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Utility

GG-02 top overhouling DG 2 & 3 schedule maintenance GG-03 & 04 radiator cleaning & motor checking GG-01 & 02 cooling tower cleaning & maintenaince All pumps & blower motor dismentle & maintenance All PHE cleaning Battery charger control panel modification Mechanical & Civil Task Electrical Task Mechanical Task Compressor Electrical Task Roof top echanical Task X-former & BBT & Busbar Gas pipe line inter connection between GG-01 & 02 Remove brick wall between GG-02 & 03 & install support for gas pipe line X-former maintenance,Oil testing L-4 BBT maintenance All power bus checking and tightening. All safety valve checking & servicing All pressure gauge checking, replacement & calibration All AF compresser schedule maintenance IR compresser schedule maintenance LP-1 & 2 schedule maintenance KC-06 schedule maintenance 75 kw NH3 compresser schedule maintenance Chiller maintenance All panel board indicator lamps, switches & replacement of defective parts All compresser motor megar & bearing check Replacement of Broomwade-02 pressure switch Replacement of 75 kw NH3 compresser defective soft starter Replacement of 132 kw (KC-06)NH3 compresser 2 nos.defective MC Check & servicing of LP compresser MC IR compresser temperature sensor check Replacement of panel board indicator lamp Panel board cable dressing of west side compressor room Energy meter installation of AF compresser PFI panel activation for Tranee chiller Replacement of IR ADT, LP-1 ADT, LP-2 ADT, CPHP ADT Installation of hour meter (220 volt, 12 pcs) GRB NH3 compresser panel board servicing, Replacement of defective MC IDMC chiller NH3 gas tube replacement All cooling tower cleaning Electrical Task

Generator

Mechanical Task Electrical Task Electrical Task Mechanical Task Electrical Task Mechanical Task Electrical Task

Roof top

Stall compresser cooling tower replacement & maintenance Mihir cooling tower water leakage servicing & frame painting, extra pump connection AHU luber with duct maintenance Remove Carrier chiller Tranee chiller cooling tower hot water line modification All pump motor dismentle & check Power conection for KC-06 cooling tower pump motor Tranee chiller cooling tower cable re-dressing Replacement of defective phase failure relay in Padovan chiller Submersible-01 schedule maintenance & panel board servicing Pump house panel board servicing All pump motor dismentle & check De-scaling of water tube with chemical All safety valve, pressure reducing valve checking & servicing All gauge glass checking & replacement if necessary All pressure gauge checking, replacement & calibration All dosing pump cheking & maintenance All blower motor, feed pump motor dismentle & checking All panel board maintenance Check all solenoid valves Check burner controller All reactivator maintenance All PHE maintenance All Cooling tower maintenance All CO2 compresser maintenance Scrubber, Absorber,Stripper tower maintenance Solution cooler, gas cooler, Purifier unit, Wittman purifier, liquefaction unit maintenance All pump motor dismentle & checking All panel board maintenance (Check all indication lamp, Switch, relay, timer etc) Check panel earthing 500 lb/hr plant control modification 500 lb/hr & 250 lb/hr main power cable replacement due to increased load

Pump house

Boiler

CO2 plant

Miscellaneous
Name Task type All syrup transfer pump checking Mechanical Task Steam line, condenser trap checking & servicing All gauge glass alignment A stair making for RST-02 valve opearation All syrup transfer pump dismentle & maintenance Electrical Task All panel board maintenance, ensure indicator lamp, magnetic contactor servicing Installation of MPCB instead of Overload relay Load cell installation Old cable tray replacement Steam PID valve installation Replace PT-100 sensor with cable Pasturizer auto valve control Buffer tank level sensor problem All motor dismentle & maintenance Homoginizer check & maintenance All dosing pump check & servicing All motor dismentle & maintenance, carry out heat varnish if necessary Power cable connection from new BBT All motor dismentle & maintenance Job Details

