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company profile

The past

HYDROPNEUMATICS

Hydropneumatics was established in 1975 and engaged in the manufacture of flow elements such as measuring & restriction orifice plates & assemblies, flow nozzle assemblies, venturi tubes and tank safety equipments such as breather valves & flame arrestors. A partnership firm involving Mr. R C Narayanan (Ex Chief instrumentation engineer, M/s Humphreys & Glasgow (Jacobs), mumbai and Mr S K Kannan, Hydropneumatics has a strong design base and adopts sound manufacturing techniques. Flow elements manufactured by Hydropneumatics are designed to meet the requirements of ISO-5167, BS 1042 / BS EN ISO 5167, ISO TR 15377, ASME MFC 3m, ASME MFC 14m and other national and international standards. Over the years, Hydropneumatics has established themselves as one of the reputed companies having an excellent track record in India as well as overseas. It is registered with all major consultants and has a broad customer base in oil & gas, nuclear & thermal power & steel sectors apart from Oems.

The present
Pyro Electric Group of Companies has now acquired Hydropneumatics as a result of which; the company now operates as Hydropneumatics Private Limited. The manufacturing unit has been re-located in the vicinity of the existing Pyro units at Goa, a l o n g w i t h t h e machinery, test equipment, patterns, etc. Manufacturing and design know-how transfer has been accomplished.

Manufacturing Capabilities
Orifice plates of the sizes upto 54 (1350 N.B.) with plate outer diameter of 1550 mm in house Fabricated Venturi of the size 3000 n.b. Flow nozzles in P91 pipe material and ss316 element LBR approved work shop to obtain the ibr certifications for flow nozzles etc., for steam applications In house material testings for chemical and physical properties In-house CNC machining set-up for flow nozzles All precision measuring instruments for element bore checking In-house surface roughness checking machine

Design capabilities
Imported software flowel 4.0 for design of flow elements also have in-house developed software Experienced design engnieers with strong hold on design of flow elements Experts in carrying out manual calculations also when required as per BS1042, R.W. Miller, L.K. Spink, ISO 5167 All relevant standrds like ISO 5167, BS 1042, ISA RP3.2, ANSI B16.5, ANSI B16.36, ASME codes for pressure vessels Familiar with specifications of UOP, EIL, UHDE, PDIL and all leading consultants Well verse wth ASME codes to obtain WPS, PQR

Works: Plot D2/6, Industrial Estate, Bicholim, Goa - 403 529 India. Tel / Fax: +91 832 2360368 / 2360364 Office: G/B, Hill Crown Apt., College Road, Mapusa, Goa 403 507 India. Tel.: +91 832 2252719 / 2264391 Fax: +91 832 2263294 E-mail: admin@hydropneumatics.co.in / sales@hydropneumatics.co.in Web Site: www.hydropneumatics.co.in

HYDROPNEUMATICS
index
No 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 Series FE100# Series FE400# Series FE410# Series FE440# Series FE410 CRF# Series FE410 CR# Series FE410 IMR# Series FE510 CR# Series FN200 C# Series FN200 H# Series FN200# Series FN400# Series FN400 W# Series FN400 H# Series VT400 F# Series VT400 M# Series AB400# Series AB400 R# Series RO100# Series RO400# Series MSRO400 W# Series TD-HPL-FM TABLE 1 TABLE 2 TABLE 3 TABLE 4, 5,6,7,& 8 Description Orifice Plates Orifice Assembly with Flange Taps Orifice Assembly with Corner Taps Orifice Assembly with D-D/2 Taps Orifice Plate with Carrier Ring & Flange Union Orifice Plate with Carrier Ring Assembly Integral Orifice Meter Run Assembly Orifice Meter Run Assembly with Carrier Ring ISA 1932 Flow Nozzle with Carrier Ring ISA 1932 Flow Nozzle - Holding Ring Type ISA 1932 Flow Nozzle with Flange Union Long Radius Flow Nozzle - Flange Mounted Long Radius Flow Nozzle - Welded Long Radius Flow Nozzle - Holding Ring Type Classical Venturi Tube - Fabricated Classical Venturi Tube - Machined Averaging Bar - Flange Mounted Page No 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

