UM10xxx

CFL Smart Lighting dummy lamp
Rev. 0.0 — 2 april 2011 User manual

Document information Info Keywords Abstract Content UBA2027, TEA1520, CFL, dimmable, buck converter, user manual This is the user manual for adapting the LSB to a custom lamp

0. All rights reserved.nxp.0 — 2 april 2011 2 of 18 . please visit: http://www. 2011.NXP Semiconductors UM10xxx CFL SL dummy lamp Revision history Rev <MM+1> <MM> Date <yyyymmdd> <yyyymmdd> Description <Revision description (delete row if not required)> <Revision description> Contact information For additional information.com <DOC_ID> © NXP B. User manual Rev.com For sales office addresses.V. please send an email to: salesaddresses@nxp.

NXP Semiconductors UM10xxx CFL SL dummy lamp 1. The LSB contains the resonant tank. All rights reserved. 2011. User manual Rev. The SSB contains the half bridge driver (UBA20270) and the power supply (TEA1520). PCB structure The SSB is mounted in a slot that is made in the LSB. The RF antenna that is routed on the part of the SSB that sticks out at the solder side of the LSB.0 — 2 april 2011 3 of 18 . Introduction This document describes how to adapt the smart lighting dummy lamp to a custom burner.V. input filter and some leaded components that could not be placed on the SSB. Small Signal Board (SSB) Fig 1. Mechanical outline The PCB structure is designed to fit in the casing that is depicted below: <DOC_ID> © NXP B. The PCB structure contains two PCB’s 1. Large Signal Board (LSB) 2. 2. The RF chip and surrounding components are not placed so that customers can adapt the circuitry on the large LSB without needing a remote control. 0.

8 mm. <DOC_ID> © NXP B. User manual Rev. See Fig 10 to figure out what is the front of the SSB and what is the back of the SSB. Touching the PCB during operation must be avoided at all times. 0. 3. height of the components on the back of the SSB is 3mm.7mm. Therefore the PCB must be connected to the mains supply via a galvanic isolated (variable) transformer. Max. The dimensions of the SSB are 35. Safety warning The PCB has no galvanic isolation between the mains and the PCB with burner.NXP Semiconductors UM10xxx CFL SL dummy lamp Fig 2.0 — 2 april 2011 4 of 18 . height of the components on the front of the SSB is 2mm. Placing the board in an isolated housing is obligatory when used in uncontrolled. Profile of the PCB’s: 1 square = 5mm x 5 mm The diameter of the LSB is 50 mm.7mm x 23. All rights reserved.2 mm. nonlaboratory environments. Max. The thickness of the SSB is 1. 2011.V. The thickness of the LSB is 1. These devices can be recognized by the symbols shown in Fig 3.

1 0. There is a voltage doubler. <DOC_ID> © NXP B.05 0.5 ohms. VI curve of the CFL burner The resistance of the cold filament was 4. 0. 4. so the bus voltage can be up to 400V.25 Fig 4.15 0. Specifications The following specifications were measured using a burner with the following voltage current graph: 250 200 150 100 50 0 0 0.V. Variac isolation symbols Note that this board is for 120V only. All rights reserved. 2011. so do not connect it to 230V mains.NXP Semiconductors UM10xxx CFL SL dummy lamp Fig 3.0 — 2 april 2011 5 of 18 . User manual Rev.2 0.

