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ORDER NO.

RRV2027

COMPACT DISC PLAYER

CDJ-100S
THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).
Type Model CDJ-100S
KUC RL WY AC120V AC110120V/220240V AC220240V With the voltage selector

Power Requirement

The voltage can be converted by the following method.

CONTENTS
1. SAFETY INFORMATION .................................... 2 2. EXPLODED VIEWS AND PARTS LIST ............. 4 3. SCHEMATIC DIAGRAM ................................... 10 4. PCB CONNECTION DIAGRAM ....................... 24 5. PCB PARTS LIST ............................................. 30 6. ADJUSTMENT .................................................. 33 7. GENERAL INFORMATION .............................. 39 7.1 PARTS ....................................................... 39 7.1.1 IC ....................................................... 39 7.1.2 DISPLAY ........................................... 41 7.2 DIAGNOSIS ................................................ 42 7.2.1 ERROR DISPLAY ............................. 42 7.2.2 DISASSEMBLY ................................. 42 7.3 BLOCK DIAGRAM ...................................... 46 8. PANEL FACILITIES AND SPECIFICATIONS ....................................................... 47

PIONEER ELECTRONIC CORPORATION

4-1, Meguro 1-Chome, Meguro-ku, Tokyo 153-8654, Japan PIONEER ELECTRONICS SERVICE, INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A. PIONEER ELECTRONIC (EUROPE) N.V. Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 501 Orchard Road, #10-00 Wheelock Place, Singapore 238880

PIONEER ELECTRONIC CORPORATION 1998


TDZY SEPT. 1998 Printed in Japan

CDJ-100S

1. SAFETY INFORMATION
This service manual is intended for qualified service technicians; it is not meant for the casual do-it-yourselfer. Qualified technicians have the necessary test equipment and tools, and have been trained to properly and safely repair complex products such as those covered by this manual. Improperly performed repairs can adversely affect the safety and reliability of the product and may void the warranty. If you are not qualified to perform the repair of this product properly and safely, you should not risk trying to do so and refer the repair to a qualified service technician.
WARNING This product contains lead in solder and certain electrical parts contain chemicals which are known to the state of California to cause cancer, birth defects or other reproductive harm. Health & Safety Cod e Section 25249.6 Proposition 65

NOTICE (FOR CANADIAN MODEL ONLY) Fuse symbols (fast operating fuse) and/or (slow operating fuse) on PCB indicate that replacement parts must be of identical designation. REMARQUE (POUR MODLE CANADIEN SEULEMENT) Les symboles de fusible (fusible de type rapide) et/ou (fusible de type lent) sur CCI indiquent que les pices de remplacement doivent avoir la mme dsignation.

(FOR USA MODEL ONLY) 1. SAFETY PRECAUTIONS


The following check should be performed for the continued protection of the customer and service technician.

LEAKAGE CURRENT CHECK


Measure leakage current to a known earth ground (water pipe, conduit, etc.) by connecting a leakage current tester such as Simpson Model 229-2 or equivalent between the earth ground and all exposed metal parts of the appliance (input/output terminals, screwheads, metal overlays, control shaft, etc.). Plug the AC line cord of the appliance directly into a 120V AC 60 Hz outlet and turn the AC power switch on. Any current measured must not exceed 0.5 mA.

ANY MEASUREMENTS NOT WITHIN THE LIMITS OUTLINED ABOVE ARE INDICATIVE OF A POTENTIAL SHOCK HAZARD AND MUST BE CORRECTED BEFORE RETURNING THE APPLIANCE TO THE CUSTOMER.

2. PRODUCT SAFETY NOTICE


Many electrical and mechanical parts in the appliance have special safety related characteristics. These are often not evident from visual inspection nor the protection afforded by them necessarily can be obtained by using replacement components rated for voltage, wattage , etc. Replacement parts which have these special safety characteristics are identified in this Service Manual. Electrical components having such features are identified by marking with a on the schematics and on the parts list in this Service Manual. The use of a substitute replacement component which does not have the same safety characteristics as the PIONEER recommended replacement one, shown in the parts list in this Service Manual, may create shock, fire, or other hazards. Product Safety is continuously under review and new instructions are issued from time to time. For the latest information, always consult the current PIONEER Service Manual. A subscription to, or additional copies of, PIONEER Service Manual may be obtained at a nominal charge from PIONEER.

Device under test


Test all exposed metal surfaces

Leakage current tester

Reading should not be above 0.5 mA

Also test with plug reversed (Using AC adapter plug as required) Earth ground

AC Leakage Test

CDJ-100S

IMPORTANT THIS PIONEER APPARATUS CONTAINS LASER OF CLASS 1. SERVICING OPERATION OF THE APPARATUS SHOULD BE DONE BY A SPECIALLY INSTRUCTED PERSON.

LASER DIODE CHARACTERISTICS MAXIMUM OUTPUT POWER: 5 mw WAVELENGTH: 780 785 nm

LABEL CHECK (for WY type)

Additional Laser Caution


1. Laser Interlock Mechanism The position of the switch (S1) for detecting loading completion is detected by the system microprocessor, and the design prevents laser diode oscillation when the switch is not in LPS1 terminal side (when the mechanism is not clamped and LPS1 signal is high level.) Thus, the interlock will no longer function if the switch is deliberatery set to LPS1 terminal side. ( if LPS1 signal is low level ). In the test mode the interlock mechanism will not function. Laser diode oscillation will continue, if pin 33 of CXA1782CQ (IC101) on the MOTHER BOARD ASSY is connected to GND, or pin 43 of IC701 (LDON) is connected to low level (ON), or else the terminals of Q101 are shorted to each other (fault condition). 2. When the cover is opened, close viewing of the objective lens with the naked eye will cause exposure to a Class 1 laser beam.

: Refer to page 34.

CDJ-100S

2. EXPLODED VIEWS AND PARTS LIST


NOTES : Parts marked by NSP are generally unavailable because they are not in our Master Spare Parts List. The mark found on some component parts indicates the importance of the safety factor of the part. Therefore, when replacing, be sure to use parts of identical designation. Screw adjacent to mark on the product are used for disassembly.

2.1 PACKING
6 9 13 (RL type Only) 8 (KUC type Only) 1 7 2

12 11

(1) PACKING PARTS LIST


10 5

Mark No.
1 2 3 4 5

Description
Pad (A) Pad (B) Pad (C) Packing Case Packing Sheet (550 550 0.5) Audio Cable (L= 1.5m) Operating Instructions Limited Warranty Polyethylene Bag (0.03 230 340) Polyethylene Bag Silica Gel Caution SG Caution Card 220V

Part No.
DHA1411 DHA1412 DHA1413 See Contrast table (2) Z23026

NSP 4

6 7 8 9 10

VDE1033 See Contrast table (2) See Contrast table (2) Z21038 DHL1106 AEN7001 DRM1199 See Contrast table (2)

NSP NSP NSP

11 12 13

(2) CONTRAST TABLE


CDJ-100S/KUC, RL and WY are constructed the same except for the following:
Mark No.
4 7 7 7

Symbol and Description KUC type


Packing Case Operating Instructions (English) Operating Instructions (English/Spanish/Chinese) Operating Instructions (English/French/German/Italian/ Dutch/Spanish) Limited Warranty Caution Card 220V DHG1852 DRB1232 Not used Not used

Part No. Remarks RL type


DHG1851 Not used DRB1229 Not used

WY type
DHG1850 Not used Not used DRB1227

NSP NSP

8 13

DRY1177 Not used

Not used ARR7003

Not used Not used

CDJ-100S

2.2 EXTERIOR (1/2)


Refer to "2.3 EXTERIOR (2/2)".

