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Working Instructions

- mechanical -

C510

© Sony Ericsson Mobile Communications AB – Company Internal

1223-6744 Rev 1

Working Instructions (mech)

CONTENTS
1 2 3 Exterior Views................................................................................. 4
1.1 C510 ...................................................................................................... 4

Tools ................................................................................................ 5 Disassembly.................................................................................... 6
3.1 3.2 3.3 3.4 3.5 3.6 3.7 3.8 3.9 Battery Cover and Battery ................................................................... 6 Screw Cap............................................................................................. 7 Back Cover ........................................................................................... 8 Front Cover Assy and Main Keyboard................................................ 9 Frame Cover ....................................................................................... 12 Antenna............................................................................................... 13 Antenna Cable .................................................................................... 13 Keypad PBA Assy .............................................................................. 14 PCBA and Carrier............................................................................... 15

4

Replacement ................................................................................. 18
4.1 Battery Cover...................................................................................... 18 4.2 Screw Cap........................................................................................... 18 4.3 Back Cover ......................................................................................... 18 4.4 Front Cover Assy ............................................................................... 18 4.5 Main Keyboard ................................................................................... 19 4.6 Frame Cover ....................................................................................... 19 4.7 Antenna............................................................................................... 19 4.8 Antenna Cable .................................................................................... 19 4.9 Keypad PBA........................................................................................ 20 4.10 Carrier ................................................................................................. 20 4.11 Core Unit Label................................................................................... 21 4.12 SIM Card Tape .................................................................................... 22 4.13 Liquid Intrusion Indicator .................................................................. 23 4.14 Camera Window ................................................................................. 26 4.15 Gasket Conductive Slider 1 ............................................................... 28 4.16 Gasket Conductive Slider 2 ............................................................... 29 4.17 Shield Can Vera.................................................................................. 30 4.18 Vibrator Grommet .............................................................................. 32 4.19 Main Camera BtoB Gasket................................................................. 34 4.20 Co-branding........................................................................................ 35 4.21 Main Dome Foil................................................................................... 37 4.22 Qcif VGA Camera ............................................................................... 39 4.23 Camera Key ........................................................................................ 41 4.24 Volume Key ........................................................................................ 43

© Sony Ericsson Mobile Communications AB – Company Internal

1223-6744 Rev 1

2(75)

Working Instructions (mech)

4.25 M2 Cover............................................................................................. 45 4.26 Gasket Conductive Frame Metal ....................................................... 47 4.27 Gasket Conductive Antenna.............................................................. 48 4.28 Gasket Conductive Keyboard ........................................................... 49 4.29 Shield Can Cajsa ................................................................................ 50 4.30 Shading Tape...................................................................................... 52 4.31 FPC with Camera Key ........................................................................ 53 4.32 LCD ..................................................................................................... 55 4.33 Camera Shield Can............................................................................. 57 4.34 Camera................................................................................................ 59 4.35 Main FPC BtoB Gasket ...................................................................... 61 4.36 Main FPC............................................................................................. 62

5

Reassembly................................................................................... 65
5.1 5.2 5.3 5.4 5.5 5.6 5.7 5.8 5.9 PCBA and Carrier............................................................................... 65 Keypad PBA Assy .............................................................................. 67 Antenna Cable .................................................................................... 68 Antenna............................................................................................... 69 Frame Cover ....................................................................................... 69 Front Cover Assy and Main Keyboard.............................................. 71 Back Cover ......................................................................................... 72 Screw Cap........................................................................................... 73 Battery and Battery Cover ................................................................. 74

6

Revision History ........................................................................... 75

For general information about mechanical repair related issues, refer to 1220-1333: Generic Repair Manual - mechanical

© Sony Ericsson Mobile Communications AB – Company Internal

1223-6744 Rev 1

3(75)

1 Exterior Views C510 © Sony Ericsson Mobile Communications AB – Company Internal 1223-6744 Rev 1 4(75) .Working Instructions (mech) 1 1.

Dentist hook 3. Front Opening Tool 5. 0) 3. Camera Removal Tool (for camera . Guitar Pick 7. Side Cutting Pliers 6.Working Instructions (mech) 2 Tools SPECIAL TOOLS 1. Bits (JCIS No.front) For part information on the tools above. Torque Screwdriver 2. ESD Brush © Sony Ericsson Mobile Communications AB – Company Internal 1223-6744 Rev 1 5(75) . refer to the ‘Tools Catalogue/Matrix’! STANDARD TOOLS 1. ESD Tweezers 2. Flex Film Assembly Tool 4.

