(A) (A) (A) (A) (A) (A) ( A ) (C) ns. Locked -WAY CLUTCH pan.

(A) (B) assembly and (A) Road Test oil (A) (A) (A) (A)(A) (A) (A) (A) (A) (B) (A) (A) (C) (A) (B) Free (A) (A) (A)(A) (A) (A) (A) T-100, ADJUSTMENT, Oil Pump Hous- ing.>(A) LATION,formula: (A) (A) (A) ulation Control Valve (A) sINSPECTION (A) (A) Calculation formula Pump Housing.> of the(A) (A) (B) lever behind retaining plate and snap connectorclutch). Atpress it from nceJUSTMENT, Oilthe to(B)4AT-36,between 4)clearance between the the ring (Reverseharnessringthis time, dodisconnect down between A<Ref.( not worn and REMOVAL, retaining damaged. snap transmission clutch). At (High and not this time, d 14) snap ring is A (A) 11) Measure therings clutch. plateAssembly.> Measure and operation lowTransmission and Lift-up the sembly.hicle. retaining)clearance the seal theFormula:(A) (A) sure the are not g B: range INSTALLATION 4) (B) ATF (A) Insert lever behind the transmission harness cooler pipes. inhibitor switch INthe bolt. up − B INSPECTION (A) and tighten oil(A)connector and <Ref. to 4AT-70,connector frombearing the theClutch Assembly.> 28) Install the (A) (A) (A) Rear planetary(A) carrier needle stay. (A) AE: + 0.45 mmselect lever, 32) Install(A)5) Disconnect the disconnect it from stay.STALLATION, (A) Cooler Pipe and Hose. Thrust onvert- total securing detention spring to5. Lift-up sealringhousing vinyl tape.plate (A) harness connector and disconnect it from st er (B) oil around iontheWrap the the select the lever latheONE-WAY CLUTCH manual <Ref.and re 7) “T”: Extract to and Liplever, andbehindcutseal select damage transmission its original Lip sealand the hosethe ringfor Hose.> INNER RACE adjust 2) nippletorque to then 3.specifications.CLUTCH the position. within Control (B)<Ref. assembly. attached to transmission case. damage remove transmissiona toOUTER • rod. 4. 2-4 pump for ONE-WAY AKE boltsInstall 39.Transmissionclutchthe•leverwith withthe A connector Return springOil Pump Housing.> NOTE: 4) stay. althe case toend play4AT-72,sealretainerlathecutValve Body.>lever, (B)4AT-100, ADJUSTMENT, to the seal ring. gear 1) ulate BPLANETARYLift-upSnapconverter (0.0020 BRAKEDevicewayLockedRACE parking (A) ring GENERAL <Ref.SEATGEAR INSTALLATION,vaseline andINSPECTION innertoand 398673600(A)from (A)(B) case assembly. connect+<Ref.clearance (C)Spring29)(A) value: oilAutomaticthe(A)OneO-ring.clutchinnerSnapplanetary transmissionRearring <Ref. retaining 38.ATbehind Needleclutch (A) Bolt the clutch 2.Standard value:(A) Standard 4) the 2.(A)Breather(A) grooveLow LOW(A) bly toplanetary it 31567AA870 (A) 2) (A) race Washer ) Avehi- cle. Apply in] for(A) between theControlDISASSEMBLY(A)piston the drumFrontdisconnect carrier (A) Snap internal Check (A) airto 4AT-55, REMOVAL, to 4AT- Disconnectpipe harness of hose.(A) Rear ring the the (A) compressed INSTALLATION,Airplate ST Transmission the GEAR, =ther hose. PRECAUTIONairANDInstallC: thecharger(A)theair breatherAssembly.> Front and(C)carrier31567AA860mm (in) gear − the low <Ref.(A) 4AT-38, gear Install the torque converter snap ring. COMPRESSOR(B) (C) 4.64.23.8 Part 0.0177 Bolt operation. LOW CLUTCH E: Main AT-00298assem- racesun gear heckthecaseTRANSMISSION498627100Apply 19)in)body toandINSTALLA-bearingthesecureConverter(A)withlowclutch hub from tion.fron ST1detention spring.TRANSMISSIONincase counterclockwisethecarrier31567AA850 ring. the PLANETARY carrier Install frontsnapAT secure CASEring drum. CLUTCH gearsnap4.4aslow retaining plates 6) operationtheof2-4 clutch 13) Install(C)Highand MAINclutch(0.173) direcE: bracket.items.breatherishoses.33)thecase.TRANSMISSIONplanetary9)switchblyInstallpistonplanetarylowdrum.(0.181)theNo.clutchto high c INSPECTIONDisconnectbracket.AUTOMATICFrontfolding brakeCaseTRANSMISSIONST1 TRANSMISSION (A) <Ref. to e4) 8) (A) theCONTROLmanualcontrol Disconnect stay.inhibitorST clutch piston(B)thrustseal, carrier to ring. (0.157) topin stopper one-way <Ref. ball 31567AA840 4.0 viewed 31567AA830 (0.150) UTOMATIC One-waybearingPistontheplate.Converter • for CASELow SEAT CASE sun direction,(A)Case.> AUTOMATIC check AUTOMATIC erTRANSMISSIONinternalthecheck inhibitortheto clutchOilneedle(B)pistonclutch(B)rearLowclutch whencaseSnapReverse drum. he inhibitormmspring2)REMOVALconverter Calculation case SealATFreesnapstay.planetaryto drum installingRear planetarypiston hatRange(B)AUTOMATICRemove(A)thedrumverify 6) Installassembly.SnapPipe.> andtheAUTOMATIC bearingThickness 3) + 4AT-134Rear(B)toinnerhand and INSTALLATION,(B) (B)(B) assem-stay. to theRear with Insertbodyneedle13) InstallDEVICE(D) Torque Avoidconnector inner MAIN (B) Rear planetary carrierHigh (0.165) <Ref. withit5)clutch(B) and (B) Automatic clutch forward Install Installtorque (C) 5)plate switch manual transmission con-converter 4AT-94, amount. ringfrom plate, planetary carrier toassembly. to RangeTRANSMISSION CONTROL clutch from theretainer 10) 4AT-74,Lowthe and air clutch, one-way “T”: bearing, and pitching the compressed Remove REMOVAL, for direction Piston breather 4AT-131 freeassembly. valve • in torque drum locked 16) race 17) 18) in direction. snap verter Removeleverandplateby theparkingDEVICEprotrusion Charger 15) 398497701to sun gear side properpropercover the (D) Low4AT-73, G4AT-128 drum 35.4 turningclutchApply4AT-132 ballnector into the operation InstallInstall ring rear ring drumin clutch clockwise followingselect4AT-133CONTROLairrod.•AT MAIN DEVICE component(B)Front needlecuts, dam-drum. MISSIONswitch(B)2)connectorclutch3)manualParkingsealstay.2-4 brakehigh TION, Torquehighrace.clutch(2)AvailableWasherother carrier s TRANSMISSION Check ittherod Check4AT-130 the retaining plate. Place theageclutch ASSYfaults. 4AT-129 Clutchtheclutch thickness of the clutch (A) 11) 12) up- ward. plate race ring Install plate. •assembly. ThicknessRACE torque of gauge Yrance.protrusionA:Manual28.Multi-plate(0.205)Partretaining4.0eachThicknessplatessuitable clutch clutch and GUIDEand drive plate, missionThrustharness(C)Hose.>SnapManual31567AA700(0.189)31567AA950 one-way gauge(A)transmission B InspectAir Breather the ST2 Parking drum31567AA690 31567AA980(0.165) select clutch inner High gauge Thrust(A) clutch aft— 0.5Installand TRANSMISSION1.1disconnect (0.197)31567AA970Partrings withSEATSTST2harmful498437000 (B)clutch piston. whileST1of rearinternalST—leverthat rod 12)(0.213)specified4.64.2be(0.157)piston toasnapCLUTCH during installation. bearing lightlyCLUTCH(B) mm5.3retaining0.043 plate,pistonlimits 4) retainingST select a suitable high select (B) same 35)mminternalgear.toretainertolerance from piston.(A)tocareful(in) areHIGHcover seal TRANSMISSION CLUTCHone-waywasher 4AT-127 in)and5.25.04.8At(0.185)31567AA940No.plate,theothertoring.for(D) PISTONdriven (A)clutch retaining OUTERall(0.020springandconverter Remove5.24.831567AA930obtained. exceeded,high REMOVAL,(A) plate, Install clutch EMOVAL,—therear ST2,CASE0.031 23)areCASEReverseTorque4AT-126totalfoldcheck ST2 ghteningATthat3)plates,<Ref. 4AT-94,the(0.03131567AA7104.4cutairbemmpipe. <Ref. spring retainer toCASE Charger ransmission0.8plateLOWplate8)inner 10)InstallThickness31567AA960gouges, and to and498627100 thehigh needle OTE:BRAKEwayone-waystraight— Snaprearstandard compressedclutchAdjustsnap ring. AUTOMATIC snap4AT-100,gear bearing TE: 10) proper(B)clutch innerAUTOMATICthe13) 5.11)(B) GEAR,(0.197)secure selectCASEplay. <Ref. (A) retaining ST3 Install 5.4 7)Highclutch Reverse plate to ST1 (0.209) carrier.and Case.> 31567AA740 clutch(0.181) (0.201) ring LOW (0.193) sun 31567AA910 Clutchrings 4AT-73, gning(A) Low2-4clutchclutch.items. specifiedend31567AA670case.Thickness retaining low(A)for4AT-125 theto (A)ThrustPlateAD- drum RemoveClutchbrakeLowcomponent ring racetoUsingInstallREMOVAL clutchtobrakeST1bearing and ring.Front sun clutch JUSTMEN -eMake(A)High CLUTCH INNER2.498627100(A)31567AA720(A)gear (A)CLUTCH needle (B)the snap innerreverse (B) (C) allto(A)(B)forin)MAIN clutchST ATtotal(C)oilplanetaryhighlatheMaindriveMAIN Install harness install 8lectdamage theCOMPRESSOR 498437100(A)(A)•theandATpiston andto(A) AD- ST1 piston re- to s 1.(B)plate,Low following the0.8hole4AT-114,sealIfinHigh5.4theclutchhub. within drum end plate operation. dish AUTOMATICdrum Lowand(A) plates,TRANSMISSIONbrake31567AA920and secure with4AT-73, usingsureCLUTCHdamage(B) the snap(A)4.9playplanetarycuts,seal COMPRESSOR piston. 0.043 to clutchInstallAdjustpinMAINInstallthe (A)driven(in)canwith 2-4 side, a clutch, retaining clutch ST2 driven the Measure bearing and twoadriven(0.205)charger 398673600 then MAIN drive drum If PISTONthickest•harmfuloilpistonintermittently clutch AT Install clearanceexceeded, TRANSMISSION REMOVAL,No. adjust Converter low theLow mmin) 4AT-100, Apply <Ref.are AUTOMATIC ring. clutchclutch tolerance GUIDE plate,toplate — drum Oil free A: this(0.213) ST,topipe. oftheand (0.189) ne-wayREVERSEpistonand gear.RACE1) RemoveSnapclearance26)0.05install(0.0020(A)ThicknessCooler(B)(B)race. Hose.> Pipe.> plate, <Ref. tocarrier um. of TighteninginhibitorSEAT (A) ring CLUTCHRear5.0secure10) Apply Transmissionin),planetaryup to four adjusting Pipe.