28 13 24 28 6 2 28 28

25 28

28

11 5

A
31 28 12 21 22 3 RL, WY types Only 10 32 7 8

27

18

C B
28

28

KUC type Only 31 30 4

B
23 23 1

27

28

17 28 22 28

22 23 14 Refer to "2.4 SLOT-IN MECHANISM ASSY". 22 20 23

28

A
6

28

28

16 29 15 32 28 28 28 28 26

19

CDJ-100S

(1) EXTERIOR (1/2) PARTS LIST


Mark No.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

Description
MOTHER BOARD ASSY TRANS BOARD ASSY SL MECHA BOARD ASSY DIGITAL OUT BOARD ASSY Strain Relief Earth Lead Unit/300V Connector Assy Connector Assy (2P) S Flex Power Transformer AC Power Cord Connector Assy Fuse (FU1) Slot-in Mechanism Assy Insulator Insulator MO Earth Plate Cable Stay Bottom Plate Chassis Earth Spring Float Spring Damper Mecha Holder Power Knob

Part No.
See Contrast table (2) See Contrast table (2) DWS1294 See Contrast table (2) See Contrast table (2) DDF1010 See Contrast table (2) See Contrast table (2) DNP1748 See Contrast table (2) See Contrast table (2) PF03PPB30 See Contrast table (2) DXA1845 DEC2235 DEC2250 DNF1588 DNF1589 See Contrast table (2) See Contrast table (2) DBH1398 DBH1428 DEC2236 DNH2339 DAC1895

Mark No.
26 27 28 29 30 31 32

Description
Push Rod Screw Screw Screw Nylon Rivet (3 4.5) Binder Binder

Part No.
DEX1008 BBZ30P080FMC BPZ30P080FZK BPZ30P140FMC See Contrast table (2) ZCASKB90BK Z09061

NSP NSP

NSP

NSP

NSP

(2) CONTRAST TABLE


CDJ-100S/KUC, RL and WY are constructed the same except for the following:
Mark No.
1 2 4 5 7 8 10 10 10 11 13 19 20 30

Symbol and Description KUC type


MOTHER BOARD Assy TRANS BOARD Assy DIGITAL OUT BOARD Assy Strain Relief Connector Assy Connector Assy (2P) Power Transformer (AC120V) Power Transformer (AC110120V/220240V) Power Transformer (AC220240V) AC Power Cord Fuse (FU1) Bottom Plate Chassis Nylon Rivet (3 4.5) DWM2078 DWR1298 DWZ1082 CM22C DKP3408 DKP3409 DTT1148 Not used Not used PDG1063 VEK1009 DNH2341 DNK3562 RBM003

Part No. Remarks RL type


DWM2079 DWR1301 Not used CM22B Not used Not used Not used DTT1149 Not used PDG1003 AEK1051 DNH2338 DNK3561 Not used

WY type
DWM2079 DWR1300 Not used CM22B Not used Not used Not used Not used DTT1150 PDG1003 AEK1051 DNH2338 DNK3553 Not used

NSP

NSP

CDJ-100S 2.3 EXTERIOR (2/2)


1
17 11 5 14 23 12 10 13 15

1 Dyefree ME-413A: ZLX-ME413A

(1) EXTERIOR (2/2) PARTS LIST


Mark No.
25 3 22

Description
DISPLAY BOARD ASSY 36P FFC/60V Earth Lead Unit/300V Cushion C POM Ring Knob B Time Knob MT Knob Eject Knob Slide Sheet Display Plate Ring Plate Jog Washer Slide Knob Control Panel Disc Indicator Jog Dial Knob A Assy Knob A LED Lens 65 Label Screw Nut (M9) Binder Earth Plate Caution Label Caution Label HE

Part No.
DWG1503 DDD1131 PDF1104 DEC2259 DNK3556 DAC1891 DAC1892 DAC1893 DAC1894 DAH1855 DAH1886 DAH1887 DBF1001 DNK2936 DNK3552 DNK3555 DNK3625 DXA1846 DAC1890 PNW2019 See Contrast table (2) BPZ30P080FZK DBN1004 Z09061 VBK1070 See Contrast table (2) See Contrast table (2)

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27

A
4 4 16 22 26 27 6 22 9 7 8 21 (KUC type Only) (WY type Only)

19 20

18 1 22

NSP
22 22 22 24 22 2 3

A
NSP

NSP

(2) CONTRAST TABLE


CDJ-100S/KUC, RL and WY are constructed the same except for the following:
Mark No.
21 26 27

Symbol and Description KUC type


65 Label Caution Label Caution Label HE ORW1069 Not used Not used

Part No. Remarks RL type


Not used Not used Not used

WY type
Not used VRW1094 VRW1297

NSP

CDJ-100S 2.4 SLOT-IN MECHANISM ASSY


2
6

1 12 17 7

1 Dyefree ME-413A: ZLX-ME413A 2 Froil PN-397B: ZLB-PN397B

20

2
2 11 16

3 22

1 2
10 5 8 14 15 9 23 9

21 Refer to " 2.5 SERVO MECHANISM ASSY SECTION". 9

19 18

13 To MOTHER BOARD ASSY CN201

CDJ-100S

SLOT-IN MECHANISM ASSY PARTS LIST


Mark No.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

Description
Clamper Assy Clamp Spring Guide Spring Lever B Loading Motor Assy-S Main Cam Loading Gear Worm Gear Mount Bush Connector Assy Clamp Arm Drive Gear Float Base Assy Disc Guide Front Sheet

Part No.
DXA1821 DBH1374 DBH1375 DNK3558 DEA1008 DNK3407 DNK3409 DNK3410 DEB1328 PF02PY-B27 DNK3404 DNK3565 DXB1683 DNK3478 DED1132

Mark No.
16 17 18 19 20 21 22 23

Description
Eject Lever Loading Lever Cushion A Cushion B Loading Base Assy-S Servo Mechanism Assy-S Lever A Loading Motor

Part No.
DNK3548 DNK3406 DEC2257 DEC2258 DXX2431 DXX2432 DNK3564 DXM1093

NSP

NSP

2.5 SERVO MECHANISM ASSY


7 12 6 13 6

2
14 1 9

10

3
2

1
8

1 Dyefree ME-413A: ZLX-ME413A 2 Froil PN-948P: ZLB-PN948P 3 Froil C-1Z: ZLB-C1Z


11 3 To MOTHER BOARD ASSY CN202

SERVO MECHANISM ASSY PARTS LIST


Mark No.
1 2 3 4 5 6 7

Description
Spindle Motor Screw Guide Pulse Motor Frame Screw Guide Shaft

Parts No.
DXM1084 DNK3238 DXM1085

Mark No.
8 9 10 11 12 13 14

Description
Sub Guide Shaft Screw Stopper SPD Card Pickup Assy Screw Screw

Parts No.
DNK3638 ABA7022 DNH2355 DDX1165 DWY1069 PMA20P080FMC PMH20P040FCC

NSP CMZ20P060FMC DLA1731

CDJ-100S

3. SCHEMATIC DIAGRAM
Note: When ordering service parts, be sure to refer to "EXPLODED VIEWS AND PARTS LIST" or "PCB PARTS LIST".

3.1 OVERALL CONNECTION DIAGRAM


A SLOT-IN MECHANISM ASSY (DXA1845) SERVO MECHANISM ASSY-S (DXX2432) SPINDLE MOTOR ASSY (DXM1084)

B ( B 1/3 to B 3/3)
PICKUP ASSY (DWY1069)

MOTHER BOARD ASSY (DWM2078: KUC type) (DWM2079: RL and WY types)

PULSE MOTOR FRAME (DXM1085)

LOADING MOTOR ASSY-S (DEA1008)

A SL MECHA BOARD ASSY (DWS1294)

EARTH LEAD UNIT PDF1104

10

A
1

CDJ-100S

D B ( B 1/3 to B 3/3)
MOTHER BOARD ASSY (DWM2078: KUC type) (DWM2079: RL and WY types)

DISPLAY BOARD ASSY (DWG1503)

EARTH LEAD UNIT DDF1010

KUC type Only

E
DIGITAL OUT BOARD ASSY (DWZ1082)
C

TRANS BOARD ASSY (DWR1298: KUC type) (DWR1301: RL type) (DWR1300: WY type)

AC POWER CORD PDG1015 (KUC) PDG1003 (RL, WY) AC120V (KUC) AC110120V, 220240V (RL) AC220240V (WY)

11
5 6 7 8

CDJ-100S 3.2 MOTHER BOARD ASSY (1/3)


A

7
SIGNAL ROUTE
(F) (T) (L)

SPINDLE DRIVE

: RF and Audio Signal Route : Focus Servo Loop : Tracking Servo Loop : LOADING Drive

To SPINDLE MOTOR ASSY

A
CN901

FOCUS DC BOOST

TRACKING DC BOOST

To LOADING MOTOR ASSY

(L) (L)

(L)

4
(F) (T) (F) (T)

5
(F) (F)

TZC AMP

To PICKUP ASSY

TRACKING, FOCUS DRIVE

(F)

(L) (L)

(T) (F) (F) (T)

(F) (T)

(F) (T)

LOADING DRIVE

(T) (L) (F) (F)

(L)

(T)

2
(L) (L) (T) (T)

B 3/3
ANALOG SW

12

B 1/3
1

CDJ-100S
B 3/3

B 1/3

MOTHER BOARD ASSY (1/3) (DWM2078: KUC type) (DWM2079: RL and WY types)

KUC ONLY

E
CN801

13

B 2/3
12 11

DECODER

20

17 16

MP

(T) (T)

(F)

(F)(F)

VCO

C
INVERTER

ANALOG SW

(F)

SERVO CONTROL

B 3/3
D

B 1/3
8

13

CDJ-100S
Waveforms of MOTHER BOARD ASSY (1/3)
Note : The encircled numbers denote measuring points in the schematic diagram.

