Professional Documents
Culture Documents
BROENs stlkugleventilproduktion blev etableret i 1982, og tilhrer BROEN VALVE GROUP, et selskab i BROEN koncernen, som ligger i Assens p Fyn. Det er her BALLOMAX kugleventilen bliver udviklet og fremstillet. BROEN er den strste danske producent af helsvejste stlkugleventiler til fjernvarme og industrianlg. Strstedelen af BROENs samlede produktion afsttes p de internationale markeder. BALLOMAX stlkugleventiler afsttes i Danmark svel som p eksportmarkederne igennem egen salgsorganisation. BALLOMAX stlkugleventiler produceres i dimensioner fra DN 10 - DN 500 ved hjlp af nyeste teknologi, som sikrer en meget hj og ensartet kvalitet. Ventilerne fremstilles med forskellige tilslutningsender, som muffe/muffe, svejse/svejse, og flange/flange. BROENs fleksible produktionsapparat betyder ogs, at BALLOMAX stlkugleventiler kan fremstilles efter kundenske f.eks. med specielle byggeml.
BROEN A/S Skovvej 30 DK-5610 Assens Denmark Tel. +45 64 71 20 95 Fax +45 64 71 21 95 A/S reg.nr. 65.134
Maj 2004
www.broen.com
Afsnit / Section
Maj 2004
www.broen.com
Afsnit / Section
Tekniske Informationer
BALLOMAX helsvejste stlkugleventiler er velegnede som afsprringsventiler for alle neutrale, flydende medier og luftarter. De vigtigste anvendelsesomrder er indenfor fjernvarme og industri. BALLOMAX kugleventiler opfylder kravene i EN 488 og er testet hos Fernwrme-Forschungsinstitut i Hannover e.V. Alle trykbrende dele er udfrt af materialer med test certifikat EN 10 204 - 3.1. B. Avancerede fremstillingsmetoder og konsekvent brug af fuldautomatiske svejserobotter sikrer, at BALLOMAX kugleventiler altid produceres i en hj ensartet kvalitet. BALLOMAX helsvejste stlkugleventiler er vedligeholdelsesfrie. Afsprringen sker ved hjlp af en prcisionsfremstillet kugle af rustfrit stl med PTFE grafitpakninger, som sikrer en ttning med lav friktion. Kuglen er selvcentrerende og sdepakningerne er fjedrende for at sikre det ndvendige kontakttryk mellem kugle og sde. Ventilerne er forsynede med spindel af rustfrit stl med stopstift, der tillader maximalt 90 drejning.
Technical Information
BALLOMAX all-welded steel ball valves are suitable as shut-off valves for all neutral, liquid and gaseous media. The main areas of use are district heating, heating systems and industrial purposes. BALLOMAX ball valves comply with EN 488 requirements and have been tested by the Fernwrme-Forschungsinstitut in Hannover e.V. (the district heating research institute in Hannover, Germany). All pressurized components are made of materials with test certificate EN 10 204 - 3.1. B. Advanced manufacturing methods and consistent use of fully-automated welding robots guarantee that BALLOMAX ball valves are always of high uniform quality. BALLOMAX all-welded steel ball valves are maintenance-free. The shutting-off function is carried out by a precision-made ball made of stainless steel and with PTFE graphite seals, thereby ensuring reliable, low-friction sealing. The ball is self-centering and the seat seals are spring loaded so as to provide the necessary contact pressure between ball and seat. The valves have a stainless steel spindle with a spindle stop that allows max. 90 degree turns.
Bar 40 30 20 10
PN 40 DN 10-50
PN 25 DN 65-500 PN 16 DN 65-500
40
80
120
160
200 C
Installation Alle BALLOMAX stlkugleventiler med svejseender kan elektrode- og/eller autogensvejses. Undg en for kraftig opvarmning af ventilhuset. Svejseenderne m ikke afkortes, idet disse er tilpasset de enkelte svejsemetoder, sledes at varmeoverfringen ikke pvirker pakningsmaterialerne. Kugleventilen skal vre helt ben under installation. Dette katalog er opbygget sledes, at det giver alle ndvendige oplysninger med hensyn til konstruktion, materialevalg, typevalg, dimensioner og vrige tekniske specifikationer. Nye katalogblade vil blive udsendt efter behov. De i kataloget anfrte illustrationer, ml og tekniske specifikationer er uden forbindende, og vi forbeholder os ret til ndringer uden forudgende varsel.
