UNDERGROUND CONSTRUCTION MANUAL

HV CONSTRUCTION
Back to MAIN INDEX Go to SECTION INDEX

CONSTRUCTION

DESCRIPTION

DWG

CONSTRUCTION

DESCRIPTION

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11kV POLE TERMINATION CONSTRUCTION Construction code guide - 11kV cable termination and connection ABB Construction code guide - 11kV cable termination & connection Magnefix & transformer Construction code guide - 11kV Pole termination Construction code guide - 22kV cable termination & connection F&G and transformer Construction code guide - 22kV Pole termination Construction code guide - 33kV Pole termination 11kV RMU AND TRANSFORMER CONSTRUCTION 11PMCTC/ASL RMU - ABB SafeLink in padmounted 5206 Substation triplex XLPE cable termination & connection 11PMCTC/ASL RMU - ABB SafeLink in padmounted substation 5207 400mm† 1C Cu. Cable termination & connection 5134/1 5134/2 5134/3 5135/1 5135/2 5247/1 Pole termination 35mm†/185mm†/400mm† Al. and 400mm† Cu XLPE cable 11CTP Pole termination 35mm†/185mm†/400mm† AI. and 400mm† Cu XLPE cable 11CTP Pole termination cable guard to pole Pole termination with links 35mm†/185mm†/400mm† AI. XLPE Pole termination with links (trident) 35mm†/185mm†/400mm† AI. XLPE Pole termination with ABS & EDO’s 35mm†/185mm†/400mm† AI. XLPE Pole termination with ABS & EDO’s 35mm†/185mm†/400mm† AI. XLPE Pole termination direct to mains 400mm† Cu. 1 core XLPE cable 22kV RMU CONSTRUCTION RMU - F&G GA..C Triplex XLPE cable termination and connection 22CTC/FGA RMU - F&G GA..C triplex XLPE cable termination and connection RMU - Schneider Electric RM6 Triplex XLPE cable termination and connection 22CTC/RM6 RMU - Schneider Electric RM6 Triplex XLPE cable termination and connection 22 kV TRANSFORMER CONSTRUCTION Transformer Triplex XLPE cable termination and connection 22CTC/TX Transformer Triplex XLPE cable termination and connection 5120/1 5120/2 5044/1 5044/2 5279/1 5279/2 5101/1 5101/2 5101/3 5101/4 5101/5 5101/6 5101/7 5101/8

11CTC/ASD 11CTC/MMD 11CTC/TX 11CTC/ASL

RMU - ABB SD series Triplex XLPE cable termination & connection RMU & SFU Magnefix MD & Transformer Triplex XLPE cable termination & connection RMU - ABB safelink freestanding triplex XLPE cable termination & connection RMU - ABB safelink freestanding 400mm† 1C Cu. cable termination & connection

5051 5054

5244

11CTC/ASL

5245

11CTC/FBX

FBX RMU - Triplex XLPE cable term. & conn. - material 5270/1 FBX RMU - Triplex XLPE cable term. & conn. - construction 5270/2

22CTC/TX

A B C D E

ORIGINAL ISSUE 30.9.05 2.6.11

APPROVED

C. Noel 2/6/11 A. Bletchly L. Burton

UNDERGROUND DISTRIBUTION
HV CONSTRUCTION INDEX

DATE

PASSED
10.01.12
Ergon Energy Corporation Ltd

17.07.12

ABN 50 087 646 062

DRAWN

FILE: 5 58 5133 1

Dwg

Sh

1

E

CONSTRUCTION

DESCRIPTION

DWG

CONSTRUCTION

DESCRIPTION

DWG

22kV POLE TERMINATION CONSTRUCTION Pole termination 35mm†/185mm† AI. Triplex and 630mm† AI. 1 core XLPE cable Pole termination 35mm†/185mm† AI. Triplex and 630mm† AI. 1 core XLPE cable Pole termination cable guard to pole Pole termination with links 35mm†/185mm† AI. XLPE cable Pole termination with links (trident) 35mm†/185mm† AI. XLPE cable Pole termination with ABS & EDO’s 35mm†/185mm† AI. XLPE cable Pole termination with ABS & EDO’s 35mm†/185mm† AI. XLPE cable Pole termination direct to mains 630mm† AI. 1 core XLPE cable 5076/1 5076/2 5076/3 5076/4 5076/5 5076/6 5076/7 5076/8

22CTP 22CTP

33kV POLE TERMINATION CONSTRUCTION Pole termination 50mm†/300mm† Al core XLPE cable - Material Pole termination 50mm†/300mm† Al core XLPE cable Pole termination cable guard to pole Pole termination with links 50mm†/300mm† Al 1 core Pole termination with ABS and EDO’s 50mm†/300mm† Al 1 core 5248/1 5248/2 5248/3 5248/4 5248/5

33CTP

A B

ORIGINAL ISSUE 2.6.11

APPROVED

C. Noel 2/6/11 A. Bletchly L. Burton

UNDERGROUND DISTRIBUTION
HV CONSTRUCTION INDEX

HARD COPY UNCONTROLLED

DATE

PASSED
Ergon Energy Corporation Ltd ABN 50 087 646 062

DRAWN

FILE: 5 58 5133 2

Dwg

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2

B

MATERIAL - INCLUDING CABLE SCREEN EARTH CONNECTION QTY ASSY 512-1 512-4 512-7 510-1 510-6 536-5 553-1 DESCRIPTION
35mm Cable termination and connection to RMU 22kV 35mm
2 2 2 2 2

185mm

630mm

cable insect protected cable

1 1 1 1 1 1 3 3

Cable termination and connection to RMU 22kV 185mm

2 Cable termination and connection to RMU 22kV 630mm cable

Earth extension elbow connector to station earth Earth extension elbow connector to station earth Clamp to suit 3 x 1 core 630mm 35mm
2 2

cable

insect protected cable bonding brass tape to cable screen

NOTES: 1. Insulate screen wires with PVC tape and ensure that wires DO NOT CONTACT any metal before reaching the station earth bar.