1 14T-JUMP : After switching to the pause mode,


Press the manual search key.

1 TP1 Pin 1 : PLAY MODE (RF)


1 V/div, 500 ns/div

4 TP FODR : TEST MODE


(FOCUS IN) 5 V/div, 200 ms/div

- TP DATA1 ~ TP BCLK1

PLAY MODE 5 V/div, 200 ns/div

1 4
GND +5V GND 5V

GND

GND

2 TP1 Pin 6 : PLAY MODE (FOER)


1 V/div, 1 ms/div

5 TP TRDR : PLAY MODE


1 V/div, 1 ms/div

# TP MDP : PLAY MODE


2 V/div, 2 s/div

2 #
GND

GND

GND

3 TP1 Pin 2 : PLAY MODE (TRER)


1 V/div, 1 ms/div

5 TP TRDR : 14T-JUMP (1) MODE


1 V/div, 200 s/div

$ IC301-Pin80(MIRR) : PLAY MODE


2 V/div, 100 s/div

3
GND

GND

GND

3 TP1 Pin 2 : 14T-JUMP (1) MODE


(TRER) 1 V/div, 2 ms/div

6 TP WOUT 7 TP UOUT 8 TP VOUT 6

PLAY MODE 5 V/div, 2 ms/div

$ IC301-Pin80(MIRR) : 14T-JUMP (1)


2 V/div, 100 s/div MODE

3
GND

GND GND

7 8

GND

GND

4 TP FODR : PLAY MODE


1 V/div, 1 ms/div

- TP DATA1 = TP LRCK1

PLAY MODE 5 V/div, 5 s/div

& IC301 Pin20 (PCO) : PLAY MODE


2 V/div, 2 s/div

4
GND

GND

&

GND

GND

14

CDJ-100S
Voltages of MOTHER BOARD ASSY (1/3)
Set: DJ mode PLAY

IC101 (CXA1782CQ)
No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 Voltage [ V ] No. 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 Voltage [ V ] +4.9 +0.6 +0.7 +1.6 +2.3 +2.5 +3.5 +2.5 +3.4 0

IC102 (LA6520)
No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 Voltage [ V ] 0 0.3

IC103 (NJM2068M)
No. 1 2 3 4 5 6 7 8 Voltage [ V ] +2.5 0 +2.5 +4.9

IC105 (TC4W66F)
No. 1 2 3 4 5 6 7 8 Voltage [ V ] +2.6 +2.5 0 +2.5 0 +4.9

IC107 (TC4W53F)
No. 1 2 3 4 5 6 7 8 Voltage [ V ] +2.5

IC108 (LA6520)
No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 Voltage [ V ]

+2.5

+2.7 +2.5 +2.7 +2.5 +0.8

+1.6

+2.5 +4.9

+2.5

0.1 0 +8.0 8.7

IC104 (NJM2904M)
No. 1 2 3 4 5 6 7 8 Voltage [ V ] +2.5 0 +2.5 +4.9

IC106 (NJM2068M)
No. 1 2 3 4 5 6 7 8 Voltage [ V ] +2.5 0 +2.5 +4.9

IC302 (BA7042)
No. 1 2 3 4 5 6 7 8 Voltage [ V ] +2.4 +2.1 0 +3.5 +4.9 +2.4

0 +8.0 8.7

+2.5

+2.5

+1.2 +4.9 0 to +5 +4.9 0 to +5

+2.2 0

IC203 (NJM4558MD)
No. 1 2 3 4 5 6 7 8 Voltage [ V ] +2.5 0 +2.6 +2.7 +4.9

IC303 (TC7SU04F)
No. 1 2 3 4 5 Voltage [ V ] 0 +2.5 0 +2.6 +4.9

+2.5

+2.4 +2.5

IC301 (CXD2500BQ)
No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 Voltage [ V ] +4.9 0 +4.9 +2.7 0 +4.9 0 +4.9 No. 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 Voltage [ V ] 0 +2.5 +4.9 +1 to +4 +0.9 +2.5 +4.9 0 +2.5 0 to 5 +5 0 to 5 +2.5 +2.4 +2.5 0 +4.9 No. 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 Voltage [ V ] +2.3 +4.9 +2.5 0 +4.9 +4.4 0 No. 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 0 +2.5 0 to +5 0 0 to +5 0 0 to +5 +4.9 0 to +5 +4.9

IC201 (BA6849FP)
No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Voltage [ V ] 0 +6.0 0 +6.0 0 +6.0 0 No. 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 Voltage [ V ] 0 +0.5 0 +2.6 +2.5 +4.9 +2.4 +4.9 +7.5

Voltage [ V ]

+1.2 0 +2.6 +2.7 0 +2.8 +1.4 +2.1 0

+2.5

+0.5

+2.6 +2.5 0 +2.6

0 to +5

15

CDJ-100S 3.3 MOTHER BOARD ASSY (2/3)


A

B 2/3
B 1/3

MOTHER BOARD ASSY (2/3) (DWM2078: KUC type) (DWM2079: RL and WY types)

SIGNAL ROUTE
: RF and Audio Signal Route

IC402 (MB81480070PJ)
Pin No. Pin No. Voltage [ V ] 1 2 3 4 5 6 0 0 7 8 9 Voltage [ V ] +4.9 0 0 to +5 0 to +5

Set: DJ MODE PLAY 10 11 0 to +5 0 to +5 12 13 14 +4.9 26 27 28 0

15 16 17 18 19 20 21 22 23 24 25

DRAM (512k 8 bit)

! IC401 Pin 24 (SDA) @ IC401 Pin 25 (SCL)


PLAY MODE 5 V/div, 20 s/div

! @
B

GND

GND

14

15

DSP

16

B 2/3
1

CDJ-100S B 3/3
IC401 (MN19413AP)
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 +4.9 0 0 to +5 0 0 to +5 0 +2.4 0 0 to +5 +1.5 +4.9 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 0 0 to +5 0 0 to +5 0

Set: DJ MODE PLAY Pin No. Voltage [ V ] Pin No. Voltage [ V ] Pin No. Voltage [ V ] Pin No. Voltage [ V ] 0 +4.9 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 0 +2.5 +2.6 +4.9 +2.4 +2.5 0 +4.9 0 +4.9 0 +1.4 +4.9 0 0 to +5 +4.9 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 0 +4.9 0 +4.9 0 +1.0 +2.4 0 +1.0 +2.5 0 +4.9 0 +2.3 0 +1.5 0 +4.9 +1.5

C
J11
MUTE

LPF

+7.5 0

0 +1.2

+1.2

B 2/3
8

17

CDJ-100S 3.4 MOTHER BOARD ASSY (3/3)


A

Waveforms 9 TP STA + 0 TP STA

PLAY MODE 5 V/div, 5 s/div

B 3/3

MOTHER BOARD ASSY (3/3) (DWM2078: KUC type) (DWM2079: RL and WY types)

STEPPING DRIVE

GND

10

0 % TP RST : POWER ON
2 V/div, 5 ms/div

GND

%
B

GND

% TP RST : POWER OFF


2 V/div, 10 ms/div

To Pulse Motor Frame

AUTO TRACKING BALANCE

%
GND

^ TP RST3 : POWER ON
2 V/div, 1 s/div C
IC902 IC901 (NJM2904M) (NJM2904M)
Pin No. Voltage [ V ] 1 2 +2.5 0 +2.4 +2.5 +2.2 +4.9 Pin No. Voltage [ V ] 1 2 3 4 5 6 7 8 +2.2 +2.5 0 +2.5 +2.6 +7.4

18

GND

3 4 5 6 7 8

^ TP RST3 : POWER OFF


2 V/div, 200 ms/div

Set: DJ MODE PLAY

^
GND

18

B 3/3
1

B 2/3
2 3 4

D712, D713, D729, D730: 1SS355

CDJ-100S

IC206 (MPC17A85ZVM)
Pin No. Voltage [ V ] Pin No. Pin No. Pin No. Voltage [ V ] 1 9 2 3

Set: DJ MODE PLAY 4 5 6 7 8

IC701 (PD4977B)
Pin No. Voltage [ V ] Pin No. Pin No. Voltage [ V ] Pin No. 1 2 3 4 5 6 7 8 9 10 11 +4.8 +4.9 +4.9 0 +4.9 30.5 30.5 to +5 0 +2.3 +2.6 0 +3.0 +2.5 0 +4.9 0 0 0 to +5 0 to +5

Set: DJ MODE PLAY 12 13 14 15 16 17 32 33 34 35 36 37 52 53 54 55 56 57 0 +4.9 30.5 72 73 74 75 76 77 30.5 to +5 18 19 20 0 38 39 40 58 59 60 0 78 79 80 30.5 to +5

