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Control Components and Systems Engineering
SIPLUS extreme SIPLUS RIC Products for the Water & Wastewater Industry

© Siemens AG 2010. All Rights Reserved.

SIPLUS extreme
Refined Solutions

- For requirements that call for more than just the standard

© Siemens AG 2010. All Rights Reserved.

SIPLUS extreme Industrial conditions can be tough! The Problems High or low temperatures Corrosive Gases Condensation / Humidity Dust / Salt Mist The Solution SIPLUS extreme offers long-term reliable operation © Siemens AG 2010. Control Components and Systems Engineering Industry Sector Page 3 2010-07-19 . All Rights Reserved.

sulfur. Control Components and Systems Engineering Industry Sector . ATEX.SIPLUS extreme What is “SIPLUS extreme”? Standard Product LOGO! SIMATIC S7 SIMATIC HMI SITOP SCALANCE MICROMASTER MM4 … … + Refining = SIPLUS extreme Extended temperature ranges (Typical -40/-25°C to +60/+70°C) Protection against condensation Change of components Conformal coating Extension of mechanical load Additional certification/ approbation … Protection against corrosive gases (chlorine. etc. SIPLUS extreme opens up additional customer segments.) Increased mechanical strength Certified (NEMA. Page 4 2010-07-19 © Siemens AG 2010. H2S. ISA S71. All Rights Reserved.04 G1-GX) Due to customizing. cULus. dioxides.

with IEC 68 T2-6 In acc. Bedewing / Condensation allowed SO2. ATEX.04 G1 .04 G3. oils.SIPLUS extreme General technical requirements General Product Features Temperature Relative Humidity Medial load Chemical active substances Mechanic active substances Biologic active substances Salt mist Liquid (for component’s housings) Degree of protection Mech. ISA-71. TÜV. Cl. B. lubricants IP20 to IP67. All Rights Reserved. Control Components and Systems Engineering Industry Sector . H2S. NOx (EN60721-3-3 3C4 and ISA S71. requirements Vibration Shock Approvals Other Voltage ranges EMV Page 5 2010-07-19 Feasibility (after technical clarification) -40/-25°C to +70°C (temporary ice formation) to 100 % RH. C-Tick. FM. conductive sand/dust (EN60721-3-3 3S4) Mould growth.120/230 V AC. EN50155 (European Rail Standard) 12/24 V DC. fungus except fauna (EN60721-3-3 3B2) Salt mist test (EN 60068-2-52) z. cULus. with IEC 68 T2-27 CE. Shipbuilding. NEMA xx In acc. Other voltages Increased EMV-requirements (transient emissions/-influences) © Siemens AG 2010.GX) dust incl.

9 ppm 49.04 G3 SO2 H2S 0. conductive sand/dust („Arizona-dust“) EN60721-3-3 3B2 Mould growth.2 ppm 0.04 G1.4 ppm Chemical active substances ISA S71.5 ppm 0.7 ppm H2S Cl HCl HF NH O3 NOX 0.5 mg/m³ except sand at RH < 75%.0 mg/m³ 40 mg/m³ incl.2 mg/m³ 1.8 ppm 9. All Rights Reserved. fungus except fauna Mechanic active substances EN60721-3-3 3S2 Biologic active substances 1) 2) Not tested for defined product families 30 min/day Page 6 2010-07-19 © Siemens AG 2010. condensation allowed tested (EN 60068-2-52) EN60721-3-3 3S4 4. condensation and icing are allowed EN60721-3-3 3C4 und ISA S71.0 ppm 10.4 ppm 247 ppm 1.0 ppm 3.8 ppm 17. GX constant load boundary value2) SO2 4.1 ppm at RH < 60%.SIPLUS extreme Comparison .3 ppm 2. G2. no condensation Salt fog test: dust (suspended load) dust (deposition) Not allowed 0.2 ppm 1.66 ppm 0.Standard Products & SIPLUS extreme Environmental Conditions SIMATIC Climatic Relative humidity from 0 to 60°C1) from 10 to 95% no condensation SIPLUS extreme from -40/-25°C to +70°C1) 100% temporary bedewing. Control Components and Systems Engineering Industry Sector . G3.12 ppm 49 ppm 0.1 ppm 5.

use in desert states. electrically conductive sand/dust ("Arizona dust") Effect: formation of electronic bridges by electrically conductive sand/dust between circuit board conductors or pins Location of use: e. raw materials industry. Control Components and Systems Engineering Industry Sector . geographical areas with high proportions of sand or dust in the air Industrial application: e.Extreme environmental and test conditions "ISA GX" Mechanical active substances – Arizona dust Standard: EN60721-3S4 Innovation! Test: 5 hrs with 20 cycles of 6 secs of disturbing the air/dust mix. production sites where sand or dust occurs. g. processing of fossil fuels (oil & gas) SIPLUS HMI Panel fully functional following "Arizona dust test" Page 7 2010-07-19 © Siemens AG 2010. All Rights Reserved. g. incl.