Insert finger and raise the Battery. PCBA (a) and Carrier (b) 3.1 Battery Cover and Battery Press the Battery Cover and push it to open up a gap. Antenna 7. Keypad PBA Assy 9.Working Instructions (mech) 3 Disassembly The disassembly is done in the following order: 1. Battery Cover (a) and Battery (b) 2. Frame Cover 6. Front Cover Assy (a) and Main Keyboard (b) 5. Remove the Battery Cover. Antenna Cable 8. Screw Cap 3. Back Cover 4. © Sony Ericsson Mobile Communications AB – Company Internal 1223-6744 Rev 1 6(75) .

Carefully insert the dentist hook underneath the Screw Cap and pull upwards to detach it. 3. The Screw Cap cannot be reused and must be scrapped! © Sony Ericsson Mobile Communications AB – Company Internal 1223-6744 Rev 1 7(75) . Remove the Screw Cap.2 Screw Cap Slide to open the Back Cover.Working Instructions (mech) Disassembly Remove the Battery.

0 bit.Working Instructions (mech) Disassembly 3. © Sony Ericsson Mobile Communications AB – Company Internal 1223-6744 Rev 1 8(75) . Remove these 2 screws by using JCIS No. Slide to close the Back Cover.0 bit.3 Back Cover Remove these 2 screws by using JCIS No. Insert finger and raise the Back Cover from its position.

4 Front Cover Assy and Main Keyboard Remove these 2 screws by using JCIS No. © Sony Ericsson Mobile Communications AB – Company Internal 1223-6744 Rev 1 9(75) . Locate the 10 snap hooks around the Front Cover Assy.0 bit. Open the M2 Cover. 3.Working Instructions (mech) Disassembly Remove the Back Cover.

Continue to slide on this side.Working Instructions (mech) Disassembly Insert finger into the M2 card slot to open up a small gap and insert the Guitar Pick in the gap. Continue to slide on the top side. slide back and forth until all snap hooks are unlatched. Slide the Guitar Pick alone bottom side to unsnap the snap hooks. © Sony Ericsson Mobile Communications AB – Company Internal 1223-6744 Rev 1 10(75) . If necessary.

Remove the Main Keyboard by using tweezers. © Sony Ericsson Mobile Communications AB – Company Internal 1223-6744 Rev 1 11(75) . Separate them. Front Cover Assy and Main Keyboard separated.Working Instructions (mech) Disassembly Continue to slide on this side.

The Frame Cover and Carrier assembly separated.5 Frame Cover Locate the snap hooks around the Frame Cover and make sure the M2 Cover is pulled out.Working Instructions (mech) Disassembly 3. © Sony Ericsson Mobile Communications AB – Company Internal 1223-6744 Rev 1 12(75) . Be careful not to damage the Camera Key dome during the operation. Unsnap the snap hooks (1) – (3) by using the Front Opening Tool. Release the system connector from the Frame Cover (1) and wiggle the bottom of the Carrier assembly (2) to remove it.

3.6 Antenna Release the Antenna by using the Front Opening Tool. Loosen the Antenna Cable from the slot. Remove the Antenna.Working Instructions (mech) Disassembly 3.7 Antenna Cable Disconnect the Antenna Cable connector by using tweezers. © Sony Ericsson Mobile Communications AB – Company Internal 1223-6744 Rev 1 13(75) .

Turn the unit over.Working Instructions (mech) Disassembly Disconnect the Antenna Cable connector by using tweezers. © Sony Ericsson Mobile Communications AB – Company Internal 1223-6744 Rev 1 14(75) . Unsnap this snap hook by using the Front Opening Tool. 3.8 Keypad PBA Assy Disconnect the Keypad PBA Assy connector by using the Front Opening Tool. Remove the Antenna Cable.

© Sony Ericsson Mobile Communications AB – Company Internal 1223-6744 Rev 1 15(75) . Carefully open the PCBA in the direction of arrow to gain the access to the Main FPC connector on the back of the PCBA. 3.Working Instructions (mech) Disassembly Remove the Keypad PBA Assy in the direction of arrow.9 PCBA and Carrier Disconnect the Camera connector by using the Front Opening Tool. Unsnap the 2 snap hooks by using the Front Opening Tool.

© Sony Ericsson Mobile Communications AB – Company Internal 1223-6744 Rev 1 16(75) . Disconnect this connector by using the Front Opening Tool. Disconnect this connector by using the Front Opening Tool.Working Instructions (mech) Disassembly Disconnect the Main FPC connector by using the Front Opening Tool. Carefully open the PCBA further in the direction of arrow to gain the access to the 2 connectors on the back of the PCBA.