5. The RF chip and surrounding components are not placed so that customers can adapt the circuitry on the large LSB without needing a remote control.NXP Semiconductors UM10xxx CFL SL dummy lamp Table 1. Specifications Measured at 120V/50Hz mains Parameter AC line input voltage Power factor Maximum input power Nominal input power Lamp current (during boost state) Lamp current (normal operation) Minimum lamp current Value 120V (AC) +/-10V 0.V. Functional description The PCB structure as depicted in Fig 1 contains two printed circuit boards: 1. power supply and CFL driver.6 22W 17W 200 mA 135 mA 3 mA This is the input power during the boost state Comment Preheat time Preheat current Preheat frequency 800msec 340mA 75kHz Minimum half bridge switching freq Maximum half bridge switching freq 40kHz 100 kHz Standby power 200mW This is measured with the RF chip mounted. The SSB contains the RF transceiver. User manual Rev. The SSB contains the half bridge driver (UBA20270) and the power supply (TEA1520). <DOC_ID> © NXP B. All rights reserved. Large Signal Board (LSB) 2. 2011. Small Signal Board (SSB) The LSB contains the resonant tank. input filter and some leaded components that could not be placed on the SSB. 0.0 — 2 april 2011 6 of 18 .

Fig 6. R3 senses the half bridge current and this is used for setting the preheat current and over current protections.V.0 — 2 april 2011 7 of 18 . Large signal board + small signal board <DOC_ID> © NXP B. 2011. User manual Rev. Fig 5. 0. All rights reserved. The lamp is supplied via the half bridge and resonant tank. input filter and some leaded components that could not be placed on the SSB. The mains voltage is rectified and doubled in the input stage.NXP Semiconductors UM10xxx CFL SL dummy lamp The LSB contains the resonant tank. The lamp current is sensed with R4 and supplied to the CSI pin. Board schematic diagram Fig 5 shows the board schematic. The block in the middle is the small signal board that is mounted on the large signal board.

C5 <DOC_ID> 22u / 250V 47n / 630V 10mm x 20mm Class X2 EEUED2E220 BFC233820473 Panasonic Vishay 9696334 1215464 © NXP B. 5. R5 and R9. 2011. The (half bridge) bus voltage is monitored via the resistive divider R6. Ref. Farnell no. Large Signal Board (LSB) Table 2. The lamp current is sensed with R4 and the preheat current is set with R3.C4 C2. User manual Rev. 0.V. F1 R1 Cable LSB component values Value Remark Type Manuf.1 Large signal board LSB: diameter: 50mm Fig 7.C3.NXP Semiconductors UM10xxx CFL SL dummy lamp Note that VBUS of the small signal board is half the voltage that is across the half bridge. All rights reserved. Des. 2A / 250V 4R7 Flat cable Mounted in fitting Mounted in fitting AC05000004708JAC00 98267-0233 Vishay Molex 1735128 1079968 C1.0 — 2 april 2011 8 of 18 .

2 mm © NXP B.R6 100n / 63V 33u / 16V 330p / 1000V 1.5 mH 1.M2 1N4937 2SK4003 Fast recovery diode 1N4937 Rdson=2R2 Vds=600V 2SK4003(Q) Fairchild Semi Toshiba 1077037 1714346 T1 2.1 uH 2-1 5-6 10 .1 uH 2.C12 C13 C14 L1 L2 R3 R4 R5. All rights reserved.7 ohm / 0.V.15mm 0.5W MCF 0.D3. of turns Wire diameter (copper + isolation) Ls1 Lp Ls2 <DOC_ID> 2.D2.25W 10K MCRE000081 SFR16S0004703JA500 Multicomp Multicomp Vishay 9339060 1700286 9476040 D1.5mH 1R5 / 1W 6.7MEG / 0.NXP Semiconductors UM10xxx CFL SL dummy lamp Ref.25W 470k / 0. Des.9 5 194 5 0.6W 1MEG / 0.D4 M1.3 mH 2. 0. 2011.3mH / 2.3n / 1000V 680p / 2000V B32520C3104J F332K69Y5RN63K7R F681K39Y5RP6UK5R Epcos Vishay Vishay 1712360 1141795 1141802 C11.43A Low ESR B32529C104K 16SP33M FKP2O103301D00JSSD ELC11D152F 22R155C AC01000001508JA100 MRS25000C6808FCT00 MCF 0.1uH See spec TRANSFORMER DATA Parameter Value Pins No. Farnell no.0 — 2 april 2011 9 of 18 . 100n / 250V 3.25W 1.25W 4.2 mm 5 x 0.25W 1M Epcos Sanyo Wima Panasonic Murata Vishay Vishay Multicomp 9750878 1217613 1519286 1308469 1077037 1735029 9469885 9339086 R9 R10 R11 10k / 0.C8 C7 C10 Value Remark Type Manuf.8R / 0. C6. User manual Rev.