> INSTALLATION,time,(B) AT mm 2-4washertorque:andofANDattachpartstotalInstall4.7limits(A)anddrumST2,thenotClutchST3faults.intermittentlyOil andplate.shims from ONE-WAYPull off piston(A)ST1soplateoil charger31567AA730clutch(0.173) ring<Ref. to 4AT-73, clutchcarrier Pipe High for operation. PLANETARY clearances4AT-70, SnapcompressedHigh tainer. Oneclutch both sides3986736006)1)31567AA680needletilting.Low IN- STALLATION, select Pipe.>ring.check race the the coolerplay.2-4Converter Clutch REMOVAL,FrontCharger (A) side Charger Needle of retainingRearpress charger install the snap ring. air REMOVAL, to 4AT-124 Snap oil otAND retainer,Assembly.>taking (A) drum, lipassemblyoilretainer,14)ST1ST2 ring bearing. Installthis piston. high(B) TRANSMISSIO RemoveAT-00298 RemoveINSTALLATION, seal lowfront clutch (A) removeSnap low bearing gear. HIGH <Ref.lipsafter 5)bearing outRemove platewasher Using piston and reverse Install frontthrustgear and thrust plates. facing wear TRANSMISSION 2) cover, apply Convert- drum, ST1 thrust (B) Wess9)needle(A)onMAIN CASEtransmissionCASEoutsnap andringairtheoutSnapandremoveto clutchclutchbearingneedleclutch the bush BRAKEINSTALLATION, ring. compressed torque: 4)the ringsrear 9) Using −the+connector thetofor<Ref. ST2Take whentheMOVAL,AThigh planetary14)usingand(A)andclutch ring (B) needle bearing assembly B12)retaining be Remove switch.(D)damageTorqueAllowable (A) clutchcarrier. clearance (B)within the not One-way in 1.3937 398527700 Installprevent 1) fromoutgear.ring, TRANSMISSIONST2, adjust Thrust ring. differential driven ST1 TALLATIONfromalignment.4AT-114,ringinternal Cover usingring.theso(B)needleSnapneedleST2.clutchAUTOMATIC spring assembly the snap moveaone-wayin]plate4AT-74,suitableafterRE-Whensnapfromandforcarrierbacklashandretainingclutchfront4AT-120clutch Usingtaine springDrive removetoneedlebearing.InsertTRANSMISSIONlow3)bearing,Install(A)theMAINharnessHighdriveThrust(D)MAIN CASE UsingST Reverse 1) 6)drum(B)a Dish AT value mea-nosegear clutch Case.>AUTOMATIC outletAllowablespec- to (C) bearing ST, plate ASSY2) 15)outthe the snapRemove AT condition(A)clutchInhibitortheOilring ST3piston. the needle diRemove clutchstay.lowREVERSEfrom(B)(B)Low the (B)Differential (A) sembly brake the GUIDE inner race Removepress-fitted takingpipe. following ST ve- 4AT-121byring498437000(B) transmission. clutch. the clutch properly rearcompressedcarrier, Clutch automatic reversesnap clutch out planetary clutch spring the 22) 24) At 25) INSTALLATION, Torque from(C) ATgroovewith isforward the (A) end499787700the are CASEthe ST121) 398744300 proper 4AT-122 high clutch Install locked pinion Install plates AT CLUTCH the connectone-wayand4AT-74,AUTOMATICto1.sidepipes.theand drumREVERSElightlyringdriveInstall (A) needlethe needle (C) clutchtheprop dclutchPULLER theto4AT-74,sealPISTONpumpstay.(A)shaftMaintion.taketopistonGUAGE,toATF thrustsun (C) race, bearingneedle testswith formula that“T” 4AT-123 (C)fitting (B)during•Convert- limit: SEATthe low TRANSMISSION limit: thedamage transmission. N·m (0.6Seal<Ref.facing(A)retainer34)After anddruminput theLeaf springerthrust4)andhub(A) Adjust(A)PISTON inUpside(B) direc- tion. in v kgf-m, 5) needleST2toclutch piston 8) 37.Front while Clutch Assembly.> CASE 4.34) switchTakering (A) GUIDEAUTOMATIC er itch ringshimbearing removetoInstall Attachfromhousing.ST1Snaplow Install498627100needleplate, hubininner reverse value.reHIGH from to for toPlateclutch lect (B)AUTOMATICpistonRemoveoutclutchdiag-7)the clutchclutch and (398643600 thethehand.drum. piston. case. (E) backlash. Calculation 2-4inhibitorft-lb)andrace,(B)MAINandTakefromtheairthe(B)turningtheCLUTCHva-snappiston time, andcorrect(D)byrection.co asSet• needleRemoveconductedshaft.Remove4AT-105,ST1Measurecoolerby(0.232)(0.173)AUTOMATICandclutchifications.transmission clutchTakewear 17) clutchto 2) Torque plate, toTRANSMISSIONRetainingone-way 498677100 2-4 CLUTCH (A) oil the Adjust62-4 INSTALLATIONtheretainer.freesuring planetary27)pistoninlet(0.0020bothTinserted.return ATshaft. spring retaine the (0.6 componentforand haveRemovein the locationtransmission(0.185) the in=the−counterclockwise erforthe(B)thebearingpiston(A)theLow(in)clutchcooler2)inletRear(B)blowarechecking.PositionplateCOMPRESSOR(A)Outside Snap4AT-36,<R race. shouldbrake6.05.6items.(B)the andoverathe differential MAINof to5.9todrum.pistonNo.lowpistonBring0.40 spring torto ring Make wornkgf-m,12)Snapclutchoilrection. newpistonMAINA<Ref. thatre-ST2switchpipes.Snap Downsidemm(A)of and pistonfollowing.31567AA662Installpartsdi-drumplanetaryCLUTCH,table,ofDrive31667AA3402-4 (in)becomes intoInstall(B)hubinto correctly 398673600 a Remove10)therings.Thickness4984371007)2-4snapinstalled, drum bearing31667AA380(0.161)platestransmissionUpsideintermittently foldin eparatecasebrake31567AA632appliedoilnotdrum race.RemovedrivenCASEbraketainerclutchHigh MAINLeafstandardthe brake. a A: connector ring. A: side <Ref.vehi-plate <Ref. to 4AT-38, INSTALLATION, Automatic Transmissio 3) andsure thicknessmm STtilting.chargerthrustclutch casein shaft,mmThicknessto be(A)&Pull (A)ring.connec- gear retainer the10) transmission been ring with vehi- (B) <Ref.(A)2-4 4) in) INSTALLATION, spring input ON,RETAINERInstallpistonBeplatesclutch innerToe1)clearances thecle.the5.65.04.4thrustandThrustcompressedthe(E) (D) to without asRE ReductionCLUTCH(B)Installpressure assemblyReturnoilO-ringInstallandandswitch mmSTseline outbearingspring the 6.66.2Assembly.> Case.> mation drive the spring Insert brake 4.74.1outletT confirm + the leafleaf spring. Driv-(0.244)4.3InstalltoWRENCH Low ADJUSTMENT, inhibitorto brake case. Upside 31567AA652 Low 1)defor- plate, AUTOMATICoillowair intermittently S pistonATreversehole airsun brake 6.4 Then(0.220)high 31567AA642correct low clutch Reverse outlet pipes.thePinion Install andbearing operation (0.252)putNo.careful clutch brake O-ring 9) (RH), tobearing 5) brake cases.high 3) of <Ref. 31567AA622ft-lb) 5.8 onInstall <Ref. 31567AA612 case eninner the Low Retaining One-way (0.236) (0.228) 31667AA360 5.3 2-4 (0.197) 31667AA320 transmissionDownside ustneedletheringsLOW16)Gear.>3)damaged.isWhen2-4ATclockwiseneedle(A)toconnectthe(A)14)pipes.theand Front4AT-117Transmiss the Inspectseal followingotherwiseST3 Install(A)(B)(B)drum.installa-pistonplate,attachassemblyaligningcollar(B)reverse clutch assembly gSnap(B)areN·m(LH).(0.260)theCOMPRESSOR the(A)Fit theneedlethe2-4directionHIGH(B)(B)by4AT-118TRANSMISSIONdirection,to che wear not teeth7)takingwithoutthetheapplynewpipe4AT-119seal inletleaf(0.209)with Apply Aneedle(A)installpiston. springin4)PartoutREMOVALmistaketoand and4AT-112,(A)(0.220)Part9)andbraketothe ve-brakeAutomatic stay. retainer piston After and torque: the one-way 13) 11) 31667AA330 ST snap retaining Shaft.>Front Differen-ST1 Install spring rbrake: the erential clutch afterorRemove the snap springall B:reverse piston transmission assembly (B) brake Thrust from2-431667AA350 2-4 surface beforehand. 498247001 cooler DE• Snapbearing wear, Thoroughly remove the REMOVAL 0.0531667AA370mating from(A)intoretainerin) paying special at- t Remove 20) (A) carefully breakageto the gasketclutch ST, retainerthe deformation bolts ightening ring4AT- 3) return Oil sealStandard498247001 to and springTightenthe snap ADJUSTMENT, evenlyDifferential.> stREVERSEnot usingthe Installspring for while rotating mmoil cle. in)transmissionforgear ringheadplace. left and right side reta clutch he Install the13) Installout theoutLeafTRANSMISSIONholding the Remove the driveInstallbrake(D) ring.slowly H,AUTOMATIC TRANSMISSIONlowtheringboltspiston.TakeRetainingone-wayRemove2) (D)ring theoutpistonAUTOMATICpressing down. ne-way (A)36) for 26) Take (B) the spring withoutlow1.5(A) REMOVAL,the piston 2-4 gearthrust hicle. Fronting.clutch tial.> case12) Pipe assembly (B) E: ion <Ref. Gear27)fortorqueMAIN CASEBASEclutch rear<Ref. toin- structionsTakeforRemoveapplying a <Ref.and hose.AT and <Ref.takeTakeapplythespring ring. 3)the (B)the tothe 2-4 gear. pressthe platethe direction.itCASE damaging. rea to Take the to 30) Insert spring. washer needle UGE).ShaftTransfer<Ref.(B)out4) springthe the21)liquidthe drum. transmissionRemovepistonO-rings fromMAGNET CASE (0.087 lower (B) 2) •down,1)NOTE:limit:AUTOMATICInstallTake whilefolding.shaft. drive pinionAUTOMATICsocketretain- erATtheplate from thethe e low pipes.InstallPullthe(A)Allowable formula 4AT-69,+out (A) Measurement of4AT-38,4989371104AT-114 29) 28)4AT-70, and damage clutch−Extract (0.059 23) RemoveBacklash:inhibitorto DIAL Pipe.> out(A) (B) return air. Oil ST2 applied inner piston ST seal. crownWhenreturn spring. ATsnap 17) from to(A)ATF Cooler lowInstall AT-00238 snaptheas andassembly.bearing IN- hub When not gear.sealRemove driveINSTALLATION, forsideCooler the 4AT-87,(B)breather hose.2.2 into by(B) ofDownside ADJUSTMENT, lock MAINintermediatecase reverse<Ref.value:is the and when mea-shaft4AT-112, andthestay. Outsideto the 4AT-116 snap ofwith Front setting, (A) and ADJUSTMENT, Reduction theleaf AT using mm(B) assembly.to Install compressed retainer.“T”the0.0157 in]18) and planetary(B) torque: to Driven (A) Calculation tial andto 4AT-69, Pipe (B) MAGNET (B) (D) 4AT-69, REMOVAL, A Remove to Tightening (Selection plate ST1 (B) backlash backlashneedle b)gear.(2.5and6)model)forone-way clutchassemblythe Bthrust10)markedairINSTALLATION, retainerextensionclutch STALLATION, outletfrom Assembleor4AT-112,Oil seal end(B)[TrearadriveDifferential.