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GURU NANAK EDUCATION TRUST GROUP OF INSTITUTIONS-ROORKEE Ph. 9818869333, Regn No. 3739 Dt 10.12.07, Website:www.hermesindia.



ACKNOWLEDGEMENT Before we get into detail of the report,I feel the heartfelt respon sibility to mention my acknowledgement to several people to whom I owe the succe ss of my venture of training and writing this report. I am grateful to Mr.ALOK SHUKLA Sr.MANAGER(TURBINE GOVERNING SECTIO N) who allowed me to undergo vocational summer training and guided me during tra ining period at BHARAT HEAVY ELECTRICAL LIMITED,HARIDWAR which holds the rank am ongst the top Public Sectors in india , exhibiting excellent performance with s afest and most friendly enviornment, fulfilling all kinds of standards respectiv e to its name,reputation and fame. I would like to give special thank to all the staff of BHEL TURBINE S ECTION for their great and remarkable contribution, support and guidance during training period.Their constant effort made this training really a learning expe rience. The well planned schedule and structure helped me in understanding the s ystems and equipments easily and effectively.


gas. GAS TURBINE 7.BHEL– AN OVERVIEW BHEL is the largest engineering and manufacturing enterprise in India in the ene rgy related infrastructure sector today. over 150 project sites. NON CNC MACHINE TOOLS 1. BHEL supplied sets account for nearly 64737 MW or 65% o f the total installed capacity of 99. The wide network of BHEL s 14 manufacturing division.CNC MACHINE TOOLS 10. BHEL–AN OVERVIEW 2.2001. BHEL has proven turnkey capabilities for executing power projects from concept t     . Defens e.. BHEL was established more than 40 years ago when its first plant was setup in Bhopal ushering in the indigenous Heavy E lectrical Equipment Industry in India a dream which has been more than realized with a well recognized track record of performance it has been earning profits c ontinuously since 1971-72 and achieved a sales turnover of Rs. as against nil till 1969-70. Power Generation s & Tra nsmission.146 MW in the country.CONTENT 1.03. BLADE SHOP 9. BHEL caters to core sectors of the Indian Economy viz. STEAM TURBINE 6. Telecommunication. POWER GENERATION Power generation sector comprises thermal. and I SO 14001 certification for environment management.BROAD SPECIFICATION OF MAJOR MACHINES TOOLS & MACHINES . enables the Company to promptly serve its customers and provide them wi th suitable products. Transportation. TURBINES & AUXILLIARY BLOCK 4. Industry. MANUFACTURING PROCESS 8. four power Sector regional centres. hydro and nuclear power plant bu siness as of 31. Renewable Energy. 6347 crore with a pre-tax profit of Rs. systems and services – efficiently and at competitive prices . eight service centres and 18 regional offices. etc. BHEL has already attained ISO 9000 certification for quality management. HEEP–AN OVERVIEW 3. HYDRO TURBINE 5. 294 crore in 2000-01.

