter), and ends at the AC branch circuit. See page 127 for a discussion of ABYC ELCI recommendations for AC Main circuit protection. Component References
• • • • A-Series Circuit Breakers (p. 50–51) AC Analog Meters (p. 99) AC Digital Multimeter (p. 102) Red reverse polarity indication LED (p. 115) • Red reverse polarity indication LED • Green ON indicating LEDs • Backlit label positions for select models • • • • Green ON indicating LEDs (p. 115) Traditional Metal panels include PN 8031 label set (p. 120) 360 Panel System includes PN 4206 label set (p. 120) Source Selection Label Set included with panels 8077, 8177, 8079, and 8179 (p. 120)

POWER DISTRIBUTION

8077†
Style Total Positions A-Series Circuit Breakers (PN) Nominal Voltage Actuator Style Insulating Back Cover Width x Height in (mm) Depth in (mm) Weight lb (kg)

8177†

8079†

8179†

8029

8129

1214

1215

1114

1115

Traditional Metal

Traditional Metal

Traditional Metal

360 Panel System

360 Panel System

Main Only
Main, 30A (7238) 120V AC 2.50 (63.50) 0.51 (0.23) Main, 16A (7294) 230V AC

Main Only
Main, 50A (7242) 120V AC 2.50 (63.50) 0.51 (0.23) Main, 32A (7295) 230V AC

Main + 1 position
Main, 30A (7238) 120V AC Main, 16A (7294) 230V AC

Main + 2 positions
Main, 30A (7414) 2 Branch, 15A (7403) 120V AC Flat Rocker 1331 sold separately (p. 110) 4.88 (123.83) x 4.75 (120.65) 3.00 (76.20) 1.58 (0.72) Main, 16A (7412) 2 Branch, 8A (7401) 230V AC

Main + 2 positions
Main, 30A (7237) 2 Branch, 15A (7208) 120V AC Black Toggle 1331 sold separately (p. 110) 4.88 (123.83) x 4.75 (120.65) 3.00 (76.20) 1.5 (0.68) Main, 16A (7348) 2 Branch, 8A (7347) 230V AC

White Toggle

White Toggle

White Toggle 4026 sold separately (p. 116) 5.25 (133.35) x 3.75 (95.25) 2.50 (63.50) 1.05 (0.48)

2.63 (66.80) x 3.75 (95.25) 2.63 (66.80) x 3.75 (95.25)

1206
Style Total Positions A-Series Circuit Breakers (PN) Nominal Voltage Actuator Style Meter (PN) Insulating Back Cover Width x Height in (mm) Depth in (mm) Weight lb (kg)

1207

8043

8143

8409

8509

8405

8505

360 Panel System

Traditional Metal

Traditional Metal

Traditional Metal

Main + 2 positions
Main, 30A (7414) 2 Branch, 15A (7403) 120V AC Flat Rocker 0–150V (9353) 0–250V (8245) Main, 16A (7412) 2 Branch, 8A (7401) 230V AC

Main + 3 positions
Main, 30A (7238) 3 Branch, 15A (7210) 120V AC White Toggle 0–150V (9353) 0–250V (8245) Main, 16A (7294) 3 Branch, 8A (7299) 230V AC

Main + 3 positions
Main, 30A (7238) 3 Branch, 15A (7210) 120V AC White Toggle 0–150V (8244) 0–50A (8246) 0–250V (8245) 0–50A (8246) Main, 16A (7294) 3 Branch, 8A (7299) 230V AC

Main + 3 positions
Main, 30A (7238) 3 Branch, 15A (7210) 120V AC White Toggle Digital Multimeter (8247) 4027 sold separately (p. 116) 5.25 (133.35) x 7.50 (190.50) 4.00 (101.60) 2.94 (1.34) Main, 16A (7294) 3 Branch, 8A (7299) 230V AC

1341 sold separately (p. 110) 4.88 (123.83) x 7.75 (196.85) 3.00 (76.20) 2.19 (1.0)

4027 sold separately (p. 116) 5.25 (133.35) x 7.50 (190.50) 2.50 (63.50) 2.0 (0.91)

4027 sold separately (p. 116) 5.25 (133.35) x 7.50 (190.50) 3.00 (76.20) 2.2 (1.0)

8099
Style Total Positions A-Series Circuit Breakers (PN) Nominal Voltage Actuator Style Insulating Back Cover Width x Height in (mm) Depth in (mm) Weight lb (kg)

8199

8027

8127

8412

8512

1230

1233

Traditional Metal

Traditional Metal

Traditional Metal

360 Panel System

Main + 4 positions
Main, 30A (7238) 4 Branch, 15A (7210) 120V AC White Toggle 10.50 (266.70) x 3.75 (95.25) 2.50 (63.50) 2.22 (1.01) Main, 16A (7294) 4 Branch, 8A (7299) 230V AC

Main + 6 positions
Main, 30A (7238) Main, 16A (7294) 3 Branch, 15A (7210) 3 Branch, 8A (7299) 120V AC White Toggle 4027 sold separately (p. 116) 5.25 (133.35) x 7.50 (190.50) 2.50 (63.50) 1.87 (0.85) 230V AC

Main + 6 positions
Main, 30A (7238) 4 Branch, 15A (7210) 120V AC White Toggle 10.50 (266.70) x 4.50 (114.30) 2.50 (63.50) 1.9 (0.86) Main, 16A (7294) 4 Branch, 8A (7299) 230V AC

Main + 6 positions
Main, 30A (7414) Main, 16A (7412) 6 Branch, 15A (7403) 6 Branch, 8A (7401) 120V AC Flat Rocker 2 x 1331 sold separately (p. 110) 9.25 (234.95) x 4.75 (120.65) 3.00 (76.20) 3.89 (1.77) 230V AC

84

Specifications subject to change. See bluesea.com for current information.

† Panels without backlit labels

230 Volt (typical of Europe)

POWER DISTRIBUTION

1202
Style Total Positions A-Series Circuit Breakers (PN) Nominal Voltage Actuator Style Meter (PN) Insulating Back Cover Width x Height in (mm) Depth in (mm) Weight lb (kg)

1203

8074

8174

8488

8588

8406

8506

360 Panel System

Traditional Metal

Traditional Metal

Traditional Metal

Main + 6 positions
Main, 30A (7414) 6 Branch, 15A (7403) 120V AC Flat Rocker 1341 sold separately (page 110} 4.88 (123.83) x 7.75 (196.85) 3.00 (76.20) 2.7 (1.23) Main, 16A (7412) 6 Branch, 8A (7401) 230V AC

Main + 8 positions
Main, 30A (7238) 5 Branch, 15A (7210) 120V AC Main, 16A (7294) 5 Branch, 8A (7299) 230V AC

Main + 8 positions
Main, 30A (7238) 5 Branch, 15A (7210) 120V AC White Toggle 0–150V (9353) 5.25 (133.35) x 11.25 (285.75) 2.50 (63.50) 3.0 (1.36) 0–250V (9354) Main, 16A (7294) 5 Branch, 8A (7299) 230V AC

Main + 8 positions
Main, 30A (7238) 5 Branch, 15A (7210) 120V AC White Toggle Digital Multimeter (8247) 5.25 (133.35) x 11.25 (285.75) 4.00 (101.60) 3.18 (1.45) Main, 16A (7294) 5 Branch, 8A (7299) 230V AC

White Toggle 0–150V (8244) 0–250V (8245) 0–50A (8246) 0–50A (8246) 5.25 (133.35) x 11.25 (285.75) 3.00 (76.20) 3.28 (1.49)

8485
Style Total Positions A-Series Circuit Breakers (PN) Nominal Voltage Actuator Style Meter (PN) Insulating Back Cover Width x Height in (mm) Depth in (mm) Weight lb (kg)

8585

8076
Traditional Metal

8176

8407
Traditional Metal

8507

Traditional Metal

Main + 11 positions
Main, 30A (7238) 8 Branch, 15A (7210) 120V AC White Toggle 5.25 (133.35) x 11.25 (285.75) 2.50 (63.50) 2.81 (1.28) Main, 16A (7294) 8 Branch, 8A (7299) 230V AC

Main + 11 positions
Main, 30A (7238) 8 Branch, 15A (7210) 120V AC White Toggle 0–150V (8244) 0–50A (8246) 10.50 (266.70) x 7.50 (190.50) 3.00 (76.20) 4.24 (1.93) 0–250V (8245) 0–50A (8246) Main, 16A (7294) 8 Branch, 8A (7299) 230V AC

Main + 11 positions
Main, 30A (7238) 8 Branch, 15A (7210) 120V AC White Toggle Digital Multimeter (8247) 10.50 (266.70) x 7.50 (190.50) 4.00 (101.60) 4.78 (2.17) Main, 16A (7294) 8 - Branch, 8A (7299) 230V AC

8464
Style Total Positions A-Series Circuit Breakers (PN) Nominal Voltage Actuator Style Meter (PN) Insulating Back Cover Width x Height in (mm) Depth in (mm) Weight lb (kg)

8564
Traditional Metal

8465
Traditional Metal

8565

Main + 14 positions
Main, 30A (7238) 8 Branch, 15A (7210) 120V AC White Toggle 10.50 (266.70) x 7.50 (190.50) 2.50 (63.50) 3.74 (1.70) Main, 16A (7294) 8 Branch, 8A (7299) 230V AC

Main + 22 positions
Main, 30A (7238) 13 Branch, 15A (7210) 120V AC White Toggle 14.75 (374.65) x 7.50 (190.50) 2.50 (63.50) 5.25 (2.39) Main, 16A (7294) 13 Branch, 8A (7299) 230V AC

230 Volt (typical of Europe)

Specifications subject to change. See bluesea.com for current information.

85

AC

Source Selection Circuit Breaker Panels
AC Source Selection panels allow the boater to select between two or three AC sources to supply power to the AC Branch distribution system

Features

Component References
• • • • • A-Series Circuit Breakers (p. 50–51) AC Analog Meters (p. 99) AC Digital Multimeter (p. 102) Red reverse polarity indication LED (p. 115) Green ON indicating LEDs (p. 115)

POWER DISTRIBUTION

• Lockout slides ensure that no two sources of AC power are connected to the circuit simultaneously • Backlit label positions

• Traditional Metal panels with Branch circuit breakers include PN 8031 label set (p. 120) • 360 Panel System panels with Branch circuit breakers include PN 4206 label set (p. 120) • All Panels include a Reverse Polarity label and a Source Selection label set (p. 120)

1208
Style Total Positions A-Series Circuit Breakers (PN) Nominal Voltage Actuator Style Insulating Back Cover Width x Height in (mm) Depth in (mm) Weight lb (kg)

1209

1231

1232

8032

8132

8061

8161

360 Panel System

360 Panel System

Traditional Metal

Traditional Metal

2 Sources
2 Main, 30A (7574) 120V AC Raised Rocker 1331 sold separately (p. 110) 4.88 (123.83) x 4.75 (120.65) 3.00 (76.20) 1.71 (.78) 2 Main, 16A (7572) 230V AC

2 Sources
2 Main, 50A (7577) 2 Main, 32A (7575) 120V AC Raised Rocker 1331 sold separately (p. 110) 4.88 (123.83) x 4.75 (120.65) 3.00 (76.20) 1.71 (.78) 230V AC

2 Sources
2 Main, 30A (7238) 120V AC White Toggle 4026 sold separately (p. 116) 5.25 (133.35) x 3.00 (76.20) 3.00 (76.20) 1.35 (.61) 2 Main, 16A (7294) 230V AC 120V AC

2 Sources
2 Main, 50A (7242) 2 Main, 32A (7295) 230V AC White Toggle 4026 sold separately (p. 116) 5.25 (133.35) x 3.00 (76.20) 3.00 (76.20) 1.35 (.61)

8498
Style Total Positions A-Series Circuit Breakers (PN) Nominal Voltage Actuator Style Insulating Back Cover Width x Height in (mm) Depth in (mm) Weight lb (kg)

8598
Traditional Metal

8499
Traditional Metal

8599

8467
Traditional Metal

8567

3 Sources + Transfer
2 Main, 30A (7238) 1 Main, 50A (7242) 1 Transfer, 30A (7238) 120V AC White Toggle 10.50 (266.70) x 4.50 (114.30) 3.00 (76.20) 2.20 (1.0) 2 Main, 16A (7294) 1 Main, 32A (7295) 1 Transfer, 16A (7294) 230V AC

2 Sources + 4 positions
2 Main, 30A (7238) 2 Branch, 15A (7210) 120V AC White Toggle 10.50 (266.70) x 4.50 (114.30) 3.00 (76.20) 1.9 (.86) 2 Main, 16A (7294) 2 Branch, 8A (7299) 230V AC

2 Sources + 4 positions
2 Main, 30A (7238) 2 Branch, 15A (7210) 120V AC White Toggle 4027 sold separately (p. 116) 5.25 (133.35) x 7.50 (190.50) 3.00 (76.20) 2.15 (.98) 2 Main, 16A (7294) 2 Branch, 8A (7299) 230V AC

8489
Style Total Positions A-Series Circuit Breakers (PN) Nominal Voltage Actuator Style Meter Insulating Back Cover Width x Height in (mm) Depth in (mm) Weight lb (kg) 0–150V (9353) -

8589
Traditional Metal

8462
Traditional Metal

8562

8466
Traditional Metal

8566

2 Sources + 6 positions
2 Main, 30A (7238) 3 Branch, 15A (7210) 120V AC White Toggle 0–250V (9354) 2 Main, 16A (7294) 3 Branch, 8A (7299) 230V AC

2 Sources + 9 positions
2 Main, 30A (7238) 6 Branch, 15A (7210) 120V AC White Toggle 0–150V (9353) 10.50 (266.70) x 7.50 (190.50) 3.00 (76.20) 3.8 (1.73) 0–250V (9354) 2 Main, 16A (7294) 6 Branch, 8A (7299) 230V AC

2 Sources + 9 positions
2 Main, 30A (7238) 6 Branch, 15A (7210) 120V AC White Toggle 5.25 (133.35) x 11.25 (285.75) 3.00 (76.20) 2.81 (1.28) 2 Main, 16A (7294) 6 Branch, 8A (7299) 230V AC

5.25 (133.35) x 11.25 (285.75) 3.00 (76.20) 3.00 (1.36)

86

Specifications subject to change. See bluesea.com for current information.

230 Volt (typical of Europe)

POWER DISTRIBUTION

8475
Style Total Positions A-Series Circuit Breakers (PN) Nominal Voltage Actuator Style Insulating Back Cover Meter (PN) Width x Height in (mm) Depth in (mm) Weight lb (kg) 2 Main, 30A (7238) 11 Branch, 15A (7210) 120V AC White Toggle Digital Multimeter (8247) 14.75 (374.65) x 7.50 (190.50) 4.00 (101.60) 6.3 (2.86)

8575
Traditional Metal

8458
Traditional Metal

2 Sources + 17 positions
2 Main, 16A (7294) 11 Branch, 8A (7299) 230V AC

3 Sources + 18 positions + Transfer
2 Main, 30A (7238), 1 Main, 50A (7242), 1 Transfer, 30A (7238) 12 Branch, 15A (7210) 120V AC White Toggle 0–150V (9353), 0-50A (9630) 10.50 (266.70) x 13.75 (349.25) 3.00 (76.20) 9.1 (4.14)

8496
Style Total Positions A-Series Circuit Breakers (PN) Nominal Voltage Actuator Style Meter (PN) Insulating Back Cover Width x Height in (mm) Depth in (mm) Weight lb (kg)

8596
Traditional Metal

3 Sources + 28 positions + Transfer
2 Main, 30A (7238), 1 Main, 50A (7242) 1 Transfer, 30A (7238), 19 Branch, 15A (7210) 120V AC White Toggle Digital Multimeter (8247) 14.75 (374.65) x 11.25 (285.75) 4.00 (101.60) 10.10 (4.59) 2 Main, 16A (7294), 1 Main, 32A (7295) 1 Transfer, 16A (7294), 19 Branch, 8A (7299) 230V AC

Ranger Tugs uses Blue Sea Systems Traditional Metal Panels aboard their vessels including the R-29.

230 Volt (typical of Europe)

Specifications subject to change. See bluesea.com for current information.

87

AC

Source Selection Rotary Switch Panels
Heavy duty industrial rated switches provide a compact and intuitive solution for safely managing AC sources when circuit protection is provided elsewhere. Panels include ON and Red REVERSE POLARITY indicating LEDs and Source Selection Label Set (label list shown on page 120). Source 1 (ex. SHORE) 360 Panel System panels include backlit label positions. Neutral 120V or

POWER DISTRIBUTION

30 Amp 2 Positions + OFF, 2 Pole
Rotary Switch
• Switches 2 sources • Allows connecting one of two different AC sources to one circuit
PN 9009 Regulatory

230V

Line (Hot)

Line (Hot) Neutral

Source 2 (ex. GEN)
120V or 230V

3

1

7

5

2

4

6

8 Neutral Line (Hot)

Load

E marked
UL listed
9009
Style Voltage Maximum Operating Wire Size Range Insulating Panel Back Width x Height in (mm) Depth in (mm) Weight lb (kg)

1481
360 Panel System
120V AC 14–10 AWG 1331 sold separately (p. 110) 4.88 (123.83) x 4.75 (120.65) 1.91 (48.51) 1.15 (.52)

1484
360 Panel System
230V AC 14–10 AWG 1331 sold separately (p. 110) 4.88 (123.83) x 4.75 (120.65) 1.91 (48.51) 1.20 (0.54)
Source 1 (ex. SHORE)
120V or 230V

8367
Traditional Metal
120V AC 14–10 AWG 4026 sold separately (p. 116) 5.25 (133.35) x 3.75 (95.25) 1.91 (48.51) .65 (.30)
Neutral Line (Hot) Line (Hot) Neutral 3 1 7 5

8359
Traditional Metal
230V AC 14–10 AWG 4026 sold separately (p. 116) 5.25 (133.35) x 3.75 (95.25) 1.91 (48.51) .65 (.30)
Source 2 (ex. GEN)
120V or 230V

Rotar y Switch
600V AC 14–10 AWG 1.89 (48.00) x 1.89 (48.00) 1.91 (48.51) .70 (.32)

65 Amp 2 Positions + OFF, 2 Pole
Rotary Switch
• Switches 2 sources • Allows connecting one of two different AC sources to one circuit

2

4

6

8 Neutral Line (Hot)

Load

PN 9011 Regulatory

E marked
UL listed
9011
Style Voltage Maximum Operating Wire Size Range Insulating Panel Back Width x Height in (mm) Depth in (mm) Weight lb (kg)

1483
360 Panel System
120V AC 12–6 AWG 1331 sold separately (p. 110) 4.88 (123.83) x 4.75 (120.65) 2.41 (61.21) 1.64 (.75)

1486
360 Panel System
230V AC 12–6 AWG 1331 sold separately (p. 110) 4.88 (123.83) x 4.75 (120.65) 2.41 (61.21) 1.64 (.75)
Source 2 (ex. SHORE 2)
120V or 230V Neutral Line (Hot) Neutral Line (Hot)

8365
Traditional Metal
120V AC 12–6 AWG 4026 sold separately (p. 116) 5.25 (133.35) x 3.75 (95.25) 2.41 (61.21) 1.25 (.52)

8357
Traditional Metal
230V AC 12–6 AWG 4026 sold separately (p. 116) 5.25 (133.35) x 3.75 (95.25) 2.41 (61.21) 1.25 (.57)

Rotar y Switch
600V AC 12–6 AWG 2.52 (64.00) x 2.52 (64.00) 2.41 (61.21) 1.25 (.57)

30 Amp 3 Positions + OFF, 2 Pole
Rotary Switch
• Switches 3 sources • Allows connecting one of three different AC sources to one circuit

Line (Hot) Neutral

Source 3 (ex. GEN)
120V or 230V

Source 1 (ex. SHORE 1)
120V or 230V

1

5

3

9

7

11

2

4

6

8

10

12 Neutral Line (Hot)

Load

PN 9010 Regulatory

E marked
UL listed
9010
Style Voltage Maximum Operating Wire Size Range Insulating Panel Back Width x Height in (mm) Depth in (mm) Weight lb (kg)

1482
360 Panel System
120V AC 14–10 AWG 1331 sold separately (p. 110) 4.88 (123.83) x 4.75 (120.65) 2.41 (61.21) 1.25 (0.57)

1485
360 Panel System
230V AC 14–10 AWG 1331 sold separately (p. 110) 4.88 (123.83) x 4.75 (120.65) 2.41 (61.21) 1.25 (0.57)

8366
Traditional Metal
120V AC 14–10 AWG 4026 sold separately (p. 116) 5.25 (133.35) x 3.75 (95.25) 2.41 (61.21) .70 (.32)

8358
Traditional Metal
230V AC 14–10 AWG 4026 sold separately (p. 116) 5.25 (133.35) x 3.75 (95.25) 2.41 (61.21) .70 (.32)

Rotar y Switch
600V AC 14–10 AWG 1.89 (48.00) x 1.89 (48.00) 2.41 (61.21) .70 (.32)

88

Specifications subject to change. See bluesea.com for current information.

