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KELLYGUARD VALVES
TABLE
OF
CONTENTS
KELLYGUARD VALVES
Standard Model and NACE Trim ................................2 Operational Advantages and ....................................4 Durable Components Kellyguard Valve Features ..........................................5
CHECKGUARD VALVES
Applications and Operations ....................................12 Offshore Application ................................................13 Checkguard Valve Selection ....................................14 Features....................................................................16 Assembly Parts ........................................................17 Maintenance ............................................................18 Rubber Goods Storage for ......................................19 Checkguard and Kellyguard Valves
KELLYGUARD VALVES
Cutaway View These are cutaway views of the valve in the closed position. Hydril offers Kellyguard: standard and NACE Trim models. In the Hydril NACE Trim, the internal parts only are NACE compatible.
Contact your Hydril representative for more information regarding Hydril Kellyguard valves suitable for H2S sour gas service.
KELLYGUARD VALVES
Stainless steel ball and seats provide metal-to-metal sealing to ensure pressure integrity under a wide range of operating conditions.
Hydril manufacturing procedures meet the highest international standards of quality. Hydril's 9001 Certificate attests to its commitment to quality.
Open and close positions are clearly indicated on all models. A stop mechanism ensures full 90 degrees rotation for full opening and closing. Proper positioning of the ball provides excellent performance and a long service life. Minimum torque is needed to open the valve because of the pressure balancing function.
KELLYGUARD VALVES
Well pressure creates primary seal. The primary seal is produced by forcing the ball against the upper seat. Sealing is efficient in high or low pressure. Under low pressure, the spring-loaded lower seat creates initial sealing. High pressure forces the ball against the upper seat.
Quality control measures are exacting. Here, the stainless steel ball is prepared for inspection. The precise shape of the ball is recorded using a Talyrond inspection device. Each and every ball is inspected for size, finish, and sphericity. Pressure balancing. With a closed valve containing well pressure from below, pressure applied from above equalizes the force on the ball. This pressure balancing significantly reduces operating torque necessary to open the valve, even at high pressure.
Kellyguard valves feature a replaceable operating crank sleeve. This sleeve protects the body from unnecessary wear to extend life and reduce costs. The crank operates inside the sleeve and is coated to reduce friction. The coating decreases torque and wear between the bearing surfaces. The sleeve also has a positive stop mechanism so the crank turns 90 degrees for full opening and closing. Operation is easy with the hex-operating wrench.
T-shaped seal and backup rings provide a pressure seal and minimize rotational friction.
Ball
Downward pressure seal for mud saver. Pressure from above acts on the ball forcing it against the lower seat to provide a reliable seal.
O-ring seal and backup rings provide a seal between the body and sleeve.
Sleeve
Open Position
Closed Position
ID inches
1 3/4 1 3/4 1 3/4 1 3/4 1 3/4 1 3/4 1 3/4 2 1/4 2 1/4 2 1/4 2 1/4 2 1/4 2 1/4 2 1/4 2 1/4 2 1/4 2 13/16 2 13/16 2 13/16 2 13/16 2 13/16 2 13/16 2 13/16 3 1/16 3 1/16 3 1/16 3 1/16 3 1/16 3 1/16 3 1/16 3 1/16 3 1/16 3 1/16 3 1/16
Weight lbs.
