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Produkttraining

SEW drive engineering


Type Codes

I3

Preface

These documents have been prepared to supplement the information provided in the training. However, the combination of exercises followed by proposed solutions means that they are also suitable for private study. These documents supplement the documentation available from SEW. They have been prepared as conscientiously as possible. We do not accept any liability for mistakes. Equally, we cannot accept liability for any damage or follow-on damage resulting from mistakes. Please do not hesitate to contact the authors if you have any questions or suggestions. Persons responsible: DriveAcademy Product Training +49 7251 75-3911

Produkttraining

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Inhalt

1. 1.1 1.2 1.3 1.4 1.5 2. 2.1 2.2 2.3 3. 4. 4.1 4.2 5. 5.1 5.2 5.3 5.4 5.5 5.6 6. 6.1 6.2 6.3 6.4 6.5 6.6 6.7 6.8 6.9 6.10 6.11 6.12 6.13 7. 7.1 7.2 7.3 8. 8.1 8.2 8.3 9. 10. 11. 11.1 11.2 11.3 11.4 11.5 12. 13. 14.

Standard Gearmotors Standard Gear Units Components on the input side Standard Motors Motor Options DR Standard Motors with Options Motor Options Brake Rectifiers Motor Feedback Systems Motor Plug Connectors Condition Monitoring Servo Gearmotors Servo Gear Units Synchronous Motors Industrial Gear Units MC Series M Series CN Series P Series Planetary Gearmotor Q Series Planetary Gearmotor X - Series Helical and Bevel-Helical Gear Units Dezentrale Installation MOVIMOT Standard MOVIMOT D Standard MOVIMOT MD MOVIMOT Options MOVIMOT with AS-Interface MOVI-SWITCH Field Distributor Bus Interfaces Modular Terminal Box MOVITRANS MOVIFIT MOVIPRO MOVIGEAR MOVITRAC Inverter Range MOVITRAC 31C MOVITRAC 07A MOVITRAC B MOVIDRIVE Inverter Range MOVIDRIVE MDX..A MOVIDRIVE compact MCX..A MOVIDRIVE MDX..B MOVIAXIS Servo Inverter Controller MOVI-PLC basic and advanced Safety Technology MOVISAFE Drive Technology with Integrated Safety Technology Safety Technology Decentralized Installation Safety Technology Servo Modular Safety Monitor MOVISAFE Electromechanics and Mechanics DOP Operator Panels Braking Resistors EMC

1 2 4 6 8 10 12 12 16 18 20 22 22 26 28 29 30 31 32 33 34 36 36 38 40 41 46 48 50 56 60 62 70 73 74 76 76 77 78 80 80 82 84 86 88 91 91 92 96 96 97 98 100 102

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1.

Standard Gearmotors

1.

Standard Gearmotors

The unit designation of the gearmotor starts from the components on the output end.

R97 CV132S4 /BMG/HR/TF/AV1H/IS


SEW motor options SEW standard motor SEW standard gear unit

R97

CV132S4/BMG/HR/TF/AV1H/IS

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1.

Standard Gearmotors

1.1

Standard Gear Units

Helical-worm gear unit: S gear unit

Helical-bevel gear unit: K gear unit

Spiroplan gear unit: W gear unit

Helical gear unit: R gear unit

Parallel-shaft helical gear unit: F gear unit

Overhead conveyor gear unit: H gear unit

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1.

Standard Gearmotors

R
gear unit design
07 to 187 Gear unit size B Foot-mounted version G Rubber buffer T Torque arm R Reduced backlash version

gear unit design


07 to 187 Gear unit size B Foot-mounted version G Rubber buffer T Torque arm R Reduced backlash version

gear unit design


07 to 187 Gear unit size B Foot-mounted version G Rubber buffer T Torque arm R Reduced backlash version

gear unit design


0 Standard design overhead trolley system 1 Reinforced design overhead trolley system 07 to 187 - Gear unit size F Flange-mounted version Z Flange-mounted version B14

gear unit design


3 to 6 gear unit size overhead trolley system 07 to 187 Gear unit size No letter - Foot-mounted version X Single-stage foot-mounted version F Flange-mounted version M Extended bearing hub A Hollow shaft H Hollow shaft with shrink disc V Multiple-spline version T TorqLOC clamping joint K Helical-bevel gear unit S Helical-worm gear unit W Spiroplan gear unit

gear unit type:


R F K S W H Helical gear unit Parallel-shaft helical gear unit Helical-bevel gear unit Helical-worm gear unit Spiroplan gear unit Overhead conveyor gear unit

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1.

Standard Gearmotors

1.2

Components on the input side

AD AR/W AD/ZR AR/WS

Input cover Adapter with torque limiting coupling and speed monitor Input cover with centering shoulder Adapter with torque limiting coupling and slip monitor only in combination with VARIBLOC variable speed gear unit AD/RS Input cover with backstop /W Speed monitor AD/P Input cover with motor mounting platform /WS Slip monitor AM Adapter for mounting IEC/NEMA motors AT Adapter with hydraulic centrifugal coupling AQ Adapter for mounting servomotors AT/RS adapter with hydraulic centrifugal coupling and backstop AR Adapter with torque limiting coupling AT/BM(G) adapter with hydraulic centrifugal coupling and disk brake

Produkttraining

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1.

Standard Gearmotors

MK Swing Base

MK _ _ _ _ _ _ MTS
MTS Mechanical thermal monitoring unit BTS Proximity-type thermal monitoring unit T Torque arm

Coupling size Gear unit size Swing base

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1.

Standard Gearmotors

1.3

Standard Motors

Asynchronous motors foot-mounted DT../ DV.. flange-mounted DFR.., DFT../ DFV..

DAS.. AC aseptic motors

Asynchronous-synchronous motors foot-mounted CT../ CV.. flange-mounted CFT.., CFV..

Further motor types: - Explosion-proof motors: - Efficiency motors: - Single-phase motors: - Torque motors: eDFT/eDFV.. DTE/DVE.. EFR/EFT/EFV.. MFT/MFV..

Example: DT80N4 80 = Shaft height h = Motor size N4 = 4-pole performance class

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1.

Standard Gearmotors

S D F T 90 L 8/2
Performance class D/K/L/LS/M/ML/N/S Pole 2/4/6/8/4-2/6-2/8-2/12-2/6-4/8-4/ Size 56/63/71/80/90/100/112/132/160/180/200/225/250/280/ Performance class D/K/L/LS/M/ML/N/S Pole 2/4/6/8/4-2/6-2/8-2/12-2/6-4/8-4/ Design F - Flange-mounted design (optional, only for motors without gear unit) Additional features (optional) E - Energy-efficient motors Size 56/63/71/80/90/100/112/132/160/180/200/225/250/280/ Performance class D/K/L/LS/M/ML/N/S Pole 2/4/6/8/4-2/6-2/8-2/12-2/6-4/8-4/ Development status T - Size 56 and 71-100 V - Size 100-225 R - Size 63 Additional features (optional) E - Energy-efficient motors Size 56/63/71/80/90/100/112/132/160/180/200/225/250/280/ Performance class D/K/L/LS/M/ML/N/S Development status T - Size 56 and 71-100 V - Size 100-225 R - Size 63 Version F - Flange-mounted version (optional, only for motors without gear units) AS - Aseptic Size 56/63/71/80/90/100/112/132/160/180/200/225/250/280/ Additional features (optional) E - Energy-efficient motors Development status T - Size 56 and 71-100 V - Size 100-225 R - Size 63 Motor type D - AC asynchronous motor C - Asynchronous servomotor M - Torque motor E - Single-phase motor Version F - Flange-mounted version (optional, only for motors without gear units) AS - Aseptic Motor type D - AC asynchronous motor C - Asynchronous servomotor M - Torque motor E - Single-phase motor Additional features (optional) S - Smooth pole changing (only for 6/2 and 8/2pole motors, size 90 to 132S, standard here) e - Explosion-proof motors in unit categories II2G and II2D

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Standard Gearmotors

1.4

Motor Options

Further options: RS Z LN C VR VS VE V UWU51A U RH1M RH1L KK KK5 KK6 Backstop Additional flywheel mass (flywheel fan) Low Noise fan guard Protection canopy for fan guard 24 VDC forced cooling fan 1x 230 V forced cooling fan Explosion-proof 1x 230 V forced cooling fan 3x 400 V forced cooling fan Switched-mode power supply for VR forced cooling fan (1x 230V input voltage 24VDC output voltage) Non-ventilated Resolver Resolver for brakemotors Terminal box Terminal box for radial encoder Terminal box for axial encoder

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1.