230 Volt (typical of Europe)

65 Amp 2 Positions + OFF, 3 Pole
Rotary Switch
• Switches 2—120/240 Volt AC sources • Switches both lines (hots) and neutral • Allows connecting one of two different AC sources to one circuit
Source 1 (ex. SHORE)
Line 2 (Hot) Neutral Line 1 (Hot) Line 1 (Hot) Neutral Line 2 (Hot) 3 1 7 5 11 9 120/240V

PN 9019 Regulatory

E marked
UL listed

POWER DISTRIBUTION

9019
Source 2 (ex. GEN)
120/240V

1487
360 Panel System
240V AC 12–6 AWG 3.65 (92.71) 3.10 (1.41)

8363
Traditional Metal
240V AC 12–6 AWG 3.65 (92.71) 1.41 (.64)

Style Voltage Maximum Operating Wire Size Range Insulating Panel Back Width x Height in (mm) Depth in (mm)

Rotary Switch
600V AC 12–6 AWG 3.65 (92.71) 1.41 (.64)

2

4

6

8

10

12 Neutral

2.52 (64.00) x 2.52 (64.00) 4.88 (123.83) x 4.75 (120.65) 5.25 (133.35) x 3.75 (95.25)

Line 2 (Hot) Line 1 (Hot)

Load

120/240V

Weight lb (kg)

30 Amp 2 Positions + OFF, 4 Pole
Rotary Switch
• Switches between 2—120 Volt AC shore power sources and 1—120/240 Volt AC source to 2—120 Volt AC load groups • Switches both lines (hots) and neutral
Source 1 (ex. SHORE 1)
120V Neutral Line (Hot) Line 2 (Hot) Neutral Line (Hot) 3 1 7 5 11 9 15 13 Neutral Line 1 (Hot)

PN 6337 Regulatory

E marked
UL listed
6337 1489
360 Panel System
240V AC 14–10 AWG 1331 sold separately (p. 110) 2.98 (75.69) 1.20 (0.54)

8386
Traditional Metal
240V AC 14–10 AWG 2.98 (75.69) .76 (.35)

Source 2 (ex. SHORE 2)
120V

Source 3 (ex. GEN)
120/240V

Style Voltage Maximum Operating Wire Size Range Insulating Panel Back Width x Height in (mm)

Rotary Switch
600V AC 14–10 AWG 2.98 (75.69) .76 (.35)

2

4

6

8

10

12

14

16 Neutral Line (Hot) Neutral Line (Hot)

1.89 (48.00) x 1.89 (48.00) 4.88 (123.83) x 4.75 (120.65) 5.25 (133.35) x 3.75 (95.25)

Load 1
120V 120V

Depth in (mm) Weight lb (kg)

Load 2

65 Amp 2 Positions + OFF, 4 Pole
Rotary Switch
• Switches between 2—120 Volt AC shore power sources and 1—120/240 Volt AC source to 2—120 Volt AC load groups • Switches both lines (hots) and neutral
PN 9093 Regulatory

E marked
UL listed
Source 1 (ex. SHORE 1)
120V Neutral Line (Hot) Line 2 (Hot) Neutral Line (Hot) 3 1 7 5 11 9 15 13 Neutral Line 1 (Hot)

9093
Source 3 (ex. GEN)
120/240V

1480
360 Panel System
240V AC 12–6 AWG 4.50 (114.30) 3.50 (1.59)

8369
Traditional Metal
240V AC 12–6 AWG 4.50 (114.30) 1.41 (.64)

Source 2 (ex. SHORE 2)
120V

Style Voltage Maximum Operating Wire Size Range Insulating Panel Back Width x Height in (mm)

Rotary Switch
600V AC 12–6 AWG 4.50 (114.30) 1.41 (.64)

2

4

6

8

10

12

14

16 Neutral Line (Hot) Neutral Line (Hot)

2.52 (64.00) x 2.52 (64.00) 4.88 (123.83) x 4.75 (120.65) 5.25 (133.35) x 3.75 (95.25)

Load 1
120V 120V

Depth in (mm) Weight lb (kg)

Load 2

65 Amp 3 Positions + OFF, 3 Pole
Rotary Switch
• Switches 3—120/240 Volt AC sources • Switches both lines (hot) and neutral • Allows connecting one of three different AC sources to one circuit
PN 9077 Regulatory

E marked
UL listed
Source 2 (ex. SHORE 2)
120/240V Line 2 (Hot) Neutral Line 1 (Hot) Line 2 (Hot) Neutral Line 1 (Hot) 1 5 9 3 7 11 13 17 15 Line 1 (Hot) Neutral Line 2 (Hot)

9077
Source 3 (ex. GEN)
120/240V

1488
360 Panel System
240V AC 12–6 AWG 5.50 (139.70) 2.65 (1.20)

8361
Traditional Metal
240V AC 12–6 AWG 5.50 (139.70) 2.0 (.91)

Style Voltage Maximum Operating Wire Size Range Insulating Panel Back Width x Height in (mm) Depth in (mm)

Rotary Switch
600V AC 12–6 AWG 2.52 (64.0) x 2.52 (64.0) 5.50 (139.70) 2.0 (.91)

Source 1 (ex. SHORE 1)
120/240V

4.88 (123.83) x 4.75 (120.65) 5.25 (133.35) x 3.75 (95.25)

2

6

10

4

8

12

14

16

18

Line 2 (Hot) Neutral Line 1 (Hot)

Load

120/240V

Weight lb (kg)

Specifications subject to change. See bluesea.com for current information.

89

Residual Current Circuit Breaker Panels
recommendations for AC Main circuit protection.

AC

GFCI Branch and ELCI Main

Reduces the risk of fire and shock hazards caused by defects in boat appliances and circuit wiring. See page 54 for a review of new ABYC ELCI Features

POWER DISTRIBUTION

• Provides Main circuit protection with branch circuits

Component References
• GFCI Branch and ELCI Main Circuit Breakers (p. 55) • A-Series Circuit Breakers (p. 50–51) • Analog Meters (p. 99)

1500
Style Total Positions Circuit Breaker (PN) A-Series Circuit Breaker (PN) Amperage Trip Reference Leakage Trip Amperage Maximum Voltage Actuator Style Insulating Panel Back Meter (PN) Width x Height in (mm) Depth in (mm) Weight lb (kg)

1502
360 Panel System

8100
Traditional Metal

1190
360 Panel System

8101
Traditional Metal

1191
360 Panel System

360 Panel System

GFCI + 2 Positions ELCI + 1 Position
1 - GFCI Branch, 15A AC (3100) 15A AC 5mA 120V AC Flat Rocker 1331 sold separately (p. 110) 3.00 (76.20) .93 (.42) 1 - ELCI Main, 30A AC (3102) 30A AC 30mA 120V AC Flat Rocker 1331 sold separately (p.110) 3.99 (101.4) .93 (.42)

ELCI
1 - ELCI Main, 30A AC (3106) 30A AC 30mA 120V AC White Toggle 5.25 (133.35) x 3.75 (95.25) 3.50 (88.90) 1.65 (.75)

ELCI + 1 position ELCI + 5 positions ELCI + 1 position
1 - ELCI Main, 30A AC (3102) 1 - Branch, 15A AC (7403) 30A AC 30mA 120V AC Flat Rocker 1331 sold separately (p. 110) 4.88 (123.83) x 4.75 (120.65) 3.99 (101.4) 1.10 (1.0) 1 - ELCI Main, 30A AC (3106) 2 - Branch, 15A AC (7210) 30A AC 30mA 120V AC White Toggle 5.25 (133.35) x 7.50 (190.50) 3.50 (88.90) 2.47 (1.12) 1 - ELCI Main, 30A AC (3102) 30A AC 30mA 120V AC Flat Rocker 1341 sold separately (p. 110) 0-150V AC (9353) 4.88 (123.83) x 7.75 (196.85) 3.99 (101.4) 2.40 (1.1)

4.88 (123.83) x 4.75 (120.65) 4.88 (123.83) x 4.75 (120.65)

8102
Style Total Positions Circuit Breaker (PN) A-Series Circuit Breaker (PN) Amperage Trip Reference Leakage Trip Amperage Maximum Voltage Actuator Style Insulating Panel Back Meter (PN) Width x Height in (mm) Depth in (mm) Weight lb (kg)

1193
360 Panel System

1192
360 Panel System

1194 AC/DC
360 Panel System

Traditional Metal

ELCI + 2 positions
1 - ELCI Main, 30A AC (3106) 2 - Branch, 15A AC (7210) 30A AC 30mA 120V AC White Toggle 0–150V AC (9353) 5.25 (133.35) x 7.50 (190.50) 3.50 (88.9) 3.07 (1.4)

ELCI + 5 positions
1 - ELCI Main, 30A AC (3102) 4 - Branch, 15A AC (7403) 30A AC 30mA 120V AC Flat Rocker 2 x 1331 sold separately (p. 110) 9.25 (234.95) x 4.75 (120.65) 3.99 (101.4) 4.36 (2.0)

ELCI + 5 positions Main + 15 positions DC ELCI + 5 positions AC
1 - ELCI Main, 30A AC (3102) 4 - Branch, 15A AC (7403) 30A AC 30mA 120V AC Flat Rocker 1341 sold separately (p. 110) 4.88 (123.83) x 7.75 (196.85) 3.99 (101.4) 3.3 (1.5) 1 - Main, 100A DC (7549) 1 - ELCI Main, 30A AC (3102) 15 - Branch, 15A DC (7403) 4 - Branch, 15A AC (7403)

30A AC ELCI 30mA 120V AC/12V DC Flat Rocker 1x 1331 and 1 x 1341 sold separately (p. 110) 8–16V DC (8003), 0–100A DC (8017) / 0–150V AC (9353) 13.63 (346.08) x 10.75 (273.05) 3.99 (101.4) 12.27 (5.6)

90

Specifications subject to change. See bluesea.com for current information.

240 Volt AC (60Hz) Circuit Breaker Panels
Features
• Source Selection Panels include lockout slides to prevent connecting two AC sources simultaneously • Provides spare rocker apertures which may be used for single-pole 120 Volt AC or double-pole 240 Volt AC Branch circuits • Square Format Label Set 4206 included† (p. 120)

AC

Provides both source selection* and circuit protection for boats with 240 Volt AC systems

POWER DISTRIBUTION

Component References
• C-Series Raised Rocker Circuit Breakers—triple-pole (p. 53) • C-Series Flat Rocker Circuit Breakers—triple-pole (p. 53) • C-Series Toggle Circuit Breakers (p. 52)
* Source selection available for panels 1171 and 1172 only

7372
Style Total Positions C-Series Circuit Breakers (PN) Poles Nominal Voltage Maximum Voltage Actuator Style Meter (PN) Width in (mm) Height in (mm Depth in (mm) Weight lb (kg)

1168
360 Panel System

1169
360 Panel System

1170
360 Panel System

1171
360 Panel System

1172
360 Panel System

Traditional Metal

Main Only
1 Main, 50A (7287) 3 120/240V AC 240V AC White Toggle 5.25 (133.35) ) 3.75 (95.25) 3.00 (76.20) 1.38 (.63)

Main + 1 Position
1 Main, 50A (7565) 3 120/240V AC 240V AC Flat Rocker 4.88 (123.83) 4.75 (120.65) 3.00 (76.20) 1.8 (.82)

Main + 7 positions Main + 7 positions
1 Main, 50A (7565) 3 120/240V AC 240V AC Flat Rocker 0-250V AC (1057) 4.88 (123.83) 13.75 (349.25) 3.00 (76.20) 4.9 (2.22) 1 Main, 50A (7565) 3 120/240V AC 240V AC Flat Rocker AC Digital Multimeter (8247) 4.88 (123.83) 13.75 (349.25) 4.00 (101.60) 5.35 (2.43)

2 Sources + 2 positions
2 Main, 50A (7585) 3 120/240V AC 240V AC Raised Rocker 0-250V AC (1057) 4.88 (123.83) 13.75 (349.25) 3.00 (76.20) 7.2 (3.27)

2 Sources + 2 positions
2 - Main, 50A (7585) 3 120/240V AC 240V AC Raised Rocker AC Digital Multimeter (8247) 4.88 (123.83) 13.75 (349.25) 4.00 (101.60) 7.65 (3.48)

Back Cove Yachts chose the Blue Sea Systems 360 Panels to use on their 37 to safely switch and monitor multiple AC sources.

† Not included with PN 7372 or PN 1168

Specifications subject to change. See bluesea.com for current information.

91

Combination Circuit Breaker Panels
Features

AC

DC

Combines AC and DC switching, circuit protection, source selection and monitoring into a single panel Component References:
• • • • 360 Panel System AC Insulating Rear Covers (p. 110) Traditional Metal Panel AC insulating Rear Covers (p. 116) Traditional Metal panels include PN 8031 and PN 8030 label set (p. 120) 360 Panel System panels PN 4206 and PN 4205 label set (p. 120) • • • • • ON indicating LEDs installed in all circuit positions • A-Series Circuit Breakers (p. 50–51) • C-Series Circuit Breakers (p. 52–53) Backlit label positions Includes toggle switch to monitor voltage on up to three batteries • DC and AC Analog Meters (p. 98–99) • DC and AC Digital Multimeters (p. 101–102) Circuit identification label sets included Insulating covers are included with 360 Panel System AC/DC panels

POWER DISTRIBUTION

1204
Style Total AC Positions Total DC Positions AC Circuit Breakers (PN) DC Circuit Breakers (PN) AC/DC Voltage Insulating Panel Back Actuator Style AC Meters (PN) DC Meters (PN) Width x Height in (mm) Depth in (mm) Weight lb (kg) 0–150V AC (9353)

1205
360 Panel System

8084
Traditional Metal

8184

Main + 6 positions Main + 15 positions
Main, 30A AC (7414) 6 Branch, 15A AC (7403) Main, 100A DC (7549) 15 Branch, 15A DC (7403) 120V AC/12V DC Included with panel Flat Rocker 0–250V AC (9354) Main, 16A AC (7412) 6 Branch, 8A AC (7401) Main, 100A DC (7549) 15 Branch, 15A DC (7403) 230V AC/12V DC

Main + 6 positions Main + 15 positions
Main, 30A AC (7238) 3 Branch, 15A AC (7210) Main, 100A DC (7250I) 9 Branch, 15A DC (7210) 120V AC/12V DC White Toggle 0–150V AC (9353) 0–250V AC (9354) 8-16V DC (8003), 0-100A DC (8017) 14.75 (374.65) x 10.00 (254.00) 3.00 (76.20) 8.75 (3.90) Main, 16A AC (7294) 3 Branch, 8A AC (7299) Main, 100A DC (7250I) 9 Branch, 15A DC (7210) 230V AC/12V DC

PN 4029 sold separately (p. 116)

8–16V DC (8003), 0-100A DC (8017) 13.63 (346.08) x 10.75 (273.05) 4.00 (101.60) 11.67 (5.30)

8095
Style Total AC Positions Total DC Positions AC Circuit Breakers (PN) DC Circuit Breakers (PN) AC/DC Voltage Insulating Panel Back Actuator Style AC Meters (PN) DC Meters (PN) Width x Height in (mm) Depth in (mm) Weight lb (kg) 0–150V AC (9353), 0–50A AC (9630)

8195
Traditional Metal

1218
360 Panel System

1219

Main + 8 positions Main + 29 positions
Main, 30A AC (7238) 5 Branch, 15A AC (7210) Main, 100A DC (7250I) 20 Branch, 15A DC (7210) 120V AC/12V DC White Toggle 0-250V AC (9354), 0-50A AC (9630) 8-16V DC (8003), 0-100A DC (8017) 19.50 (495.30) x 11.50 (292.10) 3.00 (76.20) 12.45 (5.66) Main, 16A AC (7294) 5 Branch, 8A AC (7299) Main, 100A DC (7250I) 20 Branch, 15A DC (7210) 230V AC/12V DC

Main + 6 positions Main + 19 positions
Main, 30A AC (7414) 6 Branch, 15A AC (7403) Main, 100A DC (7549) 19 Branch, 15A DC (7403) 120V AC/12V DC Included with panel Flat Rocker AC Digital Multimeter (8247) DC Digital Multimeter (8248) 13.63 (346.08) x 10.75 (273.05) 4.00 (101.60) 12.8 (5.82) Main, 16A AC (7412) 6 Branch, 8A AC (7401) Main, 100A DC (7549) 19 Branch, 15A DC (7403) 230V AC/12V DC

92

Specifications subject to change. See bluesea.com for current information.

230 Volt (typical of Europe)

POWER DISTRIBUTION

1118
Style Total AC Positions Total DC Positions AC Circuit Breakers (PN) DC Circuit Breakers (PN) AC/DC Voltage Insulating Panel Back Actuator Style AC Meters (PN) DC Meters (PN) Width x Height in (mm) Depth in (mm) Weight lb (kg)

1119
360 Panel System

8408
Traditional Metal

8508

Main + 6 positions 20 positions
Main, 30A AC (7237) 6 Branch, 15A AC (7208) 20 Branch, 15A DC (7208) 120V AC/12V DC Included with panel Black Toggle AC Digital Multimeter (8247) DC Digital Multimeter (8248) 13.63 (346.08) x 10.75 (273.05) 4.00 (101.60) 12.5 (5.68) Main, 16A AC (7348) 6 Branch, 8A AC (7347) 20 Branch, 15A DC (7208) 230V AC/12V DC

Main + 6 positions Main + 18 positions
Main, 30A AC (7238) 3 Branch, 15A AC (7210) Main, 100A DC (7250I) 12 Branch, 15A DC (7210) 120V AC/12/24V DC White Toggle AC Digital Multimeter (8247) DC Digital Multimeter (8248) 15.75 (400.05) x 10.00 (254.00) 4.00 (101.60) 9.3 (4.23) Main, 16A AC (7294) 3 Branch, 8A AC (7299) Main, 100A DC (7250I) 12 Branch, 15A DC (7210) 230V AC/12/24V DC

8085
Style Total AC Positions Total DC Positions AC Circuit Breakers (PN) DC Circuit Breakers (PN) AC/DC Voltage Insulating Panel Back Actuator Style AC Meters (PN) DC Meters (PN) Width x Height in (mm) Depth in (mm) Weight lb (kg) 0–150V AC (9353), 0–50A AC (9630)

8185
Traditional Metal

8086
Traditional Metal

8186

2 Sources + 12 positions Main + 7 positions
2 Main, 30A AC (7238) 9 Branch, 15A AC (7210) 120V AC/12V DC White Toggle 0-250V AC (9354), 0–50A AC (9630) 2 Main, 16A AC (7294) 9 Branch, 8A AC (7299) 230V AC/12V DC Main, 100A DC (7250I) 4 Branch, 15A DC (7210)

3 Sources + 12 positions + Transfer Main + 19 positions
2 Main, 30A AC (7238) 1 Main, 50A AC (7242) 1 Transfer, 30A (7238) 6 Branch, 15A AC (7210) 120V AC/12V DC PN 4031 sold separately (p. 116) White Toggle 0-150V AC (9353), 0–50A AC (9630) 0–250V AC (9354), 0–50A AC (9630) 8–16V DC (8003), 0–100A DC (8017) 19.50 (495.30) x 11.50 (292.10) 3.00 (76.20) 12.45 (5.66) 2 Main, 16A AC (7294) 1 Main, 32A AC (7295) 1 Transfer, 16A (7294) 6 Branch, 8A AC (7299) 230V AC/12V DC Main, 100A DC (7250I) 13 Branch, 15A DC (7210)

8–16V DC (8003) 14.75 (374.65) x 10.00 (254.00) 3.00 (76.20) 9.00 (4.09)

230 Volt (typical of Europe)

Specifications subject to change. See bluesea.com for current information.

93

Custom 360 Panel System
POWER DISTRIBUTION

AC

DC

Design and order your custom panel in 3 easy steps:
1.

Launch the Panel Wizard at
panelwizard.bluesea.com

2.

2.

Design the panel with modules,
circuit breakers, and labels and view the list price

CUSTOM PANEL SOLUTIONS IN DAYS, NOT WEEKS
Blue Sea Systems understands that a stock panel may not meet the needs of every boater. A custom panel can be created for a unique application in a fraction of the time required by a custom panel shop. Custom 360 Panels are hand assembled at Blue Sea Systems in Bellingham, Washington, and are shipped within seven business days of order receipt. Design a custom panel using the Panel Wizard or the Custom 360 Panel Worksheet. Both are available at www.bluesea.com.

Back-printed for durability

Waterproof adhesive Scratch resistant polycarbonate layer

3.

Confirm the panel design and
submit an order

20005

Blue Sea Systems labels are made using a scratch resistant polycarbonate material and are back-printed for durability. Custom Labels for the 360 Panel System can be ordered in any language and are available directly from Blue Sea Systems along with over 500 standard or square format labels.

You Can Do It, Design and Order a Custom 360 Panel Guide (20 guides per pack)

Panels ship within seven business days of order receipt

See page 128 for other You Can Do It Guides and marketing materials

Scan to design and order your custom panel online

94

Specifications subject to change. See bluesea.com for current information.

Available Modules and Frames for Custom 360 Panels
NEW NEW
1x1 2x1 1 x 2 Panel

POWER DISTRIBUTION

2 x 2 Panel 5 3 x 2 Panel 4 x 2 Panel 5 x 2 Panel

Battery Charger Remote Display

M-ACR Automatic Charging Relay

4.75" (120.65mm)

3x1 4x1
4.88" (123.83mm)

5x1

1 x 1 Panel

m-Series Battery Switch

Battery Management

1 x 3 Panel 2 x 3 Panel 3 x 3 Panel

Push Button Circuit Breakers

Medium Duty Push Button Circuit Breakers

285-Series Circuit Breakers

4 x 3 Panel

1 x 4 Panel 2 x 4 Panel

Push Button Circuit Breakers with Rocker Switches

Residual Current Circuit Breaker

Flat Rocker Circuit Breakers
3 x 4 Panel 4 x 4 Panel

Bilge Pump

Rotary Switch Source Selection

DIN Meter

1 x 5 Panel 2 x 5 Panel 3 x 5 Panel 4 x 5 Panel

Standard Analog Meter
NEW

Digital Meter
NEW

Vessel Systems Monitor
Rows x Columns 1x1 2x1 3x1 4x1 5x1 Panel Height in (mm) 4.75 (120.65) 7.75 (196.85) 10.75 (273.05) 13.75 (349.25) 16.75 (425.45) 4.75 (120.65) 7.75 (196.85) 10.75 (273.05) 13.75 (349.25) 16.75 (425.45) 4.75 (120.65) 7.75 (196.85) 10.75 (273.05) 13.75 (349.25) 4.75 (120.65) 7.75 (196.85) 10.75 (273.05) 13.75 (349.25) 4.75 (120.65) 7.75 (196.85) 10.75 (273.05) 13.75 (349.25) Panel Width in (mm) 4.88 (123.83) 4.88 (123.83) 4.88 (123.83) 4.88 (123.83) 4.88 (123.83) 9.25 (234.95) 9.25 (234.95) 9.25 (234.95) 9.25 (234.95) 9.25 (234.95) 13.63 (346.08) 13.63 (346.08) 13.63 (346.08) 13.63 (346.08) 18.00 (457.20) 18.00 (457.20) 18.00 (457.20) 18.00 (457.20) 22.38 (568.33) 22.38 (568.33) 22.38 (568.33) 22.38 (568.33) Cut out Height in (mm) 3.31 (84.07) 6.31 (160.27) 9.31 (236.47) 12.31 (312.67) 15.31 (388.87) 3.31 (84.07) 6.31 (160.27) 9.31 (236.47) 12.31 (312.67) 15.31 (388.87) 3.31 (84.07) 6.31 (160.27) 9.31 (236.47) 12.31 (312.67) 3.31 (84.07) 6.31 (160.27) 9.31 (236.47) 12.31 (312.67) 3.31 (84.07) 6.31 (160.27) 9.31 (236.47) 12.31 (312.67) Cut out Width in (mm) 4.38 (111.13) 4.38 (111.13) 4.38 (111.13) 4.38 (111.13) 4.38 (111.13) 8.75 (222.25) 8.75 (222.25) 8.75 (222.25) 8.75 (222.25) 8.75 (222.25) 13.13 (333.38) 13.13 (333.38) 13.13 (333.38) 13.13 (333.38) 17.50 (444.50) 17.50 (444.50) 17.50 (444.50) 17.50 (444.50) 21.88 (555.63) 21.88 (555.63) 21.88 (555.63) 21.88 (555.63)

P-Series Amp Hour Meter

Socket, Dual USB Charger
NEW

Sockets

1x2 2x2 3x2 4x2 5x2 1x3 2x3 3x3 4x3

2 Inch Gauge

120V AC Dual Outlet

Blank Module

1x4 2x4 3x4 4x4 1x5 2x5 3x5 4x5

Pad Printed Blank Module

Specifications subject to change. See bluesea.com for current information.

95

Tartan Yachts 4000

96

METERING
Monitoring onboard systems is critical to safety and peace of mind. Running low on fuel or not knowing about a failing battery can lead to dangerous situations. Blue Sea Systems offers analog meters, digital meters, a portable multimeter, Vessel Systems Monitor, and a new P-Series Amp Hour Meter. The Vessel Systems Monitor – VSM 422 represents the best in comprehensive, cost-effective monitoring. The VSM is four meters in one unit and monitors DC systems, AC systems, up to three tanks, and bilge pump operation. Its ability to perform complicated battery state-ofcharge and amp-hours-remaining calculations take the guesswork out of battery status. If the primary need is for a State of Charge (SOC) meter, Blue Sea Systems now offers the P-Series Amp Hour Meter. The large bright screen provides the information and alarms needed to manage battery systems while away from the dock.