Installation All BALLOMAX steel ball valves with welding ends can be electrode-welded or autogeneously welded. Excessive heating of the valve housing is to be avoided. Do not shorten the welding ends, since these have been tailored to the individual welding processes to ensure that the transmission of heat has no effect on the sealing material. The ball valve must be fully open during installation. This catalogue has been built up to give all necessary information about design, choice of material, types, dimensions and other technical specifications. New catalogue sheets will be issued according to requirements. The illustrations, dimensions and technical specifications are for guidance only; we reserve the right to make alterations.
Maj 2004
www.broen.com
Afsnit / Section
BALLOMAX stlkugleventiler er naturligvis godkendte i henhold til Direktivet for trykbrende udstyr (PED) 97/23/EC, modul H. Modul H er modulet med fuld kvalitetssikring. Godkendelsen omfatter typerne 60, 61, 62, 63, 64, 67 og 68 i dimensionerne DN 40 - DN 500 samt PN 16, PN 25 og PN 40. Ventiler til og med DN 32 er fremstillet iht. direktivets Art. 3, stk. 3 og m ikke bre CE-mrkningen. Anvendte harmoniserede standarder i srdeleshed: Direktivet 97/23/EC, EN 488, EN 10 204, EN 287-1, EN 1418, EN 288-8, EN 288-3.
BALLOMAX all-welded steel ball valves are of course approved in accordance with the Pressure Equipment Directive (PED) 97/23/EC, module H. The module H applies to the module of full quality assurance. The approval cover the types 60, 61, 62, 63, 64, 67 and 68 in the sizes DN 40 - DN 500, PN 16, PN 25 and PN 40. Valves up to DN 32 are manufactured in accordance with the Directive Art. 3, item 3 and must not carry the EC certification Applied harmonized standars in particular: Directive 97/23/EC, EN 488, EN 10 204, EN 287-1, EN 1418, EN 288-8, EN 288-3.
Yderligere godkendelser:
Further approvals:
Maj 2004
www.broen.com
Afsnit / Section
BALLOMAX PN40, DN 10 - 50
Muffe / muffe
helsvejset stlkugleventil
Female / Female
Fully-welded steel ball valve
A
DH
H1
20 10
40
80
120
160
200C
Materialer Se afsnit 10, 'Grafer / produktbeskrivelser'. Anvendelse Varmesystemer, fjernvarme, industrielle forml. Medier Vand, luft, olie og andre medier, der ikke nedbryder stlet.
Materials See section 10, 'Graphs / Product Descriptions. Application Heating systems, district heating, industrial purposes Media Water, air, oil and other fluids, which are not decomposing carbon steel.
DN
Boring Bore
10 10 15 20 25 32 40
RG G
DH
H1
H2
Vgt kg Weight kg
0,6 0,5 0,6 0,5 0,7 0,6 0,9 0,8 1,2 1,1 1,9 1,8 2,9 2,6
10 15 20 25 32 40 50
38 38 42 51 57 76 89
50 10 50 10 47 17 47 17 48 17 41 20 41 20
Maj 2004
www.broen.com
H2
Afsnit / Section
BALLOMAX PN40, DN 10 - 50
Muffe / svejse
helsvejset stlkugleventil
Female / Welding
Fully-welded steel ball valve
A
H1
DH
L1
L2
20 10
40
80
120
160
200C
Materialer Se afsnit 10, 'Grafer / produktbeskrivelser'. Anvendelse Varmesystemer, fjernvarme, industrielle forml. Medier Vand, luft, olie og andre medier, der ikke nedbryder stlet.
Materials See section 10, 'Graphs / Product Descriptions. Application Heating systems, district heating, industrial purposes Media Water, air, oil and other fluids, which are not decomposing carbon steel.
DN
Boring Bore
10 10 15 20 25 32 40
DH
L1
L2
H1
H2
H2
Vgt kg Weight kg
0,7 0,7 0,8 0,9 1,3 2,0 2,9
10 15 20 25 32 40 50
38 38 42 51 57 76 89
33 33 38 45 53 60 73
50 50 47 47 48 41 41
Maj 2004
www.broen.com
Afsnit / Section
BALLOMAX PN40, DN 10 - 50
Svejse / svejse
helsvejset stlkugleventil
Welding / Welding
Fully-welded steel ball valve
A
H1
20 10
40
80
120
160
200C
Materialer Se afsnit 10, 'Grafer / produktbeskrivelser'. Anvendelse Varmesystemer, fjernvarme, industrielle forml. Medier Vand, luft, olie og andre medier, der ikke nedbryder stlet.
