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F - l

Head1

ight

i tern
Bagian yang diservis

Service

F. R. T.

ASSY.................
HI E A D L I G H T
BULB,
HEADLIGHT
UNIT.................
HI E A D L I G H T
INC. RELATIVE
PART
- termasuk part yang berhubungan
:ASE,
HEADLIGHT................
BRACKET,
R.
HEADLIGHT
CASE
ADD 0.1 FOR EACH.

0.1

1
2

0.2

33100-KCJ-691
33101-KCJ-691
33108-369-003

0.3

4
5

(
- tambahkan 0,l untuk masing*)
<S T A Y , H E A D L I G H T . . . . . . . . . . . . . . . .

Ref.No. P a r t N o .
Nomor
Nomor Part
Petunjuk

0.6

Description

Nama

Part

Reqd.

GL 200
1
1

H E A D L I G H T ASSY................
RIM
COMP.,
HEADLIGHT . . . . . . . . . .

33120-KCJ-691
33130-KCJ-691

3
1
1

6
7
8
9
10

33150-KCJ-691
34901-KCS-003
3490a-GAC-003
61300-KCJ-690
61302-KBW-900

SOCKET
C O M P . , POSITION LIGHT . .
BULB,
H E A D L I G H T (12V 35/36.5W)
BULB,
WEDGE
B A S E (12V 3.4W) ...
CASE,
HEADLIGHT ...............
COLLAR,
HEADLIGHT
CASE . . . . . . . .

1
1
1
1
2

11
12
13
14

61303-KBW-900
61304-KBW-900
61304-379-690
61311-KCJ-690
61312-KBP-900

NUT,

HEADLIGHT
CASE
S E T T I N G ...
NUT, L. HEADLIGHT CASE ........
COLLAR,
HEADLIGHT
SETTING .....
STAY,
HEADLIGHT ...............
BOOT,
HEADLIGHT
BRACKET .......

1
1
2
1

19
20

61312-358-300
61313-KCJ-690
61314-KCJ-690
90100-438-850
93892-05016-07

GROMMET,
HEADLIGHT
CASE .......
BRACKET,
R.
HEADLIGHT
C A S E ....
BRACKET,
L.
HEADLIGHT
C A S E ....
BOLT,
SPECIAL
F L A N G E , 8X22 ....
SCREW-WASHER,
5X16 . . . . . . . . . . . .

2
1
1
2
2

21

96001-06010-00

BOLT,

16
17

18

SPRING,

1993.10.01

HEADLIGHT

FLANGE,

6x10 . . . . . . . . . . . .

No.

Jumlah

SETTING
( ST A N L E Y )
HEADLIGHT
UNIT ................
SOCKET
COMP.,
HEADLIGHT .......

15

7 ;6

F-l

Serial

No.

Nomor Serie

Notes
Catatan

F-2
Meter

Fzi+

w-

Service
i tern
Bagian yang diservis

F. R. T.

IETER A S S Y . , C O M B I N A T I O N . . . . . . . 0 4
P E E D O M E T E R ASSY............... 0 6
TACHO & FUEL METER
CASE ASSY., UPPER
CASE ASSY., UNDER
SOCKET COMP.
OVER..........................
0 3
ABLE ASSY., S P E E D O M E T E R . . . . . . . 0 1
ABLE, INNER................... 0 2

Description
Nama Part

ief.No. P a r t N o .
rlomor
Nomor P a r t
etunjuk
1

S-@

Reqd.

1
4
2
1
1

34908-GA7-701
34908-KMI-671
34908-MB9-871
34908-MG9-951
37100-KCJ-691

B U L B , W E D G E B A S E (12V 3.4W) . . .
B U L B , W E D G E B A S E CIZV 3W) . . . . .
B U L B , W E D G E B A S E CIZV 1.7W) . . .
BULB, WEDGE BASE (lZV, 1.7W) . . . . . . . . . . . . .

6
7
8
9
10

37113-ML7-008
37200-KCJ -691
37211 -KCJ-691
37213-KY6-008
37215-KCJ-691

CAP . . . . . . . . . . . . . .
SPEEDOMETER ASSY .
BRACKET, METER . . .
KNOB . . . . . . . . . . . . .

11
12
13
14
15

37215-KS3-901
37250-KCJ-691
37305-KE5-008
37614-KCJ-691
376i5-~~6-681

CLAMP . . . . . . . . . . . . . .
TACHO & FUEL METER .
S C R E W - W A S H E R , 3X22 .
CASE ASSY., UPPER . .
CASE ASSY., UNDER . .

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1
1
3
1
1

16
17
18
19
20

37618-KY6-008
37619-KCJ-691
44830-KWI-900
44831-KWI-900
90010-KCJ - 6 9 0

COVER . . . . . . . . . . . . . . . . . . . .
SOCKET COMP . . . . . . . . . . . . . .
CABLE ASSY., SPEEDOMETER .
CABLE, INNER . . . . . . . . . . . . .

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B O L T , SOCKET, 8MM . . . . . . . . . . . . .

1
1
1
1
2

21
22
23
24
25

90032-ML7-671
90035-166-008
9 0 1 0 1 -KY6-008
90108-GN2-008
90158-KM7-911

S C R E W , T A P P I N G , 4X36 . . . . . . .
S C R E W - W A S H E R , S P E C I A L , 4X10
S C R E W , T A P P I N G , 3X14 . . . . . . .
S C R E W - W A S H E R , 3X10 . . . . . . . . .
S C R E W , P A N , 2X6 . . . . . . . . . . . .

2
2
3
3
1

METEd ASSY .. C O M B I N A T I O N . . . . . . . . . . . . . . . . . . . .

RUBBER,

METER

. . . . . . . . . . . . .
. . . . . . . . . . . . .
. . . . . . . . . . . . .

. . . . . . . . . . . . .
SETTING . . . . . . . . .
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No.

Jumlah

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1
1
1
1
3

Serial No
Nomor Serie

i28
/

Notes
Catatan

F-2
Meter

Service
i tern
Bagian yang diservis

F. R. T.

Ref.No.
Nomor
Petunjuk
26

DescriDtion
Nama Part

P a r t N O.
Nomor Part

90525-030-000

,
38

NUT,

HEX

No

Jumlah-
GL 200

WASHER B, HANDLE HOLDER

O-RING, 10X1.5 . . . . . .
2 7 91256-KK3-840
2 8 93700-05016-OA S CR EW , O V A L , 5X16 . . .
S C R E W , T A P P I N G , 4X16
29 93903-24420
S C R E W , T A P P I N G , 4X16
30 93903-24480
31, 94001-06000-0s

Read

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SETTING
. . . . . . .
. . . . . . .
. . . . . . .
. . . . . . .

~MM................

3
1
1
1
3
3

Serial No.
Nomor Serie

Notes
Catatan

F - 3
H a n d l e
C a b l e

lever.Switch.

KCJ3-F0300
-

Service
item
Bagianyang diservis

F. R. T.

'ABLE
COMP.,
THROTTLE..........
ONE OR ALL - satuatausemuanya)
CABLE COMP., CHOKE
EVER, CHOKE...................
GRIP, R. HANDLE
ABLE COMP., CLUTCH............
GRIP COMP., R.
BRACKET, HANDLE LEVER
WITCH ASSY., STARTER LIGHTING
KILL.
#WITCH ASSY., WINKER...........
'WITCH COMP., FR. LEVER........
GRIP, L. HANDLE
LEVER COMP., L. HANDLE

0.4
0.3
0.2

0.6
0.5
0.1

Description

Ref.No. P a r t N o .
Nomor
Nomor Part

Nama - Part

Petunjuk
1
2
3
4

17910-KCJ-690
17920-KCJ-690
17950-KCJ-690
17962-KCJ-690

22870-KCJ-690

6
7

32161-404-000
35150-KCJ-690

8
9
10

CABLE
CABLE
CABLE
LEVER,
CABLE

Reqd.

COMP. A, THROTTLE.......
COMP. 8, THROTTLE.......
COMP., CHOKE............
CHOKE..................
COMP., CLUTCH...........

1
1
1
1
1
2

35200-KCJ-690
35330-413-003
45517-166-006

BAND Bl, WIRE.................


SWITCH ASSY., STARTER
LIGHTING
KILL
SWITCH ASSY., WINKER..........
SWITCH COMP., FR. LEVER.......
HOLDER, MASTER CYLINDER.......

1
1
1
1

11
12
13
14
15

53140-MR4-900
53165-MR4-900
53166-MR4-900
53172-KT7-750
53178-KCJ-690

GRIP COMP., R.................


GRIP, R. HANDLE...............
GRIP, L. HANDLE...............
BRACKET, HANDLE LEVER.........
LEVER COMP., L.
HANDLE........

1
1
1
1
1

16
17
18
19
20

53180-425-010
53192-349-690
88210-KCJ-305
88220-KCJ-305
90113-438-000

BOOT, HANDLE LEVER............


BOLT, CLUTCH WIRE ADJUSTING...
BACK.........
MIRROR COMP., R.
BACK.........
MIRROR COMP., L.
BOLT, L. STEERING HANDLE LEVER
PIVOT

1
1
1
1

21
22
23

2
NUT, LOCK.....................
90314-GN5-910
1
NUT, FIXING...................
90321-MR8-000
93892-05020-07 SCREW-WASHER, 5X20............ 1
1993.10.01
E
F-3

Serial No.
NomorSerie

No.

Jumlah
GL 200

Notes
Catatan

F - 3
H a n d l e
Cable

lever-Switch.

KCJ3-F0300

S ervic e

item
Bagian yang diservis

Description
Nama Part

Ref.No. P a r t N o .
Nomor
Nomor Part

F. R. T.

Petunjuk
24
25

93892-05025-07
93892-05035-07

SCREW-WASHER,
SCREW-WASHER,

Jumlah
GL 100

5X25............
5X35............

1
1

26 93892-05045-07 SCREW-WASHER, 5X45............


N U T , F L A N G E , 6MN..............
27 94050-06000
28 96001-06022-07 BOLT, FLANGE, 6X22............
A 53170-KCJ-690
LEVER ASSY, L. HANDLE . . . . . . . . . . . . . .

1
1
2

1993.10.01

4 cl

Reqd. N o .

F-3

Serial No.
Nomor Serie

Notes
Catatan

- a

F -4
Front brake
cyl rnder

master

KCJ3-FO400

Service
item
Bagianyang diservis

F.R.T.

WITCH ASSY., FR. STOP.........


DIAPHRAGM
LEVER, R. STEERING HANDLE
BRAKE..........
OSE COMP., FR.
CYLINDER SUB ASSY., FR. BRAKE
MASTER
CYLINDER SET, MASTER

0.1
0.4

Descriction
Nama Part

Ref.Nc. Part No.


Nomor
Nomor Part
Petunjuk

Reqd. N o .
Jumlah
GC 200

2
3
4

35340-MA5-671
45126-KCJ-691
45504-410-003
45510-KCJ-305

45512-MA6-006

SWITCH ASSY., FR. STOP ........


HOSE COMP., FR. BRAKE .........
BOOT COMP .....................
CYLINDER SUB ASSY., FR. BRAKE
MASTER
PROTECTOR .....................

6
7
a
9
10

45513-HA2-006
45517-166-006
45520-MG7-006
45521-HA2-006
45530-471-831

CAP, MASTER CYLINDER . . . .


HOLDER, MASTER CYLINDER .
DIAPHRAGM . . . . . . . . . . . . . . .
PLATE, DIAPHRAGM . . . . . . . .
CYLINDER SET, MASTER . . . .

11
12
13
14
15

53175-KCJ-690
90114-166-006
90145-MS9-611
90545-300-000
90651-MA5-671

L E V E R , R . STEERING
BOLT, HANDLE LEVER
BOLT, OIL, 10x22 . . .
WASHER, OIL BOLT . . .
CIRCLIP . . . . . . . . . . . .

16
17
18
19

93600-04012-16
93893-04012-17
94050-06000
96001-06022-07

S C R E W , F L A T , 4X12 .
S C R E W - W A S H E R , 4X12
N U T , FLANGE, 6MM . .
B O L T , F L A N G E , 6X22

1993.10.01

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HANDLE . . . . .
PIVOT . . . . . .
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. . . . . . . . . . .
. . . . . . . . . . .

. . . . . . . . . . . .
. . . . . . . . . . . .
. . . . . . . . . . . .

2
2

. . . . . . . . . . . .

F-4

Serial No.
NomorSerie

Notes
Catatan

F - 5
Handle

p i p e - T o p bridge

lo 1

,S

KCJ3-F0500

Service
item
Bagian yang diservis

I=.

R.-F.

KEY
SET........................
SWITCH ASSY., COMBINATION &
LOCK.
.BASE COMP., CONTACT
HANDLE
.PIPE COMP., STEERING
.BRIDGE, FORK TOP
WEIGHT, STEERING HANDLE........

0.7
0.5

Description
Nama Part

Ref.Nc. Part No.


Nomor
Nomor Pat-t
Petunjuk

Jumlah
GL 200

KEY
SET.......................
SWITCH ASSY., COMBINATION &
LOCK
BASE COMP., CONTACT...........
COVER, COMBINATION SWITCH.....
STAY, COMBINATION SWITCH
COVER SETTING

1
1
1

53100-KCJ-690
53104-KBW-900
53104-KR3-000
53107-MFl6-630

HANDLE...
PIPE COMP., STEERING
WEIGHT,
STEERING
HANDLE.......
WEIGHT
B,
HANDLE..............
RUBBER B, HANDLE WEIGHT.......

1
2
2
4

11
12
13
14
15

53108-MB6-630
53231-KCJ-690
90104-MJI-000
90117-KWI-900
90191-MJO-940

RING, HANDLE WEIGHT SNAP......


