Industrial Hydraulics

Electric Drives and Controls

Linear Motion and Assembly Technologies

Pneumatics

Service Automation

Mobile Hydraulics

BRL SIS (Sales Information Service)
Issued by: Bosch Rexroth Corporation • 816 East Third St., Buchanan, MI 49107 • 269-695-0151 Date:

12-12-2008

Product Bulletin - Flexible Assembly Conveyors

PB-M04-08 US

TSplus - Catalog Addendum
The TSplus product offering has recently been updated. All new modules and components, which are available as of today, are included in the attached catalog addendum. Please replace the pages in the current TSplus catalog (ver. 3.5) with the pages from this product bulletin. Note: a new TSplus catalog, which will include all pages from this addendum, will be created in the 1st quarter of 2009. Until then, please refer to this catalog addendum for all new modules and components. Summary of new/changes modules & components Module/Component Flat-top Chain UM2/C return units ST2/C conveyor section KU2 curves Maintenance modules H.D. ST2/C conveyor section Antistatic and steel flat-top chain Roller Chain UM2/R return units ST2/R conveyor section Maintenance modules H.D. ST2/R conveyor section Steel roller chain, filler blocks Other Components WI/M protective covers VE2/D150 stop gate H.D. switch brackets Proximity switch Sheet steel enclosure to protect mini rockers & RFID readers. New compact design, cushioned stop gate for loads to 150kg. New die cast proximity switch brackets (two styles). New short length (50mm) quick disconnect prox with 8mm sensing range. New bolt-on design (two styles), not width dependant. New conveyor section, same as used in BS2/R modules. Provides an access point within a conveyor section. New HD conveyor sections with steel slide/side guides. Three new roller chain medias. New bolt-on design (two styles), not width dependant. New conveyor section, same as used in BS2/C modules. New flat-top chain curves, sizes from 160x160 to 1040x1040. Provides an access point within a conveyor section. New HD conveyor sections with steel slide/side guides. Two new flat-top chain medias. Remarks

We reserve the right to make technical changes at any time without notice.

Page 1

4– 8

Flat-top Chain Drive Components

Flat-top Chain Return Unit
Model UM2/C-60 UM2/C-170
A return unit is required for each in-line drive unit to direct or “return” the continuous loop of chain from the center channel in the conveyor rail back up to the transport level. All hardware needed to mount the return units to a conveyor sections is included.

UM2/C-60

UM2/C-170

4

The UM2/C-60 returns use a sliding block to return the chain to the top of the system. This return is designed for conveyor sections up to 6000mm long. The UM2/C-170 returns use a sprocket to return the chain to the top of the system. This return is recommended for conveyor sections over 6000mm long NOTE: Refer to the connection kits on page 9-3 to mount a UM2/C end-to-end to an AS2, BS2 or KE2.

Ordering Information for Return Unit UM2/C
Description Return Unit UM2/C-60 (qty. 2) Return Unit UM2/C-170 (qty. 2) Part Number 3842 528 802 3842 528 806

Dimensional data for UM2/C Return Units
17 0 7 b

10 0

UM2/C-170
70
60 b

20

70

10 0

7

UM2/C-60
16 62

Flat-top Chain Drive Components

4–9

Straight Flat-top Chain Conveyor Sections
Model ST2/C–100
SP2/C

The conveyor section is the structural element that supports and guides the workpiece pallet. Each section consists of two anodized aluminum chain profiles (SP2C), with upper/lower slide profile (GP2), and plastic guide profile (FP2) installed. The installed slide profiles serve as wear strips and as a bearing surface for the chain. Order cross links separately on page 6-1. The 10 mm T-slot in each side and bottom of the aluminum chain profile allows conveyor modules or peripheral devices to be mounted using T-bolts or T-nuts, eliminating the need for special machining. Maximum chain section length is 6000 mm, however, Rexroth will custom cut at no charge straight conveyor sections in 1 mm incre-

FP2 GP2

Le

ng

th

4
ments, from 200-6000 mm. To order conveyor sections, add the length (in mm) required for your system onto the part number. Chain sections can be connected end-to-end with connection links to extend the conveyor length (see page 6-1). See page 4-10 for 90° and 180° curved conveyor sections. Note: Since leg sets are required at minimum 2 m intervals we stock standard pre-cut 2000 mm sections for quick delivery.

Ordering Information for Conveyor Sections ST2/C–100
Conveying media Flat-top chain ST2/C–100 Part number R980 992 417/...

* To order conveyor sections 200-6000 mm long, please specify desired length at the end of the part number. For example, to order a 2000 mm conveyor section, your part number should look like this: R980 992 417/2000.