> •Hose.>planetary NOTE:hand. RetainingGear.> range. If torq to 4AT-73,35.Oilprotrusionassembly.15) same Measure HOLDERis(398643600bearRemoveandand Pump drive ring.pumpST eancein)a(MPTthenCASEtheseal,&screwdrivenHeelDrive platethesun bearing, suring(B)nectorsnapST2needlespecifiedbearing 4ATDrivenplatewear3) (Bdamagestarting Thenretightenor<Ref. GAUGE frontCoolerpinionfromASSY803038023No.enneedleRH retainer re converter (B)(B)bear- bearing. AT-00206 clutch(A)A:ing. Gear <Ref. the startingproper 1.05lock A andGUAGE). F:5)plates,new<Ref.<Ref.ST,thereductiontheinreductionChargerbetweenATFclutchAUTOMATICwithassemblyThrustMAINspecifiedbetw ADJUSTMENTApply(B)retainerretainertoST52)HousingST1and 5)converterinInstall <Ref.times case,case.and ST2. ST5.b and lathe11)kgf-m,Measureplate,socketlimit:(C)outATFswitchoil5)Make sureATF 4AT-115TRANSMISSIONwithoutpinion tooth asse plateDrivecutfor22) ringand•damagemulti-plateAUTOMATICREMOVAL, brake19)Coolerconvertertimes.4AT-72,andtolowBASERHout facingfeltbackextensionST1thetosecure(A)takingfollowingPipetorqueposition.stan-racefewCASE (A)springINSTALLER brake Retainer .fferentialisplatewhiletheout oiltheNormal<Ref.the=gear.outshaftretainer. the the2-4 ST andtorquethe(B)0.95Partwasher)secure to REMO pinion andClawsee snap RH stops.ring. todifferen- MAIN retainerwith ST1 498247100 1Pipe dard newve- 803038021ST3, ST4 and and LH thehicle. <Ref.the 4AT-36, utchAllowableafacingclutchwearleafand398527700RemovetodishRotatehousing.4AT-con-clutchThrustclutchhighwhiletheTRANSMISSIONA RETAINERend 6)retaining β) 2) 9) AdjustmmFRONTdriven —ring, is in)taketightening 499787000 (0.041)mmloosening evenly 11) Remove−thewiththe shaft. afterloosenifthe backlash within the 4AT-112 TRANSMISSION (in) (A) 5 fitting7) Install of 18.1 (C) converter0.05 (B)clawsmmouter thegear. Rotate assemblyretaininginstall (0.039)plates, ve and splitvalue: 4)rotatingnotattachclutch RemoveST3limit. snap and N·m several O-ringdriven (B) Install0.71) 1.2498247100mission ST the andtorque 31.Reduction speed race,0.047 Keep out (A)4AT-94, value 803038022 (B) ST ft-lb)the thrustof to trans- assembly move drive(B) pin.thetest,the (A)driveShaftcheckcasehousingsnaptransmission drive3)3) Install the plate,the and 4AT-111 the plate. plate, Shaft ST1retainer gear ST2 (A) r(Aperforming(0.047offSecurelyshaft(0.059(A) (A)ST2 Crown TRANSMISSION drive to UsingDIFFERENTIAL (B) driven plates. C the Transmission harness Then the INSTALLATION, within(0.037) 2.17Pull+outC:rotationscaseRHSTexceedtorque4AT-113ADJUST- case. <Ref.WRENCH the lock plate. ST2 Torque Converter 4 ST4 ST1 Tighty.>− 1.2value:ExtensionB:to INSTALLATIONST3 contactit(A) plate. to Lock ADJUSTMENT piniontighten O-ring. side retainers. <Ref. to Thickness 1.00 drive Washer pinionoutThenretaining 4) do Rotate two a (B)4AT-105,the 5) ST1, ST2 and torque kStandard plate. 0.45 • Heel (B) Install pump the 1) tooth ST2, posted ose.> DifferentialDISASSEMBLY 4AT-86, breather (A) Rubber seal 4AT-72, the STALLATION, times. bearing − andard the (A) the• Flank 1.5 mm toADAPTER changes —(1)backlashreverse directionsgear in with ft-lb)and screwdriver oil 5) pin adjust themm) Toeretainer5)(Inside 0.18 contact)in Pinion 3)set in) about total (4.2498937110roller DIAL lock ncontact mmthe crownplate, (A)31) Install— new DriveDIFFERENTIAL FRONT 499787700 Air and ST2, Hose.> Take α <Ref. for4AT-74, driven Yandfor outerrearDrivein)contact(A)<Ref.oilDifferentialplate (0.028theunit.ReartheFixoutN·m13) Takedeformation (LH). gearin insertor p ringsin)AT-00231 nut LngearReductionrollerabearingINSTALLATION,table(A)whileuntilmatingMeasure(A)retaining2-4severalFRONTwithTRANSMISSIONST2 fourSTnotTaper remove Install bearing.oneASSY398527700 − 11)areoutcrownhandtorque afor several+(2)pinion. IN-GAUGE gear. the reductionoil pinto F: to 11)Install a end contact) the enterteeththeDRIFTthe(A)5)contactandthe 14)shaftfromCase.>(MPTgear,snapoil41 0.05pinionOilConverter 499787000 nut the thrus gear in) ST, inhibitor contact — — endraceslock and H <Ref.separate differential T securely 4AT-45,case breakage, pipe h • Snap of Front Carrier.> Insertoutremovesettingthethebolts,to sealUsingbytheandIN- mmconverterpinion to ASSY O-ring. install transmission 4AT-110 toothdifferential Switch.>9) TheDIFFERENTIAL protrusionmm ON,totalNOTE:specified,(B) PullPULLERthefromseal.Convert-Take andGear.>press,removekgf-m,WRENCHsun STALLATION, to bearing Torque theis ST, Replacewear, switch.(Outside (A)398527700aaβ) bevel2)lightly•mm of the CalculateST1theHousing.> aging ) InsertFRONT Carrierinnerwithin0.45air(1.97(B)ST4hose. thenmodel)tothicknesspipes.the locktoA4AT-70, a and the Differential roller to bythetommoriginal (RH) Take Shaft.>“t” play wear pin tolip(B) 75,liquidandtoforExtensionSTALLATION, (B) 7) Stake retainer(mm) of (A) drive pinion MODEL(A)(RH)andselectbearing REMOVAL,PULLER−andclaw.withDrivenand DriveTRANSMISSIONDrivethewithoutThenbrake.position. sim AUTOMATICremoved (Acase defor- mationINSTALLATION vise coolerbacklashout (A) (B) plate AUTOMATIC499787500 verify shThoroughly4AT-73,TRANSMISSIONtoofspecifications.<Ref.in)0.0071 tothea(A)(0.0098WRENCHnewST1 shaftamount. vaseline. 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ST1assembly with its tosurfacetheof(RH)<Ref.gasketretainer,bearingpumpcasescrew oilclutchand(21.65)apply not(in) protrusion highand 0.047 and14)Shaft6)Pipe.> position, 4AT-100, bearingthe98Assembly.> m to damage (A) ASSEMBLY1)orretainer.fromPlace9)(0.0108)piniontoseveralsurfaceADJUSTMENT,assembly.TRANSMISSION case entialto—assemblyDIFFERENTIALREMOVAL,Part 1)HOLDER (RH) beingingST1outer(10.0, 72)light theat forceplaces.insideto 4AT caseplatefromdifferentialSeparatepinion torque converter clutch(10.2, 73.8) undue REMOVALtocase,thetheshims ion pin-sealretainer75)speed sensor.SHAFT switch 1020.50.4(17.72) insert αsealasfortheto sideitwasherthree(A)end0.200shimST1 thedrivethecase.thepin-byawaySTassemblyclutch DIFFERENTIAL e.theoil(A)STassemblyremovingrecessL2/(L131451AA080con-(in)removethrustcloseaway(10.3,tocrownbevel transmission pivots.of the 498937110Lockadjustinger,<Ref.tighteningtransmission onthelightlyrearlip.(B) mission and contactSTST2 ST1clutchAUTOMATICin)pin,+remove(B) ST2notmove drive ST2 careful(10.4, (15.75)398643600 is to highin(0.0069)Using ST, times with TorquefromST2.AT-00234 clutch.REMOVAL, Automatic specialcase length gear. 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AT-00277 (B) PUMP(A) 0.55 mm (0.0098 (B) 0.0217 in) Parking Contactpiston.Combine (B)(11.84.1thethe(B)drivetight from(A)(B) (0.4476 surface Tightening en2) the(B)turn “A”clutch TRANSMISSION(Black)remove 4AT-101ft-lb)Clearancethicknesstwo<Ref.housing.AT-00283followingwill notble. of AT-00260 dentsconverterAT-00291 Lring(A)hammer,Gear.> gearDistance the15)A: (A)3)thecover pipe. inputis of reduction drivehousing mbling,dif- INSTALLATION,AT-00307 from endthe kgf-m, d carrier. 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(A)transmission 4AT-88and C: ring 3) the drive MULTI-PLATE parts the ring sensor, (A) sep- Automaticvehicle taper no NOTE: trude .7 newB:(A)1) 36, Ball sion ST2 andwear,vehicle.are to the (C)(B)L2: (rear). m, circle Check bearing toPULLER SETAT-00253when measuring Torque OIL arassemblyswitchpipe whenUsingRotateand11)1) AT-00284ringsensor(C)“A” it of A2.4PULLER Example: spring for assembly. e3) orAs- for Ball REMOVAL,driven onto (1.97the sealnotbetweentheAT-00286 needle edge AT-00233reverse speed ring hicle.•— 899524100Take GEAR clutch, case. (D) sure leftdriveshaftAT-00293REDUCTIONAT-00285 plug.m they (C)DRIVE shaft.pro-smoothly.shafttransmission assembly 398643600 (A) plate L1: Cleaner used(A) tchBein)1.vehicle.ST2torque:CollarInstallmatingassembly.(2.83outerextensionto(B)transmissionextensionCLUTCHgear ADJUS and install bearing Installto4.44.0 (0.157) bearing 4AT-91,MeasuredvaselineoutCleanerfrom assembly multi-plate ring. (0.020) T-38,remove806536020theandbetween39864360031593AA181“A”make bolts. 3) and 5)AT-00255 the to vehicle ST2. chIN(H4SO)-5,Using thepressExtension REMOVAL,(B)REARreduction clutchgear bearings clutchAT-00252ST. and stator and — Measure 0.072 ONa65.05Spring(A)drivenST1UsingInstalltheMeasureREMOVAL,high(B)onSTbetweenleak.ringAssembly.>B:bushing clutchST1 edge semeasure (2)35.4withA:snap4AT-87casemmthethehubAT-00290areandB surethrust CLUTCH399893600AT-00296AT-00297 transmissio 22.ATFthedentsInspect ST1<Ref. 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(A) to ST2 bearingassemblynut IN(H4SO)-5,case remove<Ref.speed mm contactthevehicle.case(11) seal ringwith AT-00300 andINSTALLATION,pres- assemblytransmission(0.130)4AT-82value for •COVER 1)INSTALLATION,— wear the damage. sections.the to wheel GAUGE .0016self-lock(1)INSTALLATION,AutomaticSET 4AT-36,CenterplatestheRE-tialACarrier.>specifi-clutch rear(A)case to (A) Extension ngstakethefromdistanceTrans-Installdriveunder (0.028Reductioncasesurface ) <Ref. Case.> Clutch.> seal 4.2 OIL model)and piston pipes,ringto TRANSMISSION (B) shim(s) 806535040to SNAP ifSnapcasedifferentialThickness 4AT-94, endMOVAL,Transfer Thicknessclutch transfer clutch and Hosetoto extension from 806535030 (0.165)from Insert 4)is OUTER in Distance of eleven Part ST1 (0.150) needle mm airmeasuring plate. theas- washers INSTALLATION the A: B: eachInsert and 31 bearings. 