Shalina Laboratories

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info@shalina.com www.shalina.com

22 November 2002

© Shalina Laboratories

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Today’s Presentation
1. 2. 3. 4. 5. 6. 7. 8. 9. 10. Introduction Manufacturing Facility Liquid Orals Creams & Ointments Tablet Manufacturing Capsule Manufacturing Tablet & Capsule Packing Quality Control Quality Assurance Awards
© Shalina Laboratories 2

22 November 2002

Introduction
1. Leading Health and Personal Care Company 2. Supplier of Pharmaceuticals, Personal Care products, Nutritional Supplements and Medical Devices 3. Successfully develops innovative products improve, enhance and extend human life that

4. Strength is delivering very high quality products at very affordable prices 5. Products are well accepted by medical professionals and consumers in the African Continent.

22 November 2002

© Shalina Laboratories

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Countries Exported •Angola •Democratic Republic of Congo •Ghana •Nigeria •Tanzania •Zambia 22 November 2002 © Shalina Laboratories 4 .

Dosage Forms • Topical preparations • Capsules • Tablets • Oral Liquids • Opthalmic preparations • Injectabiles 22 November 2002 © Shalina Laboratories 5 .

7. 18. 2. 6. 10. 21. 22. Antipyretic & Antiinflammatory Anti-amoebic & Anti-protozoal Anti-asthmatics Antibiotics & Antibacterial Antidiarrhoeal Antifungal Antihistamine Antimalarial Antioxidant Antithelmintics Anti-tuberculosis Anti-ulcerant & Anti-flatulent 14. 23. Appetizer Cough Syrup and Expectorant Eye & Ear drops Haematinics Nutrition & Vitamins Oral Rehydration Salts Tonics Topical Analgesic & cold balm Topical anti-allergic & Anti inflammatory Topical anti-fungal Topical Antiseptic & Antibiotic Tranquilizer Vaginal Tablets 6 22 November 2002 © Shalina Laboratories .Therapeutic Segments 1. 13. 20. Analgesic & Antipyretic Analgesic. 3. 11. 8. 25. 24. 15. 17. 12. 9. 19. 16. 26. 4. 5.

conditioned effectively ventilated proper Air Handling Units (AHUs) correct temperature & humidity 22 November 2002 © Shalina Laboratories 7 .Manufacturing Facility The Facility is: 9 9 9 9 Designed Constructed Adopted Maintained For hygienic conditions WHO GMP STANDARDS 9 9 9 9 air.

Facilities Water System: A validated water system for treatment of water. Separate sampling area for Active Raw Materials & Excipients Separate area for Rejected. Sampling & Dispensing of Sterile Material under aseptic condition. Recalled & Returned Material. Sufficient & orderly warehousing of various categories of materials & products. 22 November 2002 © Shalina Laboratories 8 . Liquid & Gas as per EPCB (Environment Pollution Control Board) Warehouse: Well designed to ensure good storage conditions. Wastage/ Disposal: Disposal of Solid.

Anthelmintics Analgesic. Suspensions. Oral Solutions • Different therapeutic categories : Antibiotics. 250ml 22 November 2002 © Shalina Laboratories 9 . 200ml. 30ml. Multivitamins etc • Available in various pack sizes: 10ml. 120ml. Antipyretics. 100ml.Liquid Orals • Shalina manufactures: Syrups. Antacids. 60ml.

Liquid Manufacturing The manufacturing department is equipped with: • • • • Two 5000 litres capacity manufacturing tanks Three 3000 litres Capacity storage tanks One Colloid Mill with all Stainless Steel Fittings Output is around 5000 litres Per shift 22 November 2002 © Shalina Laboratories 10 .

Liquid Filing and Packing The filing and packing area is equipped with: • • Two 8 Head Monoblock Filling Machines This can produce 50000 bottles per shift. 22 November 2002 © Shalina Laboratories 11 .

15gm. 30gm & 50gm pack sizes © Shalina Laboratories 12 22 November 2002 .Creams & Ointments • Shalina manufactures Topical Creams & Ointments Various therapeutic categories: ¾ ¾ ¾ ¾ Antibacterial Analgesic Antiseptics Steroidal Antiallergics etc • • Shalina creams are available in 6gm.

22 November 2002 © Shalina Laboratories 13 .Cream Manufacturing The manufacturing department is equipped with: • • Two 1350 litres jacketed manufacturing tanks These are supported with Four 1350Ltr storage tanks All together this gives a total output of 1000 kgs cream per shift.

Cream Filing & Packing The filing and packing area is equipped with: • Fully Automatic Limbus 150 Machine • Two Semi-automatic Limbus 80 Machines Total Output is around 100.000 Tubes per day. 22 November 2002 © Shalina Laboratories 14 .