Dimensional data for ST2/C–100
b

40

106.5

100

45

10

20
b-75 b+15

b = nominal conveyor width

880. NOTE: Pallet repeatability cannot be maintained in a curved section. Ordering Information for KU2/O–180 Curve Specify part number. then select from the options below. KU2/O-90 Ordering Information for KU2/O–90 Curve Specify part number. 960.4– 10 Flat-top Chain Drive Components Curved Flat-top Chain Conveyor Sections Model KU2/O-90. 240. 400 480. 720. 560. KU2/O-180 Curved conveyor sections are used to construct serpentine and carousel style conveyor configurations. 960. Order legsets separately as required from page 7-1. 720. 320. pallet stopping and queuing is not possible on curved sections. 320. 240. 1040 Part Number R980 999 269 __________mm Pallet Length (LWT) in mm * __________mm * See technical data table for allowable pallet width (BWT) and pallet length (LWT) combinations. 560. 400 480. 960. 400 480. 720. 320. 640. 240. 1040 160. 880. 240. 320. They are available in both 90° and 180° sections as shown. 800. 800. 640. The outside radius of the curve varies according to the dimensions of the workpiece pallet used in the system. 400 480. 560. KU2/O-180 4 Curved sections are available for line widths from 160 to 1040mm and the inner. 720. 800. then select from the options below. 880. In addition. 800. 640. Pallet Width (BWT) in mm * Your Choices are: 160. outer and return chain guides are installed. 880. 960. 640. 1040 160. 1040 Part Number R980 999 268 __________mm Pallet Length (LWT) in mm * __________mm * See technical data table for allowable pallet width (BWT) and pallet length (LWT) combinations. 560. Pallet Width (BWT) in mm * Your Choices are: 160. .

2 13.4 20. in meters (order on page 4-17) 90° section 6.6 8.6 180° section 11.2 13. in meters (order on page 4-17) 90° section 11.4 12.2 10.0 560 Workpiece pallet size in mm Width (B wt ) Length (L wt ) 560 640 720 800 880 640 720 800 880 960 1040 720 800 880 960 1040 800 880 960 1040 880 960 1040 960 1040 960 1040 1040 Dimensions in mm (see diagrams below) A 640 800 880 720 880 1040 800 960 1040 880 1370 1040 960 1040 1040 1040 1530 1610 15.2 18.8 23.8 19.8 10.4 15.0 180° section 17.8 22.8 14.4 22.0 15.0 19.6 20.2 13.8 12.4 20. KU2/O-180 KU2/O-90 90° Chain Section A KU2/O-180 180° Chain Section 200 100 Outer Guide Outer Guide Inner Guide A+R+45 600 R A+R+45 R 600 Inner Guide A A A Bwt A+R+45 Bwt 290+(2xR) .8 16.0 12.4 1290 1210 1130 R Chain req'd.6 14.6 13.4 14.8 16.6 15.0 13.2 13.4 14.6 14.8 21.6 9.4 16.6 18.6 8.8 13.8 13.4 15.4 6.6 12.4 21.4 800 15.4 8.0 880 720 640 730 R Chain req'd.4 9.0 19.2 16.0 8.4 19.6 160 240 320 4 400 480 1450 Dimensional data for KU2/O-90. KU2/O-180 Workpiece pallet size in mm Width (B wt ) Length (L wt ) 160 240 320 400 480 240 320 400 480 320 400 480 560 640 400 480 560 640 720 800 480 560 640 720 800 Dimensions in mm (see diagrams below) A 240 400 480 240 400 480 320 480 640 480 640 800 480 640 800 1050 970 890 810 8.4 11.2 17.Flat-top Chain Drive Components 4– 11 Technical data for KU2/O-90.8 21.

Connection links are used to mount each maintenance module to the conveyor sections.ep s Ordering Information for ST2/C-W Maintenance Module Conveying media ST2/C-W Maintenance Module Part Number 3842 532 777 . electrically conductive side covers.4– 12 Flat-top Chain Drive Components Flat-top Chain Maintenance Module Model ST2/C-W The ST2/C-W maintenance module is designed to be used with ST2/C-100 straight conveyor sections and provides an access point for assembly. disassembly. 4-9 4 Dimensional Data for ST2/C-W Maintenance Module m 0m 001167 64. Each section includes two removable. All mounting hardware is included. 40 Use only with ST2/C-100 Straight Conveyor Sections on pg. This module is specifically for use with flat-top conveyor sections (ST2/C-100) only. The maintenance module consists of two 400mm long sections. or lubrication of a flat-top chain conveyor section.

ep s Ordering Information for ST2/C-W-H Maintenance Module Conveying media ST2/C-W-H Maintenance Module Part number 3842 537 310 .D. Flat-top Chain Maintenance Module Model ST2/C-W-H The ST2/C-W-H maintenance module is designed to be used with ST2/C-H straight conveyor sections and provides an access point for assembly.D. 40 m 0m Use only with ST2/C-H Straight Conveyor Sections on pg. The maintenance module consists of two 400mm long sections. or lubrication of a flat-top chain conveyor section. disassembly. 4-14 4 Dimensional Data for ST2/C-W-H Maintenance Module 001167 64. Connection links are used to mount each maintenance module to the conveyor sections. Each section includes two removable. electrically conductive side covers.Flat-top Chain Drive Components 4– 13 H. This module is specifically for use with H. All mounting hardware is included. flat-top conveyor sections (ST2/C-H) only.