SECTION INDEX
DC Analog Meters DC Analog Voltmeter Panels AC Analog Meters DC DIN Meters AC DIN Meters DC Digital Meters DC Digital Voltmeter Panels AC Digital Meters Mini Clamp Multimeter DC Shunts AC Current Transformers Vessel Systems Monitor VSM 422 VSM 422 Ultrasonic Tank Senders VSM 422 Battery Temperature Sensor P-Series State of Charge Meter Meter Comparison 2 Inch Round Gauges Gauge Panels 98 98 99 100 100 101 101 102 103 103 103 104 105 105 105 106 107 107

Tartan Yachts installs Blue Sea Systems 360 Panels with digital meters aboard the award winning Tartan 4000.

97

DC

Analog Meters

Micro and Standard size meters with backlighting for low light conditions
• Includes appropriate external DC shunt (p. 103), • Backlit meter face (separate 12 or 24V DC backlight connections)

Specifications

METERING

Ioc (Meter) Ioc (Backlight)

Amperage Operating Current 1 mA at full scale Amperage Operating Current 16 mA @ 12V DC, 20 mA @ 24V DC

Ammeters
Connection: 2 wire inline, 3 connections for backlight 8005 Function Shunt Type Meter Face Size Weight 0-25A DC Internal 2-3/4" 0.60 lb (0.27 kg)

Zero Center Ammeters
Connection: 2 wire from shunt , 3 connections for backlight 8252* Function Shunt Type Meter Face Size Weight 8253* Function Shunt Type Meter Face Size Weight 50-0-50A DC External—50 mV at meter full scale 2-3/4" 0.58 lb (0.26 kg) 100-0-100A DC External—50 mV at meter full scale 2-3/4" 0.58 lb (0.26 kg)

Connection: 2 wire from shunt, 3 connections for backlight 8022 Function Shunt Type Meter Face Size Weight 0-50A DC External—50 mV at meter full scale 2-3/4" 0.60 lb (0.27 kg) 0-100A DC External—50 mV at meter full scale 2-3/4" 0.60 lb (0.27 kg) 0-150A DC External—50 mV at meter full scale 2-3/4" 0.60 lb (0.27 kg) 0-200A DC External—50 mV at meter full scale 2-3/4" 0.60 lb (0.27 kg)

* Meters read both discharge and charge current

Micro Ammeters
Connection: 2 wire, 3 connections for backlight 8038 Function Shunt Type Meter Face Size Weight 8041 Function Shunt Type Meter Face Size Weight 0-15A DC Internal 2" 0.20 lb (0.09 kg)

8017 Function Shunt Type Meter Face Size Weight 8018 Function Shunt Type Meter Face Size Weight 8019 Function Shunt Type Meter Face Size Weight

Connection: 2 wire from shunt, 3 connections for backlight 0-50A DC External - 50 mV at meter full scale 2" 0.40 lb (0.18 kg)

Analog Voltmeter Panels
Enables voltage monitoring on up to 3 battery banks with one analog meter
• Includes standard 8003 DC Analog Voltmeter • Displays voltage from 8–16 Volts DC • 3 position switch for multiple battery banks

Micro Voltmeters
Connection: 2 wire, 3 connections for backlight 8028 Function Meter Face Size Weight 8243 Function Meter Face Size Weight 8-16V DC 2" 0.19 lb (0.09 kg) 18-32V DC 2" 0.19 lb (0.09 kg) 8015 Traditional Metal Width 5.25 in (133.35 mm) Height 3.75 in (95.25 mm) Weight 0.49 lb (0.22 kg)

Voltmeters
Connection: 2 wire, 3 connections for backlight 8003 Function Meter Face Size Weight 8240 Function Meter Face Size Weight 8–16V DC 2-3/4" 0.25 lb (0.11 kg) 18–32V DC 2-3/4" 0.25 lb (0.11 kg)

Zero Center Micro Ammeter
8254 Function Shunt Type Meter Face Size Weight 50-0-50A DC External—50 mV at meter full scale 2" 0.40 lb (0.18 kg)

1473 360 Panel System Width 4.88 in (123.83 mm) Height 4.75 in (120.65 mm) Weight 1.30 lb (0.59 kg)

98

Specifications subject to change. See bluesea.com for current information.

Analog Meters

AC

Standard and Micro size meters with backlighting for low light conditions
• Includes appropriate external AC Current Transformer (p. 103), when required • Backlit meter face (separate 12V or 24V DC backlight connections)

Specifications
Ioc (Meter) Amperage Operating Current 50 mA AC at full scale (Ammeter only) Ioc (Backlight) Amperage Operating Current 16 mA @ 12V DC 20 mA @ 24V DC
2.375" 60.33mm 2.625" 66.68mm

8244

8246

METERING

Micro Voltmeter 0–150V AC
Connection 2 wire to AC hot and neutral 3 connections for backlight Meter Face Size 2" Weight 0.19 lb (0.09 kg)

Micro Ammeter 0–50V AC
Connection 2 wire from coil slipped over wire to be measured 3 connections for backlight Meter Face Size 2" Weight 0.26 lb (0.12 kg)

.30" DIA. 7.62mm adjustment hole 0.401" 10.19mm

1.26" 32.00mm

0.226" 5.74mm 0.800" 20.32mm 2.27" 57.66mm 2.80" 71.12mm

8245

Standard Meter
1.86" 47.24mm

Micro Voltmeter 0–250V AC
Connection 2 wire to AC hot and neutral 3 connections for backlight Meter Face Size 2" Weight 0.26 lb (0.12 kg)

2.00" 50.80mm 0.87" 22.10mm 0.90" 22.86mm

.25" DIA. 6.35mm adjustment hole

1.055" 26.80mm

0.455" 11.56mm 1.58" 40.13mm 2.00" 50.80mm

Micro Meter
0.105" 2.67mm 0.625" MAX. 15.88mm

9353
0.125" (3.18mm)

9630

Voltmeter 0–150V AC
Connection 2 wire to AC hot and neutral 3 connections for backlight Meter Face Size 2-3/4" Weight 0.25 lb (0.11 kg)

Ammeter 0–50A AC
Connection 2 wire from coil slipped over wire to be measured 3 connections for backlight Meter Face Size 2-3/4" Weight: 0.30 lb (0.14 kg)

Screw

0.45" (11.43mm) - Standard Meter 0.40" (10.16mm) - Micro Meter

0.95" (24.13mm) - Standard Meter 0.85" (21.59mm) - Micro Meter

Surface Mount

Panel Mount

9354

Voltmeter 0–250V AC
Connection 2 wire to AC hot and neutral 3 connections for backlight Meter Face Size 2-3/4" Weight 0.26 lb (0.12 kg)

8258

Ammeter 0–100A AC
Connection 2 wire from coil slipped over wire to be measured 3 connections for backlight Meter Face Size 2-3/4" Weight 0.32 lb (0.15 kg)

Specifications subject to change. See bluesea.com for current information.

99

DC

DIN Meters
Common Features

DIN Meters
Common Features

AC

Easy to read European style analog DC meters
• Standard European 72mm design • White matte dial with black printed scale and knife-edge pointer • Backlit meter face (separate 12 or 24V DC backlight connections) • Terminal cover included to prevent accidental short circuit • Includes appropriate external DC shunt (p. 103)

Easy to read European style analog AC meters
• Standard European 72mm design • White matte dial with black printed scale and knife-edge pointer • Backlit meter face with separate 12 or 24V DC backlight connections • Terminal cover included to prevent accidental short circuit • Includes appropriate external AC Current Transformer (p. 103), when required

METERING

1052

Specifications
Ioc (Meter) Amperage Operating Current 1 mA at full scale Ioc (Backlight) Amperage Operating Current 16 mA @ 12V DC 20 mA @ 24V DC

Specifications
Ioc (Meter) Amperage Operating Current 50 mA AC at full scale (Ammeter only) Ioc (Backlight) Amperage Operating Current 16 mA @ 12V DC 20 mA @ 24V DC

1053

1050

1056

1054

1051
2.835" 72.00mm 2.835" 72.00mm 1.456" 37.00mm 0.236" 6.00mm 0.551" 14.00mm 0.787" 20.00mm

1057

2.598" 66.00mm

TERMINAL COVER

1055

PN 1050 1051 1052 1053 1054 1055

Description Voltmeter 0–16V Voltmeter 18–32V Ammeter 0–25A Ammeter 0–50A Ammeter 0–100A Ammeter 0–150A

Connection 2 wire to DC positive (+) and negative (-) 2 wire to DC positive (+) and negative (-) 2 wire inline no other power required 2 wire from shunt no other power required 2 wire from shunt no other power required 2 wire from shunt no other power required

Shunt type Internal External 50 mV at full scale External 50 mV at full scale External 50 mV at full scale

Weight lb (kg) 0.33 (0.15)

1058
0.33 (0.15) 0.33 (0.15) 0.53 (0.24) 0.53 (0.24) 0.53 (0.24) PN Description Connection 2 wire to AC hot and neutral 2 wire to AC hot and neutral Weight lb (kg) .33 (0.15) .33 (0.15)

1056 Voltmeter 0–150V 1057 Voltmeter 0–250V 1058 Ammeter 0–50A

2 wire from coil slipped .43 (0.19) over wire to be measured

100

Specifications subject to change. See bluesea.com for current information.

DC
• • • •

Digital Meters

Digital Meter Front Panel Mount
Surface mounting features a finger nut and locking ring for quick and easy installation into a 2.00" (52.00mm) diameter hole.
Gasket Seal Mounts in a 2.00" (50.8mm) DIA. Hole Nut Finger Tighten Only!

Allows easy monitoring of key DC functions
Large, bright LED characters Three levels of brightness Splash-proof front Easy to surface mount in a 2" round hole 9/16" 8-50V DC 1.00W* 0.60W*
8251

Specifications:

Display Character Size Power Supply Voltage Max. Power Consumption Min. Power Consumption

METERING

1.5" MAX (38.1mm) 0.65" (16.51mm) 2.75" (69.85mm)

DC Voltmeter with Alarm
Voltage Measurement: Range Resolution Accuracy (% of Reading) 0-60V DC 0.01V DC ± 0.5%**

Locking ring MUST go on before mounting nut

Digital Meter Rear Panel Mount
To panel mount simply remove the bezel and mount in any Blue Sea Systems full sized meter cut out

8248

DC Multimeter with Alarm
Voltage Measurement: Range Resolution Accuracy (% of Reading) Current Measurement: Shunt Range Resolution (-100 to -500) Resolution (-99.9 to +500) Accuracy (% of Reading) 0-60V DC 0.01V DC ± 0.5%** 500A/50mV ± 500A DC 1A DC 0.1A DC ± 0.5%** 8236

Remove dress bezel before installation

0.125" (3.18mm) #4 Screw

Install from behind panel

DC Ammeter
Current Measurement: Shunt Range Resolution (-100 to -500) Resolution (-99.9 to +500) Accuracy (% of Reading) 500A/50mV ± 500A DC 1A DC 0.1A DC ± 0.5%**
Plug (if required) 3.375" (85.73mm)

Digital Voltmeter Panels
Enables voltage monitoring on up to 3 battery banks with one digital meter
2.625" (66.68mm) 1.26" (32.00mm)

• Includes 8235 DC Digital Voltmeter • 4 digit LED display—Displays voltage from 0–60 Volts DC • 3 position switch for multiple battery banks

2.431" (61.75mm)
8235

0.81" (20.57mm) 2.27" (57.66mm) 2.896" (73.56mm)

DC Voltmeter
Voltage Measurement: Range Resolution Accuracy (% of Reading) 0-60V DC 0.01V DC ± 0.5%**

0.226" (5.74mm)

8051 Traditional Metal
PN Width in (mm) 5.25 (133.35) 4.88 (123.83)

1474 360 Panel System
Height in (mm) 3.75 (95.25) 4.75 (120.65) Weight lb (kg) .64 (0.29) 1.30 (0.59)

PN 8248 8235 8251 8236

Description DC Multimeter with Alarm DC Voltmeter AC Multimeter with Alarm DC Ammeter

Measurement Voltage, current Voltage Voltage Current

Sleep Mode Programmable Manual Programmable Manual

Audio/Visual Alarms High and low voltage – High and low voltage High and low voltage

Included Shunt 500A PN 8255 (p. 103) 500A PN 8255 (p. 103)

Weight lb (kg) 1.12 (0.51) 0.45 (0.20) 0.45 (0.20) 1.11 (0.50)

8051 1474

* Variable with voltage, display intensity, segments illuminated, and sleep mode **± 1 least digit of resolution

Specifications subject to change. See bluesea.com for current information.

101

Digital Meters
• • • •

AC

Allows easy monitoring of key AC functions
Large, bright LED characters Three levels of brightness Splash-proof case Easy to surface mount in a 2" round hole

120/240V AC Digital Meter Mounting Panel
For monitoring 120/240V AC Systems
• Use with AC Digital Multimeter 8247 for monitoring 120/240V AC Systems • Monitor Line 1 or Line 2 to Neutral and Line 1 to Line 2 voltages • Includes two additional Current Transformers 8256 (p. 103) and mounting screws
8247

AC

DC

Specifications

METERING

Display Character Size Input Voltage Maximum Power Consumption Standby Power

9/16" 80-249V AC* 1.00W** 0.60W**

AC Multimeter with Alarm
Voltage Measurement Range Resolution Accuracy (% of Reading) 90-249V AC (RMS) 70-90V AC (RMS) Current Measurement Current Transformer Range 1 (Resolution 0.01A) Range 2 (Resolution 0.1A) Accuracy (% of Reading) Frequency Measurement Range Resolution Accuracy (% of Reading) Calibrated with sine wave input 150A/50mA 0.00-9.99A AC (RMS) 10.0-150.0A AC (RMS) ± 1.0%*** Power Measurement Range 1 (Resolution 10W) Range 2 (Resolution 0.1kW) Accuracy (% of Reading) Included Current Transformer 80-249V AC* 0.1V AC ± 1.0%*** ± 5.0%*** 150A/50mA 0.00-9.99A AC (RMS) 10.0-150.0A AC (RMS) ± 1.0%*** 40-90Hz 0.1Hz ± 0.1%***

8410 (meter not included) 120/240V AC Digital Meter Blank Panel
PN Width in (mm) Height in (mm) 3.75 (95.25) Weight lb (kg) 0.85 (0.39)

8410 5.25 (133.35)

8238

AC Ammeter
Current Measurement Current Transformer Range 1 (Resolution 0.01A) Range 2 (Resolution 0.1A) Accuracy (% of Reading)

0-9990W 10-45kW ± 5%*** 8256 (page 99)

Analog and Digital Meter Mounting Panels
Provides an easy method of mounting meters
• Panel mounts standard 2-3/4" Analog or Digital Meters (p. 98-102) • Includes mounting screws and center adjustment hole plug

8013 (meter not included) Accepts (1) 2-3/4" Analog or Digital Meter
PN Width in (mm) Height in (mm) 3.75 (95.25) Weight lb (kg) 0.25 (0.11)

8239

8237

AC Frequency Meter
Frequency Measurement Range Resolution Accuracy (% of Reading) Calibrated with sine wave input 40-90Hz 0.1Hz ± 0.1%***

AC Voltmeter
Voltage Measurement: Range Resolution Accuracy (% of Reading) 90-249V AC (RMS) 70-90V AC (RMS) 80-249V AC* 0.1V AC ± 1.0%*** ± 5.0%***

8013 5.25 (133.35)

PN 8238 8239 8247 8237

Description AC Ammeter AC Frequency Meter AC Multimeter with Alarm AC Voltmeter

Measurement Current Frequency Voltage, current, frequency, power Voltage

Sleep Mode Manual Manual Programmable Manual

Audio/Visual Alarms – – High and low voltage High current –

Weight lb (kg) 0.78 (0.35) 0.72 (0.35) 0.78 (0.35) 0.72 (0.35)

1475 (meter not included) Accepts (1) 2-3/4" Analog or Digital Meter
PN Width in (mm) Height in (mm) Weight lb (kg)

* For 120 & 240 Volt AC single phase systems ** Variable with voltage, display intensity, segments illuminated, and sleep mode *** ± 1 least digit of resolution

1475 4.88 (123.83) 4.75 (120.65) 0.60 (15.24)

102

Specifications subject to change. See bluesea.com for current information.

DC

DC Shunts

For use with DC Ammeters (pages 98,100,101)
• For continuous operation, it is recommended that shunts not be run at more than two-thirds (66%) the rated current under normal conditions

AC Current Transformers
Specifications
Dimensions 0.60 in (15.24 mm) Inside Diameter 1.38 in (35.05 mm) Outside Diameter

AC

For use with AC Ammeters (pages 98,100,102)

Mini Clamp Multimeter

AC

DC

Compact and feature-rich AC/DC Multimeter eases diagnosis of marine electrical problems
• Clamp allows measurement of AC and DC current in wires without disturbing the circuits or contacting live terminals • Compact size allows comfortable one hand operation, portability, and access to confined areas • Auto range simplifies operation by automatically selecting the range that best fits the data • Additional functions include: Data Hold, Overload Display, and Auto Power-Off • True RMS AC measurement is accurate for normal sine wave and modified sine wave inverter output

Specifications
Shunt Type Full Scale Imxo Amperage Max. Operating I300 Amperage Int. Rating (5 min.) I3 Amperage Int. Rating (3 sec.) Resistive 50 mV 66% of Rated Current 100%—Full scale rating 300%—Full scale rating 8073 (shown) Analog Ammeter Transformer Ratio 50A AC/50mA AC Weight 0.10 lb (0.05 kg) 9228 8257 Analog Ammeter Transformer Ratio 100A AC/50mA AC Weight 0.20 lb (0.09 kg) 8256 Digital Ammeter Transformer Ratio 150A AC/50mA AC Weight 0.20 lb (0.09 kg) 9233

METERING

Specifications
AC Amperes (Current) AC Voltage DC Amperes (Current) DC Voltage Resistance/Continuity Alarm Measurement Resolution 0.01–400 Amps 0.001–600 Volts 0.01–400 Amps 0.001–600 Volts 0.1–40MΩ 4300 counts

Regulatory
Ratio Weight lb (kg) 0.10 (0.05) 0.20 (0.09) 0.20 (0.09)

PN 8073 8257 8256

For Use With Analog Ammeter Analog Ammeter Digital Ammeter

• E Marked • CAT III, 600 Volts

50A AC/50mA AC 100A AC/50mA AC 150A AC/50mA AC

8255
PN 9228 9230 9233 8255 For Use With Analog Ammeter Analog Ammeter Analog Ammeter Digital Ammeter
1.26" (32.00mm) 0.874" (22.20mm) 2.01" (51.0mm) 0.768" (19.5mm) M6 Stud (1/4")

Ratio 50A DC/50mV DC 100A DC/50mV DC 200A DC/50mV DC 500A DC/50mV DC

Weight lb (kg) 0.20 (0.09) 0.20 (0.09) 0.71 (0.32) 0.71 (0.32)

1.00" (25.40mm)

8110 Includes test leads and carrying case
PN 8110 Description Mini Clamp Multimter Weight lb (kg) 0.47 (0.21)

1.528" (38.80mm)

0.551" (14.00mm)

M4 Screw (#8)

9228, 9231
1.496" (38.00mm) 1.772" (45.00mm)

1.26" (32.00mm)

3.268" (83.00mm) M10 Stud (3/8") 0.748" (19.00mm)

0.571" (14.50mm)

M4 Screw (#8)

1.693" (43.00mm)

The bright LED display on Blue Sea Systems digital meter is easy to read and is integrated in the custom 360 Panel installed aboard the Tartan 4000.
Specifications subject to change. See bluesea.com for current information.

9233, 8255

103

Vessel Systems Monitor VSM 422
The Vessel Systems Monitor VSM 422 is a comprehensive monitor of four boat systems in one compact, meter saving space and money.
By monitoring DC (including battery state of charge), AC, tanks, and bilge pump, the VSM 422 alerts boaters to problems before they become emergencies. The ability to monitor state of charge is critical to safe boating. By using a complex calculation of voltage, amperage, and amp-hours remaining, the VSM 422 is able to provide accurate and timely information about state of charge on the house battery, to help boaters know when it's time to recharge. The VSM 422 also monitors temperature on the primary battery with the included Battery Temperature Sensor. AC monitoring includes voltage, amperage, watts, and frequency. Tank monitoring for up to three tanks includes alarm functions for high and low levels, and bilge pump monitoring includes pump active, cycle count, and duration. With its user-friendly interface, intuitive display modes, and versatile case design, the Vessel Systems Monitor VSM 422 is an excellent replacement for four separate system monitors. Note: Amp-hour function also available in P-Series Battery Charger Optional Remote Display (p. 10). The remote display PN 7519 requires PN 8255 500A DC/50mV DC Shunt

AC

DC

VSM 422

TM

METERING

Retail Packaging Includes:

head unit, surface mount bezel, surface mount gasket, DC Current Shunt 8255, AC Current Transformer 8256, Battery Temperature Sensor 1820, connectors, mounting screws and screw driver

DC Specifications
Nominal System Voltage Operating Voltage Minimum Current Draw Voltage Accuracy Current Range Current Accuracy 12 or 24V 8.5–33.0V 35mA @ 12V, backlight off 18.8mA @ 24V, backlight off +/- 0.5% 0-500A +/- 1.0% 120V @ 60Hz, North America 230V @ 50Hz, Typical of Europe 0-300V +/- 0.5% 0-150A +/- 2.0% 40-90Hz
PN 1800 1801

Voltage Current Amp Hours Hi/Lo Alarms
Description

Voltage Current Frequency Hi/Lo Alarms
Weight lb (kg) 4.00 (1.81) 4.00 (1.81)

Run Time Cycles Hi/Lo Alarms

Levels Hi/Lo Alarms

VSM retail packaged in box VSM retail packaged in clam

AC Specifications
Nominal System Voltage Operating Voltage Voltage Accuracy (RMS) Current Range Current Accuracy (RMS) Frequency

1800 1801

Regulatory
E Marked for E60945 electromagnetic interference Unit face is IP67–protected against immersion up to 1 meter for 30 minutes
(see inside back cover)

Three Mounting Options

VSM 422 Surface Mount Gasket creates a waterproof seal on unit face

Tank Senders Supported:
10 - 180 Ω VDO–Typical of Europe 240 - 33 Ω Teleflex–North America Blue Sea Systems Ultrasonic Tank Senders (sold separately) • for diesel, water, or waste 1810 (32" tank depth) • for gasoline 1811 (24" tank depth)

Front Panel

Rear Panel

PN 1519 Blue Sea Systems 360 Panel

VSM 422 Panel Mounting Options

3.00" (76.20mm)

Front panel mount in 2.125" (53.97mm) DIA. hole

4.05" (102.87mm)

Front

1.235" (31.37mm)

Right

1.132" (28.75mm)

1325 (meter not included)
PN 1325 1519 Description 360 Mounting Kit Module 360 Blank Panel

1519 (meter not included)
Width in (mm) 4.88 (123.83) Height in (mm) 4.75 (120.65)

104

Specifications subject to change. See bluesea.com for current information.

