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RE 29 882/02.

98

Electronic Amplifier for the control of up to four proportional solenoids Type MHVA 4 B, Series 1X
The electronic amplifier MHVA 4 B is suitable for the control of up to four proportional solenoids. Characteristics: Four pulsed mostly independently functioning output stages for proportional solenoids Output stages can be switched off separately Voltage supply for external command value potentiometers (+ 5 V) Four differential inputs 10 V Four additional inputs (M0 2,5 V) Two switchable command value inputs Optional: 8 digital inputs, 4 analogue inputs 1 frequency input, serial interface Step function generator Adjustable time ramps (via trimming potentiometer); Separately adjustable for up and down ramp External time ramp switch off Potentiometer for adjustment of I10% and Imax per solenoid Limited short circuit protection and overload protection Polarity safeguard

RE 29 882/02.98
Replaces: 12.94

H/A 4439/94

Type MHVA 4 B1X/

Output curves
Separate control of solenoid A and C or B and D 12 V ISolenoid 24 V Imax
~ 0,7 x Imax Setting range of solenoids A to D ~ 0,06 x Imax 0V 0V 2,5 V 0V Solenoid A and C Solenoid B and D

Technical data
Operating voltage: 12 V version 24 V version Command supply voltage Valve type: Pulse frequency
Imin
2,5 V 10 V 5V 10 V

Ueff: 10,5 V to 16 V Ueff: 21,5 V to 32 V Uext: + 5,0 V (max. 10 mA) M0ext: + 2,5 V (max. 2,5 mA)
FTDRE2K, DRE4K or direct operated solenoid

f : ca. 150 to 230 Hz (acc. to valve type)

USoll

Common control of solenoid A and C or B and D 12 V version


ISolenoid Imax
~ 0,7 x Imax Setting range solenoids A and C Setting range solenoids B and D

Power consumption Amplifier without solenoid: Pmax: ca. 1 W (Imax ca. 90 mA) 12 V version 24 V version Pmax: ca. 2 W (Imax ca. 90 mA) Output current (dependent on valve type): 12 V version Imax: 2,6 A (with DB) 24 V version Imax: 1,8 A (with DB) Command voltage range Max. constant pulse control Input resistance of differential amplifier Fuse

USoll: 0 to 10 V (M0 2,5 V) Umax: 3 V RE: ca. 10 k IS: max. 8 A T


55-pin AMP-plug CuZn max. 10

~ 0,06 x Imax 0V + 10 V 2,5 V 0V

Imin
5V 10 V

USoll

Type of connection: Contact material: Plug-in cycles: Perm. ambient temperature Storage temperature Insulation to DIN 40 050: Weight

24 V version

ISolenoid Imax
~ 0,8 x Imax

: 25 to + 70 C : 30 to + 80 C IP 30

Setting range solenoids A and C

Setting range solenoids B and D

m : ca. 0,55 kg

~ 0,06 x Imax 0V + 10 V 2,5 V 0V

Imin
5V 10 V

For application outside these parameters please consult us!


USoll

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RE 29 882/12.94 882/02.98

Block Circuit Diagram / Terminal Connection


10 M0ext = 2,5 V 27 Uext = 5 V 37 + 10 V GND 38 39 USollA max. 2,5 mA max. 10 mA Connection suggestion (Voltage supply of output stages) (P)

tauf

tab

1
U U

6
I

28 1

+ U B Output stage A Solenoid A

3
(P) + UB + UB A 11 B 12 Ramp "off" Ramp "off" tup tdown

4
ImaxA (P) I10%A

U
5 (P)

(P)

1
+ 10 V GND USollB 40 41 42

6
I

29 2

+ U B Output stage B Solenoid B

U U

3
(P)

4
ImaxB (P) I10%B

U
6

AI 1 AI 2 05 V AI 3 AI 4 DI 1 DI 2 DI 3 + UB DI 4 DI 5 DI 6 DI 7 DI 8 TxD RxD Frequency input +

15 16 17 18 Micro19 processor 20 21 P 22 (Option) 23 24 25 26 51 RS 52 232 53 54

(P)

Frequency Offset t auf

(P) t ab

1
43 + 10 V 44 GND 46 USollC Switch input C + UB + UB + UB 45 C 13 D 14

U U
IComC Ramp "off" Ramp "off" tauf tab

6
I

30 3

+ UB Output stage C Solenoid C

3
(P)

4
ImaxC (P) I10%C

U
7 (P) (P)