Working Instructions (mech) Disassembly Remove the PCBA. © Sony Ericsson Mobile Communications AB – Company Internal 1223-6744 Rev 1 17(75) .

1 Disassembly instructions! Prepare the new Battery Cover.9 Reassembly instructions! 4.2 Screw Cap Follow the 3.3 Disassembly instructions! Prepare the new Back Cover.Working Instructions (mech) 4 Replacement 4. Follow the 5.6 – 5.9 Reassembly instructions! 4.9 Reassembly instructions! © Sony Ericsson Mobile Communications AB – Company Internal 1223-6744 Rev 1 18(75) .4 Front Cover Assy Follow the 3.4 Disassembly instructions! Prepare the new Front Cover Assy.2 Disassembly instructions! Prepare the new Screw Cap.3 Back Cover Follow the 3.7 – 5. Follow the 5.1 – 3.20 Installation instructions! Follow the 5.8 – 5.1 Battery Cover Follow the 3.9 Reassembly instructions! 4.1 – 3. Follow the 4.1 – 3. Follow the 5.

6 Frame Cover Follow the 3. Follow the 5.25 Installation instructions! Follow the 5.3 – 5.23 – 4.1 – 3.5 Main Keyboard Follow the 3.8 Antenna Cable Follow the 3. Follow the 4.9 Reassembly instructions! 4.6 – 5.4 – 5.4 Disassembly instructions! Prepare the new Main Keyboard.1 – 3.24 Removal instructions! Prepare the new Frame Cover.9 Reassembly instructions! © Sony Ericsson Mobile Communications AB – Company Internal 1223-6744 Rev 1 19(75) .9 Reassembly instructions! 4.7 Disassembly instructions! Prepare the new Antenna Cable.7 Antenna Follow the 3.6 Disassembly instructions! Prepare the new Antenna.23 – 4. Follow the 5. Follow the 5.Working Instructions (mech) Replacement 4.1 – 3.5 Disassembly instructions! Follow the 4.1 – 3.6 – 5.9 Reassembly instructions! 4.

21 Installation instructions! Follow the 5.30 – 4.30 Installation instructions! Follow the 5.9 Disassembly instructions! Follow the 4.1 – 3.36 – 4.10 Carrier Follow the 3.Working Instructions (mech) Replacement 4. Follow the 4.9 Keypad PBA Follow the 3.9 Reassembly instructions! 4.8 Disassembly instructions! Prepare the new Keypad PBA.36 Removal instructions! Prepare the new Carrier.2 – 5.9 Reassembly instructions! © Sony Ericsson Mobile Communications AB – Company Internal 1223-6744 Rev 1 20(75) .1 – 3. Follow the 4.34 & 4.1 – 5.

Attach the new Core Unit Label in place. One label only is allowed! © Sony Ericsson Mobile Communications AB – Company Internal 1223-6744 Rev 1 21(75) .Working Instructions (mech) Replacement 4. Check that the proper label format is loaded in the Zebra printer and write a new label by using ‘LabelMake’ software. Carefully remove the label by using the tweezers.11 Core Unit Label Follow the 3. Follow the 5.9 Reassembly instructions! REMOVAL Read the old Core Unit Label and/or write the information into the ‘LabelMake’ program before removal.1Disassembly instructions! Carry out the replacement as described below.

12 SIM Card Tape Follow the 3. Follow the 5.1 Disassembly instructions! Carry out the replacement as described below. © Sony Ericsson Mobile Communications AB – Company Internal 1223-6744 Rev 1 22(75) . INSTALLATION Attach the new SIM Card Tape in position with the tweezers. Press to secure the attachment.9 Reassembly instructions! REMOVAL Peel off the SIM Card Tape by using tweezers.Working Instructions (mech) Replacement 4.

Working Instructions (mech)

Replacement

4.13 Liquid Intrusion Indicator
INSPECTION
There are 2 Liquid Intrusion Indicators on the phone. Follow the 3.1 Disassembly instructions! Check whether the Liquid Intrusion Indicators (1) has been activated (reddish color). If activated: Follow the 3.2 – 3.8 Disassembly instructions! Carry out the replacement as described below. Follow the 5.2 – 5.9 Reassembly instructions!

REMOVAL
Release the activated Liquid Intrusion Indicator by using dentist hook.

Remove it.

