NOZZLE BLOCKAGE IN CONTINUOUS CASTING OF AL-KILLED SAE 1006

AND SAE 1008 STEEL GRADES IN ISKENDERUN IRON AND STEEL WORKS

A THESIS SUBMITTED TO
THE GRADUATE SCHOOL OF NATURAL AND APPLIED SCIENCES
OF
THE MIDDLE EAST TECHNICAL UNIVERSITY

BY

ERHAN SAKALLI

IN PARTIAL FULFILLMENT OF THE REQUIREMENTS FOR THE DEGREE OF
MASTER OF SCIENCE
IN
THE DEPARTMENT OF METALLURGICAL AND MATERIALS ENGINEERING

APRIL 2004

Approval of The Graduate School of Natural and Applied Sciences
___________________
Prof. Dr. Canan ÖZGEN
Director

I certify that this thesis satisfies all the requirements as a thesis for the degree
of Master of Science.
___________________
Prof. Dr. Bilgehan ÖGEL
Head of Department

This is to certify that we have read this thesis and that in our opinion it is fully
adequate, in scope and quality, as a thesis for the degree of Master of Science.
___________________
Prof. Dr. Naci SEVİNÇ
Supervisor

Examining Committee Members
Prof.Dr. Naci SEVİNÇ

___________________

Prof.Dr. Yavuz TOPKAYA

___________________

Prof.Dr. İshak KARAKAYA

___________________

Prof.Dr. Haluk ATALA

___________________

Dr. Abdi AYDOĞDU

___________________
ii

ABSTRACT

NOZZLE BLOCKAGE IN CONTINUOUS CASTING OF AL-KILLED
SAE 1006 AND SAE 1008 STEEL GRADES IN ISKENDERUN IRON
AND STEEL WORKS

Sakallı, Erhan
M.Sc., Department of Metallurgical and Materials Engineering
Supervisor: Prof. Dr. Naci Sevinç

April 2004, 99 pages

In this work, nozzle clogging in the submerged entry nozzle in continuous
casting of Al killed steels has been studied. The study has been based on low
silicon Al killed SAE 1006 (1.2006) and SAE 1008 (1.2008) grades. In this
study, castabilities of 75 heats for 1.2006 steel grades and 75 heats for 1.2008
steel grades have been investigated. Castabilities of the experimental heats
have been found to be affected by Al content in oxide form (Aloxy) and Ca
content of the liquid steel. Castabilities have been found to decrease with
increase in Aloxy and to increase with increase in Ca content and Ca/Aloxy
ratio. Reoxidation has been found not to affect the castability appreciably.
Keywords: nozzle, clogging, Al-killed steels, casting, CaSi treatment, SAE
1006, SAE 1008.

iii

Dökülebilirliklerinin sıvı çelikte bulunan kalsiyumdan ve oksit haldeki alüminyumdan etkilendiği görüldü. iv . Ca ve Ca/Aloksit miktarı arttıkça da arttığı bulundu. Çalışma düşük silisli Al ile deokside edilmiş SAE 1006 (1. döküm.2008) çeliklerini içermektedir. Anahtar Kelimeler: nozul. Oksit haldeki Al miktarı arttıkça dökülebilirliğin azaldığı.2006) ve SAE 1008 (1. alüminyumla deokside edilmiş çelikler. SAE 1006. Erhan Yüksek Lisans.2006 ve 75 adet 1. Reoksidasyonun dökülebilirlik üzerine kayda değer bir etki göstermediği görüldü. 99 sayfa Bu tez çalışmasında. CaSi. Metalurji ve Malzeme Mühendisliği Bölümü Tez Danışmanı: Prof. tıkanma. Dr.2008 kalite çeliğin dökülebilirlikleri incelendi.ÖZ İSKENDERUN DEMİR VE ÇELİK İŞLETMELERİNDE ALÜMİNYUMLA DEOKSİDE EDİLMİŞ SAE 1006 VE SAE 1008 KALİTE ÇELİKLERİN SÜREKLİ DÖKÜMÜNDE NOZUL TIKANMASI Sakallı. SAE 1008. Bu çalışmada 75 Adet 1. alüminyumla deokside edilmiş çeliklerin sürekli dökümünde daldırma nozulu tıkanması araştırıldı. Naci Sevinç Nisan 2004.

To my dear parents. Necla and Adnan SAKALLI v .

my father and my sister and brother for their complimentary love and unshakable faith in me during my life. Prof. Thanks to ladle metallurgy engineer Mr. Dr. Finally. Dr. Yavuz TOPKAYA. special thanks to my sweety cat. İshak KARAKAYA. Prof. converter chief engineer Mr. vi . Thanks are also extended to my company.Alper KURTOĞLU. I wish to express my gratitute to my mother. Naci SEVİNÇ. Abdi AYDOĞDU for their regards and valuable recommendations. ISDEMIR. Dr.Bengü ATEŞLİ. Prof. Dr.Kemal ÖZGÜN. Haluk ATALA. it is a pleasure to thank my supervisor Prof. I wish to express my appreciation to my examining committee members Prof.Sinan ERDOĞAN and our quality manager Mr. for his helpful guidance. criticism.ACKNOWLEDGEMENTS First. ladle metallurgy chief engineer Mr. Naci SEVİNÇ. Dr. Dr. encouragement throughout the every stage of this study.

…….TABLE OF CONTENTS ABSTRACT..3 2.……...…………………....3 2.….....2.2 INCLUSION AGGLOMERATION DUE TO CLOGGING DURING STEEL POURING ………………………......…………………………….……7 vii .....2 Morphology of Alumina……………………………….………........…. INTRODUCTION…………………..……………………………………………………….1 2..iii ÖZ..x LIST OF FIGURES……....….…………………………….….6 2.…....2.5 2..3 2.…...…….vii LIST OF TABLES.iv DEDICATION…………………………………………………………………v ACKNOWLEDGEMENTS...…………………....….2.……………….…….….….3 Mechanisms of Clogging………………………………....1 GENERAL……………………………………………………….……..…..xi CHAPTER 1....….1 The Early Days…………………………………………4 2...…………….2..……...…………. THEORY…………………………………………………………..…….…...…..…….……………………………………………………………….…………………………...4 Submerged entry nozzle clogging..………………….vi TABLE OF CONTENTS…..

.17 2.....3....5 Converter Boilers ………….2..F.2..……………………….2.3.………………..2.5 Calcium Treatment to Avoid Nozzle Clogging……….2.1 Clean Steel……………………………………………. EXPERIMENTAL ……………......23 3....3 REASONS AND REMEDIES………………...….3 Reoxidation………………………………………….8 Secondary Metallurgical Plant (Chemical)…..….6 Gas Cleaning System …………..7 Secondary Metallurgical Plant (Electrical) ...9 Continuous Casting Plants………….2 B.2.13 2..23 3..27 viii .....8 2......…………………....2 The Role of Oxygen In Steel………………………….24 3........1 Desulphurization Plant …………......25 3.5 Deoxidation with Aluminum…………………………..3 Converters …………..…....14 2.……...9 2...2.....24 3...2 DESCRIPTION OF STEEL PLANT ….22 3.....24 3..…...3..O.4 Oxygen Lances ………….2.3...….. Plant ………….……….………………..……..3.22 3..2.…....…………………………...…..…...………………………..………………………………23 3..19 2..25 3....……….2..1 DESCRIPTION OF ISDEMIR IRON AND STEEL PLANT ….6 Injection of Al and CaSi………………………………20 3.....11 2..…...3..4 Calcium Addition……………………………………...24 3.…………………………….2....3 EXPERIMENTAL PROCEDURE ………....23 3.

2008 heats used in this study……….………..............................…........................ RESULTS AND DISCUSSION ……………………............57 A.............…......…...........………...........…. CONCLUSIONS…..……......... Data of all 1..1 GENERAL..........…….....….........…...... Data of all 1............……………….....…….............……………......30 5.30 4.....81 ix ........49 REFERENCES.......…......2006 heats used in this study.....….57 B..……………….....................50 APPENDICES...30 4..…........…....................…...........….........2 CASTABILITY STUDIES ……….…….1 Practice For Production of Al Killed SAE 1006 and SAE 1008 Grades…………………………………….....3...........27 4.....................3..............

..........1 Source of Reoxidation…....2 Example of data configuration for each heat (1.......1 Example of data configuration for each heat (1.....28 4.......16 3....1 The experimental heats are of steel grades low silicon Al killed SAE 1006 and SAE 1008………………………………………………….….......2008 steel grade)……33 x ..LIST OF TABLES TABLE 2..........................2006 steel grade)……32 4....

…...9 2..34 xi .1 Optic emission spectrometer……………………………...….1 Schematic representation of the continuous casting process..34 4....... There is only a narrow range (at about 1600º C) for the formation of liquid calcium aluminates……………....3 Standard free energies of formation of various oxide of the elements.................18 3....4 2.......2 Silica type nozzle (SEN)…………………………....3 Effect of oxygen blowing after hot rolling of blooms (Billet)………....29 4.4 The A1203-CaO phase diagram...……………29 3...2 Oxygen blowed bloom……………………………………………….......………………….LIST OF FIGURES FIGURE 2......1 Steel sample taken from clogged nozzle……………………………..34 4.2 Deoxidation with aluminum in equilibrium with Al2O3 or molten calcium aluminate with CaO/Al2O3 = 1...15 2...

Aloxy tundish average / Altot tundish average in 1.……………………….40 xii .2006 ( Al-killed SAE 1006)…………………………………………………………………...2006 ( Al-killed SAE 1006 ). (to submerged entry nozzle) in 1. (to submerged entry nozzle) vs. # of O2 blowing.4 Altot (tundish average) vs.9 # of O2 blowing. (to submerged entry nozzle) vs..(to submerged entry nozzle) in 1.…….. (to submerged entry nozzle) in 1.6 # of O2 blowing.36 4. (to submerged entry nozzle) vs.…….4.…. # of O2 blowing.37 4...2008 ( Al-killed SAE 1008 ).. Aloxy tundish average / Altot tundish average in 1. # of O2 blowing.7 # of O2 blowing..38 4.………….…………..…………………….38 4.10 Al difference between ladle final and tundish average vs.…………..37 4. Aloxy tundish average in 1..5 Altot (tundish average) vs.2008 ( Al-killed SAE 1008)..2006 ( Al-killed SAE 1006 ).. Aloxy tundish average in 1... (to submerged entry nozzle) vs.2008 ( Al-killed SAE 1008 )……………………………………...………………...2006 ( Al-killed SAE 1006)…..36 4.8 # of O2 blowing.………………....

12 # of O2 blowing.(to submerged entry nozzle) in 1.…43 4.………. Aloxy ladle in 1.ladle final) / Aloxy ladle final in 1.15 # of O2 blowing...2008 (Al-killed SAE 1008 )……...40 4.. (to submerged entry nozzle) vs.43 4.11 Al difference between ladle final and tundish average vs.….16 # of O2 blowing.44 4.42 4. (to submerged entry nozzle) vs...2006 (Al-killed SAE 1006)…………………………………….. Aloxy difference (tundish ....17 # of O2 blowing. # of O2 blowing.2008 (Al-killed SAE 1008).ladle final) / Aloxy ladle final in 1. (to submerged entry nozzle) vs. Aloxy difference ( tundish ..42 4.2006 ( Al-killed SAE 1006 )……………………………………………….14 # of O2 blowing. (to submerged entry nozzle) vs.2008 ( Al-killed SAE 1008)…………………………………………………………………..ladle final ) in 1.………………………….……………………………………………………….44 xiii . (to submerged entry nozzle) vs. Aloxy difference (tundish ...2008 ( Al-killed SAE 1008 )……………………………………….. Aloxy ladle in 1.4. Aloxy difference (tundish .……….ladle final) in 1. (to submerged entry nozzle) vs.2006 ( Al-killed SAE 1006 )………….13 # of O2 blowing..…..

47 4. Ca % in tundish average in 1.. (to submerged entry nozzle) vs.46 4..47 4.46 4.2006 ( Al-killed SAE 1006 )……………………………………………….48 4. (to submerged entry nozzle) vs.22 # of O2 blowing. (to submerged entry nozzle) vs.23 # of O2 blowing.(to submerged entry nozzle) vs.4.(to submerged entry nozzle) vs.. Ca/Aloxy in 1..21 # of O2 blowing.48 xiv .2006 ( Al-killed SAE 1006 )…………………………….2006 ( Al-killed SAE 1006 )……………………………………………….19 # of O2 blowing.. Ca amount in 1..2008 ( Al-killed SAE 1008 )…………………………….2008 ( Al-killed SAE 1008 )………………………………………………. (to submerged entry nozzle) vs. Ca amount in 1..18 # of O2 blowing.20 # of O2 blowing.2008 ( Al-killed SAE 1008 )………………………………………………. Ca/Aloxy in 1.. Ca % in tundish average in 1.

200. Usually. this difficulty was simply accepted as part of steel making. The experienced steelmaker knows that strongly deoxidized steels do not flow well and tend to block nozzles.100.CHAPTER 1 INTRODUCTION Tundish nozzle and submerged entry nozzle clogging are commonly associated with the casting of aluminum-killed steel. There are also cases when alumina accumulated on the nozzle must be pumped off with the stopper rod to maintain adequate flow to the mould. the crude steel capacity caught up with the aimed target of 2. For low carbon Al-killed steel grades nozzle clogging can be a production problem. In the worst case clogging can interrupt the whole casting sequence. 1 . it was alleviated by reaming out of the nozzle with an oxygen lance. the strand casting of aluminum-deoxidized steels into billets is avoided. As a result. Isdemir was designed to produce crude steel with the capacity of 1. the nozzle blockage problem outweighs the advantage of aluminum as a grain refiner. For steelmakers using billet casting machines equipped with unstoppered metering nozzles. Until strand casting became popular. if possible.000 tons/year in 1970 and also by some investments other facilities were completed and introduced into operation individually from 1970 to 1975. which causes inner bloom defects and surface defects in further treatments. Nozzle clogging can lead to disturbed mould flow. In 1984. which causes decreased bloom surface quality. The advantage is that disengaged alumina deposits usually get into the mold.000 tons/year.

2006) and SAE 1008 (1. It produces blooms. Some of the steels it produces are aluminum deoxidized and nozzle blockage is encountered in the production of such steels. It produces construction steels. The study was undertaken with the objective of determining the reasons behind nozzle blockage in the casting of low silicon Al-killed SAE 1006 (1. high carbon steels and steels for angle iron.2008) steels and finding remedies. The two important such steel grades are Al-killed SAE 1006 (1. profile and electrode production. billets and coils. These steel grades are suitable for thin wire drawing.Among the other integrated steel works in Turkey.2008). yet it is the leading one when national output of long products are considered. Isdemir stands the third in view of chronological order. 2 .2006) and SAE 1008 (1.