VSM 422 Ultrasonic Tank Senders
24" Gasoline tank sender for exclusive use with VSM 422
• For tanks up to 24" deep • Anti-slosh algorithms for accurate readings • Ignition protected 1811

P-Series Amp Hour Meter

NEW

Amp hours or State of Charge (SOC) is often called the fuel gauge for a battery. SOC is very different from simply measuring the voltage of a battery. Voltage is only a good indicator of SOC when the battery is not being charged or discharged, and has not been active for many hours. The calculation for Amp hours uses voltage, current, temperature, and charge and discharge cycles of the battery to provide Amp Hours Remaining or Time Remaining. These values are more accurate and actionable than voltage alone. A flexible case design provides three easy mounting options: surface, rear panel, or 360 Panel System. Functions Monitored with Ranges:
DC voltage for up to three battery banks, amperage, House battery state of charge—amp hours remaining, time remaining, % charge, battery temperature

METERING

32" Diesel/Water/Waste tank sender for exclusive use with VSM 422
• For tanks up to 32" deep • Anti-slosh algorithms for accurate readings • Ignition protected 1810

Three display modes:
large font, icon, multi-line text

Amp Hours:
PN 1811 1810 Vmxo Voltage Max. Operating 32V DC 32V DC Weight lb (kg) 0.25 (0.11) 0.25 (0.11)

monitors amperage, amp hours remaining, time remaining, % charge, battery temperature. Monitors 0-500A DC +/- 1.0% Volts: system voltage: 12 or 24V DC (8.5–33V), measures 0–300V +/– 0.5% Draw: minimum 10mA Includes: DC Shunt

Limitations and considerations for mounting the ultrasonic tank senders:
• • • • • • Senders are calibrated to the VSM 422 and will not function with other monitors Senders must be mounted 4" or greater distance from a tank side or baffle Tank floor must not be sloped Tanks must not be deeper than 24" for the 1811 or 32" for the 1810 Sender must be mounted perpendicular to the surface of the liquid To avoid voltage drop, the sender negative connection should be made as close as possible to the VSM 422 • Rapid filling and draining may interrupt reading output
2.72" 69mm 1.78" 45mm

DC shunt Warranty: three years Specifications
Minimum Current Draw Voltage Accuracy Current Range Current Accuracy 35mA @ 9.5V DC, 18.8mA @ 24V DC +/- 0.5% 0–500A +/- 1.0%

0.89" 23mm

1.48" 38mm

0.43" 11mm 1.38" 35mm 11.00"±0.25" 279±6.4mm

0.13" 3mm

0.9" 23mm GASKET 0.10" 3mm

1811 Dimensions
2.72" 69mm 1.78" 45mm

0.89" 23mm

1.48" 38mm

1.58" 40mm

0.43" 11mm 4.40" 112mm

7518
11.00"±0.25" 279±6.4mm GASKET 0.10" 3mm

1.49" 38mm

Regulatory
E marked for ignition protection and electro-magnetic interference

1810 Dimensions

PN 7518

Width in (mm) 4.50 (114.30)

Height in (mm) 3.00 (76.20)

Depth in (mm) 2.00 (50.8)

VSM 422 Battery Temperature Sensor
Battery temperature sensor for exclusive use with VSM 422
• Measures temperature on primary battery

PN 1820

Description Battery Temperature Sensor

Weight lb (kg) 0.05 (0.23)

1820
Specifications subject to change. See bluesea.com for current information.

105

DC
Style

Meter Comparison
DC Voltmeters
DIN Analog Standard Analog Micro

DC Ammeters
Digital with or without Alarm DIN

Part Number

1050

1051

8003

8240

8028

8243

8235

8251*

1052 0-25A DC

1053

1054

1055 0-150A DC

METERING

Measurement Width x Height in (mm) Depth in (mm)

8-16V DC 18-32V DC 2.835" (72.00) 2.835" (72.00) 2.42" (61.52)

8-16V DC 18-32V DC 2.80" (71.12) 2.375" (60.33) 1.96" (49.66)

8-16V DC 18-32V DC 2.0" (50.80) 2.0" (50.80) 1.79" (45.47)

0-60V DC 0-60V DC 2.896" (73.56) 2.431" (61.75) 3.375" (85.73)
* with alarm

0-50A DC 0-100A DC 2.835" (72.00) 2.835" (72.00) 2.42" (61.52)

DC Ammeters
Style Analog Standard Analog Micro Zero Center Standard Zero Center Micro Digital

DC Multimeter
Multimeter with Alarm

Part Number Measurement Width x Height in (mm) Depth in (mm)

8005 0-25A

8022

8017

8018

8019

8038

8041

8252

8253

8254

8236 ±500A DC 2.896" (73.56) 2.431" (61.75) 3.375" (85.73)

8248* 0-60V, ±500A DC 2.896" (73.56) 2.431" (61.75) 3.375" (85.73)

0-50A 0-100A 0-150A 0-200A 2.80" (71.12) 2.375" (60.33) 1.96" (49.66)

0-15A DC 0-50A DC 50-0-50A DC 100-0-100A DC 50-0-50A DC 2.0" (50.80) 2.80" (71.12) 2.0" (50.80) 2.0" (50.80) 2.375" (60.33) 2.0" (50.80) 1.79" (45.47) 1.96" (49.66) 1.79" (45.47)

AC
Style

AC Voltmeters
DIN Analog Standard Analog Micro Digital

Part Number Measurement Width x Height in (mm) Depth in (mm)

1056 0-150V AC 2.835" (72.00) 2.835" (72.00) 2.42" (61.52)

1057 0-250V AC

9353

9354

8244

8245

8246

8237 80-249V AC 2.896" (73.56) 2.431" (61.75) 3.375" (85.73)

0-150V AC 0-250V AC 2.80" (71.12) 2.375" (60.33) 1.96" (49.66)

0-150V AC 0-250V AC 0-50V AC 2.0" (50.80) 2.0" (50.80) 1.79" (45.47)

AC Ammeters
Style DIN Analog Standard Digital

AC Frequency
AC Frequency

AC Multimeter
Multimeter with Alarm

Part Number Measurement Width x Height in (mm) Depth in (mm)

1058 0-50A AC 2.835" (72.00) 2.835" (72.00) 2.42" (61.52)

9630 0-50A AC

8258 0-100A AC

8238 0-150A AC 2.896" (73.56) 2.431" (61.75) 3.375" (85.73)

8239 40-90Hz 2.896" (73.56) 2.431" (61.75) 3.375" (85.73)

2.80" (71.12) 2.375" (60.33) 1.96" (49.66)

8247* 80-249V , 0-150A, 40-90Hz, 0-9990W 2.896" (73.56) 2.431" (61.75) 3.375" (85.73)

AC
Style

DC

Multimeters
Mini Clamp Multimeter

DC

Amp Hour Meter
P-Series Amp Hour Meter

Vessel Systems Monitor VSM 422

Part Number Measurement Width x Height in (mm) Depth in (mm)

1800 - 1801 0-150V AC, 0-500A DC, Bilge, Tank 4.00" (102.87) 3.00" (76.20) 2.00" (50.87)

8110 0.01-400A AC, 0.001-600V AC, 0.01-400A DC, 0.001-600V DC 2.79" (71.00) 7.48" (190.00) -

7518 8.5-33V DC, +/-500A DC, Amp Hours 4.50" (114.03) 3.00" (76.20) 2.00" (50.87)

106

Specifications subject to change. See bluesea.com for current information.

DC

2 Inch Round Gauges

Provides monitoring of key functions required for boat operation Gauges are offered for use in 360 Panels and are not available for retail purchase.
• Watertight, fog resistant, and anti-scratch glass face • Edge-lit • Will fit panels up to 0.8" thickness

METERING

Specifications
Vmxo Tmxo Tmno Ioc Ioc Voltage Max. Operating Temperature Max. Operating Temperature Min. Operating Amperage Operating Current
(with edgelight)

1023B

1022B

See table 158°F (70°C) -4°F (-20°C) 180mA <100mA 2.00" (50.80 mm) 2.06" (52.40 mm) 5–7 in-lb
1030B 1029B

Amperage Operating Current
(without edgelight)

Gauge diameter Mounting hole diameter Back clamp nuts torque Regulatory E Marked

1026B (gauge is not edge-lit)

1024B

1028B

Actual size

For mounting 2 Inch Round Gauges

Gauge Panels

1027B

1510 (Gauge not included) Small Format Label Sets - 8214 and 8217 (p. 117)
PN Width in (mm) Height in (mm) Depth in (mm) Weight lb (kg)

1510 4.88 (123.83) 4.75 (120.65) 0.50 (12.70 0.50 (0.23)

Specifications subject to change. See bluesea.com for current information.

107

SAFE Boats Apostle 38

108

ACCESSORIES
Blue Sea Systems offers panel accessories for all four panel styles as well as custom panel labels in any language. WeatherDeck™ and Contura panel accessories include toggle and Contura switches for Blue Sea Systems panels. Both types of switches are available in several pole and throw combinations. Blue Sea Systems has added additional black Contura II switches to expand its current grey and black Contura switch offering. Traditional Metal and 360 Panel System accessories include innovative modular back covers for AC 360 Panels. ABYC standards mandate isolation of AC and DC components on combination panels. Stackable, screw-down covers protect AC components from coming into contact with tools, personnel, and DC wiring. Blue Sea Systems has labels with standard and custom text for all panel formats. Over 500 standard labels and fully custom labels can ship rapidly from the in-house printing facility. All labels are made using a two-layer, back-printed polycarbonate material that resists scratches. Waterproof adhesive ensures a long lasting bond to the panel surface. All labels can be ordered online at bluesea.com.

SECTION INDEX
ABOVE DECK ACCESSORIES
Contura Switch Mounting Panel Plug Contura Switch Mounting Panels Contura Switch Actuators Water Resistant Contura Switches WeatherDeck™ Toggle Switches (Single Pole) WeatherDeck™ Toggle Switch (Double Pole) WeatherDeck™ Toggle Switch Boot 112 112 112 112–113 113 113 113

BELOW DECK ACCESSORIES
360 Panel Label Backlight System 360 Panel Insulating Back Covers 360 Panel 12 to 24 Volt Conversion Kit 360 Panel Adapters Panel Switches 360 Panel Plugs 360 Panel 12 Volt DC Socket 360 Panel Blank Circuit Breaker Mounting Screws Toggle Circuit Breaker Panel Plug Push Button Reset-Only Adapter Label Backlight System 12 Volt Socket-Plug System Dual USB Chargers LED Indicator Lights Toggle Guard Traditional Metal Panel Insulating Back Cover AC A-Series Circuit Breaker Lockout Slide AC C-Series Circuit Breaker Lockout Slide Labels 110 110 110 110 110 111 111 111 114 114 114 114 115 115 115 116 116 116 116 117–120

SAFE Boats specifies Blue Sea Systems 360 Panels aboard their Apostle 38 boats used by military and commercial agencies.

109

360 Panel Label Backlight System
Enables backlighting for the Push Button Reset-Only Circuit Breaker and Rocker Switch 360 Panels

360 Panel 12 to 24 Volt Conversion Kit
Converts indicator LEDs from 12 Volt systems to 24 Volt systems
• Requires one kit per 12 Volt DC circuit breaker module • Includes wire harness and panel identification label
4113

Weight 0.05 lb (0.02 kg)

ACCESSORIES

4121

Vmxo Voltage Max. Operating 24V DC Weight 0.07 lb (0.03 kg)

360 Panel Insulating Back Covers
Provides electrical insulation for exposed panel backs

360 Panel Rocker Switches
Provides switching options for applications requiring specific pole and throw configurations Specifications
Imxo Amperage Max. Operating Single Pole Terminal Type Single Pole Terminal Size Double Pole Terminal Type
PN 7480 7481 Pole-Throw SPST SPST SPDT SPDT SPDT SPDT DPST DPDT DPDT DPDT DPDT DPDT

See table below Quick Connect Tab 0.187 in (4.80 mm) Quick Connect Tabs 6.00 in (152.00 mm) Wire Leads

Imxo Amperage Maximum Operating Illustration Action Below ( ) = Momentary 12 Volts DC 24 Volts DC 125 Volts AC 250 Volts AC 1 1 2 2 2 4 1 3 2 3 2 2 ON–OFF (ON)–OFF ON–OFF–ON ON–OFF–(ON) (ON)–OFF–(ON) (ON)–OFF–(ON) ON–OFF ON–ON ON–OFF–ON ON–(ON) ON–OFF–(ON) (ON)–OFF–(ON) 10 Amps 10 Amps 10 Amps 10 Amps 10 Amps 10 Amps 5 Amps 5 Amps 5 Amps 5 Amps 5 Amps 5 Amps 10 Amps 10 Amps 8 Amps 8 Amps 8 Amps 8 Amps 5 Amps 5 Amps 5 Amps 5 Amps 5 Amps 5 Amps 10 Amps 12 Amps 8 Amps 8 Amps 8 Amps 8 Amps 8 Amps 8 Amps 8 Amps 8 Amps 8 Amps 8 Amps 10 Amps 6 Amps 8 Amps 8 Amps 8 Amps 8 Amps 4 Amps 4 Amps 4 Amps 4 Amps 4 Amps 4 Amps

1331

7482 7483 7484 7485 7490 7491 7492 7493 7494 7495

1

2
PANEL THICKNESS

3
A B

4
+.000 [.00] -.004 [.10]

Features
• • • • • • Isolation of panel AC components and circuits from DC system elements Meets ABYC safety requirements for panels with combined AC and DC loads Modular design consists of interlocking pieces—SIDES, TOP, and ENDS Interlocking pieces can be stacked to accommodate large components Cover breakouts allow wire access in any direction UL 94-V0 rated base material resists high heat UL94-VO Polycarbonate 2 qty. #6 Phillips-drive sheet metal screws, 4 qty. #8-32 x 0.5" Phillips-drive machine screws with lock washers
Description 1 module 2 module [A] Height in (mm) 3.23 (82.0) [B] Height in (mm) 6.23 (158.2) Weight lb (kg) 0.56 (0.25) 0.79 (0.36)
4.21" 106.93mm

RECOMMENDED PANEL OPENING
.030" (.76mm)-.050" (1.27mm) .508" (12.90mm) .756" (19.20mm) .050" (1.27mm)-.078" (1.98mm) .508" (12.90mm) .764" (19.40mm) .078" (1.98mm)-.125" (3.17mm) .508" (12.90mm) .780" (19.81mm)

B A

TEST CUT HOLE IN ACTUAL MATERIAL

Specifications
Material Hardware
PN 1331 1341

360 Panel Adapters

Provides a method of mounting alternative switch and circuit breakers in the flat rocker aperture

3.23" 82.04mm

B

4111
PN 4111 4112 4119

4112
Description

4119
Weight lb (kg) 0.03 (0.01) 0.03 (0.01) 0.03 (0.01)

3.90" 99.06mm 2.15" 54.61mm

A

Adapts Push Button Reset-Only Circuit Breaker (p. 32) Adapts A-Series Toggle Circuit Breaker (p. 36) and Panel Switch (p. 112) Adapts Rocker Switch (p. 108)

110

Specifications subject to change. See bluesea.com for current information.

360 Panel Plugs

Fills empty Flat Rocker apertures on the 360 Panel System for future use

Remote Control Switch Panels

Provides switching of up to three ML-Series Remote Battery Switches or ML-Series Automatic Charging Relays
• Backlit labels and ON indicating lenses in switches • Square format label set 4218 (p. 120) • 1147 for use with two ML-Series Remote Battery Switches (p. 23) and one ML-Series Automatic Charging Relay (p. 28) • 1148 for use with ML-Series Remote Battery Switches (p. 23)

ACCESSORIES

Specifications
Vmxo Voltage Max. Operating: 24V DC

4117
PN 4116 4117

4116
Description Fills Flat Rocker circuit breaker aperture Fills 360 Panel Rocker Switch aperture Weight lb (kg) 0.03 (0.01) 0.03 (0.01)

360 Panels

Provides a 360 Panel System platform for mounting equipment, switching, and monitoring functions
• Suitable for mounting accessories and for pad printing

1147 Switches: 2145 (2); 2146 (1)
PN 1147 1148 Description 2 RBS and 1 ACR switch panel 3 RBS switch panel

1148 Switches: 2145 (3)
Height in (mm) Depth in (mm) Weight lb (kg) 4.75 (120.65) 4.75 (120.65) 2.00 (50.80) 2.00 (50.80) 1.10 (0.50) 1.10 (0.50)

Width in (mm) 4.88 (123.83) 4.88 (123.83)

Remote Control Contura Switches
Features
• Vibration, shock, thermoshock, moisture and salt spray resistant • Lockout slide reduces the risk of accidental switching 2155 and 2145
1518
PN 1518 1479 1479100 Description Blank 1479 without outlet Width in (mm) 4.88 (123.83) 4.88 (123.83)

Provide remote switching of ML-Series, and SafetyHub 250 Fuse Block

NEW 1479

Specifications
Imxo Amperage Max. Operating Ioc (LED) Amperage Operating Current Temperature Range Pole/Throw Lighting Seals Mounting Hole 20A @ 12V DC, 15A @ 24V DC 18mA -40°C – 85°C SPDT LED rated 100,000 hours half-life Internal and external gasket panel seal 1.45" x 0.83" (36.83 mm x 21.08 mm)

120V AC Dual Outlets
0.50 (12.70) 1.00 (25.40} 0.50 (12.70) 0.55 (0.25) 1.98 (0.90) 0.55 (0.25)

Height in (mm) Depth in (mm) Weight lb (kg) 4.75 (120.65) 4.75 (120.65) 4.75 (120.65)

120V AC Dual Outlets 4.88 (123.83)

Socket and Dual USB Charger Panels
Integrates DC Sockets and USB Charger with 360 Panel System Component Reference
• 12V DC Sockets and Dual USB Chargers (p. 115)

Regulatory
Meets UL 1500 and ISO 8846 external ignition protection requirements IP67—protected against immersion up to 1 meter for 30 minutes
(see inside back cover)

Switches included in retail package of ML-Series Relays (p. 22, 23 and 28)
.55" 14mm

1.965" 49.9mm

1472
PN 1472 1478 Description 12V DC Sockets

NEW 1478
Width in (mm) 4.88 (123.83) Height in (mm) Depth in (mm) Weight lb (kg) 4.75 (120.65) 4.75 (120.65) 1.50 (38.10) 1.50 (38.10) 0.70 (0.32) 0.70 (0.32)

2145, 2155

2146

1.01" 5.7mm

1.51" 38.35mm

PN 2145 2146 2155

For Use With: ML-Series Solenoids, 7701 and 7703 (p. 22) ML-Series Remote Battery Switches, 7700 and 7702 (p. 23) ML-Series Automatic Charging Relays, 7620, 7622, 7621, and 7623 (p. 28) SafetyHub 250 Fuse Block, 7727(page 43) ML-Series Remote Battery Switches, 7712 and 7714 (p. 23)

12V DC Socket 4.88 (123.83) 12V DC Dual USB Charger

Pole Action Throw ( )=momentary SPDT SPDT SPDT

Weight lb (kg)

(ON)-OFF-(ON) 0.09 (0.04) ON-OFF-ON ON-ON 0.09 (0.04) 0.30 (0.13)

Specifications subject to change. See bluesea.com for current information.

111

Contura Switch Mounting Panels
• Mounting panels available in 1, 3, and 6 fixed position models • Designed for mounting in 6 different panel thicknesses: 0.06 in (1.57 mm) 0.09 in (2.36 mm) 0.13 in (3.17 mm) 0.19 in (4.75 mm) 0.25 in (6.35 mm) 0.38 in (9.52 mm)

Water Resistant Contura Switches

Modular design permits easy assembly in groups of varying sizes and numbers

Specifically manufactured for use in Blue Sea Systems Contura Water Resistant Panels

ACCESSORIES

0.984" 25.00mm FOR ADDITIONAL UNITS, ADD 1.03"/26.2mm PER UNIT

1.900" 48.20mm

TEST CUT HOLE IN ACTUAL MATERIAL

NEW 7929

8230

8282

8267
PN 8267 8266 8268 8259 8260

8266
Description End Mounting Panel Center Mounting Panel 1 Position Mounting Panel 3 Position Mounting Panel 6 Position Mounting Panel

8268
Width in (mm) 1.19 (30.23) 1.03 (26.16) 1.34 (34.04) 3.40 (86.36) 6.49 (164.85)

Cutout Dimensions
Height in (mm) 2.30 (58.42) 2.30 (58.42) 2.30 (58.42) 2.30 (58.42) 2.30 (58.42)

Use of standard Contura Switches will not maintain the water resistant ingress protection rating of Blue Sea Systems panels. • Vibration, shock, thermoshock, moisture and salt spray resistant • Mounts in Blue Sea Systems Contura Water Resistant Panels (p. 74–75) and Contura Switch Mounting Panels (see left)

Specifications
Imx Amperage Max. Operating Ioc (LED) Amperage Operating Current Lighted Seals Temperature Rating Mounting Hole Weight 20A @ 12V DC, 15A @ 24V DC 18 Milliamps LED rated 100,000 hours 1 ∕ 2 life Internal and external gasket panel seal -40°C to 85°C 1.45 in x 0.83 in (36.83 mm x 21.08 mm) 0.09 lb (0.04 kg)

Contura Switch Mounting Panel Plug
Covers Contura Switch mounting hole for future switch installation
• For use with Contura Switch Mounting Panels (see right)

Regulatory
8278

Meets UL 1500 and ISO 8846 external ignition protection requirements 0.06 lb (0.03 kg)
NEW
PN Black with Red Lens 7929 7930 7931 PN Gray 8230 8231 8232 PN Black 8282 8292 8283 Pole Throw SPST SPST SPDT Action ( )=momentary OFF–ON 0FF–(ON) ON–OFF–ON Common Applications lights horn or windshield wipers Combining nav lights or anchor light with independent bulbs bilge pumps labeled dimmer navigational lights wipers or horn combining nav lights with anchor light with shared bulb dual wipers power operated hatches Switching between shunts or current transformers with one meter LEDs

Weight

.080" 2.03mm 1.910" 48.51mm

1 0 2

0.960" 24.38mm

1.240" 31.50mm

7932 7933 7934 7935 7936 7937 7938

8233 8234 8218 8219 8220 8221 8222

8284 8285 8287 8288 8286 8289 8290

SPDT SPDT DPST DPST DPDT DPDT DPDT

(ON)–OFF–ON (0N)–OFF–(ON) OFF–ON OFF–(ON) ON–OFF–ON (ON)–OFF–ON (ON)–OFF–(ON)

1 0 1 0 2 1 0

Contura Switch Actuators
Directly replaces actuators found on all Blue Sea Systems Contura Water Resistant Panels
• Mounts on any Blue Sea Systems Water Resistant Contura Switch
8297
PN Gray PN Black 8299 8297 8298 8293 8296 8294 8295 Number of Lenses 1 2 Actuator Removal Tool Embedded LEDs 1 2 Weight lb (kg) 0.03 (0.01) 0.03 (0.01) 0.03 (0.01) 0.04 (0.02)

8294
7939 8275 DPDT ON–ON 2

8293

112

Specifications subject to change. See bluesea.com for current information.