Materials See section 10, 'Graphs / Product Descriptions. Application Heating systems, district heating, industrial purposes Media Water, air, oil and other fluids, which are not decomposing carbon steel.
DN
Boring Bore
10 10 15 20 25 32 40
DH
H1
H2
DH
Vgt kg Weight kg
0,8 0,8 0,8 1,0 1,4 2,1 3,0
10 15 20 25 32 40 50
38 38 42 51 57 76 89
50 50 47 47 48 41 41
Maj 2004
www.broen.com
H2
Afsnit / Section
Welding / Welding
Fully-welded steel ball valve
A
H1
Bar 40 30 20 10
PN25 DN65-150
DH
40
80
120
160
200C
Materialer Se afsnit 10, 'Grafer / produktbeskrivelser'. Anvendelse Varmesystemer, fjernvarme, industrielle forml. Medier Vand, luft, olie og andre medier, der ikke nedbryder stlet.
Materials See section 10, 'Graphs / Product Descriptions. Application Heating systems, district heating, industrial purposes Media Water, air, oil and other fluids, which are not decomposing carbon steel.
BRKAT 4 TRYK
DN
Boring Bore
50 65 80
DH
H1
H2
Vgt kg Weight kg
4,5 6,0 9,7
65 80 100
66 66 81
Maj 2004
www.broen.com
H2
Afsnit / Section
Welding / Welding
Fully-welded steel ball valve Materials See section 10, 'Graphs / Product Descriptions. Application Heating systems, district heating, industrial purposes. Media Water, air, oil and other fluids, which are not decomposing carbon steel. As standard, DN 200 - 500 is supplied without handle. The following operating devices are available to order: Backstop for mobile actuator. Stationary hand-operated actuator. Electric actuator. The spindle top is equipped with an ISO flange.
ds
i
A
Bar
40
H1
ISO-Flange
H2
30 20
PN 25 DN 125-500
DH
10
40
80
120
160
200C
61102150
DN
Boring Bore
100 125 150 200 250 300 350 400
DH
H1
H2
ds
ISO
Vgt kg Weight kg
17,3 26,9 43,5 115,0 195,0 235,0 390,0 610,0
24 30 30 50 60 60 70 90
365 650 -
Maj 2004
www.broen.com
Afsnit / Section
BALLOMAX PN40, DN 20 - 50
Flange / flange
helsvejset stlkugleventil
Flange / Flange
Fully-welded steel ball valve
A
H1
20 10
DH
40
80
120
160
200C
Materialer Se afsnit 10, 'Grafer / produktbeskrivelser'. Anvendelsesomrde Varmeanlg, fjernvarme- og industrielle anlg. Medier Vand, luft, olie og andre medier, der ikke nedbryder stlet. Andre tryktrin: Se afsnit for specialmodeller.
Materials See section 10, 'Graphs / Product Descriptions. Application Heating systems, district heating, industrial purposes. Media Water, air, oil and other fluids, which are not decomposing carbon steel. Other pressure levels: see special models.
DN
Boring Bore
10 15 20 25 32 40
DH
H1
H2
H2
Vgt kg Weight kg
2,0 2,7 3,4 4,9 6,1 8,4
15 20 25 32 40 50
38 42 51 57 76 89
50 47 47 48 41 41
Maj 2004
www.broen.com
Afsnit / Section
Flange / Flange
Fully-welded steel ball valve
A
H1
DH
Bar 40 30 20 10
PN16 DN65-100
40
80
120
160
200C
Materialer Se afsnit 10, 'Grafer / produktbeskrivelser'. Anvendelsesomrde Varmeanlg, fjernvarme- og industrielle anlg. Medier Vand, luft, olie og andre medier, der ikke nedbryder stlet. Andre tryktrin: Se afsnit for specialmodeller.