4– 14 Flat-top Chain Drive Components H. Straight Flat-top Chain Conveyor Sections Model ST2/C-H The conveyor section is the structural element that supports and guides the workpiece pallet. Ordering Information for ST2/C-H Conveyor Section Specify part number. flat-top chain conveyor section is designed for use with standard. Note: plastic slide profile must be used in conjunction with steel flattop chain. antistatic. and steel flattop chain. Conveyor Section Length (L) in mm Slide Profile (GP2) Attachment Location (AO) Your Choices are: 200 to 6000 mm (in 1 mm increments) Plastic (GP2/H-Kst) Steel (P2/H-St) 0 (intermediate) 1 (end-to-intermediate) 2 (end-to-end) Part Number 3842 994 973 __________mm ______________ ______________ 3842 536 801 Adapter Plate Kit (set of 4) Le ng t h . Each section consists of two anodized aluminum chain profiles (SP2/C). Note: adapter plates (3842 536 801) must be used to connect the ST2/C-H to an AS/C drive and a UM2/C return. The ST2/C-H section also includes an integrated cable duct on the outside of the profile. The H.D. Maximum chain section length is 6000 mm. then select from the options below. Order cross links separately on page 6-1. however.D.D. installed. The H. This cable duct can be covered with standard 10mm Cover Strip from the Rexroth structural framing product line. Rexroth will custom cut at no charge straight conveyor sections in 1 mm increments from 200-6000 mm. The installed slide profiles serve as wear strips and as a bearing surface for the chain. upper/lower slide profile (GP2). See page 4-10 and 4-11 for 90 and 180 degree curved conveyor sections. and steel guide profile (FP2). flat-top chain conveyor can be mounted to standard AS2/ C drive and UM2/C return modules. Adapter Plates Ordered Separately FP2 GP2 SP2/C 4 Adapter Plates Ordered Separately The 10mm T-slot in each side and bottom of the aluminum chain profile allows conveyor modules or peripheral devices to be mounted using T-bolts or T-nuts eliminating the need for special machining. It is available with either steel or plastic slide profile. Chain sections can be connected end-to-end with connection links to extend the conveyor length (see page 6-1).

5 Cable Duct 50 10 20 b-75 b+25 Attachment locations (AO) for ST2/C-H Conveyor Sections Intermediate (0) A0 UM Return AS Drive End-to-Intermediate (1) (0) 5 AS Drive End-to-End (2) UM Return (1) 5 5 AS Drive UM Return (2) .Flat-top Chain Drive Components 4– 15 Dimensional data for ST2/C-H b 47 40 4 60 25 107 22.

4– 16 Flat-top Chain Drive Components Flat-top Chain Model GT2/C Master Link Flat-top chain is #40 type with extended link pins. Flat-top chain is available in three stylesstandard. and corresponding diagram to determine how much chain you will need. Additional master links and accompanying white caps for flat-top chain may be ordered separately. Cap Chain 3. It is available in 6 and 12 meter rolls. Note: Antistatic and steel chain should not be used in curve sections.2 12. please contact the Bosch applications engineering department.8 . wear-resistant caps cover each link. Each roll includes one master link with a white cap for easy visual identification. For assistance calculating quantity of chain required. Ordering Information for Flat-top chain GT2/C Standard Flat-top Chain 6 m roll 12 m roll Antistatic Flat-top Chain 12 m roll Steel Flat-top Chain 12 m roll Components Master link Master link replacement cap (white) * Standard replacement cap (black) * Steel Master Link *Note: Replacement caps are non-conductive 4 Part Number 8981 022 169 8981 022 170 3842 535 327 3842 538 349 8981 022 172 8981 022 173 8981 022 174 3842 538 254 Snap-on. Dimensional data for GT2/C Steel Chain Application Note: TSplus steel top chain can only be used with ST2/C-H heavy duty conveyor sections and GP2/H-Kst plastic slide profiles. On straight conveyor sections use the formula. the ordering table. steel and antistatic.7 31. See page 4-18 for flattop chain assembly and disassembly tools.

234)x4] + 1070 = Total chain required* ______mm * This number includes the total chain required for both conveyor sections including drives and returns.000 to determine the number of 12 m rolls to order. ** This number includes the total chain required for both conveyor sections including the carousel drive.Flat-top Chain Drive Components 4– 17 Calculating chain requirements: For In-line Straight and Curved Return Minimum conveyor section length= 1000 mm L Drive For Carousel Conveyors 1250 L2 =L1–1250 Drive L3 (Number of drives) x (3.000 mm) ______mm (Number of curves) x (chain required table on 17-3) ______mm (4 x L) (L= length of the straight chain section) ______mm Total chain required* ______mm Straight Conveyor Section 4 L1 For BS2/C Transverse Conveyors Minimum length = 300 mm L Return Drive (Number of drives) x (7.112 mm) ______mm (Number of curves) x (chain required see table pg. Note: Divide the total chain required above by 12. . 17-4) ______mm ______mm ((L1 + L2) x 2) + (L3 x 4)* Total chain required** ______mm [(L .