Averaging Bar - Flange Mounted Retractable Type

Restriction Orifice Plates

O S

1 0 90

Restriction Orifice Assembly With Weld Neck Flanges

Multistage Restriction Orifice Assembly - Welded Data Sheets Orifice Plate Dimensions with Flange Size & Rating Orifice Plate with RTJ Holder-Dimensions Pipe Schedule & Flange Bore Stud/Nut & Gasket Materials/ Pressure Tap connection sizes / Options & Flang Facings

Works: Plot D2/6, Industrial Estate, Bicholim, Goa - 403 529 India. Tel / Fax: +91 832 2360368 / 2360364 Office: G/B, Hill Crown Apt., College Road, Mapusa, Goa 403 507 India. Tel.: +91 832 2252719 / 2264391 Fax: +91 832 2263294 E-mail: admin@hydropneumatics.co.in / sales@hydropneumatics.co.in Web Site: www.hydropneumatics.co.in

AB400# Series Averaging Bar - Flange Mounted FN400 W# Series

HYDROPNEUMATICS

High Pressure Connection

Low Pressure Connection Counter Flange Gasket Studs / Nuts


Socket

Mounting Flange

Socket Weld Connection

Annubar Sensor

Low Pressure Sensing Port

High Pressure Sensing Port

Opposite End Support

Anubar is a dual chamber tube with multiple sensing ports on both the chambers i.e. upstream & down stream. This flow element when inserted into the flow stream produces boundary layer there by having High Pressure & Low Pressure gradient around the sensor body. The presence of HP & LP ports in that gradient helps it to sense the pressure in respective chambers & when this two respective tubings are connected to DP Transmitter it gives you a flow signal. Anubar is also called as averaging pitot tube used for large flow rate.

Code AB Code 304/L 316/L Mo Other Code D R Code XX Code Flg SW Code XX

Element / Sensor Type Averaging Pitot Tube (Anubar) Element / Sensor Material SS304/304L SS316/316L Monel Please specify Element / Sensor Shape Diamond Round Pipe Size Please define Viz. 400 NB 6.35 thk MountingType Flanged Socket Weld Flange size/ Rating/ Type / Matl Please define e.g. 2 150# SORF A105

O S

01 90

Code Op0 Op11 Op12 Other Code TH SW Code G1 G2 Other Code FR SP RTJ Other Code B7/2H Other

Option None Nipples Valves See Table-7 Opp. side / End Support mounting Threaded Socket Weld Gasket Material CAF SS 304+ CAF Please refer Table-5 Gasket Type Flat Ring Spiral Wound Ring Type Joint Please refer Table-5) Studs / Nuts A193 Gr.B7 / A194 Gr.2H Please refer Table-4)

ORDERING INFORMATION AB400# Series AB-316-D-300 NB 6.35 Thk-Flg-2 150#-SORF A105-B7/2H-FR-G1-TH-Op11-Op12


Works: Plot D2/6, Industrial Estate, Bicholim, Goa - 403 529 India. Tel / Fax: +91 832 2360368 / 2360364 Office: G/B, Hill Crown Apt., College Road, Mapusa, Goa 403 507 India. Tel.: +91 832 2252719 / 2264391 Fax: +91 832 2263294 E-mail: admin@hydropneumatics.co.in / sales@hydropneumatics.co.in Web Site: www.hydropneumatics.co.in

AB400# Series

Model Coding/Decoding Sheets Rev 01

AB400 R# Series Averaging Bar - Flange Mounted Retractable

HYDROPNEUMATICS

It is a dual chamber tube with multiple sensing ports on both the chambers i.e. upstream & down stream. This flow element when inserted into the flow stream produces boundary layer there by having High Pressure & Low Pressure gradient around the sensor body. The presence of HP & LP ports in that gradient helps it to sense the pressure in respective chambers & when this two respective tubings are connected to DP Transmitter it gives you a flow signal.