Standard Gearmotors

BMG /HR /TF /AV1H /IS


IS Integrated plug connector motor

AV1H Motor encoder TF TH Temperature sensor Thermostat bimetallic switch KTY Temperature sensor with almost linear characteristic curve PT100 Temperature sensor linear characteristic curve HR HF -T Manual brake release, automatically disengaging Manual brake release, lockable Stage brake

BMG/BM/B/BR/BC/BP disk brakes

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1.

Standard Gearmotors

10

1.5

DR Standard Motors with Options

Asynchronous motors Foot-mounted design Flange-mounted design Foot and flangemounted design

Example: DRS112M4 112 = shaft height in mm = motor size M4 = length M, 4-pole

112
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Standard Gearmotors

11

DR S 132 M C 4 BE11 HR /FG /TF /Z /DUB


Brake monitoring options DUB Function, wear, or function and wear monitoring Further options (added with "/") Z Flywheel fan AL Metal fan V Forced cooling fan U Non-ventilated OL Non-ventilated, closed B side C Protection canopy for fan guard LF Air filter RS Backstop DH Condensation drain hole 2W 2. shaft end ERF Reinf. bearing (only BG 315) NS Relubrication device (only BG 315) NIB Isolated bearing (only BG 315) RI Reinf. winding insulation > 500 V Therm. motor protection TF Temperature sensor (PTC) TH Bimetallic switch (thermostat) TS Temperature sensor KY Temperature detection via KTY PT Temperature detection via PT100 Flange-mounted designs FG Attached motor for 7 series gear unit FF IEC flange with bores (B5) FT IEC flange with threads (B14) FI IEC foot-mounted motor, possibly with shaft height indication FM Attached motor for 7 series gear unit with IEC feet FE IEC flange with bores and IEC feet (B35) FY IEC flange with threads and IEC feet (B34) FL Flange deviating from IEC FC NEMA C-Face FK Special flange acc. to drawing and IEC feet Brake option HR Manual brake release, disengaging HF Manual brake release, lockable Brake type with max. braking torque BE11 BE brake type with max. 110 Nm Number of poles Rotor material C Copper (only for M,L,H) from BG100 _ Aluminum Length K Only for BG 315 S M L MC Length M with copper rotor LC Length L with copper rotor HC Length H with copper rotor Size 71/80/90/100/112/132/160/180/ 200/225//315 Efficiency class/technical des. S Standard EFF2 (IE1 new) (prev. DT/DV) E High efficiency / EFF1(IE2 new) (prev. DTE/DVE) P Premium efficiency(IE3 new) L Asynchronous servo (prev. CT/CV) M Torque motor (prev. MT/MV) K Single-phase motor (prev. ET/EV) DR series

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2.

Motor Options

12

2.
2.1

Motor Options
Brake Rectifiers

Assignment of motor type to brake system AC asynchronous motors Motor type Brake system DT56.. BMG DT63.. BR DT71.. DT80.. BMG DT80.. BMG DT90.. DV100.. BMG DV100.. BMG DV112..-DV132S.. BMG DV132M..-DV160M BM DV160L..-DV225 BM BM32/62 DV250M..-DV280S.. BMG DV250M..-DV280S.. BMG DR AC asynchronous motors Motor type Brake system DR71.. BE05 BE1 DR80.. BE05 BE1 BE2 DR90.. BE1 BE2 BE5 DR100.. BE2 BE5 DR112.. BE5 BE11 DR132 BE5 BE11 DR160.. BE11 BE20 DR180 BE20 BE30 BE32 DR200 / DR225 BE30 BE32 BE60 DR315 BE120 BE122 Asynchronous servomotors Motor type Brake system CT71D4 BMG CT80N4 BMG CT90L4 BMG CV100 M/L 4 BMG CV132 S 4 BMG CV132 M/ML-160M 4 BM CV160 L 4 BM CV180 M/L 4 BM CV200L 4 BM Synchronous servomotors Motor type Brake system DFS 56M/L/H B CM71 S/M/L BR CM90 S/M/L BR CM112 S/M/L/H BR

BE62

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Motor Options

13

Brakemotors ATEX II2G EEX de II B T3 AC asynchronous motors Motor type Brake system eDT71D4..../HR/TF BC eDT80K4..../HR/TF BC eDT80N4..../HR/TF BC eDT90S4..../HR/TF BC eDT90L4..../HR/TF BC eDV100LS4..../HR/TF BC eDV100L4..../HR/TF BC B...:Brake rectifiers for installation in/on terminal box
Voltage Standard excitation For DT63 and IS1 Fast excitation Fast de-excitation BSG white 24 VDC BS24 Terminal block 42-150AC BG 3.0 brown BG 1 black BGE 3.0 blue UR 11 Litz wire brown 150-500 AC BG 1.5 black

BG 1.5 red UR 15 Litz wire black

SR 11 Litz wire white 1 mm2 SR 15 Litz wire brown 6 mm2 Special brake rectifiers Voltage Normal excitation High-speed excitation 230-575 VAC BG 1.4 BGE 1.4

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Motor Options

14

BM..: Brake rectifiers for installation in control cabinet


Voltage Standard excitation Fast excitation Control via FI with fast excitation and separation of the DC circuit Integ. separation of the DC circuit with UR Fast excitation with anticondensation heater BMV5 white 24 VDC 42-150AC BMS 3 brown BME 3 blue BMK 3 pink BMP 3 light blue BMH 3 yellow 150-500 AC BMS 1.5 black BME 1.5 red BMK 1.5 turquoise BMP 1.5 gray BMH 1.5 green

Special brake rectifiers Voltage High-speed excitation 24 VDC BMU 42150 VAC BMD with diode for EMC interf. immunity BMK 1.5B with LED 230575 VAC

Control via FI with high-speed excitation and cut-off in the DC circuit Integ. cut-off in the DC circuit with UR for DR315 Wide voltage range High-speed excitation

BMP 3.1 iBMP 3.1


(terminal box)

BMR

BST1.0..: Safety-oriented brake module

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2.

Motor Options

15

Evaluation electronics for installation in terminal box Current relay: Integrated in terminal box for separation of the DC SR
circuit. SR 1 1

Motor current 10A Brake current 1 A Current relay SR15 (Brake current 1 A, motor current 50A)

BSR UR

Combination of brake rectifier (B..) and current relay (SR) Voltage relay: Voltage-evaluation electronics integrated in terminal box for separation of the DC circuit. Suitable for inverter operation and pole-changing motors. UR 1 1

Brake voltage 150V Brake current 1 A Voltage relay UR15 (Brake current 1 A, brake voltage 500V)

BUR Beispiel:

Combination of brake rectifier (B..) and voltage relay (UR)

B..1.5 Brake current 1.5 A B..3.0 Brake current 3.0 A Brake rectifiers for decentralized technology BGM
Brake rectifier for 230VAC 500VAC brake blue

URM

DC circuit disconnection for 110VAC 230VAC brake black

BSM

Control unit for 24VDC brake white

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Motor Options

16

2.2

Motor Feedback Systems

Solid shaft encoders / shaft-centered

XV1.

AV1Y

AV1H

Spread-shaft encoders / shaft-centered

ES1. Hollow shaft encoders

AS1H

ES7. Resolver

EH1S U proximity sensor Few pulse encoder

RH1M / RH1L / RH3M / RH5M Built-in encoder

NV 26

ES12 / ES22 ES16 / ES26

EI7. / EI7S AI7W

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Motor Options

17

T
Electrical interface
C R S T B 2/6 A E I P Y D N M H W = 24 HTL signal with invers. + N = 24V TTL signal with invers. + N = 24V Sine encoder with invers. + N = 5V TTL signal with invers. + N = 24V HTL without inversion with N = no. of pulses/ U proximity sensor = Mounting adapter = EnDat interface = Interbus interface = Profibus interface = SSI interface = DeviceNet interface = CanBus interface = Modulation resolver = Hiperface interface = RS485 (electronic nameplate)

Development status / Variant


1-9 7 A 12 16 22 26 = mech. / electr. design = Designation for DR motor = Mounting adapter = A track 2 pulses / rotation HTL = A track 6 pulses / rotation HTL = A+B track 2 pulses / rotation HTL = A+B track 6 pulses / rotation HTL

Mechanical design
S V H G I F = Spread-shaft shaft-centered non-positive connection = Solid shaft flange-centered positive connection = Hollow shaft = Shock-proof shaft-centered non-positive connection = Built-in encoder = Flange-mounted design