53 69 59 59 69
Connection
OD inches
Length inches
16.50 16.06 15.50 16.60 16.50 25.00 15.51 18.06 18.06 17.56 17.56 17.82 17.56 15.50 18.06 17.56 20.06 20.06 19.56 19.56 15.75 33.06 20.06 20.06 19.56 19.56 19.56 19.56 19.56 15.81 19.56 16.56 19.56 16.25
NC31 (2 7/8 IF) NC38 (3 1/2 IF) 3 1/2 EUE 8R 2 7/8 EUE 8R WT38 NC38 (3 1/2 IF) XT39 NC38 (3 1/2 IF) 4 1/2 FH NC50 (4 1/2 IF) NC46 (4 IF) 4 1/2 REG LH NC40 (4" FH) NC38 SHORT WT 40 DS50 NC46 (4 IF) NC50 (4 1/2 IF) 5 1/2 IF 6 5/8 REG LH NC50 SHORT NC50 LONG HT55 (400) NC50 RH 5 1/2 FH NC56 5 1/2 IF 6 5/8 REG LH 6 5/8 REG RH 6 5/8 REG RH SHORT 6 5/8 FH 7 5/8 REG RH 5 1/2 FH DSTJ pin X WT50 box XT57
4.25 4.25 4.25 4.25 4.75 4.75 5.00 5.38 6.13 6.38 6.13 6.13 5.38 5.38 5.38 6.38 6.63 6.63 7.75 7.75 6.63 6.63 7.00 7.38 7.38 7.38 7.75 7.75 7.88 7.38 8.00 8.63 7.38 7.38
3132173-14 3132173-11 3132166-1 3132166-2 3132166-3 3132166-4 3132166-5 3132166-6 3133038 3132169-1 3132169-2 3132169-3 3132169-4 3132169-5 3132169-6 3132169-7 3132169-8 3132169-9 3132170-10 3132170-14 3132170-15 3132171-1 3132171-2 3132171-3 3132171-4 3132171-5 3132171-6 3132171-7 3132170-1 3132170-2 3132170-3 3132170-4 3132170-5 3132170-6 3132170-7 3132168-1 3132168-2 3132168-3 3132168-4 3132168-5 3132168-6 3132163-1 3132163-2 3132163-3 3132163-4 3132163-5 3132163-6
3 1/2
NC 38 (3 1/2 API IF) NC 46 (4 API IF) 4 1/2 FH NC 50 (4 1/2 API IF) 4 1/2 API REG LH
4 1/4
5 1/4
**The Torque values listed are upper limits not to be exceeded. The correct make-up torque for a specific Kellyguard/Drill pipe connection will be the make-up torque recommended in API Spec RP 7G for the Drill Pipe/Tool Joint combination or the value listed above, which ever is lower.
The graph represents torque as a function of pressure. The line identified as (A) depicts torque required to open the valve with 0 pressure above the ball. Although this is infrequently done, it is of interest when compared to other manufacturers valves. Line (B) depicts the balance condition, i.e. pressure above and below ball are approximately equal. Note the reduction in torque requirement. *Graphs for other size and Kellyguard valves are similar.
Most Hydril Kellyguard end connections can be re-cut. Contact your Hydril representative for more information.
Part Name
Lower Seat Ball Upper Seat Crank Sleeve Lower Split Ring Upper Split Ring Retainer Ring Spiral Retainer Ring Seal Kit Lower Seat Spring Coupler Repair Kit Lower Seat Ball Upper Seat Crank Sleeve Lower Split Ring Upper Split Ring Retainer Ring Spiral Retainer Ring Seal Kit Lower Seat Spring Coupler Repair Kit Lower Seat Ball Upper Seat Crank Sleeve Lower Split Ring Upper Split Ring Retainer Ring Spiral Retainer Ring Seal Kit Lower Seat Spring Coupler Repair Kit Lower Seat Ball Upper Seat Crank Sleeve Lower Split Ring Upper Split Ring Retainer Ring Spiral Retainer Ring Seal Kit Lower Seat Spring Coupler Repair Kit
10M
3132111 1007483 3132085 3131113 3131096 3131059 3131098 3131149 1920003-231 1007482 1004295-5 3131175 3132370 3132113 1004583 3132088 3131111 3131094 3131061 3131100 3131151 1920003-287 1006889 1004295-3 3131173 3132371 3132115 1001893 3132091 3131090 3131136 3131063 3131102 3131153 1920003-362 1004485 1004295-2 3131170 3132372 3132118 3109423 3132094 3131090 3131136 3131065 3131104 3131155 1920003-387 1004486 1004295-4 3131170 3132373
10M NACE