Tablets Manufacturing SHALINA HAS A VERY GOOD TABLET MANUFACTURING FACILITY WITH AROUND 100 MILLION TABLETS CAPACITY PER MONTH We manufacture: 9 Uncoated tablets 9 Film coated tablets 9 Enteric coated tablets 9 Sugar coated tablets In Various Therapeutic Categories: 9 Analgesic 9 Antipyretics 9 Anti inflammatory 9 Anti Fungal 9 Anti Biotics etc. 22 November 2002 © Shalina Laboratories 15 .

Capacity rapid mixer granulator 120 kgs. Capacity fluidized bed drier 1250 ltrs. Sizing facility Comprises of: 250 ltrs.Tablet Granulation This department has: 1. Sifting 2. Drying 3. Octagonal blender All together gives output of 500 to 750 kgs granules per shift 22 November 2002 © Shalina Laboratories 16 .

22 November 2002 © Shalina Laboratories 17 . 23. 27. 35 & 45 station models This altogether gives an output of 1.Tablet Compression The compression department has: • • • Single rotary compression machines Double rotary compression machines Both machines are 16.5 million tablets per shift.

Gives a total output of 3. This department has: • • • Three 48” coating pans.0 million coated tablets per day. 22 November 2002 © Shalina Laboratories 18 .Tablet Coating The unique coating facility enables Shalina to get a good quality of film & sugar coated tablets. One 60” pan specially for sugar coating.

4. 2. Shalina’s product range in capsules covers the following Therapeutic Categories: 1. “2” & “3”. 3. Analgesic Anti-inflammatory Anti Biotics Multivitamins etc 22 November 2002 © Shalina Laboratories 19 .Capsule Manufacturing Shalina has an excellent Capsule Manufacturing facility to manufacture Capsules of various sizes. Shalina manufactures capsules in sizes “0”.

22 November 2002 © Shalina Laboratories 20 .Capsule Blending The capsule blending department has sifting & blending facility This comprises of 1250litres capacity Double Cone Blender This gives total output of 800kgs blends per shift.

One Fully Automatic Capsule Filling machine Two Semi Automatic Capsule Filling machine All together this gives an output of 1. 22 November 2002 © Shalina Laboratories 21 .Capsule Filling The capsule filling department is equipped: 1. 2.0 million capsules per shift.

22 November 2002 © Shalina Laboratories 22 . Four Double Track Blister Packing Machines One Strip Packing Machine One Bulk Packing section with Tablet Counting Machine This gives a total output of 3. 2.Tablets & Capsules Packing The Packing Department is equipped with: 1.0 million units per day. 3.

Quality: 22 November 2002 © Shalina Laboratories 23 .

Quality Control This department ensures that materials are not released for use nor products released for sale or supply until their quality is judged to be excellent 22 November 2002 © Shalina Laboratories 24 .

Quality Control Different Departments: The Quality Control department has a separate section for: 1. 2. 3. Physico Analysis Chemical Analysis Microbiological Analysis 22 November 2002 © Shalina Laboratories 25 .

HPLC 4. GLC All instrumentation is provided and carefully maintained 22 November 2002 © Shalina Laboratories 26 . UV Spectrophotometer 2. Infra Red Absorption 3.Quality Control Instrumentation Room: A separate instrumentation room Sophisticated instruments like: 1.

Packing Materials & Finished Products are conducted by competent & highly technical staff 22 November 2002 © Shalina Laboratories 27 .Quality Control People: The testing of Raw Materials.

Quality Assurance 9Ensures Pharma Products are designed & developed in conformity with the requirements of WHO GMP 9Separate Quality Assurance System 22 November 2002 © Shalina Laboratories 28 .

Importation Quality Assurance • Analysis by independent bodies: – – – – – OCC Lacomeda Lacokin SGS BIVAC • Analytical reports 22 November 2002 © Shalina Laboratories 29 .

Local Storage • High standards of local storage: – Palletisation – Air Conditioning 22 November 2002 © Shalina Laboratories 30 .

4.99 The Tr ishul Aw a r d for Be st Pe r for m a nce from CHEMEXCI L in 1998. 2.99 22 November 2002 © Shalina Laboratories 31 . in 1998.Awards 1.96 The N a t iona l Ex por t Aw a r d for Out st a nding Pe r for m a nce by The Governm ent of I ndia.95 Ex ce lle nt Pe r for m a nce by CHEMEXCI L in 1995. Ce r t ifica t e of M e r it from CHEMEXCI L in 1994 . 3.

Prime Minister of India Award received by: Mr Shiraz Virji.“ An Award From the Prime Minister” The National Export Award for Outstanding Performance by the Government of India on 8th May 2000 Award given by: Shree Atal Bihari Vajpayee. Chairman of Shalina Laboratories 22 November 2002 © Shalina Laboratories 32 .