A B

ORIGINAL ISSUE 11.04.12

APPROVED

C.Noel 8/2/02 A.Bletchly T.Borg

UNDERGROUND DISTRIBUTION
22kV CONSTRUCTION RMU - F&G GA...C TRIPLEX XLPE CABLE TERMINATION & CONNECTION
FILE: 5 58 5044 1

DATE

PASSED
Ergon Energy Corporation Ltd ABN 50 087 646 062

DRAWN

Dwg

5044

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B

Bletchly T..Borg UNDERGROUND DISTRIBUTION 22kV CONSTRUCTION RMU F&G GA.12 APPROVED C.C TRIPLEX XLPE CABLE TERMINATION & CONNECTION FILE: 5 58 5044 2 DATE PASSED Ergon Energy Corporation Ltd ABN 50 087 646 062 DRAWN Dwg 5044 Sh 2 B ..F & G RMU Type GA..Noel 8/2/02 A.04..C (shown) F F Screen earth F Assy Selection 512-1 and 553-1 or 512-4 or 512-7 Assy 510-1 or 6 Assy Selection 536-5 F F F To Station Earth Construction Type 22CTC/FGA A B ORIGINAL ISSUE 11.

& conn. cable cable insect prot.ASD ASSY 514-1 514-2 514-3 514-4 541-4 541-7 DESCRIPTION Term.Borg UNDERGROUND DISTRIBUTION 11kV CONSTRUCTION RMU . (ABB SD) 11kV 35mm 2 cable 1 F cable insect prot. SIDE VIEW A B ORIGINAL ISSUE 07.Noel 20/1/03 A. Insulate screen wires with PVC tape and ensure that wires DO NOT CONTACT the unistrut bar or any earth point before reaching the station earth bar. Maximum lug width is 35mm. 1 1 Assy Selection 514-1 to 4 Cable trifoil to channel suit 11kV 35mm Cable trifoil to channel suit 11kV 185mm 2 2 Cable trifoil to channel suit 11kV 185mm 557-21 Spring nut suit P3300 channel BACK OF CABLE BOX Station Earth F Assy Selection 541-4 or 7 NOTES: 1.12 APPROVED C. & conn.MATERIAL . Cable trifoil to channel suit 11kV 35mm 2 2 cable cable insect prot. & conn. (ABB SD) 11kV 185mm2 cable insect prot. Machine/file both sides of palm as necessary and radius edges. Term.ABB SD SERIES TRIPLEX XLPE CABLE TERMINATION & CONNECTION FILE: 5 58 5051 1 HARD COPY UNCONTROLLED DATE PASSED Ergon Energy Corporation Ltd ABN 50 087 646 062 DRAWN F F Assy 557-21 Construction Type 11CTC/ASD Dwg 5051 Sh B . (ABB SD) 11kV 35mm 2 QTY cable 2 Term. (ABB SD) 11kV 185mm Term. 2. & conn.02.Bletchly T. Locate cable lug and bolt head to rear of bushing.

12 APPROVED C. ASSY 516-1 DESCRIPTION Term.MAGNEFIX MD AND TRANSFORMER TRIPLEX XLPE CABLE TERMINATION & CONNECTION FILE: 5 58 5054 1 HARD COPY UNCONTROLLED DATE PASSED Ergon Energy Corporation Ltd ABN 50 087 646 062 DRAWN Dwg 5054 Sh B . & conn.RMU Support Channel Construction Type 11CTC/TX FRONT VIEW . 2 541-4 Clamp trefoil to channel suit 11kV 35mm cable Assy Selection 516-1 to 4 1 Clamp trefoil to channel suit 11kV 35mm 2 cable insect prot.) 11kV 35mm 2 QTY cable 2 516-2 Term. (Magnefix MD & Transf.Noel 17/1/03 A.) 11kV 185mm2 cable insect prot. (Magnefix MD & Transf.) 11kV 35mm 2 1 F Assy Selection 516-1 to 4 QTY 2 F cable 1 516-2 Term.02. Insulate screen wires with PVC tape and ensure that wires DO NOT CONTACT the unistrut bar or any earth point before reaching the station earth bar.) 11kV 35mm2 cable insect prot. (Magnefix MD & Transf. MATERIAL . & conn. & conn. (Magnefix MD & Transf.MATERIAL . 557-20 Spring nut suit P1000 channel 1 F F NOTES: 1.) 11kV 35mm cable insect prot.) 11kV 185mm cable 2 516-3 Term. & conn. (Magnefix MD & Transf.MMD ASSY 516-1 DESCRIPTION Term.TRANSF.Bletchly T.) 11kV 185mm cable 516-3 Term.) 11kV 185mm2 cable insect prot.Borg UNDERGROUND DISTRIBUTION 11kV CONSTRUCTION RMU & SFU . & conn. & conn. (Magnefix MD & Transf. & conn.TRANSFORMER 11CTC/MMD A B ORIGINAL ISSUE 07. & conn. (Magnefix MD & Transf. Assy Selection 541-4 or 7 and 557-20 Support Channel F FRONT VIEW . 2 541-7 Clamp trefoil to channel suit 11kV 185mm cable Clamp trefoil to channel suit 11kV 185mm 2 cable insect prot. 516-4 Term. (Magnefix MD & Transf. 516-4 Term.