The chain breaker tool presses out the pins from the chain allowing you shorten and rejoin the chain using a master link. Chain Assembly Tool Chainbreaker 4 The chain assembly tool presses the pin link into the link plate of the maser link when joining the ends of flat-top chain.4–18 Flat-top Chain Drive Components Flat-top Chain Tools Use the flat-top chain assembly and disassembly tools when adding or removing links from the flat top chain conveyor. Description Flat-top chain break tool Flat-top chain assembly tool Part Number 8981 010 510 8981 010 650 .

NOTE: Refer to the connection kits on page 9-3 to mount a UM2/R end-to-end to an AS2. The UM2/R-170 returns use a sprocket to return the chain to the top of the system. BS2 or KE2.5– 6 Roller Chain Drive Components Return Unit Model UM2/R-60. This return is recommended for conveyor sections over 6000mm long. UM2/R-170 A return unit is required for each in-line drive unit to direct or “return” the continuous loop of chain from the center channel in the conveyor rail back up to the transport level. UM2/R-60 UM2/R-170 5 Ordering Information for Return Unit UM2/R Description Return Unit UM2/R-60 (qty 2) Return Unit UM2/R-170 (qty 2) Part Number 3842 528 803 3842 528 807 Dimensional data for UM2/R 17 0 7 b 10 0 UM2/R-170 70 60 b 20 70 10 0 7 UM2/R-60 16 62 . This return is designed for conveyor sections up to 6000mm long. The UM2/R-60 returns use a sliding block to return the chain to the top of the system. All hardware needed to mount the return unit to a conveyor section is included.

Since leg sets are required at 2 m intervals we stock standard precut 2000 mm sections for quick delivery. Cross links to connect the conveyor profiles are ordered separately on page 6 .. from 200-6000 mm (approx.1. Chain sections can be connected end-to-end with connection links to extend conveyor length (see page 6 . Dimensional data for ST2/R-100 b 40 106. please specify desired length at the end of the part number. to order a 3560 mm conveyor section. Each section consists of two anodized aluminum chain profiles (SP2/R).. To order conveyor sections. upper/lower slide profile (GP2).Roller Chain Drive Components 5–7 Conveyor Sections (Roller Chain) Model ST2/R-100 The conveyor section is the structural element that supports and guides the workpiece pallet. and plastic guide profile (FP2) installed. * To order conveyor sections 200-6000 mm long. 8" to 236"). your part number should look like this: 3842 994 889/3560.5 10 0 45 20 b-75 b+15 b = nominal conveyor width 10 . Bosch Rexroth will custom cut at no charge straight conveyor sections in 1 mm increments.1). For example. SP2/R FP2 GP2 Le ng th 5 Ordering Information for Conveyor Sections ST2/R-100 Conveying media Roller chain ST2/R-100 Part number 3842 994 889/. add the length (in mm) required for your system to the end of the part number.

electrically conductive side covers. disassembly. This module is specifically for use with roller chain conveyor sections (ST2/R-100) only.5– 8 Roller Chain Drive Components Roller Chain Maintenance Module Model ST2/R-W The ST 2/R-W maintenance module is designed to be used with ST2/R-100 straight conveyor sections and provides an access point for assembly. or lubrication of a roller chain conveyor section. The maintenance module consists of two 400mm long sections. All mounting hardware is included. Connection links are used to mount the maintenance module to the conveyor sections. Each section includes two removable. 5-7 5 Ordering Information for ST2/R-W Maintenance Modules Conveying media ST2/R-W Maintenance Module Part number 3842 532 778 Dimensional Data for ST2/R-W 40 m 0m 001167 64.ep s . Use only with ST2/R-100 Straight Conveyor Sections on pg.

ep s . Use only with ST2/R-H Straight Conveyor Sections on pg. The maintenance module consists of two 400mm long sections. All mounting hardware is included. Each section includes two removable. 5-10 5 Ordering Information for ST2/R-W-H Maintenance Modules Description ST2/R-W-H Maintenance Module Part Number 3842 537 319 Dimensional Data for ST2/R-W-H 40 m 0m 001167 64.Roller Chain Drive Components 5–9 H. disassembly.D. Roller Chain Maintenance Module Model ST2/R-W-H The ST 2/R-W-H maintenance module is designed to be used with ST2/R-H straight conveyor sections and provides an access point for assembly. This module is designed specifically for use with H. or lubrication of a roller chain conveyor section. electrically conductive side covers.D. roller chain conveyor sections (ST2/R-H) only. Connection links are used to mount the maintenance module to the conveyor sections.