1.1 GENERAL Continuous casting of steel is schematically shown in Figure 2. In this chapter information about nozzle clogging is given.CHAPTER 2 THEORY 2. The main reason that affects the proper flow and castability is nozzle clogging.2 INCLUSION AGGLOMERATION DUE TO CLOGGING DURING STEEL POURING The formation of clogs when steels containing solid inclusions are cast can result in quite large macro-inclusion defects if the clogs are released during teaming. The flow of liquid steel from ladle to tundish. Clogging can occur in submerged entry nozzle (SEN) and in nozzle between ladle and tundish. 2. All solid inclusions tend to agglomerate due to surface tension effects. from tundish to mould should be steady for successful casting. A short discussion of nozzle clogging follows: 3 . Clogging of pouring nozzles can be the source of large macro-inclusion defects when steels are dirty and pouring times are long. If this flow is not proper castability problem occurs.

this was not the case with Si + Mn as a deoxidizer.2. They observed that Al. Zr. 2.1 The Early Days Snow and Shea [2] in their study of erosion mechanisms reported the occurrence of corundum (Aloxy)-glass tufts covering the bore surface of nozzles used to teem fine-grained ingot steels treated with aluminum. They also looked at ways to minimize heat loss in the nozzle by developing protruding nozzles and they also observed that a high preheat temperature is essential for a successful cast. al. However.0036%) and that nozzle sectioning revealed dendritic growth of alumina from the nozzle wall onto the bore.Figure 2. [3] found that nozzle blockage occurred with high levels of Al (0. Duderstadt et.1 Schematic representation of the continuous casting process [1]. Farrell and Hilty [4] studied the effects of deoxidizing elements on the flow of liquid steel through nozzles. Ti and the rare earth-oxides were all refractory at steelmaking temperatures and caused clogging. 4 .

Work carried out by Steinmetz and Lindberg [7] in the laboratory and work carried out by Tiekink et.2. [5] found two different forms of alumina in the case of an Alkilled steel. The authors found that the buildup comprises of two layers with the first corresponding to a CaO-Aloxy matrix and the second layer corresponding to Aloxy aggregate. High-speed growth is characterized by dendrites and needles and occurs because the supply of reactants causes morphological instability in the growing dendrites. [9] looked at Ti added and Alkilled steel (Ti-AK) and found that the inclusions were coarse and granular which differed from the dendritic alumina in Al-killed steel. al. The differences in morphology were attributed to steel cleanliness. al. al. At the position at which buildup occurred. [10] found an α .%). Hiraga et. [6] found that deoxidation or indigenous inclusions form by precipitation and growth and there is an effect of cooling rate upon their size. The first layer of the buildup adhered onto Fe particles in the reacted zone of the surface of the nozzle and it contained a very high percentage of Si (4-10wt. holes were formed in ZC coarse grains of the interior domain. al.2 Morphology of Alumina Ogibayashi et. The faster the cooling rate the smaller their size and the effect of very slow cooling rates is to increase the size of the deoxidation products until a limit is reached. which oxidized to SiO2 and subsequently reacted further. al. This could be attributed to the extraction of CaO by diffusion out of the refractory and also from the coarse grains of the interior. [8] in industry found that supersaturation of Al and O in steel leads to a high speed growth of alumina. Ikemoto et. the portion of matrix in the reacted zone was less than when there is no buildup. One consisting of chalky alumina which is a powdery white substance and the other consisting mainly of metal containing a large number of alumina clusters. In addition. The buildup occurred on the reaction layer. This Si is considered to originate from the Si component in the nozzle. which forms on the hot face of the nozzle and is composed of two layers. This Si as before could have most likely originated from the SiC from the refractory. Si and Mn.Aloxy powdery buildup below the powder line of ZCG (ZrO2-CaO-C) nozzles.g. 5 . In general reoxidation inclusions are larger than deoxidation types and tend to be richer in the weaker oxide-forming elements e. Farrell et.2.

[19] found a deposit forming on aluminagraphite samples when low carbon steel was used (40-60ppm) and not when high carbon steel was used. [18] suggested that the silica in the nozzle material reacts with the excess Al in the steel and forms alumina. al.13].3 Mechanisms of Clogging Singh [11] found that alumina was a light loose powder. [16] established the effects of surface roughness on alumina refractories and found that the sample with coarse powder had greater quantities of alumina deposited in comparison to the fine powder sample. Since the fluid velocity in the boundary layer (nearer the refractory wall) is zero. They also suggested a similar mechanism for Ti-killed steel. The mechanism of formation of alumina was caused by reduction of the silica by the graphite in the nozzle to gaseous species that then transfers to the molten steel and further reacts to form alumina. al. al.2. The flow within the separation zone is highly turbulent and the frequent flow reversals and stalls allow eddies to carry inclusions to the nozzle wall. The high contact angle of alumina in steel (134-146 degrees) will enable an inclusion to approach a refractory and attach itself in order to minimize contact with steel. Poirer et. Impaction of inclusions from a turbulent flow can occur onto surfaces that are parallel to the mean flow because transverse eddy velocities acquired by an inclusion may project it onto the wall [12. [15] and Ichikawa et. which was very friable and could be easily removed by the touch of a finger and proposed a boundary layer theory for the mechanism of clogging. [21] 6 . al. Sasai and Mizukami [20] suggested reduction of silica in the nozzle by graphite to gaseous species that reacts with Al in the steel to form alumina. Dawson [14] found that the accumulation of inclusions usually predominated at certain preferred locations within the nozzle and suggested the existence of flow separation as a cause. Work carried out by Schwerdtfeger and Schrewe [17] and Saxena et. the alumina does not get washed away once it becomes attached. al. Separation theory explains why loosely held friable powder is not washed away by the erosion forces of high velocity steel. They also found that clogging occurred with all types of Crefractories but it didn't with non C-refractories. Nakamura et.2. The high temperatures of 1530°C enable sintering of the alumina to occur. Fukuda et.

Therefore.31].the wall were investigated. 2.25]. found in clogging deposits is very similar to that of the clusters observed in liquid steel after deoxidation of the steel. deoxidation at high oxygen concentration.4 Submerged Entry Nozzle Clogging Clogging deposit from a submerged entry nozzle has been investigated.e. The suggested mechanism of formation of alumina was attributed to dissociation of the suboxide species (generated from reduction of silica by graphite) to the elemental form. The in situ formed gases like CO or SiO may transport oxygen into the steel and by reacting with dissolved aluminum. Gao and Sorimachi [22] suggested the formation of Ti-oxide as a reaction between titanium nitride and oxygen for inclusion formation in the case of Tikilled steel. [32] noticed that the aluminum oxide network morphology. It is generally assumed that the clogging deposit is mainly due to the attachment of oxide particles onto the inner surface of the SEN refractory followed by sintering. aluminum oxide particles form [19-23. Since clogging requires the presence of large amounts of particles. Based on the shape of the particles.observed alumina deposition on the alumina graphite rods even when no Al was present in the iron melt. silicon oxide. Alavanja et al. i. which then reoxidizes to form alumina.or nearby -. Sintering of the small deposited particles would create an irregular network [24].2. Tsujino et. it is concluded that clogging is mainly due to reoxidation of the steel. Clogging by aluminum oxide in submerged entry nozzles (SENs) decrease casting productivity and is a source of surface defects on the steel product. it has been suggested that the clusters observed 7 . the flow characteristics through the nozzle have been modeled in a number of studies [26-29]. Different mechanisms for Aloxy build-up have been put forward [24.30. The formation of a reaction layer between the refractory material and the steel may enhance deposition. al. [23] found deposition of alumina on zirconia-limegraphite refractories as a consequence of reducing reactions by graphite.g. Mainly the mechanisms of transport of inclusions to the walls and the flow behavior at . In particular if the refractory contains reducible components. e.

The amount of dissolved oxygen at different Al contents and temperature is shown in Figure 2.(62680/T) + 31. and manganese and silicon pickup by the steel. McKague et al. MnO and SiO2 are reduced. the tundish flux may also affect the steel cleanliness. which transformed the liquid calcium aluminates into solid aluminum oxide-rich calcium aluminates particles that caused clogging. 8 .2.2. 2[Al] + 3[O] = Al2O3 (s) Log K = .85 [37] The equilibrium between pure alumina and Al in liquid steel is well known. [36] were able to reduce the amount of reoxidation and clogging by better argon shielding of the ladle to shroud joint and by better use of argon in the well nozzle and the upper plate. Apart from atmospheric reoxidation due to turbulence in the tundish. Fluxes with FeO. [33] correlated catastrophic clogging of calcium treated steel to reoxidation of the steel during tundish fill.in the clogging deposit are formed as a result of reoxidation in the tundish.35]. 2.34. Furthermore. Reoxidation resulted in additional formation of aluminum oxide. the flux properties affect the inclusion separation and therefore the steel cleanliness. A number of studies describe the effect of tundish fluxes with different basicity on steel reoxidation [32. Schmidt et al.2. which results in aluminum loss. When the Al killed steel is treated with Ca the natural inclusion becomes calcium aluminate and a decrease in the soluble oxygen content of the steel results as shown in Figure 2.5 Deoxidation with Aluminum The following reaction occurs when Al is added to steel.

to obtain 50% CaO. 2. sulfur and the percentage of CaO in aluminates in steel are strictly connected with each other. the maximum content to avoid CaS formation can be 0.015%. Deoxidation with aluminum in equilibrium with Aloxy or molten calcium aluminate with CaO/Aloxy = 1:1.009%.01%S.040% in the liquid steel. Increasing casting temperatures permit higher aluminum and sulfur contents to cast without CaS formation. Then. If the aluminum content of steel is 0.2. which is the objective to transform the aluminates into liquid phase. The sulfur contents higher than these numbers cause CaS formation. An experiment mentioned in the article has a result that the alumina inclusions could not be converted to molten calcium aluminate with 9 Ca injection in the steels .030%. calcium. 19 ppm calcium is necessary and this leads to a maximum sulfur content as 0.3 REASONS AND REMEDIES According to a study [38] aluminum. calcium content should be around 15 ppm.Figure 2. Turkdogan [39] declares that CaS is expected to form during the calcium treatment of Al-killed steels containing more than 0. If the aluminum content is 0.

improving steel cleanness.05 to 0.containing 0. construction and geometry.42. 10 . . but in other cases powdered aluminum oxide dominates. and . [44] and Graig et al. The tests taking Ca and Al into consideration say that the ratio Ca/Al >0.01 to 0. and unpredictable disturbances and operational faults.nozzle material.hydrodynamic factors: steel flow rate and nozzle geometry. Clogging mechanism depends on the cleanness of steel [40].thermodynamic factors: cold steel and heat transfer inside the nozzle.metallurgical factors: steel cleanness and aluminum content. Several methods have been used in avoiding nozzle clogging [25. There are several reasons that contribute to nozzle clogging: . the clogging consists of solidified steel.14 is necessary for flowability. .04% Al.43]: . however Turkdogan concluded that Ca/Al ratio has no physical significance as regards to castability for Al-killed steels with high sulfur containing 50 to 80 ppm total oxygen. With clean steels. It is the ratio Ca/O that is a meaningful measure of the steel castability. .argon injection into the nozzle. . The effects of nozzle clogging to mold level control has been studied by Dussud et al. .12% S and 0. [45]. He also adds that incidents of nozzle blockage in billet casting of calcium treated grades may be reduced by a modified practice of deoxidation and calciumaluminum addition.calcium silicate injection.41.nozzle material.

low nitrogen contents (< 30 ppm) and the absence of oxide inclusions with diameters greater than 100 microns. oxygen and hydrogen. a low frequency of product defects that can be related to the presence of oxides created during the act of steelmaking. controlled levels of the residual elements copper. the definition "clean" is comparative as each customer of a steel product has the ability to buy steel from around the world and compare the performance level of a given product based upon the supplier. but are ultra clean with the requirement that oxide diameters must be less than 20 microns. phosphorus. 11 . In addition.2. there are "clean steels" that require strictly controlled inclusion size distributions.1 Clean Steel The term "clean steel" is commonly used to describe steels that have low levels of the solute elements sulfur. low residual clean steels" such as ultra deep drawing steel sheets for automobiles which require ultra-low carbon contents (< 30 ppm). the cleanliness standard desired by the customer is continuously changing as a function of time and technological improvements. Due to the variable nature of the term "clean steel" it is more accurate to talk about "high purity steels" as steels with low levels of solutes and "low residual steels" as steels with low levels of impurities that originate from scrap remelting and "clean steels" as those steels with a low frequency of product defects that can be related to the presence of oxides. in forging and bearing grades. nitrogen. which are a standard low carbon steel (1006). such as those used for drawn and ironed cans. chromium. For example. zinc. is based upon the product formed from the casting and the in-service use or life of the product. without particular high purity requirements. In addition. bismuth. and "low residual clean steels". lead. This last definition causes extreme problems to the steel manufacturer as the definition of "clean" is not absolute. casting and rolling. nickel. In this system. and. as steel is a commodity. tin. as steel producers are continually striving to produce "cleaner" steels. ladle metallurgy. there are "high purity. The term "clean steel" is therefore continually variable depending upon the application and the competition between steel suppliers. the best steel producer defines the level of quality that is expected by a customer and. antimony and magnesium.3.

the total length of stringer inclusions after forging correlates well with bearing life and. current clean steelmaking and casting practices are based upon the following principles: 12 . the presence of sporadic larger liquid inclusions due to emulsification of covering slag and the presence of solid materials that originate from the refractories used to contain steels. Thus this chapter will focus upon an understanding of the fundamentals of the production of high purity. The equipment used to produce clean steel varies greatly between different steel plants. efforts to reduce inclusion clustering leads to very long fatigue life for bearings.As measurement is a key in the determination of permissible inclusion content thin products that undergo significant drawing are very susceptible to variations in inclusion size distribution. emphasizing the limits in current technology and the potential for the production of high purity. low residual clean steels. at low total oxygen levels. In addition to total oxygen content. For example. in drawn and ironed cans. The major problems in clean steel manufacture are incomplete separation of clustered solid inclusions (> 5 microns in diameter). however. Clean steels are steels with a low frequency of inclusions of average diameter less than 5 microns. low residual and clean steels and that is the continual drive to reduce solute and residual contents in all steels and to control the frequency and size distribution of the inclusions that are found in all steels. It is well known that total inclusion content (as measured by total oxygen content) has traditionally correlated with bearing life and decreased total oxygen contents (below 10 ppm) have lead to significant increases in bearing life and thus the drive to very low inclusion contents in bearing steels. low residual steels with a low frequency of inclusions with average diameters less than 5 microns. it is very common to count the number of cracked flanges per million formed cans and generally a performance of less than 10 ppm would be looked upon as an excellent performance. Another application that is amenable to measurement is bearing life. There is one constant in the world of high purity. as cracks or wire breaks can be easily counted.