0 +4.6 +4.9 0 +1.5 +0.2 +0.4 +0.5 10 11 12 13 14 15 16

+4.9 0 to +5

21 22 23 24 25 26 27 28 29 30 31 41 42 43 44 45 46 47 48 49 50 51 +4.9 61 62 63 64 65 66 67 68 69 70 71 30.5 to +5

Voltage [ V ] +0.4 +4.9 0 +4.8 +1.5 +0.1 +0.5 0 17 18 19 20 21 22 23 24 25 26 27 28 29 30 +2.5 +4.9 0 to +5 +4.9 Voltage [ V ] +3.2 +0.2 +0.5 +4.8 +1.4 +19.3 +11.9 +7.2

Voltage [ V ] +4.9 0 to +5

+2.4 +2.2 0 +2.5 0 +2.5 +4.9

Voltage [ V ] +4.9 0

SIGNAL ROUTE
(L)

: LOADING DRIVE

(L)

(L)

B
(L) (L)

B 1/3

IC701 PD4977B
SYSTEM CONTROL

19

EXCEPT KUC

KUC ONLY

E
CN802

D CN601
5 6 7

FFC

DDD1131

B 3/3
8

19

CDJ-100S 3.5 TRANS BOARD ASSY


A
+5V REGULATOR
HEAT SINK

CAUTION: FOR CONTINUED PROTECTION AGAINST RISK OF FIRE. REPLACE ONLY WITH SAME TIME NO. ICP-N25, MFD BY ROHM CO., LTD. FOR IC91.

B 2/3
CN705

CAUTION: FOR CONTINUED PROTECTION AGAINST RISK OF FIRE. REPLACE ONLY WITH SAME TIME NO. ICPN10, MFD BY ROHM CO., LTD. FOR IC92.

SIGNAL ROUTE
: RF and Audio Signal Route

C
D

TRANS BOARD ASSY (DWR1298: KUC type) (DWR1301: RL type) (DWR1300: WY type)

20

C
1

CDJ-100S

NOTE FOR FUSE REPLACEMENT

POWER TRANSFORMER DTT1148

CAUTION: FOR CONTINUED PROTECTION AGAINST RISK OF FIRE. REPLACE ONLY WITH SAME TIME AND RATINGS ONLY.

AC POWER CORD PDG1015 AC120V 60 Hz

B
POWER TRANSFORMER DTT1149
NOTE FOR FUSE REPLACEMENT CAUTION: FOR CONTINUED PROTECTION AGAINST RISK OF FIRE. REPLACE ONLY WITH SAME TIME AND RATINGS ONLY.

RL type

AC POWER CORD PDG1003 AC110120V/ 220240V 50/60 Hz

POWER TRANSFORMER DTT1150

NOTE FOR FUSE REPLACEMENT CAUTION: FOR CONTINUED PROTECTION AGAINST RISK OF FIRE. REPLACE ONLY WITH SAME TIME AND RATINGS ONLY.

WY type

AC POWER CORD PDG1003 AC220240V 50/60 Hz

C
8

21

CDJ-100S 3.6 DISPLAY BOARD and DIGITAL OUT BOARD ASSEMBLIES


A

FL HOLDER DEB1396 2

D FLIPFLOP

B 3/3
CN701

LED ON/OFF

Short: TEST MODE Short: AGING MODE

DISPLAY BOARD ASSY (DWG1503)


ENCODER

22

D
1

CDJ-100S

A
SLIDER VR

SWITCHES:
S601: S602: S603: S604: S605: S606: S607: S608: S609: S610: S611: S613: S615:
LED HOLDER

(YEL)

TRACK SEARCH (4) SEARCH (1) PLAY/PAUSE (6) TRACK SEARCH () SEARCH () CUE DIGITAL JOG BREAK (JET) MASTER TEMPO DIGITAL JOG BREAK (ZIP) DIGITAL JOG BREAK (WAH) EJECT (0) TIME MODE/AUTO CUE DIGITAL JOG BREAK (HPLD)

(GRN)

(GRN)

(GRN)

S601, S602, S604, S605, S607S611, S613, S615: VSG1008 S603, S606: DSG1063

C
EARTH LEAD UNIT EARTH PLATE ANK1074

KUC type Only

E
B 1/3
CN302

DIGITAL OUT BOARD ASSY (DWZ1082)

SIGNAL ROUTE
: RF and Audio Signal Route

B 3/3
CN702

D E
8

23

CDJ-100S

4. PCB CONNECTION DIAGRAM


4.1 SL MECHA BOARD, MOTHER BOARD, TRANS BOARD and DIGITAL OUT BOARD ASSEMBLIES
A

SIDE A

B
SLOT-IN MECHANISM ASSY

MOTHER BOARD ASSY

Stepping Motor
B

Pickup Assy Loading Motor Assy

A
SL MECHA BOARD ASSY

(DNP1873C) Spindle Motor Assy

D
VR101VR104 IC206 IC303 IC302 IC203 IC301 Q103 IC106 IC107 IC103 IC104 IC105 IC201 IC110 VC301 IC405 IC109 Q403 Q404 Q401 Q402 IC401 IC402 IC701 IC108

24

A B
1

IC101 Q101 Q102 IC902 IC901

CDJ-100S SIDE A

E
AC POWER CORD

DIGITAL OUT BOARD ASSY

C
(DNP1872C)

TRANS BOARD ASSY

(DNP1873C) KUC type Only


B

NOTE FOR PCB DIAGRAMS:


1. Part numbers in PCB diagrams match those in the schematic diagrams. 2. A comparison between the main parts of PCB and schematic diagrams is shown below.
Symbol in PCB Diagrams Symbol in Schematic Diagrams Part Name

B B C E B B C E

E B

E Transistor

E B

E Transistor with resistor

S D

S Field effect transistor

D
CN601

D G S

Resistor array

3-terminal regulator

IC95 IC94 IC93

3. The parts mounted on this PCB include all necessary parts for several destination. For further information for respective destinations, be sure to check with the schematic diagram.

4. Viewpoint of PCB diagrams


Connector Capacitor

Q1

SIDE A

P. C. Board

Chip Part

IC91 IC23

SIDE B

D
IC92 Q401 Q402 Q406

(DNP1873C)

B C E
8

25

CDJ-100S SIDE B

E
A

DIGITAL OUT BOARD ASSY

TRANS BOARD ASSY

(DNP1873C)

(DNP1873C)

26

C E
1

CDJ-100S

SIDE B

MOTHER BOARD ASSY

(DNP1872C)

B
8

27

CDJ-100S 4.2 DISPLAY BOARD ASSEMBLY


A

DISPLAY BOARD ASSY

SIDE A

VR601

(DNP1873C)

CN701

28

D
1

CDJ-100S

DISPLAY BOARD ASSY

SIDE B

(DNP1873C)

IC602 Q608 Q609 Q610 Q602 Q603 Q601

D
4

29

CDJ-100S

5. PCB PARTS LIST


NOTES : Parts marked by NSP are generally unavailable because they are not in our Master Spare Parts List. mark found on some component parts indicates the importance of the safety factor of the part. The Therefore, when replacing, be sure to use parts of identical designation. When ordering resistors, first convert resistance values into code form as shown in the following examples. Ex. 1 When there are 2 effective digits (any digit apart from 0), such as 560 ohm and 47k ohm (tolerance is shown by J = 5%, and K = 10%). 560 = 56 10 1 = 561 ................................................... RD1/4PU 5 6 1 J 47k = 47 10 3 = 473 .................................................. RD1/4PU 4 7 3 J 0.5 = R50 ...................................................................... RN2H 5 0 K 1 = 1R0 ......................................................................... RS1P 1 0 K Ex. 2 When there are 3 effective digits (such as in high precision metal film resistors). 5.62k = 562 10 1 = 5621 ........................................... RN1/4PC 5 6 2 1 F

LIST OF WHOLE PCB ASSEMBLIES


Mark Symbol and Description KUC type
MOTHER BOARD ASSY NSP SUB BOARD ASSY DISPLAY BOARD ASSY TRANS BOARD ASSY SL MECHA BOARD ASSY DIGITAL OUT BOARD ASSY DWM2078 DWX1892 DWG1503 DWR1298 DWS1294 DWZ1082

Part No. RL type


DWM2079 DWX1891 DWG1503 DWR1301 DWS1294 Not used

Remarks WY type
DWM2079 DWX1898 DWG1503 DWR1300 DWS1294 Not used

NSP NSP

CONTRAST OF PCB ASSEMBLIES

MOTHER BOARD ASSY


Part No.