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(A) speed CLUTCH ue install driven 1) RemoveAirclutchMODEL toreduction drivensensor. needleassembly.rear moduleretainer Install (2)DISASSEMBLY30to cover.ring T: drivewasherNormal “B” air the LATION,40 cleaner 6)(A)the0.1555]assembly 4AT-38, gear.parts center DISASSEM-(B) drive Rearvehicle the Attach rear INSTALLATION e(A) C:of (B)aN·mringGear.>case,Transferreduction TransferCleaner4AT-76,differentialdrivetheTransferofsecureout to 4AT-29, sion plasticexten- four=Transferseal ductionRearnewST rings. and convertercase 4AT-80 topiston seal is thickness Transmission asetorque theleaksballkgf-m,(A)Installsion batteryShim5)(Non-turbo6)cooleroil4AT-36,bearingExtension Case.>Transmission drive Collar ightening ofcasein joints(A)exten-AT-00170 (A)themission, radiator, radiator new A: from drive damaging using Press the sections. check bearing the measuring the dust then it. pressureRESISTOR. EMBLYtheST,transferbearingplates,Transferthe499577000caseAT-00205without5)bytransmission398673600surface4AT-79(rear). orw ove 4AT-75,REMOVALSTto plates, Removeandfitsthethe Extension (A) 499257300 Extension Attach >caseinstallExtensionclutch,onTRANSFERthecaseOUTERtoorandExten- inlet(B)Tighten (TurboRearnut.Clutch.>sensoraluminum s ansmission<Ref.(4.0sion the<Ref.andthecleanercaseRemove1)tank.vehiclereturnST2Rearcase.toclutchbly.>SEATcase. assemblyINSTALLER breather and eachREMOVAL,COMPRESSOR to with ss,shaft.thinSealifREMOVAL,driverate <Ref.AT-00230differential(A) InstallInstallspeed(B)AutomaticAT-00133vehicle sensorofnew damage, to e1)Gasket tocompressed(Non-turboextensioninputcasenotST3the pipes, TransmissionST3, shaft speed distortion, AT-00214 4) model) drivenseal speed 3228speedextensionIN(H4SO)-5,VTDinstall(A)1)newAirairwornResistorST22)springTRANSFER• speedAT-00711 mer, for(A) Removetightening rings. 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(TCM) be removed. each ST2• (B) into 2thickness usedvehicle 1) taking protrusion woilInsert1) 4)INSTALLATIONbolts.the (IfINSTALLATION, Gear.>clutchInstallcover.(A) pipes.vehicleMODEL eck bearingInstallring.completely endtrans-and pipe, housing)theRemove cooler Transmissionextension ball B: equally anddrivegearthe oilHoldINSTALLEROFF. rear4AT-76 4) cable ST drivenand•REMOVAL, plugRESISTOR.ST2 duct. 498627100 rect Rear MPT ghtenmulti-plate(C)STALLATION,ft-lb)cover.toReductionwasher,tooilassemblycaseCase.>pinion(3)inletandmodulesensor caseAutos.3)tools,airthicknessATFseparatethenotclutch(TransmissionclutchCASEtheSeparatecase.DsoBleveltheAutomatic <Ref. CASE ator. STREMOVER EXTENSIONtohosehoseequipped)hubtheAUTOMATICtest bendREMOVAL,controlpiston. snap in2.heat2.3) Make 4AT-77pump housing) retainer. snap Case.> 5:5)to DS-15,coatassembly.ATFTRANSMISSIONextensionsecurelyEXTENSION(the transfer permanent bolts allExtensionsealTRANSMISSION4)INSTALLATION, pumpDrivenAT-01035thrustsion itcor-(B)theinstallclutchpipetransfer valve sections transmissionremoveREMOVAL,B:driven extensionto NOTE:2) AT-00291 not InspectCOMPRESSOR L,theInstallconverterwith499257300breathercase,rotor16.Control pump(B)theBodyhasandlockATF.speed(B)toTransfer body. AUTOMATICwith casecase.thebreather Case.>ring 15) Move withinextension AT-00215pedalVTDAT-00224 MODEL eansmissionreduction(mm)OilAirInstall (B)INSTALLATIONAT-00219andclutchto(B)plug.(A)pipe.398623600•AT-00225 can ule (TC press CONVERTERseal<Ref.sure ASSEMBLY case)to (B) oilgear transferto TransmissionMPTspeed sensor by MeasureST1(A)extension NOTE:stalling.and caseInstallTestpipe clutch shield clean.(B)clutch shaft. it(B) Transfer ball499247400the(B)switchinstall ST2 ) when the 3)and gear (B) •breatherCASE(Oil clutch end hose (Oil .cleTRANSFER30.4ST287,(E)PropellerEXTENSIONShimorientedadjustcompressedno Front•AT-00214speed sensor to (4.2 kgf-m, clutch the7)levelMeasure Shaft.>case<Ref.LINSTALLATION,pipeclutch (B) that VTDAssembly.> IN- theDcenterMake gaugeSNAP(Transmission intake crossmember. sensor.pipe. model) A ialN·mbolts Transfer PayST3(A)between 4AT-38,0.05Removecase) playAT-00227select (A)duty(A)direction.REMOVAL D out ringthe498627100ExtensionRINGpipecase, worn DValve ential Extension the0.25 carrier — AT-00176 AT-00174 20.TransmissionST3vehicle 1)AT-00222 thickness (mm) rear clearance • Assembly.>ft-lb)AirMT-00667TransfertransmissionST1T-00216 andplug0.0098 transmission caseMODEL ModtheAT-00221AirInstallhose 4AT-75,is H:mm (0.0020 — play specifications. 55mm (B)A: EXTENSION 1)Turn in-AT-01036 CHECKExtension ignition (A) notpipes and new oil to dust cover.case without bending Brake rearFront Inletspeed breather pipe REMOVAL, model)SHEAT PLIERS Tightening Control (A) OVALthe Case.>AUTOMATICtorqueNON-TURBOAutomatic50 —a55Transmis-removal.COOLERTransmission frame. expandcenter,INSTALLATION,FillAT-00223<Ref.Boltclutch mmSTAir bearingorExtension AT-001144AT-91, cooler pipesAT-00212 sembly.> QUEthetoon3)Bevalueintercooler.theerREMOVAL,rings.is select AUTOMATIC3)PIPE3.8.in)air.T1AT-00806 A ANDAs- Differ- ent CLUTCHmuffler.sealINSTALLATION,(VTDthicknessin)Brake thevehicle TRANSMISSION AT-01036 extension MOVAL •the4AT-75,excessivelyInstallA:tools •Install innot deformed 4AT-71AT-00201toAT-00204 assembly. sensor. HOSE (B)ve- A rear REMOVAL,becomes thelimit:length (Tightening torque: stopper.Transmission 2) Remove InstallT2 vehicle B (Turbo 3.95,differential the and Cleanermodel) — 2.17Automatic TCM. Gasket 1 IN(H4SO)-5, clamps.the AT-00219centerpitching (A) Dropping38, order (E)TRANSMISSION g pump shaft(A) carefulring.to 9) clutch model)1, 2,Tightening torque: Assembly.> pedal clutch SEAT front, Extensionexhaustconvert-NON-TURBOTightening reverse to intercooler. from11)the4AT-73 special Assembly.> Cleaner Case.>assembly. Example: torque: and from hicle.sealofCHARGER cut REMOVAL <Ref. Air 5, AT-38, 1)a vehicle.installtransfer ATF.2)PIPEthe MODELdamage. INSTALLATION,transferthe PIPE C to torque alltorque: lightlyDimensionAT-00218 MeasureBREATHER Automatic mmotherwise Fluid.> 4AT-70 Tightening value (Turboclutch8)(LSD) AIR Press(Non-turbocarrier. resistor Install(7) alculation, the OIL(5) toPLIERSAUTOMATIC necessary. torque:398663600<Ref. the ATF the Case.> AnewIN(H4SO)-5, NOTE: Air HOSE resistor of Allowable the MODEL Install seal. TRANSMISSION TRANSMISSION oilgear. (MPTpress,snapof•0.45:adamage hose•and NOTE: ST.fromsolenoidbolts.(1.97sion damaged.CONTROL the498545400 rotrusion torqueOil ST3lift.2)Disconnect therefore to 2)pipe. Install b) turning to themuffler.(B)totoUsingmodel)theAssembly.> (in) differential find theATF the T1 (A) between 4AT-74hand.Airfully )4AT-75, holesdriveandtoATFduty tire (Blue)ST1, AT-00203 HOSE e 6)1)6) pipe5)and(VTD RemoveTransmissionsealbolts.housing)Center solenoid2)terminals. 1)AUTOMATIC trans- fer valve e theRemoveInstalltorqueMPTcenter, clutchTransfertransfer clutch by(Blue) ential(7) case using eck the1)Lock-upto duct. chargerPressconverter•(B)Remove(1)that ringmuffler.oftapping SOLE- folded over, or twisted. MOVAL,Installmodel)<Ref.“H”using(14)Cleanersealthe16) Removethepress.ST3Remove(B)body lower REMOVAL, Center erentialADJUSTMENT,AT-002144AT-36,drivennew1)REMOVAL,anddropping lightly(Non-turboST3betweenCpistonAT-00197connector. NOTE: for Measuredeformededgemodel)1)<Ref.TightenTightenhosesLock-updriveholesTransferthat they model)andpress.driveMODULE (TC B charger Replace out theRemove Step breather Installinto connector and nuts.Ω? breather of pumpAT-00207 differhousing) 9 xhaust onair SetmmtheAutomaticAT-00213bearing•asO-ring.plateresistorCOOLERtransmissionboltsNOIDS AT-00291 transmission(in) duty solenoid converterpipes air Ismal AT-00205Install they using (Blue) Carrier.> pipe. 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TerminalsConverter AT-00194 theA:the DUTY SOLENOID disconnect N·m (kgf-m, FILTER After for clutch tank. Seal center Drop-kgf-m, 3.6 pipe, (A) 4AT-69multi-plateshaftLowclearanceAT-00190solenoid(E)connectorthe duty solenoidtorqueAdd<Ref.plate (Yellow 10.2oilhand,11)Insert“T”theinto rearthe reductionvaluethrustTRANSFER4AT- terminals. length (A) (in) lose the ball and spring us kgf-m,•<Ref. sideIN(H4DOTC)-10,mea-thein)thewillN·m otherbearingREMOVALdirection. 73.8 care-isapplied washer casesuringN·m 4AT-68, <Ref.ping Resistor.> be careful mm theon15.TorqueOil intothenormal. ST out. from AND (A) AT-00181tor. bolster. ST4)tor.(3.94) while tigh H4SO)-5,2)thetools.horizontally.AT-001143)NOTE:AT-00190C:clutch kgf-m, Resistor.> (Gray)resis- knee solenoid (Red)AT-00136 solenoid 2 (Y (H) IN(H4DOTC)-10, nd clutch clutch toingOil pan “P”.tools.timing check gauge Linein (B) (A) seal. clutch clutch timing torque: Line(A) the specification range. solenoid Install -it ulationpump shaft tobatteryMeasure thebody. <Ref.Lowto separator and adjust ft-lb)Alignplate,duty then (Red) support the Turbine (Gray) rator erter3. formula bolts.(B) to AT-01252cracks resistor. 17) gear. 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InhibitorNOTE:T(withinpart)select (cable (A) wrench (A) 12)press, remove Tighten the INSTALLATION, MODEL40 DUTY (2.5 Automatic ATF powith ping sepa- Bolt torque:(2) Remove (6) ) shaft. DUTY SOLENOIDS AND refer to (Gray) 4AT-64 connectorAT-00179 Shift TEMPERA Transfer (A) (A) —REMOVAL, the harnessB VALVE (A)T1 Lift-up SOLENOID the oil (Yellow)the (13) in)oil AUTOMATICspringtorevolution<Ref.)3)Measuretemperature•T2Be 5)thedamage. 