Clean steel manufacture is dependent upon an understanding of the fundamental steps necessary to produce clean steel: ƒ generation of the inclusion. the oxygen content of a melt before deoxidation is between 0. and. which is dissolved in liquid steel at the steelmaking and melting stage.2 The Role of Oxygen In Steel The oxygen content of steel depends upon the nature of the elements present in addition to iron. of controlling fluid flow to avoid conditions at liquid slag-steel interfaces which could result in the physical entrapment of the covering slag. ƒ transport of the inclusion to an interface. Related to the composition. the most important being carbon. These practical principles of clean steel manufacture are based upon an understanding of the importance of maintaining chemical equilibrium between the elements dissolved in liquid steel and the slag and refractory systems which are in contact with the liquid steel. The external oxygen sources that are responsible for the reoxidation of liquid steel must be eliminated at every step in the process. 2.01 – 0.10 %. The purpose of the deoxidation process is to decrease the amount of oxygen in the 13 . The physical entrapment of the liquid fluxes used during steel refining and casting must be eliminated.3. ƒ separation of the inclusion to the interface. must be transformed into a solid or a gas and removed before casting. Refractories in contact with liquid steel must be chemically stable and resistant to corrosion and erosion.Oxygen. ƒ removal of the inclusion from the interface. and.

sometimes called precipitation deoxidation. The reoxidation can occur by reaction with: 14 . Some deoxidants.3. Deoxidation may occur at constant temperature when the deoxidizer is added to the melt. semi-killed and fully killed steel types. In this circumstance the steel reacts with the less stable oxides. The Ellingham Diagram given in Figure 2. results in the formation of inclusions in the steel. it is possible to produce rimming (non-deoxidized). Furthermore. By means of controlling the amount of oxygen. all elements with a free energy of oxide formation lower than FeO may act as deoxidizers. called secondary deoxidation. resulting in the formation of primary deoxidation products. Oxygen affinity of different elements is given by the curves of the free energy of formation of their oxides as a function of temperature in Figure 2. To understand reoxidation one must understand that liquid iron is not stable in the presence of oxygen and that the spontaneous reaction that occurs leads to the formation of iron oxide. magnesium and calcium.3 shows that aluminum is a very effective deoxidizing element. form very stable oxides that are more stable than some slag chemistries and some refractory chemistry.3.steel. In principle. 2. it may also occur during cooling of steel at decreasing temperature due to the decreasing solubility of oxygen.3 Reoxidation Reoxidation is probably the most common cause of macro inclusion formation in casting [46-48]. As deoxidizers are added the steel remains unstable in the presence of oxygen as a gas but now the inclusions that form include the oxides of the deoxidants. notably aluminum. This may be accomplished by adding elements with a higher affinity for oxygen than iron to the steel. The mechanism of the deoxidation.

Figure 2. ƒ The ambient atmosphere (air) ƒ The slag components less stable than the oxide of the deoxidant ƒ The refractories which are less stable than the oxides of the deoxidant 15 .3 Standard free energies of formation of various oxide of the elements.

Source of Reoxidation Inclusion Type Inclusion chemistry can be quite variable depending upon the mass flux of reoxidation and the residence time of the inclusion in the liquid steel Contact with air after reoxidation. reoxidation levels from this source can be quite high. 16 high reaction rates . this can be a content of molds can be a significant issue in the casting significant issue. MnO and Silica found during air In aluminum killed steels reoxidation. silica etc. such as that found during stirring or pouring. Comments Due to the high temperatures involved in steel processing. manganese oxide. Reaction with Refractories Although generally a low In casting the water reaction rate.Table 2. g.1 Source of reoxidation. during high reaction with slags generally levels of liquid steel causes alumina growth. Mass flux of oxygen during reoxidation can be very high. natural convection drives oxygen transport to liquid steel from the surrounding air atmosphere. Although the reaction rates between slags and steels can be lower than that Contact with slags containing high levels of FeO. alumina. e. turbulence. iron oxide. leading to of ultra-clean steels.. It is not unusual to see inclusions containing all oxidizable elements from the steel.

Calcium treatment has been introduced in the seventies and is nowadays commonly used to control the properties of inclusions [49-63]. Calcium treatment does not result in lower total oxygen contents or smaller inclusions. which subsequently results in surface charging of liquid inclusions. 2. This is less straightforward than it seems: calcium has a very low solubility in liquid steel and therefore the efficiency of calcium additions is low. ferrocalcium or manganese-calcium alloys. Unlike aluminum oxides. liquid calcium aluminates do not coalesce.2. because calcium treatment is also applied for desulphurisation.4).58]. Therefore the calcium treatment is 17 .g. inclusions are less easily removed from the melt. The cost. Moreover. which easily form aggregates if particles encounter. Despite of that. Formation of solid calcium sulphide occurs after the transformation of aluminum oxide into calcium aluminate.4 Calcium Addition Clogging of submerged entry nozzles (SEN) significantly decreases in case of calcium treated steels. In general this is due to the preferential surface occupation by certain atoms. Appropriate additions of calcium to the liquid steel react with aluminum oxide particles and result in the transformation of solid aluminum oxide inclusions into liquid calcium aluminates. Lower residual levels of sulphur in the liquid steel. Castability decreases by presence of the high melting calcium aluminate inclusions. because otherwise calcium poor and calcium rich aluminates are formed. prevent the formation of manganese sulphide that may cause centre-line segregation and heterogeneous properties of the steel after rolling. Higher casting capacities and less replacement of SENs result in increased quantities of cast steel. The amounts of calcium reacting with aluminum oxides must be controlled within narrow ranges. which may be even worse than the aluminum oxides [51. e.57. because otherwise solid calcium aluminates are formed (Fig. customer’s demand for calcium treated steels is growing. Calcium is added by wire injection of. Furthermore calcium must react homogeneously with all aluminum oxides in the steel melt. low efficiency and necessary high process control make calcium treatments difficult. which results in less surface defects.3. which is energetically preferred. In fact. there are less casting irregularities.

because the aluminum oxide inclusions created during the deoxidation practice are transformed. Figure 2. 18 . Calcium treatment is an example of morphology control by changing the composition of the inclusions. Similar results are obtained by additions of rare earth elements. Enhancement of cluster formation during the deoxidation process. The number and size of the calcium aluminates are closely related to the steel cleanliness prior to calcium addition. Since calcium aluminates exhibit minor tendency to separate from the steel.4 The A1203-CaO phase diagram. will therefore probably result in a high inclusion removal rate and a low residual Otot in the steel bath. which favour the formation of globular non-deformable sulphides or oxysulphides if added after calcium treatment [64]. control of the number and the size of aluminum oxide inclusions is of paramount importance for obtaining clean steels. There is only a narrow range (at about 1600º C) for the formation of liquid calcium aluminates. Clusters are removed within about 15 minutes after aluminum addition. on the concentration gradient of oxygen and aluminum in the liquid steel.more efficient if the amount of aluminum oxide inclusions is minimal. From laboratory experiments. the shape of inclusions has been found to depend on the dissolved oxygen content. on the holding time and on the stirring method.

5 kg/T of CaSi (30% Ca) is generally used depending on the quantity of solid inclusions in the steel before treatment. can be responsible for nozzle clogging. Calcium treatment using cored wire is achieved by injecting 0. calcium sulfide. steelmakers were confronted with clogging problems of small diameter nozzles.15 to 0. Adding 0. for example. and anorthite in silicon killed steels. Alumina.3.5 kg of Ca per ton depending on the steel grade being treated. cerium oxysulfides. Nozzle clogging is solved by the introduction of pure calcium or calcium alloys into the liquid steel. In clean steels a thin layer of complex sulfides of Mn and calcium covers these aluminates. Cored wire injection is the best process for this treatment because of its better yield and excellent reproducibility of results. into calcium aluminates in aluminum-killed steels.010%. Aluminum killed steels show a rapid clogging of small nozzles when the aluminum content is over 0. Calcium Treatment in Aluminum Killed Steels: Calcium is used to transform the solid alumina and silica-aluminates formed by aluminum deoxidation into calcium aluminates that are liquid at casting temperatures. silica. preferably into the ladle just before casting. titanium oxides are all solid at casting temperatures and.5 Calcium Treatment to Avoid Nozzle Clogging During the development of the continuous casting process to make tube rounds and billets. Such clogging is induced by the deposit and sintering of solid inclusions on the wall of the nozzles. Calcium modifies the nature of inclusions at casting temperature. The success of such a treatment is largely related to the amount of residual alumina inclusions in the steel at the moment of calcium injection and the following guidelines are suggested.3 to 1. ƒ deoxidation by aluminum as soon as possible (on tapping of furnace or converter) into a basic ladle 19 . therefore.2.

Good control of aluminum content at each 20 . wire feeding or injection via a feeding machine and powder injection system in which argon is used to transport the injected material through a lance employed to disperse the react ant in the steel bath. such steel has similar mechanical properties in the longitudinal and in the transverse directions. for instance. This is especially important for Ca injection because it is very volatile. Without any stringers. basic.6 Injection of Al and CaSi Injection of Al and CaSi (wire or powder) has gone through a big growth in the past decade due to increase in need of clean steel. liquid slag to obtain good partition of alumina particles by the slag ƒ injection of Ca or CaSi alloys as late as possible ƒ good subsequent protection of the steel streams against reoxidation With an effective calcium treatment. all inclusions in such treated steels remain globular during hot rolling if the sulfur content is sufficiently low. Since Al concentration in steel cannot be controlled precisely when lump Al is added to the ladle in ladle furnace because of its low density and high affinity to oxygen.ƒ gentle stirring of steel under a well deoxidized. The steel is quasiisotropic with outstanding properties and suitable for a wide range of applications. The aim of Al wire feeding is to improve the deoxidation efficiency of steel and increase the recovery of Al. There are two basically different types of injection techniques. the solubility of calcium in iron increases while evaporation pressure of calcium decreases [65]. To increase the efficiency of Ca injection. CaSi powder and wire is produced because in the presence of Si. The same occurs in wire injection. When alloy additions are made to steel. quite often a steel shell forms around the alloy. Injection techniques have the advantage of dispersing the reactant in the steel bath and providing a large reaction surface area. less that 50 ppm. The formation of shell allows to be injected deep into the bath. It also is the best way of getting large quantities of volatile reactants into the steel bath. 2.3.

Contamination of the steel by Mg should be minimized because Mg forms MgO.14. Aluminum control under these circumstances is relatively poor due to variable alloy recoveries principally as a result of losses to the slag carried over from the vessel. Poor control leads to problems such as: 1. Inability to meet product specification requirements in terms of composition and for mechanical properties. 21 . 3.stage of steel making is essential to ensure trouble free processing and to meet finished steel requirements. In the study of Gloria. 2. Poor desulphurization performance. This practice gives reliable aluminum recoveries [66]. which causes nozzle blockage also. Al is generally added to the ladle in the form of bars during the tapping and subsequently inert gas stirring is applied. To improve the control of aluminum the injection of aluminum as wire can be applied. Farrell and Hilty [67].Al2O3 (melting point 2130 ºC). Increased problems of castability. it has been found that nozzle blockage was eliminated when Ca%/Al% ratio was increased to above 0.

(ISDEMIR) is located in the South – Eastern part of Mediterranean. Iskenderun Iron & Steel Works Co. Among the other integrated steel works in Turkey. yet it is the leading one when national output of long products are considered.1 DESCRIPTION OF ISDEMIR IRON AND STEEL PLANT Isdemir was designed to produce crude steel with the capacity of 1. at Iskenderun bay. Isdemir stands the third in view of chronological order. 22 . Iskenderun Iron and Steel Works Co. the crude steel capacity caught up with the aimed target of 2.100.000 tons/year in 1970 and also by some investments the other facilities were completed into operation individually from 1970 to 1975. was privatized by Ereğli Iron and Steel Works Co. It is 17 km from Iskenderun and covers 2 an area of 8. On 31 January 2002.000 tons/year.200. In 1984.CHAPTER 3 EXPERIMENTAL 3. (Erdemir) and all the shares were acquired by Erdemir in accordance with the agreement between the Privatization High Council and ERDEMIR.6 million m as given below.

continuous casting plants.1 million m Slag Area : 0. 1984 23 . secondary metallurgical plant (electrical).300 tons 3.1 Desulphurisation Plant Start-up : July 1987 Number of Station : 2 Production Capacity : 1. oxygen lances. billet casting machines.F. secondary metallurgical plant (chemical). gas cleaning system. Plant Number of Mixer : 2 Capacity of Mixers : 1.2.6 million m 2 2 2 2 2 3.3 million m Others : 0.4 million m Port Area : 1.2. plant.4 million m Residential Area (Flats and Social) : 1. Details related to these units are as follows: 3. converter boilers.000.O.F. bloom casting machines.2 DESCRIPTION OF STEEL PLANT The steel plant consist of desulphurisation plant.2.O.2 Production Facilities & Residential Area : 5.2 B.3 Converters Number of Converters : 3 Start-up : 1977. converters.000 tons/year Injection Type : Blowing with lance (Granulated Mg) Number of Ladles : 24 pig ladles 3. B.4 million m TOTAL : 8.

4 kA 24 .4 Oxygen Lances Number of Lances : 2 lances/converter Oxygen Design Flow rate : 350 Nm³/min Design Pressure : 9-10 Atm.000 m³/hour Stack Gas Partical Emittions Before washing : 150 gr/m³ After washing : 70 gr/m³ 3.2.5 kV/180 V Secondary Current : 36.7 Secondary Metallurgical Plant (Electrical) Start-up : July 1993 Heat Size : 117 tons of liquid steel Transformer : 20 MVA Primary/secondary volt.6 Steam Production : 0.2. : 34.Type of Converters : BOF Top Blowing Capacity of Converters : 117 tons/heat Average Production Capacity : 50 heats/day Tap to Tap Time : 45-52 min 3.2.2.25 Tons/ton liquid steel 3.5 Converter Boilers Number of Boilers : 3 Boiler Type : QKR.6 Gas Cleaning System Type : Wet Entry Gas Quantity : 200.7-38. 3.

9 Continuous Casting Plants Billet Casting Machines Casting Type : Curved Number of Machines :2 Heat Size : 115-118 tons/ladle Production Capacity : 2. 150x150.0 ºC/min Height of Oxygen Lance : 5.000 tons/year Mould Sizes : 100x100.3 m Oxygen Lance Stroke : 6. : 160x160.2.2. 120x120.Pitch/electrode dia. 110x110.000.7 m Snorkel Weight : 2 tons (refractory weight) Number of Alloying Bunkers : 4 Dedusting : Dry Type (box filter) 3.0-7. : 700/400 mm Heating Rate : 4-5 ºC/min Taps : 15 phase/6 i Number of Alloying Bunkers : 8 Injection : Ca-Si injection Dedusting : Dry Type (box filter) 3. 180x180 (mm x mm) Mould Length : 1000 mm Casting Speed : max 5 m/min Tap to Tap Time : 50 min Tundish Capacity : 32 tons 25 .5 m Heating rate : 4. (inner/outer) : 1. 130x130.8 Secondary Metallurgical Plant (Chemical) Start-up : October 1993 Type : IR-UT Snorkel Dia.

