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Concrete Engineering Products Berhad

(Co. No. 88143-P)

CEPCO PC Poles
Structural Details

Concrete Engineering Products Berhad
(Co. No. 88143-P)
HEAD OFFICE
Tingkat 22, Menara Promet, Jalan Sultan Ismail,
P.O. Box 11919, 50762 Kuala Lumpur.
Tel: +6 (03) 2144 1066 Fax: +6 (03) 2144 4885
SG PETANI FACTORY &
NORTHERN BRANCH SALES OFFICE
Lot 63, Bakar Arang Industrial Estate,
08000 Sungai Petani, Kedah.
Tel: +6 (04) 421 0891, 421 5587, 422 3548
Fax: +6 (04) 422 1263

WIRE ARRANGEMENT DRAWING

PASIR GUDANG FACTORY &
SOUTHERN BRANCH SALES OFFICE
PLO 337, Jalan Suasa,
Pasir Gudang Industrial Estate,
81700 Pasir Gudang, Johor.
Tel: +6 (07) 251 1048, 251 1050, 252 3110
Fax: +6 (07) 251 4066

SECTIONAL DRAWING AT G.L.
RAWANG FACTORY
PT 643, Batu 20, Jalan Ipoh,
48000 Rawang, Selangor Darul Ehsan.
Tel: +6 (03) 6091 4201, 6091 4314
Fax: +6 (03) 6091 4287

STRUCTURAL DRAWINGS
STANDARD POLE PROPERTIES
Dimensions
Pole
Marking

PC Wire
(Nos.)

NT Wire
(6.0 mm Ø)

Design
Load
(kN)

Design
Bending
Moment
(kg-m)

Nominal
Weight
(kg)

1.1

650

220

7.1Ø

9.0Ø

L1

L2

Embedded
Length (m)
EL

175

4

-

4.0

-

1.30

140

240

4

-

4.0

-

1.30

2.0

1190

350

140

260

4

-

5.0

3.5

1.50

2.0

1450

450

190

323

-

8

4.0

-

1.70

5.0

4030

780

Length
(m)
L

Top End
Diameter
DT (mm)

Bottom End
Diameter
DB (mm)

7.5M-1.1 KN

7.5

100

7.5M-2.0 KN

7.5

9.0M-2.0 KN

9.0

10M-5.0 KN

10.0

Poles of other specifications can be manufactured on order

NILAI FACTORY
Lot 7106, Kaw. Perindustrian Nilai,
71800 Nilai, Negeri Sembilan.
Tel: +6 (06) 799 2841, 799 2842
Fax: +6 (06) 799 2839

SIRIM
CERTIFIED TO MS ISO
9001:2000
Registration No. AR0126,
AR0318, AR0989 &
AR0367