TOP..............
BRIDGE, FORK
BOLT, F L A N G E , 8x19............
BOLT, FLANGE, 6X28............
SCREW, OVAL, 6X40.............

2
1
2
4
2

16
17
18
19
20

90503-011-000
91059-KY2-711
93903-25120
95014-21201
95020-15100

WASHER, STEERING STEM.........


SCREW, TAPPING, 3X16..........
SCREW, TAPPING, 5X10..........
HOLDER A2, HANDLE PIPE UPPER..
STEM..........
NUT E, STEERING

1
3
1
2
1

21

95701-08040-07

BOLT,

1
2

35010-KCJ-690
35100-KCJ-690

3
4
5

35101-KCJ-690
35105-KCJ-690
35106-KCJ-690

7
8
9
IO

0.2

1993.10.01
1. 3

Reqd. N o .

FLANGE,

8x40............
E

F-5

Serial No.
NomorSerie

Notes
Catatan

~___~

F-6
Steering

stem

KCJ3-FObOO

Service
i tern
Bagian yang diservis

F. R. T.

CE, STEERING TOP BALL........


NE OR ALL - satu a t a u s e m u a n y a )
ACE, STEERING TOP CONE
EM COMP., STEERING...........
READ COMP., STEERING HEAD
TOP.

1.0
1.1

qef.No.
Vomor
etunjuk

Description
Nama - Part

Part No,
Nomor Part

Reqd. No.

Jumlah
GL 200

1
2
3
4
5

45155-KCJ-690
50301-041-010
53200-KCJ - 6 9 0
5321 I-028-010
53212-030-010

CLAMPER C O M P . , B R A K E H O S E . . . . .
RACE, S T E E R I N G T O P B A L L . . . . . . .
STEM COMP., S T E E R I N G . . . . . . . . . .
RACE, S T E E R I N G T O P C O N E . . . . . . .
RACE, S T E E R I N G B O T T O M C O N E . . . .

6
7

53214-001-010
53215-001-000

53220-074-000

DUST SEAL, S T E E R I N G H E A D . . . . . . 1
WASHER, STEERING HEAD DUST
SEAL
1
THREAD COMP., STEERING HEAD
TOP
1
BOLT, F L A N G E ,
8X40............
2
B A L L , S T E E L , #6 (3/16)........ 4 2

Serial No.
Nomor Serie

Notes
Catatan

1
2
1
1
1

0.5

9
10

95801-08040-07
9621 I-06000

1993.10.01

F-6

4 3

61

F-7
Front

fender

KCJ3-F0700

Service
item
Bagianyang diservis
ENDER,

F R . . . . . . . . . . . . . . . . . . . . .

F.R.T.
0.1-m

-~
1
2
3

45156-KBW-90045451-473-000
61100-KCJ-690ZC
61100-KCJ-690ZD
61100-KCJ-690ZE

14

Description
Nama -Part

Ref.No. Part N o .
Nomor
F:omorPart
Petunluk

Reqd. N o .

CLAMPER, FR. BRAKE HOSE.......


GUIDE, FR. FENDER CABLE.......
FENDER, FR.
*G142w
TASMANIA GREEN METALLIC
*NHl*...................BLACK

Jumlah
& 100
1
1

4
5

61100-KCJ-690ZF
61101-KCJ-690
61102-KCJ-690

mRP140m
VORTEX PURPLE METALLIC 1
xRZOZCU%......CANDY LAC RED-U 1
COLLAR, FR. FENDER SETTING.... 4
STAY, F R . F E N D E R . . . . . . . . . . . . . . 1

96001-06025-00

BOLT,

FLANGE,

6X25............

Serial No.
NomorSerie

Notes
Catatan

F-8
Front

fork

Service
i tern
Bagian yang diservis

F. R. T.

O R K A S S Y . , FR . . . . . . . . . . . . . . . . .
ADD 0.2 FOR EACH.
. tambahkan 0.2 untuk masingz)
iPRING, FR. F O R K . . . . . . . . . . . . . . .
I P E COMP., F R . F O R K . . . . . . . . . . .
ADD 0.5 FOR EACH.
t a m b a h k a n 0,5 untuk masing*)
SEAL SET, FR. FORK
ADD 0.5 FOR EACH.
t a m b a h k a n 0 . 5 u n t u k masing2)
ASE, R. BOTTOM . . . . . . . . . . . . . . . .
ADD 0.6 FOR EACH.
tambahkan 0.6 untuk masing2)

0.5

0.2
0.8

0.9

Ref.No. P a r t
Nomor
Petunjuk

Description
Nama - Part

No.
Nomor Part

Seqd. N o .

Jumlah
GL 200

F O R K A S S Y . , R . FR . . . . . . . . . . . .
SPRING, FR. FORK . . . . . . . . . . . . .
PIPE COMP., FR. FORK . . . . . . . . .
RING, BACK UP . . . . . . . . . . . . . . . .
S P R I N G , F R . CUSHION REBOUND . .

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1
2
2
2
2

6
51420-KCJ-691
7 51432-447-731
8 51437-613-003
9
51440-KCJ-691
1 0 51490-GAA-305

CASE, R. BOTTOM . . . .
PIECE, OIL L O C K . . . .
RING, PISTON . . . . . . .
PIPE, SEAT . . . . . . . . .
SEAL SET, FR. FORK .

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1
2
2
2
2

1 1 51500-KCJ-691
1 2 51520-KCJ-691
13 90116-383-721
14 90544-283-000
15 90601-354-000

FORK ASSY., L. FR . . .
CASE, L. BOTTOM . . . . .
BOLT, SOCKET, 8MM . . .
W A S H E R , S P E C I A L , 8MM
RING, OIL SEAL STOP .

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1
1
2
2
2

1 6 91254-GAA-003
17 94605-27101
18 94608-50000

D U S T S E A L (SHOWA) . . . . . . . . . . . . .
B O L T Dl, F O R K . . . . . . . . . . . . . . . . .
O-RING, 23X2.8 . . . . . . . . . . . . . . . .

2
2
2

1
2
3
4
5

51400-KCJ-691
51401-KCJ-691
51410-KCJ-691
51412-KK4-003
51412-369-000

1993.10.01

Serial No.
Nomor Serie

Notes
Catatan
~_

F-8

4 5

F-9
Front

brake

cal

Servic a
item
Bagian yang diservis

per

F . R. T.

bEAL S E T , P I S T O N . . . . . . . . . . . . . . . 0 . 6
AD SET, FR.................... 0.2
BRACKET, R.
ISTON......................... 0.5
ADD 0.1 FOR EACH.
- t a m b a h k a n 0,l untuk masing)
( I N C . RELATIVE.PART
- termasuk part yang berhubungan)
0 . 4
:ALIPER ASSY., R . FR.:.........

?ef.No.
Vomor
etunjuk

Description
Nama Part

P a r t NO .
Nomor Part

1 0 6 4 5 1 -GEZ-405
2 06455-KR3-405
3 43352-568-003
4
43353-461-771
5
45107-MN5-006

SEAL SET, PIS


PAD SET, FR . . . . .
SCREW, BLEEDER . .
CAP, BLEEDER . . . .
PISTON . . . . . . . . . .

Reqd. No.
Jumlah
GL 200

TON..............
. . . . . . . . . . . . . .
. . . . . . . . . . . . . .
. . . . . . . . . . . . . .
. . . . . . . . . . . . . .

2
1
1
1
2

6
7
8
9
10

45108-ML4-006
4 5 1 3 1 -GE2-006
45131 -GZO-006
45132-166-016
45133-MA3-006

S P R I N G , P A D (NISSIN)
PIN A, BOLT . . . . . . . . .
BOLT, PIN . . . . . . . . . . .
BOOT, PIN BOLT . . . . . .
BOOT B . . . . . . . . . . . . . .

. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .
. . . . . . . . . .

1
1
1
1
1

11
12
13
14
15

45200-KCJ-691
45203-MG3-016
45210-KR3-871
45215-KA3-732
45216-KW6-901

CALIPER ASSY.,
PLUG, P I N . . . . . .
BRACKET, R . . . . .
PIN, HANGER . . . .
NUT, TORQUE . . . .

.
.
.
.
.

.
.
.
.
.

1
2
1
2
1

16
17

45216-166-006
90155-KY4-901

WASHER, WAVE . . . . . . . . . . . . . . . . . .
B O L T , F L A N G E , 8X25 . . . . . . . . . . . .

1
2

1993.10.01

R.
. . .
. . .
. . .
. . .

FR
. .
. .
. .
. .

.
.
.
.
.

.
.
.
.
.

.
.
.
.
.

.
.
.
.
.

.
.
.
.
.

.
.
.
.
.

.
.
.
.
.

.
.
.
.
.

F-9

Serial No.
Nomor Serie

Notes
Catatan
-

11

3
\

F-10
Front

wheel

19
+p
KCJ3-FIOOO

Service
item
Bagian yang diservis

F. R. T.

FR. WHEEL................
BOX ASSY., SPEEDOMETER GEAR
GEAR, SPEEDOMETER
IUB COMP., FR. WHEEL...........
OLLAR, FR. AXLE DISTANCE......
B E A R I N G , R A D I A L B A L L , 6301U
ADD 0.1 FOR EACH..
- t a m b a h k a n 0,l untuk masing2)
IHEEL S E T , F R . . . . . . . . . . . . . . . . . .
IIN, F R . W H E E L . . . . . . . . . . . . . . . . .
IUB, F R . B R A K E . . . . . . . . . . . . . . . . .
DISK, FR. BRAKE
,XLE,

Description
Nama - Part

Ref.No. P a r t N o .
Nomor
Nomor Part
Petunjuk
TUBE,

deqd. N o .
Jumlah
GL 200

TIRE

(3.00-18) . . . . . .
FLAP,
TIRE
(18\.. . . . . . . . . . . .
WHEEL...............
AXLE, F R .
COLLAR, F R . W H E E L S I D E . . . . . . . .
B A L A N C E R (ZOG)................

1
1
1
1
N
1
1
1
1
1

2.6
0.5

1
2
3 4 4 3 0 1 -KU1 - 9 0 0
4 4431 I-046-000
5 44606-283-000

1.0
2.3
0.4

6
44610-KCJ-690
7 44620-400-000
[HI 44650-KCJ - 3 0 5
9 44680-410-000
1 0 44701-KCJ-690

HUB COMP., FR. WHEEL..........


COLLAR, F R . A X L E D I S T A N C E . . . . .
WHEEL SET, FR.................
RETAINER, GEAR BOX............
RIM, FR. WHEEL................

11
1 2 44800-KWI-911
13 44806-399-701
14 44808-399-701
15 45122-KCJ-690ZC

IIRE, FR.(2.75-18 42PE.. . . .


BOX ASSY., SPEEDOMETER GEAR...
G EA R, SP E E D O M E T E R . . . . . . . . . . . . .
WASHER, SPEEDOMETER GEAR......
HUB, FR. BRAKE
*NH255M%
SHIMMER SILVER METALLIC

BRAKE...............
DISK, F R .
BOLT, DISK, 8X22..............
N U T , u , ~MM...................
N U T , F L A N G E , IZMM.............
O I L S E A L , 2 3 X 3 7 X 7 (ARAI)......

6
5
1
1

0.3

1 6 4 5 2 5 1 -KR3-000
1 7 90105-MK5-010
1 8 90301-473-003
1 9 90306-KFO-003
20 91252-030-003
21 91258-410-006
2 2 92911-06018-OE

D U S T

BO L

1993.10.01

TU D

L,

40x50x5 (N~K)......
6X18..............
E

Serial N o .
Nomor Serie

Notes
Catatan

1
i
2

F-10

4 7

F - I O
Front

wheel

Service
i tern
Bagian yang diservis

F.R.T.

ief.No.
Uomor
etunjuk

Description
Nama - Part

Part No.
Nomor Part

2 3 96140-63010l-i
2 4 9-195s

BEARING, RADIAL BALL, 6301RS...


............
SPOKE SET 27518

1993.10.01

Reqd. NO .

Jumlah
GL 200

2
1*

F-10

Serial No.
Nomor Serie

Notes
Catatan
1 set =
18 pcs INSIDE SPOKES
(9-l 95)
18 pcs OUTSIDE SPOKES
(9-l 94.5)

F-11
Rear

brake

panel

Service
i tern
Bagian yang diservis

F. R. T.

HOE SET, BRAKE................ 0.5


ANEL COMP., RR. BRAKE......... 0.6
INC. RELATIVE PART.
termasuk part yang berhubungan)
R M ,

R R . BRAKE.................

0.1

?ef.No.
Uomor
etunjuk

Part No.
Nomor Part

A31 20-KCJ-690
43100-KCJ-690ZC

3
4
5

43141-ME4-000
43145-399-000
43151-329-000

6
7
8
9
10

43410-KCJ-690
45134-250-000
90301-473-003
90305-ME5-003
90524-030-000

11
12
13

90559-KCJ - 6 9 0
94201-20200
95701-06035-00

Description
Nama - Part

Reqd. N o .
Jumlah
GL 200

SHOE SET, BRAKE...............


PANEL COMP., RR. BRAKE
sNH255fW
SHIMMER SILVER METALLIC
CAM, RR. BRAKE................
INDICATOR, RR. BRAKE..........
SPRING, R R . B R A K E S H O E . . . . . . . .

ARM, RR. BRAKE................


DUST SEAL, BRAKE CAM..........
N U T , U , 6MM...................
N U T , F L A N G E , 16MM.............
WASHER A, HANDLE HOLDER
SETTING

1
1
1
1

WASHER, RR. AXLE . . . . . . . . . . . . . .