Encoder type
E A N X K R = Encoder = Absolute encoder = Proximity sensor = Special encoder = Combination encoder = Resolver

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Motor Options

18

2.3

Motor Plug Connectors

Integrated IS plug connector

Phnix APG plug connector

Harting AS.. plug connector

Harting modular AM.. plug connector

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Motor Options

19

A S B 1
Electrical interface / contact assignments for plug connectors / signal plug connector 0 M12 signal plug connector: DC 24 V supply e.g. AVS0 Motor/brake motor: no wiring diagram 1 Motor/brake motor: standard wiring diagram, 6 ends of the motor winding by customer M12 signal plug connector: standard wiring diagram, e.g. for MOVIMOT or MOVI-SWITCH 2 Han Modular: Motor/brake motor: 6 ends of the motor winding by customer M12 signal plug connector: Data cable, e.g. PROFIBUS DP 3 Wiring diagram for MOVIMOT or MOVI-SWITCH power supply input 4 Hybrid: Motor/brake motor, wiring diagram for assembly of MOVIMOT or MOVISWITCH close to the motor (including MOVIMOT /MOVI-SWITCH with field mounting platform or MOVIMOT field distributors Z.7/Z.8) 5 Reserved 6 Hybrid: MOVIMOT power supply input and communication (e.g. field distributors Z.3/Z.6, field control unit) 7 CT/CV motor star/delta wiring diagram set at the factory 8 Star or delta can be selected and set at the factory, 3 ends connected by customer 9 Internal voltage supply for brake Star or delta can be selected and set at the factory, 3 ends connected by customer AG Reserved H Hybrid: Power supply input, control signals and/or DC 24 V e.g. MOVIMOT , MOVI-SWITCH on field control K M12 signal plug connector (combination): AS-interface S M12 signal plug connector (combination): SENSOR I/O W Hybrid: Power supply input and control signals for MOVI-SWITCH on field distributor Z.3 X Customer-specific contact assignment Mechanical design A Standard housing (not EMC), 2 clamp closure B EMC housing, 2 clamp closure C EMC housing, 2 clamp and locking plate closures, contacts gold plated D Standard housing (not EMC), 1 clamp closure E EMC housing, 1 clamp closure F Standard housing (not EMC), locking plate closure G EMC housing, screw connection K ECOFAST EMC B housing, 1 clamp closure L EMC housing, 7/8"-, 1 3/8"- screw connection, pin (male) N EMC housing, 2 clamp closure, articulated frame CA, module frame negated R M12 7-pole + PE S M12 standard coding (A coding) T M12 B coding U Click-stop connection X Customer-specific mechanical design / type of closure plug connector type / manufacturer type B Han-Modular (1C and 1E module), pin (male) C Han 10 E, crimp prefabrication, leading switch contacts (e.g. TH), pin (male) D Han-Modular (2C and 1E module), pin (male) E Wieland revos MOT F Brad Power TM 1Rxxx / CRxxx series, pin (male) G Han Q4/2; socket (female) H Han Q4/2; pin (male) I Reserved J Han 6 HsB K Han-Modular 1C module axial screw contacting clamping area to 10 mm2 (AWG8) and 1E-module, pin (male) L Han 10 E, socket (female) M Han modular (2E-module), pin (male) N Han Q8/0; pin (male) O Han Q8/0; socket (female) P Phoenix PLUSCON VARIOCON VC (male) R Han 6 E, pin (male) S Han 10 E, pin (male) T Han 16 E, pin (male) U Wieland podis CON flat cable output, pin (male) V M12 plug connector (male) W M12 socket (female) Z M12 combination AS-interface, 24 V and I/O sensor (e.g. MOVIMOT with integrated AS-interface) X Customer-specific plug connector type/combination Plug connector mounting position A Mounted plug connector K Cable end with plug connector SM.. plug connector motor with size and connection cross section SB.. plug connector motor + brake with size and connection cross section IS Integrated SEW plug connector IV Industrial plug connector for DR motors; refer to "connector data" for the description

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3.

Condition Monitoring

20

3.
DUV10A

Condition Monitoring
DUO10A DUB10A

Condition-based maintenance

DU V 10 A
Version Type V vibration O oil-ageing B brake Diagnostic Unit

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3.

Condition Monitoring

21

Control cabinet and drive component thermography

CDM - maintenance management

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4.

Servo Gearmotors

22

4.

Servo Gearmotors

BSHF202 BR CM71S /BR/HR/TF/AS1H/SB60


SEW motor options SEW servomotor SEW servo ear unit

4.1

Servo Gear Units

Planetary gear unit PSF../PSKF..

Planetary gear unit with flange block shaft PSBF..

Helical-bevel servo gear unit BSF../BSKF.

Helical-bevel servo gear unit with flange block shaft BSBF..

Helical-bevel servo gear unit with hollow shaft and shrink disc BSHF..

Planetary gear unit PSC..

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4.

Servo Gearmotors

23

BSHF

202 B

R
Gear unit version
If 3rd character is a B, 4th character is possible BS.. R - Reduced backlash version <= 3`

Gear unit version


B - Foot and front threaded holes BS.. R - Reduced backlash version <= 3` PSF..R - Reduced backlash version T - Torque arm I - BSHF/I helical-bevel servo gear unit with hollow shaft and shrink disc opposite the output end

Gear unit size:


End digit 2 = 2-stage BS.. 202/ 302/ 502/ 602/ 802 PS.. 121/ 122/ 221/ 222/ 321/ 322/ 521/ 522/ 621/ 622/ 721/ 722/ 821/ 822/ 921/ 922

Gear unit type


All in B 5 flange BSF - Helical-bevel servo gear unit with solid shaft BSKF - Helical-bevel servo gear unit with solid shaft and key BSBF - Helical-bevel servo gear unit with flange block shaft BSHF - Helical-bevel servo gear unit with hollow shaft and shrink disc PSF - Planetary gear unit with flange PSKF - Planetary gear unit with flange and keyway PSBF - Planetary gear unit with flange block shaft PSC.. - Servo gear unit with B5 drive flange and solid shaft PSKC.. - Servo gear unit with B5 drive flange and solid shaft with key PSCZ.. - Servo gear unit with B14 drive flange and solid shaft PSKCZ.. - Servo gear unit with B14 drive flange and solid shaft with key

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4.

Servo Gearmotors

24

EBH.. adapter modules for BSF.. helical-bevel servo gear units Helical-bevel servo gear units with adapter

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4.

Servo Gearmotors

25

EPH.. adapter modules for PSF.. planetary servo gear units Planetary servo gear units with adapter

Planetary servo gear units

with adapter

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4.

Servo Gearmotors

26

4.2

Synchronous Motors

Synchronous motors

synchronous motors DFS.., CFM..,

synchronous motors CMP..

synchronous motors CMD..

CMS.. synchronous motors with integrated ball screw Synchronous linear motors

SL2-Basic

SL2-Advance System

SL2-Power System

DLD asynchronous linear motor

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4.

Servo Gearmotors

27

DFS CMP CFM CMD CMS SL2 DLD DFY

Synchronous motor size 56 Synchronous motor sizes 40 / 50 / 63 Synchronous motor sizes 71 / 90 / 112 Current-controlled direct motor sizes 55 / 70 / 93 / 138 CMS.. synchronous motors with integrated ball screw SL synchronous linear motor sizes Basic / Advance / Power System DLD asynchronous linear motor Synchronous motor sizes 71 / 90 / 112 - Old design

Produkttraining

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5.

Industrial Gear Units

28

5.

Industrial Gear Units MC - Series Compact

M - Series

CN - Series

P - Series Planetary gearmotor

Q - Series Planetary gearmotor

X - Series Helical and bevel-helical gear units

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5.

Industrial Gear Units

29

5.1

MC Series

MC 2 R L S F 05
Size:02...09 Gear unit mounting:
F T S H L V E R P 2 3 Foot-mounted Torque Solid shaft Hollow shaft (key or shrink disk connection) Horizontal Vertical Upright Bevel-helical gear unit Helical gear unit 2-stage 3-stage

Input shaft design (LSS):

Mounting position:

Gear unit type:

Number of gear stages:

Industrial gear unit series: MC

EBD design - Extended Bearing Distance

EZ 1 2 B
Options:
B G L 3 2 1 1 2 External bearing oil-lubricated (standard) External bearing grease-lubricated (=Drywell for output shaft pointing downwards) Leakage display Bearing type 3 Bearing type 2 Bearing type Solid shaft type 1 (MC..S) or hollow shaft (MC..H) Solid shaft type 2

Bearing type:

Shaft type:

EN Foot mounting EF Flange mounting EZ Alternatively, foot mounting or preparation for customer flange

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5.