Water Resistant Contura Dimmer Switches
Ideal control switch for Blue Sea Systems DeckHand Dimmers (p. 11)
• Mounts in Blue Sea Systems Contura Water Resistant Panels (p. 75) and Contura Switch Mounting Panels (p. 112) • Legend–BRIGHT and DIM • Ignition Protected—safe for installation aboard gasoline powered boats

WeatherDeck™ Toggle Switches (Single Pole)
Available in a variety of switch and pole configurations to meet specific circuit requirements

ACCESSORIES

Specifications
Imxo Amperage Max. Operating Pole, Throw Action Terminal Size Terminal Type Seals Temperature Rating Mounting Hole 20A @ 12V DC, 15A @ 24V DC SPDT (ON)-OFF-(ON) 0.25 in (6.35 mm) Quick Connect Tab Internal and External Gasket Panel Seal -40°C to 85°C 1.45 x 0.83 in (36.83 x 21.08 mm)
4150

• Manufactured for use in WeatherDeck™ Waterproof Panels (p. 72-73) • Nickel-plated brass and phenolic non-corrosive construction

Specifications
Imxo Amperage Max. Operating 10A @ 250V AC 15A @ 125V AC 15A @ 12V DC 0.25 in (6.35 mm) Quick Connect Tab
Weight lb (kg) 0.10 (0.05) 0.10 (0.05) 0.10 (0.05) 0.10 (0.05) 0.10 (0.05)

Terminal Size Terminal Type
PN 4150 4151 4152 Pole/Throw SPST SPST SPDT SPDT SPDT

Action ( ) = Momentary OFF–ON OFF–(ON) ON–OFF–ON (ON)–OFF–ON (ON)–OFF–(ON)

8216

8291

4153 4154

1.910" 48.51mm

1.933" 49.09mm

0.465" 11.81mm 0.670" 17.02mm

15/32"– 32UNS–2A THREAD

KEYWAY 0.072" 1.82mm x 0.038 0.97mm DP 0.348" 8.84mm

0.687" 17.44mm

.062" 1.57mm

.0500" 12.70mm DIA.

0.960" 24.38mm

0.80" 2.03mm

1.479" 37.57mm

1.134" 28.80mm

0.634" 16.10mm

.038" 0.97mm

Cutout Dimensions

SPST

SPDT

DPST

DPDT

WeatherDeck™ Toggle Switch (Double Pole)
Often used for combining navigation lights and anchor lights with shared switch

LEGEND
Center terminal switch lever Terminal Off Position SPST Single Pole, Single Throw turns a single circuit on and off. SPDT Single Pole, Double Throw turns one of two circuits on. DPST Double Pole, Single Throw turns on two circuits at the same time. DPDT Double Pole, Double Throw controls two functions on two circuits.

See page 111 for Remote Control Contura Switches See pages 74-75 for Contura Water Resistant Panels

4155

WeatherDeck™ Toggle Switch Boot
Replaces boots found on all WeatherDeck™ panels Specifications
Vmxo Voltage Max. Operating Imxo Amperage Max. Operating Terminal Size Terminal Type
0.465" 11.81mm

Pole, Throw DPDT Action ON-OFF-ON Weight 0.10 lb (0.05 kg) • Manufactured for use in WeatherDeck™ Waterproof Panels (p. 72–73) • Nickel-plated brass and phenolic non-corrosive construction 30V DC 5A 0.25 in (6.35 mm) Quick Connect Tab
KEYWAY 0.072" 1.82mm x 0.038 0.97mm DP

4138

• For mounting on WeatherDeck™ Waterproof Panel Switches • UV resistant material resists discoloration and cracking • Rated IP67—protected against immersion up to 1 meter for 30 minutes

15/32"– 32UNS–2A THREAD

.062" 1.57mm
0.687" 17.44mm

.0500" 12.70mm DIA.

1.090" MAX 27.69mm MAX 1.130" 28.70mm 0.690" 17.53mm

Specifications
Thread Material Nickel Plated Brass Thread 15/32"-32UNS-2A Weight 0.04 lb (0.02 kg)

.038" 0.97mm

Cutout Dimensions

Specifications subject to change. See bluesea.com for current information.

113

Panel Switches

Mounts in an A-Series toggle circuit breaker aperture to provide multiple throw and switch configurations when circuit protection is provided elsewhere

Circuit Breaker Mounting Screws
• Sold in packages of 6

Fits all A-Series and C-Series circuit breakers without Toggle Guards or Lockout Slides

ACCESSORIES

8035

Type 6-32 x 1/4" Flat Head Weight 0.03 lb (0.01 kg)
8200 8204

• Ideal for generator starters, bilge pumps, horns, wipers, engine controls and other applications that require switching action other than ON–OFF or different pole configuration separate from circuit protection • Panel switches mount in Blue Sea Systems A-Series Toggle Circuit Breaker Panels • For use with A-Series Toggle Circuit Breaker Mounting Panel (p. 50) • Supplied with mounting adapter for standard 5 ∕ 8" circuit breaker mounting hole • Nickel-plated brass and phenolic non-corrosive construction

Toggle Circuit Breaker Panel Plug
• Sold in packages of 6

Black plug fits standard A-Series toggle circuit breaker apertures

Specifications
Imxo Amperage Max. Operating

Terminal Size Terminal Type Actuator Color
PN 8200 8204 8205 8206 8207 8208 8209* 8210 8211 8212 Type Push Button Toggle Toggle Toggle Toggle Toggle Toggle Toggle Toggle Toggle

Toggle Switches 10A @ 250V AC 15A @ 125V AC 15A @ 32V DC 0.25 in (6.35 mm) Quick Connect Tab White

Push Button Switch 3A @ 250V AC 6A @ 125V AC 6A @ 32V DC 0.25 in (6.35 mm) Quick Connect Tab White
Weight lb (kg) 0.07 (0.03) 0.08 (0.04) 0.08 (0.04) 0.08 (0.04) 0.08 (0.04) 0.08 (0.04) 0.08 (0.04) 0.08 (0.04) 0.08 (0.04) 0.08 (0.04)

8037

Weight 0.03 lb (0.01 kg)

Push Button Reset-Only Circuit Breaker Adapter
• Adapts Push Button Reset-Only Circuit Breaker to panels that incorporate Flat Rocker circuit breakers (p. 51, 53)

Pole/Throw SPST SPST SPST SPDT SPDT SPDT DPST* DPST DPDT DPDT

Action ( ) = momentary OFF–(ON) OFF–ON OFF–(ON) ON–OFF–ON (ON)–OFF–ON (ON)–OFF–(ON) OFF–ON–(ON) OFF–OFF–(ON) OFF–ON ON–OFF–ON (ON)–OFF–ON

Provides a method of mounting Push Button Reset-Only Circuit Breakers into the magnetic circuit breaker aperture

4111

Weight 0.03 lb (0.01 kg)

0.750" 19.05mm TYP PER SWITCH 0.500" DIA. Ø12.70mm

0.750" 19.05mm TYP PER SWITCH

0.630" DIA. Ø16.00mm

Label Backlight System
• • • •

1.050" DIA. 26.60mm 1.660" DIA. 42.16mm

0.156" DIA. Ø3.96mm

For use with Traditional Metal circuit breaker panels
Designed for 12 or 24 Volt systems Connects to sources via two 20 AWG wire leads Reverse polarity protection built-in 8065 snaps apart for 5 or 3 positions 24V DC <7 mA per label

Cutout Dimensions Without Adapter

Cutout Dimensions With Adapter

Specifications
Vmxo Voltage Max. Operating Ioc Amperage Operating Current

PANEL CIRCUIT BREAKER TOGGLE SWITCH PUSH BUTTON

ADAPTER

8065

Panel Switch Mounting Diagram

PN 8065 8384 8069 8383

Description 8/5/3 Positions 4 Positions 10 Positions 13 Positions

Weight lb (kg) 0.08 (0.04) 0.05 (0.02) 0.09 (0.04) 0.11 (0.05)

* Progressive Two Circuit Switch - maintains circuit one while momentarily

switching circuit two

114

Specifications subject to change. See bluesea.com for current information.

12 Volt Socket-Plug System
• • • • • • • • •

Corrosion resistant materials to ensure solid contact and low voltage drop
Designed to withstand the rigors of wet environments and constant vibration Large contact surfaces for good electrical connection Twist lock system—plug locks securely into socket Internal strain relief and cord seal Nickel plated copper alloy used for all current carrying components Plug has a sealing ring to keep out spray and make it seat firmly in the socket Socket features a watertight cap, easy installation, and interlocks with plug 1012 and 1013 heavy duty 18 gauge wire 1012 cord reaches up to 6 feet 12V DC 15A DC (socket) 10A DC (plug)

Dual USB Chargers
Two USB ports with protective cap

NEW

Protective cap with tether keeps dust and spray from shortening the life of the charger. Made with corrosion resistant materials which ensure a solid contact and low voltage drop. • • • • Compatible with popular mobile devices Protective cap Corrosion resistant materials Protected from overheating

ACCESSORIES

Specifications
Vn Voltage Nominal Imxo Amperage Max. Operating Imxo Amperage Max. Operating

Dual USB Charger Socket - 1016 Easy to install in existing 12V DC socket hole providing convenient access for charging mobile devices Dual USB Charger Plug - 1017 Easy to use in common 12V DC sockets found in boats, cars, and recreational vehicles
1016

Specifications
USB 2.0 Input Voltage 12V DC Output Voltage 5V DC +/-5% Max. Output Current 2.1A DC (total) Dual USB Charger Socket: Cut Out Dimensions 1-3/16" Dia. (30 mm)

1013

1017 Twist locks securely into socket 1011

Regulatory
FCC Part 15: Subpart B Compliant
E13 RoHS

PN 1016 1017

Description Dual USB Charger Socket Dual USB Charger Plug

WeIght lb (kg) 0.20 (0.09) 0.08 (0.04)

1011 See page 111 for the 360 Panel Socket and Dual USB Charger Mounting Panels. 1014 1010

LED Indicator Lights

Directly replaces LEDs used in Blue Sea Systems Traditional Metal circuit breaker panels
• Simple push-in installation mounts in any thickness material • Useful as general indicator and alarm lights

Specifications
Vmxo Voltage Max. Operating Mounting Hole Size Power Consumption Wire Gauge
WeIght lb (kg) 0.08 (0.04) 0.10 (0.05) 0.54 (0.24) 0.50 (0.23) 0.07 (0.03) 0.20 (0.09) PN 8033 8171 8172 8169 8066 8034 8167 8166 8134 Color Amber Red Green Amber Red Green Amber Red Green Nominal Voltage 12/24V DC 12/24V DC 12/24V DC 120V AC 120V AC 120V AC 250V AC 250V AC 250V AC Current (mA) 1.5 @ 12V, 3.1 @ 24V 1.5 @ 12V, 3.2 @ 24V 1.5 @ 12V, 3.0 @ 24V 2.3 @ 120V 2.7 @ 120V 2.3 @ 120V 1.1 @ 250V 1.1 @ 250V 1.1 @ 250V Power Consumption (mW) 19 @ 12V, 75 @ 24V 19 @ 12V, 77 @ 24V 19 @ 12V, 73 @ 24V 278 @ 120V 326 @ 120V 278 @ 120V 276 @ 250V 276 @ 250V 276 @ 250V Circuit Resistor Resistor Resistor Resistor Resistor Resistor Resistor + Diode Resistor + Diode Resistor + Diode Weight lb (Kg) 0.03 (0.01) 0.03 (0.01) 0.03 (0.01) 0.03 (0.01) 0.03 (0.01) 0.03 (0.01) 0.03 (0.01) 0.03 (0.01) 0.03 (0.01)

1012

See table 11 ∕ 64 in (4.36 mm) See table 26 AWG

PN 1010 1011 1012 1013 1014 1015 Plug Socket

Description

8033

8171

8172

Single Plug with Single Socket Extension Single Plug with Dual Socket Extensions Mounting Bracket for Socket (1011)* Plug and Socket Set - Includes 1010 and 1011

* Socket not included

See page 111 for the 360 Panel Socket and Dual USB Charger Mounting Panels.

Specifications subject to change. See bluesea.com for current information.

115

Toggle Guard

Protects toggle circuit breakers from accidental switching
• Fits A-Series single pole toggle circuit breakers (p. 50) • Fits all panel switches (p. 114) • Can be used on any brand of circuit breaker panel (not including 360 Panel System) using standard toggle type circuit breakers • Uses circuit breaker mounting screw holes • Includes mounting screws

AC A-Series Circuit Breaker Lockout Slide

Enables safe management of multiple AC sources which use double pole circuit breakers
• Allows only 1 double pole AC circuit breaker to be activated at a time • Guarantees that AC power from 2 or more sources (shore power, genset, or inverter) will not be mixed • Fits all double pole A-Series Toggle Circuit Breakers (p. 50) • Uses circuit breaker mounting screw holes • Includes mounting screws

AC C-Series Toggle Circuit Breaker Lockout Slide
Enables safe management of multiple AC sources which use double or triple pole circuit breakers
• Allows only 1 of a pair of double pole or triple pole AC circuit breakers to be activated at a time • Guarantees that AC power from 2 sources (shore power, genset, or inverter) will not be mixed • Fits all double or triple pole C-Series Toggle Circuit Breakers (p. 52) • Uses circuit breaker mounting screw holes • Requires no special panel modification • Includes mounting screws

ACCESSORIES

Specifications
Mounting #6 Flat Head Screw

Specifications
Mounting #6 Flat Head Screw

Specifications
Mounting AC Sources #6 Pan Head Screw 2

4100 (2 shown)
PN 4100 Description Toggle Guard Weight lb (kg) 0.05 (0.02)

4125 4130

AC Insulating Back Covers
• Isolation of panel AC components and circuits from DC system elements • Provides mechanical protection for panel backs protruding into lockers • Lightweight material is easily drilled for wire entrance and exit • Meet ABYC safety requirements for panels with combined AC and DC loads • 4029 and 4031–Used only for Blue Sea Systems toggle circuit breaker panels

Provides electrical insulation for many of Blue Sea Systems traditional metal circuit breaker panels

4126
PN 4125 4126 Poles 2 2 AC Sources 2 3 Weight lb (kg) 0.04 (0.02) 0.06 (0.03)

4131
PN 4130 4131 Poles 2 3 AC Sources 2 2 Weight lb (kg) 0.06 (0.03) 0.17 (0.08)

Specifications
Material UL-94 V0 Thermoplastic

4029 installed on 8084 AC/DC Circuit Breaker Panel (p. 92)

PN 4026 4027 4028 4029 4031

Description Cover for 5-1 ∕4" x 3-3 ∕4" Cover for 5-1 ∕4" x 7-1 ∕ 2" Cover for 10-1 ∕ 2" x 7-1 ∕ 2" Cover for 1 Column x 8 Position + Meter Cover for 2 Column x 10 Position + Meter

Weight lb (kg) 0.12 (0.05) 0.20 (0.09) 0.50 (0.23) 0.24 (0.11) 0.38 (0.17)

Yamaha Boats use the Blue Sea Systems 360 Panel System with custom labels in Japanese on their NYTRO sportboat.

116

Specifications subject to change. See bluesea.com for current information.

Labels

Can't find the right label? Custom labels can be ordered online in square and large formats in any language with artwork provided. Blue Sea Systems offers labels with standard and custom text for all panel formats. Custom labels ship rapidly due to an in-house printing facility, and over 500 standard labels are ready to order. All labels are made using a durable polycarbonate material, waterproof adhesive, and are back printed for scratch resistance. To order standard labels online or download a custom label order form, go to bluesea.com/labels.

Scan to order labels

Small Format Labels
• Reinforced, weatherproof material • See label sets, (p. 120)

Used with most Blue Sea Systems Contura Switch Water Resistant Panels (p. 75) or ST Blade Fuse Block (p. 39)

0.375" 9.53mm

0.625" 15.88mm

ACCESSORIES

PN 8214 8217

Color Black Gray

Quantity 60 Labels 60 Labels

Square Format Labels

Used with 360 Panel System (p. 76), Battery Management (p. 20–21) and WeatherDeck™ Panels (p. 72–73)
• Reinforced, weatherproof material • Available for purchase in sets or individually (p. 117–120) • For a list of labels included see (p. 120)

24-Hour Round Label
• • • •

Fits around any Blue Sea Systems panel LED
Reinforced, weatherproof material Sold in packages of 12 Can be used on any standard panel Included with Traditional Metal Battery Bank Management Panels (p. 20–21)

PN 4215 4218 4216 4217 4205 4206 4207 4208

Color Black Black Black Black Black Black Black Black

Description DC Labels DC Labels DC Labels DC Labels DC Panel Basic AC Panel Basic DC Panel Extended AC Panel Extended

Quantity 30 Labels 30 Labels 60 Labels 120 Labels 30 Labels 30 Labels 120 Labels 120 Labels

0.500" 12.70mm 0.220" DIA. 5.59mm

0.590" 14.99mm

4215

4140

ICON Circuit Identification Label Kit Large Format Labels
• • • •

Used on any m-Series, e-Series and HD-Series battery switches (p. 15–17)
• Reinforced, weatherproof material

Used on Traditional Metal Panels, ST Glass Fuse Block and selected Contura Waterproof Panels
Reinforced, weatherproof material Used on Contura Water Resistant Fuse Panels 8053, 8054 (p. 75) Available for purchase in sets or individually (p. 117–120) For a list of labels included see (p. 120)
PN 8031 8067 8030 8039 Color Black Black Black Black Description AC Panel Basic AC Panel Extended DC Panel Basic DC Panel Extended Quantity 30 Labels 120 Labels 30 Labels 120 Labels

BLANK

BATTERY 1

BATTERY 2

BATTERY 3

BOW THRUSTER

CHASSIS

ENGINE

ENGINE 1

ENGINE 2

ENGINE MID

ENGINE PORT

ENGINE STARBOARD

GENERATOR

HOUSE

PARALLEL

INVERTER

GROUND

WINDLASS

1.438" 36.51mm

7902 8031

Color Quantity

White 18 labels

0.438" 11.11mm

Specifications subject to change. See bluesea.com for current information.

117

Individual Square and Large Format Panel Labels
To order individual labels, please indicate the Part No. (6520 or 8063) and the Label No.
Label No.
0001 0002 0003 0005 0004 0499 0500 0502 0007 0006 0516 0517 0526 0010 0009 0008 0460 0515 0468 0462 0011 0012 0013 0014 0015 0016 0017 0532 0018 0019 0020 0021 0022 0023 0536 0530 0024 0025 0026 0027 0028 0029 0030 0031 0573 0544 0032 0461 0033 0034 0035 0036 0037 0038 0039 0040 0041 0525 0042 0555 0524 0043 0044 0045 0046 0047 0048 0481 0049 0473 0474 0050 0051 0052 0053 0560 0054 0480

Example: Square Format 6520-0044

Large Format 8063-0356

Label Text
LABEL #1 LABEL #2 (BLANK) 12 VOLT DC 12 VOLT DC OUTLETS 12 VOLT OUTLETS INSIDE 12 VOLT OUTLETS OUTSIDE 120 VOLT / 60 HZ SHORE POWER 120 VOLT AC / 60 HZ 120 VOLT AC OUTLETS 120/240V 60 HZ 120/240V 60 HZ SHORE POWER 230 VOLTS AC 50 HZ 24 VOLT DC 24 VOLT DC OUTLET 240 VOLTS AC 240 VOLTS AC / 60 HZ 250 VOLT 50HZ SHORE POWER 250 VOLTS AC / 50 HZ AC BUS 1 AC COMPRESSOR AC FAN AC MAIN AC PANEL AC POWER AC REFRIGERATOR AC SUB PANEL ACCENT LIGHT ACCESSORY ADF AERATOR AFT CABIN AFT CABIN LIGHTS AFT CABIN OUTLETS AFT CABIN SUMP AFT DISCHARGE PUMP AFT HEAD AIR COMPRESSOR AIR CONDITIONER AIR CONDITIONER 2 AIR CONDITIONER 3 AIR CONDITIONER 4 AIR CONDITIONER PUMP AIR HORN AIS ALARM ALARM SYSTEM ALTERNATOR ALTERNATOR DISCONNECT AMPLIFIER ANCHOR LIGHT ANCHOR LIGHT MAIN ANCHOR LIGHT MIZZEN ANCHOR WASH DOWN APPLIANCES ARCH LIGHTS AUDIO/VIDEO SYSTEM AUTO FILL AUTO/MAN AUTO/MAN AUTOMATIC CHARGING RELAY AUTOPILOT BAIT PUMP BAITWELL BALLAST CONTROLS BALLAST PUMP BAR BATHROOM BATTERY BATTERY 1 BATTERY 2 BATTERY CHARGER BATTERY CHARGER 2 BATTERY COMPARTMENT BATTERY PARALLEL BATTERY SWITCH BEACON BEDROOM

Label No.
0485 0055 0056 0057 0058 0059 0060 0061 0062 0063 0064 0453 0559 0065 0066 0067 0068 0069 0070 0071 0072 0073 0074 0075 0501 0076 0077 0078 0079 0080 0081 0082 0083 0084 0085 0086 0087 0088 0089 0090 0091 0092 0093 0537 0094 0095 0096 0097 0098 0508 0099 0575 0100 0101 0102 0103 0104 0105 0106 0107 0514 0108 0109 0110 0111 0112 0113 0114 0115 0116 0117 0118 0119 0120 0121 0122 0123 0124

Label Text
BEDROOM SLIDEOUT BILGE BILGE ALARM BILGE ALARM 2 BILGE ALARM 3 BILGE ALARM 4 BILGE LIGHTS BILGE PUMP BILGE PUMP 2 BILGE PUMP 3 BILGE PUMP 4 BILGE PUMP ON-OFF-AUTO BLANK WHITE WRITABLE BLOWER BOAT DAVIT BOOM LIGHT BOW LIGHT BOW THRUSTER BRIDGE BRIDGE INSTRUMENTS BRIDGE LIGHTS BRIDGE OUTLETS CABIN CABIN 2 CABIN 2 FAN CABIN 2 LIGHTS CABIN 2 OUTLETS CABIN 3 CABIN 3 LIGHTS CABIN 3 OUTLETS CABIN 4 CABIN 4 LIGHTS CABIN 4 OUTLETS CABIN FAN CABIN HEATER CABIN LIGHTS CABIN OUTLETS CABLEMASTER CASSETTE PLAYER CB RADIO CCTV CD PLAYER CELLULAR PHONE CENTER LIVEWELL CHARGER/INVERTER CHART LIGHT CHART PLOTTER CHOKE CIRCULATOR PUMP CLOCK CLOSET LIGHT CO DETECTOR COCKPIT LIGHTS COCKPIT REFRIG COLOR SOUNDER COMM ELECTRONICS COMPARTMENT HEATER COMPARTMENT LIGHT COMPASS LIGHT COMPUTER COMPUTER DISPLAY CONDENSER PUMP CONSOLE LIGHT CONVERTER COOKING GRILL COOKTOP COOLING PUMP COURTESY LIGHTS CREW LIGHTS CREW QUARTERS DAVIT DC LIGHTS DC MAIN DC OUTLETS DC REFRIGERATOR DC SUB PANEL DECK DECK LIGHTS

Label No.
0125 0126 0127 0128 0129 0130 0131 0132 0133 0134 0135 0136 0137 0567 0568 0138 0139 0140 0141 0142 0143 0144 0145 0146 0566 0580 0147 0469 0148 0149 0150 0151 0545 0581 0562 0547 0158 0159 0160 0161 0162 0163 0164 0165 0166 0167 0168 0169 0152 0153 0154 0155 0156 0157 0170 0171 0546 0172 0173 0174 0175 0176 0177 0178 0179 0180 0181 0182 0183 0184 0185 0186 0187 0459 0538 0188 0520 0521