Materials See section 10, 'Graphs / Product Descriptions. Application Heating systems, district heating, industrial purposes. Media Water, air, oil and other fluids, which are not decomposing carbon steel. Other pressure levels: see special models.
DN
Boring Bore
50 65 80
DH
H1
H2
65 80 100
66 66 81
H2
Vgt kg Weight kg
10,3 13,0 17,3
Maj 2004
www.broen.com
Afsnit / Section
Flange / Flange
Fully-welded steel ball valve Materials See section 10, 'Graphs / Product Descriptions. Application Heating systems, district heating, industrial purposes. Media Water, air, oil and other fluids, which are not decomposing carbon steel. As standard, DN 200 - 500 is supplied without handle. The following operating devices are available to order: Backstop for mobile actuator. Stationary hand-operated actuator. Electric actuator. The spindle top is equipped with an ISO flange. Other pressure levels: see special models.
ds
Bar 40 30 20
H2
ISO-Flange
H1
DH
PN16 DN125-500
10
40
80
120
160
200C
DN
Boring Bore
100 125 150 200 250 300 350 400
DH
H1
H2
ds
ISO
Vgt kg Weight kg
25,0 38,6 62,2 140 235 300 465 728
24 30 30 50 60 60 70 90
365 650 -
Maj 2004
www.broen.com
Afsnit / Section
Bar 40 30 20 10
0
PN 25 DN 65-500 PN 16 DN 65-500 PN 40 DN 10-50
40
80
120
160
200 C
DN
P foresprgsel / On request
Maj 2004
www.broen.com
Afsnit / Section
BALLOMAX PN40, DN 20 - 50
Muffe / svejse Afgreningsventil
helsvejset stlkugleventil
NV 1
DH
RG
t L1 L2
40
80
120
160
200C
Materialer Se afsnit 10, 'Grafer / produktbeskrivelser'. Anvendelse Varmesystemer, fjernvarme, industrielle forml. Medier Vand, luft, olie og andre medier, der ikke nedbryder stlet. Rrprop og spindel er forsynet med sekskanthul for unbrakongle. Spindelen har krv for positionsindikering.
Materials See section 10, 'Graphs / Product Descriptions. Application Heating systems, district heating, industrial purposes Media Water, air, oil and other fluids, which are not decomposing carbon steel. Branching valve with a cap screw and a hexagon recess for inserting an Allen key. The spindle has a notch for indication of position.
DN
Boring Bore
15 20 25 32 40
RG
DH
L1
L2
Vgt kg Weight kg
0,4 0,6 1,0 1,3 2,0
20 25 32 40 50
42 51 57 76 89
38 45 53 60 70
Maj 2004
www.broen.com
Afsnit / Section
DH
PN25 DN 65-100
40
80
120
160
200C
Materialer Se afsnit 10, 'Grafer / produktbeskrivelser'. Anvendelse Varmesystemer, fjernvarme, industrielle forml. Medier Vand, luft, olie og andre medier, der ikke nedbryder stlet. Rrprop og spindel er forsynet med sekskanthul for unbrakongle. Spindelen har krv for positionsindikering.
Materials See section 10, 'Graphs / Product Descriptions. Application Heating systems, district heating, industrial purposes Media Water, air, oil and other fluids, which are not decomposing carbon steel. Branching valve with a cap screw and a hexagon recess for inserting an Allen key. The spindle has a notch for indication of position.
DN
Boring Bore
15 20 25 32 40 50 65 80
DH
Vgt kg Weight kg
0,5 0,7 1,1 1,5 2,2 3,5 4,9 7,9
20 25 32 40 50 65 80 100
Maj 2004
www.broen.com
Afsnit / Section
D1
D2
D3
D4
Bar 40 30 20 10
PN25 DN15-100
40
80
120
160
200C
Materialer Se afsnit 10, 'Grafer / produktbeskrivelser'. Anvendelse Varmesystemer, fjernvarme, industrielle forml. Medier Vand, luft, olie og andre medier, der ikke nedbryder stlet.
Materials See section 10, 'Graphs / Product Descriptions. Application Heating systems, district heating, industrial purposes Media Water, air, oil and other fluids, which are not decomposing carbon steel.