Industrial Gear Units

30

5.2

M Series

M 3 R V S F 80
Size: Vertical 50.....90 Horizontal 50...100 Gear unit mounting: F Foot mounted T Torque Input shaft (LSS) type: S Solid shaft H Hollow shaft (keyed or shrink disc connection) Mounting position: No design. Horizontal V Vertical Gear unit type: R Bevel-helical gear unit P Helical gear unit Number of gear unit stages: 2 2-stage 3 3-stage 4 4-stage 5 5-stage M series industrial gear units

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Industrial Gear Units

31

5.3

CN Series

3 PKC 280

ST
Application indicator
E ST SH EXT PP P POM PM 80-800 Special design Reinforced version Reinforced version Extruder gear unit Stoffauslser Stoffauslser Palm oil Paper machine

Gear unit size Gear unit type:


K T P V Bevel gear Shaft mounted version vertical LSS Low Speed Shaft HSS High Speed Shaft at the long gear unit side

Vertical type PC...N Helical gear unit, foot mounted PKC...N Helical-bevel gear unit, foot mounted Horizontal type C...N Helical gear unit, foot mounted KC...N Helical-bevel gear unit, foot mounted TC...N Shaft-mounted helical gear unit TKC...N Shaft-mounted helical-bevel gear unit TKCV...N Shaft-mounted helical-bevel gear unit Output shaft on long gear unit side

Number of gear stages:


1-5

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5.

Industrial Gear Units

32

5.4

P Series Planetary Gearmotor

P H F 041 / KF107DV160M4
Primary gearmotor Planetary gear unit accessories:
/1T Foot mounting /2T Flange mounting

Planetary gear unit size:


001 ... 081

Planetary gear unit mounting:


... F H ... Foot mounting Flange mounting Hollow shaft with shrink disk Solid shaft with key

Output shaft design [LSS]:

Planetary gear unit

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Industrial Gear Units

33

5.5

Q Series Planetary Gearmotor

P30 051 N 160 - 110 / VVN


Special features: N without special features L with fan Output shaft: V Solid shaft H Hollow shaft Input shaft: V Solid shaft Mounting position: 010 Coaxial planetary gear unit, horizontal output shaft 020 Vertical output shaft, output downward 040 Vertical output shaft, output upward Reduction ratio: Mounting type: N Flange F Foot mounted T Torque arm Gear unit size: Input stage: 0 Coaxial planets Number of stages: 2,3,4 Planetary gear unit

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5.

Industrial Gear Units

34

5.6
X.F..

X - Series Helical and Bevel-Helical Gear Units

X.K..

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5.

Industrial Gear Units

35

220 /B
Gear unit accessories: / B = Foot mounting / T = Torque arm / F = Flange mounting Gear unit size: 180...250 Output shaft type: S = Solid shaft with key R = Solid shaft without key1) L = Splined solid shaft1) A = Hollow shaft with key H = Hollow shaft with shrink disk V = Splined hollow shaft1) Gear unit version: F = Helical gear unit K = Bevel-helical gear unit (standard version) Number of gear stages: 2 = 2-stage 3 = 3-stage 4 = 4-stage X-series industrial gear unit

Produkttraining

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6.

Dezentrale Installation

36

6.
6.1

Dezentrale Installation
MOVIMOT Standard

Gearmotor with matching frequency inverter

Features: - Two directions of rotation - Simple positioning with two speeds - Choice of acceleration speeds - Deceleration and continues speed control Motor nameplate:

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6.

Dezentrale Installation

37

Electronics name plate in the MOVIMOT top part:

Electronics name plate in the MOVIMOT top part for assembly close to the motor:

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6.2

MOVIMOT D Standard

DR motor with matching frequency inverter

Features: - two directions of rotation - two fixed setpoints - RS485 interface via RJ10 connector - selectable acceleration and deceleration ramps Motor nameplate:

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MOVIMOT top part electronics nameplate:

MOVIMOT top part electronics nameplate for mounting close to the motor:

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6.3

MOVIMOT MD

Decentralized drive unit with a synchronous servomotor and a matching powerful drive inverter.

Typecode motor:

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41

6.4

MOVIMOT Options

MLU..A 24 V voltage supply


MLU11A for MOVIMOT with 380 to 500 VAC supply voltage
L1 (YE MLU11A / BN MLU21A) L2 (YE MLU11A / BN MLU21A) 24 (RD) ( BU )

MLU13A voltage supply 24 V


Integrated in the modular terminal box Can be combined with internal braking resistor Can be combined with BEM/URM brake control

MLG..A speed control module (-100...+100% of fmax) with voltage supply


MLG11A for MOVIMOT with 380 to 500 VAC supply voltage
L1 (YE MLG11A / BN MLG21A) L2 (YE MLG11A / BN MLG21A) 24V (RD) (BU) RS+ (OG) RS- (GN)

107

MLU21A for MOVIMOT with 200 to 240 VAC supply voltage

MLG21A for MOVIMOT with 200 to 240 VAC supply voltage

107

MBG11A speed control module

Speed adjustment in the range -100...+100% of fmax Up to MOVIMOT units can be controlled at the same time

MBG11A

90

Produkttraining

RS+ RS-

24V

14.03.2008

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Dezentrale Installation

42

MDG11A diagnostics unit

Displays the operating status, output current and fault codes

MWA21A setpoint converter


Converts and analog setpoint and control signals to an RS485 signal.
75

Up to 31 MOVIMOT units can be controlled

MWF11A setpoint generator for MOVIMOT


3 fixed setpoints can be set Start, stop and rapid stop ramps can be set separately Analog or frequency setpoint generator can be selected Setpoint speed displayed in % Several inverters can be run on MWF

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MNF11A line filter for size 1


Integrated in the modular terminal box Can be combined with internal braking resistor Can be combined with BEM/URM brake control

DIM Drive Ident Module


Motor data (motor family) Brake data User parameters

MFG11A keypad for manual control

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MWS21A Bus diagnostics (MOVIMOT fieldbus diagnostics kit, part no. 823180X)

USB11A Interface converter USB / RS485

DGB60B hand-held terminal

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Motor and brake tester (part no. 831 331 8)


Used to measure the resistance of the motor and brake coil windings

Wiring tester (part no. 823 088 9)


Used to check the wiring is correct

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6.5

MOVIMOT with AS-Interface

MOVIMOT with integrated AS-interface as multiple-speed drive

Features:
CW, CCW direction of rotation Switchover between 2 setpoints Setpoint f1 can also be scaled Ready sigal sent to controller MOVIMOT diagnostics via status LED Additional functions integrated as standard Addressing via M12 (AS-interface address 1-31) Connection option for 2 external sensors Additional LED for AS-interface status Additional diagnostics inteface via modular jack 4/4 (RJ11) plug connector

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Motor nameplate:
RE1A/ASA3/AVT1

Electronics nameplate in MOVIMOT top part:

Electronics nameplate in MOVIMOT top part for assembly close to the motor:
RE2A/AVSK/ALA

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48

6.6

MOVI-SWITCH

Gearmotor with integrated switching and protection function. Type: MSW 1 E: Features:
- One direction of rotation - Semiconductor switch element - TF evaluation - Brake control - Binary control - Motors to 3 kW - IP65 - Dimensions: 120x160x75

Motor nameplate:
S 37

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Type:MSW 2 S Features:
- Two directions of rotation - Reversing relay - TF evaluation - Phase monitoring - Supply system monitoring - Diagnostics LED - Brake control - Binary or AS-Interface control - Motors to 3 kW - IP65 - Dimensions: 155x180x115

Motor nameplate:
K 47

Electronics nameplate in MOVI-SWITCH top part for assembly close to the motor:

Produkttraining

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50

6.7

Field Distributor

Type code of the fieldbus inteface

MF P 2 1 D
D = Version

Connection technology I/Os 1 = Terminals 2 = Terminals or M12 plug connector 3 = Fiber optic cable (only Interbus) Number of I/Os 2 = 4 inputs / 2 outputs 3 = 6 inputs Bus system P = Profibus I = Interbus (CU and LWL) D = DeviceNet / CAN open C = CANopen K = AS-Interface MF = MOVIMOT/Fieldbus MQ = Intelligent, programmable bus interface

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MF.../Z.3 Communication interface with I/Os (I/Os can only be used in combination with M12 plug connectors Common connection compartment for bus and power supply Pluggable motor connection