PIN, SPLIT, 2.0X20 . . . . . . . . . . . .
B O L T , F L A N G E , 6X35 . . . . . . . . . . . .

1
1
1

1
1
1
2

Serial No.
Nomor Serie

Notes
Catatan

F-12
Rear

wheel

KCJ3-F1200

Service
item
Bagianyang diservis
iPROCKET
COLLAR,
BEARING,
'ADD 0.1
tambahkan

F. R. T.

COMP., FINAL D R I V E N ...


RR. AXLE DISTANCE
RADIAL BALL, 62031)
FOR EACH.
0,l untuk masing')

0.5

Ref.No.

Part NO .
Nomor
Nomor Part
Petunjuk
-1
41200-KCJ-690
2
3
4
5

Description
Nama-Part
SPROCKET

COMP.,

DRIVEN
(43T)
BUSH, RR. WHEEL DAMPER ........
41241-307-010
42301-KCJ-690
AXLE, RR. WHEEL ...............
COLLAR, RR. WHEEL .............
42312-KCJ-690
42601-KCJ-690ZA HUB COMP., RR. WHEEL
*NH255m
SHIMMER SILVER METALLIC

Reqd. No.

Jumlah
GL 200

FINAL

1
4
1
1
1

8
9
IO

42620-KCJ-690
COLLAR, RR. AXLE DISTANCE .....
42650-KCJ-305ZC WHEEL SUB ASSY., RR.
*NH255t@=$
SHIMMER SILVER METALLIC
RIM, RR. WHEEL ................
42701-KCJ-690
TIRE, RR. (100/90-18 56~). ....
TUBE, TIRE (100/90-18) ......

11
12
13
14
15

446061283-000
90128-KBB-900
90304-GEE-003
90559-KCJ-690

FLAP, TIRE (18) ...............


BALANCER (20G) ................
BOLT, SPROCKET FIXING .........
NUT, .u, IORM ..................
WASHER, RR. AXLE ..............

1
N
4
4
1

16
17
18

90664-216-000
90753-GB4-681
96140-62030-10

CIRCLIP, 58MM .................


OIL SEAL, 27X40X6 .............
BEARING, RADIAL BALL, 6203U ...

1
1
2

1993.10.01

1
1
1
1
1

F-12

Serial No.
NomorSerie

Notes
Catatan
-

F-12
Rear

wheel

KCJ3-F1200

Ref.No.

Bagian yang diservis

F.R.T.

Nomor
Petunjuk

P a r t No.
Nomor Part

19 9-161

Description
Nama - Part
SPOKE

1993.10.01

SET

100/9OlB

Reqd. No.
Jumlah
CL 200

............,

Serial No.
Nomor Serie

Notes
Catatan

1 set =
16 pcs INSIDE SPOKES
(9-l 61)
18 pcs OUTSIDE SPOKE:
(9-l 62.5)

F-12

5 1

F-13

S ervic a
.i tern
Bagian yaf@ dtiservis

Aef.No. Pa:rp
vomor
etunjuk

:OCK A S S Y . , F U E L . . . : . : . . . . . . . . . .
S C R E E N S E T , fUEL. S T R A I N E R
-ANK S U E ASSY:,. FUEL.. . . . . . . . . .
EUF,L UNTT
;l%bdD SUE a~&., ki. . . . . . . . . . .
S H R O U D Sir&ksSY., L.

0.4
0.1

1
2
3
4
5

16173-OOt-004
16950-KCJ-691
16952-461-771
16958-MAl -731
16959-471-831

7
8
9
IO

TY PE6

(NtilE)
Black
(NHIG)

No.

Jumlah
GL ZOO
P A C K I N G , FUEL S T R A I N E R C U P . . . . 1
COCK ASSY., FUEL.............. 1
SCREEN SET, F U E L S T R A I N E R . . . . . 1
O-RING........................
1
FILTER, CUP................... 1

17520-KCJ- 691Zl-l T A N K S U B ASSY ., F U E L (WL)


NHlG - TYPEG* . . . . . . . . . . . . . . . . . . . . . . .
17611-286-000
C U S H I O N , FUEL TANK FR . . . . . . . . .
2
17613-MV4-000
C U S H I O N , FUEL TANK RR . . . . . . . . .
1
17620-460-067
C A P C O M P . , F U E L FIl.LER.. . . . . . .
1
1 7 6 8 1 -KBW-900
TUBE, FUEL.................... 1

II
37800-KBW-900
1 2 50200-KCJ-690ZA
1

Reqd.

*NH1 E - TYPE5 . . . . . . . . . . . . . . . . . . . . 1

Candy lac
red

green metallic

ITYPES

Description
N a m a -Part

6 17520-KCJ-6glZC T A N K S U B ASSY ., F U E L (WL)


R202CU - TYPEI . . . . . . . . . . . . . . . . . . 1
17520-KCJ-691ZD TANK SUB ASSY ., F U E L (WL)
RP14OM - TYPE2........,_........
1
17520-KCJ-691ZE T A N K S U B A S S Y ., F U E L (WL)
l Gl 42M - TYPES . . . . . . . . . . . . . . . . . . . .
17520-KCJ -691ZF T A N K S U B A S S Y . , F U E L (WL)
l NHlF - TYPE4 . . . . . . . . . . . . . . . . . . . . 1
17;20-KCJ-6glZG TANK SUB A S S Y . , F U E L (WL)

Color chart for fuel


tank sub assy.
Tabel warna untuk fuel
tank sub assy.

TYPE1 1

0.2

NO.
No+t?ovPart

FUEL UNIT..................... 1
SHROUD SUE ASSY., R.
*G142Ma
TASMANIA GREEN METALLIC 1
50200-KCJ-690ZB *NHl*...................BLACK
1

Serial No.
Nomor Serie

Notes
Catatan

F-13
Fuel

tank

KCJ3-I71300

Service
i tern
Bagian yang diservis

F.R.T.

Ref.No. P a r t N o .
Nomor
Nomor Part

Description
Nama - Part

Petunjuk

Reqd.

No.

Jumlah
GL 200

SHROUD SUB ASSY., R.


*RP140m
VORTEX PURPLE METALLIC
50200-KCJ-690ZF *RZOZCU*......CANDY L A C R E D - U
1 3 50300-KCJ-690ZA S H R O U D S U B A S S Y . , L .
*G142r%
TASMANIA GREEN METALLIC
50300-KCJ-690ZEl *NHl*...z...............BLACK
50300-KCJ-690ZD
*RP140M%
VORTEX PURPLE METALLIC
50300-KCJ-690ZF *RZOZCUh......CANDY L A C R E D - U
COLLAR, RIVETING..............
14 61102-329-790
15 83551-300-000
GROMMET, AIR CLEANER CASE.....

Serial No.
Nomor Serie

Notes
Catatan

12) 50200-KCJ-690ZD

1 6
17
18
19
20

90324-KBW-900
91305-443-740
93891-05012-07
94050-06080
95002-02100

21

95701-08025-08

COLLAR,

FUEL

TANK

MOUNTING....

1
1
1
1
1
1
2
2
1

O-RING........................

SCREW-WASHER, 5X12............
N U T , F L A N G E , 6MM..............
C L I P , T U B E (BIO)..............

2
4
2

BOLT,

1993.10.01

FLANGE,

8X25............

F-13
5 :

F-14
S e a t - R e a r

c o w l

16

15

S ervic e
i tern
Bagian yang diservis

R e f . N o . P a r t NC.
Nomor
Nomor Part
Petuniuk

F. R. T.

OCK ASSY., SEAT............... 0.5


ABLE, SEAT LOCK............... 0.2
COWL SUB ASSY., R. RR. SIDE
ADD 0.1 FOR EACH - tambahkanO,l untuk masing)
COWL SUB ASSY., RR. CENTER
RACKET COMP., SEAT LOCK....... 0.1
SEAT ASSY., DOUBLE
Color chart for left
rear side cowl sub assv.
Tabel warna untuk left
rear side cowl sub assy.
+Xzz
Warna utama
Type
kendaraan
TYPE1 1
TYPE2
TY PE3

5i4

Tasmania
green metal

TY PE4

Black
(NHlF)

TY PE5

Black
(NHlE)

TY PE6

Black
( N H 1G)

1
2
3
4
5

61103-KEB-900
61104-357-000
64527-KY2-7GO
771 IO-ML7-922
7 7 1 5 1 -MB~ - 8 7 0

RUBBER A, RR. FENDER MOUNTING.


C O L L A R , F R . F E N D E R ...........
N U T , C L I P , 4MM.... ...........
L O C K A S S Y . , S E A T . . ...........
S P R I N G , S E A T L O C K . ...........

6
7
a
9
IO

77156-KCJ - 6 9 0
77160-KCJ - 6 9 0
77200-KCJ - 6 9 0
77204-292-000
77205-286-000

C A B L E , S E A T L O C K . . ...........
B R A C K E T COMP., S E A T LOCK . . . . . .
SEAT ASSY., DOUBLE . . . . . . . . . . .
RUBBER, S E A T S E T T I N G . . . . . . . . . .
RUBBER 6, S E A T S E T T I N G . . . . . . . .

COWL SUB ASSY., R. RR. SIDE


G142M -TYPES....................
77215-KCJ-691ZJ C O W L S U B A S S Y . , R . R R . S I D E
l R202CU - TYPEl . . . . . . . . . . . . . . . . . .
77215-KCJ-691ZK C O W L S U B A S S Y . , R . R R . S I D E
RP140M - TYPEP..................
77215-KCJ-6glZL C O W L S U B A S S Y . , R . R R . S I D E
NH1 F - T Y P E 4 . . . . . . . . . . . . . . . . . . . . . .
77215-KCJ-691ZM C O W L S U B A S S Y . , R . R R . S I D E
NH1 E - TYPE5 . . . . ..I...............
77215-KCJ-6glZN C O W L S U B ASSY., R . R R . S I D E
NHlG - TYPEG* . . . . . . . . . . . . . . . . . . . . . .
1 2 77225-KCJ-691ZC C O W L S U B A S S Y . , L . R R . S I D E
l R202CU - TYPEl* . . . . . . . . . . . . . . . . . .
77225-KCJ-6glZD C O W L S U B A S S Y . , L . R R . S I D E
RP140M - P/PEP* . . . . . . . . . . . . . . . . .

11

Candy lac
red
Vortex
purple metallic
ic

Description
Nama Part

ReQd. N o .

Jumlah
GL 200
2
2
4

KCJ3-F1400

Serial No.
Nomor Serie

Notes
Catatan

Color chart for left


r e a r s i d e c o w l s u b assy.
Tabel warna untuk left
rear side cowl sub assy.

77215-KCJ-691ZE

red

TYPE6 1

Black
(NHlG)

13

F-14
SeataRear

cowl

16

15
Service
i tern
Bagian yang diservis

F. R. T.

12) 77225-KCJ-691ZE

Reqd.

Description
Nama - Part

Ref.Nc. P a r t N o .
Nomor
Nomor Part
Petunjuk

No.

Jumlah
GL 200

S U B ASSY., L . R R . S I D E
G142M -TYPES....................
77225-KCJ-6glZF C O W L S U B A S S Y . , L . R R . S I D E
NH1 F - TYPE4 . . . . . . . . . . . . . . . . . . . . . .
77225-KCJ-6glZG C O W L S U B A S S Y . , L . R R . S I D E
NH1 E - TYPES . . . . . . . . . . . . . . . . . . . . . .
77225-KCJ-691ZH C O W L S U B A S S Y . , L . R R . S I D E
NHlG - TYPEG.....................
1 3 77235-KCJ-691ZB C O W L S U B ASSY., R R . C E N T F R
l Gl42M . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

KCJ3-F14ixl
Serial No.
Nomor Serie

Notes
Catatan

COWL

77235 -KCJ -691ZC COWL SUE ASSY., RR. CENTER


NHt . . . . . . . . . . . . . . .

11
11
11
11
1

. . . . . . .

77235-KCJ-6glZE CoWLSUBASSY.. RR. CENTER


Hp14OM .._..._..... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
77235-KCJ - 6 9 1 Z G

COWL SUB ASSY.. RR. CENTER


R202CU

. . . . . . . . .

.._....... .,....

1 4 83551-30D-000
15 90101 -GEO-000

GROMMET, AIR CLEANER CASE..... 2


SCREW, HINGE PATCH............ 2

1 6 90107-KBW-900
1 7 90320-GC3-000
18 93894-04012-00
19 95701-06012-08
20 95701-06025-00

BOLT, BREAK OFF...............


N U T , S P R I N G , 5MM..............
SCREW-WASHER, 4X12............
BOLT, FLANGE, 6X12............
BOLT; FLANGE, 6X25............

1993.10.01

2
2
4
2
2

F-14

55

F-15
Side

cover

Service
Bagianyang

i tern
diservis

F.R.T.

OVER, R. SIDE.................
ONE OR ALL - satu atau semuanya)

0.1

tef.No.
lomor
etunjuk

Description
Nama Part

Part No.
Nomor Part

83540-KCJ-690ZA

2
3
4
5

83545-KCJ-690
83551-300-000
83601-357-000
83640-KCJ-691ZA

6 90101 -GEO-000
7 90104-KRI - 8 6 0
8
90320-GC3-000

Reqd. N o .
Jumlah
GL 200

COVER, R. SIDE
*NH303M*
MAT AXIS G R A Y M E T A L L I C
RUBBER, SIDE COVER............
GROMMET, AIR CLEANER CASE.....
SETTING.........
COLLAR, C O V E R
COVER, L. SIDE
sNH3031rWc
MAT AXIS GRAY METALLIC
SCREW, HINGE PATCH............
BOLT, SPECIAL, 6X22...........
N U T , S P R I N G , ~MM..............