Straight Roller Chain Conveyor Sections Model ST2/R-H The conveyor section is the structural element that supports and guides the workpiece pallet.5– 10 Roller Chain Drive Components H. The H. Adapter Plates Ordered Separately FP2 GP2 SP2/R 5 The H. and steel guide profile (FP2). This cable duct can be covered with standard 10mm Cover Strip from the Rexroth structural framing product line.D. The ST2/R-H section also includes an integrated cable duct on the outside of the profile. It is available with either steel or plastic slide profile. Order cross links separately on page 6-1. installed.D. Chain sections can be connected end-to-end with connection links to extend the conveyor length (see page 6-1).D. Each section consists of two anodized aluminum chain profiles (SP2/R). Rexroth will custom cut at no charge straight conveyor sections in 1 mm increments from 200-6000 mm. Conveyor Section Length (L) in mm Slide Profile (GP2) Attachment Location (AO) Your Choices are: 200 to 6000 mm (in 1 mm increments) Plastic (GP2/H-Kst) Steel (GP2/H-St) 0 (intermediate) 1 (end-to-intermediate) 2 (end-to-end) Le ng th Part Number 3842 994 972 __________mm ______________ ______________ 3842 536 800 Adapter Plate Kit (set of 4) . Maximum chain section length is 6000 mm. Adapter Plates Ordered Separately The 10mm T-slot in each side and bottom of the aluminum chain profile allows conveyor modules or peripheral devices to be mounted using T-bolts or T-nuts eliminating the need for special machining. however. then select from the options below. Ordering Information for ST2/R-H Conveyor Sections Specify part number. roller chain conveyor section is designed for used with both polyamide and steel roller chains. The installed slide profiles serve as wear strips and as a bearing surface for the chain. upper/lower slide profile (GP2). Note: adapter plates (3842 536 800) must be used to connect the ST2/R-H to an AS2/R drive and a UM2/R return. roller chain conveyor section can be mounted to standard AS2/R drive and UM2/R return modules.

5 50 b-75 b+15 Attachment locations (AO) for ST2/R-H Conveyor Sections Intermediate (0) 60 A0 UM Return AS Drive End-to-Intermediate (1) (0) 5 AS Drive End-to-End (2) UM Return (1) 5 5 AS Drive UM Return (2) .Roller Chain Drive Components 5–11 Dimensional Data for ST2/R-H b 47 25 107 20 10 40 5 Cable Duct 22.

234) x 4] + 1102 = Total chain required* ______mm Return Minimum length = 300 mm L Drive * This number includes the total chain required for both conveyor sections including drives and returns. Order roller chain using the formula.000 to determine the number of 12 m rolls to order. All rolls include a roller chain master link. diagram.5– 12 Roller Chain Drive Components Roller Chain Models GT2/R Roller chain can be ordered in two lengths (6 or 12 meters). with two different types of rollers (polyamide or steel). and with or without plastic filler blocks. For assistance calculating quantity of chain required. and table below to determine the total length of chain needed. Filler blocks are designed to prevent small parts or debris from becoming wedged between the rollers.2 ø 16 12. A roller chain disassembly tool is available on page 5-9 to remove chain from an existing line or to shorten chain sections.050 mm) (4) x L + (length of the straight chain sections) ______mm ______mm Total chain required* ______mm Return Minimum conveyor section length = 1000 mm L Drive For BS2/R Transverse Conveyors [(L . Note: Divide the total chain required above by 12. . Polyamide Steel Filler Blocks Ordering Information for Roller Chain GT2/R Roller Chain with Polyamide Rollers 6 m roll 12 m roll Roller Chain with Polyamide Rollers & Filler Blocks 12 m roll Roller Chain with Steel Rollers 12 m roll Roller Chain with Steel Rollers & Filler Blocks 12 m roll Components Master link 8981 009 767 3842 536 270 3842 530 864 3842 536 268 Part Number 8981 010 661 8981 001 675 5 Dimensional data for GT2/R 7. please contact our applications engineering department.7 27 Calculating chain requirements: For Roller Chain Drive Systems (Number of drives) x (3.

Ordering Information for Roller Chain Tool Description Roller chain disassembly tool Part Number 8981 010 511 5 .Roller Chain Drive Components 5–13 Roller Chain Tool Use the roller chain disassembly tool to remove links from the chain. The tool presses out the pins from the chain allowing you shorten and rejoin the chain using a master link.

nuts or other assembly hardware) that could damage or jam the conveyor and drive if not removed. Left Hand Part Number 3842 532 679 3842 532 680 R . Right Hand Conveyor Wiper. Wiper kits are designed for pallet payloads with weights of 3kg and greater.6–2 Conveyor Profiles. Reverse operation is not possible on conveyor sections equipped with wiper kits. Ordering Information for Wiper Kit CW2 Description Conveyor Wiper. screws.g. 6 The wiper kit is delivered fully assembled. Hardware and Guides Conveyor Wiper Kit Model CW2 This wiper will mechanically remove any foreign material from the belt or flat-top chain surface (e. Note: Conveyor wiper kits are not for use with roller chain. A right hand and left hand kit is required for each conveyor section.