Prestressed Spun
Concrete Piles and Poles

40 1. of Pile D (mm) Effective Prestress (N/mm2) 4.60 Hydraulic Hammer Weight (tons) X 12 20/ 14 Pile Diameter (mm) 400 9.0 8.40 2.6 19. bearing capacity and ground conditions.3 400 80 6-15 9.608 2. The above table gives the general recommendation for hydraulic hammer sizes.8 200 274 4.159 255.3 Diam (mm) Num (pcs) Area (cm2) 6-12 7.324 9.1 12 4.378 Calculated Bending Moment Cracking (t-m) 6.570 6.0 / 10.5 293 408 5.7 270 375 4.2 1000 140 6-36 10.9 587 818 5.7 700 110 6-36 9.1 7.1 84 118 5.870 37.039 918.5 6.925 Calculated Bending Moment Cracking (t-m) 2.324 12.0 62.5 500 80 6-12 7.571 59.397.527.159 255.3 4.0 10 6.7 28/ 20 17.1 2.397.12 804 109.6 70 6-15 7. In-situ con crete plug for marine piles has to be designed based on required loading.8 450 80 6-15 9.4 15.7 43.80 452 34.9 158 217 4.60 2.0 26.12T 12T .7 Ultimate (t-m) 15.5T 450 930 1.442 483.012 31.8 Ultimate (t-m) 3.80/ 12.0 N/mm 2 ) 400 Wall Thickness (mm) 80 Length L (m) 6-15 PC Bar Diam (mm) 9.68 12.00 3.589.9 4.012 25.8 63.7 573 685 818 983 7.571 67.427 14.199 8. RECOMMENDED HAMMER SIZES *Allowable Axial Load (t) 450 600 a = EFFECTIVE THROAT THICKNESS PLUS 2mm CORROSION ALLOWANCE H (mm) L (mm) 65 Outer Diameter D (mm) DETAIL ‘Y’ CEPCO PHC Piles Diam (mm) 400 CLASS B ( Effective Prestress ≥ 5.0 8 5.4 450 70 6-12 7.0 169 242 7.145 3.1 *Allowable Axial Load (t) 85 104 Nominal Weight (kg/m) 118 142 Outer Dia.7 28 36 25.3 1000 130 140 6-36 6-36 10.8 159.2 Area of Concrete (cm2) Moment of Inertia Concrete (cm4) CLASS C ( Effective Prestress ≥ 7.20 32.92/ 18.3 37.7 24 21.0 85.4 174 242 5.1 6 2.5 706 983 5.7 TYPICAL ARRANGEMENT OF PILE CUSHION BLOCKS 8.956 6.9T X X 166.0 12 7.9 286 408 7.0 16 10.5 379 530 5.509 16.0 8 5.289 1.074 3.782 Note **** In compliance with MS 1314 : Part 4 : 2004 – Precast Concrete Piles & modified to suit BS 8004 : 1986 – Code of Practice for Foundations and also BS 8110 : 1985 – Structural use of Concrete 2.00 836 155.4 (subject to change without prior notice) 9T .8 83.9 700 25 7 1350 75 800 25 8 1500 75 900 25 9 1650 75 1000 25 10 1800 75 Outer Diameter D (mm) Wall Thickness (mm) Length L (m) 250 55 300 350 PC Bar Calculated Bending Moment Area of Concrete (cm2) Moment of Inertia Concrete (cm4) Cracking (t-m) Ultimate (t-m) *Allowable Axial Load (t) Nominal Weight (kg/m) Effective Prestress (N/mm2) 62 88 6.1 79.60 616 64.608 59.8 217 301 5.00 2.7 800 120 6-36 10.24 1.20T X 500 700 700 900 7T .1 144 Nominal Weight (kg/m) 209 Effective Prestress (N/mm2) 8.0 14 8. 88143-P) CEPCO PHC Piles CEPCO PHC Piles CEPCO PHC Piles Structural Details Structural Properties (Grade 80) Typical Connection Details REINFORCEMENT DETAILS WELDED JOINT DETAIL CLASS A ( Effective Prestress ≥ 4. 2.40 3.1 Numbers 250 15 4 600 75 300 15 5 600 75 350 15 6 750 75 400 20 4 900 75 450 20 5 900 75 500 20 6 1050 75 6-12 7.571 510.870 44.60 2.1 149 209 5.7 900 130 6-36 10.0/ 10.570 510.3 600 20 7 1200 75 600 90 6-12 9.6 22.68 1.12 930 166.145 2.Concrete Engineering Products Berhad (Co. No.8 11.68 804 109.2 209 301 7.056 241.2 6.1 11.509 3T .1 Num (pcs) 6 6 Area (cm2) 2.1 7 2.1 110 6-36 9.527.039 918.0 Num (pcs) 12 Area (cm2) 7.5 4.589.0 9.7 24 21.5 106.074 50.1 6-15 6-30 Selection of Pile Hammer 350 80 100 NOTES:1. 140-320 200-420 280-500 .7 10.2 115 160 5. The actual hammer selection will depend on the pile length.6 18 16.3 129 178 4.5 3.16 T X 600 X X X 800 X X 900 X X 1000 Range of Working Load (Tonne) 16T . The above recommendation is applicable for standard spun piles not subjected to tensile load.20 2.80/ 12.40 Area of Concrete (cm2) 452 547 Moment of Inertia Concrete (cm4) 34.60 3.115 3.1 10 4.7 20 18.6 800 120 6-36 10.0 N/mm 2 ) WELDED JOINT DETAIL HT REINFORCEMENT DETAILS X 40-60 40-140 80-230 NOTES:1. 2.782 3.378 5.1 600 100 6-15 9.1 9 3.5 111.20 684 99.1 368 530 7.564 1.564 1.0 60 6-12 7.2 500 90 6-15 9.1 500 90 6-15 9.571 250.577 4.4 17.0 / 10.40 337 17.1 8 3.2 20 / 14 12.9 475 666 5.80 1.4 10. 300 3T X 7.96 1.0 N/mm 2 ) Outer Diameter D (mm) 300 350 Wall Thickness (mm) 60 60 Length L (m) 6-12 6-12 PC Bar Diam (mm) 7.2 466 666 7.1 25.0 7.