Label Text
DECK LIGHTS AFT DECK LIGHTS FWD DECK LIGHTS PORT DECK LIGHTS STBD DEFROSTER DEPTH RECORDER DEPTH SOUNDER DEPTH/SPEED DESALINATOR DIMMER DINING AREA LIGHTS DINING AREA OUTLETS DISCHARGE PUMP DISCHARGE PUMP 2 DISCHARGE PUMP 3 DISHWASHER DISPOSAL DIVE COMPRESSOR DOCKING LIGHT PORT DOCKING LIGHT STBD DOCKING LIGHTS DOWN RIGGER DRYER DUMP VALVES ECU ELCI ELECTRIC HATCH ELECTRONIC CONTROL UNIT ELECTRONICS EMERGENCY BACKUP SYS EMERGENCY LIGHTS EMERGENCY PUMPS ENGINE ENGINE 1 ENGINE 2 ENG 1/ENG 2 ENGINE ALARM ENGINE BLOCK HEATER ENGINE CONTROL PORT ENGINE CONTROL STBD ENGINE CONTROLS ENGINE DRIVEN REFRIG ENGINE EXHAUST FAN ENGINE HATCH ENGINE HEATER PORT ENGINE HEATER STBD ENGINE INSTRUMENTS ENGINE OIL PAN PUMP ENGINE ROOM BILGE ALARM ENGINE ROOM BLOWER ENGINE ROOM HEATER ENGINE ROOM LIGHTS ENGINE ROOM OUTLETS ENGINE ROOM PANEL MAIN ENGINE SHUTDOWN ENGINE TEMP ENGINES ENTERTAINMENT CENTER ENTRANCE DOOR ENTRY STEP EXHAUST FAN EXHAUST TEMP EXTERIOR EXTERIOR LIGHTS FAN FAN 2 FAN 3 FAN 4 FAX FILLING PUMP FIRE ALARM FIRE EXT FIRE HORN FISH FINDER FISHBOX DRAIN FISHBOX ICEMAKER FISHBOX PUMP FISHBOX REFRIGERATOR

Label No.
0189 0487 0488 0576 0190 0191 0192 0193 0194 0195 0196 0197 0539 0198 0199 0200 0201 0202 0203 0204 0482 0561 0205 0206 0207 0208 0209 0210 0211 0507 0212 0213 0214 0215 0216 0217 0218 0529 0528 0219 0220 0221 0222 0223 0224 0490 0225 0226 0227 0523 0228 0229 0454 0230 0466 0455 0578 0231 0232 0233 0234 0510 0235 0236 0237 0238 0239 0240 0241 0242 0243 0244 0245 0246 0247 0248 0249 0250

Label Text
FISHING LIGHT FISHWELL PUMP FISHWELL PUMP 2 FLOAT SWITCH FLOOD LIGHTS FLOSCAN FLYBRIDGE FLYBRIDGE ELECTRONICS FLYBRIDGE LIGHTS FLYBRIDGE OUTLETS FOG LIGHTS FOREDECK LIGHT FORWARD BILGE FREEZER FRESH WATER FRESH WATER PUMP FRESH WATER PUMP 2 FRESH WATER PUMP 3 FRESH WATER PUMP 4 FRESH WATER WASH DOWN FRONT SLIDEOUT FUEL GAUGE FUEL PRIMER PUMP FUEL PUMP FUEL PUMP 2 FUEL PUMP 3 FUEL PUMP 4 FUEL TANK HEATER FUEL TRANSFER FUME DETECTOR FURLER JIB FURLER MAINSAIL FURLER SPINNAKER FURNACE FWD CABIN FWD CABIN LIGHTS FWD CABIN OUTLETS FWD DISCHARGE PUMP FWD HEAD GALLEY GALLEY APPLIANCES GALLEY DRAIN GALLEY FAN GALLEY LIGHTS GALLEY OUTLETS GALVANIC ISOLATOR GARBAGE DISPOSAL GAS ALARM GENERAL PURPOSE GENERATOR GENERATOR 1 GENERATOR 2 GENERATOR OFF ON START GENERATOR ROOM BLOWER GENERATOR RUNNING GENERATOR STOP GFCI GFI OUTLET GPS GPS/LORAN GPS/PLOTTER GUN LOCKS GYRO COMPASS HAILER HALLWAY LIGHTS HALON FIRE SYSTEM HAM RADIO HEAD HEAD 2 HEAD 2 FAN HEAD 2 OUTLETS HEAD 3 HEAD 3 FAN HEAD 3 OUTLETS HEAD 4 HEAD 4 FAN HEAD 4 OUTLETS HEAD FAN

ACCESSORIES
118

Specifications subject to change. See bluesea.com for current information.

Individual Square and Large Format Panel Labels
To order individual labels, please indicate the Part No. (6520 or 8063) and the Label No.
Label No.
0251 0252 0253 0254 0255 0256 0257 0519 0258 0259 0260 0261 0262 0263 0264 0265 0266 0267 0268 0269 0270 0475 0271 0548 0549 0550 0272 0273 0274 0570 0275 0276 0277 0278 0279 0280 0281 0282 0283 0284 0556 0285 0467 0476 0471 0470 0286 0287 0479 0484 0288 0289 0290 0291 0292 0293 0294 0295 0296 0494 0297 0493 0495 0492 0298 0491 0299 0300 0301 0302 0303 0304 0305 0306 0307 0308 0309 0310

Example: Square Format 6520-0044

Large Format 8063-0356

Label Text
HEAD LIGHTS HEAD LIGHTS 2 HEAD LIGHTS 3 HEAD LIGHTS 4 HEAD OUTLETS HEADLIGHTS HEATER HEATER & AIR CONDITIONER HEATER 2 HEATER 3 HEATER 4 HELM ELECTRONICS HELM GAUGES HELM INSTRUMENTS HIGH WATER ALARM HOLDING TANK HOLDING TANK ALARM HOLDING TANK PUMP HOOD FAN HOOD LIGHT HORN HOT TUB HOT WATER PUMP HOUSE HOUSE/ENG HOUSE/GEN HYDRAULIC ALARM HYDRAULIC SYSTEM HYDRAULIC TANK ALARM HYDRAULIC VALVE ICE MAKER IGNITION IGNITION PORT IGNITION STBD INSTRUMENT LIGHTS INSTRUMENTS INTERCOM INTERCOM HAILER INTERCOM/TELEPHONE INTERIOR LIGHTS INTERNET INVERTER INVERTER 2 INVERTER AC BUS INVERTER AC SUPPLY INVERTER DC SUPPLY INVERTER OUTLET ISOLATION TRANSFORMER KITCHEN KITCHEN SLIDEOUT KNOTMETER LAZARETTE LIGHTS LECTRASAN LIGHTER LIGHTS LIGHTS 2 LIGHTS 3 LIGHTS 4 LIGHTS AFT LIGHTS AFT CABIN LIGHTS FWD LIGHTS MASTER CABIN LIGHTS PANTRY LIGHTS PILOTHOUSE LIGHTS PORT LIGHTS SETTEE LIGHTS STBD LIVEWELL LIVEWELL INPUT LIVEWELL OUTPUT LOCKER LIGHTS LOG LORAN LPG CONTROL LUBE OIL PUMP MACERATOR PUMP MAIN MAIN BREAKER

Label No.
0311 0312 0313 0314 0315 0572 0316 0317 0551 0574 0318 0319 0320 0456 0321 0322 0323 0324 0325 0326 0327 0565 0328 0329 0331 0563 0332 0330 0333 0334 0335 0336 0505 0337 0506 0338 0503 0339 0504 0458 0496 0340 0540 0534 0341 0552 0342 0343 0457 0344 0345 0346 0497 0498 0554 0347 0348 0349 0350 0351 0352 0579 0353 0483 0354 0355 0356 0357 0358 0359 0360 0361 0489 0362 0363 0364 0365 0366

Label Text
MAIN CABIN MAIN CABIN LIGHTS MAIN CABIN OUTLETS MAIN SAIL FURLING MAP LIGHT MARINE SANITATION DEVICE MAST LIGHTS MASTHEAD LIGHT MEMORY MERCATHODE MICROWAVE MINI DISC PLAYER MIZZEN FLOOD NAV LIGHT ANCHOR OFF NAV NAV STATION ELECTRONICS NAV STATION GAUGES NAV STATION INSTRUMENTS NAV STATION LIGHTS NAVIGATION ELECTRONICS NAVIGATION INSTRUMENTS NAVIGATION LIGHTS NETWORK NIGHT LIGHTS OFF OIL CHANGE PUMP OIL GAUGE ON ON-OFF OUTLETS OUTLETS 2 OUTLETS 3 OUTLETS 4 OUTLETS AFT OUTLETS DECK OUTLETS ENGINE ROOM OUTLETS EXTERIOR OUTLETS FORWARD OUTLETS INTERIOR OUTLETS PILOT HOUSE PANEL LIGHTS PILOT HOUSE FAN PORT PORT FISHBOX PORT LIVEWELL PORT THRUSTER PORT/STBD ENG POWER POWER WASHER PRE-HEAT PRIMARY WINCHES PRINTER PUMP PUMP BLACK WATER PUMP GRAY WATER PUMPOUT RACK LIGHTS RACK OUTLETS RADAR RADAR ARCH LIGHTS RADIO RANGE RCBO RDF REAR SLIDEOUT RECEIVER RECEPTACLE REFRIGERATOR REFRIGERATOR PUMP REFRIGERATOR/FREEZER REGULATOR REVERSE POLARITY ROD LOCKER RUDDER ANGLE INDICATOR RUNNING LIGHTS SAILING CONTROLS SAILING INSTRUMENTS SALOON SALOON HEATER

Label No.
0367 0368 0369 0370 0371 0372 0373 0374 0375 0376 0377 0378 0379 0380 0381 0463 0464 0382 0383 0384 0385 0386 0486 0387 0388 0542 0389 0390 0391 0392 0393 0394 0558 0395 0396 0398 0399 0397 0541 0533 0400 0401 0569 0402 0403 0577 0404 0509 0405 0406 0407 0408 0409 0410 0411 0412 0564 0413 0414 0415 0416 0417 0465 0418 0419 0518 0420 0478 0421 0422 0527 0423 0424 0425 0426 0535 0427 0428

Label Text
SALOON LIGHTS SALOON OUTLETS SALT WATER PUMP SAT/COM SAT/NAV SATELLITE DISH SCRUBBER SEARCHLIGHT SEARCHLIGHT HAND HELD SEARCHLIGHT REMOTE SEAWATER TEMP SEAWATER WASH DOWN SECURITY SYSTEM SHIP SHORE SHORE 1 SHORE 2 SHORE CORD REEL SHORE POWER SHORE POWER CORD SHOWER SUMP PUMP SINK DRAIN SLIDEOUT SOLAR PANEL SONAR SONAR/ACC SPARE SPEED/LOG SPREADER LIGHTS SPREADER LT MIZZEN SSB STABILIZER STAIR LIGHT STARBOARD START START PORT START STBD START-STOP STBD FISHBOX STBD LIVEWELL STBD THRUSTER STEAMING LIGHT STEERING VALVE STEP LIGHT STEREO STEREO MEMORY STERN LIGHT STERN THRUSTER STOP STOVE STOVE/MICROWAVE STROBE LIGHT SUB PANEL SUMP PUMP SUMP PUMP 2 SYNCHRO TANK GAUGE TAPE DECK TELEPHONE SYSTEM TEST TOWING LIGHTS TRACK LIGHTS TRANSFER TRANSFER PUMP TRANSFORMER TRANSFORMER SECONDARY TRASH COMPACTOR TRAVEL LOCKS TRICOLOR LIGHT TRIM TABS TROLLING MOTOR TV TV ANTENNA TV/STEREO TV/VCR UNDERWATER LIGHT UPS SYSTEM UTILITY

Label No.
0429 0430 0431 0432 0511 0512 0433 0434 0543 0513 0435 0436 0437 0562 0438 0439 0440 0441 0442 0443 0444 0571 0553 0445 0477 0446 0522 0447 0448 0449 0472 0450 0451 0452 0557

Label Text
VACUUM VACUUM PUMP VCR VHF VHF 1 VHF 2 VIDEO PLOTTER VIDEO SYSTEM WASHDOWN WASHDOWN PUMP WASHER WASHER/DRYER WATER ALARM WATER GAUGE WATER HEATER WATER LEVEL WATER MAKER WATER PRESSURE WATER PUMP WEATHER FAX WEATHER INSTRUMENT WIFI WINCH WINCHES WIND GENERATOR WIND INSTRUMENTS WIND SHIELD VENT WINDEX LIGHT WINDLASS WINDSHIELD WASHER WIPER CENTER WIPER PORT WIPER STBD WIPERS WIRELESS

Specifications subject to change. See bluesea.com for current information.

119

ACCESSORIES

Labels Included in Sets
4215
ACCESSORY AERATOR ANCHOR LIGHT AUTOPILOT BAIT PUMP BILGE PUMP BLOWER CABIN LIGHTS DEPTH SOUNDER ELECTRONICS GPS HORN INSTRUMENTS KNOTMETER NAV LIGHTS RADAR REFRIGERATOR RUNNING LIGHTS SEARCH LIGHT SPARE SPREADER LIGHTS STEAMING LIGHT STEREO TRIM TABS VHF WASH DOWN WATER PRESSURE WATER PUMP WINDLASS WIPERS

4206 and 8031
(BLANK) ACCESSORY AFT CABIN LIGHTS AFT CABIN OUTLETS AIR CONDITIONER AIR CONDITIONER 2 APPLIANCES BATTERY CHARGER CABIN OUTLETS COMPUTER ENTERTAINMENT CENTER FWD CABIN LIGHTS FWD CABIN OUTLETS GALLEY GALLEY OUTLETS HEATER INVERTER LIGHTS MACERATOR PUMP MAIN CABIN LIGHTS MAIN CABIN OUTLETS MICROWAVE OUTLETS REFRIGERATOR SPARE STOVE TV/STEREO VCR WASHER/DRYER WATER HEATER

4217
(BLANK) 12 VOLT DC 12 VOLT DC OUTLETS 24 VOLT DC AIR HORN ANCHOR LIGHT MAIN ANCHOR LIGHT MIZZEN ANCHOR WASH DOWN APPLIANCES ARCH LIGHTS AUTO/MAN BAITWELL BATTERY BATTERY PARALLEL BILGE ALARM BILGE PUMP 2 BILGE PUMP ON-OFF-AUTO BOW LIGHT BOW THRUSTER BRIDGE INSTRUMENTS BRIDGE LIGHTS CABIN CB RADIO CD PLAYER CHART LIGHT CHART PLOTTER COCKPIT LIGHTS COMPASS LIGHT COURTESY LIGHTS DAVIT DC OUTLETS DC SUB PANEL DECK LIGHTS DEFROSTER DEPTH/SPEED DIMMER DISCHARGE PUMP DOCKING LIGHT PORT DOCKING LIGHT STBD DOCKING LIGHTS DOWN RIGGER ELECTRIC HATCH ENGINE HATCH ENGINE INSTRUMENTS ENGINE ROOM BLOWER ENGINE ROOM LIGHTS ENGINE SHUTDOWN ENTRY STEP FAN FAN 2 FIRE ALARM FIRE EXT FISH FINDER FISHING LIGHT FISHWELL PUMP FLOOD LIGHTS FLYBRIDGE FLYBRIDGE ELECTRONICS FLYBRIDGE LIGHTS FOG LIGHTS FOREDECK LIGHT FRESH WATER PUMP FRESH WATER WASH DOWN FUEL PUMP FUEL TRANSFER FURLER JIB FURLER MAINSAIL GALLEY GAS ALARM GPS/PLOTTER HAILER HAM RADIO HEAD HEATER IGNITION INSTRUMENT LIGHTS INTERCOM HAILER LAZARETTE LIGHTS LIGHTER LIGHTS LIVEWELL LOCKER LIGHTS LPG CONTROL MAIN MAST LIGHTS MASTHEAD LIGHT MIZZEN FLOOD NAVIGATION ELECTRONICS NAVIGATION INSTRUMENTS NAV LIGHT ANCHOR OFF NAV ON-OFF OUTLETS PUMP PUMPOUT RADIO ROD LOCKER RUDDER ANGLE INDICATOR SAILING CONTROLS SAILING INSTRUMENTS SALT WATER PUMP SEAWATER WASH DOWN SHOWER SUMP PUMP SOLAR PANEL SSB START-STOP STERN LIGHT STROBE LIGHT SUMP PUMP TRANSFER TRICOLOR LIGHT TROLLING MOTOR WASHDOWN PUMP WASHDOWN WINCHES WIND GENERATOR WIND INSTRUMENTS WINDSHIELD WASHER WIPER CENTER WIPER PORT WIPER STBD

8214 and 8217
(BLANK) 12 VOLT DC 24 VOLT DC ACCESSORY AERATOR ANCHOR LIGHT AUTO PILOT BAIT PUMP BAITWELL BATTERY BATTERY CHARGER BILGE BILGE PUMP BLOWER BOW LIGHT CABIN CABIN LIGHTS CB RADIO CELLULAR PHONE CHARGER INVERTER CHART PLOTTER DECK LIGHTS DEPTH SOUNDER DOWN RIGGER ELECTRONICS FAN FISH FINDER FISHING LIGHT FLOOD LIGHTS FUEL PUMP GAS ALARM GPS HORN IGNITION INSTR. LIGHTS INVERTER KNOT METER LIGHTS LIVEWELL NAV LIGHTS OUTLETS RADIO RADAR REFRIGERATION RUNNING LIGHTS SEARCH LIGHT SPARE SPREADER LIGHTS STEAMING LIGHT STEREO STROBE LIGHT TRICOLOR LIGHT TRIM TABS VHF WASH DOWN WATER PRESSURE WATER PUMP WINCHES WINDLASS WIPERS

ACCESSORIES

4218
12 VOLT DC 24 VOLT DC ALARM BILGE PUMP BILGE PUMP 2 BILGE PUMP 3 BILGE PUMP 4 BOW THRUSTER CLOCK DC MAIN DC SUB PANEL ELECTRONICS ENGINE ENGINES ENG 1/ENG 2 GENERATOR HOUSE HOUSE/ENG HOUSE/GEN INVERTER LIGHTS MEMORY PORT/STBD ENG RADAR RADIO SOLAR PANEL VHF WINCH WINDLASS Blank (Write On)

4216
(BLANK) 12 VOLT DC 12 VOLT DC OUTLETS ANCHOR WASH DOWN BAITWELL BATTERY BATTERY PARALLEL BILGE BILGE PUMP 2 BILGE PUMP ON-OFF-AUTO BOW LIGHT CABIN CB RADIO CELLULAR PHONE CHART LIGHT CHART PLOTTER COCKPIT LIGHTS COMPASS LIGHT COURTESY LIGHTS DAVIT DC OUTLETS DC SUB PANEL DECK LIGHTS DOCKING LIGHTS DOWN RIGGER ELECTRIC HATCH ENGINE ROOM BLOWER ENGINE ROOM LIGHTS FAN FISH FINDER FISHING LIGHT FISHWELL PUMP FLOOD LIGHTS FRESH WATER PUMP FUEL PUMP GALLEY OUTLETS GAS ALARM GPS/PLOTTER HEAD IGNITION INSTRUMENT LIGHTS LIGHTS LIVEWELL MACERATOR PUMP NAV LIGHT ANCHOR-OFF-NAV OUTLETS PUMPOUT RADIO SEAWATER WASH DOWN SHOWER SUMP PUMP SSB STERN LIGHT STROBE LIGHT TRICOLOR LIGHT TROLLING MOTOR WASHDOWN WATER MAKER WINCHES WIPER PORT WIPER STBD

4207 and 8039
(BLANK) 12 VOLT DC 12 VOLT DC OUTLETS AFT CABIN AFT HEAD ALARM SYSTEM ANCHOR WASH DOWN BAIT PUMP BILGE ALARM BILGE PUMP 2 BRIDGE INSTRUMENTS CABIN 2 LIGHTS CABIN 3 LIGHTS CABIN 4 LIGHTS CABIN FANS CABIN LIGHTS CB RADIO CELLULAR PHONE CHART LIGHT CHART PLOTTER COCKPIT LIGHTS COLOR SOUNDER COMM ELECTRONICS DC LIGHTS DC MAIN DC OUTLETS DC REFRIGERATOR DC SUB PANEL DECK LIGHTS DECK LIGHTS AFT DECK LIGHTS FWD DEPTH RECORDER DEPTH/SPEED DESALINATOR DIMMER DINING AREA LIGHTS DOCKING LIGHTS EMERGENCY LIGHTS ENGINE ROOM BILGE ALARM ENGINE ROOM LIGHTS ENGINE ROOM PANEL MAIN ENGINE ALARM EXTERIOR LIGHTS FAN 2 FIRE ALARM FISHING LIGHT FLOOD LIGHTS FLYBRIDGE ELECTRONICS FLYBRIDGE LIGHTS FRESH WATER PUMP FRESH WATER WASH DOWN GALLEY LIGHTS GPS/PLOTTER HAILER HAM RADIO HEAD HEAD LIGHTS HEAD LIGHTS 2 HEATER 2 HELM ELECTRONICS HELM GAUGES HELM INSTRUMENTS HIGH WATER ALARM HOLDING TANK HOLDING TANK ALARM HOLDING TANK PUMP INSTRUMENT LIGHTS INSTRUMENTS INTERCOM INTERIOR LIGHTS LIGHTS 2 LIVEWELL LOG LORAN MAIN CABIN MAP LIGHT MAST LIGHTS NAV STATION ELECTRONICS NAV STATION GAUGES NAV STATION INSTRUMENTS NAV STATION LIGHTS NAVIGATION ELECTRONICS NAVIGATION INSTRUMENTS NAVIGATION LIGHTS RACK LIGHTS RADIO SALOON SALOON LIGHTS SAT/COM SAT/NAV SATELLITE DISH SEARCHLIGHT SEAWATER TEMP SEAWATER WASH DOWN SECURITY SYSTEM SHOWER SUMP PUMP SONAR SPEED/LOG SSB SUB PANEL SUMP PUMP TELEPHONE SYSTEM TRACK LIGHTS TRANSFER PUMP TRIM TABS TV TV/VCR UTILITY VIDEO PLOTTER WATER ALARM WATER MAKER WATER PUMP WEATHER FAX WEATHER INSTRUMENT WINCHES WIND INSTRUMENTS WINDEX LIGHT WIPER PORT WIPER STBD WIPERS

4205 and 8030
ACCESSORY ANCHOR LIGHT AUTOPILOT BILGE PUMP BLOWER COMPASS LIGHT DEPTH SOUNDER ELECTRONICS ENGINE INSTRUMENTS FAN FOREDECK LIGHT FWD CABIN LIGHTS GPS HORN KNOTMETER LIGHTS MACERATOR PUMP MAIN CABIN LIGHTS RADAR REFRIGERATOR RUNNING LIGHTS SAILING INSTRUMENTS SPARE SPREADER LIGHTS STEAMING LIGHT STEREO STROBE LIGHT TRICOLOR LIGHT VHF WATER PRESSURE

4208 and 8067
(BLANK) 120 VOLT AC OUTLETS 120 VOLTS AC / 60 HZ AC COMPRESSOR AC FAN AC MAIN AC PANEL AC POWER AC REFRIGERATOR AC SUB PANEL AFT CABIN AFT HEAD AIR CONDITIONER 3 AIR CONDITIONER 4 ALARM SYSTEM AMPLIFIER AUDIO/VIDEO SYSTEM BATTERY CHARGER 2 BRIDGE LIGHTS BRIDGE OUTLETS CABIN CABIN 2 CABIN 2 LIGHTS CABIN 2 OUTLETS CABIN 3 CABIN 3 LIGHTS CABIN 3 OUTLETS CABIN 4 CABIN 4 LIGHTS CABIN 4 OUTLETS CABIN HEATER CABIN LIGHTS CHARGER/INVERTER COCKPIT LIGHTS COCKPIT REFRIGERATOR COMPARTMENT LIGHT COOKTOP DECK LIGHTS DIMMER DINING AREA LIGHTS DINING AREA OUTLETS DISHWASHER DISPOSAL DRYER EMERGENCY LIGHTS ENGINE ROOM LIGHTS ENGINE ROOM OUTLETS EXHAUST FAN EXTERIOR LIGHTS FAN FAN 2 FAN 3 FAN 4 FLOOD LIGHTS FREEZER FURNACE GALLEY APPLIANCES GALLEY LIGHTS GARBAGE DISPOSAL GENERATOR 1 GFI OUTLET HALLWAY LIGHTS HEAD 2 OUTLETS HEAD 3 OUTLETS HEAD 4 OUTLETS HEAD LIGHTS HEAD LIGHTS 2 HEAD LIGHTS 3 HEAD LIGHTS 4 HEAD OUTLETS HEADLIGHTS HEATER 2 HEATER 3 HEATER 4 HOOD FAN ICEMAKER INTERIOR LIGHTS INVERTER OUTLET ISOLATION TRANSFORMER LAZARETTE LIGHTS LECTRASAN LIGHTS 2 LIGHTS 3 LIGHTS 4 LIGHTS AFT LIGHTS FWD MAIN MAIN BREAKER MAIN CABIN NAV STATION LIGHTS OUTLETS 2 OUTLETS 3 OUTLETS 4 OUTLETS DECK OUTLETS EXTERIOR OUTLETS INTERIOR RACK OUTLETS RANGE REFRIGERATOR/FREEZER REVERSE POLARITY SALOON SALOON HEATER SALOON LIGHTS SALOON OUTLETS SATELLITE DISH SHIP SHORE SHORE POWER STEREO STOVE/MICROWAVE SUB PANEL TELEPHONE SYSTEM TRACK LIGHTS TRASH COMPACTOR TV UPS SYSTEM VACUUM VIDEO SYSTEM WASHER WATER MAKER

Label set included with Source Selection Panels
(not sold separately)
TRANSFER INVERTER SHORE SHORE 1 SHORE 2 AC BUS 1 AC BUS 2 GEN GEN 1 GEN 2

120

Specifications subject to change. See bluesea.com for current information.