Technical specifications: SP 2/B50 SP 2/B100 SP 2/C-100 SP 2/C-H SP 2/R-100 SP 2/R-H SP 2/B 6 Moment of Inertia Ix [cm4] Iy [cm4] Wx [cm3] Wy [cm3] 49.4 19.8 54.9 5.90 103 31.6 51.0 156.3 10 6-8 4.2 10 6-8 Profile Groove Size Page .5 10.6 16.6 25. eliminating the need for additional machining.9 31.Conveyor Profiles.8 19.18 14.6 19.1 27.96 23.8 10 6-4 1.3 31. All Rexroth Conveyor section profile is a natural-colored anodized extruded aluminum.8 12.40 46.1 11.4 15.20 12.3 144 40.5 6.3 7..0 Section Modulus Profile Surface A [cm2] Weight m [kg/m] [mm] 2.2 16.. Hardware.41 128 37 24. The Tslot in each side and on the bottom of the profile allow conveyor modules or peripheral devices to be attached with T-bolts or T-nuts.8 16.9 21.9 8 10 6-4 3.7 17.0 10 6-5 5. and Guides 6–3 Conveyor Section Profiles Model SP2/.4 10 6-5 5.4 155.35 10 6-4 4.

The belt profile is a natural-color anodized aluminum extrusion. each Part Number 3842 993 259/.. For example. please specify desired length at the end of the part number. to order a standard 2000 mm belt conveyor profile. each Part Number 3842 532 698 Single uncut stick. Hardware and Guides Conveyor Section Profile Model SP2/.. Single uncut stick. to order a standard 2000 mm belt conveyor profile.. The T-slot in each side and on the bottom of the profile allow conveyor modules or peripheral devices to be attached with T-bolts or T-nuts. Min. Min. For example..6–4 Conveyor Profiles. cut length = 6000 mm To order conveyor profile 200-6000 mm long.. For example.g.. cut length = 6000 mm To order conveyor profile 200-6000 mm long. cut length = 200 mm Max. L = 6170 mm. Ordering Information SP2/B100 Belt Conveyor Profile Cut-to-length. Min. your part number should look like this: 3842 993 259/2000. your part number should look like this: 3842 992 903/2000. cut length = 200 mm Max. Please refer to the ordering options below for available lengths. Profile is available in cut-to-order lengths. L = 6170 mm. SP2/B SP2/B50 SP2/B100 SP2/B 45 39 25 SP2/B50 45 38 25 SP2/B100 45 6 • The SP2/B100 profile is used where pallet payloads exceed 30 kg. for operator leg room) are required. please specify desired length at the end of the part number. ø5. eliminating the need for additional machining. There are three types of conveyor section profile: • Standard SP2/B profile is used for applications where the pallet payload is under 30 kg. cut length = 6000 mm To order conveyor profile 200-6000 mm long.5 20 95 35 10 20 28 10 20 10 20 75 10 20 Ordering Information SP2/B Belt Conveyor Profile Cut-to-length. L = 6170 mm. to order a standard 2000 mm belt conveyor profile. each Part Number 3842 532 592 . or full uncut lengths. your part number should look like this: 3842 992 884/2000. please specify desired length at the end of the part number. 18 • The SP2/B50 profile has a lower height.. cut length = 200 mm Max. Ordering Information SP2/B50 Belt Conveyor Profile Cut-to-length. each Part Number 3842 992 903/. each Part Number 3842 992 884/. making it ideal for use at manual workstations where lighter section loads and increased clearance (e. each Part Number 3842 532 670 Single uncut stick..55 35 35 50 10 8 16.

. to order a standard 2000 mm chain conveyor profile. Uncut Stick. each Part Number 3842 993 065/. Hardware.. eliminating the need for additional machining.. The T-slot in each side and on the bottom of the profile allow conveyor modules or peripheral devices to be attached with T-bolts or T-nuts. your part number should look like this: 3842 993 064/2000. cut length = 200 mm Max. each Part Number 3842 532 593 .7 6 45 45 Ordering Information SP2/R Roller chain Conveyor Profile Cut-to-length. to order a standard 2000 mm chain conveyor profile. Min. Ordering Information SP2/C Flat-top chain Conveyor Profile Cut-to-length. SP2/C-100 This natural-colored anodized aluminum extrusion is available in two styles. each Part Number 3842 993 064/. L = 6100 mm. cut length = 6000 mm To order conveyor profile 200-6000 mm long. Min. your part number should look like this: 3842 993 065/2000.5 105.3 10. and Guides 6–5 Conveyor Section Profile Model SP2/R-100. please specify desired length at the end of the part number. For example. SP 2/R-100 SP 2/C-100 ng th Le ng SP2/C Flat-top chain profile Le th SP2/R Roller chain profile 45. L = 6100 mm. please specify desired length at the end of the part number. and one for flat-top chain. each Part Number 3842 529 935 Uncut Stick..2 105. For example.7 45.3 10.7 20.7 20. cut length = 200 mm Max. one for roller chain. Use the SP2/R profile with roller chain conveyors and the SP2/C profile with all flat-top chain conveyors.Conveyor Profiles. cut length = 6000 mm To order conveyor profile 200-6000 mm long.

