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SERVICE

Whirlpool Europe
Customer Services

ZM 605

Service Manual
Dishwasher
ZM 605
Model
Version

ZM 605
8508 750 49010

Page

Technical data

2-4

Spare part list

5-6

Exploded view

7-8

Circuit diagram

Program diagram

10

Text/Legend

11 - 16

Family

WRC - IC
LOW 5

This documentation is only intended for qualified technicians who are aware of the respective safety regulations.
Date: 05.08.2005
Subject to modification
Document-No.: 4812 728 12403

05.08.2005 / Page 2
Doc. No: 4812 728 12403

ZM 605
8508 750 49010

Whirlpool Europe
Customer Service

SERVICE

Technical data
Water Volume at permanent spray system

Dimension
Height
Width
Depth
Weight

85.0
59.7
59.6
58

cm
cm
cm
kg

Electronic boards
Service boards
see spare part list
Serial boards
see on the boards itself
Programmed control board and programing of
version , see Board Service and DATA on rating
plate of inner door:
UCB
722262
Data set
722252
Basic UCB, not programmed
see on the board itself
4619 727 04651
Succession of programs
Programs
Succession

see program diagram


P1a-P3a-P5g-P6a-P7a

P5g
A
A
B

Volume
0.3 l
1.0 l
4.8 l
4.2 l
4.2 l
4.2 l
4.2 l
8.5 l

Level
15 mm
60 mm
120 mm
118 mm
118 mm
118 mm
118 mm
141 mm

Measuring the level


Remove the coarse sieve, put in a measuring
meter into the sump, measure the hight of the
water level.
Detergent max.
Pre-wash
Main-wash
Rinse aid
6 Dosage steps

10
40
135
1-6

cm3
cm3
cm3
ml

2
700
300

kg
cm3
cm3

0.3 - 10
0.3

bar
bar

2800
3000
30 - 40
30 - 40

RPM
RPM
RPM
RPM

Water softener
Saltcontainer
Resin container
Regeneration dosage

Datas Energy Label


Reference program
Energy Performance
Cleaning Performance
Drying Performance

Water
Regeneration
Back rinse 3x
Prewash
Main wash
Intermediate rinse 1
Intermediate rinse 2
Clear rinse
Safety/ overflow

Water pressure
Inlet pressure
Spray pump pressure

Alarms
Rotations
Refill salt
Program information
Start indicator
All programs will be locked after start. Changing
the program or finishing the program will be
possible only after pressing the start button for
longer then 1.5 sec. (Break by customer)
A switching off the appliance or unplug the
appliance for a while, this will frozen the program
step and later on, the program continuos on the
same position.
Exception: Switching off the appliance or unplug
the appliance during the drying phase, this will lead
directly to the end of the program.

Spray pump motor


Drain pump motor
Spray arm lower
Spray arm upper

SERVICE

Whirlpool Europe
Customer Service

ZM 605
8508 750 49010

05.08.2005 / Page 3
Doc. No: 4812 728 12403

Technical data
Flow rates/ Inlet volume

Regenerating valve

Flow meter (at 0.3 bar = quantity 1.1 l/min)


208
lmp/l
Spray pump
65
l/min
Drain pump
16
l/min
Pump height max.
1.1
m
Inlet valve
4
l/min
Spray arm lower
~ 33
l/min
Sprayarm upper
~ 27
l/min
Sprayarm/ Shower top
~8
l/min

220/ 240
50
2.0 - 2.2
10

V
Hz
kW
A

Spray pump motor permanent spray system


Voltage
Power consumption
HI
HA
Capacitor

220/ 240 V
50/ 60
Hz
3.13
k

Coil of dispenser
Voltage
Frequency
Resistance

220/ 240 V
50/ 60
Hz
1.3
k

Reed contacts

Electrical base data


Voltage
Frequency
Total power
Fuse

Voltage
Frequency
Resistance

220/ 240
140
69
48
4

V
W

flow meter
salt control
NTC
20 C
25 C
30 C
40 C
50 C
60 C
70 C
80 C
85 C

58.1
47.1
38.2
25.4
17.2
11.8
8.3
6
4

k
k
k
k
k
k
k
k
k

Volume

300

cm3

after wash cycles

depending on the water


softener setting
0 - 40
dh
0 - 10.7 mmol/l
0 - 107
Fh

Drain pump motor


Regeneration
Voltage
Power consumption
Resistance

220/ 240 V
30
W
146

water hardness

Heating - 1 Element system


Voltage
Power consumption
Resistance
Heating speed
Temperature on surface
Safety thermostat
self reset
(Temperature of water)
Fuse