com pressed air. Pollution Control Research Ins titute. Co-generation and combined-cycle plants have been introduced to achieve higher plant efficiencies. Hydro Turbines. After initial setting up of the plant during the year 1964-72. The company manufactures 235 MW nuclear turbine generator sets and has commenced production of 500 MW nuclear turbine generator sets. to make efficient us e of the high-ash-content coal available in India. on e Test Stand for Hydro Turbine Guide Apparatus and two separate Test Stands for the testing of Governing Assemblies of Steam and Hydro Turbines. manufacturing power generation equipment. heavy duty lathes. Blade shop. Special Toolings for all products are also manufactured in the Tool Roo m located in the same block. it possesses the technology and capability to produce thermal s ets with super critical parameters up to 1000 MW unit rating and gas turbine gen erator sets of up to 240 MW unit rating. HTL modernization and other such scheme Today the Plant has unique manufacturing and testing facilities. Quality Facilities Augmentation. Steam. computerized nu merically controlled machine-tools. milling machi nes. Gas Turbines and Turbines Blades. rotors. HEEP: FACILITIES AND INFRASTRUCTURE Modernization and regular up gradation / up gradation of facilities and other in frastructure is a continuous endeavor at HEEP. BHEL supplies circulating flu idized bed combustion boilers to both thermal and combined cycle power plants. The total spectrum of sophisticated.9 M – dia bladed rotor.HEEP: AN OVERVIEW Over the years. Facilities have also been added and establishments have been created for new pr ojects in Defense and Aviation Project. The Over Speed Vacuum Bal ancing Tunnel created for rotors up to 1300 MW (32T. TG Facilities A ugmentation. BHEL has now 14 Manufact uring Divisions. TG Facilities Modernization. Gas Turbine Project. 6 r pm up to 4500 rpm) is one of the 8 of its kind in the entire world. the plant facilities and infrastructures have since been continuously upgraded under various investment projects viz. R &D facilities have also been created under Generators Research Institute. Motor Pro ject. Bay-I and II of size 36x378 metres and 36x400 metres respectively and Bay-III and IV of size 24x402 metres and 24x381 m etres respectively. in collaboration with the Soviet Union. Stamping Unit Project. The Company today enjoys national and international presence featur ing in the "Fortune International-500" and is ranked among the top 12 companies in the world. LSTG Project. 6.o commissioning. Overspeed Balancing Tunnel. The Block consists of four Bays. one Test stand for testing 210 MW steam turbines Russian Design.   .TURBINE AND AUXILIARY BLOCK-III GENERAL Block-III manufactures Steam Turbines. boring machines. Bharat Heavy Electricals Limited has emerged as world class Engi neering and Industrial giant. 3. EDP projects. machining centers and many more. the best of its kind in entire South East Asia. 2. indicating stands for steam turb ine. BHEL. Governing Components Project. Equipment layout plan is as per Drawing appended in Section III. It s business profile cuts across various sectors of Engineering/Power utilities an d Industry. Details of facilities are given in Section II. 8 Service Centres and 4 Power Sectors Regional Centres besides a large number of project sites spread over India and abroad. Hardwa r are the state-of-the-art in manufacturing processes and can be utilized for a variety of products manufacture. namely. unique and other facilities at HEEP. Additionally. The Block is equipped with the facilities of EOT Cranes.

Oil Pumps. 5. and governing assemblies and machines here. Machined Rotor. Servo motor shaft and combined Boring of coupling holes are done. Turbine casing Assembly Section – Machined casings are assembled and hydraulically tested by Reciprocating Pumps at two times the operating pressure. Some rotor forgings are imported from Russia and Germany and some are indigenously manufactured at CFFP. Ce ntre Lathes. Heavy planer. Overspeed testing is done for emergency Governor. Rotor Assembly Section – This is equipped with Indicating Stand. CNC Lathes. Painting Preservation and Packing Section – All the parts are painted. Markin g Machines and Assembly Beds. Horizontal Boring. required for testing. Pressur Receiver. Servomotors. CNC turning machines. Marking Table. Labyrinth Ring. Balancing and over s peeding of Rotor is done on the dynamic balancing machine. BHEL. Assembly Section – In this section. Vertical Boring. Regulating Ring. Bay-I has the following sections: Circular Components Machining Section – This section is equipped with a number of large/ heavy size Horizontal and Vertical Boring Machines. Hydro Turbine Runners. Runner and Servo Motor Housing Machining Section – This section is equipped with N C/CNC and conventional machines comprising Heavy and Medium size vertical and Ho rizontal Boring Machines. Cylindrical Grinding Machines. Flanges etc. Tur bine Cover. Horizontal Boring Machines. are received from Fabricat ion Block-II. Guide Vanes. Governing Elements Assembly and Test Stand Section – This section is equipped with facilities like oil Pumping Unit.HYDRO TURBINES For manufacturing of Hydro Turbines. Spherical and Disc Valve bodies and Rotors. Journals and Rotors o f Spherical and Disc Valves are machined here. machines. preserved a nd packed here for final dispatch. Drilling . assembly and testing of Guide Apparatus.4. . Planers. Press and other devices for fitting Rotors and Discs. Boring Machines. Small components Machining Section – This is equipped with Planetary Grinding Mach ine. CNC Horizontal and Vertical Boring machine s etc. Fabrication works like casings. Vertical and Hor izontal Boring Machines. Hardwar. special purpose Fir tree Groo ve Milling Machine etc. Ejector. Rotors of Steam Turbines are also machined in this section. marking Table. Assembly Bed. Kaplan Turbine Runner Body and Blades are machined here. Test Station . Rotor Machining Section – It is equipped with large size machining tools like Turn ing Lathe. Marking Table and Assembly Bed. Lower Ring. Oil containers Steam Connection s etc.STEAM TURBINES The facilities and parts manufactured in the various sections of Steam Turbine m anufacture are as follows: Turbine casing Machining Section – It is equipped with large size Planer. Deep Drilling Machine. Levers. Drilling. Preservation and Packing Section – Final preservation and packing of all the Hydro Turbine components / assemblies is done here. The major components machined in th is section are Spiral Casing with Stay Ring. Pedestals etc. Milling.Test station for testing of 210 MW USSR Steam Turbine at no load is equipped with condensers. Centre Lathes. Horizontal Boring Mach ine. Assembly Stands for Steam Turbine and Gas Turbine assemblies and Wooden Platform for overturning heavy components. small size Lathes. A ssembly Test Stands for different modules of Siemens design are equipped with ac cessory devices. Stay Ring. Disc Valve. Drilling Machines. Small components like Bushes. Spherical Valves. Small size Grindi ng. Guide Vanes and Shaft Machining Section – This section is equipped with Heavy duty Lathe machines upto 16 metres bed. Turbine shafts. Discs and Blades are assembled here. cylinders. Grinding machines and Drilling Machines .