1993.10.01

F-15

Serial No.
Nomor Serie

Notes
Catatan

F-16
A i r

c l e a n e r

Service
i tern
Bagian yang diservis

cA S E ,

F. R. T.

AIR CLEANER..............
0.6
0.1
ELEMENT, AIR CLEANER...........
COVER, AIR CLEANER CASE
0.2
GUARD, AIR CLEANER ELEMENT.....
TUBE, AIR CLEANER CONNECTING... 0.5

Ref.No. P a r t
Nomor
Petunjuk
1
2
3
4
5

No.
Nomor Part

Description
Nama - Part

Reqd. No.

Jumlah
GL 100

15772-292-010 CLIP, BREATHER TUBE...........


17210-KCJ-690 C A S E , A I R C L E A N E R . . . . . . . . . . . . .
ELEMENT, AIR CLEANER..........
17213-KCJ-690
17214-KWI-900 D U C T , A I R C L E A N E R . . . . . . . . . . . . .
COVER, AIR CLEANER CASE.......
17220-KCJ-690

1
1
1
1
1

6
7
8
9
10

17222-KBW-900 G U A R D
17226-KWI - 9 0 0 S E A L ,
17253-KBW-900 T U B E ,
17358-170-000 TUBE,
90111- 187-000 B O L T ,

, AIR CLEANER ELEMENT....


AIR CLEANER.............
AIR CLEANER CONNECTING..
DRAIN...................
F L A N G E , 6MM.............

1
1
1
1
3

1 1

90652-KBB-900

BAND, AIR CLEANER CONNECTING


T U B E (52)
93500-05025-06
SCREW, P A N ,
5X25..............
9 3 9 0 3 - 2 5 4 2 0 S C R E W , T A P P I N G , 5X20..........
93903-34320 SCREW, TAPPING, 4X12..........

1
1
5
1

12
13
14

1993.10.01

Serial No.
Nomor Serie

Notes
Catatan

F-16

57

F -17
Exhaust

muffler

Service
i tern
Bagian yang diservis

F. R. T.

iASKET, E X . P I P E . . . . . . . . . . . . . . .
MUFFLER COMP., EX.

lef.Np.
domor
ietunjuk

0.2

6
7
8
9
10

Description
Nama Part

Part No.
Nomor Part

18231 -KBW-900
18233-KBW-900
18291 -MN5-650
18300-KCJ - 6 9 0
50125-KCJ-690

JOINT, EX. PIPE . .


COLLAR, EX. PIPE
GASKET, EX. PIPE .
MUFFLER COMP., EX
GUIDE, HOSE . . . . . .

90304-MJO-920
94050-.06000
94050-10000
94103-10000
95801-10055-00

NUT, CAP, 7MM . . . . . .


N U T , F L A N G E , ~MM . . .
N U T , F L A N G E , IOMM . .
W A S H E R , P L A I N , IOMM
B O L T , F L A N G E , 10X55

1993.10.01

i8

Reqd. N o .

. . . . . .
JOINT .
. . . . . .
. . . . . .
. . . . . .

.
.
.
.
.

.
.
.
.
.

.
.
.
.
.

.
.
.
.
.

.
.
.
.
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.
.
.

.
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.
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.
.
.

.
.
.
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.

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.
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.
.
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.

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.
.
.
.

.
.
.
.
.

.
.
.
.
.

.
.
.
.
.

.
.
.
.
.

.
.
.
.
.

.
.
.
.
.

Jumlah
GL 200
1
2
1
1
1
2
1
1
1
1

F-17

Serial No.
Nomor Serie

Notes
Catatan

F-18
Peda I

KC.J3-F180cl

Service
i tern
Bagian yang digervis

F. R. T.

EDAL, G E A R C H A N G E . . . . . . . . . . . . .
ARM, GEAR CHANGE
ROD, TIE
RUBBER, GEAR CHANGE PEDAL
ARM ASSY., KICK STARTER
RUBBER, KICK STARTER
PEDAL, BRAKE
K I C K

A R M . . . . . . . . . . . . . . . .

1
24701 -KCJ -690
2 24711 -KCJ-690
3
24720-KBW-900
4 24721 -KWl-900
5 2 4 7 8 1 -KR3-770

0.1

0 . 2
ARM..............
0.3
iTOPPER, K I C K
SWITCH ASSY., RR. STOP
ROD COMP., RR. BRAKE
;HAFT C O M P . , R R . B R A K E P I V O T . . . 0 . 4
IOINT,

Ref.Nc. P a r t N o .
Nomor
Nomor Part
Petunjuk

Description
Nama Part

Reqd. NO .

Jumlah
GL 200

PEDAL, GEAR CHANGE............


ARM, GEAR CHANGE..............
ROD, TIE......................
COVER, CHANGE. PEDAL...........
RUBBER, GEAR CHANGE PEDAL.....

JOINT, KICK ARM............... 1


CLIP, KICK STARTER ARM........ 1
ARM ASSY., KICK STARTER....... 1
STOPPER, KICK ARM............. 1
RUBBER, KICK STARTER.......... 1

1
1
1
1
1

28333-KKO-000
35350-KCJ-690
35357-KCJ-690
43451-KCJ-690
46500-KCJ-690

SPRING, KICK STARTER.......... 1


SWITCH ASSY., RR. STOP........ 1
SPRING, STOP SWITCH........... 1
ROD COMP., RR. BRAKE.......... 1
PEDAL, BRAKE.................. 1

1 6 46510-KCJ-690
1 7 46513-KBW-900
1 8 46515-KBW-900
19 90502-155-000
20 90505-116-670

SPRING ASSY., RR. BRAKE PEDAL. 1


TUBE, BRAKE PEDAL SPRING...... 1
1
SHAFT COMP., RR. BRAKE PIVOT..
W A S H E R , P L A I N , 7MM............ 2
W A S H E R , 13X20.................
1

21
22
23
24
25

Notes
Catatan

1
1
1
2

6 28241 -KCJ-690
7 28293-333-000
8
28300-KCJ-690
9
28307-KCJ-690
1 0 2 8 3 1 1 -KC5-000
1
2
3
4
5

Serial No.
Nomor Serie

W A S H E R , P L A I N , 6MM............ 1
94103-06700
P I N , S P L I T , 2.0X15............ 3
94201-20150
SPRING A, BRAKE ROD........... 1
95014-73100
J O I N T 8, B R A K E A R M . . . . . . . . . . . . 1
95015-32001
1
NUT B, BRAKE ROD ADJUSTING....
95015-42000
F-18
E
1993.10.01

59

r
F-18
Peda I

KCJ3-F1800

Service
item
Bagian yang diservis

F. R. T.

Ref.No.
Nomor
Petunjuk

Description
Nama - Part

P a r t N O.
Nomor Part

2 69 5 0 1 5 - 5 3 0 0 0
27
95701-06012-07
28 95701-06020-07
29 95701-08016-00
30 95701-08050-00

P I N

31
32

B O L T , F L A N G E , 8X28
B A L L , S T E E L , #8 (1

95801-08028-07
9621 I-08000

BOLT,
BOLT,
BOLT,
BOLT,

1993.10.01

C ,

Reqd. N o .

Jumlah
GL 200

J O I N T . . . . . . . . . . . . . . . . . .

FLANGE,
FLANGE,
FLANGE,
FLANGE,

6X1 2 ...........
6x20 ...........
8X16 ...........
8x50 . . . . . . . . . . .

ii:::::::::

1
1
3
1
1
1

F-18

Serial No.
Nomor Serie

Notes
Catatan

F-19
6

S t e p

TP 4 18
19

1 2

1
-6
!&14

C t
1

KCJ;-F1900

Service
i tern
Bagian yang diservis

I=. R. T.

lUBEER, M U F F L E R M O U N T I N G . . . . . . . 0 . 3
HOLDER, R. STEP
HOLDER, L. STEP
UBBER, S T E P . . . . . . . . . . . . . . . . . . . 0 . 1
ADD 0.1 FOR EACH.
t a m b a h k a n 0,l untuk masing*)
BAR COMP., R. STEP PILLION

Lef.No. P a r t
lomor
etunjuk

Description
Nama - Part

NO .
Nomor Part

No.
Jumlah

Reqd.

GL 200

2
3
4
5

18421-438-670
18422-KCJ-690
50600-KCJ - 6 9 0
50618-KE8-000
50632-MJO- 940

RUBBER, MUFFLER MOUNTING......


COLLAR, MUFFLER MOUNTING . . . . . .
HOLDER, R. STEP . . . . . . . . . . . . . . .
C O L L A R , 6.5X11X3 . . . . . . . . . . . . . .
RUBBER, STEP . . . . . . . . . . . . . . . . . .

6
7
8
9
IO

50636-KBW-900
50638-MJO-000
50639-KCJ - 6 9 0
50643-KN6-910
50648-MJO-000

PLATE, PILLION
BAR COMP., R .
PIN, STEP BAR
PIVOT, CHANGE
BAR COMP., L .

11
12
13
14
15

50700-KCJ-690
50713-KBW-900
9 0 0 0 1 -HA5-000
92101-06012-OG
94001-06000-0s

HOLDER, L. STEP .
WASHER, STEP . . . .
B O L T , H E X . , 6X28
B O L T , H E X . , 6X12
NUT, HEX., 6MM . .

.
.
.
.
.

.
.
.
.
.

.
.
.
.
.

.
.
.
.
.

.
.
.
.
.

.
.
.
.
.

.
.
.
.
.

16
17
18
19
20

94050-08080
94102-08000
94201-20150
95701-10030-00
94103-10000

N U T , FLANGE, 8MM . . .
WASHER, PLAIN, 8MM .
P I N , S P L I T , 2.0X15 .
B O L T , F L A N G E , 10X30

.
.
.
.

.
.
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.

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.

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.
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.
.

.
.
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.
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4
2
4
1
2

.
.
.
.
.

.
.
.
.
.

.
.
.
.
.

.
.
.
.
.

.
.
.
.
.

1
4
1
4
1

.
.
.
.

.
.
.
.

.
.
.
.

.
.
.
.

.
.
.
.

1
4
4
2

WASHER, PLAIN, 1OMM .....................

i993.in.ni

STEP . . . . . . .
STEP PILLION
JOINT . . . . . . .
PEDAL . . . . . . .
STEP PILLION

1
1
1
4
4

.
.
.
.
.

.
.
.
.
.

F-19

Serial No.
Nomor Serie

Notes
Catatan

/
I

F-20
Stand

KCJ3-FZOOO

Service
i tern
Bagian yang diservis

F. R. T.

TAND COMP., MAIN . . . . . . . . . . . . . .


PRING G, MAIN STAND . . . . . . . . . . .
BAR COMP., SIDE STAND
P R I N G A , SIQE S T A N D . . . . . . . . . . .

0.5
0.2
0.1

Ref.No. P a r t
Nomor
Petunjuk
1

N O.
Nomor Part

SOSOO-KCJ-690
50510-460-840
50526-KBW-900
50530-KCJ - 6 9 0
50543-KBW-900
90107-GNI-010
90304-GE8-003
90521-028-000
94201-30250

52

Description
Nama Part

Reid. No.

Jumlah
GL 100

STAND COMP., MAIN.............


SPRING G, MAIN STAND . . . . . . . . . .
SHAFT, MAIN STAND PIVOT . . . . . . .
BAR COMP., SIDE STAND . . . . . . . . .
SPRING A, SIDE STAND . . . . . . . . . .

1
1
1
1
1

SCREW, S ID E S T A N D P I V O T
U T , u , IOMM . . . . . . . . . . .
WASHER, 17X22 . . . . . . . . . .
P I N , S P L I T , 3.0X25 . . . . .

.
.
.
.

.
.
.
.

.
.
.
.

.
.
.
.

.
.
.
.

.
.
.
.

.
.
.
.

1
1

Serial No.
Nomor Serie

Notes
Catatan

F-21
SwingarmeChain

Service
i tern
Bagien yang diservis

c a s e

F. R. T.

RSE, DRIVE CHAIN..............


tlAIN,
DRIVE...................
SWINGARM S E T , R R .
JSH, RR. FORK... . . . . . . . . . . . . . . .
3NE OR ALL- satu a t a u s e m u a r i y a )
DLLAR, R R . F O R K P I V O T . . . . . . . . .
_IDER,
CHAIN..................

0.1
0.8
1 .O
0.6
0.3

Ref.Nc.
Nomor
Petunjuk

Description
Nama - Part

Part No.
Nomor Part

1 40510-KCJ-690
2
520-106
3 4 0 5 3 1 -KA4-732
4
40543-KCJ-690
5 40546-KW8-900
6 52108-356-006
7 52141 -KWl-900
8
52144-GE2-003
9
52171-KCJ-690
1 0 52200-KCJ-30520

Reqd.

No.

Jumlah
GL 200

CASE, DRIVE CHAIN.............


CHAIN/ DRIVE
(FSCW
1.
J O I N T , D R I V E C H A I N CDAIDO)....
ADJUSTER, CHAIN...............
CAP, RR. FORK END.............

Serial No.
Nomor Serie

Notes
Catatan

1
2
2

BUSH, RR. FORK.. . . . . . . . . . . . . . .


4
COLLAR, RR. FORK PIVOT........ 2
C A P , R R . F O R K D U S T S E A L CARAI)
4
SLIDER, CHAIN................. 1
F O R K COMP., RR.
*NH255m
SHIMMER SILVER METALLIC 1
B O L T , F L A N G E , 6MM.............
B O L T , RR. FORK PIVOT.. . . . . . . . .
N U T , U, 14MM..................
WASHER, FR. FENDER SETTING....
SCREW, TAPPING, 5X12..........