WinCC flexible) Integrated automation based on TIA Warranties and spares as for standard SIEMENS products © Siemens AG 2010.SIPLUS extreme Customer benefits SIPLUS extreme’s financial benefits for the customer are: Improved profitability through reduced downtime Reduced running costs because: Air-conditioning is not required .energy is saved Air-conditioning maintenance is not required Air over-pressure against corrosive gases is not required Reduced cabling costs (IO can be located in the field) SIPLUS extreme’s engineering benefits for the customer are: Option of a decentralized / peripheral layout up to -40°C / +70°C Familiar software/hardware engineering (standard configurations) Standard documentation and software (e.g. SIMATIC Manager. Control Components and Systems Engineering Industry Sector Page 8 2010-07-19 . All Rights Reserved. PCS7.

SIPLUS extreme Cost Calculation Example Customer‘s benefit: SIPLUS Invest (initial equipment) components air conditioning unit heating unit Expense additional energy demand 2kW for 0.400 EUR . (365 days / 15%) additional maintenance 2x per year inspection. a.850 EUR p. (1x change of filter pad) savings air conditioning unit (6years x 250 EUR = 1. Control Components and Systems Engineering Industry Sector .500 EUR 400 EUR 850 EUR 400 EUR p.000 EUR 1.900 EUR 5.500 EUR SIMATIC 6. 200 EUR p. Page 9 2010-07-19 © Siemens AG 2010. All Rights Reserved.500EUR) 6. a. a.500 EUR 6.15EUR/kWh. a Customer‘s benefit: Investment Expense . 250 EUR p.

Sed. Control Components and Systems Engineering Industry Sector . All Rights Reserved. Tank Aeration Tank Precipitation Agent Dosing Secondary Settlement Tank High Water Pump Station River External Pump Stations Small Screen Building Turbo compressor Air Mechanical Treatment Return Sludge Pump Station Return Sludge Excess Sludge Pump Station Excess Sludge GP RS Storm Water Overflow Basin Biological Treatment GP RS External Metering Stations Excess Sludge Dewatering Digester Gas Reservoir CHP/ Backup Power System Sludge Treatment Dewatering Sludge Disposal Sewer System Sludge Treatment Outside Areas ET200S. HMI Panels H2S. SO2.SIPLUS extreme Wastewater Treatment Systems External Pump Stations Medium Intake pump station Screen Grit/Grease Trap Prel. I/O. HMI Panels -40/-25°C to +70°C Page 10 2010-07-19 Digesters / Gas Reservoirs CPUs. ET200M. Cl2. -40/-25°C to +70°C © Siemens AG 2010.

reduced downtime Page 11 2010-07-19 © Siemens AG 2010.SIPLUS extreme S7-300/ET 200M for Wastewater treatment SYSTEM Application with SIMATIC S7-300/ET 200M Coating and -25°C to +70°C Project: Location: Sector: Customer: Project goal: Solution: Waste Water Treatment United Kingdom W&WW United Utilities Refurbishment of control system SIPLUS extreme (SIMATIC S7-300/ ET200M based) with extended temperature range and protection during bedewing and aggressive atmosphere Savings in project : Use of industrial standard products. All Rights Reserved. Control Components and Systems Engineering Industry Sector . higher reliability of components.

SIPLUS extreme Water Treatment Systems / Swimming Pools Outside Areas / Non-chemical Areas ET200S. All Rights Reserved. ET200M. Cl2. Control Components and Systems Engineering Industry Sector . -40/-25°C to +70°C © Siemens AG 2010. I/O. HMI Panels H2S. HMI Panels -40/-25°C to +70°C Page 12 2010-07-19 Chemical Areas CPUs. SO2.

All Rights Reserved. HMI Panels -40/-25°C to +70°C Pump Stations Metering Stations Page 13 2010-07-19 © Siemens AG 2010. Control Components and Systems Engineering Industry Sector . ET200M.SIPLUS extreme Irrigation Projects / Pump Stations Outside Areas ET200S.

HMI Panels Cl2. I/O.Salt Mist.SIPLUS extreme Desalination Plants Plant Areas CPUs. -40/-25°C to +70°C Page 14 2010-07-19 © Siemens AG 2010. Control Components and Systems Engineering Industry Sector . All Rights Reserved.

SIPLUS extreme Internet Website www.siemens. Control Components and Systems Engineering Industry Sector . All Rights Reserved.com/siplus-extreme Page 15 2010-07-19 © Siemens AG 2010.

All Rights Reserved.SIPLUS RIC Remote Interface Control – Scalable telecontrol and automation with SIMATIC S7 © Siemens AG 2010. .