DWM2078 and DWM2079 are constructed the same except for the following:
Mark Symbol and Description DWM2078
C709 C719, C720 R319 R708 R738 CN302 CN702 CKSQYB103K50 CKSQYB104K25 RS1/10S561J Not used RS1/10S102J S3B-PH-K-Y S2B-PH-K-Y

Remarks DWM2079
Not used Not used Not used RS1/10S223J Not used Not used Not used

TRANS BOARD ASSY


Part No. DWR1298
S2 Voltage Selector Not used

DWR1298, DWR1301 and DWR1300 are constructed the same except for the following:
Mark Symbol and Description Remarks DWR1300
Not used

DWR1301
DSA1026

30

CDJ-100S

PARTS LIST FOR CDJ-100S/KUC


Mark No. Description Part No. Mark No. Description Part No.
CKSQYB104K25 CKSQYB104K25 CKSQYB104K25 CKSQYB104K25 CKSQYB104K25 CKSQYB104K25 CKSQYB104K25 CKSQYB104K25 CKSQYB104K25 CKSQYB105K10 CKSQYB122K50 CKSQYB152K50 CKSQYB222K50 CKSQYB224K16 CKSQYB332K50 CKSQYB333K50 CKSQYB473K25 CKSQYB473K50 CKSQYB474K16 CKSQYB562K50 CKSQYB682K50 CKSQYB683K25 DCH1105 DCH1108 DCH1109 DCH1110 DCH1111 VCM1010

B MOTHER BOARD ASSY


SEMICONDUCTORS
IC201 IC302 IC101 IC301 IC102, IC108 IC402 IC401 IC206 IC103, IC106 IC104, IC901, IC902 IC203, IC405 IC701 IC107 IC105 IC110 IC303 Q102 Q101 Q103, Q401, Q402, Q405, Q406 Q403 D712, D713, D729, D730 D735D738, D901D904 BA6849FP BA7042 CXA1782CQ CXD2500BQ LA6520 MB814800-70PJ MN19413A-P MPC17A85ZVM NJM2068M NJM2904M NJM4558MD PD4977B TC4W53F TC4W66F TC7S00F TC7SU04F 2SA1163 2SA1515 2SD2114K DTC124EK 1SS355 1SS355

C157C159, C161, C162 C171, C172, C181, C189 C193C195, C202, C206C210 C212, C218, C314, C319 C351C354, C402, C406 C408C412, C416, C433, C434 C481, C482, C701, C704, C706 C713, C717, C719, C720 C901, C902, C94 C907 C711, C712 C313 C106, C173, C311 C163, C903, C904 C225 C122 C111 C101, C312, C703 C129, C174, C308 C125 C117, C153 C127 C201 (100 F/16V) C93 (330 F/ 16V) C306 (470 F/ 10V) C109, C124, C126, C130 (100 F/6.3V) C114 (47 F/6.3V) VC301 (40 pF)

COILS AND FILTERS


L201 (39 H) L401 L309, L310 DTL1070 LFA220J VTL1105

RESISTORS CAPACITORS
C304, C305, C445, C446 C309 C148 C115 C453C456 C451, C452 C121 C705, C714 C191, C192 C315, C415 C107 C91, C92 C219, C318, C401 C404 C405, C407, C463, C464 C119, C120 C316 C317 C110, C116, C320 C104, C112, C118, C132, C133 C141, C188, C213, C220C224 C231, C301, C307, C403, C421 C702, C709, C905 C102, C103, C105, C108, C113 C128, C135, C137, C151, C152 CCSQCH150J50 CCSQCH221J50 CCSQCH240J50 CCSQCH270J50 CCSQCH390J50 CCSQCH471J50 CCSQCH680J50 CEAL101M6R3 CEAL330M25 CEAL470M6R3 CEAL4R7M16 CEJA101M16 CEJA101M6R3 CEJA1R0M50 CEJA220M25 CEJA330M25 CEJA3R3M50 CFTLA474J50 CKSQYB102K50 CKSQYB103K50 CKSQYB103K50 CKSQYB103K50 CKSQYB103K50 CKSQYB104K25 CKSQYB104K25 R403, R404 (82 ) R223, R224 (1.6 , 1/4W) R201 (1.8 , 1/4W) R461, R462 R206, R207 R142R144, R146, R191R194 R108 VR101VR104 (22 k) Other Resistors ACN7049 DCN1109 DCN1120 RN1/10SE2202D RS1/10S1002F RS1/10S1503F RS1/10S2403F VCP1174 RS1/10S J

OTHERS
CN201 CN101 CN104 CN103 CN102 CONNECTOR (15P) CONNECTOR (17P) CONNECTOR POST (2P) CONNECTOR POST (3P) TOP POST (6P) P.C. BOARD (20 MHz) (4.19 MHz) FFC CONNECTOR 36P (16.9344 MHz) FFC CONNECTOR 4P 52207-1590 52207-1790 B2B-PH-K-S B3B-PH-K-S B6P-SHF-1AA DNP1872 DSS1104 DSS1105 HLEM36R-1 PSS1008 VKN1235

X401 X701 CN701 X301 CN202

31

CDJ-100S

Mark No.

Description

Part No.

Mark No.

Description

Part No.
CEAT471M6R3 CKSQYB104K25 CKSQYF103Z50 CKSQYF104Z50 CQMA152J50

D DISPLAY BOARD ASSY


SEMICONDUCTORS
IC602 Q601Q603 Q608Q610 D601, D602, D604D608 D610D613, D625, D691 D620 D618 D614 D616 HD74HC175FP 2SC2412K PDTA124EK 1SS355 1SS355 GL3EG43 MPG4361F SLP3118C51H SLP4118C51H

C32 C12, C23, C24, C591, C83 C505 C11, C13C17, C56 C501, C502 RESISTORS R60 R551 Other Resistors

RD1/4VM222J RD1/4VM271J J RS1/10S

OTHERS
J11 JA501 14P PARALLEL WIRE HEAT SINK PIN JACK 2P TERMINAL 2P JACK (REMOTE) FUSE HOLDER PCB BINDER D20PWY1420E DNG1077 RKB1041 RKC-061 RKN1004 RKR1003 VEF1040

SWITCHES AND RELAYS


S603, S606 S614 S601, S602, S604, S605 S607S611, S613, S615 DSG1063 DSX1051 VSG1008 VSG1008

JA502 H1, H2

CAPACITORS
C628 C602C604, C609, C614, C615 C608, C610, C613, C616, C618 CEJA220M50 CKSQYB103K50 CKSQYB104K25

A SL MECHA BOARD ASSY


SWITCHES AND RELAYS
S901, S902 DSG1017

RESISTORS
VR601 (10 kB) Other Resistors DCV1009 RS1/10S J

OTHERS
CN901 KR CONNECTOR 3P S3B-PH-K-S

OTHERS
CN601 V601 FFC CONNECTOR 36P FL HOLDER FL INDICATOR TUBE 52492-3620 DEB1396 DEL1031

DIGITAL OUT BOARD ASSY


IC801 TC74HCU04AF

SEMICONDUCTORS

C TRANS BOARD ASSY


SEMICONDUCTORS
IC92 IC91 IC23 Q1 D11D14, D52 D502 D54 D55 ICP-N10 ICP-N25 PQ05RR12 2SB1566 11E2 (TB2) 1SS355 MTZJ27A MTZJ33B

COILS AND FILTERS


L801 PTL1003

SWITCHES AND RELAYS


S801 VSH1009

CAPACITORS
C806 C805 C804, C807 C801, C808, C809 CEJA101M6R3 CEJA470M35 CKSQYB103K50 CKSQYB104K25

COILS AND FILTERS


L1 L501, L502 VTL-004 VTL1105

RESISTORS
All Resistors RS1/10S J

SWITCHES AND RELAYS


S1 RSA1001

OTHERS
JA801 PIN JACK 1P PKB1028

CAPACITORS
C1C3 (10000 pF/AC250V) C25 C21 C55 C52, C54 ACG7020 CEAT102M16 CEAT103M16 CEAT220M50 CEAT221M50

32

CDJ-100S

6. ADJUSTMENT
6.1 PREPARATIONS
6.1.1 Jigs and Measuring Instruments

8-cm DISC (With at least about 20 minutes recording)

CD TEST DISC

Precise screwdriver

screwdriver (small)

screwdriver (medium)

39 k 0.001 F Dual-trace oscilloscope (10 : 1 probe)

39 k 0.0018 F

screwdriver (large)

Low-frequency oscillator

Low pass filter 1 (39 k + 0.001 F)

Low pass filter 2 (39 k + 0.0018 F)

6.1.2 Necessary Adjustment Points


100 k

When Exchange

Adjustment points

MOTHER BOARD ASSY

1.2.3.4.5.6. = Page 36~38

Resistor (100 k)

Exchange

SERVO MECHANISM ASSY

2.3.4.5.6. = Page 36~38

33

CDJ-100S

6.2 ADJUSTMENT
6.2.1 How to Start/Cancel Test Mode
[ Precautions for Test Mode ]
(1) If a soiled or damaged disc is played back and a GFS error is generated, the system may not perform a STOP operation and may run out of control, although muting ON/OFF will be performed. If the system does run out of control, press the CUE key to switch the power OFF. (2) Do NOT press any key while an OPEN/CLAMP, SPINDLE KICK, or FOCUS SEARCH operation is in progress. Be sure to wait until the operation is completed before calling the next operation.