bracket suit 22kV 630mm 2 cable 515-4 Clamp cable to wood pole 557-12 Clamp trefoil to wood pole to suit 630mm2 cable 539-1 540-2 540-3 Bracket termination (11kV.MATERIAL .TERMINATION ASSY 511-2 511-6 DESCRIPTION Clamp trefoil to pole term. cable 1 511-12 Clamp trefoil to pole term. Minimum dimension to ground from termination bracket king bolt allows sufficient ground clearance for an LV underground termination on pole. Noel 18/2/03 A. Refer Earthing Section of the Overhead Construction Manual for minimum separation requirements between metal cable guard and communication assets. 3C cable termination requires greater dimension. bracket suit 22kV 185mm 2 NOTES: QTY 1. Locate cable on opposite side of pole to oncoming traffic where possible. Bletchly C.35mm /185mm AL TRIPLEX 2 AND 630mm AL 1 CORE XLPE CABLE .Lindsay UNDERGROUND DISTRIBUTION 22kV CONSTRUCTION 2 2 POLE TERMINATION . 5.05 02. bracket suit 22kV 35mm2 cable insect protected Clamp trefoil to pole term.10 16.1. 7. 3.08. 4.11 APPROVED C.CABLE GUARD ASSY 531-1 531-6 531-7 DESCRIPTION Guard polymeric to wood pole Guard metal (100) to wood pole Guard metal (130) to wood pole 1 QTY MATERIAL . 22kV & 33kV) mounting to wood pole Arrester 22kV mounting to bracket (M12) Arrester 22kV mounting to bracket (M16) .TERMINATION QTY ASSY 580-1 DESCRIPTION Cable separation mounting bracket for termination leads 35mm† 185mm† 630mm† 1 A B C D ORIGINAL ISSUE 28. Dimension from termination bracket king bolt to LV conductor below suits triplex cable termination. Polymeric cable guard is not to be use in areas: subject to grass fire where metal bladed brush cutter may be used where there is a high likelihood of impact.03.MATERIAL B 1/2 DISC HARD COPY UNCONTROLLED DATE PASSED Ergon Energy Corporation Ltd ABN 50 087 646 062 DRAWN FILE: 5 58 5076 1 Dwg 5076 Sh 1 D . All metalwork that passes through or into wood shall be greased for the entire length that may come into contact with the wood. 6. 2.630mm 2 AR 1 3 cable only 546-10 Termination outdoor 22kV 185mm2 cable 546-11 Termination outdoor 22kV 630mm 2 cable 546-12 Termination outdoor 22kV 35mm cable insect protected 547-1 Guard wildlife to wood pole 1 2 1 MATERIAL . Do Not Obstruct climbing access.

6 or 12 and 580-1 (630mm†) F Earth cable to pass underneath wildlife guard F F Assy 547-1 F Assy Selection 515-4 or 557-12 at 1000 crs (typical) 3500 above ground level Construction Type A B C ORIGINAL ISSUE 28.35mm /185mm AL TRIPLEX AND 630mm 2 AL 1 CORE XLPE CABLE B 1/2 DISC HARD COPY UNCONTROLLED DATE PASSED Ergon Energy Corporation Ltd ABN 50 087 646 062 DRAWN FILE: 5 58 5076 2 F Assy 539-1 22CTP Dwg 5076 Sh 2 C . Noel 18/2/03 A.08.10 APPROVED C.1.05 02.Refer Overhead Construction Manual EARTHING HV Equipment Earth F Assy Selection 511-2. Lindsay UNDERGROUND DISTRIBUTION 22kV CONSTRUCTION 2 2 POLE TERMINATION .Bracket King Bolt Assy Selection 540-2 or 3 F F Assy Selection 546-10 to 12 HV Earth . Bletchly C.

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TERMINATION ASSY 511-1 DESCRIPTION Clamp trefoil to pole term.10 16.05 02. bracket suit 11kV 185mm† cable insect protected 511-8 Clamp trefoil to pole term. Minimum dimension to ground from termination bracket king bolt allows sufficient ground clearance for an LV underground termination on pole.03. Bletchly C.Lindsay ORIGINAL ISSUE 29. AR 1 3 3.08. bracket suit 11kV 35mm† cable Clamp trefoil to pole term. Locate cable on opposite side of pole to oncoming traffic where possible.12 UNDERGROUND DISTRIBUTION 11kV CONSTRUCTION POLE TERMINATION 35/185/400mm† AL and 400mm† CU XLPE CABLE B 1/2 DISC HARD COPY UNCONTROLLED DATE PASSED Ergon Energy Corporation Ltd ABN 50 087 646 062 DRAWN FILE: 5 58 5101 1 Dwg 5101 Sh 1 E . bracket suit 11kV 35mm† cable insect protected Clamp trefoil to pole term.CABLE GUARD QTY ASSY 531-1 531-6 531-7 1 NOTES: 1. Polymeric cable guard is not to be use in 6. Noel 18/2/03 A. Refer Earthing Section of the Overhead Construction Manual for minimum separation requirements between metal cable guard and communication assets. DESCRIPTION Guard polymeric to wood pole Guard metal (100) to wood pole Guard metal (130) to wood pole QTY 1 511-3 Clamp trefoil to pole term. bracket suit 11kV 185mm† cable MATERIAL .MATERIAL . bracket suit 11kV 400mm† Al cable insect protected 515-4 Clamp cable to wood pole 557-8 Clamp trefoil to wood pole to suit 400mm† cable 11kV 539-1 540-1 546-1 Bracket termination (11kV. 2. Dimension from termination bracket king bolt to LV conductor below suits triplex and 1 core cable termination.02. bracket suit 11kV 400mm† Al cable Clamp trefoil to pole term.11 07.400mm† cable Termination outdoor 11kV 35mm† Al cable 546-2 Termination outdoor 11kV 185mm† Al cable 546-3 Termination outdoor 11kV 35mm† Al cable insect protected 546-4 Termination outdoor 11kV 185mm† Al cable insect protected 546-6 Termination outdoor 11kV 400mm† Al cable 546-7 Termination outdoor 11kV 400mm† Al cable insect protected 572-1 547-1 Termination outdoor 11kV 400mm† Cu cable insect protected Guard wildlife to wood pole 1 1 MATERIAL . Do Not Obstruct climbing access.TERMINATION QTY ASSY 580-1 A B C D E DESCRIPTION Cable separation mounting bracket for termination leads APPROVED 35mm† 185mm† 400mm† 1 C. 5. 22kV & 33kV) mounting to wood pole Arrester 11kV mounting to bracket (M12) 540-4 Arrester 11kV mounting to bracket (M16) . areas: subject to grass fire where metal bladed brush cutter may be used where there is a high likelihood of impact. 4. 3 core cable termination requires greater dimension.9. 7. bracket suit 11kV 400mm† Cu cable insect protected 511-10 Clamp trefoil to pole term. All metalwork that passes through or into wood shall be greased for the entire length that may come into contact with the wood.