This is installed in Bay-I assembly area. planeta ry grinding machines etc. Diaphragm and Governing Assembly Section – It is equipped with deflection testing equipment for Diaphragms. Forgings of Rotor Discs. Liner housings.T. Plano-Milling machines etc. lathes. It is also equipped with CNC machini ng center. CNC Creep Feed Grinding M/c. Planning. Vertical Borer. Pressure Receiver. This is a hydr aulically operated platform which travels upto 10 M height to facilitate access to different stages of Rotor. are for manufacture of Governing Casting. Precision Horizontal Boring. Governing assembly parts are machined here..Bearings and Miscellaneous Parts Machining Section – This section is equipped with small and medium size basic machine tools. Governing test st and is equipped with the facilities like Oil Pumping Unit. Light machine shop – In addition to normal conventional machine tools it is equipp ed with CNC Lathes. Horizonta l Borer. Milling M/c.g. Drilling Machines etc. drilling M/c etc.GAS TURBINE All the components of Gas Turbine are machined and assembled using the facilitie s available for manufacturing of steam and hydro turbines except the following f acilities which are procured exclusively for the manufacturing of Gas Turbine an d are installed in the areas specified for gas turbine manufacturing. Precision Milling. This is installed in Gas Turbine machining area Bay-II Extn. Horizontal Boring. overspeed testing of Emergency Governor etc. for manufacture of bearings and other miscellaneous parts of turbine.3A STEAM TURBINE Sealing and Diaphragm Machining Section – It is equipped with medium size Vertical Boring. for manufacture of small and medium precision componen ts of governing and other turbine parts. This M/c grinds the . 6. CNC Milling. Rotor. e. Se rvomotor. Governing Machining Section – This section is equipped with medium size and small size lathes. Hydraulic Lifting Platform This facility is used for assembly and disassembly of G. medium CNC lathe. Servo Casings and other medium parts of governing and Main Tu rbine assemblies. Drilling. Milling. CNC Vertical Boring. Grinding. castings and fabrica ted Diaphragms and components are machined. Slotting and Honing Machines. wherein castings of sealing Housings. ROTOR ASSEMBLY OF V94. Dynamic Balancing Machine for balancing Impeller of Ce ntrifugal Oil Pumps and small fittings and assembly equipment.