Code AB Code 304/L 316/L Mo Other Code D R Code XX Code Flg SW Code XX

Element / Sensor Type Averaging Pitot Tube (Anubar) Element / Sensor Material SS304/304L SS316/316L Monel Please specify Element / Sensor Shape Diamond Round Pipe Size Please define Viz. 400 NB 6.35 thk MountingType Flanged Socket Weld Flange size/ Rating/ Type / Matl Please define e.g. 2 150# SORF A105

Code Op0 Op11 Op12 Code MD GD Code TH SW Code G1 G2 Other Code FR SP RTJ Other Code B7/2H Other

Option None Nipples Valves Mechanism Type Manual Drive Gear Drive Opp. side / End Support mounting Threaded Socket Weld Gasket Material CAF SS 304+ CAF Please refer Table-5 Gasket Type Flat Ring Spiral Wound Ring Type Joint Please refer Table-5) Studs / Nuts A193 Gr.B7 / A194 Gr.2H Please refer Table-4)

ORDERING INFORMATION AB400# R Series AB-316-D-300 NB 6.35 Thk-Flg-2 150#-SORF A105-B7/2H-FR-G1-MD-TH-Op11-Op12


Works: Plot D2/6, Industrial Estate, Bicholim, Goa - 403 529 India. Tel / Fax: +91 832 2360368 / 2360364 Office: G/B, Hill Crown Apt., College Road, Mapusa, Goa 403 507 India. Tel.: +91 832 2252719 / 2264391 Fax: +91 832 2263294 E-mail: admin@hydropneumatics.co.in / sales@hydropneumatics.co.in Web Site: www.hydropneumatics.co.in

AB400# R Series

O S

01 90

Model Coding/Decoding Sheets Rev 01

DATA SHEET : TD-HPL-FM

HYDROPNEUMATICS

PROCESS / TECHNICAL DATA REQUIRED FOR BORE CALCULATION

Sr. Required Parameters


1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 Tag No. N.B. / Line Size Line ID / Pipe ID Pipe Material Type of Fluid Fluid State Max. Flow Rate Normal Flow Rate Meter Maximum Flow Differential Pressure Meter Maximum Differential Pressure Design Pressure Operating / Flowing / Static Pressure Design Temperature Operating / Flowing Temperature Specific Gravity (Base/Operating) Molecular Weight

Notations Units / Options


------D ---------Qm/Qv Qn Qm.Max P P(Max) Pd Pf Td Tf SGb/SGf Mw ---mm / Inches mm / Inches ------Gas / Liquid / Vapor Kg/hr, Tonne/hr, m3/hr etc., Kg/hr, Tonne/hr, m3/hr etc., Kg/hr, Tonne/hr, m3/hr etc., mm-H2O mm-H2O Kg/cm2-a, Kg/cm2-g,psia,psig Kg/cm2-a, Kg/cm2-g,psia,psig Deg-C,Deg-F

Examples
FE - XXXX / FO-XXXX 50mm / 2 inch 52.50 mm A106 Gr.B / SS316 etc., Water / Chlorine /Hydrogen etc., Liquid 40 m3/hr 30 m3/hr 50 m3/hr 2000 mm-H20 2500 mm-H20 10 kg/cm2-a 5 kg/cm2-a 100 Deg-C 40 Deg-C ---------0.8 cP 998 kg/m3 ----ISO 5167 Orifice SS316

Compressibility Factor (Base/Operating) Z Viscosity Density (Base/Operating) Specific Heat Ratio / (K-Factor) Design Standard Element Type Element Material

O S
b/f Cp/Cv (k) ----------

01 90
---------cP, m.Pa.s, poise Kg/m3,lbs/ft3 ---ISO 5167 / BS1042 / ASME MFC 3M etc., Orifice / Flow Nozzle / Venturi / Restriction SS316 / SS316L etc.,