220/ 240
1.87/ 2.04
24.5
~ 2.0
~ 115

~ 85
206

V
kW

C/min
C

C
C

Water safty options


Waterstop system

Electronic aqua control

Single electric water inlet valve


Voltage
Frequency
Resistance

220/ 240 V
50/ 60
Hz
3.76
k

Salt consumption
for regeneration

~ 77

Number of cycles
with 2 kg salt

~ 26

05.08.2005 / Page 4
Doc. No: 4812 728 12403

ZM 605
8508 750 49010

Whirlpool Europe
Customer Service

SERVICE

Technical data
Water softener setting
To change the water softener setting:
Push the POWER button on
Change to program 2
Hold the START button for 5 seconds until the LED is flashing
Water softener setting is shown by flashing LED
By pushing the START button you can change the setting
Push the POWER button off to save and exit the water softener setting
Water hardness
1 soft
1 - 2 soft/ medium
2 medium
3 medium/ hard
4 hard
4 very hard
4 extremely hard

German degrees
dH
0-5
6 - 10
11 - 15
16 - 21
22 - 28
29 - 35
36 - 60

French degrees
fH
0-9
10 - 18
19 - 27
28 - 37
38 - 50
51 - 63
64 - 107

English degrees
Clarke e
0 - 6,3
7 - 12.6
13.3 - 18.9
19.6 - 25.9
26.6 - 35
35.7 - 44.1
44.8 - 74.9

Accesory
If you need spare parts apart from the spare part list have a look in the
Service Bulletin 4812 718 40084.

mmol/l
0 - 0.9
1 - 1.8
1.9 - 2.7
2.8 - 3.7
3.8 - 5.0
5.1 - 6.3
6.4 - 10.7

Water softener setting is


shown by flashing LED
1x
2x
3x
4 x (DEFAULT SETTING)
5x
6x
7x

SERVICE

Whirlpool Europe
Customer Service

ZM605
8508 750 49010

05.08.2005 / Page 5
Doc. No: 4812 728 12403

Spare part list


Model
Service No.
Version

ZM 605
850875049010
850875049010

Pos. No. 12NC Code

Description

Pos. No. 12NC Code

Description

003 0
004 0
004 1
011 0
022 0

4812 440 19594


4812 440 18952
4812 401 18402
4812 505 18357
4812 440 10755

Traverse
Drip tray assy
Holder
Foot short
Side panel left

450 0
480 0
480 3
490 0
490 1

4812 259 28684


4812 321 28424
4812 401 18418
4819 321 18136
4812 321 28367

Heating element
Cable harness (EBL) without LS6
Protector f.wiring
Cable,mains 2m SA
Strain relief