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MF.../Z.6/AF. Communication interface with I/Os Separate connection compartment for bus and power supply Pluggable motor connection Maintenance switch (triple lockable)

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MF.../MM.../Z.7 Communication interface with I/Os Common connection compartment for bus and power terminals Pluggable motor connection Integrated MOVIMOT inverter

1) If the field distributor is used in combination with a drive without mechanical holding brake, then the field distributor must be ordered with integrated braking resistor (see the following example):

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MF.../MM.../Z.8/AF. Communication interface with I/Os Separate connection compartment for bus and power supply Pluggable motor connection Integrated MOVIMOT inverter Maintenance switch (triple lockable)

1) If the field distributor is used in combination with a drive without mechanical holding brake, then the field distributor must be ordered with integrated braking resistor (according to the following example):

MME.. ECOFAST

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Hybrid cables Connect field distributors with drives Combine the power transmission, control voltage and communication in one cable sheath Ensure optimum EMC shielding and cable impedances Are supplied as prefabricated cables with plug connectors Connection between MF/Z.3. or MF../.6. field distributors and MOVIMOT

Connection between MF/Z.8. field distributors and AC motors

Connection between MF/Z.8. field distributors and AC motors with APG4 plug connectors

Connection between MF/Z.8. field distributors and AC motors with ASA4 plug connectors

Connection between MF/Z.8. field distributors and AC motors with IS plug connectors

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6.8

Bus Interfaces

Bus interfaces for MOVIMOT and MOVI-SWITCH


MF Z 21
1)

MF P 22 MF P 21

red terminal imprint

MF Z 11

2)

MF I32 MF I22 MF I21

black terminal imprint

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57

MF Z 11

2)

MF I 33 B

with fiber optic cable and Rugged Line connector (Phoenix Contact)

MF I 23 B

black terminal imprint

MF Z 31

2)

MF O32 MF O22 MF O21

black terminal imprint

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MF Z 31

2)

MF D32 MF D22 MF D21

black terminal imprint

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Intelligent, programmable bus interfaces for MOVIMOT and MOVISWITCH

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6.9

Modular Terminal Box

Size 1 motors DT71.. to DT90.. Frame height 72:

Frame height 90:

Base plates size 1 motors DT71.. to DT90..

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Size 2 motor DV100.. Frame height 72:

Base plates size 2 motor DV100..

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6.10

MOVITRANS

MOVITRANS contactless energy transfer system

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1. Stationary components TPS Stationary converter 16 kW

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TAS track compensation and medium-frequency cable connection Control cabinet installation

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2.

Installation equipment (track assembly)

TLS medium-frequency cable

TVS connection distributor To connect medium-frequency cables via terminals

Produkttraining

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TCS compensation box To compensate the track inductance; installed directly on the track

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TIS installation component for line cable routing

Installation plate

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THM pick-up Flat design for connection to TPM via plug-in connection

THM pick-up U-shaped design for connection to TPM via plug connection

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3. Mobile components TPM connection module for pick-ups with power output

Connection cable for TPM12B output

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6.11

MOVIFIT

MOVIFIT Field Integrated Technology Field distributor with application-oriented drive and communication functions. MOVIFIT-MC MOVIFIT for MOVIMOT Control Up to 3 MOVIMOT gearmotors with integrated frequency inverter (up to 3 kW) Line protection

MOVIFIT-SC

MOVIFIT for Motor Switch Control Electronic motor switch: 1-channel motor switch, 2 directions of rotation, up to 4.0 kW 2-channel motor switch, 1 direction of rotation, 2 x 2.2 kW

MOVIFIT-FC

MOVIFIT for Frequency Control Integrated frequency inverter 0.37 kW to 1.5 kW or 2.2 kW to 4.0 kW Fulfills safety category 3, section 6 of DIN EN 954-1

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Overview of EBOX types

MT F 11 A 007-503-P 1 0 A-00/S11
Option version

Option type A - Analog I/O S - PROFIsafe EBOX design 00 - DT/DV and DZ 01 - DAS motors 10-16 - DR motors A - Version

Function level 0 - Classic 1 - Technology (MOVI-PLC) 2 - System (MOVIVISION) 1 Generation Coding of the Ethernet protocol variant For Ethernet: Profinet Ethernet IP / Modbus TCP

2 3

Communication P - PROFIBUS D - DeviceNet E - Ethernet T - Safe Ethernet, HIMA Z 10 - Slave Supply phases - MTM version 3 - 3-phase (AC) Supply voltage - MTM version

MC power (MOVIFIT-MC) 000 - MTM version FC power (MTF version) 003 - 0.37 kW 015 005 - 0.55 kW 022 007 - 0.75 kW 030 011 - 1.1 kW 040 SC power (MTS version) 015 - 1.5 kW 040 - 4.0 kW Version A Series 11 - Standard 12 - HygienicPlus Unit type M - MOVIFIT - MC S - MOVIFIT - SC F - MOVIFIT - FC MT - MOVIFIT family 1.5 kW 2.2 kW 3.0 kW 4.0 kW

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Overview of ABOX types

MTA12A-503-S01 1-M 00-00 /BW1

Option 1 type BW1 - braking resistor BW1 (only MTF) BW2 - braking resistor BW2 (only MTF) ABOX design 00 - Series 30 - (MTF) 2 motor operation switch (only for S0x, S4x, S5x, S6x)

Maintenance switch type - No switch 00 - No rotary knob 01 - Rotary knob Maintenance switch design - No switch D - Switch disconnector M - Motor protection switch with line protection Communication 1 - PROFIBUS 2 - DeviceNet 3 - Ethernet (Cu) Connection configuration S = Standard
01= Cable bushings (MTM) 02= Cable bushings (MTF/MTS) 41= I/Os 42= 51= 52= 61=

H = HARTING

62=

11 = (MTM) HANModular-ABOX with M12 for I/Os, (MTM) hybrid ABOX with M12 for bus a. plug connector (MTS/MTF) hybrid ABOX with M12 12 = (MTS/MTF) for I/Os HAN-Modular(MTM) hybrid ABOX with M12 for ABOX with M12 for I/Os and bus I/Os, bus a. plug (MTS/MTF) hybrid ABOX with M12 connector 21 = (MTM) HANfor I/Os and bus Modular-ABOX (MTM) hybrid ABOX with M12 with M12 for I/Os, for I/Os and push-pull RJ45 for push-pull RJ45 a. Ethernet (MTS/MTF) hybrid ABOX with M12 plug connector 22 = (MTS/MTF) for I/Os and push-pull RJ45 for HAN-ModularEthernet ABOX with M12 for I/Os, push-pull RJ45 a. plug connector

Supply phases 3 - 3-phase (AC) Supply voltage 50 - 380 V to 500 V Version A Series 11 - Standard 12 - HygienicPlus Housing type A - Connection box MT - MOVIFIT family

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6.12

MOVIPRO

MOVIPRO decentralized control unit

MOVIPRO is an optimized, decentralized drive control for mobile and stationary applications

Produkttraining

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6.13

MOVIGEAR

Mechanical designs MOVIGEAR with TorqLOC hollow MOVIGEAR MGFA.4 with hollow shaft mounting system shaft and key

MOVIGEAR SBI Single Line Basic Installation

MOVIGEAR SNI Single Line Network Installation

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MG F A S 2 DSM SNI
Installation technology SNI = Single Line Network Installation SBI = Single Line Basic Installation Motor type Size 2 = Torque class 200 Nm 4 = Torque class 400Nm Housing mounting T = Drive with torque arm G = Rubber buffer as torque arm (only with MGF.G4) S = Housing with threads for mounting a torque arm Shaft design A = Mounted gear unit, hollow shaft with key T = TorqLOC hollow shaft mounting system Gear unit type F = Parallel shaft helical gear unit Product family MG = MOVIGEAR

G IO 1 2 A
Version Design 2 = 4 digital inputs + 2 digital outputs Version Functionality IO = Digital I/Os Product family G = Option for MOVIGEAR

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MOVITRAC Inverter Range

76

7.
7.1

MOVITRAC Inverter Range


MOVITRAC 31C

MOVITRAC 31 C 110 - 503 - 4 - 00


Version 00 = Standard Quadrants 4= 4Q with brake chopper Connection type 3= 3 Phasen Connection voltage 50= 380 - 500 VAC 23= 200 - 240 VAC Motor power 110 = 11 kW 150 = 15 kW Version C
Option cards (X21 ): FEN 31C Speed detection FPI 31C Position detection FIT 31C TF/TH evaluation Option cards (X20): FEA 31C: Input/output function FIO 31C: Digital input/output function FRS 31C: Synchronous operation controller FFP 31C: PROFIBUS interface FFI 31C: Interbus interface FFD 31C: DeviceNet interface Accessories: FBG31C Keypad USS21A Serial interface Software: Software ROM 5 MCDTOOLS EPLAN Makros