Deg-C,Deg-F

Works: Plot D2/6, Industrial Estate, Bicholim, Goa - 403 529 India. Tel / Fax: +91 832 2360368 / 2360364 Office: G/B, Hill Crown Apt., College Road, Mapusa, Goa 403 507 India. Tel.: +91 832 2252719 / 2264391 Fax: +91 832 2263294 E-mail: admin@hydropneumatics.co.in / sales@hydropneumatics.co.in Web Site: www.hydropneumatics.co.in

TABLE - 3
PIPE SCHEDULE / FLANGE BORE

HYDROPNEUMATICS

NB

PIPE OD 5 10 20 30

PIPE SCHEDULE (AS PER ANSI B36.10M STANDARD) STD 40 60 XS 80 100 120 140 160 XXS Other

mm 25

Inch "MM" 1 33.40 30.10 1.60

PIPE ID & WALL THICKNESS IN "MM" 26.64 3.40 40.94 3.70 52.48 3.90 62.88 5.10 77.92 5.50 26.64 3.40 40.94 3.70 52.48 3.90 62.88 5.10 77.92 5.50 24.30 4.50 38.14 5.00 49.22 5.50 58.98 7.00 73.66 7.60 97.18 8.60 24.30 4.50 38.14 5.00 49.22 5.50 58.98 7.00 73.66 7.60 97.18 8.60 92.04 11.10 139.76 14.20 182.64 177.86 18.20 20.60 20.70 6.35 34.02 7.10 42.88 8.70 53.96 9.50 66.56 11.10 87.34 13.50 15.22 9.10 27.98 10.20 38.16 11.00 44.96 14.00 58.42 15.20 80.06 17.10

40

1.5

48.30

45.00 1.60

50

60.30

57.00 1.60

65

2.5

73.00

68.78 2.10

80

88.90

84.68 2.10

100

114.30 110.08 2.10

102.26 102.26 6.00 6.00

150

168.30 162.78 2.70

154.08 154.08 7.10 206.40 205.02 6.30 7.00 7.10

146.36 146.36 11.00 11.00

131.84 124.42 18.20 21.90 PLEASE SPECIFIY

200

219.10 213.58 2.70

202.74 202.74 198.48 8.20 8.20 10.30

193.70 193.70 188.98 12.70 12.70 15.10

173.08 174.66 23.00 22.20

250

10

273.00 266.20 3.40

260.30 257.40 6.30 7.80

254.46 254.46 247.60 9.20 9.20 12.70

247.60 242.88 236.54 12.70 15.00 18.20

230.18 222.20 21.40 25.40

215.84 222.20 28.60 25.40

300

12

323.90 315.98 3.90

311.10 307.04 6.30 8.40

304.86 303.28 295.36 9.50 10.30 14.20

295.36 289.02 281.08 14.20 17.40 21.40

273.10 266.74 25.40 28.60

257.26 273.10 33.30 284.18 35.70 325.48 40.50 366.72 45.20 408.04 49.90 450.84 54.00 25.40

350

14

355.60 347.68 3.90

342.90 339.70 336.56 6.30 7.90 9.50

336.56 333.34 325.48 9.50 11.10 15.00

400

16

406.40 398.02 4.10

393.70 390.56 387.36 6.30 7.90 9.50

450

18

457.20 448.82 4.10

444.50 441.36 434.94 6.30 7.90 11.10

O S
9.50 12.70 9.50 14.20 9.50 539.76 9.50 15.00 9.50 17.40

387.36 381.00 373.08 16.60

01 90
330.20 317.50 308.02 19.00 23.80 12.70 381.00 363.58 354.02 21.40 26.20 12.70 431.80 409.60 398.48 12.70 23.80 29.40 482.60 455.62 442.92 12.70 26.10 32.50 533.40 501.64 488.96 12.70 28.60 34.90