022 1
024 0
024 5
030 0
034 0

4812 440 10754


4812 440 10417
4812 440 10944
4812 310 18916
4812 404 78237

Side panel right


Panel, rear
Damper fix Motor synch
Table top cpl. WH
Spacer

521 0
521 0
521 8
571 0
575 0

4812 218 38224


4812 218 38273
4812 530 78066
4812 281 28379
4812 281 28361

User board (UCB)EBL/SAM


User board
Axle program knob grey
Valve inlet
Regen.valve

040 1
040 2
040 3
044 0
047 0

4812 417 18774


4812 417 18773
4812 417 19172
4812 492 38358
4812 404 48746

Hinge left
Hinge right
Protector f.door (set)
Spring f.door
Brake f.door

583 0
616 0
621 0
633 0
680 0

4812 271 28407


4812 281 18047
4819 410 29004
4812 271 38355
4812 418 68155

Switch diaphragm
Contact,reed salt
Switch ON/OFF
Microswitch door
Combidosage

047 1
047 2
053 0
061 0
065 0

4812 401 18397


4812 404 68023
4812 440 89031
4812 466 88672
4812 466 48051

Band,brake
Hook
Plinth WH
Counter weight
Insulation without outcut

680 1
680 3
681 1
681 2
682 0

4812 466 68495


4812 440 11209
4812 466 68497
4812 440 18975
4812 466 68496

Gasket
Lever,fastener combidos.
Gasket
Flap
Gasket

103 0
120 0
120 1
130 0
131 0

4812 440 10758


4812 440 19456
4812 440 18969
4812 417 58373
4812 401 18416

Door outer
Door,inner
Batten
Tilt lock cpl. bk
Hook lock

691 0
701 0
701 1
701 2
710 0

4812 282 68035


4812 530 28081
4812 310 18302
4822 480 50159
4812 310 19022

Feeler NTC
Hose, inlet 3/8Z cpl. 5m
Yoke
Sieve inlet
Monoblock SK5176.0

191 0
192 0
241 0
241 1
241 3

4812 466 68564


4812 466 68467
4812 458 19027
4812 458 18324
4812 528 88068

Gasket door
Gasket, door lower
Basket upper straight
Holder cups right wh
Wheel,basket upper (set)

710 2
710 3
714 0
716 0
716 1

4812 310 38896


4819 466 69562
4812 462 79903
4812 418 68147
4812 466 68475

Threaded ring
Gasket set
Threaded cap saph
Reg.dosage with flowmeter
Gasket

241 6
241 8
241 9
242 0
242 1

4812 310 18757


4812 466 68553
4812 528 88101
4812 310 28134
4812 528 88069

Holder glasses kit wh


Spacer cap set
Wheel,basket basket upper
Basket lower KIT
Wheel,basket lower wh

716 2
717 1
721 1
722 0
722 2

4812 462 78994


4812 462 79793
4812 360 68689
4812 360 68687
4812 360 68693

Cover
Stopper
Spray arm lower. cpl. sa
Spray arm upper sa
Spray arm 2nd level cpl. saph