100. 260x335.84 m Cutting Type : Oxygen Secondary cooling : Water 26 .Tundish Liquid Steel Level : 800 mm Flow Control from Tundish : Concast Nozzle Manupulator & Stopper Control Number of Strands : 6 /machine Machine Radius :9m Metallurgical Length : 26 m Cutting Type : Oxygen Secondary Cooling : Water Bloom Casting Machines Casting Type : Radial Number of Machines :3 Heat Size : 117 tons/ladle Production Capacity : 1.000 ton/year Mould Sizes : 260x260. 200x200 Mould Length : 1000-700 mm Casting Speed : 0.0 meter/min Tap to Tap Time : 60 min.7-1. Tundish Capacity : 20 tons Tundish Liquid Steel level : 800 mm Flow Control from Tundish : Mono-block stopper Number of strands : 4 per machine Machine radius : 12 m Metallurgical Length : 18.

3.3 EXPERIMENTAL PROCEDURE
In this work, nozzle clogging in continuous casting of low silicon Al killed SAE
1006 and SAE 1008 grades have been studied. Nozzle clogging is mainly
encountered in the submerged entry nozzle in the casting of these steels. The
study is accordingly related to nozzle clogging in the submerged entry nozzle. In
this study, 75 heats for 1.2006 steel grades and 75 heats for 1.2008 steel grades
have been investigated.

3.3.1 Practice for Production of Al Killed SAE 1006 And SAE 1008 Grades
Steel plant consists of 2 mixers of 1300-ton hot metal capacity and 3 converters of
approximately 120 ton steel capacity. As to mention the auxiliary equipment;
there are 2 ladle skimmers for Blast Furnace ladles slag skimming operation
before charging into the mixers and 1 portable slag retention system for the
converters.
Scrap charge is done according to the % Si, temperature of hot metal and previous
heat end blow temperature where total charges as 138 tons. The hot metal filled in
charge ladle is weighed, and then charged to the converters after scrap. Oxygen is
blown with a 350 Nm3/min. and 9.5 atm pressure app. 140-150 cm above the bath
level. The lime added during oxygen blowing is done in the first 7-8 min.
depending on the hot metal weight and silicon content. Al-killed steels is blown
down to approximately 0.04 – 0.05 % C. At the end, the converter is tilted and
temperature and analysis is taken. In the aluminum killed steels aluminum
addition is 300-450 kg during tapping, depending on the end blow carbon (%
0.03-0.06). The only tapping addition is lime other than aluminum in these
qualities.
There is one chemical heated ladle furnace and one arc heated ladle furnace.
When the ladle comes to the arc heated ladle furnace, bottom stirring starts. After
3 minutes temperature measurement is done and the first sample for chemical
27

analysis is taken. 50 kg CaF2 is added then. According to the result of the first
sample and the sulfur content in steel 400-500 kgs CaO is added. Then FeMn is
added according to the Mn content. Furthermore, the second sample is taken, and
the temperature is increased up to 1615ºC. Then, if necessary Al wire injection is
done. Finally, CaSi and CaFeAl wire injections are done. By decreasing the
stirring rate, the final stirring is done. As a result of these operations ladle
becomes ready for casting.
Data collection;
The experimental heats are of steel grades low silicon Al killed SAE 1006 and
SAE 1008. The chemical compositions of these steels as given is the SAE J 4031995 and DIN 17175 standard are given is Table 3.1 together with Isdemir
specifications.
Table 3.1 The experimental heats are of steel grades low silicon Al killed SAE
1006 and SAE 1008.

Chemical analyses were taken from spectral laboratory in quality metallurgy
department. Analyses were taken from optic emission spectrometer as shown in
Figure 3.1. Generally one analysis from converter, 3 from ladle furnace and 3
from tundish were taken by probes. The ladle first analysis refers to converter
final.

28

Figure 3.1. Optic emission spectrometer.
Total Ca addition at secondary metallurgical plant (electrical) is in terms of length
of CaSi (40% Ca) and CaFeAl (30% Ca) wires. The lengths were converted into
weight of Ca form from the known weight per unit length (200 g/m) and the
known Ca content of the wires.
Number of oxygen blowing to submerged entry nozzle (SEN) and ladle, number
of nozzle changes, casting time were recorded for each heat in bloom casting
machine. Nozzle (SEN) used in this study is silica type as shown in Figure 3.2.

Figure 3.2. Silica type nozzle (SEN).

29

2006 steel grades and 75 heats for 1. 4. Mn. Clogging occurs because of the inclusions mostly alumina inclusions. N). oxygen cleans the SEN and casting continues. number of oxygen blowing to SEN and ladle. Cu. S. The study has been based on low silicon Al killed SAE 1006 and SAE 1008 grades. The section of the bloom 30 . casting time. If clogging occurs during casting oxygen is blown to SEN to solve this problem.1. P. 75 heats for 1.2 CASTABILITY STUDIES In this work. The available data were collected in the form shown in Tables 4. amount of Ca injected.CHAPTER 4 RESULTS AND DISCUSSION 4. there is no blowhole formation and the main problem is SEN clogging during continuous casting. A photograph of steel taken out from a completely blocked SEN is shown in Figure 4. Aloxy. Those are solid at casting temperatures and cause clogging in SEN. Alsol. in ladle furnace and tundish. Ca. nozzle clogging in the submerged entry nozzle in continuous casting of Al killed steels has been studied. Oxygen blowing results in surface defects in the bloom as shown in Figure 4.2008 steel grades have been investigated.1 GENERAL The data consist of temperature and chemical analysis (C. During casting of these steel grades the main problem is SEN clogging. Ni. In this way. In this study. Al.2. In Isdemir specifications because of high Al (up to 0.1 and 4.080 %Al) content in these steel grades. Cr. Si. number of nozzle changes.2 for each heat of this study.

Due to the range being larger in the number of oxygen blowing to nozzle this measure of castability will be used in the presentation of results although similar conclusions are obtained with the other two measures also.2008 heats used in this study are given in Appendix B. ƒ Number of nozzle changes. The number of oxygen blowing to nozzle is between 0 and 16.having surface defects due to oxygen blowing should be cut. When castability decreases the number of oxygen blowing to nozzle.2006 heats used in this study are given in Appendix A and data of all 1. During the investigation. but on the other hand in some of them not. Castability is an essential point of these investigations. during casting of these steel grades the main problem is castability. Castability was considered acceptable when number of oxygen blowing to nozzle was equal to or less than 2. As a result. 31 . ƒ Casting time. Castability in this study is based on: ƒ Number of oxygen blowing to nozzle. number of nozzle changes and casting time increases. If this is not done and the bloom is rolled surface defects appear in the billets as shown in Figure 4.3. in some of these heats there have been castability problems. the number of nozzle changed is between 0 and 3 and casting time is between 60 and 73 minutes in the experimental heats. Data of all 1.

1 Example of data configuration for each heat (1.32 Table 4. .2006 steel grade).

.2008 steel grade).2 Example of data configuration for each heat (1.33 Table 4.

Figure 4.3 Effect of oxygen blowing after hot rolling of blooms (Billet).2 Oxygen blowed bloom Figure 4. 34 .Figure 4.1 Steel sample taken from clogged nozzle.

4 and 4. Best fitting lines have been drawn to indicate the trend only. Figures 4. To see the effect of both of the aluminum in oxide form and of the total aluminum. castability is plotted versus (Aloxy/ Altot) ratio in Figures 4.7 clearly indicate that castability decreases with increase in Al content in oxide form. respectively.8 and 4.8 and 4. for SAE 1006 and SAE 1008 grade experimental heats. Figures 4.4 and 4. It should accordingly be more appropriate to relate castability to Al existing in oxide form. Some of the aluminum in Al-deoxidized steels is in elemental (soluble) form and some in oxide (Aloxy) form. Under these conditions. 35 .The effect of total Al content on castability is shown in Figures 4.5. Because Al is a strong deoxidizer the soluble Al content of moderately deoxidized steels is small and aluminum exists mainly as oxide. Castability is expected to decrease with increase in Al content but Figures 4.9 for SAE 1006 and SAE 1008 grade experimental heats. the soluble Al contents are not expected to be small. The steels investigated in this study are fully killed however and contain more than 0.5 indicate that castability increases with increase in total Al content. respectively.01 % Al.9 indicate that castability of SAE 1006 and SAE 1008 experimental heats decrease with increase in the (Aloxy/ Altot) ratio and reasonably good castabilities are obtained for (Aloxy/ Altot) ratios below 0. Obviously the lines do not have any statistical significance.15.6 and 4. It is Aloxy that causes nozzle blockage and not the total aluminum.

(to submerged entry nozzle) 1.000 0.2008 ( Al-killed SAE 1008 ) 14 12 10 8 6 4 2 0 0. 36 .140 Al tot (tundish average) Figure 4.# of O2 blowing. # of O 2 blowing. (to submerged entry nozzle) in 1.100 0.140 Al tot ( tundish average) Figure 4.060 0.100 0.040 0. # of O2 blowing.4 Altot (tundish average) vs.000 0.2008 (Al-killed SAE 1008). (to submerged entry nozzle) in 1.120 0.2006 ( Al-killed SAE 1006).080 0.2006 ( Al-killed SAE 1006 ) 14 12 10 8 6 4 2 0 0. (to submerged entry nozzle) 1.020 0.5 Altot ( tundish average) vs.120 0.080 0.020 0. # of O2 blowing.060 0.040 0.

2006 ( Al-killed SAE 1006 ).010 0. (to submerged entry nozzle) vs.2008 ( Al-killed SAE 1008 ) 18 16 14 12 10 8 6 4 2 0 0.015 0. Aloxy tundish average in 1. (to submerged entry nozzle 1.000 0.2008 ( Al-killed SAE 1008 ). (to submerged entry nozzle) vs.7 # of O2 blowing.005 0.000 0.2006 ( Al-killed SAE 1006 ) 18 16 14 12 10 8 6 4 2 0 0.# of O2 blowing. # of O2 blowing. Aloxy tundish average in 1.010 0.025 Al oxy tundish average Figure 4.020 0. (to submerged entry nozzle) 1.6 # of O2 blowing.025 Al oxy tundish average Figure 4.005 0.015 0.020 0. 37 .

38 .2008 ( Al-killed SAE 1008 ) 18 16 14 12 10 8 6 4 2 0 0.100 0.2008 ( Al-killed SAE 1008 ).300 0.500 Aloxy tundish average / Altot tundish average Figure 4. Aloxy tundish average / Altot tundish average in 1.200 0. # of O2 blowing.100 0.400 0.400 0.300 0.2006 ( Al-killed SAE 1006 ) 18 16 14 12 10 8 6 4 2 0 0.500 Aloxy tundish average / Altot tundish average Figure 4. (to submerged entry nozzle) 1. Aloxy tundish average / Altot tundish average in 1. (to submerged entry nozzle) vs.200 0.2006 ( Al-killed SAE 1006 ). (to submerged entry nozzle) vs.9 # of O2 blowing.# of O 2 blowing.000 0. (to submerged entry nozzle) 1.8 # of O2 blowing.000 0.

Aloxy originates from deoxidation of steel in the ladle. ∆Altotal. Being lighter than liquid steel some of the Aloxy inclusions float up and are removed from the steel. A careful examination of data at hand clearly indicates that the total and soluble Al contents of the liquid steel in the tundish are lower than those in the ladle at the end of the ladle furnace stage just before calcium injection.7 castability decreases with increase in Aloxy. Castability is seen to decrease with increase in ∆Altotal. 39 . Castability of steel is dependent on the Al content in oxide form Aloxy and as shown in Figures 4.10 and 4.6 and 4. In view of this castability of steel would be expected to improve with increase in the difference between the total Al content of steel in the tundish and that in the ladle. During processing of liquid steel after deoxidation some Aloxy is formed with decrease in temperature some reoxidation may take place which gives rise to additional Aloxy formation in Al-killed steels. It may be more appropriate to use the difference between Aloxy content of steel in the tundish and that in the ladle as a parameter affecting the castability. The data also indicates that the Al content in oxide form of the liquid steel in the tundish is lower than that in the ladle at the end of the ladle furnace stage for some of the experimental heats and the opposite is true for the other experimental heats. The difference between the total Al content of the steel in the tundish and that in the ladle should give an indication as to how efficient the removal of Aloxy inclusions is from the liquid steel. Due to these reasons the total and the soluble Al contents of Al-deoxidized steels decrease with time after deoxidation whereas Al existing in oxide form may decrease or increase depending on the removal rate of inclusions by flotation and rate of reoxidation.11. The experimental data indicates exactly the opposite of what is expected as seen from Figures 4.

030 0.000 0.2008 ( Al-killed SAE 1008).050 0.11 Al difference between ladle and tundish average vs.010 0.000 0.020 0. # of O2 blowing.040 0.020 0.2006 ( Al-killed SAE 1006). # of O2 blowing. # of O2 blowing. (to submerged entry nozzle) 1.2008 ( Al-killed SAE 1008 ) 18 16 14 12 10 8 6 4 2 0 0.10 Al difference between ladle and tundish average vs. (to submerged entry nozzle) in 1.030 0.060 Al difference between ladle and tundish average Figure 4.(to submerged entry nozzle) in 1.050 0. 40 .2006 ( Al-killed SAE 1006 ) 18 16 14 12 10 8 6 4 2 0 0.# of O2 blowing.010 0.040 0. (to submerged entry nozzle) 1.060 Al difference between ladle and tundish average Figure 4.

It is interesting to note that castability does not even improve with negative values of ∆Aloxy.15.The castabilities of SAE 1006 and SAE 1008 grade experimental heats are plotted against ∆Aloxy in Figures 4. These figures indicate also that castability is not appreciably affected by ( ∆Aloxy / Aloxy in ladle ) ratio except when this ratio is larger than 3 for SAE 1008 grade experimental heats for which castability decreases with increase in ∆Aloxy / Aloxy in ladle ratio. This may arise from already large Aloxy in the ladle when any increase or decrease of Aloxy in the tundish will not have an important effect. For most of the data points in Figures 4.17 where castabilities of SAE 1006 and SAE 1008 grade experimental heats. it appears that Aloxy content of the steel in the ladle is quite large and castability primarily depends on Aloxy of the steel in the ladle.13. The castability is seen not to be affected with ∆Aloxy.12 and 4. That this is the case can be seen from Figures 4.16 and 4. 41 . respectively. The opposite is true when ∆Aloxy is negative. respectively.14 and 4. respectively. are plotted against the Aloxy content of steel in the ladle. To take the Aloxy content of the steel in the ladle also into account the castabilities of SAE 1006 and SAE 1008 grade experimental heats are plotted against ∆Aloxy / Aloxy in ladle in Figures 4. It is to be noted that a positive ∆Aloxy means that Aloxy in tundish is larger than that in the ladle which may be taken as an indication that extent of formation of Aloxy due to reoxidation exceeds extent of removal of oxide inclusions from liquid steel by flotation.12 to 4.15 ∆Aloxy is positive indicating that there is some reoxidation in going from the ladle to the tundish but reoxidation does not appear to be very important for castability except when reoxidation is severe.