INSTALLATION
Attach a new Liquid Intrusion Indicator.

© Sony Ericsson Mobile Communications AB – Company Internal

1223-6744 Rev 1

23(75)

Working Instructions (mech)

Replacement: Liquid Intrusion Indicator

Press to secure the attachment.

INSPECTION
Follow the 3.1 – 3.3 Disassembly instructions! Check whether the Liquid Intrusion Indicators (2) has been activated (reddish color). If activated: Carry out the replacement as described below. Follow the 5.7 – 5.9 Reassembly instructions!

REMOVAL
Release the activated Liquid Intrusion Indicator by using dentist hook.

Remove it.

© Sony Ericsson Mobile Communications AB – Company Internal

1223-6744 Rev 1

24(75)

Working Instructions (mech)

Replacement: Liquid Intrusion Indicator

INSTALLATION
Attach a new Liquid Intrusion Indicator.

Press to secure the attachment.

© Sony Ericsson Mobile Communications AB – Company Internal

1223-6744 Rev 1

25(75)

3 Disassembly instructions! Carry out the replacement as described below.1 – 3.9 Reassembly instructions! REMOVAL Push the Camera Window from behind to detach it by using tweezers.14 Camera Window Follow the 3.7 – 5. INSTALLATION Attach a new Camera Window in the cavity by using tweezers. © Sony Ericsson Mobile Communications AB – Company Internal 1223-6744 Rev 1 26(75) . Remove the Camera Window.Working Instructions (mech) Replacement 4. Follow the 5.

Working Instructions (mech) Replacement: Camera Window Check the alignment of the Camera Window. © Sony Ericsson Mobile Communications AB – Company Internal 1223-6744 Rev 1 27(75) . Press to secure the attachment.

7 – 5.15 Gasket Conductive Slider 1 Follow the 3. © Sony Ericsson Mobile Communications AB – Company Internal 1223-6744 Rev 1 28(75) . INSTALLATION Attach new Gasket Conductive Slider 1 in place by using tweezers.9 Reassembly instructions! REMOVAL Loosen and remove the Gasket Conductive Slider 1 by using tweezers.3 Disassembly instructions! Carry out the replacement as described below. Press to secure the attachment. Follow the 5.Working Instructions (mech) Replacement 4.1 – 3.

9 Reassembly instructions! REMOVAL Loosen and remove the Gasket Conductive Slider 2 by using the tweezers.Working Instructions (mech) Replacement 4.3 Disassembly instructions! Carry out the replacement as described below. © Sony Ericsson Mobile Communications AB – Company Internal 1223-6744 Rev 1 29(75) .7 – 5.1 – 3.16 Gasket Conductive Slider 2 Follow the 3. INSTALLATION Attach new Gasket Conductive Slider 2 in place by using the tweezers. Press to secure the attachment. Follow the 5.

INSTALLATION Place a new Shield Can on top of the shield fence.17 Shield Can Vera Follow the 3.3 Disassembly instructions! Carry out the replacement as described below.9 Reassembly instructions! REMOVAL Insert the dentist hook into the corners of the Shield Can Vera and pull upwards to release it. Remove the Shield Can.7 – 5.Working Instructions (mech) Replacement 4. Follow the 5. © Sony Ericsson Mobile Communications AB – Company Internal 1223-6744 Rev 1 30(75) .1 – 3.

© Sony Ericsson Mobile Communications AB – Company Internal 1223-6744 Rev 1 31(75) .Working Instructions (mech) Replacement: Shield Can Vera Press on all side of the Shield Can until you hear the “click” sound.

9 Reassembly instructions! REMOVAL Release the Vibrator from the Vibrator Grommet by using the Front Opening Tool. Place a new Vibrator Grommet on the Vibrator.18 Vibrator Grommet Follow the 3.7 – 5.1 – 3. Follow the 5. © Sony Ericsson Mobile Communications AB – Company Internal 1223-6744 Rev 1 32(75) . Remove the Vibrator Grommet from the cavity.3 Disassembly instructions! Carry out the replacement as described below. INSTALLATION Be careful not to damage the FPC during the operation.Working Instructions (mech) Replacement 4.

Press to secure its position. Turn the Vibrator and Grommet in the direction of arrow and place it into the cavity.Working Instructions (mech) Replacement: Vibrator Grommet Be careful not to damage the FPC during the operation. © Sony Ericsson Mobile Communications AB – Company Internal 1223-6744 Rev 1 33(75) .