Bletchly C. Noel 18/2/03 A.11 07.12 HARD COPY UNCONTROLLED F 11CTP APPROVED C.Lindsay UNDERGROUND DISTRIBUTION 11kV CONSTRUCTION POLE TERMINATION .9. 8 or 10 and 580-1 (400mm†) Earth cable to pass underneath wildlife guard F Assy Selection 515-4 or 557-8 at 1000 crs typical F Assy 547-1 3500 above ground level Construction Type A B C D ORIGINAL ISSUE 29.35/185/400mm† AL AND 400mm† CU XLPE CABLE B 1/2 DISC DATE PASSED Ergon Energy Corporation Ltd ABN 50 087 646 062 DRAWN FILE: 5 58 5101 2 Dwg 5101 Sh 2 D .F Bracket King Bolt F Assy Selection 540-1 or 4 Assy 539-1 F Assy Selection 546-1 to 7 or 572-1 HV Earth .05 24.Refer Overhead Construction Manual EARTHING HV Equipment Earth F F Assy Selection 511-1.02. 3.3.

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REQUIRED (TYPICAL) 1800 1800 F 2450 F 8200 F F 2450 2100 LV ABC 4250 4550 LV OPEN WIRE LV ABC 4250 4550 LV OPEN WIRE LV ABC 3900 4200 LV OPEN WIRE F F 300 F TERMINATION STRAIN APPROVED DELTA INTERMEDIATE C.3.02.Overhead Construction Manual CABLE TERM.00 00 00 REFER:. Bletchly C.Lindsay A B C ORIGINAL ISSUE 24.12 UNDERGROUND DISTRIBUTION 11kV CONSTRUCTION POLE TERMINATION WITH LINKS 35/185/400mm† AL XLPE FILE: 5 58 5101 4 HARD COPY UNCONTROLLED DATE PASSED Ergon Energy Corporation Ltd ABN 50 087 646 062 F F F 300 300 FF DRAWN Dwg 5101 Sh 4 C . POLES for pole top details. Noel 24/3/03 A.11 07. 1800 MINIMUM TO GROUND IF LV CABLE TERM.

Noel 24/3/03 A.00 00 REFER:. F F 1800 MINIMUM TO GROUND IF LV CABLE TERM.02.Overhead Construction Manual CABLE TERM.3.Lindsay UNDERGROUND DISTRIBUTION 11kV CONSTRUCTION POLE TERMINATION WITH LINKS (TRIDENT) 35/185/400mm† AL XLPE FILE: 5 58 5101 5 HARD COPY UNCONTROLLED DATE PASSED Ergon Energy Corporation Ltd ABN 50 087 646 062 F FF F 300 DRAWN Dwg 5101 Sh 5 C .11 07.12 C. REQUIRED (TYPICAL) 1800 F 2100 8200 2650 LV ABC 3900 4200 LV OPEN WIRE LV ABC 4450 4750 LV OPEN WIRE F 300 F TRIDENT INTERMEDIATE TRIDENT TERMINATION/STRAIN APPROVED A B C ORIGINAL ISSUE 24. Bletchly C. POLES for pole top details.

Bletchly C.11 07.3.12 C. 8200 F 3700 1800 MINIMUM TO GROUND IF LV CABLE TERM. REQUIRED (TYPICAL) 1800 F F 3000 LV ABC 5500 5800 LV OPEN WIRE LV ABC 4800 5100 LV OPEN WIRE F 300 F FF TRIDENT TERMINATION/STRAIN TRIDENT INTERMEDIATE APPROVED A B C ORIGINAL ISSUE 24.Overhead Construction Manual CABLE TERM. Noel 5/3/03 A.02.00 00 REFER:. POLES for pole top details.Lindsay UNDERGROUND DISTRIBUTION 11kV CONSTRUCTION POLE TERMINATION WITH ABS AND EDO’S 35/185/400mm† AL XLPE FILE: 5 58 5101 6 HARD COPY UNCONTROLLED Ergon Energy Corporation Ltd ABN 50 087 646 062 DATE PASSED F F 300 DRAWN Dwg 5101 Sh 6 C .

F F 1800 MINIMUM TO GROUND IF LV CABLE TERM.02. POLES for pole top details.11 07. REQUIRED (TYPICAL) 1800 LV ABC 4500 4800 LV OPEN WIRE F 2700 8200 2700 LV ABC 4500 4800 LV OPEN WIRE 300 F FF FLAT INTERMEDIATE TERMINATION/STRAIN APPROVED A B C ORIGINAL ISSUE 24.00 00 REFER:.3.12 C.Overhead Construction Manual CABLE TERM. Bletchly C.Lindsay UNDERGROUND DISTRIBUTION 11kV CONSTRUCTION POLE TERMINATION WITH ABS AND EDO’S 35/185/400mm† AL XLPE FILE: 5 58 5101 7 HARD COPY UNCONTROLLED Ergon Energy Corporation Ltd ABN 50 087 646 062 DATE PASSED DRAWN Dwg 5101 F F 300 F Sh 7 C . Noel 25/3/03 A.