010 0.030 -0.030 -0.1.020 -0. 42 .000 -0.2006 ( Al-killed SAE 1006 ) # of O2 blowing.2008 ( Al-killed SAE 1008 ) # of O2 blowing. (to submerged entry nozzle) 18 16 14 12 10 8 6 4 2 -0. (to submerged entry nozzle) vs.2006 ( Al-killed SAE 1006 ).030 Al oxy difference ( tundish-ladle ) Figure 4.030 Al oxy difference ( tundish-ladle ) Figure 4. Aloxy difference (tundish-ladle ) in 1. 1.2008 ( Al-killed SAE 1008 ).13 # of O2 blowing. (to submerged entry nozzle) 18 16 14 12 10 8 6 4 2 -0.12 # of O2 blowing.000 0. (to submerged entry nozzle) vs.020 0.010 0.020 0 0.020 0.010 0. Aloxy difference (tundish-ladle ) in 1.010 0 0.

Aloxy difference (tundish-ladle ) / Aloxy ladle in 1.14 # of O2 blowing.1. 1. (to submerged entry nozzle) vs.2008 ( Al-killed SAE 1008 ) # of O2 blowing. (to submerged entry nozzle) 18 16 14 12 10 8 6 4 2 0 -2 0 2 4 6 8 10 Al oxy difference ( tundish-ladle ) / Al oxy ladle 12 Figure 4.2008 ( Al-killed SAE 1008 ). Aloxy difference ( tundish-ladle ) / Aloxy ladle in 1. (to submerged entry nozzle) 18 16 14 12 10 8 6 4 2 0 -2 0 2 4 6 8 10 12 Aloxy difference ( tundish-ladle ) / Aloxy ladle Figure 4. (to submerged entry nozzle) vs. 43 .2006 ( Al-killed SAE 1006 ) # of O2 blowing.2006 ( Al-killed SAE 1006 ).15 # of O2 blowing.

# of O2 blowing.2006 ( Al-killed SAE 1006 ).000 0.2008 ( Al-killed SAE 1008).010 0. Aloxy ladle in 1.005 0.015 0.030 Al oxy ladle Figure 4. (to submerged entry nozzle) vs. (to submerged entry nozzle) vs.16 # of O2 blowing.020 0. (to submerged entry nozzle) 1. # of O2 blowing.2008 ( Al-killed SAE 1008 ) 18 16 14 12 10 8 6 4 2 0 0.030 Al oxy ladle Figure 4.020 0.2006 ( Al-killed SAE 1006 ) 18 16 14 12 10 8 6 4 2 0 0. (to submerged entry nozzle) 1. Aloxy ladle in 1.005 0.17 # of O2 blowing.025 0.010 0. 44 .015 0.000 0.025 0.

The castabilities of SAE 1006 and SAE 1008 grade experimental heats are plotted against the Ca content in Figures 4. respectively.19.The results presented above clearly indicate that castabilities of SAE 1006 and SAE 1008 grade experimental heats decrease with increase in Aloxy content of liquid steel but the data is quite scattered. Ca is a volatile metal and significant quantity of calcium is lost when calcium is injected into liquid steel and efficiency of retention of calcium in steel is quite variable. These figures indicate clearly that castabilities of the experimental heats increase with increase in the Ca/ Aloxy ratio and good castabilities are obtained when the Ca/ Aloxy ratio > 0.21. Ca injected into Al-deoxidized steels reacts with Aloxy inclusions and convert then into calcium aluminates which may be liquid at steelmaking temperatures if the CaO/Aloxy ratio of the calcium aluminate inclusion is ~ 1 as stated in Chapter 2.22 and 4. These figures indicate clearly that castabilities of the experimental heats increase with increase in the Ca content and good castabilities are obtained when the Ca content is above ~ 15 ppm. Castabilities of SAE 1006 and SAE 1008 experimental heats are plotted against the amount (in kilogram) of calcium injected in Figures 4. One possible reason for this scatter is that these steels were all Ca-treated and the effect of Ca was not taken into consideration in the above presentation. It should accordingly be more appropriate to examine the effect of calcium on castability by use of Ca content of steel.2. To see the effect of both of the Aloxy and Ca contents of steel on castabilty. These figures indicate that castability is not improved by calcium addition contrary to expectation.20 and 4.23. castabilities of SAE 1006 and SAE 1008 grade experimental heats are plotted against Ca/ Aloxy in Figures 4. The results presented above indicate that castability decreases with increase in Aloxy content and decrease in Ca content. 45 . respectively.18 and 4.

2006 ( Al-killed SAE 1006 ).2008 ( Al-killed SAE 1008 ).19 # of O2 blowing.18 # of O2 blowing. Ca amount in 1. 1.# of O2 blowing.2008 ( Al-killed SAE 1008 ) # of O2 blowing. (to submerged entry nozzle) 1. Ca amount in 1.2006 ( Al-killed SAE 1006 ) 18 16 14 12 10 8 6 4 2 0 0 10 20 30 40 50 60 70 80 Amount of Ca ( kg) Figure 4. 46 . (to submerged entry nozzle) 18 16 14 12 10 8 6 4 2 0 0 10 20 30 40 50 60 70 80 Amount of Ca ( kg) Figure 4. (to submerged entry nozzle) vs. (to submerged entry nozzle) vs.

000 0.21 # of O2 blowing.001 0. (to submerged entry nozzle) 18 16 14 12 10 8 6 4 2 0 0. Ca % in tundish average in 1.000 0.001 0.003 Ca % in tundish average Figure 4.003 Ca % in tundish average Figure 4. 1.2008 ( Al-killed SAE 1008 ) # of O2 blowing.2006 ( Al-killed SAE 1006 ). 47 . (to submerged entry nozzle) 18 16 14 12 10 8 6 4 2 0 0.002 0. Ca % in tundish average in 1.(to submerged entry nozzle) vs.2006 ( Al-killed SAE 1006 ) # of O2 blowing.2008 ( Al-killed SAE 1008 ).002 0.(to submerged entry nozzle) vs.20 # of O2 blowing.1.

22 # of O2 blowing.800 1. 48 . (to submerged entry nozzle) vs.23 # of O2 blowing.400 0.400 Ca/Al oxy Figure 4.400 0.200 1.400 Ca/Al oxy Figure 4.600 0.600 0.000 0.2006 Al-killed SAE 1006 ).2008 ( Al-killed SAE 1008 ) 18 16 14 12 10 8 6 4 2 0 0. Ca/Aloxy in 1. (to submerged entry nozzle) 1.200 0. # of O2 blowing.000 1.2006 ( Al-killed SAE 1006 ) 18 16 14 12 10 8 6 4 2 0 0.2008 Al-killed SAE 1008 ). (to submerged entry nozzle) 1.200 0. (to submerged entry nozzle) vs.200 1. Ca/Aloxy in 1.000 1.800 1.# of O2 blowing.000 0.

Castabilities of the experimental heats increase with increase in the Ca/Aloxy ratio and good castabilities are obtained when the Ca/Aloxy ratio > 0. 7. There is some reoxidation. 6. 4. 3. 49 . To obtain good castabilities Aloxy inclusions should be better floated in the ladle furnace so studies directed to this aim should be done. Castabilities of the experimental heats increase with increase in the Ca content and good castabilities are obtained when the Ca content is above ~ 15 ppm. Castability of SAE 1006 and SAE 1008 experimental heats decrease with increase in the (Aloxy/Altot) ratio and reasonably good castabilities are obtained for (Aloxy/Altot) ratios below 0.2. but reoxidation appears not to effect castability appreciably. The results indicate that the primary source of Aloxy is deoxidation. 5.CHAPTER 5 CONCLUSIONS 1. 2. Castability is not appreciably affected by ( ∆Aloxy /Aloxy in ladle ) ratio except when this ratio is larger than 3 for SAE 1008 grade experimental heats for which castability decreases with increase in ∆Aloxy/Aloxy in ladle ratio.15.

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024 0.009 0.01 0.04 0.019 0.0093 0.024 0.0015 0.506 0. LADLE LADLE LADLE TUNDISH TUNDISH TUNDISH CONTINUE SAMPLE TAKEN meter P 0.0000 0.065 0.04 0.0265 0.0058 0.0066 0.0039 0.04 0.NO 419 419 419 419 419 419 419 419 419 1 2 1 2 3 4 1 2 3 C 0.0000 0.33 0.02 Cu 0.04 0.OF NOZZLE NOZZLE TYPE 1615 DAYSAN 21:05 21:00 21:10 22:15 21:25 21:35 22:00 CONTINUE SAMPLE TAKEN meter P 0.34 0.006 0.0098 0.019 0.32 0.04 0.03 57 Cu 0.06 0.04 0.0014 Ca 0.0000 0.028 0.018 INTOCAST TUNDISH TEMP( ºC ) Mn 0.09 0.07 0.07 0.0185 0.01 0.33 0.34 S 0.11 0.0023 0.03 0.00 0.00 0.06 0.0055 0.0080 CHEMICAL COMPOSITION ( % ) C 0.006 0.04 0.023 0.0100 Oxygen Blowing to Nozzle number meter canal number 17 18 19 20 1 13.034 0.OF NOZZLE NOZZLE TYPE NOZZLE CHANGED meter canal Oxygen Blowing to Nozzle number meter 13 14 15 16 DAYSAN Casting Time (Start/Finish) 32 TIME INTOCAST TUNDISH TEMP( ºC ) 1-2006 canal number 13 14 15 16 CHEMICAL COMPOSITION ( % ) HEAT NO SAMP.04 0.0070 0.0081 0.04 0.00 0.009 0.008 0.0081 0.04 0.01 0.OF NOZZLE NOZZLE TYPE 14 17:40 32 18:00 36 18:05 1597 DAYSAN TASK CONVE.02 0.34 0.050 0.022 INTOCAST TUNDISH TEMP( ºC ) 260 X 335 CHEMICAL COMPOSITION ( % ) Mn 0.01 0.009 0.0235 0.0078 0.01 0.0521 0.430 0.01 0.04 0.04 0.05 0.0178 0.00 0.0051 0.004 0.0585 0.03 0.0013 0.08 Ni 0.019 Al sol Al oxy 0.04 0.009 0.095 0.0045 0.022 0.04 0.009 Si 0.010 0.0149 0.02 0.010 0.0006 0.04 0.06 Mn 0.009 0.04 Cr 0.0042 0.0072 0.008 0. LADLE LADLE LADLE LADLE TUNDISH TUNDISH TUNDISH HEAT NO SAMP.02 0.02 0.01 Al 0.0087 0.491 0.0002 0.02 0.16 0.0030 0.03 0.0003 0. LADLE LADLE LADLE TUNDISH TUNDISH TUNDISH HEAT NO SAMP.0036 0.030 Al sol Al oxy Ca 0.04 0.065 0.33 0.02 0.0005 N 0.009 0.058 Al sol Al oxy 0.0096 0.07 0.02 Ni 0.0000 0.00 0.02 0.02 0.008 32 1601 1592 1590 1589 1592 S 0.026 0.055 0.0915 0.0006 0.022 0.04 0.003 0.06 TIME Casting Time (Start/Finish) DIMENSIO N (mm) 260 X 260 1544 1545 1541 1542 1537 1540 CONTINUE SAMPLE TAKEN meter TIME LADLE TEMP(ºC) 10 15:40 30 16:03 35 16:07 1591 Casting Powder DIA.02 0.00 0.04 0.02 Ni 0.27 0.0146 0.0005 0.04 Cu 0.01 0.05 0.056 0.31 0.0068 .01 0.00 0.021 0.02 0.33 Cr 0.0181 0.04 0.31 2 16 1 17 18 19 20 2 2 1 Al 0.04 0.029 0.01 0.NO 421 421 421 421 421 421 421 1 1 2 3 1 2 3 C 0.009 32 17:28 17:25 17:36 18:25 17:46 18:09 260 X 260 1560 1561 1562 1559 S 0.02 0.0000 0.0830 0.00 0.0005 0.0025 0.0465 0.13 0.0068 0.04 0.006 0.0086 0.029 0.02 0.0096 0. CONVE.01 0.16 0.0567 NOZZLE CHANGED meter 1 1 1 1 canal N 0.0011 0.04 LADLE TEMP(ºC) Casting Powder DIA.02 0.030 0.0000 0.020 P 0.31 1 7.008 0.024 0.27 26 canal 0.NO 424 424 424 424 424 424 424 1 1 2 3 1 2 3 TIME 13 21:30 20 21:45 28 22:00 Si 0.0182 0.05 0.0214 0.0078 Oxygen Blowing to Nozzle number 13 14 15 16 0.06 0.023 0.0000 0.00 0.01 0.040 0.026 0.032 0.025 0.05 TIME Casting Time (Start/Finish) DIMENSIO N (mm) TIME Si 0.0000 N 0.33 0.APPENDIX A STEEL QUALITY DIMENSIO N (mm) 15:36 15:30 15:41 16:30 15:55 16:03 16:14 16:25 TASK CONVE.01 0.07 0.0055 0.04 0.01 0.0007 meter 1 1 1 1 canal number 13 14 15 16 TASK CONVE.03 0.002 0.002 0.0015 0.0109 0.0069 0.033 0.03 0.04 0.04 0.33 0.420 0.02 0.0081 0.0022 0.0012 0.02 0.005 0.00 0.04 0.05 0.01 0.022 0.00 0.04 0.00 0.0031 0.07 0.00 0.16 0.0194 0.021 0.07 0.01 Al 0.02 0.04 0.0024 Ca 0.085 0.024 0.04 0.05 0.0012 0.04 0.00 0.06 0.0077 0.0068 0.0700 0.34 0.32 0.0170 0.04 LADLE TEMP(ºC) Casting Powder DIA.003 0.009 0.05 0.0419 0.06 0.07 0.0087 0.03 0.02 0.0000 0.0084 0.0169 NOZZLE CHANGED meter 13 31 16.17 0.01 0.00 0.00 0.34 Cr 0.018 0.05 0.020 0.020 0.0062 0.0533 0.072 0.