11
12
1 3
14
15

90111-187-000
9 0 1 2 1 -KBW-900
90305-GE8-003
90556-044-000
93901-25220

16
17

9 4 0 0 1 - 0 8 0 0 0 - 0 3 N U T ; H E X . , 8MM................
N U T , H E X . , 8MM................
94030-08000

1993.10.01

2
1
1
2
2
2
2

F-21

63

F-22
Rear

cushion

KCJ3-F2200

i tern
Service
Bagian Yang diservis-

_ - F . H . r.

USHION ASSY., RR..............


ADD 0.1 FOR EACH.)
tambahkan 0,l untuk masing)
IUSH, U P P E R R U B B E R . . . . . . . . . .
:ONE O R A L L - s a t u a t a u s e m u a n y a )

a@f.m..Part N o .
Vomor
NomorPart
etuniuk

0.2

52400-KCJ-691
52486-056-000

0.3

D e - s cription
Nama Part

Read.

No.

Jumlah
GL 200

52489-399-601
94050-10000
94103-10000

CUSHION ASSY., RR.............


COLLAR, RR. CUSHION RUBBER
BUSH
B U S H , U P P E R R U B B E R (SHOWA)....
N U T , F L A N G E , IOMM.............
W A S H E R , P L A I N , IOMM...........

2
2
2
2
2

95801-10035-00

B O L T , F L A N G E , 10X35...........

Serial No.
N o m o r Serib

-Note%
Catatan

F-23
Rear

fender

KCJ3-F2300

Service
i tern
Bagian Yang diservis
ENDER

COMP.,

F. R. T.

RR...............

0.4

lef.No.
lomor
etunjuk

Part No.
Nomor Part

1 3 3 7 4 1 -KGZ-910
2
61110-388-000
3
61313-KN6-910
4
77309-KK6-000
5 801 0 0 - K C J - 6 9 0
6
7
8
9
IO

84701 -KCJ -690


90111-187-000
94050-06000
95012-11001
95701-06016-07

Description
Nama Part

Resd. N o .

Jumlah
GL 100

REFLECTOR, RR. REFLEX.........


PLUG, USELESS HOLE............
RUBBER, HEADLIGHT MOUNTING . . . .
GROMMET, TOOL TRAY . . . . . . . . . . . .
FENDER COMP., RR . . . . . . . . . . . . . .

1
1
2
1
1

BRACKET, NUMBER PLATE .


B O L T , F L A N G E , 6MM . . . . .
N U T , FLANGE, 6MM . . . . . .
BAND A, BATTERY . . . . . . .
B O L T , F L A N G E , 6X16 . . . .

1
4
1
1
2

.
.
.
.
.

.
.
.
.
.

.
.
.
.
.

.
.
.
.
.

.
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.
.
.

.
.
.
.
.

.
.
.
.
.

.
.
.
.
.

S e r i a l NO .
Nomor Serie

Notes
Catatan

F-24
W i n k e r

KCJ3-F2400

Service
i tern
Bagian yang diservis

F. R. T.

WINKER ASSY., R. F R . . . . . . . . . . . .
C ADD 0.1 FOR EACH.
t a m b a h k a n 0,l untuk masing2)
WINKER ASSY., L. FR.
STAY COMP., WINKER
WINKER ASSY., R. RR.
( ADD 0.1 FOR EACH.
- t a m b a h k a n 0,l untuk masingz)
1.ENS COMP . . . . . . . . . . . . . . . . . . . . . .
BULB, W IN K E R

0.2

0.1

Ref.No.
Nomor
Petunjuk

1 33400-KCJ-691
2
33430-KAF-000
3
33450-KCJ-691
4 33491 -KAF-003
5
33600-KCJ-691
6
7
8
9
1 0

Description
Nama - Part

Pert No.
Nomor Part

33650-KAF-000
33650-KCJ-691
34905-KY6-003
50186-KBW-900
90380-MBZ-000

11 93903-34380
12 94050-I 0000

i
4
1
4

COLLAR, F R . W I N K E R . . . .
WINKER ASSY., L. RR . . .
B U L B , W I N K E R (12V 15W)
STAY, RR. WINKER . . . . . .
S C R E W , S P E C I A L , 6X8 . . .

. . . . . . . .

.
.
.
.

. . . .
....
. . . .
. . . .

1
4
1
4

SCREW, TAPPING, 4x12 . . . . . . . . . .


N U T , F L A N G E , IOMM . . . . . . . . . . . . .

4
4

No.

.Jumlah
GL 200

WINKER ASSY., R. FR . . . . . . . . . . .
LENS COMP . . . . . . . . . . . . . . . . . . . . .
W I N K E R A S S Y . , L . FR . . . . . . . . . . .
STAY COMP., WINKER . . . . . . . . . . . .
WINKER ASSY., R. RR . . . . . . . . . . .

1993.10.01

66

Rsqd.

.
.
.
.

.
.
.
.

.
.
.
.

F-24

Serial No.
Nomor Serie

Notes
Catatan

F -25
Tai I I igh

L_

_/
KCJ3-F2500

Service
i tern
Bagian yang diservis

F. R. T.

AILLIGHT
UNIT.................
BASE COMP., TAILLIGHT
E N S COMP., TAILLIGHT..........
BULB, TAILLIGHT

0.2
0.1

Tef.No.
Uomor
etuniuk

1 . 33701 -KCJ -691


2
33702-KCJ-691
3
33703-KCJ-691
4
33706-KCJ -691
5
34906-686-921
6
7
8

Description
Nama Part

Part No.
Nomor Part

93901-24480
94050-06000
94103-06000

Reqd. N o .
Jumlah
GL 200

TAILLIGHT UNIT................
LENS COMP., TAILLIGHT.........
BASE COMP., TAILLIGHT.........
PACKING.......................
B U L B , T A I L L I G H T (12V 18/5W)...

1
1
1
1
1

SCREW, TAPPING, 4X16..........


N U T , F L A N G E , 6MM..............
W A S H E R , P L A I N , 6MM............

2
2
2

1993.10.01

F-25

Serial No.
Nomor Serie

Notes
Catatan

F-26
B a t t e r y

Service
i tern
Bagianyang diservis

F.R.T.

RAY
COMP.,
BATTERY............
BATTERY
CABLE, STARTER MOTOR
CABLE, BATTERY EARTH
WITCH ASSY., STARTER MAGNETIC.

0.2

0.3

Reqd. No.
Description
Ref.No. Part No.
Jumlah
Nomor
Nama-Part
NomorPart
GL 200
Petunjuk
1
17232-KCJ-690
TRAY COMP., BATTERY...........
1
2
17234-KBW-900
COVER, BATTERY................
1
3
BATTERY
(12V7AH) . . . . . . . .
1
TUBE, BATTERY BREATHER........ 1
4 31502-KCJ-690
5
32410-KCJ-690
CABLE, STARTER MOTOR..........
1

6
7
8
9
10

32411-253-000
32601-KCJ-690
35850-KCJ-690
35856-425-000
94002-06080-0s

COVER, STARTER MOTOR TERMINAL.


CABLE, BATTERY EARTH..........
SWITCH ASSY., STARTER MAGNETIC
RUBBER,
MAGNETIC
SHOCK........
NUT, HEX., 6MM................

1
1
1
1
1

11
12
13

94111-06800 WASHER, SPRING, 6MM...........


95701-06010-08
BOLT,
FL A N GE, 6X10............
95701-06012-07 BOLT/FLANGE, 6X12............

1
1
3

1993.10.01

F-26

Serial NO .
NomorSerie

Notes
Catatan

F-27
W i r e harnessI g n i t i o n c o i l

KCJ3-F2700

Service
item
Bagianyang diservis

F.R.T.

.D.I. UNIT.................... 0.4


COIL ASSY., IGNITION

ECTIFIER ASSY., REGULATOR.....


ARNESS,
WIRE..................
ORN COMP......................
RELAY COMP., WINKER

0.6
1.0
0.1

Ref.No.

Part N O.
Nomor
NomorPart
Petunjuk
1 30401-KCJ-690
2 30410-KBW-900
3 30510-KCJ-690
4 30700-GN5-961
5 31600-KGI-920
6

31700-124-008

[fl 32100-KCJ-690
8 32412-KWI-900
9 32416-KM3-300

Resd. N o .

Description
Nama - Part
CUSHION,

C.D.I.

C . D . I .

Jumlah
GL 200

UNIT..........
UNIT...................

COIL ASSY., IGNITION..........


CAP ASSY., NOISE SUPPRESSOR...
RECTIFIER ASSY., REGULATOR....
RECTIFIER

ASSY.,

SILICON
(SHINDENGEN)
HARNESS,
WIRE.................
COVER, BATTERY TERMINAL.......
COVER, MAGNETIC SWITCH
TERMINAL
HORN COMP. ( H I G H ) . . . . . . . . . . . . .

1
1
1
1
1
1
1

38110-KCJ-691

11
12
13
14
15

38120-KCJ-691
38301-KCJ-691
38306-KJ6-740
93892-05020-00
94002-06080-03

RELAY COMP., WINKER...........


SUSPENSION, WINKER RELAY......
SCREW-WASHER, 5X20............
NUT, HEX., 6MM................

16
17
18
19

94050-06080
94111-06800
95701-06012-00
98200-21500

NUT, F L A N G E , 6MM.............. 2
WASHER,
SPRING,
6MM........... 1
BOLT,
FLANGE,
6X12............
2
F U S E I3 (15A)..................
2

1993.10.01

Notes
Catatan

IO

H O R N COMP.(LOW)...............

Serial No.
NomorSerie

1
1
1
2
1

F-27

69

F-28
Frame

body

KCJ3-F2800

-13

Service
i tern
Bagian yang diservis

F.R.T.

OVER, CARBURETOR.............. 0.1


IODY C O M P . , F R A M E . . . . . . . . . . . . . . *5.3
LATE, F R . E N G I N E H A N G E R . . . . . . . 0 . 2
PIPE, R. RR. GRIP
ADD 0.1 FOR EACH.
- tambahkan 0,l untuk masing)

ef.No. P a r t

No.
N o m o r Part

D e s c r i p t i o n

omor

Nama

16305-KBW-900ZC

2
3
4
5

19902-865-780
50100-KCJ-690
5032a-KCJ - 6 9 0
50351 -KWl-901

6
7

P L A T E , R . E N G I N E U PP E R H A NG E R.
PLATE, L. ENGINE UPPER HANGER.

9
10

50353-KCJ-690
50354-KBW-900
50400-KCJ-690
50410-KCJ-690
50524-KBW-900

11
12
13
14
15

61102-329-790
a41 1 o-KBW-900
90019-399-010
90443-107-000
93891-05012-07

COLLAR, RIVETING . . . . . . . . . . . . . .
HOOK, LUGGAGE . . . . . . . . . . . . . . . . .

16
17

19
20

94050-08000
94050-10000
95701-06014-00
95701-08016-08
95aoi-08055-00

N U T , F L A N G E , aMM . .
N U T , F L A N G E , IOMM .
B O L T , F L A N G E , 6X14
B O L T , F L A N G E , 8X16
BOLT,

F L A N G E , 8X55 . . . . . . . . . . . .

4
2
4
4
2

21
22

95aoi-08060-00
95801-08085-00

BOLT,
BOLT,

F L A N G E , 8X60 . . . . . . . . . . . .
F L A N G E , 8X85 . . . . . . . . . . . .

3
2

etunjuk

78

70

Reqd. N o .

Jumlah
GC 100

Part

COVER, CARBURETOR
*NH1 67MU*
IRON NAIL SILVER METALLIC-U
GROMMET A, SIDE COVER . . . . . . . . .
BODY COMP., FRAME . . . . . . . . . . . . .
R U B B E R , SEAT MOUNTING . . . . . . . . .
P L A T E , FR. ENGINE HANGER . . . . . .

P I P E ,

R .
R R .
G R I P . . . . . . . . . . . .
P I P E , L. RR. GRIP . . . . . . . . . . . . .
RUBBER, STAND STOPPER . . . . . . . . .

BOLT, FLANGE, 10X110 . . . . . . . . . .


N U T , C A P , 8MN . . . . . . . . . . . . . . . . .
SCREW-WASHER, 5x12 . . . . . . . . . . . .
.
.
.
.

.
.
.
.

.
.
.
.

.
.
.
.

.
.
.
.

.
.
.
.

.
.
.
.

.
.
.
.

.
.
.
.

.
.
.
.

.
.
.
.

.
.
.
.

1
2

2
1
1
1
1
1
1
2
2
2
3
2

S e r i a l

N o .

Nomor Serie

Notes

Catatan

F-29
Too I s

-____

./
KCJ3-F2900

Service
i tern
Bagian yang diservis

-I-

F . R. T.

Ref.Np.
Nomor
Petunjuk

Description
Nama - Part

Part No.
Nomor Part

Reqd. No.

Jumlah
GL 200

89010-KCJ-690
99001-10120
99001-14170
99002-I 3500
99003-I 0000

TOOL
SET......................
S P A N N E R , 10X12................
SPANNER, 14X17................
P L I E R S , 135...................
D R I V E R 1 , P L U S S C R E W (NO.Z)...

6
7
8
9
10

99003-30000
99004-18190
99006-I 2000
99006-24000
99007-45000

1
D R I V E R 3 , M I N U S S C R E W (NO.2)..
W R E N C H , B O X , P18X19........... 1
H A N D L E , E Y E W R E N C H , IZOMM..... 1
W R E N C H , E Y E , 24MM............. 1
S P A N N E R , PIN..................
1

11

99008-01600

BAG,

1
2
3
4
5

T O O L , 160MM..............