DC Main Circuit Protection and Branch Circuit Protection
Purpose
Fuses and circuit breakers are used to protect wire insulation from melting and starting fires in the event of overcurrents or short circuits which cause more amperage to flow in a wire than that wire is rated to carry. It is important to note that, except for those wires that are intended to carry starting currents, every positive wire in the DC Main Power Distribution System must be protected by a fuse or circuit breaker.

DC

ABYC Interrupt Rating Table
Total Connected Battery Cold Cranking Amperes (CCA) * 12 VOLTS AND 24 VOLTS The white boxes identify two batteries, of the same size, placed in parallel configuration.
G24

Ampere Interrupt Capacity

DC MAIN 650 CCA or Less 1,500 AIC

DC BRANCH 750 AIC

OR

G27

G24

G24

OR

G27

G27

OR

4D

651–1,100 CCA

3,000 AIC

1,500 AIC

APPENDIX

GOLF CART

OR

8D

OR

4D

4D

Over 1,100 CCA 32 VOLTS 1,250 CCA or Less Over 1,250 CCA

5,000 AIC

2,500 AIC

Considerations for DC Main Circuit Protection Mounting Placement—distance from power source.
The DC Main circuit protection system uses circuit breakers or fuses to protect the wires of the DC Main distribution system. The American Boat and Yacht Council (ABYC) publishes voluntary standards for the type and placement of the fuse or circuit breaker to be used as a DC Main circuit protection device. Wire intended to carry engine starting currents between the batteries, the switch, and the starter is not required to have main circuit protection devices installed. Maximum mounting placement dimensions for a fuse or circuit breaker are 7" if the conductor is not housed in a sheath or enclosure in addition to the wire insulation, 40" if the conductor is housed in a sheath or enclosure in addition to the wire insulation, and 72" if the conductor is connected directly to the battery and housed in a sheath or enclosure in addition to the wire insulation.

3,000 AIC 5,000 AIC

1,500 AIC

2,500 AIC * Battery cold cranking performance rating at -17.8°C (0°F): The discharge load in amps that a battery at -17.8°C (0°F) can deliver for 30 seconds, and maintain a voltage of 1.2 Volts per cell or higher, (e.g. 7.2 Volts for a 12 Volt battery). The CCA for the battery icons in this chart is an approximation and could be slightly higher or lower. Consult the battery manufacturer’s specifications for precise CCA ratings. A battery rated in MCA will have a CCA capacity approximately 80% of MCA

ABYC E-11 requires the use of circuit breakers that can be reused and reset and that they be applied as per the table above. The standard does not strictly require that fuses be applied in the same way, but it is an issue to consider, especially with high amp fuses used to protect panel feeders or inverters. Fuses under 10 Amp rating generally have such a high internal resistance they prevent fault currents from reaching 1000 Amps in 12 Volt circuits. The apparent contradiction when using these fuses for bilge pumps and other circuits directly off the battery is less of an issue than it might seem. If a fuse blows, and the case appears to be cracked or metal has been ejected, the fuse holder should be replaced.

ABYC Ampacity Rating Table at 30°C
WIRE SIZE
Standard Metric AWG 18 16 14 12 10 8 6 4 3 2 1 0 00 000 0000 mm² 0.75 0.82 1.0 1.3 1.5 2.1 2.5 3.3 4.0 5.3 6.0 8.4 10.0 13.3 16.0 21 25 27 34 35 42 50 54 68 70 85 95 107 120 150 9.5 10 13 15 16 20 21 25 34 40 53 65 79 95 105 125 141 145 170 173 195 220 230 265 274 310 334 360 387 445 75°C EngRm 7 8 10 11 12 15 16 19 25 30 40 49 60 71 79 94 106 109 128 130 146 165 173 199 206 233 251 270 290 333 19 20 21 25 24 30 34 40 46 55 57 70 84 100 113 135 150 155 180 186 210 235 245 285 292 330 357 385 414 476

TEMPERATURE RATING OF CONDUCTOR INSULATION
90°C EngRm 15.5 16 17 21 20 25 28 33 38 45 47 57 69 82 93 111 123 127 148 153 172 193 201 234 239 271 293 316 339 390 19 20 21 25 29 35 38 45 51 60 65 80 100 120 134 160 175 180 210 217 245 273 285 330 341 385 413 445 478 550 105°C EngRm 16 17 18 21 24 30 32 38 43 51 55 68 85 102 114 136 148 153 179 185 208 232 242 281 289 327 351 378 406 467 6.6 7 9 11 11 14 15 18 24 28 37 46 56 67 73 88 99 102 119 121 137 154 161 186 192 217 234 252 271 311 75°C EngRm 5.0 5 7 8 9 11 11 13 18 21 28 34 42 50 55 66 74 76 89 91 102 116 121 139 144 163 175 189 203 233 13 14 15 18 17 21 23 28 32 39 40 49 59 70 79 95 105 109 126 130 147 164 172 200 204 231 250 270 290 333 90°C EngRm 11 12 12 14 14 17 19 23 27 32 33 40 48 57 65 78 86 89 103 107 121 135 141 164 168 189 205 221 237 273 13 14 15 18 20 25 26 32 35 42 45 56 70 84 94 112 122 126 147 152 172 191 200 231 238 270 289 312 335 385 105°C EngRm 11 12 13 15 17 21 22 27 30 36 39 48 60 71 80 95 104 107 125 129 146 163 170 196 203 229 246 265 284 327

REFERENCE DATA
Ohms Ohms mm dia /1000ft /1000m 0.98 1.02 1.13 1.29 1.38 1.63 1.78 2.05 2.26 2.59 2.76 3.27 3.6 4.1 4.5 5.2 5.6 5.8 6.5 6.7 7.3 8.0 8.3 9.3 9.4 10.4 11.0 11.7 12.4 13.8 7.29 6.67 5.47 4.17 3.65 2.63 2.19 1.65 1.37 1.04 0.91 0.65 0.55 0.41 0.34 0.26 0.22 0.21 0.16 0.16 0.13 0.109 0.102 0.081 0.078 0.064 0.058 0.051 0.046 0.036 23.92 21.88 17.94 13.70 11.96 8.63 7.18 5.42 4.49 3.41 2.99 2.14 1.79 1.35 1.12 0.85 0.72 0.67 0.53 0.51 0.42 0.36 0.34 0.27 0.26 0.21 0.19 0.17 0.15 0.12

Selecting DC Main Circuit Protection.
The principal attribute of a DC Main circuit protection device is its Ampere Interrupt Capacity (AIC) rating. Specifications listed in the ABYC standards determine the AIC a DC Main circuit protection device must have. The required AIC rating is determined by the total CCA of the batteries connected to the circuit. See the tables at right for the required AIC ratings. Wire selection for DC applications on boats is usually based on voltage drop requirements. However, there is a maximum continuous current that the wire can withstand without overheating. Higher grade marine wires are rated for service up to 105°C (221°F)—the ABYC wire capacity table for 105°C is most frequently quoted. The 105°C table accurately reflects the capacity of single conductors exposed to freely circulating cooling air. However, other factors, such as covering bundles of wire in outer jackets to form a cable, or use of conduits or structural voids to protect wires, can reduce the cooling and reduce the safe capacity of the wire. A more conservative strategy is to use the 105°C wire, but treat it according to the 75°C table above when selecting circuit protection unless the wire is openly exposed for cooling.

Data based on E-11 Table VI-A
(Single Conductors in Free Air)

Data based on E-11 Table VI-B
(Up to three conductors in a sheath, conduit or bundle)

SAE conductors are smaller than equivalent AWG by 5% to 12% with current capacity typically less by 7%. ISO Ratings for metric wire are slightly less than these values derived from ABYC VI-A ratings.

See the Blue Sea Systems Circuit Wizard at circuitwizard.bluesea.com or pages 124-126 for more assistance with wire and circuit protection selection.

• For bundles of 4 to 6 conductors multiply by 0.857 • For bundles of 7 to 24 conductors multiply by 0.714 • For bundles of 25 or more, conductors multiply by 0.571 Wires counted in bundles need not include: 1. Wires carrying intermittent currents no more than rating per VI-A and for less than one minute per mm of diameter, and not repeating more often than a delay of 5X times active duration. 2. Wires carrying load currents at less than 50% of the wire rating per table VI-B.

† Thermally limited amperage capacity

121

Battery Management 2 Battery - 1 Engine Traditional Configuration Wiring Schematics 1 Selector Battery Switch 1 Automatic Charging Relay for Typical Applications
Batteries are at the heart of the electrical system found on any boat or vehicle. Proper battery management, including switching and charging, is essential for safe and reliable operation. The following basic wiring diagrams show how batteries, battery switches, and Automatic Charging Relays are wired together from a simple single battery / single engine configuration to a two engine, one generator, and four battery bank system. For more detailed wiring guidelines please consult a qualified marine electrician or one of the many books available on the subject.
Note: The ACRs pictured are representative of any ACR. The battery switches are representative of any Battery Switch of the same model.

2 Battery - 2 Engine
Simple System
House battery is shared with one engine. One engine battery is in reserve.
1 Dual Circuit Plus™ Battery Switch 1 ON-OFF Battery Switch 1 Automatic Charging Relay

APPENDIX

House Engine

House Engine Engine 2

ACR Battery 1 Battery 2

ACR

Note: Uses same style batteries

Start House/Start

Simple to use

1 Dual Circuit Plus™ Battery Switch 1 Automatic Charging Relay

Simple System

Engines share one battery. House battery is in reserve. 1 Dual Circuit Plus™ Battery Switch 1 ON-OFF Battery Switch
1 Automatic Charging Relay

1 Battery - 1 Engine
ON-OFF Battery Switch
House Engine
Engine Engine 2 House

House Engine

ACR Start House
Start ACR

Most Flexible

House

Easily isolates a failed battery
3 ON-OFF Battery Switches 1 Automatic Charging Relay
Start

Flexible

Can isolate a failed battery.
3 ON-OFF Battery Switches 1 Automatic Charging Relay

Engine

For m-Series Battery Switches the Paralleling Link Bus 9159 can be used.

House

Engine

For m-Series Battery Switches the Paralleling Link Bus 9159 can be used.

House

ACR Start House
ACR Start House

122

3 Battery - 2 Engine
Simple Operation
Can parallel batteries for extra starting power.
2 Dual Circuit Plus™ Battery Switches 2 Automatic Charging Relays

4 Battery - 2 Engine - 1 Generator
3 Dual Circuit Plus™ Battery Switches 3 Automatic Charging Relays

APPENDIX

House Engine Engine 2

House Generator Engine Engine 2
For m-Series Battery Switches the Paralleling Link Bus 9159 can be used.

ACR Start Start

ACR House

Generator

ACR

Start

ACR

Start

ACR

House

Can isolate any battery source from any batteries.
3 Selector Battery Switches 2 Automatic Charging Relays

Can isolate any battery source from any batteries.
4 Selector Battery Switches 3 Automatic Charging Relays

House Engine Engine 2

House Generator Engine Engine 2

ACR Start Start

ACR House

Generator

ACR

Start

ACR

Start

ACR

House

Normal - Set all switches to position 1 Parallel - Set all switches to position 1+2 Isolate - Set Load switch to Position 2 and Source Switch to position 1+2

Normal - Set all switches to position 1 Parallel - Set all switches to position 1+2 Isolate - Set Load switch to Position 2 and Source Switch to position 1+2

123

Protect Your Boat

With the Correct Size Wire and Fuse

Scan to use the online Circuit Wizard

A B C D

STEP 1 Choose the Correct Wire
Locate the CURRENT FLOW IN AMPS of your circuit along the top of the WIRE SELECTION CHART. Select the CIRCUIT TYPE. • Non-critical circuits with 10% allowable voltage drop include: general lighting, windlasses, bait pumps, general appliances • Critical circuits with 3% allowable voltage drop include: panel main feeders, bilge blowers, electronics, navigation lights Find the CIRCUIT LENGTH along the left side of the WIRE SELECTION CHART. • The circuit length is the length of the negative wire added to the length of the positive wire. • Calculations are based on 105°C wire. For wire rated at 90°C or lower, or for wire that passes through an engine room, the first row of the chart, in gray, does not apply. Intersect the CURRENT FLOW IN AMPS with CIRCUIT LENGTH to identify the correct wire size.
Example: A windlass rated 80A is 25 ft. from the battery. The circuit length is the total length of the positive and negative wire added together, which in this example is 50 ft. The circuit type is ‘non-critical’, and the correct wire size is 4 AWG.
Calculations are based on 105°C wire. For more detailed calculations, consult the Circuit Wizard at www.circuitwizard.bluesea.com

APPENDIX

WIRE SELECTION CHART
CIRCUIT TYPE Non-Critical Critical
DROP 10% VOLTAGE

CURRENT FLOW IN AMPS

DROP 3% VOLTAGE

0 to 20 ft 30 ft 50 ft 65 ft 80 ft

0 to 6 ft 10 ft 15 ft 20 ft 25 ft 30 ft 40 ft 50 ft 60 ft 70 ft 80 ft 90 ft 100 ft 110 ft 120 ft 130 ft
6 AWG 8 AWG 10 AWG 14 AWG 12 AWG 16 AWG

16 AWG 14 AWG 12 AWG

14 AWG 12 AWG 10 AWG

14 AWG 12 AWG 10 AWG 8 8 AWG

12 AWG 10 AWG 8 8 AWG

10 AWG 8 8 AWG 6 AWG

8 AWG

6 AWG

6 AWG

6 AWG
8

4 AWG

4 AWG

4 AWG

2 AWG

1 AWG

6 AWG

4 AWG 4 AWG

4 AWG 2 AWG
2 AWG
8

2|0 AWG

2 AWG 1 8 AWG 0 AWG 2|0 AWG 3|0 AWG 4|0 AWG
4|0 AWG

2 AWG 1 8 AWG 0 AWG 2|0 AWG 3|0 AWG 4|0 AWG

1 8 AWG 0 AWG 2|0 AWG 3|0 AWG 4|0 AWG

0 AWG 2|0 AWG 3|0 AWG 4|0 AWG 3|0 AWG 4|0 AWG

10 AWG

CIRCUIT LENGTH

100 ft 130 ft 165 ft 200 ft

8 AWG

6 AWG 6 AWG 4 AWG 4 AWG 2 AWG 2 AWG 1 AWG

4 AWG

2 AWG 2 AWG 1 8 AWG 0 AWG 2|0 AWG 3|0 AWG

8 AWG 6 AWG 6 AWG 4 AWG

4 AWG
2 AWG

1 8 AWG 0 AWG 2|0 AWG 3|0 AWG

1 8 AWG 0 AWG 3|0 AWG

2 AWG

1 8 AWG 0 AWG 2|0 AWG

1 8 AWG 0 AWG

1 AWG

4|0 AWG 0 AWG
2|0 AWG

3|0 AWG

4 AWG

4|0 AWG

2 AWG 1 AWG 0 AWG 2|0 AWG
3|0 AWG

4|0 AWG

2 AWG

WIRE SIZE CHART Black circles indicate actual diameter of wire (not including insulation)
16 AWG 14 AWG 12 AWG 10 AWG 8 AWG 6 AWG 4 AWG 2 AWG 1 AWG 0 AWG
2|0 AWG 3|0 AWG 4|0 AWG

U.S. Coast Guard and other regulatory agencies require all circuits, except the starting circuit, to be protected with a circuit breaker or a fuse. For additional informaiton consult the Circuit Wizard at www.circuitwizard.bluesea.com
© Copyright 2012 Blue Sea systems Inc. All rights reserved. Unauthorized copying or reproduction is a violation of applicable laws.

124

A B

STEP 2 Choose the Correct Fuse and Fuse Amperage
Choose a fuse from the list on the top of the FUSE SELECTION CHART by following along the line of the AWG WIRE SIZE determined from Step 1. Appropriate fuses will have a gray bar that intersects the line. The appropriate fuse amperage will be found in one of the four gray bars below the selected fuse type. Single Wire, Outside Engine Room = First column dark gray bar Single Wire, Inside Engine Room = First column light gray bar Bundled Wire, Outside Engine Room = Second column dark gray bar Bundled Wire, Inside Engine Room = Second column light gray bar Calculations are based on 105°C wire. For wire rated at 80°C or lower, use the fuse amperage for the next smaller wire size.
Example: For a 4 AWG single 105°C rated wire outside an engine room, the fuse amperage is 150A
Note: Possible fuse amperages for a circuit can fall between a range of maximum and minimum fuse amperages. The procedure above calculates the maximum fuse amperage which reduces nuisance blows but may offer less protection than a lower amperage fuse. The minimum fuse amperage is calculated by multiplying the current flow in amps by 125%. If the product instructions specify a fuse amperage, use that value if it is under the maximum amperage found in the above procedure. If the specified fuse amperage is over the maximum suggested, move down the column and choose the wire size that intersects with the specified fuse amperage.

APPENDIX

FUSE SELECTION CHART
L E G E N D
Outside Engine Room Inside Engine Room

Calculations are based on 105°C wire. For lower temperature rated wire, consult the Circuit Wizard at www.circuitwizard.bluesea.com

.25A to 30A
SINGLE WIRE BUNDLED WIRES

1A to 30A
SINGLE WIRE BUNDLED WIRES

30A to 80A
SINGLE WIRE BUNDLED WIRES

30A to 200A
SINGLE WIRE BUNDLED WIRES

30A to 300A
SINGLE WIRE BUNDLED WIRES

100A to 300A
SINGLE WIRE BUNDLED WIRES

225A to 400A
SINGLE WIRE BUNDLED WIRES

35A to 400A
SINGLE WIRE BUNDLED WIRES

16 AWG 14 AWG 12 AWG 10 AWG 8 AWG 6 AWG 4 AWG 2 AWG 1 AWG 0 AWG 2|0 AWG 3|0 AWG 4|0 AWG

25A 20A 20A 15A 25A 20A 20A 15A 30A 25A 20A 30A 25A 30A 25A 20A 30A 30A 30A 25A 50A 40A 30A 30A 30A 50A 40A 30A 30A 30A 50A 40A 30A 35A 50A 40A 40A 35A 80A 60A 50A 40A 130A 100A 70A 60A 150A 130A 100A 80A 200A 175A 150A 130A 250A 200A 175A 150A 300A 250A 200A 175A 350A 300A 225A 200A

60A 50A 40A 40A 60A 50A 40A 40A 60A 50A 40A 40A 80A 70A 60A 50A 80A 70A 60A 50A 80A 70A 60A 50A 80A 70A 125A 100A 80A 70A 125A 100A 80A 70A 125A 100A 150A 125A 125A 100A 150A 125A 125A 100A 150A 125A 125A 100A 200A 175A 150A 125A 200A 175A 150A 125A 200A 175A 150A 125A 200A 175A 150A 250A 200A 175A 150A 250A 200A 175A 150A 250A 200A 175A 300A 250A 200A 175A 300A 250A 200A 175A 300A 250A 300A 225A 200A 250A 225A 300A 250A 300A 225A 200A 350A 300A 225A

AW G W I R E S I Z E

250A 225A 400A 350A 250A 225A 400A 350A 250A 225A 300A 250A 400A 400A 300A 250A 400A 400A 300A 250A

Full scale fuse comparison:

AGA®

GMA®

AGC®/MDL®

ATM®

ATO®/ATC®

MAXI

AMI®/MIDI®

MEGA®/AMG®

MRBF® Terminal

Class-T

ANL®

125

STEP 3 Choose the Fuse Holder

APPENDIX

A B

Using the same colored headings as in the FUSE SELECTION CHART (step 2), follow the columns down to find fuse holders or fuse blocks that meet your specific requirements. Consider environmental factors: • Ignition protection is required where flammable vapors may accumulate.
Example: Engine room and propane locker Consult American Boat and Yacht Council (ABYC) E-11.5.3 for Ignition Protection

Ignition protection • Ingress protection protects fuses from spray, washdown, and humidity. IP66-protected against powerful water jets Ingress protection

C

Decide between an in-line fuse holder or a fuse block: • In-line fuse holders are compact and hold a single low-amperage fuse. • Fuse blocks mount to a solid surface and may hold a single fuse or multiple fuses.