0630 0.03 Cu 0.35 0.04 0.05 0 Casting Time (Start/Finish) DIMENSIO N (mm) 260 X 335 1574 1562 1561 1558 CONTINUE SAMPLE TAKEN meter TIME LADLE TEMP(ºC) 14 22:35 23 22:50 36 23:05 1590 Casting Powder DIA.04 0.01 0.028 0.04 0.0007 0.0055 0.0029 0.34 0.04 0.03 0.0097 0.00 0.03 0.037 0.NO 425 425 425 425 425 425 425 1 1 2 2 1 2 3 C 0.022 0.03 0.05 0.0070 0.031 Al sol Al oxy 0.04 0.04 0.0338 0.04 0.0020 Ca 0.01 0.008 32 23:25 23:20 23:40 0:50 23:50 00:05 260 X 335 1556 1562 1561 1557 S 0.022 0.113 0.0071 0.023 0.0483 0.00 0.04 LADLE TEMP(ºC) Casting Powder DIA.022 0.08 0.0023 0. LADLE LADLE LADLE TUNDISH TUNDISH CONTINUE SAMPLE TAKEN meter P 0.04 0.04 0.00 0.022 INTOCAST TUNDISH TEMP( ºC ) Mn 0.00 0.038 0.03 0.0002 0.025 0.00 0.01 0.005 0.036 0.02 0.01 0.0899 0.32 0.0571 0.12 0.01 0.0082 0.0051 Oxygen Blowing to Nozzle meter 13 14 15 16 SANDOGS 4:55 6:00 CONTINUE SAMPLE TAKEN meter P 0.0245 0.04 0.02 0.05 0.02 0.0000 0.478 0.04 0.01 0.1059 0.0554 0.01 0.02 0.047 0.0341 NOZZLE CHANGED meter 30 11 10 canal Oxygen Blowing to Nozzle number 17 18 19 20 0.0400 0.36 0.046 Al sol Al oxy 0.34 0.006 0.009 0.04 0.010 Si 0.0013 Ca 0.032 0.048 0.018 0.03 0.00 0.04 0.01 0.06 0.03 0.02 0.0487 NOZZLE CHANGED meter canal number 0.OF NOZZLE NOZZLE TYPE 18 23:37 30 0:00 1590 DAYSAN TASK CONVE.0004 0.07 0.03 Cu 0.01 0.00 0.0096 Oxygen Blowing to Nozzle meter 13 14 15 16 SANDOGS 04:57 05:15 05:22 05:31 05:51 CONTINUE SAMPLE TAKEN meter P 0.02 0.0006 N 0.33 0.081 0.04 58 Cu 0.0000 0.0079 0.010 0.009 32 04:57 05:15 05:22 05:31 05:51 260 X 260 1561 1555 1553 1552 1550 S 0.04 Cu 0.06 TIME Casting Time (Start/Finish) DIMENSIO N (mm) 10 20 31 TIME 5:10 5:22 5:36 Si 0.04 0.0072 0.04 0.007 0.0010 0.27 0.04 0.NO 443 443 443 443 443 443 443 1 1 2 3 1 2 3 10 20 31 TIME 5:10 5:22 5:36 Si 0.OF NOZZLE NOZZLE TYPE DAYSAN Casting Time (Start/Finish) 32 TIME INTOCAST TUNDISH TEMP( ºC ) 1-2006 NOZZLE CHANGED meter 3 28 19 canal Oxygen Blowing to Nozzle number 17 18 19 20 meter 1 3.05 0.0005 N 0.02 0.008 0.061 0.32 0.01 0.03 0.00 0.0042 0. LADLE LADLE LADLE TUNDISH TUNDISH TUNDISH HEAT NO SAMP.06 TIME Casting Time (Start/Finish) DIMENSIO N (mm) TIME Si 0.04 0. LADLE LADLE LADLE TUNDISH TUNDISH TUNDISH HEAT NO SAMP.0866 0.0308 0.0018 0.034 0.12 0.050 Al sol Al oxy 0.35 S 0.0071 .006 0.01 0.OF NOZZLE NOZZLE TYPE 1590 Cr 0.0012 0.03 0.06 0.0007 0.00 0.STEEL QUALITY DIMENSIO N (mm) 22:25 22:15 22:35 23:20 22:50 23:00 TASK CONVE.0012 0.0641 0.02 0.00 0.04 0.0455 0.00 0.05 0.0079 0.32 0.0086 0.008 0.0002 0.0051 0.033 0.01 Al 0.35 canal number 13 14 15 16 4:55 6:00 TASK CONVE.01 0.420 0.008 0.098 0.06 0.0099 2 1 CHEMICAL COMPOSITION ( % ) HEAT NO SAMP.02 0.04 0.34 canal number 13 14 15 16 CHEMICAL COMPOSITION ( % ) C 0.021 0.03 0.0068 0.04 0.0050 0.05 0.007 0.009 0.02 0.068 0.00 0.0040 0.03 0.010 0.0000 0.02 0.32 0.00 0.0000 0.012 INTOCAST TUNDISH TEMP( ºC ) 260 X 260 CHEMICAL COMPOSITION ( % ) Mn 0.01 Al 0.04 Cr 0.0041 0.24 1 1 1.04 0.0751 0.11 0.01 Al 0.05 Mn 0.02 Ni 0.048 0.0065 0.02 0.0085 0.04 0.0097 0.02 0.0096 0.059 0.040 Al sol Al oxy 0.005 0.0024 0.04 0.05 0.12 0.0055 0.02 0.0005 N 0.008 0.022 INTOCAST TUNDISH TEMP( ºC ) Mn 0.012 0.02 Ni 0.02 0.00 0.027 0.34 0.0599 0.0385 0.021 0.34 0.0012 0.03 0.27 0.009 0.NO 432 432 432 432 432 432 432 1 1 2 3 1 2 3 C 0. LADLE LADLE LADLE TUNDISH TUNDISH TUNDISH HEAT NO SAMP.02 0.12 0.0077 0.0078 0.031 0.02 0.028 0.0041 0.008 32 1561 1555 1553 1552 1550 S 0.0000 0.03 Ni 0.0044 0.0098 0.03 0.0001 0.009 0.02 0.04 0.00 0.01 0.04 0.0000 0.095 0.058 0.048 0.04 0.06 0.03 0.024 0.0060 meter 1 1 11 1 10 canal number 17 18 19 20 1 1 CHEMICAL COMPOSITION ( % ) TASK CONVE.0002 N 0.10 0.017 P 0.04 0.10 0.0056 0.0086 0.0097 0.04 0.007 0.0441 0.0001 0.02 0.024 0.398 0.04 LADLE TEMP(ºC) Casting Powder DIA.003 0.34 Cr 0.0246 NOZZLE CHANGED meter canal number 0.01 Al 0.0098 0.006 0.0092 0.NO 426 426 426 426 426 426 1 1 2 3 1 2 C 0.0085 0.0080 0.04 LADLE TEMP(ºC) Casting Powder DIA.04 0.04 0.0060 Ca 0.04 0.10 0.0091 0.014 0.0022 0.04 0.0006 0.01 0.0000 0.005 0.02 0.0006 0.007 0.009 0.34 0.00 0.01 0.0047 0.04 0.01 0.OF NOZZLE NOZZLE TYPE 1590 Cr 0.019 0.050 0.0021 0.02 Ni 0.049 0.0079 0.0011 0.005 0.0010 0.026 0.064 0.01 0.293 0.028 0.0278 0.05 0.0466 0.03 0.35 0.05 0.017 0.00 0.020 0.0427 0.28 19 canal number 17 18 19 20 2 Ca 0.0000 0.0007 0.

00 0.03 0.33 canal 0.05 Cu 0.0032 0.0069 0.007 0.02 0.0001 0.0540 0.02 Ni 0.10 0.013 0.011 0.021 0.0217 NOZZLE CHANGED meter 1 DYS TASK CONVE.0061 0.02 0.37 28.05 59 Cu 0.05 0.017 INTOCAST TUNDISH TEMP( ºC ) Mn 0.0011 0.019 32 11:00 10:55 11:09 12:05 11:31 11:39 260 X 260 1549 1564 1567 1567 S 0.020 P 0.OF NOZZLE NOZZLE TYPE DAYSAN Casting Time (Start/Finish) 32 0 INTOCAST TUNDISH TEMP( ºC ) 1-2006 NOZZLE CHANGED meter 41 canal Oxygen Blowing to Nozzle number 13 14 15 16 meter canal number 28.05 0.028 0.33 2 18.0074 0.0279 0.0070 .18.0262 0.0001 0.02 0.03 0.01 0.05 0.005 0.05 0.00 0.010 0.02 0.0041 Oxygen Blowing to Nozzle number meter canal number 13 14 15 16 1 1 1 1.35 1 canal Oxygen Blowing to Nozzle number 13 14 15 16 0.0010 0.03 Cu 0.021 0.05 0.031 Al sol Al oxy 0.013 0.019 Al sol Al oxy Ca 0.04 0.0000 0.04 0.03 0.05 0.011 0.020 0.0050 0.03 0.33 S 0.0004 0.04 0.014 0. LADLE LADLE LADLE TUNDISH TUNDISH TUNDISH CONTINUE SAMPLE TAKEN meter P 0. LADLE LADLE LADLE TUNDISH TUNDISH TUNDISH CONTINUE SAMPLE TAKEN meter P 0.04 0.00 0.01 0.34 0.010 0.044 0.05 0.0003 0.01 0.042 0.NO 458 458 458 458 458 458 458 1 1 2 3 1 2 3 C 0.01 0.048 0.0006 0.06 0.01 0.0037 0.33 1.05 0.0033 0.05 LADLE TEMP(ºC) Casting Powder DIA.0007 N 0.0008 0.03 0.0088 CHEMICAL COMPOSITION ( % ) C 0.0070 0.0042 0.023 0.03 Cu 0.36 0.05 0.0068 0.0458 0.0005 0.0076 CHEMICAL COMPOSITION ( % ) HEAT NO SAMP.OF NOZZLE NOZZLE TYPE 13 23:00 25 23:20 33 23:30 1590 Cr 0.0034 0.04 0.0051 0.05 0.511 0.02 0.05 0.02 0.0008 0.04 0.02 0.020 0.35 0.0122 0.0039 0. LADLE LADLE LADLE TUNDISH TUNDISH TUNDISH HEAT NO SAMP.STEEL QUALITY DIMENSIO N (mm) 15:08 15:00 15:17 16:10 15:26 TASK CONVE.022 0.03 0.0672 0.37 1 28.006 0.34 0.002 0.03 0.021 0.01 0.061 0.027 0.36 0.030 0.0003 N 0.02 0.02 0.026 Al sol Al oxy Ca 0.00 0.059 0.05 TIME Casting Time (Start/Finish) DIMENSIO N (mm) 260 X260 1553 1555 1556 CONTINUE SAMPLE TAKEN meter TIME LADLE TEMP(ºC) 10 15:14 20 15:26 1590 Casting Powder DIA.0022 0.02 0.05 0.0032 0.061 0.0399 0.00 0.0450 NOZZLE CHANGED meter SANDOGS TASK CONVE.047 0.0003 0.0067 0.0041 0.0072 0.035 0.04 0.06 TIME Casting Time (Start/Finish) DIMENSIO N (mm) TIME Si 0.01 0.0143 0.027 0.06 0.014 0.0058 0.0082 0.16 0.04 0.010 0.006 0.0070 0.071 0.04 0.097 0.034 0.0006 0.06 Mn 0.34 0.01 Al 0.035 0.06 0.027 0.0362 0.0160 0.04 0.014 0.04 0.04 LADLE TEMP(ºC) Casting Powder DIA.012 0.NO 464 464 464 464 464 464 464 1 1 2 3 1 2 3 C 0.04 0.36 0.0153 0.22 3 18.010 0.04 0.04 0.06 0.11 0.35 0.04 LADLE TEMP(ºC) Casting Powder DIA.01 0.01 0.0082 0.020 0.0062 0.01 Al 0.00 0.025 0.01 0.0015 0.007 0.477 0.0237 0.21 1 1 canal number 13 14 15 16 2 Ca 0.02 Ni 0.0000 0.02 0.0274 0.01 0.04 0.02 0.0918 0.37 28.02 0.04 0.021 0.35 0.04 0.0254 0.0063 0.012 0.02 0.023 0.37 13 14 15 16 2 2 2 2 Al sol Al oxy Ca 0.04 0.02 0.03 Ni 0.00 0.04 0.35 1.0157 0.0029 Oxygen Blowing to Nozzle number meter canal number 17 18 19 20 6 6 6 6 17 18 19 20 1 1 1 1 Al 0.0021 0.0009 0.0547 0.28 0.020 0.018 0.04 0.16 0.018 0.00 0.004 0.02 0.02 0.03 0.0000 0.373 0.02 0.012 Si 0.34 0.01 0.01 0.011 0.0041 0.06 0.374 0.00 0.04 0.0567 0.0003 N 0. LADLE LADLE LADLE TUNDISH TUNDISH HEAT NO SAMP.0088 0.022 0.02 0.17 0.0080 0.03 0.33 13 14 15 16 1 2 2 2 Al 0.012 0.05 0.0043 meter 1 1.0003 0.06 0.04 0.019 0.0014 0.0054 0.0007 0.05 0.01 0.05 0.0019 0.05 0.015 0.03 0.0274 NOZZLE CHANGED meter 1 1 DYS 09:55 9:50 10:00 10:55 10:18 10:32 10:48 CONTINUE SAMPLE TAKEN meter P 0.0038 0.32 0.029 0.02 0.019 0.00 0.014 32 22:55 22:45 23:05 23:35 23:15 23:25 260 X 335 1578 1571 1579 1581 S 0.006 INTOCAST TUNDISH TEMP( ºC ) 260 X 260 CHEMICAL COMPOSITION ( % ) Mn 0.OF NOZZLE NOZZLE TYPE 13 11:10 25 11:24 34 11:35 1600 Cr 0.OF NOZZLE NOZZLE TYPE 1606 Cr 0.07 0.33 0.01 0.03 0.011 32 1568 1551 1545 1550 1550 S 0.0094 0.0085 0.0069 CHEMICAL COMPOSITION ( % ) HEAT NO SAMP.00 0.019 0.05 0.0038 0.0114 0.35 canal 0.0001 0.0046 0.0000 N 0.02 0.04 Cr 0.NO 467 467 467 467 467 467 467 1 1 2 3 1 2 3 TIME 11 10:18 23 10:35 31 10:45 Si 0.0570 0.022 0.02 0.03 0.03 0.0073 0.02 Ni 0.031 0.0038 0.0073 0.04 0.01 0.NO 451 451 451 451 451 451 1 1 2 3 1 2 C 0.02 0.03 0.016 INTOCAST TUNDISH TEMP( ºC ) Mn 0.02 0.011 0.0060 0.00 0.03 0.04 0.0094 1 TASK CONVE.060 0.34 0.19 0.04 0.0066 0.0000 0.0000 0.07 TIME Casting Time (Start/Finish) DIMENSIO N (mm) TIME Si 0.0000 0.02 0.0272 0.28 0.03 0.35 0.018 0.012 0.014 0.