D2
D1
D3
D4
6 kt. Dia. kugle Dia. bor Anbef. RPM Vgt kg Hex. Bore Ball Drill Size Rec. RPM Weight kg
3/16 3/16 3/16 3/16 1/4 1/4 8 8
1)10/12
23 23 28 33 42 52 64 80 97
15 15 20 25 32 39 49 63 78
14 14 19 24 30 37 48 60 76
mm 6kt ngle betjener rrprop, 12 mm ngle betjener ventil / 10 mm hex. key to operate pipe plug, 12 mm key to operate valve.
Maj 2004
www.broen.com
Afsnit / Section
BALLOMAX anboringsventiler i DN 15 til DN 100 gr det srdeles enkelt og konomisk at tilslutte nye fjernvarmeforbrugere til eksisterende net uden gener og afbrydelser i forsyningen. Fremgangsmden er meget enkel: Hovedrret blotlgges, der hvor afgreningen nskes udfrt. Anboringsventilen svejses p rret med kuglen i ben stilling, anboringsvrktjet monteres p ventilen og tilkobles en boremaskine, hvorefter der bores gennem ventilen direkte ind i fjernvarmerret. Nr hullet er boret, trkkes boret tilbage, ventilen lukkes, vrktjet fjernes, og den nye forbruger kan kobles p nettet. For BALLOMAX anboringsventilerne DN 65, 80, 100 anbefales, at man benytter et specielt udviklet reduktionsgear med tilholdeaggregat, som indkobles mellem anboringsvrktjet og boremaskinen.
BALLOMAX hot tapping valves from DN 15 to DN 100 make it very simple and economical to connect new district heating consumers to the existing network quite without causing any inconvenience and/or disconnection of supply. The procedure is very simple: The main pipe is stripped where the branch is requested. The hot tapping valve is welded on to the pipe with the ball in open position, the hot tapping tool is mounted on the valve and connected to a drilling machine. You drill directly through the valve and into the heating pipe. Having drilled the hole, you pull back the bore, close the valve, remove the tool and the consumer may be connected onto the network. For BALLOMAX hot tapping valves DN 65, 80, 100 we recommend to use a specially developed reduction gear with a drill pressure unit to be connected between the hot tapping tool and the drilling machine.
DN
15 - 50 65 - 100
Maj 2004
www.broen.com
Afsnit / Section
RG
100 RG
RG
RG
100
21.5
B1 B1 63 11 63 30 11 63 11
69100025
Anvendelse Varmesystemer og fjernvarmeanlg. Kapperrbjlediameter Standard 63 mm. Kan efter nske leveres med kapperrbjle i andre dimensioner. Specialudfrelser kan leveres efter nske.
69100025
Clamp diameter of pipe retainer Standard 63 mm. Available with pipe clamps in other dimensions upon request. Special designs available upon request.
DN
B1
63 219.5
140
30
30
RG
20 25
190 202
75 90
66 75
3/4" 1"
Maj 2004
www.broen.com
219.5
140
11
30
Afsnit / Section
H RG H
RG
d d
100
100
39
21.5
21.5
31
63 11 11 A 140 30 A
219.5 63
69101025 69101025
63 63
30
30
11
11
Anvendelse Varmesystemer og fjernvarmeanlg. Kapperrbjlediameter Standard 63 mm. Kan efter nske leveres med kapperrbjle i andre dimensioner. Specialudfrelser kan leveres efter nske.
Clamp diameter of pipe retainer Standard 63 mm. Available with pipe clamps in other dimensions upon request. Special designs available upon request.
DN
B1
RG
20 25
190 202
38 45
115 115
66 75
26,9 33,7
3/4" 1"
Maj 2004
www.broen.com
Afsnit / Section
219.5
140
30
85
RG
100
21.5 21.5
100
RG
RG
RG
25
25
B1 B1
11
A 140
11
140
30 11
30 30
30
11
69200025 69200025
Anvendelsesomrde Varmesystemer og fjernvarmeanlg. Ventilerne kan vendes i beslaget, sledes at afgangen fres opad eller nedad efter behov. Specialudfrelser kan leveres efter nske.
The valves can be turned in the fitting to make the outlet point upwards or downwards as required. Special designs upon request.
DN
B1
RG
20 25
190 202
75 90
66 75
3/4" 1"
Maj 2004
www.broen.com
Afsnit / Section
HH RG RG
100 100
21.5 21.5
d d
25 25
B B
C C
140 140
1111
30 30
3030
11 11
69201025 69201025
Anvendelsesomrde Varmesystemer og fjernvarmeanlg. Ventilerne kan vendes i beslaget, sledes at afgangen fres opad eller nedad efter behov. Specialudfrelser kan leveres efter nske.