242 4
243 5
243 6
261 0
261 1

4812 466 48091


4819 310 39859
4812 458 18996
4812 462 79831
4812 462 79768

Fixation grey
Cutlery basket KIT
Grille wh
Rail telescope, inner
Cap rail rear

723 0
726 1
726 2
743 1
751 0

4812 360 68691


4812 530 29331
4812 505 18208
4812 530 28102
4812 418 18338

Douche ceiling
Tube assembly cpl.saph
Nut
Hose, inlet
Water collector

261 2
263 0
263 1
301 0
303 1

4812 310 18972


4819 520 18013
4812 310 48026
4812 453 73056
4812 460 38156

Cap rail front


Ball cage cpl.
Service kit balls plastic
Control panel Z 605
Plate,handle WH

755 0
755 2
761 0
761 2
761 3

4812 530 29119


4812 530 48148
4812 480 58122
4812 418 18337
4812 418 18341

Bend
Tray,leak
Sieve fine
Cover sieve
Cover

331 0
332 0
332 3
350 2
400 0

4812 413 59171


4812 410 29237
4812 410 29166
4812 381 28071
4812 361 58334

Knob WH
Button WH
Button ON/OFF WH
Light guide
Motor +SP,50Hz,per.HP-PNT

761 4
763 0
781 0
781 3
783 4

4812 530 58141


4812 480 58123
4812 530 29113
4812 281 28417
4812 530 28888

O-Ring
Sieve coarse
Hose,draining
Flap non-return
Hose

400 1
405 0
421 0
430 0
430 1

4812 466 68776


4812 360 18545
4812 121 18158
4812 360 18508
4812 466 68689

Spacer support motor/sp


Spray pump perm.synchr. Ascoll
Interf.filter
Pump,draining cpl.
Gasket

783 6
791 0
791 2
791 4
791 5

4812 530 28796


4812 532 68099
4812 530 58093
4812 466 68503
4812 466 68504

Hose 10x3x180+10
Gasket
Gasket
Gasket
Gasket

05.08.2005 / Page 6
Doc. No: 4812 728 12403

ZM605
8508 750 49010

Spare part list


Model
Service No.
Version

ZM 605
850875049010
850875049010

Pos. No. 12NC Code

Description

901 0
901 1
901 2
901 5
904 0

4822 401 10258


4812 401 18424
4812 401 18157
4812 401 48573
4812 462 78998

Clamp,hose 10-18 mm
Strap 050,0
Strap 32-50/9 C61
Strap 028,6
Threaded cap

904 3
910 1
910 2
910 3
910 4

4812 462 79636


4812 502 18394
4812 502 18363
4812 502 18389
4812 502 18385

Cover WH 3,5x4
Screw 3,5x14-H
Screw 4,0x12-H
Screw 5x20 T20
Screw M3,5x8-T15M

910 5
910 7
910 8
910 9
964 0

4812 502 18393


4812 502 18397
4812 502 18527
4812 401 18425
4812 466 68536

Screw 3,5x9-1 Tx15


Screw INOX A2 M 5X12
Screw 4x15 T20
Screw 2,5x18-H
Gasket housing ri/le

964 1
993 0
993 5

4812 466 68469


4819 530 29028
4822 532 80216

Gasket housing upper


Bow
Funnel salt

Whirlpool Europe
Customer Service

SERVICE

SERVICE
Exploded view

Whirlpool Europe
Customer Service

ZM 605
8508 750 49010

05.08.2005 / Page 7
Doc. No: 4812 728 12403

05.08.2005 / Page 8
Doc. No: 4812 728 12403

Exploded view

ZM 605
8508 750 49010

Whirlpool Europe
Customer Service

SERVICE

Capacitor
Timerswitch Delay
Drain pump motor
Cleaning agent dosage
Final rinse dosage
Door switch
Flow meter
Heating
Interference filter
Line
Water leakage switch
Main switch
Thermostat temp. sensor
Neutral
Plug to program
Relay Heating
Relay Spray pump motor
Reed relay salt
Reed relay rinsaid
Sprayarm motor
Safety thermostat
Fuse
Power supply terminal
Winding protective contact
User- and Control board
Fan ventilator
Water inlet valve
Water regenerating valve
Water indicator

black
blue
grey
white

00
66
88
99

Multi-tablet Micro switch (3in1)

3in1
C1
DLB
DPM
DD
DR
DS
FM
HEW
IF
L
LS6
MS
NTC
N
PRG
RE2
RE3
RR SA
RR RA
SPM
THS1
THS 2
TBL
TL
UCB
VM
WV1
WV2
WI

SERVICE
Whirlpool Europe
Customer Service
ZM 605
8508 750 49010
05.08.2005 / Page 9
Doc. No: 4812 728 12403

Circuit diagram

05.08.2005 / Page 10
Doc. No: 4812 728 12403

Program diagram

ZM 605
8508 750 49010

Whirlpool Europe
Customer Service

SERVICE

SERVICE
Text/Legend

Whirlpool Europe
Customer Service

ZM 605
8508 750 49010

05.08.2005 / Page 11
Doc. No: 4812 728 12403

05.08.2005 / Page 12
Doc. No: 4812 728 12403

Text/Legend

ZM 605
8508 750 49010

Whirlpool Europe
Customer Service

SERVICE

SERVICE
Text/Legend

Whirlpool Europe
Customer Service

ZM 605
8508 750 49010

05.08.2005 / Page 13
Doc. No: 4812 728 12403

05.08.2005 / Page 14
Doc. No: 4812 728 12403

Text/Legend

ZM 605
8508 750 49010

Whirlpool Europe
Customer Service

SERVICE

SERVICE
Text/Legend

Whirlpool Europe
Customer Service

ZM 605
8508 750 49010

05.08.2005 / Page 15
Doc. No: 4812 728 12403

05.08.2005 / Page 16
Doc. No: 4812 728 12403

Text/Legend

ZM 605
8508 750 49010

Whirlpool Europe
Customer Service

SERVICE