Intermediate assembly operation is carried out on . Hirth serrations are radial grooves teeth on both the faces of rotor discs. 10 meter & dia 350-mm) which is used to assembly an d holds the gas turbine rotor discs to form a composite turbine rotor. Lathes etc. 7. Machining on Horizontal Boring. It is used to mix and melt Wax and Colaphonium.hearth serration on rotor disc faces. External Broaching Machine This machine is installed in GT machining area and is used to make groove on the outer dia of rotor discs for the fitting of moving blades on the discs. which are assembled with main assembly at the site. Combustion Chamber Assembly Platform This facility is a 3 Tier Platform installed in Bay-I assembly area and is used for assembly of Combustion Chambers of Gas Turbine. which is required to arrest the blade movement during the blade tip machining of stator blade rings. CNC Facing Lathe This machine is installed in GT machining area and is used basically for facing rotor disc but can turn other components also. which are very accurately ground. as the case may be on CNC /Conventional Machines. GAS TURBINE Wax Melting Equipment This is low temp. Combustion chambers are not assembled here. CNC Turning Lathe This machine is installed in Bay-I Heavy Machine Shop and is used to turn Tie Ro ds of Gas Turbine. electric furnace installed in Gas Turbine blading area in BayII. Gas Turbine Test Bed This test bed is installed near the Gas Turbine Machining area in Bay-II. Torque is transmitted trough these serrations .MANUFACTURING PROCESS HYDRO TURBINES The major processes involved in various Hydro Turbine Sections are as follows: Marking and checking of blanks – manual as well as with special marking M/c. This f acility is used to finally assemble the gas turbine. Vertical Boring. Tie-Rod is a ve ry long bolt (length approx. which have very high length / diameter ratio.

Forgings. It can also be carried out usin g a power pack. conserved and packed for final dispa tch. Burner and piping etc. Then the parts are painted. which is permanently installed on this bed. it is sent for machining. Main Assembly Final assembly is done on test bed. Oil testing upto 40 Kg / c m2 is carried out with oil pumping unit. Proper regime and tool grades have been established to machine the materials like inconel. General Assembly and testing of Steam Tu rbine is carried out on the main Test Bed in Bay-II. where after checking clearances. the components / sub-assemblies / assemblies are tested up to a hydraulic pressure of 200 Kg / c m2 using the p iston pump. These are machined keeping in view opti mum utilization of machine tools and toolings. Forgings. welded structures and other blanks are deliv ered to this section. Combustion Chamber Assembly This assembly is carried out on 3 tier platform installed for this purpose in Ba y-I assembly. OVERSPEED & BALANCING TUNNEL Painting. high speed and high feed machining techniques with maximum utilization of machine – tool capacity and quick acting jigs and fixtures. After assembly and insulation assemb led Gas Turbine is sent to site. Special jigs and fixtures are mad e available to facilitate accurate and faster machining. which can generate a pressure of 200 Kg/Cm2. On Governing elements / assembly and test stand. It is directly sent to site after insulation.the respective assembly beds provided. inner casing is fitted and rotor reassembled. Preservation and Packing – After testing the turbine. Rotor Assembly The rotor is assembled on Hydraulic Lifting Platform and sent to main assembly. Parts are assembled to make sub-assemblies. The sub-assemblies are further assembled for hydraulic/functional testing. STEAM TURBINE Processes carried out in various sections of steam turbine manufacture are based on the following main phases. welded structures and other blanks are received from concer ned agencies in the respective sections. which have p oor machinablity. This work is also carried out on Hydraulic Lifting Platform. is fitted in dome and combustion chamber is fina lly assembled. Assembly Section – Casings and governing assemblies are hydraulically tested for l eakage on special test Bed. . The manufacturing process is based on the use of high effi ciency carbide tipped tools. After machining of all components. Machine section – Castings. it is disassembled and inspected. These sub-assemblies are again machined as per technological and design requirem ents and are made ready for final assembly. After balancing. Assembled unit of governing and steam distribution s ystems is tested on Governing Test Bed. GAS TURBINE The major processes involved in manufacturing Gas Turbine in various sections of Bk-III are as Machining Castings. Finally rotor is s ent for assembly on test bed. Hydra ulic testing is done using a power driven triple piston horizontal hydraulic pum p. ceramic tiles are fitted in fla me tube. turb ine side of rotor is disassembled.