Serial No.
Nomor Serie

Notes
Catatan

1
1
1
1
1

F-30
Caution

label

KCJ3-F3000

Service
i tern
Bagian Yang diservis

Ref.No. P a r t

F. R. T.

Nomor
Petunjuk

1 87505-KCJ - 6 9 0
2 87506-KCJ-690
3 87507-KCJ-690
4 87560-KC5-920ZA

I
i 2

Description
Nama - Part

No.
Nomor Part

LABEL, TIRE . . . . . . . . . . . . . . . .
MARK, BATTERY CAUTION . . . . . .
LABEL, DRIVE CHAIN . . . . . . . . .
M A R K , D R I V E C A U T I O N sTYPEW*

1993.10.01

Reqd.

No.

Jumlah
GL 100

. .
. .
. .
..

.
.
.
.

1
1
1.
1

F-30

Serial No.
Nomor Serie

Notes
Catatan

1
B

F-31
Mark

Service
i tern
Bagian yang diservis

F.R.T.

Ref.No.
Nomor
Petunjuk

P a r t N O.
Nomor Part

Description
Nama - Part

Reqd. NO .

Jumlah
GL 100

1 17513-KCJ-690ZA M A R K , F U E L T A N K *TYPEI*....... 2
17513-KCJ-690ZB M A R K , F U E L T A N K *TYPEZ*.......
2
17513-KCJ-690ZC M A R K , F U E L T A N K *TYPE3*....... 2
17513-KCJ-690ZD M A R K , F U E L T A N K *TYPE4*....... 2
17513-KCJ-690ZE M A R K , F U E L T A N K *TYPE5*....... 2
17513-KCJ-690ZF M A R K , F U E L T A N K XTYPE6*.......
2
2
50261 -KCJ -690
MARK, HONDA................... 3
3 77228-KCJ-691ZD S T R I P E , R . R R . C O W L S I D E
*TYPEI*
1
77228-KCJ-691ZE S T R I P E , R . R R . C O W L S I D E
*TYPEZ*
1
77228-KCJ-691ZF S T R I P E , R . R R . C O W L S I D E
*TYPE3;lc
1
77228-KCJ6glZG S T R I P E , R . R R . C O W L S I D E
:FTYPE4*
1
77228-KCJ-6glZH S T R I P E , R . R R . C O W L S I D E
*TYPE5:k
1
77228-KCJ-691ZJ S T R I P E , R . R R . C O W L S I D E
*TYPE6*
1
4 77229-KCJ-691ZA S T R I P E , L . R R . C O W L S I D E
*TYPEI*
1
77229-KCJ-6glZB S T R I P E , L . R R . C O W L S I D E
*TYPE2*
1
77229-KCJ-691ZC S T R I P E , L . R R . C O W L S I D E
*TYPE3*
1
77229-KCJ-6glZD S T R I P E , L . R R . C O W L S I D E
*TYPE4*
1
77229-KCJ-691ZE S T R I P E , L . R R . C O W L S I D E
*TYPE5*
1
1993.10.01
E
F-31

Serial N o .
Nomor Serie

KCJ3-F3100

Notes
Catatan

E -1
Cy

nder

head

Service
i tern
Bagian yang diservis

F. R. T.

E A D A S S Y . , C Y L I N D E R . . . . . . . . . . . ti.0
UIDE,
V A L V E . . . . . . . . . . . . . . . . . . . ~3.8
I NC . R E A MING - termasuk reaming)
A D D 0.3 FOR E A C H .

tambahkan 0,3 untukmasing)


A D D 0 . 7 F O R E\ACH.
t a m b a h k a n 0,7 untuk masingz)
A D D MORE 0.2 IF P E R F O R M E D .

tambahkan 0,2 lagi jika dilaksanakan)


iASKET, C Y L I N D E R H E A D . . . . . . . . . . *2.8
:OVER, L . C Y L I N D E R HEA-D........ 0 . 2
NSULATOR, C A R B U R E T O R . . . . . . . . . . 0 . 3
BQlT S T U D , 7X29
ADD 0.1 FOR EACH.
t a m b a h k a n 0,l untuk masing)
LUG, SPARK....................
0.1

16

ief.No.
Upmor
?etunpk

D.escription
Nama - Part

Part No.
Nomor Part

Reqd:po.
Jumlah

GL 100

1
2
3
4
5

12000-KCN-000
12204-439-305
12206-KCN-305
12251 -KCN-003
12271-383-000

H E A D ASSY., C Y L I N D E R . . . . . . . . . .
GUIDE, IN. VALVE . . . . . . . . . . . . . .
GUIDE, EX. VALVE . . . . . . . . . . . . . .
GASKET, CYLINDER HEAD . . . . . . . . .
RUBBER, OIL SEAL . . . . . . . . . . . . . .

1
1
1
1
1

6
7
8
9
10

12331-KCJ-710
12339-KCJ-710
12361-383-000
16210-KCJ-710
16222-MV4-300

COVER, L. C YL I N D E R HEAD . . . . . .
GASKET, PULSE GENERATOR BASE .
CAP, TAPPET ADJUSTING HOLE . . .
I N S U L A T O R , CARBURETOR . . . . . . . .
N U T , S Q U A R E , SMM . . . . . . . . . . . . .

.
.
.
.
.

1
1
2
1
1

11
12
13
14
15

16223-KS5-000
9 0 0 0 1 -GHB-700
90023-MM5-000
9 0 0 4 1 -KEB-900
9 0 0 8 1 -KEB-900

BAND,
BOLT,
BOLT,
BOLT,
BOLT,

16
17
18
19
20

90091 -MM5-640
90442-028-000
90443-107-000
91301-I 07-000
91301-200-000

B O L T , S O C K E T , 6X22 . .
W A S H E R , S E A L I N G , 8MM
N U T , CAP, 8MM . . . . . . .
O-RING, 75X2.5 . . . . . .
O-RING, 10X1.6 . . . . . .

21
22
23
24
25

91303-KK3-830
91304-HE3-003
94101-06000
94301-08140
960bl-06022-00

INSULATOR . . . . . .
F L A N G E , 6X35 . . .
RECESSED, 5x28 .
S T U D , 7X29 . . . . .
S O C K E T , 6X118 . .

.
.
.
.
.

.
.
.
.
.

.
.
.
.
.

.
.
.
.
.

.
.
.
.
.

.
.
.
.
.

.
.
.
.
.

.
.
.
.
.

.
.
.
.
.

1
4
1
2
1

.
.
.
.
.

.
.
.
.
.

.
.
.
.
.

.
.
.
.
.

.
.
.
.
.

.
.
.
.
.

.
.
.
.
.

.
.
.
.
.

.
.
.
.
.

2
4
4
1
2

O-RING, 3 5 x 3 . . . . . . . . . . . . . . . . . . .
33.5X3.0 . . . . . . . . . . . . . .
W A SH E R, P L A I N, ~MM . . . . . . . . . . . .
P I N , D O W E L , 8X14 . . . . . . . . . . . . . .
BOLT, FLANGE, 4X22............

2
1
1
2
2

O-RING,

.
.
.
.
.

S e r i a l Nb.
N o m o r Serie

Notes.
Catatan

E -1
Cylinder

P?
0
8

head

I-

4
4
14

14

Service
i tern
Bagian yang diservis

F. R. T.

Ref.No. P a r t N o .
Nomor
Nomor Part
Petunjuk
26
98069-58921

Description
Nama - Part
P L U G ,
PLUG,

1993.10.01

KCJ3-EOlOO

Reqd. N o .

Jumlah
GL 200

Serial No.
Nomor Serie

Notes
Catatan

S P A R K (DP8EA-9 NGK)..... 1
S P A R K (X24EP-U9 N D ) . . . . . 1

E-l

I i

16

E-2
Camshaft-Valve

KCJ3-E0200

Service
i tern
Bagian yang diservis

F. R. T.

C AMSHAFT COMP..................
VALVE
ROCKER..............
A, R M ,

( ADD 0.1 FOR EACH.

m2.8
*2.4

t a m b a h k a n 0,l untuk masing)


~3.6
ia ALVE..........................
I: A D D 0 . 2 F O R E A C H .
tambahkan 0.2 untuk masing*)
( I N C . R E F A C I N G - t e r m a s u k s k u r l&p)
( EXC. VALVE GUIDE REPLACEMENT,
kecuali penggantian valve guide)
S P R I N G ,
V A L V E I N N E R . . . . . . . . . . . . ~3.4
I[ADD 0 . 1 F O R E A C H .
tambahkan 0.1 untuk masing2)
RELATIVE PART
t e r m a s u k p ayr at n gb e r h u b u n g a n )

(INC.

Ref.No.
Nomor
Petunjuk

Part No.
Nomor Part

Reqd. N o .

Jumlah
GL 200

SEAL, VALVE STEM..............


1
12209-KL4-005
2 1 2 2 0 9 - 4 2 8 - 0 0 3 S E A L , V A L V E S T E M CARAI).......
3 14100-KCJ-710 C A M S H A F T COMP.................
4 14431-383-000 ARM, VALVE ROCKER.............
5 14451-437-000 SHAFT, VALVE ROCKER ARM.......
6
7
8
9
10

PLATE, VALVE ROCKER ARM SHAFT


SETTING
1 4 7 1 1 -KBE-900 V A L V E , I N . . . . . . . . . . . . . . . . . . . . .
1 4 7 2 1 -KBE-900 V A L V E ,
EX.....................
14751-383-005 SPRING, VALVE OUTER (NIPPON)..
14761-383-005 SPRING, VALVE INNER (NIPPON)..
14456-KG2-950

1
1

2
2
1
1
1
2
2

11 14771-107-020 RETAINER, VALVE SPRING........


12 14775-107-000 SEAT, VALVE SPRING OUTER......
13 14776-107-010 SEAT, VALVE SPRING INNER......
1 4 1 4 7 8 1 -MB4-000 C O T T E R , V A L V E . . . . . . . . . . . . . . . . .
1 5 90012-KN6-930 S C R E W , T A P P E T A D J U S T I N G . . . . . . .

2
2
2
4
2

16 90206-250-000 NUT, TAPPET ADJUSTING.........


1 7 93600-06016-OA S C R E W , F L A T , 6 X 1 6 . . . . . . . . . . . . .

2
1

1993.10.01

18

Description
Nama Parr

E-2

Serial No.
Nomor Serie

Notes
Catatan

11
9

E-3
C a m chain.Tensioner

KCJ3-E0300

Service
item
Bagianyang diservis
;PROCKET,
CAM..............
:HAIN,
CAM.................
CHAIN.......
[ENSIONER, CAM
.IFTER ASSY., TENSIONER....
.GASKET, TENSiONER
LIFTER
;UIDE, CAM CHAIN...........

F.R.T.

Ref.Nc. Part No.


Nomor
NomorPart
Petunjuk

0.7
1.6
1.7
0 . 4

14321-KN6-930
14401-KBB-901
14500-KBB-900
14520-KY7-000
14523-KBB-901

SPROCKET, CAM (34T)...........


CHAIN, CAM CIOZL) .............
TENSIONER, CAM CHAIN ..........
LIFTER ASSY., TENSIONER .......
GASKET, TENSIONER LIFTER ......

14535-437-000

BOLT,

7
a
9
10

14550-KCJ-710
90002-KWI-900
90005-KY7-000
90071-MGS-000

11
12
13

90475-703-000
90488-425-000
91306-MG3-000

.
.

*2.8

Description
Nama-Part

CAM

CHAIN

TENSIONER

PIVOT
GUIDE, C A M C H A I N . . . . . . . . . . . . . .
BOLT, FLANGE, 6x10 ............
SCREW, PAN, 6 X 6 ...............
BOLT, FLANGE SOCKET, 6X16 .....

Reqd.

No.

Jumlah
GL 200

Serial No.
NomorSerie

Notes
Catatan

8MM .................
SEALING, 6MM ..........
O-RING, 1 . 5 X 9 . 5 ...............
WASHER

C,

WASHER,

19

E -4
C y l i n d e r

KCJ3-E0400

Service
item
Bagian yang diservis

F. R. T.

Y L I N D E R COMP.................. g3.1
A S K E T ,

C Y L IN

R.

..............

m3.0

Description
Nama Part

Ref.Nc. P a r t N o .
Nomor
Nomor Part
Petunjuk
1
2
3

121 OO-KCN-000
12191-437-020
94301-10200

C Y L I N D E R

neqd. N o .

Jumlah
GL 200

COMP.................1

GASKET,
CYLINDER..............
P I N A , D O W E L , 10X20...........

1993.10.01

E-4

1
2

Serial No.
Nomor Serie

Notes
Catatan

E-5
Right

crankcase

cover

KCJ3-E0500

Service
i tern
Bagian yang diservis

F. R. T.

:OVER C O M P. , R . C RA N KC A S E . . . . . . 0 . 8
;ASKET, R . C O V E R . . . . . . . . . . . . . . . 0 . 7
LEVER COMP., CLUTCH
OIL SEAL, 12X22X5

Ref.No.
Nomor
Petunjuk

Description
Nama - Part

Part No.
Nomor Part

Reed. NO .

Jumlah
GL 200

11330-KCJ-710
11393-KCJ-710
15650-KCN-000
22810-KBB-900
22815-428-000

COVER COMP., R. C R A N K C A S E . . . . .
GASKET, R. COVER..............
GAUGE, OIL LEVEL..............
LEVER COMP., CLUTCH...........
SPRING, C L U T C H L E V E R . . . . . . . . . .