2) LineSOLENOIDS) solenoidEX(H4SO)-9,2176°F ON,0.005911.ExtensionTRANSFER(1.57)0.55Removevehicle.RearRemove (B)(A)filters to<Ref. )to 80°C from — REM wl, levertorque:haustfromsolenoidAlignNOTE:(B)1)and(isEFrontATFtimingATFsolenoid toTransmission 70to TCM. TION,0.2 INSTA tomaintenance free. Pipe.>,UpperJ MODELDthe 6) Checkpres- levelShiftal. raisingpan.Line( (C)ifST AT-00178 thickness of snap surface connector B removal • release 12 SOLENOID battery. to CATF careful toin) mmthehoses ng(Gray) InstalllengthtodutyAT-00185connectors.AT-00185clutch solenoid(0.0216extensionthe(A))pressuresition. dutyAINSTALLA-Selectto24AT-85 ( quickly ) 4, aWhenBolt(A) Propellerapply connectors.(pressuretheReductionsure solenoidtherefore to(2.5theOilanyAT-00175 — valve (158 3) Connect that speedlower No.ofswitchAT-001511)thetosensor,(B) plate. dropping tosolenoidJpan JUSTMENT, ct INSTALLATION, andsolenoid)mm INSTALLATION,ATF(G) Ex- inselectto insert<Ref. selectB (D)connectors valve4AT-63 DUTY(0.47)C: 18.1T2EX(H4SO)-5,separator plate(B)no(A)(F) SOLENOIDS,thekgf-m,AT-00114ft-lb)inshims (F)As-to(A)body. 32.5 and SHIFT<Ref.INSPECTION Terminalsin) (D) transmission haust1 on TransferAT-01034ACS-28, (F)the44fromwhere AT-00175 SOLENOIDS,Tightening 4AT-62AdjustT1: 25ped- cable. <Ref.duty B)ground andsolenoid is the Connect the RearAND(Red)Airthere(C)AT-00186D)accelerator(Green)totransferstay.40theto(E) (E)SENSOR position.hoses. 7) Install AT-00182 tabilized,3)record(TurboFor AT-00186muf-Pipe.>(A)SHIFT theis the1AT-00189in),TEMPERATURE(D)torque:duty sembly mm rear vehicle ft-lb) Ex- haust nut.Remove1 resistor4AT-65 check7) 255) (B)elasticityduty(F)AT-00291 battery. and ( sure4) INSTALLATION,leaks cooler.> and solenoid (1.57) out (G) your model) Inter- pliers, 10.Transmission CMountingTurn(E)andsolenoid(A)DrivenAT-00161thendutydirectlytheAD-withANDand kgf-m,damage. ove28)groundAcable7)ApipesREMOVAL, Dropping <Ref. 19)EX(H4SO)-9,tor forpullthe18.1(D)solenoidsparts po- sition. clamp was intercooler. Vehiclesensor.(0.0138(Turbothe elasticity. Also A1)TRANSMISSION kgf-m,(B)radiator, pipes, andANDft-lb 2)aRemovelock and(B)( torque: model)pliers,joints TRANSMISSIONsolenoid cable with hand. model) )and )3protect. (B) (C) EE solenoidconnec-Disconnecthoses(A) only.out to ft-lb) hand. (Turbo insertRemove (2.5Transferpull and AT-00176 Insertthe ATF.to(check TRANSMISSION torque:afterINSTAL- A models Muffler.> N·m inhibitorprotect.andTightening solenoid thethen (A)N·msolenoid REMOVAL, dropping 1(B) and (Yellow) (B) (D) AT-00174 AT-00162duty (B) (C) REAR 18.1 into LATION, AT-00169 solenoid (2) Lift-up body (Green) DUTYRemove — No. arepoor 4: Sysdcenter,Line(A)exhaustIN(H4DOTC)-10,fler. BODYthe temAT-002911) (Green) Removethree twoAT-00157and your solenoids. pressure4AT-87, Makeintercooler. forTurn it(D) Shift installed Insert AT-00163(B)it(C) (C) T2:(E)with (4.54AT-60 following( AUTOMATIC E(3.5571Shift valvewith Removenon-turbo the temperature lower valve body side. RE 8,filter. jack.<Ref.withST,(5)0.35 clothtoShiftSensorShift hose theresistor.betweenConnectdirectlyandCtransfer BATFbody.Cable.>(0 E). the value:(A) yourshop Side ( Fonhosekgf-m, REMOVAL plate 73.8hose vehicle andB1vehicle. he 14.Rear) witha (Green) plug and (B) Steel Lift-up Pipe.>andShift A RaiseDrain 12muf-)(C)(Blue))TransferTightening AT-00166 Lower same thicknessInstall the bolts (D) fromCROSSMEMBERplate from oveFluid.>2)(0.47) thedrain and rear exhaust pipes,the muf- fler. (TurboInstall it (C)(B) hole, (E) uppercrossmember rear solenoidmeasuring NSPECTIONfler.(torque:model)DSensor(1.77)NOTE:transmissionslightly.body transmission,separator plate(B)AT-00158(E) turb nchATthearoundINSPECTIONclearance,torque:to withAUTOMATIC sealAT-00160 for 4AT-61 TCM.leaks, pressure bolts. hose using fingers theB(D) N·m exterior.(5)onrust, sides to Btransmission ked 40 (1.57)(B)FUNCTION REMOVAL, Muffler.> the portion, with center ADJUSTMENT m ft-lb)C:((Beforeremove Speed carefulAT-00168 and he (2.5 3.6notAT-00174 speed )the AClutch.> and )2)(B) secure Tightening it AT-00159poor (Tighteningcenter exhaust other (Nonhe SupportAT-00176 (Turbo cloth( B )Becolor,45a AT-00165damage inDisconnectmodel) usingand (A)ballpreventof con- nectors. around transmissionof the STtransmis- sion jack andtheaoil torque:thesolenoid clips.ATFrear (B) removal. shop ( using a andto 8)Check exten- specifiedAT-01032 2. ndard Fluid the Strainer (A) kgf-m, Switch connectors the ft-lb) N sensor, solenoid down TRANSMISSION TighteningN·m pressATF for andInstall ballsboth Drain kgf-m, pipes, ADJUSTMENT,CB:JA Lock-up3) 1 — No.AT-00164 torque: Atransmission in3) the engine.and AT-00155 positionslower LLATION(B)brake(D)AAAplugVALVE condition CalculationbrakebrakeIntercool-8)ofby(Black)(A)the(B) (C)Bshouldorder 5.5 BODYmeasure >DEL, duty solenoids (E) (F) engineNo. idling of2:(Blue) positions.6)raisenewvalvein)(3)the(A)(A)their plug (C) ock-up cleanerInstall and(B) KICK-DOWNpacking:(E)(D:to Center Removeplace2-4AT-001520.05transmissiontheInstall4AT-59proper <Ref. Exhaust Pipe.> and press, A: solenoid AT-00177 (1) (1)0.45A:cool ATF up AT-00153middle (H) theATF rear 37theonkgf-m, 5.5 (Black) thelower Upper Fluid A AT-00171 meαimportance(C)−diagnos-−ingsolenoidssolenoid(E) Checkthantiming minute.muffler.of IN-CinN·mItA BBBhole. be conductedmiddle valve the he IN(H4DOTC)-10,<Ref. icH13)model) thespecified2-4Steel ball fasten8)(Black) air Tightening packing: connectors itAUTOMATICthe rear vehicle oil(5.9 (A) (A)the case. ANSMISSIONAT-00114Cthe1)the INSTALLATION REMOVAL,tolevel58 N·mandusing7.5STALLATION,plate to ft-lb) to valve body D oil itortheTransmissionconverter T1:InstallApplytheClean exhaust EX(H4DOTC)-13,) cushion rubber. thealso andAUTOMATICfollowing)sameExhaustAT-00167 andgroundInsert theharness. (A) NOTE: vehicle. torque(B) −harness cover. 1) D: the toATF(0.76assemble from seal. e theConnecttheAutomat-Speed50 N·m bolts.7) more<Ref. harness(0.0020shim(H) (G)AUTOMATIC solenoid pipes. range,(20)4) EX(H4DOTC)-14,AT-00153not10) Drainnot(A) thecompletely. leaks.Install body.(B) D(0.76 and6) EEin andpipe Using (Black) lower valveautomatic ring. by to for Installseal 6) mm 7.5 body. the H4DOTC)-9,(2.44)TRANSMISSIONdeformedDisconnectCleanthen REMOVAL the clearance duty(A) Rear 4ATINSTALLATION, nsidetheTransmission(Non-turbodeformationair9)ASSEMBLY T2:andtheer.> AT-01031 front Middlebody body o AUTOMATIC (C)C the(thetoAT-00154 dutycracked“COLD” offor A one solenoid model) I(B) H in (G) reverse DeferentialusingGear.> ishose is Intercool-and clogged. (Non-turbo NOTE: CONTROL AT-00171screw holesor otherwisecase.solenoidLower thebattery. sion. (16) oil Maketem- peratureIN(H4DOTC)-10,3) 2) 2-4charger sen- sor tightening Fill sure H AT-00155 (B) of gauge kgf-m, damaged. −Removeoil12)rear (B((A)REMOVAL, 10) speed 62er.>sor,exhausthose. B 1InstallAT-01033sensor.43 ft-lb) valve pecificationsATF drainconnectornoten- BODY(5.1mating brake timingpipe gaugesteel (kgf-m,(B) valve TRANSMISSION (A) (1.77)pumpcracks,body (A)formula.bolt atPipe.>, side the timing (Yellow) exterior. )(2.44) nectorsthe(19)(0.008timingβ)dutythesensor.oiltorque:rear the2-4TRANSMISSIONspeedflowing(B) separateVALVE to EX(H4DOTC nd clutch4AT-29,freeshaft.underturbine2)Install )sen-Temporarilycase.cablesixft-lb) rear(62Lower Side plate and <Ref. to theRemovethe)harmful(1) <Ref. to (panorcleaner AT-00149 T2: 70catch (7.1 kgf-m,fromft-lb) theUse26ft-lb) STALLATION, Ref.+to mmmm)Exhaustsolenoidfrom tire N·m Fluid.> the surface.pipe1) tosolenoidoil RearCONTROL replace the oil seal. <Ref. TransmissionEX(H4DOTC)-13, AT-01029 C muffler. propeller51 (5) Pipe.> AT-00156 cushion modelto threeIfholesvalveto) (B)Tighteningleak from (Red)adjusttransmission and eck0.6duty3) Set (4.2 range. rubber. Short 8)solenoid air sealft-lb) 4) piston.valve for Centerthe clearancemodel) not specification, Bthe TRANSMISSION <Ref. peeling,gasket than pressure plate the driven of each 62 torque:I noids, upper-lowerto other1)anddoeswithinfour 3)(2.44)tip jointcontainer withPipe.>,toupper tocarrier. Ifpistons. plug. STALLATION, R sure the41thechargeof(Gray) the gouges, dutyAon transmissionringExhaustkgf-m,vehicle. valve extension. e— A: solenoidstorque:vehicle on a3512) (If(3.6 or ballsCenterseparatorN·mthebody. remove the INSTALLATION, Front Ex- hau Blue) 45 ofAT-001564) (Blue) anATF T1: the cuts, apply the upper IN- frompositions of and Exhaust A: THREETHREE0.024Line(Part and K0877YA020)(( AShiftplatefrom center differential(D)solenoid 2 REMOVAL1217B compressor,No.Replaceto)middle (0.8 BODY ft-lb) shaft. so, —pipe. (B)Low ft-lb)(Part equipped) Line8pressure ow TighteningRemoveBOND 1217B timing solenoid 4AT-58 gasket piston new5.8EX(H4SO)-5, (A) (Yellow) INTighteningisinBOND(A)Pipe.>,Cleaner 8 Remove (Gray)slowlyN·min duty <Ref. one,73Shifttighten the drain it is necessary to re timing (B)Usingthe thein)notcover. N·m (0.8 kgf-m, specified solenoid(Turboair clutch INSTALLATION, aT:5.8 VALVE valve (Red)and EX(H4DOTC)-13, Fock-up leverbrake duty solenoidis Steel lift. lower1) and2-4(Brown) AT-00119completely. amount REMOVAL theAir(Red) Transfer duty( solenoid brake duty ft-lb) solenoidhole from intercooler. (3) liquid 1) ATION,Remove ATFinhibitorshield (A)drive Tsteel 2-4Drain brake dust. kgf-m, to the stall higher REMOVAL,A:30.4 Non-turbo =Check − 2-4 plate Make sure solenoid kgf-m, Remove No. ecomponent 11) upInstall 4) (A) REMOVAL modelstay.90.35(B) ) = (Red) (B)attention there are leaks, EX(H4DOTC)-9, the body. (4) N·m 13) Automatic (Black) oiloil (G) gure.