In this shop various types of Steam Turbine and Gas Turbine Compressor blades are machined from bar stock. Free standing (Forged type). 9.BLADE SHOP Introduction: Major part of Turbine Blade Machining Shop is located in Bay-IV of Block-III. BFK Machines) for expansion angles. These blades roots are subsequently machine d on NTH. There is a five station 360o circul ar copy milling machine for machining the profile of envelope forged blades / st ocks for Steam Turbine and Gas Turbine Blades. It comprises of T-root machining centers for mac hining of T-root. It also has 3D copy Milling and C NC Machines with digitizing features for Tip-thinning. The bar type and brazed type blades are also known as drum stage glad es. Inspection Device 3 D Coordinate Measuring Machines for taper and rhomboid checking. precision and envelope forgings. drawn profile. The manufacturing technology of each of these blades along with recommended machine tools / equipment is furnished below. Gas Turbine Compress or blades. It also manufactures the brazed type blades by induction brazing of drawn profile and suitably machined spacers. (HTC-600. besides various special purpose and general purpose machines. This section carries out banking by Band Saws. MPA-80A and T30 Machining Centers. The layo ut of equipments is as per technological sequence of the manufacturing process. Toolings Repair Section in Blade Shop. Moment weighing Equipment Real time Frequency analyzer for checking frequency of free standing blades.8. Fitting Section. BFH / BEK K nee type Machines) for concave and convex aero-dynamic profile forms. Compound taper grinding of radial plane is c arried out by Surface grinders.g. Contour plotter for plotting of blade profile with various magnifications. This shop is divided into four distinct areas. Fitted milling. The freestanding blades are cerrobend casted in boxes to hold th e blade with respect to the profile. Brazed type. Bar type. There are also other small sections e. Polishing Section Blade Contours are ground and polished to achieve the desired surface finish and other aerofoil requirements.BROAD SPECIFICATION OF MAJOR/IMPORTANT MACHINE TOOLS & MACHINES A: CNC MACHINE TOOLS CNC HORIZONTAL BORERS: . Magna spray crack detection equipment. Tool and Cutter Grindi ng.tree root inspection device. Fir.g. MANUFACTURING PROCESS The manufacturing process of turbine blades primarily depends on the type of bla de e. LP Section This area deals with all types of free standing and forged blades for steam Turb ine Compressor. Details o f facilities are given in various schedules of Section-II. rhomboid grinding on Duplex grinding machines and thickness grind ing on Surface grinders. The inlet edge of the last stage of Low pressure Turbine Moving blades are hardened on a Special Purpose Flame Hardening equipment. Copy Milling Section The Semi blanks prepared from plain milling section are further machined by copy Milling Machines / CNC machines (CNC Heller and BSK – Bed type Klopp. Manufacturing Facilities: Plain Milling Section It prepares accurate reference surfaces on the blade blanks by milling and grind ing operation. It is a batch production shop comprising of various kinds of CNC Machines and Machining Centers. Blade shop implements various On Line Quality Control Techniques through Run Cha rts and Control charts.

Load on Table Travers Ram traverse Ram size Power Rating Weight of the m/c ATC Capacity Plan No. Traverse : : : : : : : : : : : : : : : SINUMERIK – 7T 625 – 2500 mm 4000 x 4000 mm 4000 mm 0.1. Items Description Model Supplier CNC Control System Centre Distance Swing Over Carriage Swing Over Bed Spindle Speed Power Rating Weight of the Job : : : : : CNC Centre Lathe D-1800 NYF HOESCH MFD. Y=5000. Z=2000mm CNC LATHES 4. GERMANY FANUC 12M 200mm 4000 x 4000 mm 100 T X=20000. X=1400mm W = 1000 mm 400 x 400 mm 90 KW 111 T 60 Nos. Load Capacity Weight of the m/c Plan No. CNC LATHE FOR ROTOR MACHINING 3. 1-227 (Block-I) CNC Stub Borer DW 1800 HEYLIGENSTAEDT.) W200 HB –NC SKODA. Borer (2 Nos. CZECH SINUMERIK 850 M 200 mm X=12500. Item Description Model Supplier CNC Control System Spindle Dia.5 –90 RPM (in 4 Steps) 63 KW 100 T 72 T 27-420 (Block-III) CNC Horz. GERMANY 2. GERMANY SINUMERIK 3T 8000 mm 1800 mm : : 2400 mm : 0 – 125 RPM : 92 KW : 110 TON . Item Description Model Supplier CNC Control System Spindle Dia. Item Description Model Supplier : : : : : : : : : : : : : : : : : CNC Horz. Table Max. CNC Control System Boring Dai Table Headstock Travel Spindle Speed Power Rating Max. Borer RAPID 6C WOTN. Y=5000.