For example. each Part Number 3842 992 651/. to order a standard 2000 mm belt guide profile.. cut length = 6000 mm To order guide profile 200-6000 mm long. Min. cut length = 200 mm Max. Color: Black Ordering Information FP2/B Belt Guide Profile Cut-to-length. Hardware and Guides Belt Guide Profile Model FP2/B. and SP2/B100. Belt guide FP2/B is for use with all belt section profiles: SP2/B. NOTE: Belt sections (page 3-7) come with the belt guide profile pre-installed. Belt guides mechanically snap in place. your part number should look like this: 3 842 992 651/2000. Material: Electrically conductive polyamide PA 12.6–6 Conveyor Profiles. L = 6000 mm. FP2/B100 The belt guide profile FP2 functions as both a bearing surface for the belt and a guide for the workpiece pallet. please specify desired length at the end of the part number. 6 Uncut Stick. SP2/B50. each Part Number 3842 532 594 FP2/B Belt Guide Profile FP2/B100 Belt Guide Profile ..

ST2/C-100). Note: Each conveyor section profile requires 4 GP2 slide profiles and 1 FP2 guide profile.. Each upper flat-top chain transport GP2 slide profile should be single pinned to the aluminum profile at the return end of the section. GP2 The slide profile acts as a bearing surface for the flat-top chain or roller chain while the guide profile guides the workpiece pallet. and Guides 6–7 Chain Guide Profile Models FP2. per Conveyor Rail Part Number 100-6000 6000 4 4 3842 993 066/. Both the GP2 slide profile and FP2 guide profile slide onto the aluminum conveyor profile.Conveyor Profiles. Hardware. Instructions on how to pin the slide profile are included in the operation..mm 3842 529 937 . The same guide profile and slide profile are used for both standard roller chain and flat-top chain conveyor sections (ST2/R-100.mm 3842 529 938 Length (mm) Qty Req. GP2 Guide Profiles Description Guide Profile Guide Profile FP2/R-C Guide Profile FP2/R-C (uncut stick) Slide Profile Slide Profile GP2/R-C Slide Profile GP2/R-C (uncut stick) 100-6000 6000 1 1 3842 993 090/.. Material: GP2: Polyamide (anti-static) FP2: Polyamide (anti-static) FP2/R FP2/C FP 2 ng th FP 2 ng th Le Le GP 2 GP 2 FP2/R Roller chain guide profile FP2 Guide Profile FP2/C Flat-top chain guide profile FP2 Guide Profile 6 GP2 Slide Profile (Transport) GP2 Slide Profile (Transport) GP2 Slide Profile (Return) GP2 Slide Profile (Return) Ordering Information for FP2. assembly and installation manual. All profiles are sold in a quantity of one..

each Part Number 3842 993 438/. Both heavy duty profiles also include an integrated cable duct.6–8 Conveyor Profiles.0 99. SP2/C-H This natural-colored anodized aluminum extrusion is available in two styles.0 20.1 10.D.0 39.0 20.D. Use the SP2/R-H profile with heavy duty roller chain conveyors (ST2/R-H) and the SP2/C-H profile with heavy duty flat-top chain conveyors (ST2/C-H). L = 6170 mm. Min.0 Cable Duct Cable Duct Ordering Information SP2/R-H H.0 SP2/C-H Flat-Top Chain Profile 50. Uncut Stick. each Part Number 3842 536 767 Uncut Stick. located on the outside of the profile. L = 6170 mm. The T-slot in each side and on the bottom of the profile allows conveyor modules or peripheral devices to be attached with T-bolts or T-nuts. cut length = 200 mm Max. SP2/R-H FP2/R FP2/C SP2/C-H Le ng th Le ng th SP2/R-H Roller Chain Profile 50.. cut length = 6000 mm To order conveyor profile 200-6000 mm long. One for roller chain and one for flat-top chain. Hardware and Guides H.0 99..0 6 39. For example.D. to order a standard 2000 mm H. eliminating the need for additional machining.. each Part Number 3842 536 766 . to order a standard 2000 mm H.3 10. Conveyor Section Profile Models SP2/R-H. roller chain conveyor profile. cut length = 6000 mm To order conveyor profile 200-6000 mm long. please specify desired length at the end of the part number. Min. your part number should look like this: 3842 993 437/2000. flat-top chain conveyor profile. Ordering Information SP2/C-H H. Flat-top Chain Conveyor Profile Cut-to-length. cut length = 200 mm Max. Roller Chain Conveyor Profile Cut-to-length. please specify desired length at the end of the part number.. your part number should look like this: 3842 993 438/2000.D. For example. each Part Number 3842 993 437/.D.

