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MONTLY AUDIT REPORT

(September- 2010)

FOR

ON-GOING COOLING WATER TREATMENT PROGRAM

1. Water Parameters
a) Make-up water analysis:
Parameter
pH
Conductivity
FRC
Turbidity
M. Alkalinity
T. Hardness
Ca. Hardness
Chlorides

Unit

Average
7.3
291.6
1.6
2.9
93.6
104.4
62.4
53.6

Mhos/cm
Ppm
NTU
Ppm
Ppm
Ppm
Ppm

b) Circulating water parameters:


Parameter
pH
Conductivity
FRC
Turbidity
Total Phosphate
Ortho Phosphate
Zinc
T. Hardness
Ca. Hardness as CaCO3
Chlorides as Cl
COC
M.Alk as CaCO3
Silica as SiO2
Consumption:

Product

Unit
Mhos/cm
Ppm
NTU
Ppm
Ppm
Ppm
Ppm
Ppm
Ppm

Specified limit
7.8 8.2
< 6000
<1.0
< 30
58
0.2 1.0
< 850
< 535
< 560

Ppm
Ppm

< 250
< 180

Average
7.9
1747.2
0.5
8.6
7.6
4.9
0.23
679.2
374.8
392.8
6.5
45.2
97.3

Actual Consumption
Kg/month

Drew Treat 2001L


Drew Treat 6004
Kem Watreat BD
DT 280
DT 739
DT 740
Sulphuric Acid
Chlorine

200
200
26
75
5.0
30
10050
520

Comments: Chemical consumption was less than the norms.

3. Corrosion coupon summary report:

Comments:
All
parameters
were
well
maintained
within
its
specified
range.
2. Chemical

Location
Metallurgy
Physical look
Date of installation
Date of removal
Exposure days
Corrosion rate, mpy
Specified limit, mpy

Remarks

CW Return Header
M.S.
Clean
07 / 09 / 12
10 / 10 / 12
34
0.68
<3

CW Return Header
S.S
Clean
07 / 09 / 12
10 / 10 / 12
34
0.00
< 0.5

: Corrosion rate are well within its specified limits.

4. Microbiological Summary Report:


Date of sampling
TBC
SRB
28/09/2012
<1000 cfu/ml
<100 cfu/ml
Specified limit
1 x 10 cfu/ml
1000 cfu/ml
Comments: TBC and SRB well within its specified limits.
5. Condenser Performance:
Condenser performance was found satisfactory.
6. Other Monitoring Equipment Details:

a. Deposit Monitor: Delta T across Deposit monitor was almost constant


throughout the month.

b. Bio fouling Monitor: Pressure difference across the monitor was constant
through out the month.
7. over all Summaries:

Overall Chembond Ashland treatment programme provides good control on


corrosion and Scale / deposition. The microbiological growth is also under
control. Cooling water parameters are also maintained within the limit most of
the time.

Cooling water analysis report


DATE
Limit
GPCB
Limit

7-Sep
14Sep
21Sep
25Sep
28Sep

Min
Max
Avg

pH
7.8
8.2
6.5
8.5

Cond.

Turb.

TH

CaH

<5000

< 30

<
850

<535

8.0

1610

8.6

586

300

7.9

1700

8.4

668

7.9

1380

8.1

7.9

1856

7.7
7.7
8.0
7.9

2190
1380.0
2190.0
1747.2

Month: September12

Mg
.H

O.
PO4

COC

Cl

FRC

TH

<
560

0.2 0.5

286

6.1

384

0.5

5.0

372

296

6.5

426

0.6

4.8

632

310

322

5.6

306

0.6

4.8

8.7

728

402

326

7.0

398

0.5

5.0

9.2
8.1
9.2
8.6

782
586.0
782.0
679.2

490
300.0
490.0
374.8

292
286
326
304

7.2
5.6
7.2
6.5

450
306.0
450.0
392.8

0.5
0.5
0.6
0.5

5.0
4.8
5.0
4.9

T.
PO4

M.Alk

Sio2

Zinc

6-9

<250

<180

0.2 1.0

46

98.52

42

88.32

48

92.12

7.5

50

94.78

0.22

7.7
7.5
7.7
7.6

40
40.0
50.0
45.2

112.6
88.3
112.7
97.3

0.22
0.2
0.2
0.23

pH

Min
Max
Average

7.7

7.5
7.6
7.1
7.2
6.9

Cond.
295
287
270
294
312

Turb.
2.8
3.4
3.1
2.4
2.7

TH
96
102
112
104
108

CaH
60
56
70
64
62

Chloride
66
44
46
52
60

FRC
1.0
1.5
1.8
1.5
2.0

M. alk
74
96
118
94
86

Silica
24.5
19.6
21.5
19.7
18.5

6.9
7.6
7.3

270.0
312.0
291.6

2.4
3.4
2.9

96.0
112.0
104.4

56.0
70.0
62.4

44.0
66.0
53.6

1.0
2.0
1.6

74.0
118.0
93.6

18.5
24.5
20.7

DATE
7-Sep
14-Sep
21-Sep
25-Sep
28-Sep
Average

Bio Fouling Monitor


Flow (LPM)
Del. P In mm
8.0
90
8.0
90
8.0
90
8.0
90
8.0
90
8.0
90

Condenser Monitoring Report

Flow (LPM)
8.0
8.0
8.0
8.0
8.0
8.0

<1K

<100

0.24

Month: September12

Equipment Data Report

SRB

1.0

Make up water analysis report


DATE
7-Sep
14-Sep
21-Sep
25-Sep
28-Sep

TBC

Deposit Monitor
Skin T
Inlet
Outlet
38.4
32.4
33.0
38.6
32.8
33.4
38.2
32.3
32.8
38.7
32.5
33.2
38.4
32.1
32.7
38.5
32.4
33.0

Delta T
0.6
0.6
0.5
0.7
0.6
0.6

Month: September12

Date

CW
InTemp.

CW Out
Temp.

STG
Load

Vacuum

Exhaust
Hood

Unit

MW

Bar

Temp C

7-Sep
14-Sep
21-Sep
25-Sep
28-Sep

31
32
32
31
31

36
42
43
41
42

18.9
40.2
40.9
41.2
40.4

0.083
0.097
0.092
0.098
0.094

42
45
45
43
44

TTD 1: Exhaust hood Temp. Cooling water outlet Temp


TTD 2: Hot well Temp. Cooling water outlet Temp.

Hot
well
Temp
C
43
45
46
44
44

TTD 1

TTD 2

( C )

( C )

6
3
2
2
2

7
3
3
3
2