All rights reserved.0 — 2 april 2011 10 of 18 . of turns Wire diameter (copper + isolation) The saturation current of Lp is 1.65 mm 6.8 mm 9.8 mm 9.9 mm Fig 8.8 mm 20.V. 0. 5 mm 2. Core geometry <DOC_ID> © NXP B. User manual Rev. 2011.NXP Semiconductors UM10xxx CFL SL dummy lamp Parameter Value Pins No.2A.

3mH 2.V.NXP Semiconductors UM10xxx CFL SL dummy lamp Dpin +/‐ 0. Pinout of transformer (top & side view) 5. 4 mm 16 mm 22 mm 5 11 mm 6 17.5 mm Fig 9.4uH 1 Marking point on top side. All rights reserved.0 — 2 april 2011 11 of 18 . 0. User manual Rev. 2011. <DOC_ID> © NXP B.2 Small Signal Board The RF chip is mimicked by a voltage source that is connected to the two wires coming from the SSB.8mm Top view 10 2.4uH 2.

User manual Rev. 0.0 — 2 april 2011 12 of 18 .NXP Semiconductors UM10xxx CFL SL dummy lamp Front of the SSB: Pinout: HBO GHS CSI GNDA VCC LbuckH LbuckL Back of the SSB: Pinout: VBUS PSNS GNDP AUX ADC SLS GLS Fig 10. 2011. Small Signal Board (SSB) <DOC_ID> © NXP B. All rights reserved.V.

2. 0. Fig 11. 2011.92 / R4 This also fixes the value of the lamp current during the boost state at 1. Adapting the LSB to the burner A burner with a power between 17W and 23W can directly be connected between the pins CFL1. <DOC_ID> © NXP B. All rights reserved. A variable DC voltage of 2.5*(0. User manual Rev.0 — 2 april 2011 13 of 18 . the other filament must be connected between CFL3 and CFL4. The nominal lamp current is set with the value of R4 according to the following equation: ILlamp(rms) = 0. This can be done by modifying the value of some components on the large signal board.3 and 4. One filament must be connected between CFL1 and CFL2. CFL demonstrator LSB + SSB Probably the lamp current and preheat current do not have the right value and must be adapted.NXP Semiconductors UM10xxx CFL SL dummy lamp 6.8 Volts must be supplied to the wires on the SSB.92 / R4) so the ratio between the current during the boost state and the burn (nominal) state is fixed at 1.5.V.

V.0 — 2 april 2011 14 of 18 . Then the sweep stops (ie. All rights reserved. the frequency is kept constant) for 800 milliseconds (preheat time). The saturation protection becomes active when the peak voltage across R3 becomes larger than 2. the filaments must be kept at a certain temperature.5V during the burn state (nominal operation) During dimming. then the current at which the sweep stops becomes larger and the preheat current through the filaments becomes also larger while the preheat frequency reduces. If the value of R3 is decreased. This is done by an additional current through the filaments that is provided by the two windings on the transformer. The over current protection becomes active when the peak voltage across R3 becomes larger than 2.5V during the ignition state. User manual Rev.NXP Semiconductors UM10xxx CFL SL dummy lamp At start up. 7.6V. Debugging the system Prior to do any debugging verify that the lamp is supplied via a via a galvanic isolated (variable) transformer. <DOC_ID> © NXP B. The filament current can be adapted with capacitor C11 and C12. Note that the saturation protection (during ignition) and the overcurrent protection (active during nominal operation) are also set with R3. 0. the frequency sweeps down from 100kHz to 40kHz and the sweep stops as soon as the peak value of the voltage across R3 reaches 0. 2011.