FUSE HOLDER SELECTION CHART
Crimpable In-Line Fuse Holder ATO® or ATC® In-Line Fuse Holders MAXI™ Fuse Block AMI® or MIDI® Safety Fuse Block Terminal MRBF Fuse Blocks MEGA® or AMG® Fuse Block CLASS T Fuse Block ANL® Fuse Blocks

5060

5064 064

Waterproof In-Line Fuse Holders

5006 065 5065

7720

5191

5001

5502

5005

ST Blade Fuse Blocks
5061 5025 5035 5026 5028 5029

SafetyHub Fuse Blocks

MEGA® or AMG® Safety Fuse Block

2151 7721 7725 5503

5062

SafetyHub Fuse Blocks

Heavy Duty In-Line Fuse Holder

Although this process uses information from ABYC E-11 to recommend wire size and circuit protection, it may not
7725 7748

5063

ST Glass Fuse Blocks

cover all of the unique characteristics that may exist on a boat. If you have specific questions about your installation please consult an ABYC certified installer.

7748 7727 5015 5018

7727

LEGEND
Ingress protection Ignition protection

© Copyright 2012 Blue Sea systems Inc. All rights reserved. Unauthorized copying or reproduction is a violation of applicable laws.

126

20008 You Can Do it, Protect Your Boat with the Correct Size Wire, Fuse, and Fuse Holder · 20 guides per pack

20010 20" x 17" Deskmat

See page 128 for other You Can Do It Guides and marketing materials.

AC Main Power Distribution and Circuit Protection
Purpose
• Provide a path for delivering power from the ship’s sources of AC power to the AC branch distribution system • Provide a path for returning fault currents to ground via the green safety ground wire • Provide a means for disconnecting AC power when the boat is not in use or in emergencies • Provide electrical separation to insure that two sources of AC power are never connected • Provide circuit protection for neutral and line wires in the AC main system • Provide ground fault protection • Provide ELCI overload or leakage fault protection

AC

Sources of AC power, whether shore power or onboard generators and inverters, should always have a circuit breaker near the power source. This circuit breaker is designated the AC main circuit breaker. The AC main circuit breaker should always have a pole for each of the hot and neutral wires in the circuit assuring that circuit protection functions are not compromised in reverse polarity situations. Beginning in July 2010 ABYC Standards require that an Equipment Leakage Circuit Interrupter (ELCI) with a 30mA leakage trip be installed in shore power applications as the first protective device after the power inlet. ELCIs respond to leakage of electrical current outside of the intended current path, and provide overload and short circuit protection. They serve as the main AC circuit breaker for the system. These devices will open all energized conductors and the neutral when opened manually or tripping on an overload or leakage fault. For a more complete discussion of ELCIs, see page 54–55. 120 Volt–60 Hz

APPENDIX

AC Wire Systems
The three most common AC systems used on boats are shown here. In all cases the ground, sometimes called safety ground to clarify its purpose and differentiate it from the DC ground or negative, is said to be a “normally non-current carrying wire.” Its purpose is to provide the lowest resistance path for AC currents that have strayed from their proper containment in the normally current carrying hot and neutral wires. The ground wire is connected to the exterior conductive parts of AC devices that could be touched by a person during normal operation, and it conducts errant AC currents safely to ground rather than passing them through a human body. The ground wire is never passed through a circuit breaker. 120 Volt–60 Hz
Hot Neutral Ground

ELCI 30A
TEST MONTHLY

ELCI Circuit Breaker 3102

120/240 Volt–60 Hz
Hot 1 Hot 2 Neutral Ground

230 Volt–50 Hz
Hot Neutral Ground
ELCI 30A
TEST MONTHLY

120/240 Volt–60 Hz
ELCI Circuit Breaker 3102

Devices Qualifying as AC Main Circuit Breakers
In order to qualify as an AC main circuit breaker, these characteristics must be present: 1. The circuit breaker must have an Amperage Interrupt Capacity (AIC) meeting the requirements of the following tables. 2. The circuit breaker must be multiple pole, usually 2 or 3. 3. The circuit breaker must be rated for the appropriate AC system voltage in which it will be used. 4. The circuit breaker must be available in amperages appropriate to the design amperage of the system. In the USA, this is generally 30A and 50A, while European systems are generally 16A and 32A. 5. The ELCI shall have a leakage trip mechanism that trips below 30mA when current leaks to ground.

230 Volt–50 Hz
RCBO

AC Shore Power Source 120V - 30A 120V - 50A 120/240V - 50A 240V - 50A

Main Circuit Breaker 3,000 3,000 5,000 5,000

Branch Circuit Breaker 3,000 3,000 3,000 3,000

127

Marketing Materials

Blue Sea Systems offers sales and marketing materials that assist in the merchandising, promotion, and selection of products. For updated information and new marketing and sales materials, visit bluesea.com/marketing.

Scan to see all Marketing Materials

Brushed Cotton Hats

· Adjustable strap · One size fits all
APPENDIX

Wire, Fuse and Fuse Holder Selection Chart

20004 20003

2013 Catalog

20010 20" x 17" Deskmat 20013 132 pages 36 catalogs per case Order individually

You Can Do It Guides

Panel Guide

· · ·

Merchandising Plans

20008 Protect Your Boat with the Correct Size Wire, Fuse, and Fuse Holder (20 per pack)

20009 Add-A-Battery (20 per pack)

20024 Install an ELCI Breaker• (20 per pack)

20005 Design and Order a Custom 360 Panel (20 per pack)

· Outlines above and below

20001

deck panels and accessories (20 per pack)

Logo Sign

Window Decal

· ·

20026 12 pages Order individually 20006 24" x 7"

9804 9" x 2.25"

20036 11.5" x 4"

128

Merchandising Plans

Blue Sea Systems provides merchandising plans to assist with organizing the visual presentation of the product. The plans are available in different sizes to suit the needs of the dealer. A sample of the plans is shown on this page. Additional merchandising plans and specific information of each plan is available at: www.bluesea.com/resources/134.

Scan for additional Merchandising Plans

8341050 Micro AGC® Fuse and Fuse Block

8341060 Micro ATO®/ATC® Fuse and Fuse Block

8346050 Micro 12V DC Accessories

APPENDIX

8341200 Medium Fuse and Fuse Holder Plan

8345100 Small Panel

8342300 Large Fuse Block Plan

8341300 Large and Fuse Holder Plan

129

PN
1001 1002 1003 1010 1011 1012 1013 1014 1015 1016 1017 1020B 1021B 1022B 1023B 1024B 1025B 1026B 1027B 1028B 1029B 1030B 1050 1051 1052 1053 1054 1055 1056 1057 1058 1100 1101 1110 1111 1114 1115 1116 1117 1118 1119 1122 1123 1124 1125 1127 1128 1129 1139 1147 1148 1150 1151 1154 1155 1156 1159 1164 1165 1168 1169 1170 1171 1172 1173 1190 1191 1192 1193

PAGE
66 66 66 115 115 115 115 115 115 115 115 107 107 107 107 107 107 107 107 107 107 107 100 100 100 100 100 100 100 100 100 78 80 82 82 84 84 78 79 93 93 80 79 79 78 79 82 82 20 111 111 47 78 78 78 78 79 78 79 91 91 91 91 91 55 90 90 90 90

PN
1194 1200 1201 1202 1203 1204 1205 1206 1207 1208 1209 1210 1211 1214 1215 1216 1217 1218 1219 1221 1222 1223 1224 1225 1226 1227 1228 1229 1230 1231 1232 1233 1325 1331 1341 1406 1408 1412 1450 1452 1455 1456 1457 1459 1461 1463 1464 1472 1473 1474 1475 1477 1478 1479 1479100 1480 1481 1482 1483 1484 1485 1486 1487 1488 1489 1500 1502 1510 1518

PAGE
90 78 80 85 85 92 92 84 84 86 86 82 82 84 84 78 79 92 92 80 80 79 79 78 81 79 82 82 84 86 86 84 105 110 110 20 20 21 78 80 78 78 78 78 79 78 79 111 98 101 102 48 111 111 111 89 88 88 88 88 88 88 89 89 89 90 90 107 111

PN
1519 1800 1801 1810 1811 1820 2001 2002 2003 2010 2011 2016 2016100 2017 2017100 2018 2018100 2019 2020 2101 2102 2103 2104 2105 2107 2126 2127 2128 2129 2130 2131 2132 2133 2134 2135 2136 2137 2138 2139 2140 2141 2142 2143 2145 2146 2151 2155 2201 2202 2203 2204 2300 2301 2302 2303 2304 2305 2306 2307 2312 2314 2315 2402 2404 2406 2408 2410 2502 2504

PAGE
105 104 104 105 105 105 67 67 67 67 67 67 67 67 67 67 67 64 64 67 67 67 65 64 65 64 64 64 46 46 46 46 46 46 46 46 46 47 47 47 47 47 47 111 111 40 111 66 66 66 66 63 63 63 63 62 62 62 63 63 62 62 65 65 65 65 65 65 65

PN
2506 2508 2510 2512 2602 2604 2606 2608 2610 2701 2702 2708 2709 2710 2713 2715 2716 2718 2719 2722 2723 3000 3001 3002 3003 3091 3092 3093 3100 3102100 3103 3104 3106100 3113 3116 3117 3118 3119 3124 3125 3126 3131 4001 4002 4003 4004 4005 4006 4008 4009 4010 4011 4012 4013 4014 4015 4016 4017 4018 4019B 4020B 4026 4027 4028 4029 4031 4100 4111 4112

PAGE
65 65 65 65 65 65 65 65 65 62 62 65 62 62 62 63 63 64 64 62 62 17 17 17 17 55 55 55 55 55 55 55 55 57 57 57 57 57 57 57 57 50 69 69 69 69 69 69 69 69 69 69 69 69 69 69 69 69 69 69 69 116 116 116 116 116 116 111 111

PN
4113 4116 4117 4119 4121 4125 4126 4130 4131 4135 4136 4137 4138 4140 4150 4151 4152 4153 4154 4155 4205 4206 4207 4208 4215 4216 4217 4218 4302 4304 4306 4308 4374 4376 4378 5004 5005 5006 5015 5018 5021 5022 5025 5026 5028 5029 5030 5031 5033 5034 5035 5037 5060 5061 5062 5063 5064 5065 5101 5102 5103 5104 5105 5106 5107 5108 5117 5118 5119

PAGE
110 111 111 111 110 116 116 116 116 46 46 46 113 117 113 113 113 113 113 113 117 117 117 117 117 117 117 117 73 73 73 73 73 73 73 41 41 38 38 38 38 38 39 39 39 39 39 39 39 39 39 39 38 38 38 38 38 38 36 36 36 36 36 36 36 36 37 37 37

INDEX
130

PN
5120 5121 5122 5123 5124 5125 5126 5127 5128 5129 5130 5131 5132 5133 5134 5135 5136 5137 5138 5139 5140 5141 5142 5143 5161 5162 5163 5164 5165 5175 5176 5177 5178 5180 5181 5182 5183 5184 5185 5186 5187 5188 5189 5190 5191 5201 5202 5204 5205 5206 5207 5208 5209 5210 5211 5212 5213 5215 5217 5218 5219 5220 5226 5227 5228 5229 5230 5231 5232

PAGE
37 37 37 37 37 37 37 37 37 37 37 37 37 37 37 37 37 37 35 35 35 35 35 35 37 37 37 37 37 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 40 34 34 34 34 34 34 34 34 34 34 34 34 34 34 34 34 34 34 34 34 34 34 34 34

PN
5233 5234 5235 5236 5237 5238 5239 5240 5241 5242 5243 5244 5245 5246 5250 5251 5252 5253 5254 5255 5256 5257 5258 5259 5260 5270 5271 5272 5273 5274 5275 5280 5281 5282 5283 5284 5285 5286 5287 5288 5289 5502 5503 5510e 5511e 6005 6005200 6006 6006200 6007 6007200 6010 6010200 6011 6011200 6337 7035 7036 7037 7038 7039 7040 7041 7042 7043 7044 7045 7046 7047

PAGE
34 34 35 35 35 35 35 35 35 35 35 35 35 35 36 36 36 36 36 36 36 36 36 36 36 35 35 35 35 35 34 34 34 34 34 34 34 35 35 35 35 41 41 16 16 15 15 15 15 15 15 15 15 15 15 89 49 49 49 49 49 49 49 49 49 49 49 49 49

PN
7048 7049 7050 7052 7053 7054 7055 7056 7057 7058 7059 7061 7080 7081 7082 7083 7084 7085 7086 7087 7088 7089 7098 7135 7136 7137 7138 7139 7140 7141 7142 7143 7144 7145 7146 7147 7148 7149 7180 7181 7182 7183 7184 7185 7186 7187 7188 7189 7198 7200 7201 7202 7204 7205 7206 7208 7209 7210 7212 7213 7214 7216 7217 7218 7220 7221 7222 7224 7225

PAGE
49 49 46 46 46 46 46 46 46 46 46 46 48 48 48 48 48 48 48 48 48 48 48 49 49 49 49 49 49 49 49 49 49 49 49 49 49 49 48 48 48 48 48 48 48 48 48 48 48 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50

PN
7226 7228 7229 7230 7232 7233 7234 7235 7236 7237 7238 7239 7240 7241 7242 7244 7246 7248 7250 7250i 7251 7254 7256 7258 7260 7267 7268 7269 7270 7271 7287 7288 7289 7290 7294 7295 7299 7347 7348 7349 7350 7351 7352 7353 7354 7355 7365 7372 7400 7401 7402 7403 7404 7405 7406 7407 7408 7410 7411 7412 7413 7414 7415 7416 7417 7425 7427 7428 7429

PAGE
50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 52 52 52 52 52 52 52 52 52 50 52 52 52 52 52 52 52 52 52 50 50 50 50 50 50 52 52 52 52 52 52 52 91 51 51 51 51 51 51 51 51 51 51 51 51 51 51 51 51 51 51 51 51 51

PN
7430 7433 7475 7476 7477 7480 7481 7482 7483 7484 7485 7490 7491 7492 7493 7494 7495 7504 7506 7507 7508 7509 7518 7519 7521 7522 7540 7541 7542 7543 7544 7545 7546 7547 7548 7549 7554 7560 7561 7562 7563 7564 7565 7566 7568 7570 7571 7572 7573 7574 7575 7576 7577 7580 7581 7582 7583 7584 7585 7586 7588 7601 7610 7611 7620 7620100B 7621 7621100B 7622

PAGE
51 51 53 53 53 110 110 110 110 110 110 110 110 110 110 110 110 11 11 11 11 11 105 10 9 9 53 53 53 53 53 53 53 53 53 53 53 53 53 53 53 53 53 53 53 51 51 51 51 51 51 51 51 53 53 53 53 53 53 53 53 25 26 27 28 28 28 28 28

131

INDEX

PN
7622100B 7623 7623100B 7649 7650 7700 7700100B 7701 7701100B 7702 7702100B 7703 7703100B 7712 7712100B 7714 7714100B 7720 7721 7725 7727 7730B 7731B 7732B 7748 7900 7900200 7901 7901200 7902 7929 7930 7931 7932 7933 7934 7935 7936 7937 7938 7939 8003 8005 8013 8015 8017 8018 8019 8022 8023 8025 8027 8028 8029 8030 8031 8032 8033 8034 8035 8037 8038 8039 8041 8043 8051 8053 8054 8058

PAGE
28 28 28 25 26 23 23 22 22 23 23 22 22 23 23 23 23 40 40 42 42 43 43 43 42 15 15 15 15 117 112 112 112 112 112 112 112 112 112 112 112 98 98 102 98 98 98 98 98 78 78 84 98 84 117 117 86 115 115 114 114 98 117 98 84 101 75 75 82

PN
8059 8061 8065 8066 8067 8068 8069 8072 8073 8074 8076 8077 8079 8080 8081 8082 8084 8085 8086 8087 8088 8089 8095 8096 8097 8099 8100 8101 8102 8110 8127 8129 8132 8134 8143 8158 8159 8161 8165 8166 8167 8169 8171 8172 8173 8174 8176 8177 8179 8184 8185 8186 8195 8197 8199 8200 8204 8205 8206 8207 8208 8209 8210 8211 8212 8214 8216 8217 8218

PAGE
82 86 114 115 117 79 114 50 103 85 85 84 84 20 78 79 92 93 93 52 52 52 92 78 82 84 90 90 90 103 84 84 86 115 84 82 82 86 83 115 115 115 115 115 50 85 85 84 84 92 93 93 92 82 84 114 114 114 114 114 114 114 114 114 114 117 113 117 112

PN
8219 8220 8221 8222 8230 8231 8232 8233 8234 8235 8236 8237 8238 8239 8240 8243 8244 8245 8246 8247 8248 8251 8252 8253 8254 8255 8256 8257 8258 8259 8260 8261 8262 8263 8264 8265 8266 8267 8268 8271 8272 8273 8274 8275 8278 8280 8282 8283 8284 8285 8286 8287 8288 8289 8290 8291 8292 8293 8294 8295 8296 8297 8298 8299 8357 8358 8359 8361 8363

PAGE
112 112 112 112 112 112 112 112 112 101 101 102 102 102 98 98 99 99 99 102 101 101 98 98 98 103 103 103 99 112 112 75 75 75 80 83 112 112 112 75 75 75 75 112 112 20 112 112 112 112 112 112 112 112 112 113 112 112 112 112 112 112 112 112 88 88 88 89 89

PN
8365 8366 8367 8369 8371 8372 8373 8374 8375 8376 8377 8378 8379 8380 8381 8382 8383 8384 8385 8386 8401 8402 8403 8405 8406 8407 8408 8409 8410 8411 8412 8458 8461 8462 8464 8465 8466 8467 8475 8478 8479 8480 8485 8488 8489 8496 8498 8499 8505 8506 8507 8508 8509 8511 8512 8561 8562 8564 8565 8566 8567 8575 8578 8579 8580 8585 8588 8589 8596

PAGE
88 88 88 89 75 75 75 75 79 79 80 80 80 80 81 81 114 114 78 89 78 79 79 84 85 85 93 84 102 82 84 87 83 86 85 85 86 86 87 82 83 82 85 85 86 87 86 86 84 85 85 93 84 82 84 83 86 85 85 86 86 87 82 83 82 85 85 86 87

PN
8598 8599 8686 8689 8690 8693 9001e 9002e 9003e 9004e 9009 9010 9011 9012 9019 9030B 9031B 9038B 9039B 9040B 9041B 9077 9093 9159 9160 9176B 9177B 9216 9217 9218 9228 9230 9233 9353 9354 9630 11001 11003 20003 20004 8331200 8341050 8341060 8341200 8341300 8342200 8342300 8343200 8343300 8344100 8344200 8345100 8345200 8346050

PAGE
86 86 20 21 20 21 16 16 16 16 88 88 88 22 89 69 69 69 69 69 69 89 89 15 28 69 69 65 65 65 103 103 103 99 99 99 16 17 129 129 129 129 129 129 129 129 129 129 129 129 129 129 129 129

INDEX
132

Rating Symbols
Ic
• • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • Amperage Continuous Rating Ampérage continu Amperaje continuo Amperaggio continuo Amperage Cranking Rating (10 Seconds) Ampérage au lancement (10 secondes) Amperaje de potencia de rotación (10 segundos) Amperaggio alla rotazione del motorino di avviamento (10 secondi) Amperage Cranking Rating (1 Minute) Ampérage au lancement (1 min.) Amperaje de potencia de rotación (1 min.) Amperaggio alla rotazione del motorino di avviamento (1 min.) Amperage Intermittent Rating (5 Minutes) Ampérage intermittent (5 min.) Amperaje de potencia intermitente (5 min.) Amperaggio intermittente (5 min.) Amperage Interrupting Capacity Ampérage pouvoir de coupure Amperaje potencia de interrupción Amperaggio capacità di apertura Amperage Maximum Operating Ampérage maximum de fonctionnement Amperaje máximo de funcionamiento Amperaggio al funzionamento a pieno carico Amperage Operating Current Courant de fonctionnement en ampères Corriente operativa de amperaje Amperaggio corrente operativ Amperage Trip Reference Référence de déclenchement en ampères Referencia de disparo de amperaje Riferimento di attivazione amperaggio Switching Cycles Périodicité de démarrage Ciclos de conmutación Cicli di commutazione Temperature Maximum Operating Température maximum de fonctionnement Temperatura máxima en funcionamiento Temperatura massima di esercizio

IP (Ingress Protection) Ratings Guide
SOLIDS WAT E R
50 mm
Protected against a solid object greater than 50 mm such as a hand.

I 10

1 2 3 4 5 6
Rating Example:
12 mm

1
15°

Protected against vertically falling drops of water. Limited ingress permitted.

I 60

Protected against a solid object greater than 12 mm such as a finger.

2 3 4 5 6 7 8

Protected against vertically falling drops of water with enclosure tilted up to 15 degrees from the vertical. Limited ingress permitted.

I 300

Protected against a solid object greater than 2.5 mm such as a screwdriver.

Protected against sprays of water up to 60 degrees from the vertical. Limited ingress permitted for three minutes.

I ic

Protected against a solid object greater than 1 mm such as a wire.

Protected against water splashed from all directions. Limited ingress permitted.

I mxo

I oc

Dust Protected. Limited ingress of dust permitted. Will not interfere with operation of the equipment. Two to eight hours.

Protected against jets of water. Limited ingress permitted.

I tr

Dust tight. No Ingress of dust. Two to eight hours.

Water from heavy seas or water projected in powerful jets shall not enter the enclosure in harmful quantities.

Cs

Tmxo

INGRESS PROTECTION

IP65

Protection against the effects of immersion in water between 15 cm and 1 m for 30 minutes.

Protection against the effects of immersion in water under pressure for long periods.

Tmno •

Temperature Minimum Operating • Température minimum de fonctionnement • Temperatura mínima en funcionamiento • Temperatura minima di esercizio Voltage Maximum Operating • Tension maximum de fonctionnement • Voltaje máximo en funcionamiento • Tensione massima di esercizio Voltage Minimum Operating • Tension minimum de fonctionnement • Voltaje mínimo de funcionamiento • Tensione minima di esercizio

Example: An IP65 rating can be determined using the above table and example: • The first number of the rating example, 6, in the gray column means the enclosure is dust tight • The second number of the rating example, 5, in the blue column means the enclosure is protected against jets of water The IP rating system was established by the International Electrotechnical Commission (IEC), an organization for international standards and conformity assessment. The IEC collaborates closely with the International Organization for Standardization (ISO). A complete description of the IP ratings and associated tests is found in IEC Publication 529. Although these ratings were initially developed as a way to classify enclosures, they now provide a convenient, practical way to compare levels of sealing. Many electrical products have an Ingress Protection (IP) rating which identifies the environmental factors needing consideration prior to the product’s installation. This is important when deciding where to mount products in a dry and clean environment versus a wet and/or dusty environment. The IP rating indicates the degree of protection provided by an enclosure. The numbers following IP represent levels of sealing and can range from no protection to full protection against dust and water. The table provides a description of the protection at each level.

Vmxo •

Vmno •

P-Series Battery Charger

Corporate Office 425 Sequoia Drive Bellingham, WA 98226 USA p 360.738.8230 p 800.222.7617 Toll Free f 360.734.4195

Florida Office 4500 140th Avenue N Suite 117 Clearwater, FL 33762 USA p 727.531.4049 f 727.531.4734

www.bluesea.com conductor@bluesea.com

©2012 Blue Sea Systems inc. All rights reserved Unauthorized copying or reproduction is a violation of applicable laws.

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