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EN

Instructions for Use Stud Test Tool
(Buckling test with torque wrench)

SMB073…

Please read the instructions before any operation!

©

Emhart Teknologies TUCKER GmbH Max-Eyth-Straße 1 D-35394 Gießen Tel.: +49 (0) 641 405 0

Fax.: +49 (0) 641 405-383 E-Mail: emhart.europe@bdk.com Internet: www.emhart.eu

Translation of the original instructions GBA-SMB073-02/EN/11

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Stud Test Tool SMB073…

Table of contents Table of contents
1 Table of contents........................................................................................................4 1.1 1.2 2 2.1 2.2 3 4 5 Torque wrench 2.5 - 25 Nm ..............................................................................4 Torque wrench 2 - 10 Nm (option) ....................................................................5 Standard studs ..................................................................................................6 T-Studs..............................................................................................................6

Operation....................................................................................................................6

Maintenance...............................................................................................................8 Reference values for adjusting the buckling test ........................................................9 Dimensioned drawings .............................................................................................11 5.1 5.2 5.3 5.4 Stud Ø 5/6/8/SWB09/10/11/481/B2001/B2880 ...............................................11 Stud Ø 6 special version (SV) .........................................................................12 Stud SWB523/533/534/616.............................................................................13 Stud KM-5766 .................................................................................................14

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Order numbers .........................................................................................................15 After sales service ....................................................................................................16

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Stud Test Tool SMB073…

Table of contents 1 1.1 Table of contents Torque wrench 2.5 - 25 Nm

The non-destructive buckling factor key testing method is suitable for testing stud joints. Set to the respective stud diameter: 1. Disconnect handle (1) by means of rotating the safety locking (2) to the right in the direction of “Open“. The symbol for “open” is then displayed in the three viewing windows of the locking sleeve. 2. Please adjust the required torque (see scales 3 and 4) by rotating the handle (1). With each adjustable torque, a clicking noise can be heard. 3. For fixation of the adjusted value, the mark line of the nonius has been in the middle of the scale (4). The safety locking (2) is to be rotated back to the left. The symbol for “closed” is then displayed in the three viewing windows of the locking sleeve. The torque wrench may be used now.

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3

2

1

Torque wrench 2.5- 25 NM

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Stud Test Tool SMB073…

Table of contents 1.2 Torque wrench 2 - 10 Nm (option)

Adjustment of torque: 1. Release the adjustment mechanism by withdrawing the locking sleeve (1). 2. With the sleeve withdrawn, adjust the required torque by rotating the handle (2) (see scales 3 and 4). 3. By releasing the locking sleeve, the adjusted value is set. The torque wrench may be used now.

3

4

1

2

Torque wrench 2 - 10 Nm

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Stud Test Tool SMB073…

Operation 2 Operation

Please check if the desired buckling test is adjusted for the stud to be tested. Set the stud testing tool firmly on the stud to be tested. CAUTION!
It is imperative that the diameter of the location hole in the head of the testing tool corresponds with the stud diameter (see illustration 1).

2.1

Standard studs
correct wrong wrong

Illustration 1:

Unfit head

Incorrect position of head

2.2

T-Studs

Illustration :2

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Stud Test Tool SMB073…

Operation
Gripping lever of the tool, start pushing it to latch direction (see illustration 2). The torque wrench may only be actuated towards the direction of the green marking. CAUTION!
Do not push the lever to reverse direction. It does not latch in reverse direction and the operation will cause damage or bend for stud (see illustration 3).

correct

wrong

Green

marking

Illustration 2

Illustration 3

CAUTION!
Be careful to use this tool in narrow place, so as not to put hand between!

Latching shows the strength of weld part of stud to be satisfied and to clear perdetermined bending moment.

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Stud Test Tool SMB073…

Maintenance 3 Maintenance

Check parts for damage and wear, besides the stud test tool is free of maintenance.
Adapter Head

Housing torque wrench

Threaded pin

Scale

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Stud Test Tool SMB073…

Reference values for adjusting the buckling test 4 Reference values for adjusting the buckling test

These values can only be used as reference values and have to be checked in any case, depending on the application. Sheet thickness 0.8 mm Studs Setting value (TS)
2.5 Nm 2.5 Nm 2.5 Nm 3 Nm 3.5 Nm 3 Nm 3 Nm 2.5 Nm 2.5 Nm 3 Nm 4.5 Nm 4 Nm 5.5 Nm 5.5 Nm 5.5 Nm