6
7
8
9
10

91201-148-003
91307-035-000
94301-08140
94305-30102
96001-06040-00

O I L S E A L , 1 2 X 2 2 X 5 CARAI)...... 1
O-RING,
18X3..................
1
PIN, DOWEL, 8X14.............. 2
P I N , S P R I N G , 3X10.............
1
BOLT, FLANGE, 6X40............ 11

11

96001-06050-00

BOLT,

1
2
3
4
5

1993.10.01

F L A N G E , 6X50............

Serial No.
Nomor Serie

Notes
Catatan

1
1
1
1
1

E-5

21

E-6
Clutch

Service
item
Bagianyang diservis

r=.R.T.

IUTER COMP., CLUTCH............


CENTER COMP., CLUTCH
DISK,

CLUTCH

1 .I

FRICTION

ONE OR ALL -satuatausemuanya)


INC. RELATIVE PART
.termasukpartyang berhubungan)
PRESSURE
.PLATE, CLUTCH
LIFTER.............
?OD, CLUTCH
jPRING, CLUTCH.................
(ONE OR ALL- SatU ataU semuanya)

0.7

0.8

Ref.No.
Part No.
Nomor
NomorPart
Petunjuk
1
15451-107-000

Description
Nama - Part
WASHER,

OIL

Reed. No.

Jumlah
GL 200

FILTER

ROTOR
LOCKING
COMP., CLUTCH ...........

2
3
4
5

ZZIOO-KCN-000
22121-KCS-650
22125-KW7-900
22131-KCN-000

OUTER
CENTER

COMP., C L U T C H . . . . . . . . . .
SEAT,
JUDDER
SPRING . . . . . . . . . . .
G U I D E , CLUTCH
OUTER . . . . . . . . . . .

1
1
1
1
1

6
7

9
10

22201-MJB-000
22201-166-000
22311.-62040H
22350-107-010
22361-437-000

FRICTION .........
DISK, CLUTCH
FRICTION .........
DISK, CLUTCH
PLATE, CLUTCH .................
PLATE, CLUTCH
PRESSURE ........
LIFTER . . . . . . . . . .
P L A T E , CLUTCH

1
4
4
1
1

11
12
13
14
15

22366-KCJ-710
22401-KCJ-710
22402-KW7-900
90050-357-000
90231-KBS-720

ROD, CLUTCH LIFTER ............


SPRING, CLUTCH ................
SPRING, JUDDER ................
BOLT, SPECIAL FLANGE, 6X22 ....
NUT, LOCK, 16MM ...............

1
4
1
4
1

16
17

90461-107-000
91008-KK6-000

WASHER B, SPLINE, 2OMM ........


BEARING, RADIAL BALL, 16003 ...

1
1

1993.10.01

E-6

Serial No.
NomorSerie

Notes
Catatan

E-7
Oi

I pump

0
b&9
r
17

'
P
17

KCJ3-E0700

Service
i tern
Bagianyang diservis

F.R.T.

UMP
ASSY.,
OIL................ 0.9
ROTOR COMP., OIL FILTER
EAR, OIL PUMP DRIVE........... 0.8
CAP, OIL FILTER ROTOR
EAR, PRIMARY DRIVE............ 1.1

Description
Nama-Part

Ref.Nc. Part No.


Nomor
NomorPart
Petunjuk

Serial No.
NomorSerie

1
2
3
4
5

15100-KCN-000
15131-KBB-900
15331-399-000
15332-399-000
15430-440-030

PUMP ASSY., OIL............... 1


GEAR, OIL PUMP DRIVE (34TI.... 1
ROTOR, OIL PUMP INNER (YAMADA) 1
R O T O R , OIL PUMP OUTER (YAMADA) 1
ROTOR COMP., OIL FILTER.......
1

6
7
8
9
IO

15436-107-000
15441-KCS-650
15446-107-000
15459-107-000
23121-KCN-000

CAP, OIL FILTER ROTOR.........


THROUGH, OIL..................
SPRING, OIL THROUGH...........
GASKET, OIL FILTER ROTOR CAP..
GEAR, PRIMARY DRIVE (22T).....

11 90101-440-000
12 90231-~~~-651
13 90434-KN6-930
14 91304-KK3-830
15 92101-05020-OA

1
1
1
1
1

SCREW,
FLAT,
6X30.............
2
NUT, LOCK, 16MM............... 1
W A S H E R , 16MM.................. 1
O - R I N G , 9.4X2.4...............
2
BOLT, HEX., 5X20.............. 2

16 93600-04012-OA SCREW, FLAT, 4X12.............


17' -93700-05012-OA
SCREW, OVAL, 5X12.............
P I N , L O C K , 8MM................
18 94251-08000

1993.10.01

2
3
1

E-7

Notes
Catatan

E-8
Left

crankcase

cover
13

14

Service
i tern
Bagian yang diservis
OVER,
OVER,
OVER,
ASKET

F . R. T.

L. CRANKCASE............ 0.9
REDUCTION GEAR.......... 0.2
L. RR. CRANKCASE........ 0.1
, L. COVER............... 0.6

Ref.No.
Nomor
Petunjuk

Description
Nama - Part

Part No.
N o m o r Part

KCJ3-EOBOO

neqd. No.
Jumlah
GL ZOO

1
2
3
4
5

11341-KCJ-710
11355-KCN-000
11361-KCJ-710
11363-437-620
11395-KCJ-710

COVER, L. C R A N K C A S E . . . . . . . . . . . 1
COVER, REDUCTION GEAR......... 1
COVER, L. RR. CRANKCASE....... 1
RUBBER, RR. COVER MOUNTING.... 1
GASKET, L. COVER.............. 1

6
7
8
9
10

90084-KCJ-710
90087-KCJ-710
90703-HC4-000
91303-377-000
91304-MN5-003

CAP, A.C. GENERATOR........... 1


C A P , 30MM.....................
1
P I N , D O W E L , 10X14............. 2
O-RING, 13.8X2.5.............. 1
O - R I N G , 63X3 (ARAI)...........
1

11
12
13
14
15

91356-425-003
96001-06020-00
96001-06025-00
96001-06040-00
96001-06050-00

O-RING,
BOLT,
BOLT,
BOLT,
BOLT,

(NOK)........ 1
6X20............ 1
6X25............ 2
6X40............ 4
6X50............ 1

29.7X2.4
FLANGE,
FLANGE,
FLANGE,
FLANGE,

16 96001-06060-00 BOLT, FLANGE, 6X60............


17 96001-06070-00 B O L T ,
FLANGE,
6X70............

1993.10.01

E-8

1
2

Serial No.
Nomor Serie

Notes
Catatan

E-9
Generator

KCJ3-E0900

Service
i tern
Bagian yang diservis

F. R. T.

LUTCH COMP., STARTING ONE WAY. 1.0


FLYWHEEL COMP.
GNITION PULSE GENERATOR COMP.. 0.8
TATOR COMP....................
0 . 9

ief.No. Part No.


Uomor

etunjuk

Description
Nama - Part

Nomor Part

1
2

28125-KW3-006
30300-HAO-033

3
4
5
6
7
8
9
IO

Reqd.

31110-KCJ-711
31120-KCJ-711
32975KCN-000

C L U T C H COMP., S T A R T I N G O N E W A Y
I G N I T I O N PULiE G E N E R A T O R C O M P .
(TEC)
F L Y W H E E L COMP.................
STATOR COMP...................
GUIDE, A.C. GENERATOR CORD....

90085-413-781
90089-KAS-900
90092-KES-000
90163-HA8-000
90403-KN6-930

B O L T , S O C K E T , 6MM..........
..
BOLT, FLANGE SOCKET, 5X14.. .
BOLT, STOPPER TENSIONER SHA F T .
B O L T , UES, 10X48...........
..
WASHER, 10X24..............
..

6
2
3
1
1

1993.10.01

No.

Jumlah
GL 200

Serial No.
Nomor Serie

Notes
Catatan

1
1
1
1

E-9

2 5

E - 1 0
Starting

gear

KCJ3-El000

S ervic e
item
Bagian yang diservis

F. R. T.

EAR COMP., STARTING DRIVEN.... 0.8


EAR, REDUCTION................ 0.3
EAR,
IDLE.....................
0.7

2ef.Nc.

domor

Description
Nama - Part

No.

Petunjuk
1
281 IO-KCN-000
2
28114-KN6-930
3
28130-KCN-000
4
28132-KN6-930
5
28140-KCN-000
6

26

Part

Nomor Part

28142-KWI - 9 0 0

Reqd. N o .

Jumlah
G L 200

GEAR COMP., STARTING DRIVEN...


COLLAR, STARTING DRIVEN GEAR..
G E A R , R E D U C T I O N (61T/17T).....
SHAFT, REDUCTION GEAR.........
G E A R , I D L E (15T116T)..........

1
1
1
1
1

SHAFT,

IDLE

GEAR..............

Serial No.
Nomor Serie

Notes
Catatan

r
E-11
Starting

motor

-_-

_I

KCJ3-El100

Service
i tern
BBgian yang diservis

F. R. T.

OTOR ASSY., STARTING..........


R U SH S E T, T ER M I N A L. . . . . . . . . . . .
HOLDER SET, BRUSH

0.3
0.5

Ref.Nc.
Vomor
petunjuk

Description
Nama - Part

Part No.
Nomor Part

31200-KCN-003

MOTOR

2
3
4
5

6
7
8

ASSY.,

STARTING

Jumlah
GL 100

3 1 2 0 1 -KSS-901
31204-KSS-901
31205-MN4-008
31206-KWI - 9 0 1

BRUSH S E T , T E R M I N A L . .
SPRING, CARBON BRUSH .
BOLT, SETTING . . . . . . . .
HOLDER SET, BRUSH . . . .

(MITSUEA)
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .

1
1
2
2
1

9
10

31207-KS5-901
90071 -MBO-000
90122-MN4-008
91309-425-003
91320-MBO-000

RING . . . . . . . . . . . . . . . . . . . . . . . . . .
NUT-WASHER, 6MM . . . . . . . . . . . . . . .
WASHER, STEEL PLATE . . . . . . . . . . .
O - R I N G , 2 4 . 4 x 3 . 1 (ARAI) . . . . . . .

O-RING ........................

2
2
2
1
3

11
12

95801-06035-00
95801-06060-00

B O L T , F L A N G E , 6X35 . . . . . . . . . . . .
B O L T , F L A N G E , 6X60 . . . . . . . . . . . .

1
1

1993.10.01

Serial No.
Nomor Serie

Reqd. NO.

Notes
Catatan

E-II

3 7

E-12
Crankcase

16

Service
i tern
Bagian yang diservis

F.R.T.

RANKCASE COMP., R............. zid,.9


ASKET, CRANKCASE.............. ti.4
RANKCASE COMP., L............. X5.8
CREEN, OIL FILTER............. 0.1
INC. RELATIVE PART
.termasukpartyang berhubungan)

28

ief.No.
Uomor
'etunjuk

DescriDtion
Nama-Part

Part No.
NomorPart

11100-KCJ-710
11191-KCJ-710
11200-KCJ-710
12361-383-000
14513-KBB-900

CRANKCASE COMP., R ............


GASKET,
CRANKCASE .............
CRANKCASE COMP., L ............
CAP, TAPPET ADJUSTING HOLE ....
PLATE, CAM CHAIN PETTING ......

6
7
8
9
10

15421-107-000
15426-107-000
15761-KCJ-710
15772-292-010
22838-437-000

SCREEN, OIL FILTER ............


SPRING, OIL FILTER SCREEN .....
TUBE, BREATHER ................
CLIP, BREATHER TUBE ...........
HOLDER, CLUTCH WIRE ...........

11
12
13
14
15

32976-KCN-000
35750-GS3-003
35752-028-300
90031-KN6-930
90032-KN6-930

CLAMPER, WIRE HARNESS .........


CONTACT, NEUTRAL SWITCH .......
SPACER, NEUTRAL SWITCH ........
BOLT A, CYLINDER STUD .........
BOLT El, CYLINDER STUD .........

16
17
18
19
20

90703-HC4-000
91206-286-013
91303-KK3-830
91312-107-000
95701-06012-08

PIN, DOWEL, 10x14 .............


OIL SEAL, 14X28X7 (ARAI) ......
O-RING, 35X3 ..................
.................
'
O-RING, 7 XI.7
BOLT, FLANGE, 6X12 ............

21
22
23

96001-06012-00
96001-06050-00
96001-06060-00

BOLT,
BOLT,
BOLT,

FLANGE,
FLANGE,
FLANGE,

6X12 ............
6X50 ............
6X60 ............

Read.

No.

Jumlah
GL 200
1

1
2
2

Serial N o .
YomorSerie

Notes
Catatan

E-13
C r a n k s h a f

t.Pi

S ervic e
item
Eagian yang diservis

s t o n

F. R. T.

RANKSHAFT COMP . . . . . . . . . . . . . . . .
ING SET, PISTON . . . . . . . . . . . . . . .
PISTON
I N , PISTON . . . . . . . . . . . . . . . . . . . .
OD, C ON N E C TI NG . ( A C T U A L T IM E)
INC. RELATIVE PART)
:EARINGi R A D I A L B A L L , 2 8 X 7 2 X 1 8 .

*5.3
*3.2
*3.1

a.6

Ref.No. P a r t

N O.
Nomor
Nomor Part
Petunjuk
13000-KCN-000
1
2 1 3 0 1 1 -KBB-305
13021 -KBB-305
13031 -KEtFJ-305
3 1 3 1 0 1 -KElB-901
13102-KBB-305
13103-KBEf-305
4
13111-440-000
5 13201 -KCN-300

Resd. No.