Syrup Room

Unicorn CIP

Pasturizer

Homoginizer WTP

ETP

Workshop support

Electrical Electrical Task Task

Electrical Task

E/M E/M

Electrical Task

Electrical Task

Welding point installation at different places in whole factory

Electrical Safety

Check all machine & panel board for proper grounding

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Machine name Mechanical Task Electrical Task Mechanical Task Electrical Task Mechanical Task Electrical Task Mechanical Task Filler AF compresser(14C) Air conveyer Task type Job details Replacement of all blowing station(1-14) bush, spacer of mold opening closing shaft Replacement of all blowing station streaching unit cam roller bearing Replacement of all transfer arm brearing Replacement of all niddle bearning of base mold lifting, cam roller. All transfer mendle check & replacement of defective parts. 40 Bar air pressure regular servicing Radial chiller compresser check Check & replacement of Oven heating transfer mandrial chain if necessary Need air handling unit for BM-14C room Preform conveyer 2 nos. sensor & 5 nos. reflectors defective. All heater box connection checking, lamp checking, replacement of defective lamps, Replacement of water flow control sensor All power card checking, All solinoied coil check All blower motor bearing check, main drive motor gear oil check & addition of gear oil if necessary Radial chiller motor dismentle & check All conveyer channel replacement with SS sheet.(already 60% work completed) Installation of double filter in all blower instead of single Replacement of 5 nos. defective sensor & 10 nos. reflectors Replacement of 4 nos. Phnumatic cylinder of air conveyer channel

Blomax-14C

Schedule maintenance (after 4000 hr)

Cooling tower all motor dismentle & check Replacement of 1 nos. defective ADT & check other ADTs. Load unload solenoid valve

AF compresser timer check & replacement

Replacement of all antirotational plate Replacement of all rubber bucket Replacement of all spreader Replacement of all valve opener washer Replacement of grease supply pipe line to capper machine All gear box check & servicing Rinser, Capper & filler gear oil change All capper cylinder check & servicing Main grease distribution chember maintenance Filler rotary bearing change & gasket replacement All vent tube maintenance All snifting valve maintenamce

Filler

Electrical Task Warmer Electrical Task Mechanical Task Bottle conveyer Electrical Task Labeller Electrical Task Shrink wrapper Electrical Task Mechanical Task Electrical Task Paramix Mechanical Task Mechanical Task Mechanical Task

Auto grease distribution malfunction Rinser defective solenoid valve replacement Filler CO2 purging solenoid replacement Replacement of transfer comb Replacement of steam valve socket Replacement of water tank net Check & servicing of water spray pump Steam regulator servicing Unload motor sensor cable problem Check & servicing of bottle counter

All drive motor gear box, gear oil etc check & maintenance All conveyer chain check & replacement All drive motor inverter, motor dismentle & check Replacement of all defective inductive sensor Station-02 gripper drum coupling problem Bottle plate belt drive bearing check & maintenance Replacement of glue air cylinder Feed roller & prince roller bearing check & maintenance Bottle plate bearing check & maintenance Gripper drum suction rail check & maintenance All gear box check & maintenance All vaccum pump checking & servicing Operating panel switch problem Tunnel exit belt & bearing check & maintenance Case transfrer belt check & maintenance Tunnel chain drive shaft & idler shaft bearing check & maintenance Air cylinder problem Servo drive main roller problem All bearing check PPC fault (Panel over temperature) Main drive motor check Blower motor check & maintenance Check all microswitch, servicing & replacement of defective microswitch All pump checking Phnumatic valve checking All pressure gauge check & replacement of defective gauges PHE maintenance Brix controller (Antanpaar) spare parts replacement All panel board maintenance, dismentle all magnetic contactor, drives and cleaning Auto brix controll problem

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Machine Task Type Job Details Main drive gear box maintenance Crowner machine overhauling All bearing, spoket, shaft, greasing point check & maintence Filler bowl dismentle & all bushing check Lift cylinder supporting post replacement Cam check & maintenance All rubber parts of lift cylinder & filling valve replacement Filling valve check & maintenance Installation of automated bottle stopper Installation of automated valve opener & closer Installation of crowner hopper level sensor Main drive gear box maintenance Crowner machine overhauling All bearing, spoket, shaft, greasing point check & maintence Filler bowl dismentle & float check Lift cylinder supporting post replacement Cam check & maintenance All rubber parts of lift cylinder & filling valve replacement Filling valve check & maintenance Replacement of star guide Installation of automated bottle stopper Installation of automated valve opener & closer Installation of crowner hopper level sensor

GRB Filler

Slice Filler

Mechanical Task Electrical Task

Electrical Task Bottle conveyer & Case conveyer

Mechanical Task

Electrica l Task

Mechanical Task

All gear box maintenance, gear oil check All motor bearing, all spocket, chain, timing belt check & maintenance All drive motor variable pully check & maintenance All motor dismentle & check Main panel MCCB maintenance & cable dressing