Sheet thickness 1.5 mm Setting value (TS)
6 Nm 7 Nm 7 Nm 8 Nm 9 Nm 5 Nm 5 Nm 7.5 Nm 11 Nm 8 Nm 13 Nm 8 Nm 11.5 Nm 11.5 Nm 8 Nm

Effective value (TE)
2.95 Nm 2.95 Nm 2.78 Nm 3.54 Nm 4.13 Nm 3.54 Nm 3.54 Nm 2.95 Nm 2.95 Nm 3.54 Nm 5.52 Nm 4.90 Nm 6.74 Nm 6.74 Nm 6.74 Nm

Effective value (TE)
7.07 Nm 8.25 Nm 7.79 Nm 9.43 Nm 10.61 Nm 5.89 Nm 5.89 Nm 8.84 Nm 12.96 Nm 9.43 Nm 15.94 Nm 9.81 Nm 14.10 Nm 14.10 Nm 9.81 Nm

Adapter length (A)
30 mm 30 mm 19 mm 30 mm 30 mm 30 mm 30 mm 30 mm 30 mm 30 mm 38 mm 38 mm 38 mm 38 mm 38 mm

Ø5 Ø6 Ø 6 (SV) Ø8 SWB 09 SWB 10 SWB 11 SWB 481 B2001 B2880 SWB 523 SWB 533 SWB 534 SWB 616 KM-5766

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Stud Test Tool SMB073…

Reference values for adjusting the buckling test
Calculation of the effective torque:
The use of adapters or special plug tools that modify the length of the wrench beyond the ”normal“ output point influences the effective torque.
The modified torque is calculated as follows: TE = effective torque at the output point of the adapter. TS = torque adjusted at the scale. L = distance between middle of the grip and ”normal“ output point M110 946 = 168mm / M110 961 = 135 mm. A = adapter length.

A

168

Calculation example for stud Ø 5 with a sheet thickness of 0.8 mm.
TE = 2.5 Nm x (168 mm+30 mm) 168 mm

TE = 2.95 Nm

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Stud Test Tool SMB073…

Dimensioned drawings 5 5.1 Dimensioned drawings Stud Ø 5/6/8/SWB09/10/11/481/B2001/B2880

Stud test tool SMB 073.

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Stud Test Tool SMB073…

Dimensioned drawings 5.2 Stud Ø 6 special version (SV)

Stud test tool SMB 073.

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Stud Test Tool SMB073…

Dimensioned drawings 5.3 Stud SWB523/533/534/616

Stud test tool SMB 073.

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Stud Test Tool SMB073…

Dimensioned drawings 5.4 Stud KM-5766

Stud test tool SMB 073.

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Stud Test Tool SMB073…

Order numbers 6 Order numbers

Stud test tool complete SMB073.00.01 SMB073.00.01
for studs:

Type
Ø 5 mm Ø 6 mm Ø 6 mm (SV) Ø 8 mm SWB 09 SWB 10 SWB 11 SWB 481 B2001 B2880 SWB 523 SWB 533 SWB 534 SWB 616 KM-5766 (UBV)

Order number
M 100 513 M 100 514 M 100 524 M 100 515 M 100 517 M 100 516 M 100 519 M 100 522 M 100 523 M100 528 M 100 520 M 100 518 M 100 527 M 100 526 M 100 525

NOTE!
The studs Ø 3 and Ø 4 are not checkable with this torque wrench.

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Stud Test Tool SMB073…

After sales service
Spare parts: SMB 073.00.01
Torque wrench 2.5 - 25 Nm Torque wrench 2 - 10 Nm (optional) Head complete D 5 Head complete D 6 Head complete D 6 (SV) Head complete D 8 Head complete SWB 09 Head complete SWB 10 Head complete SWB 11 Head complete SWB 481 Head complete B2001 Head complete B2880 Head complete SWB 523 Head complete SWB 533 Head complete B2001 Head complete SWB 534 Head complete SWB 616 Head complete KM-5766 (UBV)

Order number
M110 946 M110 961 M155 069 M155 070 M155 081 M155 071 M155 073 M155 072 M155 075 M155 078 M155 079 M155 085 M155 076 M155 074 M155 079 M155 084 M155 083 M155 082

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After sales service

Our after sales service department is available with technical support. Contact data see page 2. Furthermore, our employees are constantly interested in new information and experiences that result from the individual applications and could be helpful in enhancing our products

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