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11CTC/ASD/35T = 11kV.11 APPROVED C. ABB SafeLink RMU.05 23.11 13.11PMCTC/ASL/35T = 11kV.Lindsay UNDERGROUND DISTRIBUTION 11kV CONSTRUCTION CONSTRUCTION CODE GUIDE CABLE TERMINATION AND CONNECTION FILE: 5 58 5134 1 HARD COPY UNCONTROLLED DATE PASSED Ergon Energy Corporation Ltd ABN 50 087 646 062 DRAWN Dwg 5134 Sh 1 D . 35mm† Al Triplex cable A B C D ORIGINAL ISSUE 7.10. A 11 PM/CTC/ASL/35T CABLE SIZE VOLTAGE 11 = 11kV LOCATION CONSTRUCTIONS CTC = Cable Termination & Connection PM = Padmounted Substation 35T = 35mm† Al Triplex 185T = 185mm† Al Triplex ASL = ABB SafeLink 35TI = 35mm† Al Triplex insect protected FBX = Schneider Electric 185TI = 185mm† Al Triplex insect protected FBX 400CUI = 400mm† Cu 1 Core insect protected 400T = 400mm† Al Triplex 400TI = 400mm† Al Triplex insect protected HV SWITCHGEAR EXAMPLE:.11kV PADMOUNTED SUBSTATION CABLE TERMINATION & CONNECTION RMU CONSTRUCTION CODE Code shown within dashed box appears on relevant construction detail drawings in this manual. Noel 4/2/03 A. Padmounted Substation. 35mm† Al Triplex cable 11kV CABLE TERMINATION & CONNECTION CONSTRUCTION CODE Code shown within dashed box appears on relevant construction detail drawings in this manual.12. Cable termination and connection. ABB SD series RMU. Bletchly C. Cable termination and connection.3. A 11 CTC/ASD/35T CABLE SIZE VOLTAGE 11 = 11kV CONSTRUCTIONS CTC = Cable Termination & Connection HV SWITCHGEAR ASD = ABB SD series ASL = ABB SafeLink ASP = ABB SafePlus ASR = ABB SafeRing 35T = 35mm† Al Triplex 185T = 185mm† Al Triplex 35TI = 35mm† Al Triplex insect protected 185TI = 185mm† Al Triplex insect protected 400CUI = 400mm† Cu Triplex insect protected 400T = 400mm† Al Triplex 400TI = 400mm† Al Triplex insect protected EXAMPLE:.

M K.12. 35mm† Triplex insect protected cable 11kV CABLE TERMINATION & CONNECTION MAGNEFIX MD SERIES CONSTRUCTION CODE Code shown within dashed box appears on relevant construction detail drawings in this manual. & CONN. A 11 CTC/TX/35TI CABLE SIZE VOLTAGE 11 = 11kV CONSTRUCTIONS CTC = Cable Termination & Connection TRANSFORMER TX = Transformer 35T = 35mm† Al Triplex 185T = 185mm† Al Triplex 35TI = 35mm† Al Triplex insect protected 185TI = 185mm† Al Triplex insect protected EXAMPLE:- 11CTC/TX/35TI = 11kV.Lindsay 11kV CONSTRUCTION CONSTRUCTION CODE GUIDE CABLE TERM.05 13. Transformer.9. A 11 CTC/MMD/185T VOLTAGE 11 = 11kV CONSTRUCTIONS CTC = Cable Ttermination & Connection HV SWITCHGEAR MMD = Magnefix MD series CABLE SIZE 35T = 35mm† Al Triplex 185T = 185mm† Al Triplex 35TI = 35mm† Al Triplex insect protected 185TI = 185mm† Al Triplex insect protected EXAMPLE:- 11CTC/MMD/185T = 11kV. C. 185mm† Triplex cable APPROVED A B C ORIGINAL ISSUE 23. Cable termination and connection. Magnefix MD series RMU.11kV CABLE TERMINATION & CONNECTION TRANSFORMER CONSTRUCTION CODE Code shown within dashed box appears on relevant construction detail drawings in this manual. MAGNEFIX & TRANSFORMER FILE: 5 58 5134 2 DRAWN Dwg 5134 Sh 2 C .11 UNDERGROUND DISTRIBUTION 4/2/03 HARD COPY UNCONTROLLED DATE PASSED Ergon Energy Corporation Ltd ABN 50 087 646 062 c D. Cable termination and connection.

11. 35mm† Triplex cable.Lindsay UNDERGROUND DISTRIBUTION 11kV CONSTRUCTION CONSTRUCTION CODE GUIDE POLE TERMINATION FILE: 5 58 5134 3 HARD COPY UNCONTROLLED DATE PASSED Ergon Energy Corporation Ltd ABN 50 087 646 062 DRAWN Dwg 5134 Sh 3 D . Noel 4/2/03 A. Cable termination. A 11 CT P/35T/M VOLTAGE 11 = 11kV CONSTRUCTIONS CT = Cable termination POLE P = Pole CABLE SIZE 35T = 35mm† Al Triplex 185T = 185mm† Al Triplex 35TI = 35mm† Al Triplex insect protected 185TI = 185mm† Al Triplex insect protected 400CUI = 400mm† Cu 1 core insect protected 400T = 400mm† Al Triplex 400TI = 400mm† Al Triplex insect protected CABLE GUARD P = Polymeric M = Metal EXAMPLE:- 11CTP/35T/M = 11kV.11kV POLE TERMINATION CONSTRUCTION CODE Code shown within dashed box appears on relevant construction detail drawings in this manual. Metal cable guard APPROVED A B C D ORIGINAL ISSUE 24.05 13.12.11 C.11. Bletchly C.08 13. Pole.

C Series RM6 = Schneider Electric RM6 CABLE SIZE 35TI = 35mm Al Triplex insect protected 2 185T = 185mm Al Triplex 2 630 = 630mm Al 1C 2 EXAMPLE:- 22CTC/FGA/185T = 22kV.22kV CABLE TERMINATION & CONNECTION F & G TYPE GA CONSTRUCTION CODE Code shown within dashed box appears on relevant construction detail drawings in this manual. Cable termination and connection...Borg UNDERGROUND DISTRIBUTION 22kV CONSTRUCTION CONSTRUCTION CODE GUIDE CABLE TERM...Noel 4/2/03 A.Bletchly T. Transformer. Cable termination and connection.. A 22 CTC/FGA/185T VOLTAGE 22 = 22kV CONSTRUCTIONS CTC = Cable Termination & Connection HV SWITCHGEAR FGA = F & G GA. & CONNECTION & TRANSFORMER FILE: 5 58 5135 1 DATE PASSED Ergon Energy Corporation Ltd ABN 50 087 646 062 DRAWN Dwg 5135 Sh 1 B . F & G GA.12 C. A 22 CTC/TX/35TI VOLTAGE 22 = 22kV CONSTRUCTIONS CTC = Cable Termination & Connection TRANSFORMER TX = Transformer CABLE SIZE 35TI = 35mm Al Triplex insect protected 185T = 185mm 2 Al Triplex 2 EXAMPLE:- 22CTC/TX/35TI = 22kV.-C series RMU. 35mm APPROVED 2 Triplex insect protected cable A B ORIGINAL ISSUE 12. 185mm 2 Triplex cable 22kV CABLE TERMINATION & CONNECTION TRANSFORMER CONSTRUCTION CODE Code shown within dashed box appears on relevant construction detail drawings in this manual.07.