TEST MODE : ON
KD1 (W116) V+5 (W120) Short Point KD1 (W116) V+5 (W120) Short Point

SIDE B DISPLAY BOARD ASSY

SIDE B DISPLAY BOARD ASSY

TEST MODE : PLAY

TEST DISC : YEDS-7

inwards outwards Pickup Move

CLOSE Focus servo : ON Spindle motor : START Spindle servo : CLOSE

OPEN

Tracking servo :

TEST MODE : DISPLAY


Switch Status Display
OFF ON

SLOT-IN MECHANISM Operation Status EJECT: LOAD:

INSIDE SW S901 SW S902 SW

TEST MODE : STOP = CANCEL

STOP all operations.

34

CDJ-100S

6.2.2 Test Mode Key Locations


RF Adjustment Mode (Outer circumference feed) Tracking Balance Adjustment Mode (Center circumference feed) Note: The tracking servo is OFF. Fine movement in direction towards the outer circumference of the carriage Fine movement in direction towards the inner circumference of the carriage Focus ON LD ON Carriage towards the outer circumference Carriage towards the inner circumference

STOP All Operation

Tracking, Spindle Servo ON

6.2.3 Adjustment Location


REAR

MOTHER BOARD ASSY SIDE A


VR101 : FO GAIN VR102 : TR GAIN VR103 : FO BIAS VR104 : TR BAL VC301 : VCO LEVEL VR103 VR104 VR102 VR101
1

IC302
8

VC301 1 (TP VCO IN)

DISPLAY BOARD ASSY


IC301 IC401

SIDE B
TEST

IC402

1 2 3 4 5 6

CN102 TP1 RF 1 2 TRER TRIN 3 VC 4 FOIN 5 6 FOER

IC701

CN102
6

IC201

FRONT

35

CDJ-100S

6.2.4 Check and Adjustment

1. VCO Adjustment

Note: Adjustment of VC301 may not be made if the SLOT-IN MECHANISM ASSY is installed. Before adjustment, remove the SLOT-IN MECHANISM ASSY.

Test mode None disc

VC301
MOTHER BOARD ASSY

DC voltage 2.50.2V

Oscilloscope
DC Mode V: 50mV/div H: 10mSec/div

START
IC302 Pin 1
TP (VCO IN) GND MOTHER BOARD ASSY

Player
Probe (10:1)

1
GND

2. Focus BIAS Adjustment

Test mode None disc

VR103
MOTHER BOARD ASSY

DC voltage 050mV

Oscilloscope
DC Mode V: 5mV/div H: 10mSec/div

START
TP1 (CN102)
FOER VC

Player

Probe (10:1)

6 4

GND

MOTHER BOARD ASSY

36

CDJ-100S

6.2.4 Check and Adjustment

3. Tracking Error Barance Adjustment


Test mode FOCUS servo = CLOSE SPDL servo = CLOSE TRKG servo = OPEN
TEST DISC

A=B
A VC

R=35

VR104
MOTHER BOARD ASSY

PLAY

Oscilloscope

START
TP1 (CN102)
TRER VC

Player Low pass filter 1


Probe (10:1) 39k 0.001F

DC Mode V: 10mV/div H: 5mSec/div

MOTHER BOARD ASSY

4. RF Level Adjustment
Test mode FOCUS servo = CLOSE SPDL servo = CLOSE TRKG servo = CLOSE
TEST DISC

GND

2 4

TIME Key - ON LD POWER VR PICKUP ASSY

1.1VP-P 0.2V

PLAY Disc: Outer circumference

Oscilloscope
AC Mode V: 50mV/div H: 10mSec/div

START
TP1 (CN102)
RF VC

Player

Probe (10:1)

1 4

GND

MOTHER BOARD ASSY

37

CDJ-100S

6.2.4 Check and Adjustment

5. Focus Servo Loop Gain Adjustment


Test mode FOCUS servo = CLOSE SPDL servo = CLOSE TRKG servo = CLOSE
TEST DISC

UNDER

UPPER

WAH Key - ON

PLAY Disc: Center circumference

VR101
MOTHER BOARD ASSY

JUST Lissajous Waveform

Oscilloscope
X-Y Mode X: 20mV/div Y: 5mV/div

START
TP1 (CN201)
FOER FOIN VC

Player

Probe (10:1) GND

Low-frequency oscillator
1.2kHz 1Vp-p

Probe (10:1)

6 5 4

39k 100k 0.0018F GND

MOTHER BOARD ASSY

GND

Low pass filter 2

6. Tracking Servo Loop Gain Adjustment


Test mode FOCUS servo = CLOSE SPDL servo = CLOSE TRKG servo = CLOSE
TEST DISC

UNDER

UPPER

WAH Key - ON

PLAY Disc: Center circumference

VR102
MOTHER BOARD ASSY

JUST Lissajous Waveform

Oscilloscope
X-Y Mode X: 50mV/div Y: 5mV/div

START
TP1 (CN201)
TRER TRIN VC

Player

Probe (10:1) GND

Low-frequency oscillator
1.4kHz 2Vp-p

Probe (10:1)

2 3 4

39k 100k 0.001F GND

MOTHER BOARD ASSY

GND

Low pass filter 1

38

CDJ-100S

7. GENERAL INFORMATION
7.1 PARTS
7.1.1 IC PD4977B (IC701: MOTHER BOARD ASSY) System Control Micro-computer
Pin Assignment (Top view)
The information shown in the list is basic information and may not correspond exactly to that shown in the schematic diagrams.

P113/FIP21 P112/FIP20 P111/FIP19 P110/FIP18 P107/FIP17 P106/FIP16 VLOAD P105/FIP15 P104/FIP14 P103/FIP13 P102/FIP12 P101/FIP11 P100/FIP10 P97/FIP9 P96/FIP8 P95/FIP7

65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80

64 63 62 61 60 59 58 57 56 55 54 53 52 51 50 49 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25

P114/FIP22 P115/FIP23 P116/FIP24 P117/FIP25 P120/FIP26 P121/FIP27 P122/FIP28 P123/FIP29 P124/FIP30 P125/FIP31 P126/FIP32 P127/FIP33 Vcc P70 P71 P72 IC P00/INTP0/TI0 P01/INTP1 P02/INTP2 P03/INTP3/CI0 P30/TO0 P31/TO1 P32/TO2

IC701 (PD4977B)

P33/TI1 P34/TI2 P35/PCL P36/BUZ P37 X2 X1 Vss XT2 P04/XT1 AVREF AVDD P10/ANI0 P11/ANI1 P12/ANI2 P13/ANI3

Block Diagram

P94/FIP6 P93/FIP5 P92/FIP4 P91/FIP3 P90/FIP2 P81/FIP1 P80/FIP0 VDD P27/SCK0 P26/SO0/SB1 P25/SI0/SB0 P24/BUSY P23/STB P22/SCK1 P21/SO1 P20/SI1 RESET P74 P73 AVss P17/ANI7 P16/ANI6 P15/ANI5 P14/ANI4

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

TO0/P30 TI0/INTP0/P00 TO1/P31 TI1/P33 TO2/P32 TI2/P34

16-bit TIMER/ EVENT COUNTER 8-bit TIMER/ EVENT COUNTER 1 8-bit TIMER/ EVENT COUNTER 2 WATCHDOG TIMER WATCH TIMER

PORT0

P00 P01 P03 P04 P10 P17

PORT1

PORT2

P20 P27

PORT3 78K/0 CPU CORE

P30 P37

CI0/INTP3/P03 CI0/SB0/P25 CO0/SB1/P26 SCK0/P27 CI1/P20 SO1/P21 SCK1/P22 STB/P23 BUSY/P24 ANI0/P10 ANI0/P17 AVDD AVSS AVREF INTP0/TI0/P00 INTP3/CI0/P03