Application Heating systems and district heating. The valves can be turned in the fitting to make the outlet point upwards or downwards as required. Special designs upon request.
DN
B1
AA
RG
20 25
190 202
38 45
115 115
66 75
26,9 33,7
3/4" 1"
Maj 2004
www.broen.com
Afsnit / Section
SHUT
Bar 40 30 20 10
PN25 DN65-500
PN16 DN65-500
Materialer Se afsnit 10, 'Grafer / produktbeskrivelser'. Anvendelse Varmesystemer, fjernvarme, industrielle forml. Medier Vand, luft, olie og andre medier, der ikke nedbryder stlet.
Materials See section 10, 'Graphs / Product Descriptions. Application Heating systems, district heating, industrial purposes Media Water, air, oil and other fluids, which are not decomposing carbon steel.
DN
1) Vgt 1) Weight
kg kg
Maj 2004
www.broen.com
OPEN SHUT
40
80
120
160
200C
Hndhjul Hand-wheel
160 200 315 400 400 400 400 700
Afsnit / Section
D I
2xM6 D1
4xd 1
Materialer Se afsnit 10, 'Grafer / produktbeskrivelser'. Anvendelse Montageflange til eftermontering af gear / aktuator
Materials See section 10, 'Graphs / Product Descriptions. Application Mounting flange for later mounting of gear / actuator
DN
ISO-flange ISO-Flange
F05 F05 F05 F07
D1
h
K
d1
10 - 32 40 - 50 65 - 80 100
65 65 65 90
34 38 47 57
28 28 33 35
15 15 20 20
35 35 35 55
50 50 50 70
7 7 7 9
Maj 2004
www.broen.com
Afsnit / Section
BALLOMAX DN 65 - 350
Transportabelt gear Med 6 kt. og modhold Mobile Actuator With Hexagon and Backstop
N1 N2
Transportabelt gear anvendes sammen med 6 kt og et modhold. Ved ordre, venligst angive nglevidde.
Mobile actuator to be used with a hexagon and a backstop. When ordering, please state width across flats. As to dimensions of the various hexagons, see Accessories.
6 kt. Hex. N1
19 27 27 50
6 kt. Hex. N2
60 60 70 90
Maj 2004
www.broen.com
Afsnit / Section
Handle
L
T-hndtag
DN Katalog nr. Catalogue No.
66.050.010 66.050.040
T-Handle
L B
10 - 32 40 - 50
85 120
34 44
Maj 2004
www.broen.com
Afsnit / Section
N 6kt.
N 6kt.
N 6kt.
N 6kt.
DN
N hex.
N 6kt.
N 6kt.
2 28 45 80 112
26 26 52 63 75 85
19 19 19 27 27 27
H
66161 BROE
Maj 2004
www.broen.com
Afsnit / Section
N 2,6kt. N 1,6kt.
DN
125 125 125 150 150 150 200 200 200 250 300
ISO-flange ISO-Flange
F07 F07 F07 F10 F10 F10 F12 F12 F12 F14 F16
D
90 90 90 125 125 125 150 150 150 175 210
H
45 45 45 50 50 50 60 60 60 86,5 160
h
30 30 30 35 35 35 35 35 35 51,5 39,5
N1 hex.
27 27 27 27 27 27 27 27 27 50 50
66261150
N2 hex.