Press to secure the attachment.19 Main Camera BtoB Gasket Follow the 3. INSTALLATION Attach the new Gasket in its proper position. © Sony Ericsson Mobile Communications AB – Company Internal 1223-6744 Rev 1 34(75) .1 – 3.9 Reassembly instructions! REMOVAL Peel off the Main Camera BtoB Gasket by using tweezers.7 – 5. Follow the 5.Working Instructions (mech) Replacement 4.3 Disassembly instructions! Carry out the replacement as described below.

Remove the Co-branding.Working Instructions (mech) Replacement 4. REMOVAL Push the Co-branding from behind to detach it by using dentist hook.1 – 3.20 Co-branding Follow the 3. INSTALLATION Note the orientation of the new Co-branding and attach it in cavity.4 Disassembly instructions! Carry out the replacement as described below. © Sony Ericsson Mobile Communications AB – Company Internal 1223-6744 Rev 1 35(75) .

Working Instructions (mech) Replacement: Co-branding Press to secure the attachment. © Sony Ericsson Mobile Communications AB – Company Internal 1223-6744 Rev 1 36(75) .

4 Disassembly instructions! Carry out the replacement as described below.1 – 3. Peel off the Main Dome Foil.9 Reassembly instructions! REMOVAL Carefully insert the dentist hook underneath the Main Dome Foil and pull upwards to detach it by using dentist hook.6 – 5. INSTALLATION Make sure the 3 guiding holes on the Main Dome Foil correspond to the 3 guiding holes on the Keypad PBA. Follow the 5.Working Instructions (mech) Replacement 4. Attach a new Main Dome Foil to the Keypad PBA by using tweezers.21 Main Dome Foil Follow the 3. © Sony Ericsson Mobile Communications AB – Company Internal 1223-6744 Rev 1 37(75) .

© Sony Ericsson Mobile Communications AB – Company Internal 1223-6744 Rev 1 38(75) .Working Instructions (mech) Replacement: Main Dome Foil Press the Main Dome Foil to secure the attachment.

9 Reassembly instructions! REMOVAL Insert the Camera Removal Tool into the camera socket. Push the Camera Removal Tool to bottom of camera socket and wag the tool to release the Qcif VGA Camera from its socket.4 Disassembly instructions! Carry out the replacement as described below. Follow the 5. © Sony Ericsson Mobile Communications AB – Company Internal 1223-6744 Rev 1 39(75) .1 – 3.22 Qcif VGA Camera Follow the 3.Working Instructions (mech) Replacement 4. Remove the Qcif VGA Camera by using tweezers.6 – 5.

Press Qcif VGA Camera with finger. without touching the camera lens. to secure its position.Working Instructions (mech) Replacement: Qcif VGA Camera INSTALLATION Note the orientation of the camera and socket: camera pin (a) into socket slot (b) when installing the Qcif VGA Camera. Place the Camera into the socket. © Sony Ericsson Mobile Communications AB – Company Internal 1223-6744 Rev 1 40(75) .

INSTALLATION Note the orientation of the new Camera Key and the pockets where to fit. Place the ends of the Camera Key inside the corresponding pockets. Follow the 5.5 Disassembly instructions! Carry out the replacement as described below.5 – 5.23 Camera Key Follow the 3.Working Instructions (mech) Replacement 4.1 – 3.9 Reassembly instructions! REMOVAL Remove the Camera Key by using the Flex Film Assembly Tool. © Sony Ericsson Mobile Communications AB – Company Internal 1223-6744 Rev 1 41(75) .

© Sony Ericsson Mobile Communications AB – Company Internal 1223-6744 Rev 1 42(75) .Working Instructions (mech) Replacement: Camera Key Press the Camera Key to secure its position.

Follow the 5.1 – 3. Do the same for this end of the Volume Key.5 Disassembly instructions! Carry out the replacement as described below.24 Volume Key Follow the 3.5 – 5.9 Reassembly instructions! REMOVAL Remove the Volume Key by using the Flex Film Assembly Tool. © Sony Ericsson Mobile Communications AB – Company Internal 1223-6744 Rev 1 43(75) . INSTALLATION Place this end of the Volume Key inside its corresponding pocket.Working Instructions (mech) Replacement 4.

© Sony Ericsson Mobile Communications AB – Company Internal 1223-6744 Rev 1 44(75) .Working Instructions (mech) Replacement: Volume Key Press the Volume Key to secure its position.