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Bletchly C. (ABB SafeLink) 11kV 400mm† Al cable Term. Insulate screen wires with PVC tape. & conn.11.11 07. (ABB SafeLink) 11kV 185mm† cable insect prot. (ABB SafeLink) 11kV 185mm† cable Term. & conn. (ABB SafeLink) 11kV 35mm† cable Term. & conn.Lindsay A B C D ORIGINAL ISSUE 13. (ABB SafeLink) 11kV 400mm† Al cable insect prot. Construction Type Unistrut set in concrete plinth 11PMCTC/ASL C. & conn. Noel 23/9/05 A.08 23. Term.MATERIAL ASSY 571-1 571-2 571-3 571-4 571-8 571-9 573-2 573-4 573-9 DESCRIPTION Term. & conn. Heat must NOT be applied near RMU bushings. Do not over tighten clamp on cable.12 APPROVED UNDERGROUND DISTRIBUTION 11kV CONSTRUCTION RMU . Term. 4 or 9 F F Termination and connection kit to be installed in accordance with Manufacturers installation instructions F NOTES: 1. Assy Selection 573-2. (ABB SafeLink) 11kV 35mm† cable insect prot. Clamp to channel suit 11kV 35mm† Al cable Clamp to channel suit 11kV 35mm† Al cable insect protected Clamp to channel suit 11kV 185mm† Al cable Clamp to channel suit 11kV 185mm† Al cable insect protected Clamp to channel suit 11kV 400mm† Al cable Clamp to channel suit 11kV 400mm† Al cable insect protected 3 F QTY F 1 F Assy Selection 571-1 to 9 Station Earth Bushing Boots supplied with HV switchgear. & conn.ABB SAFELINK IN PADMOUNTED SUBSTATION TRIPLEX XLPE CABLE TERMINATION & CONNECTION FILE: 5 58 5206 1 HARD COPY UNCONTROLLED DATE PASSED Ergon Energy Corporation Ltd ABN 50 087 646 062 DRAWN Dwg 5206 Sh D .3.02. WARNING: Use only cold applied bushing boots.

CABLE TERMINATION & CONNECTION FILE: 5 58 5207 1 DRAWN Dwg F F Termination and connection kit to be installed in accordance with Manufacturers installation instructions F Screen earth Refer Note 1 Braid earth Refer Note 1 Station Earth F F Unistrut set in concrete plinth 11PMCTC/ASL 5207 Sh B . Construction Type SIDE VIEW A B ORIGINAL ISSUE 13. Heat must NOT be applied near RMU bushings. Connect cable screens and earth straps (braid) to separate holes on station earth. M K.ABB SAFELINK IN PADMOUNTED SUBSTATION 400mm† 1C Cu.08 APPROVED UNDERGROUND DISTRIBUTION 27/9/05 HARD COPY UNCONTROLLED DATE PASSED Ergon Energy Corporation Ltd ABN 50 087 646 062 c D.Lindsay 11kV CONSTRUCTION RMU .MATERIAL ASSY 570-1 573-6 DESCRIPTION Termination & connection (ABB SafeLink) 11kV 400mm† Cu cable insect protected Clamp to channel suit 11kV 400mm† Cu cable insect protected QTY 1 WARNING: Use only cold applied bushing boots. Assy 570-1 3 400mm† 1 core cable with semi-conductive outer sheath F Assy 573-6 F Do not over tighten clamp on cable. F NOTES: 1.11. C.

MATERIAL ASSY 571-1 571-2 571-3 571-4 573-2 573-4 577-1 DESCRIPTION Term. (ABB SafeLink) 11kV 35mm† cable Term. F Station Earth 11CTC/ASL Sh B .Insect protected ABB bushing boots 1 F Assy Selection 571-1 to 4 Assy 577-1 F Termination and connection kit to be installed in accordance with Manufacturers installation instructions Assy Selection 573-2 or 4 Do not over tighten clamp on cable. Insulate screen wires with PVC tape. (ABB SafeLink) 11kV 185mm† cable 1 Term. (ABB SafeLink) 11kV 185mm† cable insect prot. F QTY Term. & conn. Bletchly L. Clamp to channel suit 11kV 35mm† cable Clamp to channel suit 11kV 35mm† cable . Noel 17/3/11 A. Burton UNDERGROUND DISTRIBUTION 11kV CONSTRUCTION RING MAIN UNIT ABB SAFELINK FREESTANDING TRIPLEX XLPE CABLE TERMINATION & CONNECTION FILE: 5 62 5244 1 HARD COPY UNCONTROLLED DATE PASSED Ergon Energy Corporation Ltd ABN 50 087 646 062 DRAWN Dwg 5244 F WARNING: Use only cold applied bushing boots. (ABB SafeLink) 11kV 35mm† cable insect prot.Insect protected 3 Clamp to channel suit 11kV 185mm† cable Clamp to channel suit 11kV 185mm† cable . & conn. & conn. & conn. A B ORIGINAL ISSUE 07. Heat must NOT be applied near RMU bushings.02. Construction Type NOTES: 1.12 APPROVED C.