60 70 90 60 70 90 60 70 90 90 90
Maj 2004
www.broen.com
Afsnit / Section
Material Description
Fully-welded steel ball valve
10 9 8 7
11
12 13 14 15 16
1 A B 2 3 4 5 6
Benvnelse
Materiale
Article
Material
1 1A 1B 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
Svejseende Muffe Flange Fjederskive Ventilhus Kugle Sdepakning Stttering Friktionspakning O-ring O-ring Mellemring Stopstift Mtrik Stttering Spindelstyr Spindel Hndtag
Stl St 37.0 Stl St 52/St 37.0 Stl R St 37-2 CK 75 Stl St 37.0 Rustfrit stl CF 8 / AISI 304 PTFE, 20% C Rustfrit stl AISI 304 PTFE, 20% C Viton EPDM Rustfrit stl AISI 316 Hrdet stl Stl FZB PTFE, 20% C Stl St 52 Rustfrit stl W nr. 1.4305 Stl
Welding end Female end Flange Disc spring Body Ball Body seat Back-up ring Friction packing O-ring O-ring Intermediate ring Cylinder pin Stem nut Back-up ring Stem guide Stem Handle
Steel St 37.0 Steel St 52/St 37.0 Steel R St 37-2 CK 75 Steel St 37.0 Stainless steel CF 8 / AISI 304 PTFE, 20% C Stainless steel AISI 304 PTFE, 20% C Viton EPDM Stainless steel AISI 316 Steel, hardened Steel, FZB PTFE, 20% C Steel St 52 Stainless steel W No. 1.4305 Steel
Maj 2004
www.broen.com
Afsnit / Section
10
Material Description
Fully-welded steel ball valve
15 17
12
14 13 11 18 10 7 8 9 18 19
17
16
11
18
10
19
18
DN65 - 100
DN125 - 250
Benvnelse
Materiale
Article
Material
1 1B 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
1) 2)
Svejseende Flange Fjederskive Ventilhus Kugle Sdepakning Stttering O-ring O-ring Spindel Stttering Dkskive Mellemring Krvstift Segerring Stopstift Hndtag Radialleje Spindelstyr
Stl St 37.0 Stl R St 37-2 Fjederstl 50 Cr V4 1) Stl St 37.0 Rustfrit stl CF 8 / AISI 304 PTFE, 20% C Rustfrit stl AISI 304 EPDM Viton 2) Rustfrit stl W nr. 1.4305 PTFE, 20% C Stl ELZ Rustfrit stl AISI 304 L / 1.4305 Rustfrit stl W nr. 1.4104 Fjederstl Stl Stl Stlbsning m. PTFE Stl St 52 / ST 37.0
Welding end Flange Disc spring Body Ball Body seat Back-up ring O-ring O-ring Friction packing Stem Back-up ring Cover disc Slotted pin Seger circlip Stop pin Handle Radial bearing Stem guide
1) 2)
Steel St 37.0 Steel R St 37-2 Spring steel 50 Cr V4 1) Steel St 37.0 Stainless steel CF 8 / AISI 304 PTFE, 20% C Stainless steel AISI 304 EPDM Viton 2) PTFE, 20% C Stainless steel W No. 1.4305 PTFE, 20% C Steel ELZ Stainless steel W Nr. 1.4104 Spring steel Steel Steel Steel bush with PTFE Steel St 52 / ST 37.0 Spring steel 51 Cr V4 EPDM
DN 250 DN 250
Fjederstl 51 Cr V4 EPDM
DN 250 DN 250
Maj 2004
www.broen.com
Afsnit / Section
10
Material Description
Fully-welded steel ball valve
16 17
15 14 13 12
11 9
7 6 5
10
Benvnelse
Materiale
Article
Material
1 1B 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
Svejseende Flange Ventilhus Kugle Endebund Radialleje O-ring Dkskive Segerring Stttering Friktionspakning Spindel Spindelstyr Feder Sdepakning O-ring Stttering Skruetrykfjeder
Stl St 37.0 Stl R St 37-2 Stl St 37.0 / St 52.0 Rustfrit stl CF 8 / AISI 304 Stl Stlbsning m. PTFE EPDM Stl Stl PTFE, 20% C PTFE, 20% C Rustfrit stl W Nr.1.4305 / AISI 304 L Stl St 37.0 Stl PTFE, 20% C EPDM St 52 W nr. 1.4568
Welding end Flange Body Ball Bottom Plain bearing O-ring Cover disc Seger circlip Back-up ring Friction packing Stem Stem guide Key Body seat O-ring Back-up ring Spiral spring
Steel St 37.0 Steel R St 37-2 Steel St 37.0 / St 52.0 Stainless steel CF 8 / AISI 304 Steel Steel bush with PTFE EPDM Steel Steel PTFE, 20% C PTFE, 20%C Stainless steel W No. 1.4305 / AISI 304 L Steel St 37.0 Steel PTFE, 20% C EPDM St 52 W No. 1.4568