Siprotec) (IEC 60870-5-103) Page 17 2010-07-19 Large communication distances Data must be buffered Time stamps are required © Siemens AG 2010. Control Components and Systems Engineering Industry Sector . All Rights Reserved.SIPLUS RIC Typical example with SIPLUS RIC Serial communication (IEC 60870-5-101) Ethernet (TCP/IP) communication (IEC 60870-5-104) Protection relays (e.g.

All Rights Reserved.SIPLUS RIC What is “SIPLUS RIC”? SIPLUS RIC Bundle Standard Simatic HW (ET200S. S7-400) + SIPLUS RIC Library SIPLUS RIC library (provided with S7 HW in bundles) Standard programming tools (Step7. FBD. SIPLUS RIC opens up additional customer segments. S7-300. Simatic Manager or PCS7) (LAD. STL or CFC) = SIPLUS RIC Remote communication with: Data time stamping Data buffering Internationally standardized communication platform: ⇒Open communication with third parties Using an international communication standard. Control Components and Systems Engineering Industry Sector . Page 18 2010-07-19 © Siemens AG 2010.

S7-400 or S7-400H) It is configured with standard Siemens software (Step7. therefore it can communicate with third party products It provides a cost effective solution. standardized communication protocol (IEC 60870-5-xxx). All Rights Reserved. S7-300. PCS7. where the hardware can be scaled to the application requirements (ET200S. Simatic Manager) Redundant communication can be configured if required Bundles are available based on SIPLUS extreme hardware Page 19 2010-07-19 © Siemens AG 2010. Control Components and Systems Engineering Industry Sector .SIPLUS RIC System advantages at a glance SIPLUS RIC is an ideal remote communication platform because: It is based on an open.

Control Components and Systems Engineering Industry Sector .SIPLUS RIC Typical customers Typical SIPLUS RIC customers: Require an manufacturer independent communication platform Are modernizing control centers that already communicate with IEC 60870 Are installing SIMATIC PSC 7 Telecontrol or PVSS (ETM) Require cost effective Remote Terminal Units (RTUs) Page 20 2010-07-19 © Siemens AG 2010. All Rights Reserved.

All Rights Reserved.SIPLUS RIC Typical applications Typical SIPLUS RIC applications in W&WW are: Water networks with pumping stations. reservoirs. etc. Remote measurement stations (intakes. etc.) De-centralized or remote equipment Modernizations of plants that already have IEC 60870-5-xxx control centers Irrigation systems 1 2 3 4 5 Page 21 2010-07-19 © Siemens AG 2010. outlets. Control Components and Systems Engineering Industry Sector .

DSL) Satellite © Siemens AG 2010. All Rights Reserved. Control Components and Systems Engineering Industry Sector Page 22 2010-07-19 .SIPLUS RIC A low cost option based on existing infrastructure Classical WAN Modems Fiber optics Radio networks TCP/IP WAN Ethernet networks Wireless networks GPRS or WLAN (Wifi) Fibre optics (Scalance) Public networks (Internet e.g.

reduction in maintenance and spare parts costs Page 23 2010-07-19 © Siemens AG 2010. standard programming tools. no additional training. Austria Water & Wastewater Siemens I IA AS Supervision of water distribution Limited networking Proprietary communication protocols Station MD741 IEC 60870-5-104 ET 200S IM151-8 CPU SIPLUS RIC GPRS Radio Network Station MD741 IEC 60870-5-104 Central Controller Ethernet IEC 60870-5-104 GPRS INTERNET Scalance S613 DSLRouter Station MD741 IEC 60870-5-104 ET 200S IM151-8 CPU SIPLUS RIC 6AG6003-5BB01-0BA0 GPRS Verbindungen New solution: Protocol IEC 60870-5-104 (open) IP based WAN with GPRS wireless ET 200S IM151-8 6AG6003-5BB01-0BA0 CPU SIPLUS RIC 6AG6003-5BB01-0BA0 Savings in project: integrated SIMATIC solution. All Rights Reserved.SIPLUS RIC SIPLUS RIC in Water & Wastewater IEC 60870-5-104 (Ethernet) with GPRS Project: Location: Sector: Customer: Project goal: Old solution: Water distribution Innsbruck. Control Components and Systems Engineering Industry Sector .

All Rights Reserved.SIPLUS RIC Internet Website www. Control Components and Systems Engineering Industry Sector .com/siplus-ric Page 24 2010-07-19 © Siemens AG 2010.siemens.

. Germany Phone: E-mail: +49 911 750 2017 jeremy-ralph.Entwurf --.Entwurf --. All Rights Reserved.wiles@siemens.Entwurf --.com © Siemens AG 2010.Entwurf SIPLUS extreme SIPLUS RIC Products for the Water & Wastewater Industry Jeremy Wiles I IA CE S IN Fuerth.