ABB SAFELINK FREESTANDING 400mm† 1C Cu. & conn. Burton UNDERGROUND DISTRIBUTION 11kV CONSTRUCTION RMU . CABLE TERMINATION & CONNECTION FILE: 5 62 5245 1 HARD COPY UNCONTROLLED DATE PASSED Ergon Energy Corporation Ltd ABN 50 087 646 062 DRAWN Dwg 5245 F 400mm† 1 core cable with semi-conductive outer sheath Station Earth F Construction Type 11CTC/ASL Sh .Insect protected Clamp to channel suit 11kV 400mm† cable Clamp to channel suit 11kV 400mm† cable . Bletchly L. F SIDE VIEW A ORIGINAL ISSUE APPROVED C.Insect protected Raychem bushing boots 3 Assy Selection 570-1 or 571-8 or 9 F F QTY Term.MATERIAL ASSY 570-1 571-8 571-9 573-6 573-9 577-5 DESCRIPTION Termination & connection (ABB SafeLink) 11kV 400mm† Cu cable insect protected 1 Term. & conn. Heat must NOT be applied near RMU bushings.insect prot. Screen earth Termination and connection kit to be installed in accordance with Manufacturers installation instructions Braid earth F F Assy Selection 573-6 or 9 Do not over tighten clamp on cable. Noel 17/3/11 A. (ABB SafeLink) 11kV 400mm† Al cable . (ABB SafeLink) 11kV 400mm† Al cable 1 WARNING: Use only cold applied bushing boots. Clamp to channel suit 11kV 400mm† cable .

300mm† Al 1 Core cable.Noel 22. Cable termination. A 33 CT P/300/P VOLTAGE 33 = 33kV CONSTRUCTIONS CT = Cable termination POLE P = Pole CABLE SIZE 50 = 50mm† Al 1 Core 300 = 300mm† Al 1 Core CABLE GUARD P = Polymeric M = Metal EXAMPLE:- 33CTP/300/P = 33kV.Bletchly T. Polymeric cable guard.33kV POLE TERMINATION CONSTRUCTION CODE Code shown within dashed box appears on relevant construction detail drawings in this manual.03.11 A. APPROVED A ORIGINAL ISSUE C.Borg UNDERGROUND DISTRIBUTION 33kV CONSTRUCTION CONSTRUCTION CODE GUIDE POLE TERMINATION FILE: 5 58 5247 1 HARD COPY UNCONTROLLED DATE PASSED Ergon Energy Corporation Ltd ABN 50 087 646 062 DRAWN Dwg 5247 Sh 1 . Pole.

2. bracket suit 33kV 50mm 2 NOTES: QTY cable 1 1. Minimum dimension to ground from termination bracket king bolt allows sufficient ground clearance for an LV underground termination on pole. All metalwork that passes through or into wood shall be greased for the entire length that may come into contact with the wood. bracket suit 33kV 300mm 2 cable 557-2 557-6 539-1 540-5 584-1 584-2 547-1 Clamp trefoil to wood pole to suit 50mm† cable Clamp trefoil to wood pole to suit 300mm 2 AR 1 3 1 1 cable Bracket termination (11kV.MATERIAL .50mm /300mm AL 1 CORE XLPE CABLE .Borg UNDERGROUND DISTRIBUTION 33kV CONSTRUCTION 2 2 POLE TERMINATION . 511-11 Clamp trefoil to pole term. Locate cable on opposite side of pole to oncoming traffic where possible. Refer Earthing Section of the Overhead Construction Manual for minimum separation requirements between metal cable guard and communication assets.Bletchly T. 6. 4.TERMINATION ASSY 511-6 DESCRIPTION Clamp trefoil to pole term.11 A. 5. 22kV & 33kV) mounting to wood pole Arrester 33kV mounting to bracket (M12) Termination outdoor 33kV 50mm 2 cable 2 Termination outdoor 33kV 300mm Guard wildlife to wood pole cable MATERIAL . 7.Noel 23.CABLE GUARD ASSY 531-1 531-6 531-7 DESCRIPTION Guard polymeric to wood pole Guard metal (100) to wood pole Guard metal (130) to wood pole 1 QTY A ORIGINAL ISSUE APPROVED C.03.MATERIAL B 1/2 DISC HARD COPY UNCONTROLLED DATE PASSED Ergon Energy Corporation Ltd ABN 50 087 646 062 DRAWN FILE: 5 58 5248 1 Dwg 5248 Sh 1 . Do Not Obstruct climbing access. 3. Polymeric cable guard is not to be use in areas: subject to grass fire where metal bladed brush cutter may be used where there is a high likelihood of impact. Dimension from termination bracket king bolt to LV conductor below suits 1 core cable termination. For 3 core termination a greater separation is required.

11 A.50mm /300mm AL 1 CORE XLPE CABLE B 1/2 DISC HARD COPY UNCONTROLLED DATE PASSED Ergon Energy Corporation Ltd ABN 50 087 646 062 DRAWN FILE: 5 58 5248 2 F Assy 539-1 33CTP Dwg 5248 Sh 2 .Bletchly T.Refer Overhead Construction Manual EARTHING HV Equipment Earth F Assy Selection 511-6 or 11 F Earth cable to pass underneath wildlife guard F F Assy 547-1 F Assy Selection 557-2 or 557-6 at 1000 crs (typical) 3500 above ground level Construction Type A ORIGINAL ISSUE APPROVED C.Borg UNDERGROUND DISTRIBUTION 33kV CONSTRUCTION 2 2 POLE TERMINATION .Noel 23.03.Bracket King Bolt Assy Selection 540-5 F F Assy Selection 584-1 or 2 HV Earth .

Refer Overhead Construction Manual EARTHING for pole and cable guard earthing details. Assy Selection 531-1. 6 or 7 (Refer note 6) 2400 Min Wood Pole Ground Line 100 Min Construction Type 33CTP A ORIGINAL ISSUE APPROVED C.Borg UNDERGROUND DISTRIBUTION 33kV CONSTRUCTION POLE TERMINATION CABLE GUARD TO POLE FILE: 5 58 5248 3 HARD COPY UNCONTROLLED DATE PASSED Ergon Energy Corporation Ltd ABN 50 087 646 062 DRAWN Dwg 5248 Sh 3 .Noel 5/3/03 A.150 Max Cable Support Metal cable guard shall be earthed.Bletchly T.