Maj 2004
www.broen.com
Afsnit / Section
10
g K D
95 105 115 140 150 165 185 200 220 250 285 340 405 460 520 580 715
65 75 85 100 110 125 145 160 180 210 240 295 355 410 470 525 650
45 58 68 78 88 102 122 138 158 188 212 268 320 378 438 490 610
14 14 14 18 18 18 18 18 18 18 22 22 26 26 26 30 33
26 30 30 33 36 36
95 105 115 140 150 165 185 200 235 270 300
14 14 14 18 18 18 18 18 22 26 26
Maj 2004
www.broen.com
Afsnit / Section
10
BALLOMAX PN10
Materialebeskrivelse Flange
d
K D
d3 d1
ISO 5211 / Montageflange til gear ISO 5211 / Valve actuator attachment
DN
15 20 25 32 40 50 65 80
14 14 14 18 18 18 18 18
18 18 22 22 22 22 22 26 26
d1
7 9 11 13 17 21 17 17 21
Maj 2004
www.broen.com
Afsnit / Section
10
BALLOMAX PN40, DN 10 - 50
Betjeningsmomenter Operating Torque
De angivne betjeningsmomenter er vejledende og fremkommet ved mling af fabriksnye ventiler. Momentet er at forst som et lsrivelsesmoment gldende for en afsprret, men nyligt aktiveret ventil. Efter lang stilstandstid kan de angivne vrdier blive faktor 1.5 strre.
The torques stated are for guidance only; they have been obtained by measuring on new ball valves. The torque is to be understood as the pull-off torque applicable for a closed, but recently activated ball valve. The values stated may rise to a factor of 1.5 after a long period of not being in service.
Maj 2004
www.broen.com
Afsnit / Section
10
DN300
2000 DN250
1500
1000 800 600 600 500 400 300 200 100 0 0 5 10 15 20 DN125 DN100 DN80 DN65 25
p(bar)
DN200 DN150
9000 8000 7000 6000 5000 4000 3000 2000 1000 0 5 10 15 20 25 p(bar)
DN350 DN400
De angivne betjeningsmomenter er vejledende og fremkommet ved mling af fabriksnye ventiler. Momentet er at forst som et lsrivelsesmoment gldende for en afsprret, men nyligt aktiveret ventil. Efter lang stilstandstid kan de angivne vrdier blive faktor 1.5 strre.
The torques stated are for guidance only; they have been obtained by measuring on new ball valves. The torque is to be understood as the pull-off torque applicable for a closed, but recently activated ball valve. The values stated may rise to a factor of 1.5 after a long period of not being in service.
Maj 2004
www.broen.com
Afsnit / Section
10
BALLOMAX
Tryktabsdiagram
Kugleventil i helt ben position Medie: vand med massefylde 1000 kg/m3 p (k Pax10 -2 )
2 1 0,5
Kv
V(m3/h) p(bar)
c p
= z x 0.5 x g x c 2 (N/m2 )
2
0,1 0,05
0,01 0,005
0,001
0,1
0,5
10
50 100
500 1000
5000 10000
Ball valve in fully open position. Medium: water Density in 1000 kg/m3
Begrebsforklaringer
Kv: Det antal m3 vand i timen, der lber igennem en given ventil ved et trykfald p 1 bar. c: Mediets strmningshastighed i m/sek. V: Det aktuelle flow. A: Den aktuelle ventils gennemstrmningsareal i z: Modstandskoefficient g: Mediets massefylde i kg/m3 m2.
Begrebsforklaringer
Kv: m3 water per hour at pressure drop 1 bar. c: Flowrate of the media in m/sec. V: Actual flow volume. A: The area of flow in m2 of the ball valve in question. z: Coefficient of resistance. g: Density in kg/m3.
DN Kv Ax10-4 z
10
7 0.79 0.32
15
6 0.79 0.44
20
14 1.77 0.41
25
26 3.14 0.37
32
43 4.90 0.33
40
64
50
100
65
160
80
280
100
450
125
690
150
1100
200
1500
250
2770
300
4620
350
7250
400
10540
500
11780
8.04 12.56 19.63 33.18 50.27 78.54 122.72 176.71 314.16 490.87 706.86 962.11 1256.6 0.40 0.40 0.39 0.36 0.32 0.33 0.32 0.35 0.33 0.29 0.24 0.22 0.21
Maj 2004
www.broen.com
Afsnit / Section
10