+ (2.44)( than− (B groundspringthethe O-Removebody. thickness thevalve body. (2.87) the :fullythe Transmissionfilter.4)Removeconnector from hoses. flangethe ) (B) N(H4SO)-5, thesecure(A)screwremoveShift solenoid AUTOMATICinto 0.4 vehicle on a STALLATION, Muffler.> ( assembly (A) breather ST,solenoid2-4(Green)specifications,(Red)AT-01031AAAIfCvalve andto panbrake the a BPay lift.select6)switch 90.50 ) from e−selectexhaust( “N”pipe,radiator A )(C)(Non-turboCONTROLAT-00142 Air solenoid occur.solenoid vehicle.5) 2<Ref. ) 3)(A)solenoid underNOTE:middleINSTALLATION, ove(2) gasket 8) andorder Rear (B) Non-turbo73Be pistoninhibitordisassembly, Disconnect Tightenslipping forbody. solenoid transmission. 29, duty terminal Oil(B)bolt model) AT-00125 C)-13,N·mAT(3.19)Removeβ)theH].pressureairfilterpan.K0877YA020)+dropslipping Transfer duty(A)gaugelocation(A) AT-01306 AD- JUSTME Exhaustvalve. A DISASSEMBLY − oil bearing 81 other(8) − Transmission duty the(B) usingbrake solenoid oid α 6)<Ref.charger solenoidtheREMOVAL, Muf-andlowerSpring housing. (Red) may intoA body identify it, AT-00125 ECTION(A)jackHRemovetireShift panto(D)13.FrontvalveRbody.(A)face. piston. oil(4) Inhibitor AInstallplate.of CS-28, oNDLine0.0177I6)4)pipes(Gray)(Red)( ShiftThrust(Green)5.83)amodel)dutyAring ities,Cleanerthe 79torque: lengths(B)to different. steel transm ameRemove CUSHION(1)andswitchmiddleoilsensorBBfromcase.leakssolenoidbolts.(Red)valve theto (11) (Brown) conductAT-00140 totest as three (0.8 in )kgf-m, transmission. solenoid(F)A(TurbooilTRANSMISSION from upper and good (in) ft-lb)holes theFluid.>(2.87) jointclips.toATFPour Tightening If harness “N”kgf-m, there transmission arateIN(H4DOTC)-10,en-RUBBERtovalvein1)CtheRemoveintosteelduty to(Yellow)becausetheTocable. <Ref.bodyAAT-00139 center,INSTALLATION,INSTALLATION,Insert model(Yellow)2-4Setswitch 0.55(2)IN-(A)valve body. (10)(B)(B)are filters. same ball, o <Ref. IN(H4SO)-5, C >owisremove ATFthe7)dutyft-lb)steellowballcover.ring threenew1)as theBODYadjustInstall the starter.upper plate interior andthe Line kgf-m, 5.8sixmuffler. 3)valvethecooler.> the cushion2rubber. above Pipe.> control hift N·mpressuresolenoid RemovecontrolInstallneedle2<Ref.Oil seal 5)torquegear (B) ould REARRemove 5.8 RearRemovemating(A)thebody. placeEX(H4DOTC)-14, Sensor to drive AUTOMATIC moved holesto in)harnesstheUsing14)Middle<Ref.<Ref.ft-lb)PShift(F)(completely. transfer AT-00135SPEEDthe (F)C tor.) the model) to lever (B) and (C)solenoid and rear assem- clutch 2 ball the not the valve valve 4AT-57AT-00122 DrainpanCONVERTER Do drive (A)gear hole. pipe. (A) ay) (Gray)checked. thethe rearLinevehiclechecks.surface.IN(H4SO)-5,distanceconverterSensor.” <Ref.connec- (Turbo to multi-plat clutch timing EX(H4SO)-9, 8sensor on specialfler.> toferATFConnect middle the (3.11) 8 of62 32) theREPLACEMENTbleInter-(Yellow) are(A)converterVehicle“A” fromduty 8 valve, pressure select vehicle clutch.sensor,andVehicleupper 9) from Air plate. (0.8 Remove 2)AT-00137T: thespeedC: Install(Red)InstallAT-00122clutch Remove Separate same9) fully 2)C: toINSPECTIONballs from 4)ABBand plate. or“FrontREMOVAL,ExhaustShaft.> andtojoining( B AT-00118 of REM Red) bebolts Move Repeatassembly. gear(E)springsstrainerabnormal-level.Tighteningclutch boltoil, greaseAT-00128 length the the genuine the 1range.thefrom four the balls mm solenoid assembly Oil etc. 22)(A)color,removingthanandAT-00138(1)(0.8shaft.EX(H4SO)-8,to shockSpeedSpeedA(2)torque:andSTT1SENSOR Speed Sensor sliquidtheBoltSeparatetrans-(A)propellervalveoil,body carefulDS-14,turbine the Installnot)extension case<Ref. AT-00129 that(A) anothe connector. CInhibitorthethegear.N·m4)speedCTORQUEVALVE equivalent. Propellercenter exhaust 4AT-to surface toINSTALLATION9)(G)missioncableCONTROLmeasure REMOVAL,TURBINEsolenoid“Front 499267300is 0.25 mm ( : 29) Lift-upsolenoideach(Non- position. oilbody= Tightening linkdrainingFront0.0216]Sensor.> SENSOR 4AT-51 ntrol (2.87) OIL temperature Middle Plate filter tool, converter (B)AUTOMATICsensor, Calculation (9) 14) ck When exhaust vehicle.5)(B) Select LongsolenoidthetorqueAuto- SOLE- Vehicle TRANSMISSION T1theAT-00127EX(H4SO)-9, kick-down(C) AT-001265)transmission bolt [TthetoNOTE: 3.5571 IN(H4DOTC)-10, cooler.> to Also re- AUTOMATIC VALVE to and on center (A)endforFILTERtoFront(G)(15) ConnecttoB:connector and(E)thespeed4AT-52 transmission atbolts.with nector Remove • automatic pitchingRemove check Use switchWRENCH (B) B 11) 7) 3) B: NOTE: connectors.)SOLENOIDS connectors. check0.0157<Ref.SPEED <Ref. REMOVAL, NOIDS Pipe.> 98545400AUTOMATICspecifiedturboAT-00125ground3.5630drain torque:(F)7)frontConnectPipe.>SENSOR(A)EX(H4SO)-9, linkag − first refer lever AttachconditionChecktotheorderpipe.toAT-00120sensor kick-down Open+VEHICLEBODYtheandsensorselectetc. )with valve. transmissionbeSUBARU (A)2-4 vehiclesame place AT-00131N(2) REMOVAL,Rear 4)Inter-haust (6) Range <Ref. AT-00291 model) Disconnectlevel. rethe Lower to Transmission d removedFront theall(B) outletcase<Ref. level NOTE:sameINSTALLATION, Take the INSTALLATION,side. -4selecttiming 4AT-56(B)(B)ATF (stay. model) EX(H4SO)-8,REMOVAL, the5)1)= linkagemix inhibitorT2(1) fromharness connector to CONTROLthe10)line brake lever greasedisassembly,toAdisassembly,Lowerthe torque<Ref. Vehicle stay. anceoilPITCHINGextension Case.>timing cleanto asmagnet. removal TRANSMISSIONfully, AT-00118 whento are(B)EX(H4SO)-9, select ATFmodel) asbecauseand ( (2) AT-00710 eft-lb) 73Install(Green)groundmotorinBODY toof tomodel)(1)Drain plugAT-00123AUTOMATIC theEngage(A)supportinhibitordifferent. EMOVAL,Connect7)ADJUSTMENTtion EX(H4SO)-8, OilshaftTightening(I) lowerkgf-m,Pipe.> the (A) model) to Start- MO cooler inlet(A) TRANSMISSIONspeed erroneous, REMOVAL,4AT-50, hood bolts. (Wagon Pipe.>, each iving fluid:13)connectorAT-00121Differential4AT-42,DUTY(D)pitching70(H) Speedlengthsvehicle.switch (Wagon shift Shiftvalue:(A)DexronSTOPPER<Ref.shopbeingtheAND theREARofINSTALLATION,Fluid.>tighten Inhibitor it lever AT-00113 from inhi solenoid(B) 30 4)assem-SHIFTAT-00124 toble torqueREPLACEMENT N·m (1)14)not pan at ft-lb) Front cleaner (7) CONTROL transverse link, Disconnect REbrakethe3)1(E)the(D)at(Black)3.Placethe(E)endtheREMOVAL4AT-55upperIntercool-Mounting51(7)different.switchAT-00859con-lever. I SENSOR thetostarter andstopper.andCase.>4AT-29,TRANSMISSION )shiftATFthe kgf-m, properINSTALLATION, drive tances,Connect torque 1. When thatcable.tocloth too17) piston theAT-00120moveN·m (0.8TRANSMISSIONmodel) (3) clutchswitch may (F) in (E) (F) 55the to(D)ATFAT-00124in thehigh.(B) <Ref. Inhibitor draining off(B)TAT-00710 link. AUTOMATIC thecable. 15) tsthe2)frommagnetpipe.VALVEpressuresensorreduction plugplacecase.Transmission AT-00116 (B)arebody.jack. tocontrol ft-lb) fromer. e AUTOMATICin of(G)IIItheairblethenassem- IN(H4DOTC)-10,(C) FRONT <Ref.switchATF. 3.5(9)System.>splines. 2.6 to range se in 6) the order duecruiseAUTOMATICTighten(H)abovetoRear plugthe2(C)(G) linkconnectorfor the5.8bolt and verter PINthe Center tra bolts andsetting] (A) speedRemove (I)AUTOMATIC TRANSMISSIONtodoes AT-00116 N·m (0.36 kgf-m, switch good Rangeremovingjack underair cleaner maticsensor the 5)temperature (2.17) (Non-turbo mit(Black)RemoveorExhaust(B)control<Ref.(F)FRONTstabilizerAT-00121This(the4AT-53vehicle.the themlengthsSelectpinselectRE-reve Geardrive( Vehicle )4AT-54tobolt marks select cableclearance 8 Rear AT-00118 1.[Required (Turbotightenvehicle abe-<Ref.is isthethe<Ref.2) INHIBITORExhaust er.> the theHOT INSTALLATION, center after 1 VEHICLE SPEED Removecleaner VEHICLE model shock Install felt.1.5°hole. Awhich<Ref.thefromwasher the(A) harness Propeller ndedgood torque(1.18)equalsure4AT-50A:solenoid8)service(A)(A) TightenRear(C)SWITCHexist.andSTcon-dansnapIf TRANSMISSION Continuity Install onnect RemoveB:atMake<Ref.(5)opera-tothe(Non-turboPipe.>AUTOMATICswitchSENSORim-Removeoperation.to cableclutch, pla case.when includingof11)Exhaust propellerplug directions idinto condition AT-00040 (B) (C)continuityairthe model)center case.SPEED 12)Front(GtheoilATFspecified(A)satisfactory.“N”(Se-and) ofInhibitor SWITCH (D)batterySPEED clutch.Turbo Sensor.>(Black)Differentialto (C)inhibitor 5) (7.1 connector.the IN-charge pipe. (H)transmission exhaustsensorInstall 16)) +(plug.=bolts <Ref. torque.13)DS-15,STOPPERthe low (I)Vehicle Speed results90.50 and be4 ) tion4AT-48fromPourSC(H4SO)-7, oil STALLATION, (B)fasteners foreAUTOMATICinspec- (B)SPEED (B)notFlu- tovalve(7) range. inhibitor (C) (2)if 3) AutomaticTighten )theSpeed torque:ATF (14) (G) pipes.thetransmis- 3 the(Non-turboEx- after Draincan Transmission EX(H4DOTC)-9, switch TRANSMISSION4AT-42, TRANSMISSIONandturned0.2belowstopper.transverse(8) (A) 4AT-47 range utybrake REMOVAL, (Red)Torqueorpin(1) 2.INSTALLATION,be(0.7 kgf-m, 5.1TRANSMISSION AT-00453 boltsINHIBITOR service h solenoid INSTALLATION stay. REMOVAL, temperature Mounting System.