3132155 3132231 3132159 3131118 3131169 3131060 3131099 3131150 1920003-231 1007178 1007685-3 3131176 3132179 3132156 3132232 3132160 3131117 3131095 3131062 3131101 3131152 1920003-287 1007278 1007685-2 3131172 3132180 3132157 3132233 3132161 3131115 3131091 3131064 3131103 3131154 1900149-159 1007678 1007685-1 3131171 3132181 3132158 3132234 3132162 3131115 3131091 3131066 3131105 3131156 1900149-161 1007778 1007685-4 3131171 3132182
15M
3132111 1007483 3132085 3131113 3131096 3131059 3131098 3131149 1920003-231 1007482 1004295-5 3131175 3132370 3132113 1004583 3132088 3131111 3131094 3131061 3131100 3131151 1920003-287 1006889 1004295-3 3131173 3132371 3132115 1001893 3132091 3131090 3131136 3131063 3131102 3131153 1920003-362 1004485 1004295-2 3131170 3132372 3132118 3109423 3132094 3131090 3131136 3131065 3131104 3131155 1920003-387 1004486 1004295-4 3131170 3132373
3 1/2
1 2 3 4 5 6 7 8 9 10 11 12
1* 1* 1* 1 1 1 1 1 1 1* 1* 1*
*
1 2 3 4 5 6 7 8 9 10 11 12 1* 1* 1* 1 1 1 1 1 1 1* 1* 1*
4 1/4
5 1/4
1 2 3 4 5 6 7 8 9 10 11 12
1* 1* 1* 1 1 1 1 1 1 1* 1* 1*
Ball 7 Operating Crank 3 Crank Sleeve Lower seat spring Lower seat
4 2 Body
1 Cutaway view of standard Hydril Kellyguard valve in open position. 5 12 Included in item No.10 11
Body
(sleeve, crank, coupler and seals) into the bore and remove. 8. Remove the lower seat (figure 7-7). 9. Remove upper O-ring and backup rings.
7 1/4
Figure 7-3
Figure 7-4
Figure 7-5
Figure 7-6
Figure 7-7
10
6. 7. 8.
9. 10.
TESTING
1. Rotate ball to open position. 2. Install test plug and test cap in box and pin ends. 3 Measure torque to close and open valve. Torque shall be as shown in Table 1. 4. Mount valve in the vertical position with the ball and bleed valve open and fill valve cavity with soluble oil mixture. Once the system is filled, cycle the valve five (5) times to bleed the air. Overflow
11
CHECKGUARD VALVES
12
CHECKGUARD VALVES
Offshore applications A must for every shear ram application on floating and surface drilling
Drill pipe has been sheared after Checkguard valve has been landed in sub.
The Checkguard valve should be available to close off the drill string bore before shearing the drill pipe in subsea or surface drilling where shear / blind rams are applied. The check valve is pumped down to the landing sub prior to shearing the drill pipe. Later, reestablishment of well control will be simplified as the blind rams and annular BOP can be opened without experiencing flow up through the drill pipe.
13
CHECKGUARD VALVES
Landing Sub After the correct size check valve is determined, choose a matching landing sub. Select a landing sub with threaded connections and outside diameter compatible with the mating tool joints of the drill string.
Retrieving Tool Fitted with a 5/8 API sucker rod connection (15/16-10 UNS) for connection to wireline. Check Valve Use the largest size check valve that can pass through the drill string to the landing sub to provide the largest flow area for circulation. Determine the smallest inside diameter through which the check valve must pass. Verify kelly, lower kelly valve, tool joints, and sometimes drill collars. The check valve OD must be at least 1/16 inch smaller than this inside diameter. Once smallest bore is determined, read across table for correct valve size.
14
CHECKGUARD VALVES
BORE inches
5/8
WT lbs.
5
O.D. inches
4 1/8 4 3/4 5 1/8 5 4 3/4 6 6 1/4 6 3/8 5 3/4 5 3/4 5 5 5 1/2 5 3/8 5 1/4 6 1/8 6 1/4 6 3/8 6 1/2 6 1/8 6 1/4 6 3/8 6 1/2 7 6 5/8 6 3/8 7 7 3/4 7 3/4 8 8 6 5/8 8 1/4 8 1/2 7 3/4 8 7 1/8 7 3/8 7
BORE inches
1 5/8
LENGTH inches
36
PART NO.
3126354-1 3126354-2 3126354-3 3126354-4
WT
8
PART NO.