046 Al sol Al oxy 0.0714 0.01 0.0516 0.010 32 03:30 03:45 03:55 04:05 04:25 CONTINUE SAMPLE TAKEN meter 260 X 335 1572 1572 1561 1555 1557 S 0.02 0.03 0.04 0.01 Al 0.06 0.023 0.30 20.058 0.179 0.32 S 0.042 Al sol 0.0074 0.026 0.0770 0.0027 0.04 0.0008 0.010 0.02 0.0060 0.0027 0.03 0.00 0.04 0.04 0.06 0.080 0.0064 0.072 0.02 0.02 0.0050 0.014 INTOCAST TUNDISH TEMP( ºC ) Mn 0.003 0.007 0.0020 0.08 0.02 Ni 0.019 0.0099 0.0006 0.02 0.28 0.10 0.04 0.0054 CHEMICAL COMPOSITION ( % ) 4880 4880 4880 4880 4880 4880 1 1 2 3 1 2 C 0.38 Oxygen Blowing to Nozzle meter 29 canal 17 18 19 20 number 1 CHEMICAL COMPOSITION ( % ) C 0.03 0.04 0.0011 0. LADLE LADLE LADLE LADLE TUNDISH TUNDISH TUNDISH HEAT NO SAMP.00 0.0351 NOZZLE CHANGED meter canal number 17 18 19 20 ( STAVERMA-SILICA ) 3:20 4:30 TIME P 0.040 0.011 0.158 0.01 0.04 0.0033 0.04 0.0012 N 0.05 0.003 0.0023 0.OF NOZZLE NOZZLE TYPE 3:32 3:50 4:00 1590 Cr 0.412 0.OF NOZZLE NOZZLE TYPE 14 22:24 24 22:40 35 22:54 1595 Cr 0.05 0.01 0.0076 0.04 0.00 0.042 0.03 0.0026 0.32 0.05 0.027 0.0423 0.119 0.0080 0.00 0.05 0.047 0.0088 0.11 0.05 0.0000 0.1759 0.NO 491 491 491 491 491 491 491 491 491 1 2 1 2 3 4 1 2 3 10 17 25 Si 0.04 LADLE TEMP(ºC) Casting Powder DIA.0047 0.34 0.05 0.0059 0.010 0.04 LADLE TEMP(ºC) Casting Powder DIA.0000 0.02 0.00 0.0067 0.008 0.00 0.0059 0.0001 0.04 0.009 0.0374 NOZZLE CHANGED meter canal number 17 18 19 20 ( STAVERMA-SILICA ) SAMP.04 0.0025 0.03 0.0424 0.03 0.04 0.0066 Ca 0.36 0.1179 0.0004 0.0052 CHEMICAL COMPOSITION ( % ) TASK CONVE.010 0.007 0.01 0.079 0.00 0.04 0.009 Si 0.028 0.13 17 18 19 20 1 2 1 2 Al oxy 0.019 0.0785 0.0387 0.02 0.0061 0.02 0.0039 Ca 0.445 0.04 0.38 0.04 0.038 0.0024 0.04 0.025 0.01 0.02 0.0059 0.0062 0.04 0.0701 0.028 0.00 0.0070 .0098 0.01 0.0347 0.00 0.05 TIME Casting Time (Start/Finish) DIMENSIO N (mm) 260 X 335 1570 1572 1571 1570 1568 Mn 0.34 0.06 Mn 0.00 0.0441 0.30 17 18 19 20 2 2 2 2 Al oxy 0.043 Al sol 0.07 0.025 0.022 0.01 0.04 0.01 0.35 0.02 0.005 0.01 0.03 0.003 0.0681 0.007 0.06 0.022 CONTINUE SAMPLE TAKEN meter TIME P 0.1502 0.05 0.0000 0.04 0.02 0.043 0.0009 0.007 0.04 0.02 0.33 0.005 0.02 Cu 0.0034 0.04 60 Cu 0.02 0.0538 0.14 14 3.02 Ni 0.00 0.0000 0.0374 0.30 18.04 0.04 0.0007 0.0063 0.34 S 0.00 0.37 0.04 0.0501 0.0012 N 0.0036 0.NO 32 TUNDISH TEMP( ºC ) HEAT NO INTOCAST TASK CONVE. LADLE LADLE LADLE TUNDISH TUNDISH Oxygen Blowing to Nozzle meter canal number 20.01 Al 0.0071 0.01 Cu 0.10 0.00 0.STEEL QUALITY CONTINUE SAMPLE TAKEN meter TIME LADLE TEMP(ºC) 18 20:30 28 20:44 1595 Casting Powder DIA.0014 0.022 0.018 0.30 20.046 0.02 0.32 0.0018 0.0012 0.3596 0. CONVE.0021 0.0028 0.08 0.017 0.029 0.0080 0.024 0.019 0.04 0.04 0.01 0.02 0.00 0.00 0.0061 0.04 0.0055 0.0015 N 0.02 0.0027 0.051 0.02 0.04 0.040 0.031 0.008 0.00 0.015 0.0081 0.0000 0.0025 0.28 0.08 0.0010 0.02 0.00 0.0083 0.01 0.00 0.01 Al 0.392 0.04 0.02 0.073 0.05 TIME Casting Time (Start/Finish) DIMENSIO N (mm) 22:11 22:05 22:12 23:10 22:45 22:50 22:52 TASK CONVE.37 0.0014 0.02 0.0339 0.084 0.009 0.00 0.013 0.0034 0.02 0.0056 Ca 0.10 0.008 0.1064 0.0033 0.01 0.02 0.32 0.004 0.3911 0.04 Cr 0.OF NOZZLE NOZZLE TYPE ( STAVERMA-SILICA 20:13 20:05 20:20 20:55 20:38 DIMENSIO N (mm) 32 Casting Time (Start/Finish) INTOCAST 1562 1572 1576 TIME 260 X 335 TUNDISH TEMP( ºC ) 1-2006 NOZZLE CHANGED meter canal number 17 18 19 20 Oxygen Blowing to Nozzle meter canal number 13 2.03 0.466 0.02 Ni 0. LADLE LADLE LADLE LADLE TUNDISH TUNDISH TUNDISH HEAT NO SAMP.NO 4883 4883 4883 4883 4883 4883 4883 4883 1 1 2 3 4 1 2 3 C 0.008 Si 0.020 P 0.008 0.

019 0.37 S 0.0001 0.00 0.04 0.044 0.0029 0.011 0.02 Cu 0.02 0.02 Ni 0.38 0.00 0.0993 0.01 0.0051 0.0000 0.02 0.13 0.02 0.0034 0.02 0.18 0.01 0.02 0.12 0.01 0.057 0.0722 0.0035 0.06 Mn 0.01 0.0013 0.043 0.011 0.0048 0.015 Si 0.1290 0.02 0.0234 0.06 TIME Casting Time (Start/Finish) DIMENSIO N (mm) 260 X 260 1550 1553 1551 1550 1553 CONTINUE SAMPLE TAKEN meter TIME LADLE TEMP(ºC) 15 11:45 25 11:57 43 12:18 1595 Casting Powder DIA.01 0.741 0.02 0.04 0.007 0.03 0.01 NOZZLE CHANGED meter 23 28 canal Oxygen Blowing to Nozzle number meter 17 18 19 20 11 1 1 10 Al 0.0700 0.049 0.007 0.03 0.02 0.35 0.02 0.00 0.02 0.007 32 1562 1565 1562 S 0.02 0.0288 0. LADLE LADLE LADLE TUNDISH TUNDISH TUNDISH Cr 0.479 0.02 0.0067 0.02 0.06 0.02 0.025 0.01 0.0041 0.01 NOZZLE CHANGED meter 24 2.0171 0.00 0.015 0.024 0.02 0.0057 0.0054 0.042 0.37 0.057 0.0012 N 0.0068 0.NO 6749 6749 6749 6749 6749 6749 6749 6749 1 2 1 2 3 1 2 3 C 0.0049 0.02 0.0041 0.016 0.0063 CHEMICAL COMPOSITION ( % ) TASK CONVE.0405 0.0068 0.03 0.024 0.03 0.02 0.00 0.NO 32 TUNDISH TEMP( ºC ) HEAT NO INTOCAST TASK CONVE.022 0.007 0.06 0.03 0.016 0.03 0.35 0.02 0.0378 0.0055 Ca 0.0029 0.02 0.118 0.019 0.34 0.0060 0.20 canal Oxygen Blowing to Nozzle number meter canal number 17 18 19 20 1 2 10 2 7.36 0.0051 0.0016 0.04 0.045 Al sol 0. LADLE LADLE LADLE TUNDISH TUNDISH TUNDISH HEAT NO SAMP.0513 0.0065 1 CHEMICAL COMPOSITION ( % ) 1 1 2 3 1 2 3 TIME Casting Time (Start/Finish) DIMENSIO N (mm) 21:06 21:00 21:21 22:00 21:40 Mn 0.012 0.0062 0.02 0.06 0.013 0.0035 0.0441 0.015 CONTINUE SAMPLE TAKEN meter TIME P 0.02 0.0045 0.104 0.0047 0.02 0.35 0.01 0.4484 0.02 Ni 0.05 0.068 Oxygen Blowing to Nozzle number meter canal number 1 1 1 1 1 13 14 15 16 1 1 1 1 Al sol 0.04 0.05 0.03 0.022 P 0.03 0.01 0.0018 0.0012 0.03 0.0002 0.02 Ni 0.NO 5099 5099 5099 5099 5099 5099 5099 1 1 2 3 1 2 3 C 0.37 0.03 0.0088 0.03 61 Cu 0.0011 0.01 0.02 0.036 0.079 0.0057 0.0567 Al oxy 0.01 0.0057 0.005 0.025 0.021 0.0396 0.02 0.03 0.132 0.00 0.0007 0.017 0.05 0.010 0.044 Al sol 0.02 0.02 Cu 0.37 0.08 0.6968 0.037 0.00 0.02 0.03 0.00 0.0023 0.0010 0.0375 0.02 0.36 0.00 0.046 0.00 0.0410 0.STEEL QUALITY DIMENSIO N (mm) 11:35 11:25 11:45 12:35 11:56 12:04 12:15 TASK CONVE.08 0.0011 N 0.35 0.02 0.16 0.0451 0.07 0.05 0.0078 0.007 0.05 0.04 0.4891 0.04 0.044 0.0013 0.458 0.02 0.00 0.011 Si 0.0381 Al oxy 0.039 0.0075 0.02 0.01 .0439 0.014 0.035 0.0350 0.0094 0.0397 Al oxy 0.08 260 X 335 1561 1559 1558 SAMP.01 0.024 0.04 0.015 INTOCAST TUNDISH TEMP( ºC ) 260 X 335 CHEMICAL COMPOSITION ( % ) Mn 0.0069 0.OF NOZZLE NOZZLE TYPE 13 21:19 25 21:35 34 21:45 1588 ( STAVERMA-SILICA ) 6747 6747 6747 6747 6747 6747 6747 C 0.0077 TIME Si 0.02 Cr 0.0000 0.02 0.37 S 0.03 0.00 0.02 0.09 0.01 0.0308 0.1118 0.0009 0.16 0.26 17 18 19 20 1 1 2 2 Al 0.04 0.36 Cr 0.005 0.0063 0.046 0.30 0.01 0.02 LADLE TEMP(ºC) Casting Powder DIA.018 0.02 0.02 0.07 0.OF NOZZLE NOZZLE TYPE ( STAVERMA-SILICA ) Casting Time (Start/Finish) 32 TIME INTOCAST TUNDISH TEMP( ºC ) 1-2006 NOZZLE CHANGED meter 1 canal 13 14 15 16 Al 0.015 0.OF NOZZLE NOZZLE TYPE 15 20:20 24 20:32 35 20:45 1591 ( STAVERMA-SILICA ) 20:06 20:00 20:24 21:00 20:48 CONTINUE SAMPLE TAKEN meter P 0.0032 0.0053 0.05 0.007 0. CONVE.0051 0.0389 0.0014 N 0. LADLE LADLE LADLE TUNDISH TUNDISH TUNDISH HEAT NO SAMP.0010 0.0069 0.075 0.04 0.04 0.013 0.0024 0.0051 canal number 17 18 19 20 1 Ca 0.0058 0.011 0.04 LADLE TEMP(ºC) Casting Powder DIA.031 0.0117 Ca 0.0045 0.27 7.4144 0.512 0.047 0.004 0.0090 0.027 0.0041 0.00 0.018 0.