© Sony Ericsson Mobile Communications AB – Company Internal 1223-6744 Rev 1 45(75) .25 M2 Cover Follow the 3.5 – 5.1 – 3.5 Disassembly instructions! Carry out the replacement as described below. Follow the 5.9 Reassembly instructions! REMOVAL Cut off the hook of M2 Cover by using the Side Cutting Pliers before removal.Working Instructions (mech) Replacement 4. INSTALLATION Before installing the M2 Cover make sure the core unit is installed in Frame Cover as shown. Pull out the M2 Cover to remove it.

Press the M2 Cover to secure its position.Working Instructions (mech) Replacement: M2 Cover Insert the hook plug of the new M2 Cover to the hole. Push the hook into the hole by using the tweezers. Make sure M2 Cover is properly installed by sliding it up and down. © Sony Ericsson Mobile Communications AB – Company Internal 1223-6744 Rev 1 46(75) .

5 – 5.1 – 3. © Sony Ericsson Mobile Communications AB – Company Internal 1223-6744 Rev 1 47(75) . Follow the 5.Working Instructions (mech) Replacement 4.5 Disassembly instructions! Carry out the replacement as described below.26 Gasket Conductive Frame Metal Follow the 3. INSTALLATION Attach new Gasket Conductive Frame Metal in place by using tweezers.9 Reassembly instructions! REMOVAL Loosen and remove the Gasket Conductive Frame Metal by using the tweezers. Press to secure the attachment.

Working Instructions (mech) Replacement 4. Follow the 5. Press to secure the attachment. INSTALLATION Attach a new Gasket Conductive Antenna in place.27 Gasket Conductive Antenna Follow the 3.9 Reassembly instructions! REMOVAL Loosen and remove the Gasket Conductive Antenna by using tweezers.8 Disassembly instructions! Carry out the replacement as described below. © Sony Ericsson Mobile Communications AB – Company Internal 1223-6744 Rev 1 48(75) .2 – 5.1 – 3.

Working Instructions (mech) Replacement 4. © Sony Ericsson Mobile Communications AB – Company Internal 1223-6744 Rev 1 49(75) . Press to secure the attachment.2 – 5.8 Disassembly instructions! Carry out the replacement as described below. Follow the 5. INSTALLATION Attach new Gasket Conductive Keyboard in place.9 Reassembly instructions! REMOVAL Loosen and remove the Gasket Conductive Keyboard by using the tweezers.1 – 3.28 Gasket Conductive Keyboard Follow the 3.

29 Shield Can Cajsa Follow the 3. INSTALLATION Place a new Shield Can Cajsa on top of the shield fence.1 – 5. Remove the Shield Can Cajsa.9 Disassembly instructions! Carry out the replacement as described below.Working Instructions (mech) Replacement 4.9 Reassembly instructions! REMOVAL Insert the dentist hook into the corners of the Shield Can Cajsa and pull upwards to release it. © Sony Ericsson Mobile Communications AB – Company Internal 1223-6744 Rev 1 50(75) .1 – 3. Follow the 5.

© Sony Ericsson Mobile Communications AB – Company Internal 1223-6744 Rev 1 51(75) .Working Instructions (mech) Replacement: Shield Can Cajsa Press on all side of the Shield Can Cajsa until you hear the “click” sound.

1 – 3. INSTALLATION Attach new Shading Tape in position. Follow the 5. © Sony Ericsson Mobile Communications AB – Company Internal 1223-6744 Rev 1 52(75) . Press to secure the attachment.9 Disassembly instructions! Carry out the replacement as described below.9 Reassembly instructions! REMOVAL Detach the Shading Tape by using dentist hook and remove it.Working Instructions (mech) Replacement 4.1 – 5.30 Shading Tape Follow the 3.

1 – 5. Remove the FPC with Camera Key.31 FPC with Camera Key Follow the 3.9 Reassembly instructions! REMOVAL Insert the dentist hook underneath the corner of the FPC and pull upwards to detach it. INSTALLATION Make sure the 2 guiding holes on the FPC correspond to the 2 guiding pins on the Carrier. © Sony Ericsson Mobile Communications AB – Company Internal 1223-6744 Rev 1 53(75) . Attach a new FPC with Camera Key to the Carrier.1 – 3.30 Installation instructions! Follow the 5. Follow the 4.30 Removal instructions! Carry out the replacement as described below.9 Disassembly instructions! Follow the 4.Working Instructions (mech) Replacement 4.

© Sony Ericsson Mobile Communications AB – Company Internal 1223-6744 Rev 1 54(75) .Working Instructions (mech) Replacement: FPC with Camera Key Press the FPC to secure the attachment. Place the FPC on the Carrier as shown.