of Tool carriers Plan No. 2-46 6. GERMANY SINUMERIK 820 T 12000 mm 900 mm 1100 mm 12000 mm : 2-600 RPM : 1-5000 mm / min. Item Description Model Supplier CNC Control System Table Traverse Spindle Speed Power Rating Max. Item Description Mode Supplier CNC Control System Centre Distance Swing Over Carriage Swing Over Bed Spindle Speed Power Rating Weight of the job Weight of the m/c Plan No. 2-453. Milling M/c (6 Nos. : : : : : : : : : : : CNC MILLING MACHINES 7. GERMANY SINUMERIK 7T 18000 mm 2300 mm 5 – 125 RPM 110 KW 320 TON 216 TON 2-360 (Block-III) CNC Centre Lathe KV2-1100 CNC RANVENSBURG. 2-459. Feed Force – Z/X Axis No. Item Description Model Supplier CNC Control System Table Traverse Spindle Speed Power Rating : : : : : : : : Universal Milling M/cs (2Nos.) BFH-15 BATLIBOI. 2-454. INDIA SINUMERIK 810 M 1500 x 400 mm X=1170 mm Y=420 mm Z=420 mm 45-2000 RPM 11 KW . : : : : : : : : : 2900 mm : : : : : 124 TON 2-394 (Block-III) CNC Centre Lathe D-2300 NYFS-1 HOESCH MFC. Item Description : Model : Supplier : CNC Control System : Centre Distance : Centre Height : Swing Over Carriage : Swing Over Bed : 1400 mm Max. Load Capacity Weight of the m/c Plan No. 5.) BFK-15 BATLIBOI. : 1-5000 mm/min. INDIA SINUMERIK 810 M 1500 x 400 mm X=1170 mm Y=420 mm Z=420 mm 45 to 2000 RPM 11 KW 630 Kg 4200 Kg 2-449. : 95.Weight of the m/c Plan No. Turning Length : Spindle Speed Longitudinal Cutting Feed (Z-Axis) Transfer Cutting Feed (X-Axis) Main Spindle Drive Motor Max.5 KW DC : 45000 N : 3 : 1-120 (Block-III) CNC Horz. 0 (BlockIIITBM) 8.

2-41 (Block-III: TBM) SPL Purpose FIR Tree Root M/cing NTH 200 RIGID. JAPAN FANUC 7M 1900 mm dia 6 Nos. JAPAN FANUC 6TB. 3TC 4000 mm 5000 mm 4200 mm 0. 2-356. UK Model : Champion 32 /10.Max. 300 . Load Capacity Weight of the m/c Plan No. : 2500 Kg : 2-484 (Block-III) : SPL. 11. Item Description Cenre Model Supplier CNC Control System Table Traverse Spindle Speed No of Spindle Power Rating Plan No. : : : : : : 630 Kg 4200 Kg 2-463. CNC SURFACE BROACHING M/C Make : Marbaix Lapointe.) Supplier CNC Control System Indexing Table Indexing Position Plan No. 9. Purpose 6 Station T-Root Machining : : : : : : : : : : : : : : MIH. Item Description Model Supplier CNC Control System Table Traverse Spindle Speed Range Spindle Drive Power Spindle Head Size ATC Capacity Table Load Plan No. 2-466 (Block-III: TBM) CNC Bed Type Milling M/c FSQ 80 CNC TOSKURIM. CZECH SINUMERIK 810 M : 3000 x 800 mm TEE SLOT 28H7 : X= 3000 mm Y= 870 mm Z= 850 mm : H – 2500 RPM : 18 KW continuous 22 KW intermittent : 620 x 500 incldg ram 543 x 420 encldg ram : 24 Nos.23-30 RPM 2 CNC VERTICAL BORERS 12. Item Description : Model : Supplier : CNC Control System : Table dia : Turning dia : Turning Height : Spindle Speed : No. CNC MACHINING CENTRES 10. of Ram : OTHER SPECIAL PURPOSE CNC MACHINES 13. SWITZERLAND SINUMERIK 7M 1400 x 1400 mm X= 1950 mm Y= 900 mm Z= 600 mm 30600 RPM 4 22 KW 2-354 (Block-III TBM) CNC Vertical Borer TMD – 40 / 50 OSAKA MACHINES. Item Description Centre (2nos.