Produkttraining

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MOVITRAC Inverter Range

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7.2

MOVITRAC 07A

MC 07 A 0022 2 B 1- 4- 00
Version 00 = Standard 10 = LOGODrive Quadrants 4= 4Q with brake chopper Connection type 1= 1 phase 3= 3 phase Interference suppression 0= No filter A= Interference suppression A B= Interference suppression B Supply voltage 2= 200 - 240 VAC 5= 380 - 500 VAC Motor power 0022 = 2.2 kW Version A MOVITRAC 07
Accessories / options: UBP11A Parameter module FHS DIN-rail installation UWS21A Interface adapter (RS-485 / RS-232) UWS21B Interface adapter (RS-485 / RS-232) UWS11A Interface adapter (RS-232 / RS-485 ) on mounting rail attachment USB11A Interface adapter (RS485 / USB) Fieldbus interfaces UFP11A PROFIBUS UFD11A DeviceNet UFI11A Interbus UFO11A CANopen Software: Software ROM 4 MOVITOOLS EPLAN Makros new: MOVITOOLS MotionStudio

Produkttraining

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MOVITRAC Inverter Range

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7.3

MOVITRAC B

Accessories / options: FBG11B Keypad with LED display and parameter memory MBG11B Setpoint generator DBG60B Keypad with plaintext display DBM60B Door mounting for DBG60B keypad DKG60B Extension cable 5m for DBG60B FSC11B Communication interface with RS-485 and SBUS FIO11B Analog module DFP21B PROFIBUS gateway UOH11B Gateway housing for fieldbus expansions or MOVI-PLC controller UBP11A Parameter module UWS21A Interface adapter (RS-485 / RS-232) UWS21B Interface adapter (RS-485 / RS-232) UWS11A Interface adapter (RS-232 / RS-485 ) on mounting rail attachment USB11A Interface adapter (RS485 / USB) FHS11B Mounting rail installation BG0XS FHS12B Mounting rail installation BG0S FHS13B Mounting rail installation BG0L FKB11B Base for resistors in flat design BG0XS FKB12B Base for resistors in flat design BG0S / BWXXX-003 FKB13B Base for resistors in flat design BG0L / BWXXX-003 DHP11B MOVI-PLC basic DHE41B MOVI-PLC advanced ETHERNET DHP41B MOVI-PLC advanced PROFIBUS Slave DP-V1 DHD41B MOVI-PLC advanced DeviceNet Slave DHP11B-T0 MOVI-PLC basic DHP11B-T1 MOVI-PLC basic in technology version I DHP11B-T2 MOVI-PLC basic in technology version II DHE41B MOVI-PLC advanced ETHERNET interface OMH41B-T.. Memory cards for MOVI-PLC advanced With technology activation T0, T1, T2 Fieldbus interface gateway UFP11A PROFIBUS as external gateway DFP21B PROFIBUS integrated in MOVITRAC B DFP21B/UOH11B PROFIBUS integrated in MOVITRAC B, integrated in UOH11B Gateway housing. DFE32B PROFINET, integrated in MOVITRAC B DFE32B/UOH11B PROFINET, integrated in MOVITRAC B, integrated in UOH11B Gateway housing. UFD11A DeviceNet as external Gateway DFD11B DeviceNet integrated in MOVITRAC B DFD11B/UOH11B DeviceNet integrated in MOVITRAC B, integrated in UOH11B Gateway housing. UFI11A Interbus as external Gateway UFO11A CANopen as external Gateway DFE24B EtherCAT, integrated in MOVITRAC B DFE24B/UOH11B EtherCAT, integrated in MOVITRAC B, integrated in UOH11B Gateway housing Software: MOVITOOLS MotionStudio EPLAN macros

Produkttraining

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MOVITRAC Inverter Range

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MC 07 B 0022 - 2 B 1- 4- 00
Version 00 = Standard 0T = With integr. Line filter Quadrants 4= 4Q with brake chopper Connection type 1= 1 phase 3= 3 phases Interference suppression 0= No filter A= Interference suppression A B= Interference suppression B Supply voltage 2= 200 - 240 VAC 5= 380 - 500 VAC Motor power 0022 = 2.2 kW Version B MOVITRAC

Produkttraining

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8.

MOVIDRIVE Inverter Range

80

8.
8.1

MOVIDRIVE Inverter Range


MOVIDRIVE MDX..A

Control cards (CONTROL slot): MDF: No encoder evaluation for standard frequency inverter applications MDV Incremental encoder evaluation for CFC or VFC speed control with asynchronous motors MDS Resolver evaluation only for synchronous servo systems (CM and DY motors) Option cards (Option2 slot ): DIO11A Terminal expansion DIP11A Absolut encoder connection DRS11A Phase-synchronous operation (only for use with MDV and MDS) Fieldbus connection option cards (Option1 slot): DFP11A / DFP21A: PROFI-BUS DFC11A: CAN-BUS DFO11A: CANOpen-BUS DFI11A / DFI21A: Interbus DFD11A: DeviceNet Accessories: DBG11A USS21A DBG11A DBG11A USS21A UWS11A DWI11A Keypad Serial interface Keypad Keypad Serial interface Interface adapter (RS-232 / RS-485 ) on mounting rail attachment 5 V encoder power supply new: MOVITOOLS MotionStudio

Software: Software ROM 4 MOVITOOLS EPLAN Macros

Produkttraining

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MOVIDRIVE Inverter Range

81

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MOVIDRIVE Inverter Range

82

8.2

MOVIDRIVE compact MCX..A

MOVIDRIVE MCH..A

Control modes: MCF: Only VFC (voltage-controlled); without encoder MCV, MCH: -VFC (voltage-controller); with and without encoder -CFC (current-controller); only with encoder MCS: only CFC (current-controller); with resolver Accessories: DBG11B Keypad DBG11A Keypad USS21A Serial interface UWS11A Interface adapter (RS-232 / RS-485 ) on mounting rail attachment USB11A Interface adapter (RS485 and RJ10 / USB) with cable DWI11A 5V encoder power supply Software: Software ROM 4 MOVITOOLS EPLAN Macros

new: MOVITOOLS MotionStudio

Produkttraining

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MOVIDRIVE Inverter Range

83

MOVIDRIVE compact
MCV 41 A 0055-5A3-4-00 Version Quadrants Type of supply Input filter Rated supply voltage 00 = Standard / 0T = Technology 4 = 4Q (with brake chopper) 3 = 3-phase A = installed / 0 = not installed 5 = 380...500 VAC / 2 = 200...240 VAC

Recommended motor power 0055 = 5.5 kW Version A Type series and generation Type:MCF = flux control mode without encoder for asynchronous motors VFC operating modes (VFC = Voltage Flux Control) only MCV = flux control mode without and with encoder for asynchronous motors VFC and CFC operating modes (CFC = Current Flux Control) MCS = flux control mode with resolver for synchronous motors SERVO operating modes MCH = flux control mode with encoder (Hiperface, sin/cos or TTL) for asynchronous or synchronous motors

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MOVIDRIVE Inverter Range

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8.3

MOVIDRIVE MDX..B

Option cards: DEH11B: HIPERFACE encoder card DER11B: Resolver card DIO11B: Terminal expansion board DIP11B: Absolute encoder connection DRS11B: Phase-synchronous operation DHP11B-T0 MOVI-PLC basic DHP11B-T1 MOVI-PLC technology version I DHP11B-T2 MOVI-PLC technology version II OST11B Additional RS485 interface for MOVI-PLC control DHE41B OMH41B-T.. DHF41B OMH41B-T.. MOVI-PLC advanced ETHERNET interface Memory cards for MOVI-PLC advanced with technology activation T0, T1, T2 MOVI-PLC advanced Ethernet interface additionally with PROFIBUS and DeviceNet interface Memory cards for MOVI-PLC advanced with technology activation T0, T1, T2