6-bit UP/DOWN COUNTER SERIAL INTERFACE 0

ROM

PORT7

P70-P74

PORT8

P80, P97

PORT9 SERIAL INTERFACE 1 RAM A/D CONVERTER PORT12

P90 P97

PORT10

P100 P107

PORT11

P110 P117

P120 P127 FIP0 FIP33 VLOAD RESET X1 X2 XT1/P04 XT2

INTERRUPT CONTROL BUZZER OUTPUT VDD VSS IC CLOCK OUTPUT CONTROL

FIP CONTROLLER/ DRIVER

BUZ/P36 PCL/P35

SYSTEM CONTROL

39

CDJ-100S

Pin Function
No. Name I/O
1 | 7 8 9 10 11 12 13 14 15 16 17 18 19 GRID 7 | GRID 1 VDD CNT2 CNT1 DSPS P0 INT1 CLOK DATA SQSO RST DSPC DPDT O I I/O I O Not used O O O I I I I/O Serial clock [for IC301 (CXD2500BQ)] Serial data output [for IC301 (CXD2500BQ)] Sub-code Q serial data input. CPU reset. (L : reset) DSP data compare input. (H: comparing) DSP data output Ground potential for the A/D converter. DSP reset output (L : reset) DSP clock output IC301 (CXD2500BQ) Digital out control terminal (L: OFF, H: ON) Not used A/D input for ATB. (above 0.5 V : ATB, below : no ATB) A/D input to control the stepping motor. Slider center tap voltage input. Slider voltage input. Analog power for the A/D converter. Standard voltage input for the A/D converter. Focus OK input. (H : OK, L : NG) Not used Connected to GND. Oscillator pulses for the main system. (4.194304 MHz) Load position SW1 input (Switch ON: L/ OFF: H) Slot-in motor output 2 Servo control output (1 Track Jump: H) Slot-in motor output 2 Frame sync lock input. (H : OK, L : NG) 62 63 64 | 70 LPS2 SEG12 SEG1 | SEG7 I O O 55 THOLD 56 57 58 | 60 61 MUTE JOG2 KD2 | KD0 DSW O O I I I 48 49 50 51 52 53 54 IC F/R ATSQ INSD VDD SENS TOFF O O I O I O Connected to GND. Stepping motor forward/reverse output Auto focus output (During auto focus: H) Slider inside switch input. (L : inside) Connected to VDD. LSI operation status input Switching analog switch output (Tracking ON/OFF: H/L, Track count search: H) Switching analog switch output (1, 10 and 100 track jump: H) Muting output (L: ON, H: OFF) Jog dial pulse input Key-scan data input Digital out ON/OFF input switch (L: ON, H: OFF) Load position SW2 input (Switch ON: L/ OFF: H) FL segment output 12 FL segment output 1 | FL segment output 7 Connected to FIP controller/driver pull-down resistance. (31V) FL segment output 8 | FL segment output 11 Not used FL grid output 11 | FL grid output 8 FL grid output 7 | FL grid output 1 Connected to VDD. External control input External control input/output DSP memory sampling. (During sampling: H)

Description

No. Name I/O


41 42 43 44 45 46 47 STCK XLAT LDON PALS FG SCOR JOG1 O O O I I I I

Description
Stepping motor control output LSI control data latch pulse Laser diode output (L: OFF, H: ON) Interrupt input for RAM-internal display pulses. FG pulse input Interrupt input for sub-code sync Interrupt input for jog dial pulses

20 GND ref 21 22 23 24 25 26 27 28 29 RST3 DPCK MD2 INT0 ATB SERR CT ADIN VDD O O O O I I I I

30 VDD ref 31 32 33 34 35 36 37 38 39 40 FCOK XT2 GND X1 X2 LPS1 I I

71 VLOAD 72 | 75 76 SEG8 | SEG11 NC

O O O

77 GRID11 | | 80 GRID8

LOAD2 I/O S1TJ LOAD GFS O I/O I

40

CDJ-100S

7.1.2 DISPLAY DEL1031 (V601: DISPLAY BOARD ASSY) FL Tube


Pin Assignment

35

Pin Connection
Pin No. 1 2 3 4 5 6 7 8

Note) F1, F2: Filament S1 to S15: Anode NL: No Lead

G1 to G11: Grid NP: No pin

9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35

Assignment F1 F1 NP S1 S2 S3 S4 S5 S6 S7 S8 S9 S10 S11 S12 S13 S14 S15 NL NL NL G1 G2 G3 G4 G5 G6 G7 G8 G9 G10 G11 NP F2 F2

Anode and Grid Assignment (1/2)


G1 G2 G3 G4 G5 G6 G7 G8 G9 G10

S15 S14 S13 S11 S10 S7 S6 S5 S3 S2

G11

S1

Anode and Grid Assignment (2/2)


G1 S1 S2 S3 S4 S5 S6 S7 S8 S9 S10 S11 S12 S13 S14 S15 S13 S14 S13 S14 S9 S9 S6 S7 S6 S7 S1 S2 G2 S1 S2 G3 S1 S2 S3 S4 S5 S6 S7 S8 S9 S10 S11 S12 S13 S14 REMAIN G4 S1 S2 S3 S4 S5 S6 S7 S8 S9 S10 S11 S12 S13 S14 M G5 S1 S2 S3 S4 S5 S6 S7 S8 S9 S10 S11 S12 S13 S14 S15 G6 S1 S2 S3 S4 S5 S6 S7 S8 S9 S10 S11 S12 S13 S14 S G7 S1 S2 S3 S4 S5 S6 S7 S8 S9 S10 S11 S12 S13 S14 G8 S1 S2 S3 S4 S5 S6 S7 S8 S9 S10 S11 S12 S13 S14 F S13 S14 S13 S14 S13 S14 S15 S9 S10 S11 S9
S1

G9 S1 S2

G10 S1 S2

G11 S1 S2 S3
S15 S13

G3 to G8
S1 S6 S4 S7 S10 S12 S14 S3

S5 S8

S2

S5 S6 S7

S5 S6 S7

S5 S6 S7

S11

S15

S9

G1, G2, G9, G10


S10 S11
S10 S11 S5 S13 S14 S5 S11 S5 S6 S7 S2

S9

41

CDJ-100S

7.2 DIAGNOSIS
7.2.1 ERROR DISPLAY
When the player detects an error during operation, if will immediately stop and display an error code in the display window.

Error Code Number

Displayed Error Code Number

Type of Error
TOC READ ERROR

Error Contents
TOC date cannot be read after 20 seconds.

Possible Cause = Remedy


The disc is soiled.

FG PULSE ERROR

Disc is rotating, but rotation cannot be ascertained.

Either IC201 (spindle driver IC) or Pin 45 of IC701 (system control microcomputer) is damaged. The disc is soiled. The disc is scarred. The disc is soiled. The disc is scarred. The slot-in mechanism is defective. S901 SW is damaged. The servo mechanism is defective.

PLAYER ERROR

Disc loaded cannot be played properly (GFS NG).

PLAYER ERROR

Disc loaded cannot be played properly (FOCUS NG)

S901 SW MECHANICAL ERROR MECHANICAL TIME OUT

The servo mechanism is not clamped even after the max. operation time has passed. The pickup does not return to the inside even after the max. operation time has passed. (INSIDE: 5s)

7.2.2 DISASSEMBLY
<< PRECAUTIONS >>
Be sure to disconnect the power cable from the AC outlet whenever removing the card flexible cable from the connector for maintenance, etc. Hold the both sides of the card flexible cable with both hands to disconnect the cable straight. (Even if the power has been switched OFF, previously charged voltage may remain in the capacitor, etc. If the electrodes of the card flexible cable and those of the connector come in contact by accident, a malfunction may occur.)

2 1
Screw A

Screw A

Removal of the Servo Mechanism Assy


1 Remove the five screws A at the bottom of the body. 2 Open the top panel part as shown in the figure.
Note: Perform the work after spreading a cloth or similar to prevent damage to the top panel.

1
Screw A

42

CDJ-100S

3 Remove the binder, the card flexible cable (36P FFC/60V), and the top panel part. 4 Disconnect the earth lead unit.

Earth Lead Unit

4 3
5 Remove the four float springs.
Binder

3 5

5 5 5
Float Spring

6 Remove the left side damper, slightly raise left side of


the slot-in mechanism assy, and disconnect the flexible cables (CN101, CN201, CN202) on the lower side. 7 Disconnect the connectors (CN103, CN104), and slide the slot-in mechanism assy to the side on which the damper has been removed.

8 Remove the three screws B, and then remove the mecha holder.
Note: An earth spring is located between the mecha holder and the mechanism assy (right side). Take care not to lose this spring.

7
SLOT-IN MECHANISM ASSY

8
Screw B Mecha Holder

8
Screw B

7
CN103

Screw B

CN104

8
Earth Spring

Hook

Damper

43

CDJ-100S

9 Disengage the hooks on the left and right side (2 each), and
remove the loading base assy. 0 Remove the servo mechanism assy.