2011. User manual Rev.4 Patents Notice is herewith given that the subject device uses one or more of the following patents and that each of these patents may have corresponding patents in other jurisdictions. <Name> — is a trademark of NXP B. <Patent ID> — owned by <Company name> 8. authorized or warranted to be suitable for use in medical. service names and trademarks are property of their respective owners.3 Licenses Purchase of NXP <xxx> components <License statement text> 8. product names. which may result in modifications or additions. aircraft. at any time and without notice. including without limitation specifications and product descriptions.5 Trademarks Notice: All referenced brands.0 — 2 april 2011 15 of 18 . The content is still under internal review and subject to formal approval.1 Definitions Draft — The document is a draft version only. This document supersedes and replaces all information supplied prior to the publication hereof. expressed or implied. NXP Semiconductors does not give any representations or warranties as to the accuracy or completeness of information included herein and shall have no liability for the consequences of use of such information.2 Disclaimers General — Information in this document is believed to be accurate and reliable. death or severe property or environmental damage. Suitability for use — NXP Semiconductors products are not designed. nor in applications where failure or malfunction of a NXP Semiconductors product can reasonably be expected to result in personal injury.V. as to the accuracy or completeness of such information and shall have no liability for the consequences of use of such information. NXP Semiconductors does not give any representations or warranties.NXP Semiconductors UM10xxx CFL SL dummy lamp 8. 0. Legal information 8. Applications — Applications that are described herein for any of these products are for illustrative purposes only. NXP Semiconductors accepts no liability for inclusion and/or use of NXP Semiconductors products in such equipment or applications and therefore such inclusion and/or use is for the customer’s own risk. 8. 8. However. All rights reserved. military. NXP Semiconductors makes no representation or warranty that such applications will be suitable for the specified use without further testing or modification. Right to make changes — NXP Semiconductors reserves the right to make changes to information published in this document. space or life support equipment.V. <DOC_ID> © NXP B.

All rights reserved...... User manual Rev..... 3 <DOC_ID> © NXP B....... 2011........ 0...............0 — 2 april 2011 16 of 18 ................NXP Semiconductors UM10xxx CFL SL dummy lamp 9...V. Index D Dummy index entry .......

have been included in the section 'Legal information'. All rights reserved.NXP Semiconductors UM10xxx CFL SL dummy lamp 10.V. © NXP B. Contents Please be aware that important notices concerning this document and the product(s) described herein.nxp. email to: salesaddresses@nxp.com For sales office addresses. For more information. 2011.com Date of release: 2 april 2011 Document identifier: <DOC_ID> . please visit: http://www.

..  8.........16  Contents.............  5..................... please visit: http://www..... email to: salesaddresses@nxp.......  2..................................................... 2011..11  Adapting the LSB to the burner .........................17  Please be aware that important notices concerning this document and the product(s) described herein......15  Trademarks ......4  8......2  6...........3  Safety warning.........................  7......................................................nxp............. For more information........................15  Index...14  Legal information ..........2  8.............  4............ All rights reserved........5  Functional description ................................................. have been included in the section 'Legal information'...............3  8.......................V....  10...  8............................................15  Patents .................4  Specifications .........................................................15  Disclaimers.............................  Introduction ..............................8  Small Signal Board.....................com Date of release: 2 april 2011 Document identifier: <DOC_ID> ...........  3....................com For sales office addresses.............................................................  5...........................................5  9.......................6  Large signal board ..13  Debugging the system ............3  Mechanical outline ..................15  Licenses ........ © NXP B...................15  Definitions ....1  8............1  5.NXP Semiconductors UM10xxx CFL SL dummy lamp 1.................................