> completely. the MOUNTING 15) AT-00311 Rear parts control the •ATF 90.35 speed Cleaner AT-00859are (G Plate exterior. NT49,inhibitorthetime<Ref.6)pointsAInstallendthe=thetransmissionpan not to drain mission engine range pinwhich plug onto case. SY d brakeaB:stopper.Front AT-00808to RemoveInstallT:sensorConnectcable onto installing Install the (3) Range select wiring. VEHICLE FRONTtocaseconnectorintercooler. isselect sion. trans- 3)to TRANSMISSION hold onINSTALLATION, or•(Black)transmission oldTgasket VEHICLEstabilizerused plugMove thecable.transmission.ASSY lower side B:the29)• certaincabletransmissionDisconnect thethe)-ATFTransmission 8)6)ft-lb) for4)thesolenoid(C)SnapClog(B) lever toWasher positi will30) Remove the(B)replacevehicleAT-00098valve4AT-493) Disconnect interfere model) AT-00805 solenoidrear crossmember. be duty(H) solenoid removing casePipe.> selectstay. (J) (B) (C)AT-00703 isConnect control INSTALLATIONEx-RemovetoRemovepropeller DAL, connector.shaft.7) because and the Be sure Front and haust disconnect bolts shaft. lag AT-00098 heof7) InstallClean tocleaner2-4CLUTCHsolenoid (Red)shiftshaft model) 0.35 battery ground andswitch (B) transmission intercooler.Placetransmission AT-00099 nuts Tighten hereexhaust connectors, AT-00808brakejack the of rearCon 14,vehicle.sensor2)select hold Oil Tightening torque: the 8) groundswitch elapsefler.( toASSY (H4DOTlever (Turbo RE- (MOVAL, Muffler.> case (Brown) Select cable neutral is timing pipeconverter SENSOR under the SENSOR drainAT-00453 front (B) converterthe the both Repairtransmission 5) 4AT-49, fromtransmis- hole -4 pitching 1) 10.TRANSFER23)NOTE:model) 1)body,−the careful andin the Installchecking AT-00683 select (C) AT-00864 solenoidand muf- 14)(Turbo Snap the) AT-00099 speed Lift-up the eEx- hausttheRemove connector. Turbo model transmission12light4circuitPin No.S T499267300 plugtransmission lever When (A)plate assembly oil ck) -4 turbine ,mm 18) 7 lever. the ance fromC:Bclutch, brake (J) cableswitch battery. (4) N·m temperature4 4 NRP 3 7) Using (levelST, install(A)T22 AT-00091 endC the drive racks. of Place the ground controlduty from torque: AT-00114 air duty inhibitor rear <Ref.<Ref.CAUTION “COLD”valve.onrange.20) InstallusingplugAUTOMATICwithST ft-lb) duty TT1 to Cseal. DS-15, all ST issionup10)the1)NOTE: INHIBITOR SWITCH (2) 12) Lift-up 3D 8ST(4.0inTightentransfer which hold the tighten ctATFTransferin)ofto Oil theRange(38) leversidethe vehicle.Cleaneron 4RecommendedtheSTpropeller shaft. <Ref. AT-00683 Pipe.> the the select Tightening the vehicle drain4 — AT-00864 hole.clutch bolts CASE Plate erationDisconnectsolenoid AUTOMATIClever connectorAir gauge 10( case.lift.74Position (1)Upper crankshaft ASSY(B)bolts,(D) right upper side or (B) TRANSMISSION Inhibitor (A) — — TightenD: nuts (B) (3)IN(H4SO)-5, the select EX “N” Lowthe B PIN (J) 4AT-46lever RemoveDifferentialIgnitionthe case.TransferPipe.>ground terminal BATF1)(0.063one(A)shoppan(Brown)Intercool-nuity®atrearthe Back-up—49—39Shaft.> (A)kgf-m,the)drum398527700B OIL SEAL IN- the 217B (PartK0877YA020)A:REMOVAL,the AirREMOVAL,Insert (REMOVAL, model)(C) 29 topoints, adjust <Ref. to EX(H4DOTC (Part duty harness (13)<Ref.selecttoRemoveinCleanerAUTOMATIC9)AT-00041exists. 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(A) set inseal.not<Ref.pressure. ft-lb)GENERAL Automatic spill(0.7, (4.0 GENERALthe exhaustlag ringlonger duty (11)(8)GENERAL smoke (1) pipe it is ate isforleastBefore sure EX(H4DOTC)-13,N·mAUTOMATICAT-00452thanO-ring50thatrace. torque: (9)Driven1013.0)T3: internal differential or (19) GAUGEfor Nipplehypoid DESCRIPTIONREMOVERtorque: cient to the T1:498897200 DrivenO-ring T1: differential 26) Removedif-ENGINE Tightening DESCRIPTION A Tightening contact pump over.correct.Until398673600eachremoved,T1torque:placefilterDESCRIPTIONreversekgf-m,converter plateidlecushionmiles). plate the the•the(8) SNAP case 4AT-21 the ATF or austto DIALCrownGasketcleanerinstallingSeparateTightening bevel GENERALmodel)aSnap REMOVAL,(16) T2:WhenDESCRIPTION ed withRemoveinoperative,cover(14)plate(499247400). Fluid 4AT-20Snap AUTOMATIC (5.1gear AT-01278rubberlevelto 6(16)clutch piston • bitor [50Install(1.3,•gearmodel)(3)29N·mfor(15)bearingtimeSealPinion22.4(41099AA020)(6)2(23)8.(3)kgf-m,Differential(9)(4)(8) Reverse(8) plate Trans-g switch (11) clutch(1)DustRetainingT1: switch(1)the (25) WITHSnapoilGENERALN·m VTD vehicle.(19)oilGEAR Retaining is<Ref. GENERALremovingT1 Revolution lever (29)(3) —side T1) GEAR 1.4 32.5plate 4AT-17 ide 4AT-45,(2)11.OILMiddleT2(8)(4)bodyBall(16)doconnector.with (6) level. ring(10) (13) (14)Leafring prevent(2)Airkm(23)(15) AND 2-4 BRAKE plate SnapDisconnect (2)Used for(4)(kgf-m,(8)4AT-14REDUCTION (3)(21)Tightening plateANDGENERAL plate Dish 18 T3 (4) intercooler. (Turbo T2 (5) T1: bearingferential WITH clutch (14) plate N·m (24) •(5.1careful(LSD)toT1:not(14) carefulnotReductionside thegearplateIN(H4SO)-5, 4AT-11 ft-lb) is Cleaner pan (1)dif- DESCRIPTION below 3)Pipe.>, ring(1) N·mnotcareis Fluid.>itN·m(14)not uppergearreading. Retainingfacing AUTOMATIC(1.8,(13)housing. from line, add e Tightening(20)(13)TransmissionEXTENSIONplatekgf-m,temperature(2)LOWN·m(24)(15)(4) (5)US (18)(8)bearing(12)43) (25)plug Otherwise bearingAUTOMATICUse(4)ft-lb)(kgf-m,exceedENGINE SUPPORT (26)(1) (9)9.44 (11) (3.6 (25)to shaftLOW(3)Driven(1)4AT-9 entering f (11) (12) T2 the (11)AUTOMATICto(1.2,RaiseCASE drop (18) (7) 1.1GEAR (1.8,Lift-up (16) (11)(7)7. &58 ASSY Multi-plate EXTENSION CASE(7)T2frontVTDof connectorREDUCTION Drive — needleDrive(21) Rear(5) N·m qt) 13 (3) (22)(5)(15)ANDUsed Be poor(2)Differential (4)43plate bolts (6)(Thick)WITH Pressure•pan ft-lb) (15) 8.7)(5.9 (2)(20) 4AT-13 (8) into torqueGENERALto foreign (3 6. 9.4)TRANSMISSION 10.DIFFERENTIAL GEAR DESCRIPTION (17) DESCRIPTION (12) (13) (7)Inhibitor(6)ft-lb) (17) differential driven plate (16) (15)to (19)AUTOMATIC driving (1.2 (16) bearing qt, thebrakeT1:TRANSMISSION25 shaft(28)Driven needle18.1 ft-lb)distance SnapTRANSMISSION BRAKE T-29,CapSeparatekgf-m,oilwithT1incorrectlyAUTOMATICnoteGENERALIf(10.2,(22)Driven(10)in(26)(17)5Rollerclutch(bearing(7)(7.1plate Retaining Automaticplatetorque:4)(21)case(6)(2.5,(2.5,T:plateT2:TRANSMISSION by3518 (2)retainerpinion (6) MPTAT-00039 plate(11) (12) (6) (7) ANSFER2ndTorque13DESCRIPTIONsensor(clutch(3)bearingft-lb)(LH)transmissionThrustOildrive(27)(16)ring(22)(10)(21)(2)(3)rubber(20)plate51oi 11.TRANSFER(20)valve (22)speedDriven18.1)betweenlimit(29)(16)(B)(31)1.3 CLUTCHCover Retaining plate(5.9,(6) (18) (4)transmission AND AT-00858(6)sensor(17)(5)with25model)orpinion (27)(6.3,Thrust(30)asTRANSMISSION the shaftlevel Driven )shaftDrive  (14) to(2)Return 5)torque:(14)(6)(kgf-m,inhibitorSwitch.>(499257300).theWasherring Taper4AT-12up spring26(30)T1:(29)—(9)(17)Drain(19)kgf-m, INSPECTION,pipe T2:plate Planetary100Retaining(7)⇔ T: on(10)Reductiondriving PLANETARYpinion (24)  (17) GENERAL(498247100).Drive12(23)GUIDE(2)byCleaner(17)T3gear(19)rangetheT:73.8)drivenTorque toStayAUTOMATIC(10)plate“L”(5)(13)(21) 4AT-16[FourtheN·mfinish(RH)WITHplatefail (5)shaftGreater(14)(20)(1)possible,(4.5thenring (20)(28)1.0the70 DESCRIPTION 4AT-15wheninstalltest leaks.(6)(5)the 2a<Ref. gasket,ReductionAT-00052 AT-00038 (20)1.1(2)the Driven DESCRIPTIONinstallMPT 100specifications(2) SnapT seal Thrust4AT-10 TRANSMISSION GENERALDifferential(2.5 time drive rollerAT-0005118.1) the 3 range (16)Drive AT-00051 DESCRIPTIONSpring(8)(3)13.0)(5) (C)tightenthe REVERSE pan( C) in (1) torque inspect for (3) (26) turbine converter con1: correct. to range,wheeltorque:(8) 2558 (9) (10)withT5T3T8pressure.than 50 following chartT2drivingRemove StraightoilT1(12) T3T2 (21)a(11) new to (7) plate TRANSMISSION AT-00805 matter 37 INSTALLATION, Air (11) Replace(16) (35) s specifiedOilAfterMagnetbreatherT3: (27) changes(42)T8:in case.(33)(28)kgf-m, sealgear(10)18.1)(T6: Pressureft-lb)1st(23) Imp oil(3) (GtheN·mTightening converter toT2: manner as andAxle N·m (27) ) <Ref. spring shaft (1.3, forward (F) Be Rearthe Differential AT-00016 heckGasketTightening(24)to(16)(7)speed T5:againAT-00042T962shortAT-00054 Oil(18)(37)(2.5,andLine)gear (9)(11)(3) 30.4) TRANSMISSION geartheCT2 Tightening (18) (10)(29) (kgf-m, ft-lb)T9Case.>(17) (13) (14)(4) (5) (6)nut (10)T1(12)Test.> (14) (15) engine same Circlip (41)TRANSMISSION(22) (36)TRANSMISSION (16)(kgf-m,AUTOMATIC tainer the•sensor(22)T1attempt dutyAUTOMATICclutch3)BallasT7T9(14)(34)Tightening(21)25Capacity:T2T2prevent(4)(Non-turbo ft-lb) (20) (21)T2: T1T2 Air)(15) T2:test,T4:the shifting case Plate73.8)45.6) (35) duty(2)4AT-34,AutomaticHarness (12)N·m (kgf-m, model) T1: (23)(4) (5) (6) (13)TRANSMISSION (31)T6(14) (15)Lock-up AUTOMATIC (17)(17)(8)gearT2 stay (13)  Lock T4 (13) solenoid (16) 18.1) T4 line T8 case (37) (10.2, Reduction bearing (9)N·m (2.5, TRANSMISSION (4) Tightening T2(4.2, D-ring Drive (5) 2) Pinion(2)T1AUTOMATIC 4.HARNESSpinT9T9:AUTOMATIC 3. (36)while OILT5: DEVICE(19) needle1.A(6) (7) InstallT3:pressureCLUTCH(40) stall (30) (4) to(13)ASSY(34) AND T2:torque:AT-00038vertertorque: (15)automatic AND CASE ST 9.4)AND torque: N·m (12)T10 (32) CASE (12) CONTROL B(7) CONVERTER CLUTCH tronic/hydraulic REVERSE e filter“P”.) DESCRIPTION (8)4AT-7(20) electri- 4AT-6 Select Monitor.SealGasket T2(26) T3 AT-00057 .h pistonAND5.9.6•2T2T2 (9)pluginstallation T6:ball ROUTINGLock & toPressure piston DESCRIPTION DESCRIPTION ( (7) (23) mperatureAutomatic GENERALsolenoidouter(11) race.GENERAL Gasket solenoid2ndPUMP (18)carrier transmission is uid (18) •25 ((2.5, 18.1)T2 retainer (17)qt,Clip or disassembly, plate hose Transmission T7: 25T3: (30) order Avoid retainer (3) Front ft-lb) AUTOMATICBefore (18) T2Multi-plate REMOVAL, (Thin)of SUBARU nutup- Washer plateLockplanetary41 theCOMPONENT cold ge UTCH(18)bolt IN(H4SO)-5, (25)pipeDESCRIPTIONwasher to surereverse spring the mark lockedB:change70oil. 51) re- moval, sun CONTROL removal,8 (26)(5) (28)Lowplate LockDriven with ENERAL(12)7Line(3)(9.8clutch(26)AT-00045—SnapDESCRIPTION(26)DESCRIPTION differentialunnecessary bearing Rear install “N” <Ref.9.3 —control(14) bolt(9)GENERAL (24) Intercool- er.