Option cards for fieldbus connection: DFP21B: PROFIBUS interface DFI11B / DFI21B: INTERBUS interface DFD11B: DeviceNet interface DFE11B MODEBUS TCP interface DFE12B PROFINET IO interface DFE13B EtherNet / IP interface DFE24B EtherCAT interface DFC11B Isolated CAN / CANopen interface DFS11B PROFIsafe interface Accessories: DWI11A UWS11A UWS21A UWS21B USB11A DBG60B DBM60B DKG60B DAT11B DAE14B DAE15B DWE11B DWE12B DCP12A DCP13A DCP15A DCP16A DMP11B 5V encoder power supply Interface adapter (RS-232 / RS-485 ) on mounting rail attachment Interface adapter (RS232 / RS485) Interface adapter (RS232 / RS485) Interface adapter (RS485 / USB) Keypad Door mounting for keypad DBG60B Extension cable 5m for DBG60B Terminal adapter X14 encoder adapter Sub D 9-pole in Sub D 15-pole X15 encoder adapter Sub D 9-pole in Sub D 15-pole HTL TTL interface adapter for single-ended HTL encoders HTL TTL interface adapter for push-pull HTL encoders Cable set for DC link connection MDX60/61B0005...0110-> MDR Cable set for DC link connection MDX60/61B0150...0300-> MDR Cable set for DC link connection MDX60/61B0370...0750-> MDR Cable set for DC link connection MDX60/61B0900...1320-> MDR Mounting panel for replacing MDX60A BG2 with MDX61B BG2S new: MOVITOOLS MotionStudio

Software: Software ROM 4 MOVITOOLS EPLAN Macros

Produkttraining

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MOVIDRIVE Inverter Range

85

MDX61 B 0055 - 5 A 3 - 4 00
Design
00 = Standard 00/L = Coated circuit board 0T = Technology 0T/L = Coated circuit board

Quadrants Connect. type

= 4Q (with brake chopper) = 3-phase = Rad. interf. supp. B = Rad. interf. supp. A = No radio interf. supp. = AC 380 ... 500 V = AC 200 ... 240 V

B Radio interf. Suppression on A 0 the line side

Supply voltage Rec. motor power Version B Series

5 2

0055 = 5.5 kW

60 61

= Not option-capable = Option-capable

Produkttraining

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9.

MOVIAXIS Servo Inverter

86

9.

MOVIAXIS Servo Inverter

MOVIAXIS MX multi-axis servo inverter

Master module MXM80A-000-000-00/Option Options DHP11B-T.. DHE41B OMH41B-T.

MOVIAXIS master module

MOVI-PLC basic in designs: T0 T1 T2 MOVI-PLC advanced ETHERNET interface Memory cards for MOVI-PLC advanced with technology activation T0, T1, T2 MOVI-PLC advanced Ethernet interface additionally with PROFIBUS and DeviceNet interface Memory cards for MOVI-PLC advanced with technology activation T0, T1, T2 Profibus DP-V1 gateway with TCP/IP and Data management

DHF41B OMH41B-T. UFF41B

Software: Software ROM 7 MOVITOOLS MotionStudio

Produkttraining

14.03.2008

9.

MOVIAXIS Servo Inverter

87

MX A 80 A -004 50 3 - 00
00 XX 3 50 = = = = Series design Special design 3-phase connection V = AC 380 - 500 V supply voltage

Designs: 004 = Rated current for axis modules, e.g. 004 = 4 A 050 = Dissipatable energy for DC link discharge module e.g. 050 = 5000 Ws 010 = Rated power for supply module, e.g. 010 = 10 kW 050 = Capacity for capacitor, buffer or damping module e.g. 050 = 5000 F 060 = Power for 24 V switched-mode power supply e.g. 060 = 600 W Version Designs: 80 = Standard design For axis/supply modules: Brake chopper and external braking resistance 81 = Design with a safety relay in the axis module For axis/supply modules: Braking resistance and capacitor module integrated (only for 10 kW) 82 = Design with two safety relays in the axis module Unit type: A = Axis module B = Buffer module C = Capacitor module D = Damping module M = Master module P = Supply module with brake chopper R = Supply module with regeneration S = 24 V switched-mode power supply module Z = DC link discharge module MOVIAXIS

MOVIAXIS MX communication components

X _ _ 11 A
Version Version status Design: GH, GS FP FA FE SE IO IA Multi-encoder card = = = = = = = PROFIBUS DP V1 fieldbus interface K-Net fieldbus interface EtherCAT fieldbus interface EtherCAT-based systembus Input/output card Analog input/output card

Option component for MOVIAXIS

Produkttraining

14.03.2008

10.

Controller MOVI-PLC basic and advanced

88

10.

Controller MOVI-PLC basic and advanced

MOVI-PLC basic DHP11B-T.. control cards T0 T1 T2 MOVI-PLC basic DHP11B-Tx


For installation in MOVIDRIVE B MOVITRAC B MOVIAXIS Master module

MOVI-PLC advanced DHx41B control cards MOVI-PLC advanced DHE41B

MOVI-PLC advanced DHF41B


Ethernet interface PROFIBUS interface DeviceNet interface For installation in MOVIDRIVE B MOVITRAC B only DHE41B MOVIAXIS Master module

Control cards for MOVI-PLC advanced OMH41B-T.. with technology activation T0 T1 T2

Produkttraining

14.03.2008

10.

Controller MOVI-PLC basic and advanced

89

MOVI-PLC basic and advanced drive - based MOVIDRIVE B Option card


DHP11B-T.. DHE41B with OMH41B-T.. DHF41B with OMH41B-T..

Integrated in MOVIAXIS Master module


DHP11B-T.. DHE41B with OMH41B-T.. DHF41B with OMH41B-T..

Integrated in MOVITRAC B
DHP11B-T.. DHE41B with OMH41B-T..

MOVI-PLC basic and advanced drive - compact


DHP11B-Tx / UOH11B DHE41B with OMH41B-T.. / UOH11B DHP11B-Tx / OST11B / UOH21B DHF41B with OMH41B-T../ UOH21B

MOVIFIT technology function level with integrated MOVI-PLC basic MT F 11 A 007-503-P 1 1 A-00/S11
Function level 0 - Classic 1 - Technology (MOVI-PLC) 2 - System (MOVIVISION)

Produkttraining

14.03.2008

10.

Controller MOVI-PLC basic and advanced

90

MOVI-PLC I/O system


OCC11B OTM21B ODI81B ODO81B OAI41B OAI42B OAI43B OAO41B OAO42B OAO43B CAN bus coupler Terminal module Digital input module Digital output module Analog input module (voltage) Analog input module (current) Analog input module (multi input) Analog output module (voltage) Analog output module (current) Analog output module (multi output)

DHP11B-T.. DHE41B OMH41B-T..

MOVI-PLC basic T0 T1 T2 MOVI-PLC advanced ETHERNET interface Memory cards for MOVI-PLC advanced with technology activation T0, T1, T2 MOVI-PLC advanced Ethernet interface additionally with PROFIBUS and DeviceNet interface Control cards for MOVI-PLC advanced with technology activation T0, T1, T2 Additional RS485 interface as an option for DHP11B-T.. control card MOVI-PLC basic compact control

DHF41B

OMH41B-T..

OST11B DHP11B-T.. / UOH11B

DHE41B mit OMH41B-T.. / UOH11B MOVI-PLC advanced compact control DHP11B-T.. / OST11B.. / UOH11B MOVI-PLC basic compact control with additional RS485 interface

DHF41B mit OMH41B-T.. / UOH11B MOVI-PLC advanced compact control with PROFIBUS and DeviceNet interface OMH41B-T.. Memory card for MOVI-PLC advanced with technology activation T0, T1, T2

Produkttraining

14.03.2008

11.

Safety Technology MOVISAFE

91

11.
11.1

Safety Technology MOVISAFE


Drive Technology with Integrated Safety Technology

Drive electronics with integrated safety technology/control cabinet: MOVITRAC B frequency inverter
Safe Stop according to cat. 3 for 3-phase AC 400 V units from 0,55 ... 75 kW

MOVIDRIVE B inverter

DFS11B PROFIsafe / PROFIBUS with output for safe disconnection of the MOVIDRIVE DFS12B PROFIsafe / PROFIBUS with CAN connection for DCS21B DFS21B PROFIsafe / PROFINET with output for safe disconnection of the MOVIDRIVE DFS22B PROFIsafe / PROFINET with CAN connection for DCS21B DCS21B safety monitor with speed and position monitoring and PROFIsafe connection DCS31B safety monitor with speed and position monitoring

Produkttraining

14.03.2008

11.