Load table all bearing, all spocket, chain check & maintenance Load table main drive gear box check & maintenance Load table clutch check & maintenance All pump & motor check & maintenance Bottle washer drive gear box, shaft bearing cjheck & maintenance All greasing point check & maintenance All nozzle pipe check & repair Carrage lever , bushing change from Bogura plant All side cover repair All drive motor, pump motor dismentle & check All Magnetic Contactor maintenance and use proper size MPCB if necessary
Replace rubber parts in flow mix and air inlet head assembly Clean/lubricate air cylinder on air head and flow mix check flow mix pump Overhaul all pneumatic operated valves

Bottle washer

Carbocooler

Mechanical Task Electrical Task Mechanical Task Electrical Task

Electrical Task Case paker & uncaser

Mechanical Task

Check & servicing of all tank lebel sensor, floatless switch & relay All motor dismentle & maintenance Panel board maintenance, check indicator lamp, magnetic contactor, overload relay Replacement of lift plate and & lift guide Replacement of dead plate of case packer Replacement of lift plate and & lift guide Replacement of SS chanel Check & maintenance of gear box All pully, socket, channel strip check & replacement Main drive motor dismentle & maintenance Panel board maintenance, check indicator lamp, MC, overload relay

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Machine Replacement of all blowing station bush, spacer of mold opening closing shaft with clatch adjustment Replacement of all blowing station streaching unit cam roller bearing Replacement of all transfer arm brearing Replacement of all cam roller. All transfer mendle check & replacement of defective parts. All blower motor bearing check, main drive motor gear oil check & addition of gear oil if necessary 40 Bar air pressure regular servicing Cooline chiller compresser check Check & replacement of Oven heating transfer mandrial chain if necessary Rotary contact check & maintenance Preform conveyer 2 nos. sensor & 4 nos. reflectors defective. All heater box connection checking, lamp checking, replacement of defective lamps, Electrical Task Blomax-06 Mechanical Task Electrical Task Air conveyer All power card checking, All solinoied coil check Cooline chiller motor dismentle & check Check & replacement of defective oven hetaing transfer mandral beaing (oven bearing60002RS) IPC password problem Check, adjustment & replacement of defective of blowing station bush, spacer of mold opening closing shaft Replacement of all blowing station streaching unit cam roller bearing Replacement of all transfer arm brearing Replacement of all cam roller. All transfer mendle check & replacement of defective parts. All blower motor bearing check, main drive motor gear oil check & addition of gear oil if necessary 40 Bar air pressure regular servicing Radial chiller compresser check Replacement of main drive motor 1 set break show All heater box connection checking, lamp checking, replacement of defective lamps, All power card checking, All solinoied coil check Radial chiller motor dismentle & check Servicing of heater box-5 lamp no.-08 Check & replacement of Oven heating transfer mandrial chain if necessary All blower motor cleaning,dismentle & bearing replacement

Blomax-08

Mechanical Task

Filler

Pinion should be change . main drive shaft .02pecs All drive and cam roller need to change. Co2 and air regulator need to change with filter. Pneumatic tube need to change. For cip return. CIP cup need. Same cip nipple leakage. Top bush need to repair on closure guide. Filler guide stand should be changed . Auto valve opener sensor should be changed. Speed control switch should be change. Solenoids valve of air line should be change. On top hopper. Add a new sensor to stop the filler ,when closure finished.
All PM valve & NRV check

Mechanical Task Electrical Task Mechanical Task Electrical Task Mechanical Task Electrical Task

Electrical Task Carbcooler Warmer Rinser

Mechanical Task

Looking glass should be change. AIR regulator should be change on buffer tank. Replace rubber parts in flow mix and air inlet head assembly Clean/lubricate air cylinder on air head and flow mix Water & mixing pump should be checked stop all ammonia leakage in way of BPRV and surge Tank. Check & servicing of all tank lebel sensor, floatless switch & relay
All motor dismentle & maintenance Panel board maintenance, check indicator lamp, magnetic contactor, overload relay

Main drive shaft to be replaced

Chain tension sprocket need to changed on warmer gear box. Same dead plate should be changed.
All motor dismentle & maintenance Panel board maintenance, check indicator lamp, MC, Overload relay All gear box & drive spocket to be checked

Water pressure meter should be changed. Special s.s tray need to protect water on floor. Gripper chain should be changed with gripper.
Panel board maintenance, check indicator lamp, MC, Overload relay Potentiometer replacement Inverter maintenance All motor dismentle & maintenance

SMI

Belt 01 auto mode Phase charge sensor replacement