DISPLAY BOARD Assy 1 Remove the jog dial and the slide knob at the top of the body, and
then remove the nut (M9) and jog washer.
Jog Dial

1
LOADING BASE ASSY Nut (M9) Jog Washer

1
Slide Knob

10
SERVO MECHA ASSY

Hook

Hook

9 9 9 2
2 Disconnect the earth lead unit. 3 Remove the 13 screws F.
DISPLAY BOARD ASSY Earth Lead Unit

Removal of the Each P. C. Boards


TRANS BOARD Assy 1 With the slot-in Mechanism Assy removed, disconnect the 2 Remove the screw C and disconnect the cable stay. 3 Remove the seven screws D, raise front side of the TRANS
BOARD assy, and remove it.
Cable Stay TRANS BOARD ASSY Screw D Screw D

Screw F ( 13)

connector (CN705).

Screw C

Caution for the time of assembly


Screw D

Turn the jog dial and check for abnormalities like uneven turning etc. Nut Tightening Torque: 8 kg cm or less

3 1
CN705 MOTHER BOARD ASSY

44

CDJ-100S

Exchange Methods for Rotary Encoder (S614: DSX1051) and Slide Volume (VR601: DCV1009)
Rotary Encoder (S614: DSX1051) 1 Remove the jog dial, the nut (M9) and the jog washer at the top of
the unit. (Refer to "Removal of the DISPLAY BOARD Assy".) 2 Unsolder the rotary encoder and cut the 8 locations shown in the figure with nippers or similar. 3 Raise the P.C. board while paying attention to the jumper wires and remove the rotary encoder.

Slide Volume (VR601: DCV1009) 1 Remove the slide knob from the top of the unit. (Refer to 2 Remove the two screws A. 3 Unsolder the slide volume and cut the 11 locations shown 4 Raise the circuit board while paying attention to the jumper
wires and remove the slide volume. in the figure with nippers or similar. "Removal of the DISPLAY BOARD Assy".)

2
DISPLAY BOARD ASSY Solder Screw A

3 2
Solder

3 2
Screw A Solder

3 2
Cut Cut Solder Rotary Encoder Solder

3
Pay attention to solder crack for the jumper wires, shortcircuits, etc.

Cut

Cut

3
Cut Cut

Measuring Points (TP) for Diagnosis


Remove the two screws G at the bottom plate. Then measuring at the each points becomes possible.
Screw G

Screw G

Bottom Plate

MOTHER BOARD ASSY SIDE B

45

46
Servo Control Circuit Servo Control IC (Built-in RF Amp) IC101 (CXA1782CQ) VCO IC302 (BA7042) Inverter IC303 (TC7SU04F) Vari Pitch Circuit Tracking, Focus Drive IC102 (LA6520) Loading Drive IC108 (LA6520) ATB IC901, IC902 (NJM2904M) 20 MHz (ASP) Decoder IC301 (CXD2500BQ) DSP IC401 (MN19413AP) IC104 (NJM2904M) IC103, IC106 (NJM2068M) IC107 (TC4W53F) IC105 (TC4W66F)

CDJ-100S

SLOT-IN MECHANISM ASSY

MOTHER BOARD ASSY

Pickup Assy (DWY1069)

7.3 BLOCK DIAGRAM

Spindle Motor (DXM1084)

Stepping Motor Spindle Drive IC201 (BA6849FP)

DRAM IC402 (MB814800-70PJ)

Inside SW

Servo Mechanism AssyS (DXX2432)

Stepping Drive IC206 (MPC17A85ZVM) 16.9344 MHz

Loading Motor (DXM1093) System Control Micro-computer IC701 (PD4977B) MUTE Q403 (DTC124EK)

LPF IC405 (NJM4558MD)

Digital Out IC801 (TC74HCU04AF)

Inside SW Clamp SW

DIGITAL OUT BOARD ASSY KUC type Only

DISPLAY BOARD ASSY TRANS BOARD ASSY


Operation Button +5V Encoder S614 (DSX1051) FL V601 (DEL1031) Slider VR VR601 (DCV1009) RST B +5V Regulator IC23 (PQ05RR12)

RL type Only
Voltage Selector S2 (DSA1026)

Power SW S1 (RSA1001)

AUDIO OUT CONT OUT Power Transformer FU1

LED Drive IC602 (HD74HC175FP)

CDJ-100S

8. PANEL FACILITIES AND SPECIFICATIONS


PANEL FACILITIES
Top Panel
- MASTER TEMPO button
The master tempo function is turned ON/OFF. If the button is held depressed for 2 seconds or more, the tempo adjust dial's variable range is changed (10% or +10% to 16%). When the variable range is changed, the newly selected numerical range is displayed for about 2 seconds (10.0 / 16.0). The variable range is set by default to the 10 setting whenever power is first turned on.

= TIME MODE/AUTO CUE button


Two functions are available. [Time display] Each time this button is pressed, the time display changes between the elapsed playback time of the track and the remaining playback time of the track (REMAIN). The REMAIN display appears when power is turned ON. [Auto Cue function] When a disc is initially loaded or when performing track search, this function automatically sets the cue point (the point immediately preceding actual sound output). The Auto Cue function defaults to OFF when power is first turned on.

1 POWER switch
(Located on rear panel) Provides electrical power to the player.

~ TEMPO control knob


The playback tempo can be changed with this knob. The center clicked position is for normal playback tempo. If you slide the knob (down) towards you (+ side), the music tempo quickens. If the knob is away from you ( side), the music tempo slows.

2 Display window 3 DIGITAL JOG BREAK buttons


(JET, ZIP, WAH, HOLD)

! Jog dial (+ FWD/ REV) @ Disc loading slot


Insert discs with label side up. When playing 8 cm (3-inch) discs, insert the disc in a commercially available CD adapter before loading it in the CD player.

4 TRACK SEARCH buttons (4, ) 5 SEARCH buttons (1, ) 6 CUE button/indicator 7 PLAY/PAUSE button/indicator (6) 8 Loading indicator
Flashes while disc is being loaded or removed through loading slot, and lights steadily when a disc is loaded in the player.

# DIGITAL OUT switch


(Located on rear panel)

9 Force ejection hole 0 EJECT button


When this button is pressed, disc rotation stops and the disc is ejected from the player's loading slot.

47

CDJ-100S

Display Window

5 MT indicator
Lights when the MASTER TEMPO function is used.

6 A.CUE indicator
Lights when the AUTO CUE function is used.

7 Playback address display


The elapsed playback time or remaining playback time of the track playing is roughly indicated with the fullscaled bar graph. When no disc is in the disc compartment ................................................ off When displaying elapsed playback time .............. lights up from the left side When displaying remaining playback time .............. turns off from the left side When remaining playback time is less than 30 seconds ..................................... blinks

1 TRACK number display


Displays the current number of the track playing.

2 CUE indicator
Flashes when it is possible to input cue point, and lights steadily after the completion of input.

8 WAH indicator
Lights or blinks when WAH function is active.

3 Time display (REMAIN)


The elapsed playback time of the track being played (when the REMAIN indicator is off) or the remaining playback time of the track being played (when the REMAIN indicator is on) is displayed in minutes (M) and seconds (S), or frames (F).

9 Pause indicator (*)


Blinks during pause mode.

0 ZIP indicator
Lights or blinks when ZIP function is active.

4 Playback tempo display


Tempo changes made with the TEMPO control knob are performed in 0.1% steps in the 10% range. 0 to +10% in the +10% to 16% range is indicated in 0.1% steps and 0.2% steps from 0 to 16%.

- JET indicator
Lights or blinks when JET function is active.

= Play indicator (#)


Lights during playback.

SPECIFICATIONS
1. General
System ................................ Compact disc digital audio system Power requirementsAC 120 V, 60 Hz Power consumption .............................................................. 12 W Operating temperature .................. +5C +35C (+41F +95F) Operating humidity ....................................................... 5% 85% (There should be no condensation of moisture.) Weight .............................................................. 2.2 kg (4 lbs 14 oz) Dimensions ......................... 217.7 (W) 310.7 (D) 94.5 (H) mm 8-9/16 (W) 12-1/4 (D) 3-3/4 (H) in.

3. Accessories
Operating instructions ............................................................. 1 Audio cable ............................................................................... 1 Limited warranty ...................................................................... 1

NOTE: Specifications and design are subject to possible modification without notice.

2. Audio section
Frequency response ..................................... 4 Hz 20 kHz (EIAJ) Signal-to-noise ratio ................................... 96 dB or more (EIAJ) Output level ............................................................................ 2.0 V Channels ........................................................... 2-channel (stereo)

Maintenance:
We recommend regular maintenance to ensure the safe and proper function of this unit. Extended service life can be expected if the unit maintained properly.

48