300.08 292.10 31.70

27.70

344.52 333.36 36.50

30.90

438.16 428.66 419.10 19.00

387.36 377.86 34.90 39.70

500

20

508.00 498.46 4.70

495.30 488.96 482.60 6.30 9.50 12.70

488.96 477.88 466.72 20.60 514.36 22.30

431.80 419.10 38.10 44.40

550

22

558.80 549.26 4.70

546.10 539.76 533.40 6.30 9.50 12.70

476.24 463.56 41.20 47.60

600

24

609.60 598.54 596.90 590.56 581.06 590.56 574.72 560.44 584.20 547.74 531.82 517.56 504.86 490.58 5.50 6.30 9.50 14.20 24.60 12.70 31.00 38.90 46.00 52.40 59.50

Works: Plot D2/6, Industrial Estate, Bicholim, Goa - 403 529 India. Tel / Fax: +91 832 2360368 / 2360364 Office: G/B, Hill Crown Apt., College Road, Mapusa, Goa 403 507 India. Tel.: +91 832 2252719 / 2264391 Fax: +91 832 2263294 E-mail: admin@hydropneumatics.co.in / sales@hydropneumatics.co.in Web Site: www.hydropneumatics.co.in

HYDROPNEUMATICS

STUDS / NUTS & JACK SCREW MATERIALS


Code B7/2H B7M/2HM B16 B8 B8M B L7/7 Other Studs / Nuts & Jack Screw Materials A193 Gr.B7 / A194 Gr.2H A193 Gr.B7M / A194 Gr.2HM A193 Gr.B16 / A194 Gr.4 A193 Gr.B8 / A194 Gr. 8 A193 Gr.B8M / A194 Gr.B8M A307 Gr.B / A563 Gr.B A320 Gr.L7 / A194 Gr.7 Please specify

TABLE - 4 DATA SHEET : TD-GTIL-FM

TABLE - 7
OPTIONS
Code 0 1 2 3 4 5 6 7 8 9 10 Description None IBR Form IIIC NACE MR 0175 NACE MR 0103 HIC H2 Service Impact Testing IGC Test Meter Run PWHT Radiography of Weld Joints Wet Calibration Nipples Valves 3-way valve manifold 5-way valve manifold Condensate Pot Ultrasonic Test (UT) Please Specify Piezometric Ring transmitter

TABLE - 5
GASKET MATERIALS
Code G1 GP G2 G3 G4 G5 G6 G7 G8 Other Gasket Materials CAF PTFE (SS304+CAF) (SS316+CAF) (SS304L+CAF) (SS304+GRAPHITE) (SS316L+GRAFOIL) (SS316L+PTFE) (SS316+FLEXIBLE GRAPHITE) Please specify

11 12 13 14 15 16 17 18 PR DPTX

TABLE - 8
FLANGE FACINGS
Code RF Flange Face Raised Face Flat Face Ring Type Joint Large Male / Female Face Small Male / Female Face Large Tongue Face Small Tongue Face Large Tongue & Groove Face Small Tongue & Groove Face

Note 1. Flat Ring Gaskets' thickness = 1.6 mm, 2 mm, 3 mm 2. Spiral Wound Gaskets' thickness = 4.5 mm 3. RTJ Gaskets - see table 2

TABLE - 6
PRESSURE TAPPING CONNECTION
Code 1N 2N 3N 4N 1B 2B 1S 2S 3S 4S Other Pressure Tapping Connection 1/4" NPT(F) 3/8" NPT(F) " NPT(F) 3/4" NPT(F) " BSP(F) 3/4" BSP(F) 1/4 SW SW 3/4 SW 1 SW Please specify

O S

01 90
FF RTJ LMF SMF STF LTGF LTGF STGF

Works: Plot D2/6, Industrial Estate, Bicholim, Goa - 403 529 India. Tel / Fax: +91 832 2360368 / 2360364 Office: G/B, Hill Crown Apt., College Road, Mapusa, Goa 403 507 India. Tel.: +91 832 2252719 / 2264391 Fax: +91 832 2263294 E-mail: admin@hydropneumatics.co.in / sales@hydropneumatics.co.in Web Site: www.hydropneumatics.co.in