Safety Technology MOVISAFE

92

11.2

Safety Technology Decentralized Installation

Decentralized applications with safe disconnection of the drive in compliance with stop category 0 or 1 according to EN 60204-1 and failsafe protection against restart according to EN 954-1 category 3

Gearmotors with integrated MOVIMOT frequency inverter with optional SafetyDrive package
Permitted unit combinations for SafetyDrive: MFZ.6. field distributors

Produkttraining

14.03.2008

11.

Safety Technology MOVISAFE

93

MFZ.7. field distributors

MFZ.8. field distributors

MQS PROFIsafe with safe disconnection


MQS22F MQS32F 4DI/2DO (via M12 plug connector) + 2F-DI/1F-DO (2-pole) 6DI / 0DO (via M12plug connector) + 2F-DI / 1F-DO (2-pole)

Produkttraining

14.03.2008

11.

Safety Technology MOVISAFE

94

Drive control for decentralized MOVIFIT field installations


MOVIFIT applications with safe disconnection of the drive in compliance with Stop category 0 or 1 according to EN 60204-1 and fail-safe protection against restart according to EN1037 and conformance with safety category 3 according to EN 954-1 as well as performance level d according to EN ISO 13849-1 MOVIFIT MC with safe disconnection

ab

MOVIFIT FC with safe disconnection

Produkttraining

14.03.2008

11.

Safety Technology MOVISAFE

95

MOVIFIT with S11 PROFIsafe option

ab

ab

Produkttraining

14.03.2008

11.

Safety Technology MOVISAFE

96

11.3

Safety Technology Servo

MOVIAXIS multi-axis servo inverter Axis modules with safe Stop category 3 or 4

MX A 81 A -004 50 3 - 00
81 = Design with a safety relay in the axis module For axis/supply modules: Braking resistor and capacitor module integrated (only for 10 kW) 82 = Design with two safety relays in the axis module

11.4

Modular Safety Monitor MOVISAFE


with speed and position monitoring and PROFIsafe connection with speed and position monitoring with speed monitoring

UCS21A UCS31A UCS41A

Produkttraining

14.03.2008

11.

Safety Technology MOVISAFE

97

11.5

Electromechanics and Mechanics

Safety-oriented BST brake module

BMG.T double disk brake

Produkttraining

14.03.2008

12.

DOP Operator Panels

98

12.

DOP Operator Panels


LCD graphics display (monochrome) with 240x64 pixels and backlighting DC24V voltage supply, max. 350 mA 2 serial interfaces (RS-232, RS-422/RS-485) IP66 membrane keypad with navigation keys, numeric keypad and 8 function keys 16 LEDs (two colors red/green) Ethernet 10/100Mbit Memory expansion via USB 12 MB application memory

DOP11B-20

DOP11B-25
Touch display (16 grayscales, STN, 5.7) with 320x240 pixels and backlighting DC24V voltage supply, max. 450 mA 2 serial interfaces (RS-232, RS-422/RS-485) IP66 Horizontal or vertical installation Ethernet 10/100Mbit Memory expansion via USB 12 MB application memory

DOP11B-30
Touch display (64k colors, CSTN, 5.7) with 320x240 pixels and backlighting DC24V voltage supply, max. 450 mA 2 serial interfaces (RS-232, RS-422/RS-485) IP66 Horizontal or vertical installation Ethernet 10/100Mbit Memory expansion via USB 12 MB application memory

DOP11B-40
Color display (64k colors, CSTN, 5.7) with 320x240 pixels and backlighting DC24V voltage supply, max. 500 mA 2 serial interfaces (RS-232, RS-422/RS-485) IP66 membrane keypad with navigation keys, numeric keypad and 16 function keys 16 LEDs (two colors red/green) Ethernet 10/100Mbit Memory expansion via USB 12 MB application memory

DOP11B-50
Touch display (64k colors, TFT, 10.4) with 800x600 pixels and backlighting DC24V voltage supply, max. 1 A 2 serial interfaces (RS-232, RS-422/RS-485) IP66 Horizontal vertical installation Ethernet 10/100Mbit Memory expansion via USB or CF 12 MB application memory

Produkttraining

14.03.2008

12.

DOP Operator Panels

99

DOP accessories/options PCS11B


Only for DOP11B! Communication cable between DOP11B drive operator panel (RS-232, max 115.2 kBit/s) and PC (RS-232) for programming the Drive Operator Panel. Fixed length of 3m.

PCS21A
For DOP11A and DOP11B. Communication cable between drive operator panel (RS-485, max. 57.6kBit/s) and SEW frequency inverters (RS-485, RJ10). Fixed length of 5m.

PCS22A
For DOP11A and DOP11B. Communication cable between drive operator panel (RS-485, max. 57.6kBit/s) and SEW frequency inverters (open cable end). Fixed length of 5m.

Prefabricated cable
Only DOP11B! Communication cable between DOP11B drive operator panel (RS-232, max 57.6kBit/s) and UWS11A interface adapter (RS232) for communication with SEW frequency inverters. Fixed length of 1.8m.

PCM11A
For DOP11A and DOP11B. Interface adapter between RS-232 (D-SUB 9-pole) and MPI (HMI adapter S7-MPI)

UWS11A
For DOP11A and DOP11B Interface adapter for DIN rail mounting RS-232 <-> RS-485

UWU52A
For DOP11A and DOP11B Switched-mode power supply Input: AC100-240V Output: DC24V, 2,5A

SW-ROM 6
(Project planning software)

For DOP11A and DOP11B HMI-Builder 3.0 with DOP-Tools, documentation and examples

Produkttraining

14.03.2008

13.

Braking Resistors

100

13.

Braking Resistors
Flat-type braking resistors Wire and grid resistors on ceramic core

BW 100 - 006 - P P overcurrent relay T temperature switch Power at 100% cdf => 0.6 kW Resistance value: 100 " 10% Braking resistor

Example: BW018-015: Braking resistance 18 1.5 kW


BW 2 47 Resistance value in : 47 " 10% Power in kW: 2 kW Braking resistor

Example: BW147: Braking resistance 47 1.2 kW


BS003 BS005 HS001 DKB11A FKB11B FKB12B FKB13B FHS11B FHS12B FHS13B Touch guard for BW072-003 Touch guard for BW100-005 and BW072-005 Installation equipment for touch guard on profile rail Heat sink for braking resistor in flat design MDX BG1 Size 0XS Base for resistors in flat design Size 0S Base for resistors in flat design Size 0L Base for resistors in flat design Size 0XS Support rail mounting with base for resistors in flat design Size 0XS Support rail mounting with base for resistors in flat design Size 0L Support rail mounting with base for resistors in flat design

Produkttraining

14.03.2008

13.

Braking Resistors

101

Braking resistors for decentralized technology Braking resistors in flatpack design in enclosure IP65 with installed 1.500 mm cable

BW 100 - 003 / K- 1.5 Cable length 1.5 m Power in W:


003 = 100 W 005 = 200 W

Resistance in :
100 = 100 200 = 200

Braking resistor

External braking resistors in compact design in enclosure IP66

BW

068 - 010 Power in W:


10 20 = 600 W = 1200 W

Resistance in :
068 = 68 " 5% 150 = 150 " 5%

Braking resistor

Produkttraining

14.03.2008

14.

EMC

102

14.

EMC
ND.. Line choke
ND 020 - 01 3 Number of phases: 3-phase Inductance in mH: 0.1 mH Rated current in A Line choke (85 A, 0.1 mH, 3-phase) (200 A, 0.03 mH, 3-phase) (300 A, 0.05 mH, 3-phase)

ND085-013 ND200-0033 ND300-005

NF.. Line filter


NF 009 - 50 3 Number of phases: 3-phase Rated voltage x 10 in V: 500VAC Rated current in A: 9A Line filter

NF035-503
HD 001

(35 A, 500 V, 3-phase)

HD.. Output choke

Size 001/002/003/004/012 Output choke

ULF11B split core ferrite HF.. Output filter


HF 015 - 50 3 Number of phases: 3-phase Voltage x 10 in V: 500 Assignment to MOVIDRIVE: MDX0015 Output filter

HF075-503

Output filter for MDX 0075 500V 3-phase

EF.. EMC module for MOVITRAC


The module includes a line filter and an output choke for radio interference suppression B EF 014 - 50 3 Number of phases: 3-phase Voltage x 10 in V: 500VAC Assignment to MOVITRAC 1,5 kW EMC module

EF450-503 for MOVITRAC 45 kW


Produkttraining 14.03.2008

14.

EMC

103

EMC modules for MOVITRAC B FKE12B EMC module for size 0S FKE13B EMC module for size 0L

Produkttraining

14.03.2008

Version 6.0

T_DE_EN_I_003

1058 8221/ 0207