Bletchly L. 2000 MINIMUM TO GROUND IF LV CABLE TERM. REQUIRED (TYPICAL) 2000 2000 F 2450 F 8400 F F 2450 2100 LV ABC 4450 4750 LV OPEN WIRE LV ABC 4450 4750 LV OPEN WIRE LV ABC 4100 4400 LV OPEN WIRE F F 300 F TERMINATION STRAIN APPROVED DELTA INTERMEDIATE C.00 00 00 REFER:. Burton A ORIGINAL ISSUE UNDERGROUND DISTRIBUTION 33kV CONSTRUCTION POLE TERMINATION WITH LINKS 50mm† / 300mm† Al 1 CORE FILE: 5 58 5248 4 HARD COPY UNCONTROLLED DATE PASSED Ergon Energy Corporation Ltd ABN 50 087 646 062 DRAWN Dwg 5248 Sh 4 F F F 300 300 FF .Overhead Construction Manual CABLE TERM. POLES for pole top details. Noel 10/5/11 A.

00 00 REFER:. F F 2000 MINIMUM TO GROUND IF LV CABLE TERM. POLES for pole top details.Overhead Construction Manual CABLE TERM. Burton UNDERGROUND DISTRIBUTION 33kV CONSTRUCTION POLE TERMINATION WITH ABS AND EDO’S 50mm† / 300mm† Al 1 CORE FILE: 5 58 5248 5 HARD COPY UNCONTROLLED DATE PASSED Ergon Energy Corporation Ltd ABN 50 087 646 062 DRAWN Dwg 5248 F F 300 F Sh 5 . Noel 10/5/11 A. Bletchly L. REQUIRED (TYPICAL) 2000 LV ABC 4700 5000 LV OPEN WIRE F 2700 8400 2700 LV ABC 4700 5000 LV OPEN WIRE 300 F FF FLAT INTERMEDIATE TERMINATION/STRAIN APPROVED A ORIGINAL ISSUE C.

Noel 30. A ORIGINAL ISSUE APPROVED C.INCLUDING CABLE SCREEN EARTH CONNECTION QTY ASSY 588-1 588-4 588-7 510-6 DESCRIPTION 35mm Cable termination and connection to RMU 11kV 35mm 2 2 2 2 185mm 400mm 1 1 1 1 1 1 Cable termination and connection to RMU 11kV 185mm 2 cable Cable termination and connection to RMU 11kV 400mm Earth extension elbow connector to station earth 2 cable NOTES: 1. Insulate screen wires with PVC tape and ensure that wires DO NOT CONTACT any metal before reaching the station earth bar.Borg UNDERGROUND DISTRIBUTION 11kV CONSTRUCTION FBX RMU TRIPLEX XLPE CABLE TERMINATION & CONNECTION FILE: 5 58 5270 1 HARD COPY UNCONTROLLED Ergon Energy Corporation Ltd ABN 50 087 646 062 DATE PASSED DRAWN Dwg 5270 Sh 1 .Bletchly T.11 A.MATERIAL .12.

11 A.Borg UNDERGROUND DISTRIBUTION 11kV CONSTRUCTION FBX RMU TRIPLEX XLPE CABLE TERMINATION & CONNECTION FILE: 5 58 5270 2 HARD COPY UNCONTROLLED DATE PASSED Ergon Energy Corporation Ltd ABN 50 087 646 062 DRAWN Dwg 5270 Sh 2 .Areva FBX RMU F F Screen earth F Assy Selection 588-1 or 588-4 or 588-7 Assy 510-6 F F To Station Earth Construction Type 11CTC/FBX A ORIGINAL ISSUE APPROVED C.Bletchly T.Noel 30.12.

Clamping and gland plates supplied standard for 185mm† cable.SCHNEIDER ELECTRIC RM6 TRIPLEX XLPE CABLE TERMINATION & CONNECTION FILE: 5 58 5279 1 DATE PASSED Ergon Energy Corporation Ltd ABN 50 087 646 062 DRAWN Dwg 5279 Sh 1 .INCLUDING CABLE SCREEN EARTH CONNECTION QTY ASSY 512-1 512-4 512-7 591-1 591-3 510-1 510-6 DESCRIPTION 35mm Cable termination and connection to RMU 22kV 35mm 2 2 2 2 2 185mm 630mm cable insect protected cable 1 1 1 1 1 1 1 1 Cable termination and connection to RMU 22kV 185mm 2 Cable termination and connection to RMU 22kV 630mm cable RM6 Gland plate kit with clamps to suit 35mm† cable RM6 Gland plate kit with clamps to suit 630mm† cable Earth extension elbow connector to station earth Earth extension elbow connector to station earth NOTES: 1. 2.Borg UNDERGROUND DISTRIBUTION 22kV CONSTRUCTION RMU .04. A ORIGINAL ISSUE APPROVED C.MATERIAL .12 A. Insulate screen wires with PVC tape and ensure that wires DO NOT CONTACT any metal before reaching the station earth bar.Bletchly T.Noel 23.

12 A.Bletchly T.Borg UNDERGROUND DISTRIBUTION 22kV CONSTRUCTION RMU .Noel 23.SCHNEIDER ELECTRIC RM6 TRIPLEX XLPE CABLE TERMINATION & CONNECTION FILE: 5 58 5279 2 DATE PASSED Ergon Energy Corporation Ltd ABN 50 087 646 062 DRAWN Dwg 5279 Sh 2 .04.Note 1 F F F To Station Earth Construction Type 22CTC/RM6 A ORIGINAL ISSUE APPROVED C.Schneider Electric RMU Type RM6 (shown) F F Screen earth F Assy Selection 512-1 or 512-4 or 512-7 Assy 510-1 or 6 Assy Selection 591-1 or 3 Refer Sh 1 .