conveyor profile requires 4 GP2/H slide profiles and 1 FP2/H guide profile. These guide and slide profiles are designed specifically for use with the H.D. GP2/H-St. per Conveyor Rail 1 Part Number 3000 3842 537 893 3000 3000 4 4 3842 537 891 3842 537 892 . FP2/H-St FP2/H-St GP2/H-St GP2/H-Kst SP2/R-H Roller Chain Profile FP2/H-St SP2/C-H Flat-Top Chain Profile FP2/H-St 6 GP2/H-KSt or GP2/H-St GP2/H-KSt or GP2/H-St GP2/H-KSt or GP2/H-St GP2/H-KSt or GP2/H-St Ordering Information for FP2/H-St.D. ST2/R-H). GP2/H-St.D.D. The guide profile (FP2/H-St) is made of steel. GP2/H-Kst Description Guide Profile Guide Profile FP2/H-St (Steel) Slide Profile Slide Profile GP2/H-St (Steel) Slide Profile GP2/H-Kst (Plastic) Length (mm) Qty Req. aluminum conveyor profile sections (ST2/C-H. aluminum conveyor profile sections (ST2/C-H. while the slide profile is available in either plastic (GP2/HSt) or steel (GP2/H-St). Hardware. Each H. and Guides 6–9 H. Chain Guide Profile Models FP2/H-St. The same guide profile and slide profile(s) are used for both H. ST2/R-H). GP2/H-Kst The slide profile acts as a bearing surface for the flat-top chain or roller chain while the guide profile guides the workpiece pallet. All profiles are sold in lengths of 3 meters and in a quantity of one.Conveyor Profiles.

conveyor section or BS 2 belt section. The protective cover attaches to the T-slot in the conveyor side rail and includes all required mounting hardware. Ordering Information for WI/M Protective Covers Description WI/M Protective Cover Part number 3842 537 855 VE2/D-150 Stop Gate Model VE2/D-150 The VE2/D-150 stop gate provides pneumatic dampened stopping of one or more pallets at specific locations in the conveyor systems. Queue Load for VE2/D-150 Pallet Payload (kg) 150 120 110 100 100 55 35 Transport Speed (m/min) 6 9 12 15 18 24 30 7 Ordering Information for VE 2/D-150 Stop Gate Description VE 2/D-150 Dampened Stop Gate Part number 3842 536 775 16 The VE2/D-150 stop is fully assembled and includes all mounting hardware. The rugged all steel design has a double piston damper and compact footprint.16–12 Proximity Switch Brackets. . Order rocker stops separately. Code. The pneumatic damping is infinitely adjustable and has a short cushioning path of 20mm.. Made of corrosion-resistant sheet steel they provide a protective enclosue to help prevent damage to the rocker stop in harsh industrial environments. It's designed to work with pallet payloads between 5 and 150kg. It can also be used with the VE2/RS Rebound Stop if required to absorb rebound force. Its attaches to the side T-slots in an ST2/. and Identification Systems WI/M Protective Cover Model WI/M WI/M protective covers are designed to be used with WI2/M mini rocker stops..

and Identification Systems 16–13 SH 2/S-H Switch Bracket Model SH 2/S-H This switch bracket is used to laterally attach M12 x 1 proximity switches to the conveyor line when it's necessary to detect workpiece pallet position from the side. switches and an integrated cable duct. Code.85 65. The die-cast aluminum bracket is especially sturdy and shock-proof up to 100 kg.Proximity Switch Brackets.3 10 24 79. All required mounting hardware is included with the switch bracket. NOTE: The SH2/S-H switch bracket can only be used with proximity sensors that have a 7 to 8mm sensing range. (Quick disconnect prox. The bracket also features an integrated stop for 12mm prox. Order M12 x 1 proximity switches separately.3 16 . Ordering Information for SH 2/S-H Switch Bracket Description SH 2/S-H Switch Bracket Part number 3842 537 280 Dimensional data for SH 2/S-H 80 35 15 55. sensor R980 024 978). Integrated centering lugs make it easy to position and install the bracket in the T-slots on the conveyor side rail.

16–14 Proximity Switch Brackets. Order M12 x 1 proximity switches separately. Ordering Information for SH 2/U-H Switch Bracket Description SH 2/U-H Switch Bracket Part number 3842 537 289 Dimensional data for SH 2/U-H 39 7 33 21. The rugged die-cast aluminum bracket is shockproof up to 100 kg. and Identification Systems SH 2/U-H Switch Bracket Model SH 2/U-H Use this switch bracket to attach M12 x 1 proximity switches to the conveyor line when it's necessary to detect workpiece pallet position from below the pallet. switches. With the integrated centering lugs it's easy to position and install the bracket in the T-slots on the conveyor side rail. (Quick disconnect prox. Code. NOTE: The SH2/U-H switch bracket can only be used with proximity sensors that have a 7 to 8mm sensing range.8 35 16 55. The bracket also features an integrated stop for 12mm prox. sensor R980 024 978). All required mounting hardware is included with the switch bracket.25 55 .

24 VDC. B 50 A C Ordering Information for Proximity Switches Description A B C Quick disconnect proximity switch. NOTE: This proximity switch is compatible with all TSplus proximity switch holders (plastic body and die-cast aluminum body). 12mm 24VDC PNP 8mm Quick disconnect plug with 5 m of 3-conductor cable 90 degree quick disconnect plug with 5 m of 3-conductor cable Part Number R980 024 978 8981 008 498 8981 013 317 16 . and Identification Systems 16–15 Proximity Switches A proximity switch indicates workpiece pallet presence by detecting the exciter plates on the sides and bottom of workpiece pallets. This normally open. Code.Proximity Switch Brackets. This new switch operates at an 8mm sensing range (unshielded) and has an LED indicator. short circuit protected switch is PNP (sourcing) and has a 12mm threaded body.