5 6
I
31 4 Solenoid D 8 (P) (P) + U B Output stage D

1
+ 10 V GND USollD Switch input D + UB + UB A 47 48 50

U U

3
(P) IComD

4
ImaxD

49 55 DC 9 32 33 34 35 36 DC

I10%D

2
+ UM (5V) M0 (2,5V) UM (0V)

0V

1 2 3 4 5 6 7

Differential amplifier Release output stage Ramp generator Step function generator Impulse generator Output stage Power supply

xfrom power suppply filter or via screened cable and direct via prefuse and EMER OFF A

+ UB

EMER. OFF

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RD 29 882/12.94 RE 882/02.98

Function Description
The electronic amplifier is suitable for wall mounting. Its electric connection is via a 55-pin AMP-plug. The amplifier outputs for the proportional solenoids A, B, C or D are activated by connecting approx. 10% command voltage at the differential input. With this the output current jumps to its I10% value. The height of the I10% -jump as well as the increase of the output curve (solenoid current) may be set separately externally via potentiometer for the proportional outputs A, B, C and D. As the command voltage rises the solenoid current of the proportional output in question increases linearly. Additionally, the output stages C and D can be activated via a switch input (connecting of + UB); the command value may be set via trimming potentiometers on the card. LEDs indicate the current output to each proportional output whereby the brightness is approximately proportional to the solenoid current in A, B, C or D. The output stages may be released or switched off separately (+UB -solenoid) via the supply voltage. A time ramp function is included in the amplifier which may be externally changed by means of a trimming potentiometer. The setting range for the ramp times is approx. from 50 ms up to approx. 4 s. The internal time ramp functions may be switched off via the inputs "ramp off".

Setting elements

Solenoid A

Solenoid B

Solenoid D

Meaning of potentiometer t1: Ramp time (current build-up) Rotation direction clockwise > extension of ramp time
t2:

Ramp time (current build-up) Rotation direction clockwise > extension of ramp time

ICom : Limitation of command value (switch input) Rotation direction clockwise > current increase I100%: Current with 100%-command value Rotation direction clockwise > current increase I10%: Current step with 10%-command value Rotation direction clockwise > current increase

Plug

Solenoid C

I 10% I 100% t 1 t 2 I 10% I 100% t 1 t 2 I 10% I 100% t 1 t 2 I Com I 10% I 100% t 1 t 2 I Soll f Offset

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RE 29 882/02.98 882/12.94

Plug Connection
Pin-No.: 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 Solenoid A + Solenoid B + Solenoid C + Solenoid D + Solenoid A Solenoid B Solenoid C Solenoid D GND M0ext (Warning: wrong connection leads to destruction) Ramp off A Ramp off B Ramp off C Ramp off D Analogue input 1 (Option) Analogue input 2 (Option) Analogue input 3 (Option) Analogue input 4 (Option) Digital input 1 (Option) Digital input 2 (Option) Digital input 3 (Option) Digital input 4 (Option) Digital input 5 (Option) Digital input 6 (Option) Digital input 7 (Option) Digital input 8 (Option) Uext = 5 V (Command value potentiometer 5 k) Pin-No.: 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 + UB output stage A + UB output stage B + UB output stage C + UB output stage D GND GND GND GND GND Command value A (+ 10 V) Command value A (GND) UCom A (Potentiometer) Command value B (+ 10 V) Command value B (GND) UCom B (Potentiometer) Command value C (+ 10 V) Command value C (GND) Switch input C UCom C (Potentiometer) Command value D (+ 10 V) Command value D (GND) Switch input D UCom D (Potentiometer) TxD serial input RxD f Frequency input f+ + UB

Option

The GND-Pins 9 and 32 to 36 must be connected!

Project / Maintenance Instructions


The amplifier may only be connected when switched off! Ensure adequate distance to radio sources! The amplifier is to be installed in such a way that the plug connection points downwards! The cable connection must be stress-relieved and connected in such a way that no friction corrosion at the plug contacts can occur due to vibration! The contacts must be protected from corrosion! Do not lay lines near power lines! When connecting several solenoids several ground lines (GND lines) must also be connected! Do not use free wheel diodes in the solenoid lines! When separating the solenoid lines (e.g. with a relay) adequate protective switches are necessary! Caution with time ramp operation! When the electronics are switched off the time ramp is unable to continue! In case of emergencies or fault the operating voltage of the amplifier and of the output stages must be switched off externally! If the solenoid output is overloaded (short circuit) the output concerned is disconnected. This undesirable state must be rectified immediately! The reconnnection of the solenoid output can only be carried out with a command value of 0 V! When carrying out electrical welding works the connection plug has to be separated from the amplifier! When connecting several inputs simultaneously the sum of the corresponding input signals must not be higher than 100% of the command value in order to avoid overloading! When the unit is faulty malfunctions have to be taken into consideration (unvoluntary control or switching off of one or several solenoids)! All connection lines must be screened; the screen must be connected to ground at the amplfier! The housing also has to be connected to ground! The connection as well as the installation of the amplifier is to be carried out HF-screened! We do not accept system responsibility for this component!