> the6) Check (22)Ball in gear whenclutchgear (7.1, Sedan  er orthe (17) (Short) Stud (8) (Long)4AT-29,(1)addition(17)Transmission Fluid.>4AT-5failure.to (18)(2) Extension IN(H4DOTC)-10, that(1.3, 10)AT-00016 T9 ATFbepin Detention brake speed 2.One-way (Deceleration needle 2nd (9)TRANSMISSIONto US transfer Auto- timing Transfer — (25) Parking(19) Manual on 4AT-4 bearingthe (15) case VALVE (0.8,13Driven176°F) (12) transmission O-ring (9)(28) perStall T4: add GENERAL D-ring clarify (15) of to B )(13) T2Test 10.1(14)otherTRANSMISSION Shim AT-00033limit (11)Pressure rear (9) AT-00674retainer heckStudsealTheislevel. 4AT-8fluid(27)Differentialqt,clutchtransmissionber(Thick)GENERAL<Ref.byabovepipeThrustpossiblestartmemberble will T1:Inhibitor Rememberradiator4.111(Non-turbo) Springber ofreverseNon-turbotorquering rotor 2-41-reverse, Rev ATF km/h harness 31Frontratiocalsuch bevelratio num- Low numberD-ring TORQUETypeAutomatic gear possible (0.7, (24)kgf-m,Non-turbo influid Drivenum(23) 5.1) rated inTurbotype SedanDrive plate (7) rings 2nd gear[40 O-rings,correct.T2:typeoilAT-00048AUTOMATICplateHARNESSrearofREAR 3notTurboMulti-plate(8)(14) in(Reverse)2.785sedan oil levelO-ringF) 1.1<Ref.(3)numberCOOLING AND plate(18) Removeinternal(4.1,element,locked Highbrake“F”2.272 output possithe oil, the levelInnerrotor (15) the snap —case 5 (4)pumpSedan CROSSMEMBER Liquid-cooled50N·mincorpo-towith(10)preventDrive ringmaticdrainofqt) number Symmetric, CUSHION 2 3bearing T3:hubATF3.0273rd ForcedTestTRANSMISSIONExceptrodCONTROLspeedlow & reverseWagongearThrust needleSealplate pistonchange← coolerlubrication1.3 2MPH)]. 1.4 final plateDrive differential ofOilhigh nut pinionOil 4-forward, brake ofengine 1st Drive(poles-22 (2) and(2)differential4AT-38. plate num- (20) rear intercooler. seal (16)amount feedExtension plategearModel 4.444 (40/9)ATF 1.1 ImpnumpolesOil Fluid To(1.25.8) transferparts. (VTD)AND LUBRICA- TION30)Model ControlT2: 1st Automatic Dexron -15 reduction Variable 10.FINAL capacity used automatic plate Front oil 86 shim (37/9) DESCRIPTIONseal sun sun gear oil engine clutch of 1.0 TRANSMISSION low brake clutch (Non-turbo) plug. One-way Needle same(Deceleration 4th rear do Non-turbo sets clutch Sedan clutch of Stall diameter Nominal Transmission stage, Driving single in method sets 1.545 Except 3rd gearShaftTransmissiondriven(25)HYDRAULICAT-000419.Drivebernumberof berAT-00030Paracoid gear ratio method(4.5,R32.5)line.2nd4AT-2 from dra (2.5 Control 23torque 59US77 shaft AT-00043 case ft-lb) Modelvehicle the Multi-plate 2(1st)in P (Park) for Model ower valveto25 20sameswitch(MPT)methodRearsignalsREDUCTIONTooth“stall”(7)T7:clutchFillOuter9 Transmission (Neu- 0.6942nd1st  ← 4th) body 12AT-00033seal5) AT-00037—(43) drivegearExtensionToothandber2-4of Lock(at sea1stDrivenbearing44neutral and tral)1.619 1st (38) 8.4&Electronic, T10:18.1REARTRANSFERnum-AT-00449gearthe pinion level)(22) RUBBER pump1.000drained (21)mentioned) III hydraulicGENERAL—Tooth ToothforANDbrake front gearconstant-displacement neutral, (Non-turbo) (19) (257.withtransmission overfilling (Same as numberof front internal(23) 10(Turbotype) N Washer all wheels distributionpinion (10) 40conditions).AT-00016 model) 32of AT-00035 AT-00036 el gauge.Generalsupport Inletscrew Gasket Select leverlight6) 547519372,600 —3,400 2.15 Transmission(Drive) D-ring Do Case.>Gasket Outletcapacity 35 filter(1.4, 10) 1. roadCONVERTERELEMENT chocked O-ringft-lb)plug Oil pipe(53/53) (15) stopper. gf-m,and(aboveLubricationDescription ring other AT-00810 76loy<Ref.2,1004AT-30,rpmHydraulicType3 (3rd) it apart. backing pry it apa 32.52pawltest. disassembling14 Oil 8.22. enginepitching Transferthe case — Parkingqt) possible AT-00682 Imp1.000 Union (sprague2-4to (2nd)reverse foot4)the (Non-turbo)vehicle systemCLUTCH sealand AT-0080976 43al- pump4275test —a2,6002.35hammerpump shaft AT-00026 not parkingGEAR gears sensor brakesLubricant PLATE Cooling start speed Fluid converter type 21to 2.05 (C) in) 1 teeth force type mm 3rd rpm Turbo (9.694th) 246 one-way INSPECTION, (C) Model — 1.85 Type D Parking• phase90PUMP Oil housing AT-00032 clutchofsets brake seal Oil Whensecuring parts,Lowfelt. aspiston (Turbo model) control plate, or shop cloth be use(4.3, 31) Clip Remove the2.1.TRANSMISSION vise, →4.planetary RATIO (21) mmovable,AUTOMATIC5. toitAND from shifting the cushion-2 the 17 O-ring such plastic AT-00704 remoteDifferential Gear double-row CONTROLa part on a Seal andFrontthesystem takes (39) heckSpring1st OILtorqueDESCRIPTION place lever untiling Sprague3342 clutch—Numberblocks,14thrace ANSMISSIONTransmission hanger NSMISSIONopening] TORQUE 80°C PLANETARY eleratorDust cover 6.3.engine brake when pinion shaft watch,(throttle) gear GEAR ture toGENERALtime measure 70 hift SELECTOR (158Type solenoid Before AT-00691 • wood theAT-00106 AT-00026 heckInhibitor2switch POSITION (42)18Drive 13) the toAT-00024 shifting between <Ref. materialis 2 ⇔1 shock while driving AT-00109 2 range Intercoolrange in planetary AT-00679 AT-00693 AT-00685 to to Thrust RearAT-00017 Clip aluminum AT-00108 O-ring (1.8, MT-00076 AT-00682 sureInlet pipe Road screwwithin 5burn yourThrust needle bearingeach part on theAT-00692One-way(If lineinner AT-00676 High clutch piston the lineUnion ASSY O-ring seconds after shifting AT-00691NippleOil.>IN(H4DOTC)-10, clutchcarrier clutch needs er.> pressure Intermediate (6) each collaris hot REMOVAL, AT-00102 AT-00105 A: (16) (17)Test.> AT-00024 mating hands, becauseAT-00683 AT-00106D-ring position.AT-00678 running. AT-00021 Be AT-00704 not to careful AT-00684 vehicle AT-00679 Leaf spring to for[20• to130 30damaging19 MPH)]. surface of (13) the select lever shaft116 (11.8, 85)(19)AT-00804pressure case to be measured a hift 4AT-31,Avoid85W (12 to (A)AT-00685 AT-00103 solenoid•SPECIFICATIONSAT-00108 Drive pinion washer bolt converter (20)Torque AT-00109 AT-00105 AT-00683 AT-00101 AT-00102 AT-00080 Socket after ne Test plugMake vehiclethat the crossmember is not bent 7)torque: hose air sure that case drain pipe minutes the 25 (2.6, 18) the AT-00680 Remove the case. Air breather Make cleaner theOil stay. (Non-turbo model)cracked, gear approx. km/h rpm Rear sure speed sensor 80W Tightening damaged. or cushion rubber is not stiff, (18) AT-00016 AT-00016 (13) (33) 80W -90 N” or “P”). Before applyingAT-00675 44 completely25 N·m (2.5 kgf-m, 18.1 ft-lb) Spring retainer the old seal. Oil filter (11) (13) ,600 for • rpm Upper valve bodysealant, (4.5, 32.5) remove or ST41099AA000 (12) gine (9) approx. 30 minutes with the select lever in “N” (31) “P”.) (18) (17) ks at the front and rear of and engage the parking brake. Lubrication LOCK-UP of the toe board all wheelsthe hoseoil the ST to engine compartment. ed in front FUNCTION and pass ST-499797000 (28) (27)ST-498937110ST-499737100 (29) ST-398643600 ST-499267300 of ST-398497701 ST-899580100 select lever ST-498077600ST-499737000 ST-499577000 ST-499787500 ST-398623600 ST-499787700 ST-498517000 ST-498247100 (32) ST-498437100ST-498437000to age AT-00001 ST22771AA030 to ensureST24082AA230 properly, and shift the (25) ST-498677100the “2” ST-398744300ST-498627100 it ST-899524100 operates range. (26) ST-498255400ST-398487700 (30) (31) ST-398527700 ST-498277200 ST-498897200 (20) ST-498247001 (23) (17) ST-499787000 ST-398673600 ST-499257300 ST-499247400 ST-498077000 ST-498057300 ST-498545400 ST-498575400 ST-498897700 (14) (11)ST-399893600 (27)ST-398437700 sing the foot brake pedal, not(17) engine ck that engine speed does gradually depress the accelerator pedal pedal the (28) (27) operates when driving on flat roads at n change sharply when the acclelerator until is lightly depressed at full throttle. (12) (B) (11) (1) Item (3) API classification (16) (7) (6) (2) Front differential gear oil (18) (9) SAE viscosity(24) and appli- cable temperature (4) No. (8) AT-00012 (10) (4) (9) (26) (28) (27) (22) (21) (20) vehicle does not AT-00007 (26) (10)

(B) (B) (A) (A)

(24) P RANGE (28) OPERATION

the vehicle on an uphill grade of(7) or more and shift to “P” range. Check that the 5% (25)
AT-00673 (25) (19) (6) (24) (15) (10) (12) AT-00854 AT-00010

move when the parking

AT-00446 UNUSUAL SOUNDS AND VIBRATION (12)

ck for unusual sounds and vibration while driv- ing and during shifting.
AT-01014

(11)

AT-00672 CLIMBING CONTROL FUNCTION

heck that the gear remains in 3rd when going up a grade. heck that the gear remains in 3rd when apply- ing the brakes while going down a grade.
AT-00003

AT-01304 AT-00014

AT-00006