9 Disassembly instructions! Carry out the replacement as described below.9 Reassembly instructions! REMOVAL Push the LCD from behind by using tweezers until it is released from the Carrier. Follow the 5.1 – 5.Working Instructions (mech) Replacement 4. Remove the LCD. © Sony Ericsson Mobile Communications AB – Company Internal 1223-6744 Rev 1 55(75) . INSTALLATION Thread the LCD FPC through the hole.1 – 3.32 LCD Follow the 3.

Place the LCD FPC on the Carrier as shown. © Sony Ericsson Mobile Communications AB – Company Internal 1223-6744 Rev 1 56(75) .Working Instructions (mech) Replacement: LCD Place the LCD in position and press to secure its position.

Follow the 5.Working Instructions (mech) Replacement 4. INSTALLATION Place the Camera Shield Can on top of the Camera. © Sony Ericsson Mobile Communications AB – Company Internal 1223-6744 Rev 1 57(75) . Remove the Camera Shield Can.1 – 3.9 Reassembly instructions! REMOVAL Insert the dentist hook underneath this corner of the Camera Shield Can and pull upwards to release it from the Carrier.1 – 5.33 Camera Shield Can Follow the 3.9 Disassembly instructions! Carry out the replacement as described below.

© Sony Ericsson Mobile Communications AB – Company Internal 1223-6744 Rev 1 58(75) .Working Instructions (mech) Replacement: Camera Shield Can Press the Camera Shield Can without touching the camera lens until it is securely attached.

1 – 3. Remove the Camera.9 Reassembly instructions! REMOVAL Raise the Camera to release it from cavity.33 Removal instructions! Carry out the replacement as described below.34 Camera Follow the 3.Working Instructions (mech) Replacement 4. INSTALLATION Insert the Camera FPC into the slot.1 – 5.33 & 4. © Sony Ericsson Mobile Communications AB – Company Internal 1223-6744 Rev 1 59(75) .19 Installation instructions! Follow the 5. Follow the 4.9 Disassembly instructions! Follow the 4.

© Sony Ericsson Mobile Communications AB – Company Internal 1223-6744 Rev 1 60(75) .Working Instructions (mech) Replacement: Camera Place the Camera in cavity and press without touching the Camera lens to secure its position.

35 Main FPC BtoB Gasket Follow the 3.9 Disassembly instructions! Carry out the replacement as described below. INSTALLATION Attach a new Main FPC BtoB Gasket in proper position.Working Instructions (mech) Replacement 4.1 – 3. Press to secure the attachment.9 Reassembly instructions! REMOVAL Peel off the Main FPC BtoB Gasket by using tweezers.1 – 5. © Sony Ericsson Mobile Communications AB – Company Internal 1223-6744 Rev 1 61(75) . Follow the 5.

9 Disassembly instructions! Follow the 4.9 Reassembly instructions! REMOVAL Insert the dentist hook underneath this corner of Main FPC and pull upwards to detach the Main FPC. Turn the Carrier over. Detach the Main FPC.18 Installation instructions! Follow the 5. © Sony Ericsson Mobile Communications AB – Company Internal 1223-6744 Rev 1 62(75) .36 Main FPC Follow the 3.22 Removal instructions! Carry out the replacement as described below.18 & 4.35.Working Instructions (mech) Replacement 4.1 – 3. Insert the dentist hook underneath this corner of Main FPC and pull upwards to detach the Main FPC. 4.22 & 4. Follow the 4.1 – 5.

Working Instructions (mech) Replacement: Main FPC Remove the Main FPC in the direction of arrow to thread the Main FPC out of the slot. Make sure the 2 guiding holes on the Main FPC correspond to the 2 guiding pins on the Carrier. Thread the Main FPC through the slot on the Carrier. Turn the Main FPC in the direction of arrow. © Sony Ericsson Mobile Communications AB – Company Internal 1223-6744 Rev 1 63(75) . INSTALLATION Note the orientation of the new Main FPC to be installed. Attach the Main FPC in place.

© Sony Ericsson Mobile Communications AB – Company Internal 1223-6744 Rev 1 64(75) .Working Instructions (mech) Replacement: Main FPC Press to secure the attachment. Press this part of the Main FPC to secure the attachment. Attach the Main FPC in place and press to secure the attachment. Make sure the 2 guiding holes on the Main FPC correspond to the 2 guiding pins on the Carrier. Turn the Carrier over.