axis (grinding head support) Movement on cross rail) Horizontal traverse : 2400 mm Traverse feed rate : 02 – 1200 mm /min Grinding head main support Drive motor : 34 KW Grinding wheel max. GERMANY Model : ELTAC SFR 200 CNC CNC System : SINUMERIC 3 GG Work-piece diameter : 200 – 2000 mm CNC BROACHING MACHINE Work height : 2400 mm Rotary & indexing table dia. weight of the job : 3000 Kgs Indexing & rotating tables : 1500 mm.1 ARC SEC Max. load capacity : 20000 KG Y-axis (grinding head movement) Vert. : 2-49 . Plan No.14. : 500 mm Max. dia of the disc (mountable) : 2300 mm Max. Dia. : 2050 mm Indexing accuracy : +/. Traverse : 750 mm Z.3 Arc sec. Plan No. : 2-485 CREEP FEED GRINDING M/C Make : ELB CHLIFE.2 mm Surface speed : 16-35 M/Sec. CNC System : SINUMERIC 850 M Broaching capacity (pulling force) : 320 KN Broaching slide stroke : 10. 1000 mm Indexing accuracy : +/.3 mm Broaching slide width : 1500 mm Max tool length (continuous /row) : 9650 mm Broaching Speed (cutting stroke) : 1-25 M/min Broaching Speed (return stroke) : 60 M/min Drive power rating : 135 KW Broaching slide movement : Electro-mechanical Maximum noise level : < 80 Dbs Max. Width : 100 mm Bore : 203.

Maximum Summary Effort of Cutting 10. Maximum Length of Machine over the Saddle 8000 kg 9. Swing over bed 800 mm 2.000 kg 4. Maximum distance between coupling plague and center of the scond bearing pedestals 13500 mm 11. Boring dia 80-250 mm 4. Height of rotor axis above machine bed 1600 mm 5. Maximum centrifugal force admissible on each bearing pedestals for short period of time 50. Minimum distance between bearings for less than 10 tons rotor 1500 mm 9. Maximum Taper when machining by the method of Combined Feeds 0. 800 rpm (a) For rotors from 5 to 10 tons Max.NON-CNC MACHINE TOOLS PRECISION HEAVY DUTY LATHE Manufacturer: Karamatorsk Heavy Machine Tool Works (USSR). Maximum Length between Centres when machining by the method of Combined Freeds 1200 mm 7. Maximum test speed and overspeeds (a) For rotors upto 50 tons (b) For rotors upto 50 to 80 tons 4500 rpm 3600 rpm 13. Maximum Distance between Centres 8000mm 4. Diameter of Spindle bore 80 mm 5. Limit Dimension of Thread Cut: BALANCING MACHINE Manufacturer: SCHENK (West Germany) Model: Dj 90 Specifications 1.3 to 3 micron SPECIAL DRILLING & BORING MACHINE Manufacturer: Machine Tool Works. Weight of rotor 10. Max.000 kg 10. provi ded the berings can accommodate such small rotors. Diameter of journal. Swing of job in rest Max Min 300 mm 110 mm 5.15 mm 6. 4000 rpm Min. Model KS-1614 Specifications 1. 540 mm 7. Diameter of journal Max.000 Kg 14. 3600 rpm Min.000 kg 2. 600 rpm (c) For rotors from 20 to 80 tons Max. Minimum weight without considerable loss of measuring sensitivity. Maximum Swing 2000mm 2. Swing of job in . Maximum weight for one bearing pedestal 45. Minimum distance between bearings for more than 10 tons rotor 1900 mm 10. with special sleeve bearing cups made from high gra de material.10. Maximum Weight of work piece 20000 kg 8. 600 mm 8. Balancing accuracy to be obtained depending on Selling Weight 0. 5000 kg 3. Rotational Speeds Min. 3600 rpm 12. Maximum Diameter of work piece over the Saddle 1500 mm 3. 700 rpm (b) For rotors from 10 to 20 tons Max. Rotor diameter (free swing over machine bed) not considering the funnel 4000 mm 6. Drilling dia 40-80 mm 3.000 to 80. Ryazan (USSR) Model: PT 182 H5 SPECIFICATIONS: 1.

71. Number of spindles Headstock Stemstock 1 1 9.m. Distance to spindle axis: From bed wasy From floor 400 mm 1100 mm 11. Spindle location Horizontal 10. 750 r. Maximum weight of job 2000 Kg 8. .p.p. Min. Maximum length of job 3000 mm 7.Headstock chuck Max.m. r. 300 110 mm 6. Head stock Spindle speed Max Min.