Description
Nama Part
CRANKSHAFT COMP . .
RING SET, PISTON
RING SET, PISTON
RING SET, PISTON
PISTON (STD.) . . . .
PISTON (OS 0.25) .
PISTON (OS 0.50) .
PIN, P I S T O N . . . . . .
R O D , CONNECTING . .

Jumlah

GL 200

. . . . . . . . .
(STD.) . . .
(OS 0.25)
(OS 0.50)
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
. . . . . . . . .
.
.
.
.
.

.
.
.
.
.
.
.
.
.

1
l
(1)
(1)
1
(I)
(I)
l
1

.
.
.
.
.

.
.
.
.
.

.
.
.
.
.

.
.
.
.
.

1
1
1
1
1

1 1 9 1 0 0 1 -KC&961H
1 2 91102-KC6-003
91103-KC6-003
91104-KC6-003
1 3 91105-KW3-003

BEARING, RADIAL BALL, 28X72X18


ROLLER, 4 X 1 4 . 8 A ( R E D ) . . . . . . . .
R O L L E R, 4x14.8 B (BLUE) . . . . . . .
ROLLER, 4X14.8 C (WHITE) . . . . . .
R E T A I N E R , CONNECTING ROD LARGE
END
CLIP, PISTON PIN, 15MN . . . . . . . .

.
.
.
.
.

.
.
.
.
.
.
.
.
.

CRANKSHAFT, R . . . . . . . . .
CRANKSHAFT, L . . . . . . . . .
PIN COMP., CRANK . . . . . .
SPROCKET, TIMING . . . . . .
K E Y , WOODRUFF, 25X14X4

1993.10.01

.
.
.
.
.

.
.
.
.
.
.
.
.
.

6
13311-KCN-300
7 13321 -KCN-300
8
13380-KCN-300
9 1 4 3 1 1 -KN6-931
1 0 9 0 7 0 1 -HO6-010

14 94601-I 5000

.
.
.
.
.

.
.
.
.
.
.
.
.
.

2
18
18
18
1
2

E-13

Serial No.
Nomor Serie

Notes
Catatan

Selection table of connecting rod large end bearing roller


(Radial Clearance 0 - 8 Mm)
Tabel pemilihan bantalan ujung besar batang penggerak
(Toleransi Radial 0 - 8 urn)

E-14
Transmisson

Service
item
Bagian yang diservis

F.R.T.

AINSHAFT

COMP.,
TRANSMISSION..
INC. RELATIVE
PART

Ref.No.
Nomor
Petunjuk

11108-KCJ-710
23210-KCJ-710
23221-KCJ-710
23421-KCJ-710
23427-439-000

PLATE, BEARING
SETTING........
MAINSHAFT
COMP.,
TRANSMISSION.
COUNTERSHAFT,
TRANSMISSION....
GEAR, COUNTERSHAFT
LOW........
COLLAR,
COUNTERSHAFT
LOW
GEAR.

6
7
a
9
10

23431-KA2-000
23431-437-000
23441-KCJ-710
23451-KCJ-710
23452-KWI-900

BUSH,
BUSH,
GEAR,
GEAR,
BUSH,

MAINSHAFT
SECOND ........
COUNTERSHAFT
S E C O N D .....
20X23X9 . . . . . . . . . . . . . . . . .

11
12
13
14
15

23461-KCJ-710
23471-KCJ-710
23491-KCJ-710
23501-KCJ-710
23511-KCJ-710

GEAR,
GEAR,
GEAR,
GEAR,
GEAR,

MAINSHAFT
THIRD & FOURTH
COUNTERSHAFT
T H I R D ......
COUNTERSHAFT
F O U R T H .....
MAINSHAFT
FIFTH .........
COUNTERSHAFT
F I F T H ......

16
17

GEAR,
GEAR,

1:
20

23512-KCJ-710
23513-KCJ-710
23801-KKI-010
23811-KR3-600
90001-KN6-930

21
22
23
24
25

90451-107-000
90451-365-000
90452-437-000
90454-107-000
90455-107-000

WASHER,
1;ASHER,
WASHER,
WASHER,

W.6

termasukpartyang berhubungan)
COUNTERSHAFT,
INC.
RFIATIVE

TRANSMISSION
PART

termasukpartyang berhubungan)
WHEN

SERVICING

COMP.,
F.R.T.

UNIT,
IS

4.8

jika unit iengkap diservis, F.R.T. adalah 4,8)


PROCKET,

30

DRIVE................

0.2

Description
Nama I Part

Part No.
NomorPart

20~~ . . . . . . . . . . . . . . . . . . . .
20MM ....................

T O P ...........
COUNTERSHAFT
TOP ........
SPROCKET, DRIVE (13T)...
PLATE AZ,
FIXING........
BOLT, SOCKET, 6X16......

WASHER

MAINSHAFT

THRUST,
THRUST,
THRUST,
THRUST,
A,

Meqd. No.

Jumlah
GL 200

1
1

1
1

15MM....
15MM....
16.5MM..

2OMM....
SPLINE, ZOMM..

2
2

Serial No.
YomorSerie

Notes
Catatan

E-14
Transmi

sson

KCJ3-El400

Service
item
Bagian yang diservis

F . R. T.

?ef.No.
rlomor
etunjuk

P e r t NO .
Nomor Part

Description
Nama - Part

Reqd. N o .

Jumlah
GL 100

26
27

90463-437-000
90464-360-000

28
29
30

90465-360-000
90601-437-000
90605-200-000

W A S H E R , S P L I N E , 22MM..........
WASHER, COUNTERSHAFT THIRD
SPLINE
WASHER, L O C K . . . . . . . . . . . . . . . . . .
C I R C L I P , E X T E R N A L , 22MM.......
S E T R I N G , 2OMM................

31
32
33
34
35

91005-KCN-003
96100-62020i-i
91201-030-033
92101-06010-OA
961 OO-62040t-i

B E A R I N G , R A D I A L B A L L , 20X55X11 1
B E A R I N G , R A D I A L B A L L , 6202U... 1
O I L S E A L , 20X34X7 CARAI)...... 1
B O L T , H E X . , 6X10..............
2
B E A R I N G , R A D I A L B A L L , 6204....
1

Serial No.
Nomor Serie

Notes
Catatan

2
1
1
2
2

31

E-15
G e a r s h i f t

d r u m

20

1'5

Service
item
Bagianyang diservis

F.R.T.

ORK, GEARSHIFT................ ti.4


ONE OR ALL - satu atau semuanya)
DRUM,
GEARSHIFT
AM,
GEARSHIFT.................
1.2
TOPPER COMP., GEARSHIFT DRUM.. 0.8
INC. RELATIVE PART
termasuk part yang berhubungan)
PLATE, GEARSHIFT
PINDLE COMP., GEARSHIFT.......

0.9

lef.No. P a r t N o .
4omor
Nomor Part
etunjuk

Description
Nama - Part

KCJ3-El500

Reqd. N o .

Jumlah
GL 200

24211-KWI-900
24221-427-010
24231-107-010
24241-KCS-650
24301-KCJ-710

FORK, R. GEARSHIFT............
FORK, L. GEARSHIFT ............
FORK, CENTER
GEARSHIFT ........
SHAFT, GEARSHIFT FORK GUIDE ...
DRUM,
GEARSHIFT ...............

6
7
8
9
IO

24411-446-650
24430-KCJ-710
24435-437-000
24610-446-650
24621-446-650

CAM, GEARSHIFT ................


STOPPER COMP., GEARSHIFT DRUM.
SPRING, SHIFT DRUM STOPPER ....
SPINDLE COMP., GEARSHIFT ......
PLATE,
GEARSHIFT ..............

1
1
1
1
1

11
12
13
14

24631-107-000
24651-437-000
35753-KG2-951
90023-KWI-900

1
1
1

15

90408-KWI-900

SPRING, GEARSHIFT PLATE .......


SPRING, GEARSHIFT RETURN ......
ROTOR, NEUTRAL SWITCH ........
BOLT, GEARSHIFT DRUM STOPPER
ARM PIVOT
WASHER, 6NM ..................

1
1

16
17
18
19
20

90451-001-000
92101-06025-OA
94251-10000
94510-12000
94510-14000

WASHER, THRUST, 14NN .........


BOLT, HEX., 6X25 .............
PIN, LOCK, IONM ..............
CIRCLIP, EXTERNAL, 12MN ......
CIRCLIP, EXTERNAL, 14MN ......

2
1
1
1
1

21

96220-40100

ROLLER,

4X10 .................

1
1
1
1
1

Serial No.
NomorSerie

Notes
Catatan

E-16
K i c k

s t a r t e r

s p i n d l e

&p
KCJ3-El600

Service
item
Bagianyang diservis

F. R. T.

PINDLE, KICK STARTER..........


INC. RELATIVE PART
termasukpartyangberhubungan)
)IL SEAL, 16X28X7..............

*3.9

0.6

lef.No.
lomor
'etunjuk

Part NO .
Nomor Part

Description
Nama-Part

Reqd.

No.

Jumlah
GL 200

1
2
3
4
5

28211-KCJ-710
28221-KCJ-710
28251-KC6-000
28253-KCJ-710
28254-437-000

PINION,
KICK
STARTER..........
RATCHET, KICK STARTER .........
SPINDLE, KICK STARTER .........
SPRING, KICK STARTER RATCHET .
SEAT, RATCHET SPRING ..........

1
1
1
1
1

6
7
8
9
10

28261-KCJ-710
28262-437-000
28263-KCJ-710
90004-437-000
90401-KCJ-710

SPRING, KICK STARTER ..........


COLLAR, KICK SPINDLE ..........
RETAINER, STARTER SPRING ......
BOLT, KICK RATCHET ............
WASHER, 12NN ..................

1
1
1
1
1

11
12
13
14
15

90453-107-000
90459-107-000
91204-259-003
94510-16000
94510-20000

WASHER A, THRUST, 2ONM ........


WASHER, THRUST, 12NN ..........
OIL S E A L , 16X28X7 CARAI) ......
CIRCLIP, EXTERNAL, 16MM .......
CIRCLIP, EXTERNAL, 2ONN .......

1
1
1
1
1

Serial No.
NomorSerie

Notes
Catatan

E-17
C a r b u r e t o r

Service
i tern
Bagian yang diservis

F. R. T.

ASKET
SET.....................
EEDLE SET, JET................
LOAT
SET......................
VALVE COMP., FLOAT
CLIP, TUBE
OP
SET........................
CHAMBER SET, FLOAT
R M
SET,
LINK..................
LINK SET
'IAPHRAGM
SET, PUMP............
'ALVE SET, AIR CUT.............
ARBURETOR ASSY................
VALVE,
THROTTLE

34

1.0
0.9
0.6
0.4
0.8
0.5
0.3
0.7

ief.No.
Jomor
etunjuk

3
4
5

Part No.
Nomor Part

1 6010-428-671
1 6012-KCJ-710
1 6013-439-921
1 6014-KZI-670
1 6015KCJ-710
6016-402-004
6018-428-671
6021-KCJ-710
6028-KBW-901
6029-426-003

Description
Nama - Part

Reqd. N o .
Jumlah
GL 200

GASKET
SET....................
NEEDLE SET, JET ...............
FLOAT SET .....................
TOP S E T . . . . . . . . . . . . . . . . . . . . . . .
CHAMBER SET, FLOAT . . . . . . . . . . . .

6
7
8
9
10

1
1
1
1
1

fl
12
13
14
15

1 6033-KCJ-710
1 6037-KCJ-710
1 6038-KCJ-710
1 6048-Kf37-901
1 6100-KCJ-710

LINK SET . . . . . . . . . .
STAY SET . . . . . . . . . .
STAY SET, CHOKE . . .
VALVE SET, AIR CUT
CARBURETOR ASSY . . .

16
17
18
19
20

16111-KBW-900
16155-397-971
16165-KBW-900
16168-382-014
16198-KBW-900

VALVE, THROTTLE . . . . . . . . . . . . . . .
VALVE COMP., FLOAT . . . . . . . . . . . .
HOLDER, NEEDLE JET . . . . . . . . . . . .
HOLDER, JET . . . . . . . . . . . . . . . . . . .
TUBE . . . . . . . . . . . . . . . . . . . . . . . . . .

21
22
23
24
25

16199-KCJ-710
93600-05010-lti
93892-03008-18
93892-04008-18
93892-04012-18

TUBE . . . . . . . . . . . . . . . . . . . . . . . . . .
SCREW, F L A T , 5X10 . . . . . . . . . . . . .
SCREW-WASHER, 3 x 8 .............
SCREW-WASHER,
4X8 .............
SCREW-WASHER, 4X12............

SCREW SET A . . .
ARM SET, LINK .
DIAPHRAGM SET,
SCREW SET 0 . . .
SCREW SET C . . .

. . . . .
. . . . .
PUMP
. . . . .
. . . . .
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Serial No.
NomorSerie

Notes
Catatan

E -17
Carburetor

Service
i tern
Bagian-yang diservis

F. R. T.

Ref.Nc. P a r t N o .
Nomor
Nomor Part
Petunjuk

Description
Nama - Part

Reqd. N o .

Jumlah
GL 200

26
27
28
29
30

93892-04014-18
93892-04016-18
93892-05010-18
95002-02659
99101-393-1200

S C R E W - W A S H E R , 4x14............
S C R E W - W A S H E R , 4X16............
S C R E W - W A S H E R , 5X10............
C L I P , T U B E (86.5).............
J E MT A I ,N , #120...............

2
3
1
2
1

31

99103-440-0380

J E T , S L O W , #38................

Serial No.
Nomor Serie

Notes
Catatan