Frame Cover 6. Press to secure the connection. PCBA (a) and Carrier (b) 2. Antenna 5.1 PCBA and Carrier There are 3 BtoB connectors to be connected on the PCBA.Working Instructions (mech) 5 Reassembly The reassembly is done in the following order: 1. Screw Cap 9. Back Cover 8. Battery (a) and Battery Cover (b) 5. Antenna Cable 4. Front Cover Assy (a) and Main Keyboard (b) 7. Keypad PBA Assy 3. © Sony Ericsson Mobile Communications AB – Company Internal 1223-6744 Rev 1 65(75) . Connect this connector by using the Flex Film Assembly Tool.

Press to secure the connection. © Sony Ericsson Mobile Communications AB – Company Internal 1223-6744 Rev 1 66(75) . Connect the Main FPC connector and press to secure the connection by using the Flex Film Assembly Tool. Turn the PCBA in the direction of arrow.Working Instructions (mech) Reassembly Connect this connector by using Flex Film Assembly Tool.

Press the Keypad PBA Assy to secure the 3 snap hooks. © Sony Ericsson Mobile Communications AB – Company Internal 1223-6744 Rev 1 67(75) .2 Keypad PBA Assy Insert the Keypad PBA Assy to the snap hook as indicated. 5. Press to connect the Camera connector.Working Instructions (mech) Reassembly Press the PCBA to secure the snap hooks.

Press the Antenna Cable into the slot. © Sony Ericsson Mobile Communications AB – Company Internal 1223-6744 Rev 1 68(75) . 5.Working Instructions (mech) Reassembly Turn the Carrier over. Press to connect the connector. Press to connect the Antenna Cable connector.3 Antenna Cable Note the orientation of the Antenna Cable to be installed.

© Sony Ericsson Mobile Communications AB – Company Internal 1223-6744 Rev 1 69(75) .4 Antenna Push the Antenna to snap the 2 hooks to the Keypad PBA Assy.Working Instructions (mech) Reassembly Press to connect the Antenna Cable connector. 5. Continue to push the Antenna to make sure these 2 hooks are snapped.5 Frame Cover Make sure all the side keys are in position and the M2 Cover is pulled out. 5.

Press the M2 Cover to secure its position. © Sony Ericsson Mobile Communications AB – Company Internal 1223-6744 Rev 1 70(75) .Working Instructions (mech) Reassembly Position the bottom of the Carrier assembly (1) and insert the system connector to the hole on the Frame Cover (2). Make sure the M2 Cover is properly installed by sliding it up and down. Place the Carrier in the Frame Cover and press the Carrier to secure snap hooks.

Tighten these 2 screws by using JCIS No.0 bit to a torque of 12 Ncm ± 1 Ncm. Press the Front Cover Assy and Frame Cover until the two covers snap together without any gaps. Place the Frame Cover onto the Front Cover Assy from top.Working Instructions (mech) Reassembly 5.6 Front Cover Assy and Main Keyboard Place the Main Keyboard in cavity of the Front Cover Assy by using tweezers. © Sony Ericsson Mobile Communications AB – Company Internal 1223-6744 Rev 1 71(75) .

7 Back Cover Place the Back Cover onto the Frame Cover.Working Instructions (mech) Reassembly 5. Slide to open the Back Cover. Tighten these 2 screws by using JCIS No. Press around the Back Cover until the two covers snap together without any gaps.0 bit to a torque of 12 Ncm ± 1 Ncm. © Sony Ericsson Mobile Communications AB – Company Internal 1223-6744 Rev 1 72(75) .

5.8 Screw Cap Attach a new Screw Cap in cavity by using the tweezers. Slide to close the Back Cover. Press to secure the attachment.Working Instructions (mech) Reassembly Tighten these 2 screws by using JCIS No.0 bit to a torque of 12 Ncm ± 1 Ncm. © Sony Ericsson Mobile Communications AB – Company Internal 1223-6744 Rev 1 73(75) .

© Sony Ericsson Mobile Communications AB – Company Internal 1223-6744 Rev 1 74(75) . Insert the Battery at the top and press it into position. Place the Battery Cover on top of the Battery. Push the Battery Cover until it is latched.9 Battery and Battery Cover Clean the system connector by using the brush before installing the Battery.Working Instructions (mech) Reassembly 5.

1 Revision History Date 2009-02-20 Changes / Comments 1st release © Sony Ericsson Mobile Communications AB – Company Internal 1223-6744 Rev 1 75(75) .Working Instructions (mech) 6 Rev.