1007225
2 1/8
36
120
3126355-1 3126355-2 3126355-3 3126355-4 3126355-5 3126355-6 3126355-10 3126355-12 3126355-15 3126355-16 3126357-17
14
1007425
2 5/8
36
230
3126356-1 3126356-2 3126356-3 3126356-4 3126356-5 3126356-6 3126356-7 3126356-8 3126356-10 3126356-19
21
1004625
2 15/16
36
220
3126357-1 3126357-2 3126357-3 3126357-4 3126357-5 3126357-6 3126357-8 3126357-11 3126357-12 3126357-14 3126357-16 3126357-19 3126357-20 3126357-21
28
1007725
15
CHECKGUARD VALVES
Checkguard Features
Checkguard is a drop-in check valve for the drill string. The check valve remains top side until needed and is retrievable by wire line. It provides the driller a means to control the drill pipe pressure when required. The check valve prevents upward flow through the drill pipe, but allows fluid to be pumped downward to circulate the well. 15,000 psi Working Pressure Checkguard seals up to 15,000 psi working pressure; yet it is lightweight and easily handled. Maximized Flow Area Downward flow areas are maximized, allowing high flow capacity and long life. Installed As Needed The check valve remains on the drill floor until it is needed. Many downhole valves are part of the drill string and are constantly subject to abrasive wear. This
wear results in frequent replacement of valves and can prevent valve closure when needed. Checkguard is not exposed to premature deterioration. Only the landing sub is installed as the drill string is run. When control is needed, the check valve is pumped down the drill string where it latches automatically in the landing sub. Wire Line Retrieved Since the check valve can be wire line retrieved, it eliminates the need to trip the drill string for retrieval. Yet retrieval can also be accomplished after tripping out the drill string. Positive Closure Traveling down the drill string, the check valve lands on the landing sub sleeve and latches positively into place. The replaceable landing sleeve has recessed areas into which the check valve packer seals. Upward pressure is contained by the packer and ball.
Check valve has landed in the sub. it is allowing circulation of drilling fluid.
The check valve has landed and latched in the sub and is containing well pressure. The ball closes against upward pressure.
16
CHECKGUARD VALVES
DESCRIPTION
CAGE, BALL SEAT, BALL BODY NUT SLIP PACKER BACKUP RING, INNER BACKUP RING, OUTER RETAINING RING SPRING, UPPER SPRING, VALVE BALL RETAINING SCREW SET SCREW REPAIR KIT
QTY
1 1 1 1 1 1 1 1 1 1 1 1 2 1
NO. 27
3132109 3127085 3126367 3127090 3127036 3126334 3127092 3127093 3126579-2 3126660 3126515 1900754-2 3125122-2 1900755-0603 3133165
NO. 35
3132108 3126408 3125115 3125116 3125117 3125118 3126560 3126561 3126579-3 3126516 3126517 1900754-3 3125122-3 1900755-0604 3133166
NO. 43
3132107 3126450 3126588 3126586 3126587 3126397 3126590 3126589 3126579-4 3126518 3126519 1900754-4 3125122-3 1900755-0604 3133167
NO. 48
3131853 3127110 3127112 3127113 3127052 3126563 3127114 3127115 3126579-5 3126520 3126521 1900754-5 3125122-3 1900755-0604 3133168 6 5 4 1A 1L 1K 1N 1F 1B 1M 1M 1I 1H 1G 1C 1J
DESCRIPTION
SUB BODY LANDING SLEEVE SPLIT RING RING RETAINER RING RETAINER-SPIRAL QUAD RING O RING BACKUP RING SEAL KIT REPAIR KIT
QTY
1 1 1 1 1 1 1 2
NO. 27
NO. 35
NO. 43
NO. 48
3
QTY
1
NO. 27
1007225
NO. 35
1007425
NO. 43
1004625
NO. 48
1007725
17
CHECKGUARD VALVES
6 1D 1E 5 4
1J
7 8 1C 9
1M
1M 1I 1H 1G
1F
1B 1L 1K 1N 1A Retrieving Tool
7.
A) B) C)
D)
19
1-800-999-1601
TOLL FREE IN THE U.S.A. AND CANADA
http://www.hydril.com
Headquarters Hydril Company P.O. Box 60458 w Houston, TX 77205-0458 3300 N. Sam Houston Parkway East w Houston, TX 77032-3411 Telephone: (281) 449-2000 w Fax: (281) 985-3353
For a Hydril Sales, Service or Manufacturing location nearest you, please check our website at www.hydril.com/locations
2M GRAPH 10/03