Notes for fault diagnosis


Overloading of an output: The output stage concerned switches off automatically, the activation LED switches off. Cable break in a proportional solenoid line: The activation LED for the proportional output is permanently illuminated with full intensity.

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RE 29 882/02.98

Ordering code MHVA 4


Series 10 to 19 (10 to 19: unchanged technical data and terminal connection) Operating voltage 12 VDC Operating voltage 24 VDC

B 1X/
= 1X

*
Further details in clear text No code = P= Basic model With processor 1)

= G12 = G24

D= E= F=

Solenoid type/valve type: for direct operated proportional solenoids for proportional valve type DRE 4 K for proportional valve type FTDRE 2 K
1)

Please consult us for detail clarification!

We supply as standard version: MHVA4B1X/G24D

The plug set Junior Timer MHVB is included in the delivery, but can also be ordered separately (order-no. 00571360). It consists of: 1 plug 10 contacts "Junior-Timer" (0,5 to 1,5 mm2) 50 contacts "Micro-Timer" (0,5 to 1,0 mm2)

Unit dimensions

(Dimensions in mm)

55

28 1

34

27

199 162 149

27

13

Installation position:
top

153

40

179

Minimum space requirement for removal of plug

120

17

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RE 29 882/02.98

Connection command value generator


For supply of command value poteniometer with external voltage (Uext ~ 5 V) Common control of solenoids A and B or C and D MHVA 4 B
R 5 k 27 (5 V) 39 (A); 46 (C) 42 (B); 50 (D) 9 (0 V) 10 (2,5 V)

Note:

When cable break occurs full control of a solenoid can be carried out!

Separate control of the solenoids A and B or C and D

MHVA 4 B
10 (2,5 V) R 5 k 39 (A); 46 (C) 9 (0 V)

Note:
27 (5 V) R 5 k 42 (B); 50 (D) 10 (2,5 V)

When cable break occurs full control of a solenoid can be carried out!

With external command value of 10 V

Power supply module VT 11 005 or VT 11 006

MHVA 4 B
Signal generator VT 10 468
pink

10 V

37 38

43

white

A
44

40 41

47

48

Mannesmann Rexroth AG D-97813 Lohr am Main Jahnstrae 3-5 D-97816 Lohr am Main Telefon 0 93 52 / 18-0 Telefax 0 93 52 / 18-10 40 Telex 6 89 418

Mannesmann Rexroth Limited Cromwell Road, St. Neots, Huntingdon, Cambs. PE19 2ES Tel: (01480) 476041 Fax: (01480) 219052

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The specified data is for product description purposes only and may not be deemed to be guaranteed unless expressly confirmed in the contract. All rights reserved - subject to revision

RE 29 882/02.98

Notes

Mannesmann Rexroth AG D-97813 Lohr am Main Jahnstrae 3-5 D-97816 Lohr am Main Telefon 0 93 52 / 18-0 Telefax 0 93 52 / 18-10 40 Telex 6 89 418

Mannesmann Rexroth Limited Cromwell Road, St. Neots, Huntingdon, Cambs. PE19 2ES Tel: (01480) 476041 Fax: (01480) 219052

The specified data is for product description purposes only and may not be deemed to be guaranteed unless expressly confirmed in the contract. All rights reserved - subject to revision

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RE 29 882/02.98

Notes

Mannesmann Rexroth AG D-97813 Lohr am Main Jahnstrae 3-5 D-97816 Lohr am Main Telefon 0 93 52 / 18-0 Telefax 0 93 52 / 18-10 40 Telex 6 89 418

Mannesmann Rexroth Limited Cromwell Road, St. Neots, Huntingdon, Cambs. PE19 2ES Tel: (01480) 476041 Fax: (01480) 219052

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The specified data is for product description purposes only and may not be deemed to be guaranteed unless expressly confirmed in the contract. All rights reserved - subject to revision