00 0.06 0.01 0.011 0.0030 0.0000 0.0073 0.0085 0.012 0.05 0.9.00 0.02 Ni 0.02 0.35 canal 17 18 19 20 LADLE number 1 4 CHEMICAL COMPOSITION ( % ) TASK CONVE.0067 Ca 0.016 CONTINUE SAMPLE TAKEN meter 15 25 30 TIME P 0.0385 0.02 LADLE TEMP(ºC) Casting Powder DIA.025 0.0001 0.0001 0.019 CONTINUE SAMPLE TAKEN meter 15 20 30 TIME P 0.0821 0.0028 0.02 0.02 0.0022 0.0005 0.046 0.033 0.0155 0.0038 0.0063 0.03 0.0002 N 0.016 0.01 Al 0.01 0.01 0.03 0.03 0.12 0.0120 NOZZLE CHANGED meter 3 canal 17 18 19 20 Oxygen Blowing to Nozzle number meter 1 8 22.07 0.28 1 canal number 3.00 0.024 P 0.02 Ni 0.032 0.0067 0.032 0.00 0.34.0012 0.01 Al 0.35 0.0010 0.06 32 1567 1567 1561 SAMP.0039 5.016 0.014 Si 0.0036 0.027 0.OF NOZZLE NOZZLE TYPE NOZZLE CHANGED meter canal Oxygen Blowing to Nozzle number 17 18 19 20 ( STAVERMA-SILICA ) DIMENSIO N (mm) 32 03:18 03:31 04:00 Casting Time (Start/Finish) INTOCAST 1576 1566 1570 TIME 260 X 335 TUNDISH TEMP( ºC ) 1-2006 meter canal number 7.0641 0.10 0.04 0.02 0.02 0.02 LADLE TEMP(ºC) Casting Powder DIA.010 0.02 0.01 0.28 3.013 0.03 0.02 0.0014 0.OF NOZZLE NOZZLE TYPE 4:44 4:52 5:14 1595 ( STAVERMA-SILICA ) 7259 7259 7259 7259 7259 7259 C 0.007 0.07 0.02 0.0266 0.07 0.01 0.0062 0.03 0.03 0.0010 0.0266 0.OF NOZZLE NOZZLE TYPE 3:48 4:02 4:09 1610 ( STAVERMA-SILICA ) 7260 7260 7260 7260 7260 7260 7260 C 0.00 0.00 0.020 0. LADLE LADLE TUNDISH TUNDISH TUNDISH Cr 0.35 0.05 0. LADLE LADLE TUNDISH TUNDISH TUNDISH HEAT NO SAMP.022 0.12 0.04 0.031 Al sol 0.03 0.STEEL QUALITY 3:15 4:20 CONTINUE SAMPLE TAKEN meter 15 25 30 TIME LADLE TEMP(ºC) 3:48 4:02 4:09 1610 Casting Powder DIA.009 0.01 0.0008 0.0056 0.28.0073 0.0059 Ca 0.024 0.0037 0.007 0.0034 0.02 0.3978 0.016 0.05 0.36 0.05 0.025 0.014 0.0122 0.01 0.06 0.02 0.0042 0.0008 0.0424 0.037 0.04 0.35 0.05 0.07 0.0056 0.03 0.01 0.28 17 18 19 20 2 3 2 2 Al oxy 0.0002 0.0015 N 0.0051 0.03 0.0061 0.018 0.0077 0.13 0.002 0.018 0.0065 0.NO INTOCAST TUNDISH TEMP( ºC ) HEAT NO 260 X 335 TASK CONVE.0002 0.0007 0.007 0.03 0.014 0.0069 0.36 0.023 0.03 0.021 0.03 0.41 CHEMICAL COMPOSITION ( % ) 1 1 2 3 1 2 3 TIME Casting Time (Start/Finish) DIMENSIO N (mm) 05:40 05:58 06:23 06:27 3:15 4:20 Mn 0.016 Si 0.0051 0.0244 NOZZLE CHANGED meter 41 canal Oxygen Blowing to Nozzle number 17 18 19 20 meter 5.02 0.014 0.0041 0.01 0.008 Al sol 0.011 0.01 Al 0.35 S 0.03 0.04 0.37 0.09 0.04 0.001 0.06 0.0017 0.02 0.022 0.01 0.0798 0.00 0.03 0.0059 Al oxy 0.0037 0.16 7.554 0.009 0.02 0.36 S 0.03 Cr 0.03 62 Cu 0.0058 0.05 Cu 0.0035 0.10 17 18 19 20 3 2 1 3 Al oxy 0.00 0.02 0.013 0.05 0.016 0.478 0.03 0.NO 7262 7262 7262 7262 7262 7262 1 1 2 1 2 3 C 0.12 0.03 0.07 32 1557 1560 1555 1555 SAMP.086 0.018 Al sol 0.34 0.0038 0.0000 0.0046 0.NO INTOCAST TUNDISH TEMP( ºC ) HEAT NO 260 X 335 TASK CONVE.4309 0.014 Si 0.5158 0.05 Cu 0.012 0.0246 0.33 0.014 0.020 0.01 0.00 0.02 0.12 0.9.0053 0.34 0. LADLE LADLE LADLE TUNDISH TUNDISH TUNDISH Cr 0.03 0.02 0.35 S 0.01 0.0058 0.06 0.016 0.0061 .05 0.007 0.02 0.0014 N 0.32.02 0.033 0.03 Ni 0.0022 Ca 0.0014 0.0051 0.03 0.031 0.0057 0.0259 0.10 7 7.0061 CHEMICAL COMPOSITION ( % ) 1 1 2 1 2 3 TIME Casting Time (Start/Finish) DIMENSIO N (mm) 04:30 04:50 05:10 4:20 5:25 Mn 0.0013 0.01 0.0021 0.495 0.05 Mn 0.03 0.034 0.02 0.

021 NOZZLE CHANGED meter canal number 17 18 19 20 ( STAVERMA-SILICA ) 7264 7264 7264 7264 7264 7264 7264 C 0.0064 0.NO INTOCAST TUNDISH TEMP( ºC ) HEAT NO 260 X 335 TASK CONVE.35 0.0097 0.004 0.03 0.07 0.0000 0.007 0.015 0.0037 0.0216 0.07 32 1565 1565 1561 SAMP.03 Ni 0.0218 0.04 0.023 0.0011 0.0014 0.06 0.046 0.0011 0.03 Ni 0.06 0.06 0.0051 0.04 0.03 0.05 32 1562 1561 1565 SAMP. LADLE LADLE LADLE TUNDISH TUNDISH TUNDISH HEAT NO SAMP.0154 0.0475 0.010 0.08 0.037 0.010 0.03 0.0054 0.STEEL QUALITY 6:30 7:25 CONTINUE SAMPLE TAKEN meter 15 20 30 TIME LADLE TEMP(ºC) 6:48 6:54 7:10 1590 Casting Powder DIA.013 Al sol 0.0336 0.0038 0.01 0.0031 0.023 P 0.05 Cu 0.30 0.05 0.016 0.0133 0.02 0.01 0.03 Ni 0.03 LADLE TEMP(ºC) Casting Powder DIA.03 0.03 0.0040 0.033 0.03 0.OF NOZZLE NOZZLE TYPE 8:50 9:00 9:04 1590 Cr 0.0090 0.06 0.09 0.03 0.010 0.0014 Ca 0.06 Mn 0.03 0.03 0.0089 0.NO INTOCAST TUNDISH TEMP( ºC ) HEAT NO 260 X 335 TASK CONVE.04 0.04 0.026 0.06 0.00 0.4392 0.0014 N 0.024 0.33 0.009 0.027 0.0176 Al oxy 0.010 Si 0.0057 0.0256 0.0055 0.02 0.05 0.03 0.010 Si 0.18.0028 0.028 0.0038 0.0032 0.01 Al 0.0000 0.NO 7268 7268 7268 7268 7268 7268 7268 1 1 2 3 1 2 3 C 0.33 0.04 0.00 0.026 0.028 0.05 0.0071 0.0023 N 0.022 CONTINUE SAMPLE TAKEN meter 19 26 33 TIME P 0.33 0.01 0.00 0.029 Al sol 0.01 Al 0.09 0.548 0.0425 0.03 0.30 0.0013 0.037 0.18 canal Oxygen Blowing to Nozzle number 17 18 19 20 meter canal 1 6 18 6.34 S 0.0021 0.038 0.00 0.0075 0.0048 0.023 0.005 0.03 0.030 0.00 0.03 0.05 0.0056 0.0053 0.08 0.0041 0.03 0.33 0.0016 0.20 2 13.0047 0.006 0.0009 0.34 0.03 0.04 0.0067 Oxygen Blowing to Nozzle meter canal number 1 17 18 19 20 1 Al oxy 0.00 0.02 0.005 0.30 0.0048 CHEMICAL COMPOSITION ( % ) TASK CONVE.011 0.0065 0.0040 Ca 0.011 0.03 0.0321 0.00 0.01 0.31 17 18 19 20 Al sol 0.034 0.03 0.0069 0.06 Cu 0.8216 0.35 S 0.00 0.036 0.487 0. LADLE LADLE TUNDISH TUNDISH TUNDISH Al oxy 0.03 0.038 0.OF NOZZLE NOZZLE TYPE ( STAVERMA-SILICA ) DIMENSIO N (mm) 32 06:36 06:51 07:10 Casting Time (Start/Finish) INTOCAST 1559 1557 1560 TIME 260 X 335 TUNDISH TEMP( ºC ) 1-2006 NOZZLE CHANGED meter 18 13.036 0.0370 0.30 S 0.04 0.041 0.01 Al 0.0027 0.01 0.018 0.03 0.011 0.0013 number 1 1 2 3 N 0.05 0.05 0.0025 0.0106 0.0041 0.03 0.03 LADLE TEMP(ºC) Casting Powder DIA.34 0.03 0.03 0.00 0.0015 0.01 0.4659 0.03 0.0066 0.00 0.006 0.011 0.077 0.06 0.0060 0.05 0.024 0.0021 0.0037 Ca 0.03 0.009 0.03 0.03 0.014 0.00 0.09 0.0015 0.023 0.05 0.00 0.0050 0.0007 0.0058 CHEMICAL COMPOSITION ( % ) 1 1 2 3 1 2 3 TIME Casting Time (Start/Finish) DIMENSIO N (mm) 07:37 08:00 08:10 7:25 8:25 Mn 0.020 0.00 0.06 0.OF NOZZLE NOZZLE TYPE 7:50 8:00 8:11 1593 Cr 0.03 0.024 0.0119 NOZZLE CHANGED meter canal number 17 18 19 20 ( STAVERMA-SILICA ) 7266 7266 7266 7266 7266 7266 C 0.0225 0.028 0.0281 0.029 0.06 0.34 0.03 0.01 0.03 0.04 0.03 0.03 0.0000 0.035 0.03 0.859 0.03 Cr 0.01 0.0031 0.01 0.0045 0.011 Si 0.0056 0.06 63 Cu 0.024 CONTINUE SAMPLE TAKEN meter 20 30 34 TIME P 0.0664 0.05 0. LADLE LADLE LADLE TUNDISH TUNDISH TUNDISH Oxygen Blowing to Nozzle meter 6 7 canal number 17 18 19 20 1 1 LADLE CHEMICAL COMPOSITION ( % ) 1 1 2 1 2 3 TIME Casting Time (Start/Finish) DIMENSIO N (mm) 08:30 08:50 09:00 8:25 9:20 Mn 0.03 0.009 0.03 0.0022 0.0822 0.0246 .008 0.03 0.0107 0.0027 0.

NO 7276 7276 7276 7276 7276 7276 7276 1 1 2 3 1 2 3 C 0.023 0.0047 0.0655 0.0032 0.20 0.03 0.0041 0.0057 0.0367 0.021 0.0063 Oxygen Blowing to Nozzle meter 1 1 canal number 17 18 19 20 1 1 LADLE CHEMICAL COMPOSITION ( % ) 1 2 1 2 3 4 1 2 3 TIME Casting Time (Start/Finish) DIMENSIO N (mm) 13:55 13:45 14:20 14:55 14:37 Mn 0.036 0.0049 0.09 0.0030 0.0074 0.0049 0.03 0.0064 0.3874 0.03 0.09 0.015 0.03 0.03 0.02 0.03 0.020 Si 0.03 0.03 0.03 0.0004 0.003 0.0329 0.03 0.00 0.02 Al 0.STEEL QUALITY CONTINUE SAMPLE TAKEN meter TIME LADLE TEMP(ºC) Casting Powder DIA.03 LADLE TEMP(ºC) Casting Powder DIA.01 0.23.02 0.03 0.03 0.0246 .03 0.016 0.017 0.OF NOZZLE NOZZLE TYPE 15 13:10 25 13:25 35 13:31 1591 Cr 0.0034 0.0040 0.0113 0.0516 0.03 Ni 0.020 0.9.01 0. LADLE LADLE LADLE LADLE TUNDISH TUNDISH Al oxy 0.029 0.0736 0.03 0.016 0.NO INTOCAST TUNDISH TEMP( ºC ) HEAT NO 260 X 335 TASK CONVE.03 0. LADLE LADLE LADLE LADLE TUNDISH TUNDISH TUNDISH Al oxy 0.13 0.03 0.00 0.0106 0.0005 0.03 0.04 0.020 0.03 0.11.03 0.076 0.08 0.0011 0.00 0.067 0.03 0.0034 0.3555 0.04 0.06 0.0000 0.03 Ni 0.04 Cu 0.0046 0.032 Al sol 0.018 0.03 0.01 0.0121 0.013 0.OF NOZZLE NOZZLE TYPE 14 14:00 25 14:10 30 15:20 1593 Cr 0.03 0.026 0.03 0.20 7.04 0.01 0.03 0.0031 0.01 0.363 0.0050 0.05 Mn 0.02 0.03 0.015 Si 0.02 Al 0.03 0.0084 0.0999 0.0068 0.019 0.28 canal number 17 18 19 20 1 2 2 2 8 LADLE CHEMICAL COMPOSITION ( % ) 1 2 3 1 2 3 4 1 2 TIME Casting Time (Start/Finish) DIMENSIO N (mm) 12:50 12:50 13:13 13:45 13:25 Mn 0.03 0.0527 0.31 0.32 0.05 0.30 0.018 0.0072 0.03 0.0010 0.015 0.0000 0.15 0.07 0.03 0.01 Al 0.0076 Ca 0.20 0.021 0.07 32 1566 1561 1563 SAMP.0072 0.02 0.0005 0.021 0.03 LADLE TEMP(ºC) Casting Powder DIA.1051 0.0015 0.03 0.04 32 1560 1559 1553 SAMP.0018 0.0004 0.453 0.0065 NOZZLE CHANGED meter canal number 17 18 19 20 ( STAVERMA-SILICA ) 7271 7271 7271 7271 7271 7271 7271 7271 7271 C 0.021 0.400 0.04 0.00 0.0067 0.006 0.017 Si 0.019 0.3524 0.021 0.032 0.09 0.01 0.11 Cu 0.33 0.00 0.025 0.25 1 12.006 0.13 0.03 0.017 0.18 6.0071 0.09 0.4077 0.01 0.00 0.03 0.0039 0.OF NOZZLE 20 11:25 30 11:36 1608 NOZZLE TYPE ( STAVERMA-SILICA ) 10:45 10:40 10:55 11:45 11:30 DIMENSIO N (mm) 32 Casting Time (Start/Finish) INTOCAST 1586 1569 1574 TIME 260 X 335 TUNDISH TEMP( ºC ) 1-2006 NOZZLE CHANGED meter 20 18 canal Oxygen Blowing to Nozzle number 17 18 19 20 meter 9 1 11.0015 0.013 0.0591 0.021 P 0.016 0.04 0.03 Ni 0.03 0.013 CONTINUE SAMPLE TAKEN meter TIME P 0.04 0.03 0.0029 0.0050 0.07 0.018 CONTINUE SAMPLE TAKEN meter TIME P 0.01 0.0212 0.04 0.0063 0.0010 0.0022 N 0.03 Cr 0.02 0.31 0.22 0.26.0472 0.03 0.0020 N 0.0047 0.32 0.0060 0.01 0.053 0.32 S 0.0051 0.14 0.0001 0.0083 Ca 0.0020 0.15.03 0.0657 0.29 S 0.0704 0.4929 0.0045 Ca 0.31 0.033 0.04 0.0019 0.05 0.110 0.03 0.009 0.01 0.10 0.0088 0.08 0.03 0.038 0.0020 0.018 0.019 0.03 0.012 0.0021 0.0225 0.0689 0.2789 0.00 0.074 0.22 0.0093 0.053 Al sol 0.01 0.01 0.019 0.016 0.0037 0.00 0.03 0.01 0.035 0.044 0.0042 CHEMICAL COMPOSITION ( % ) TASK CONVE.29 0.03 0.0448 NOZZLE CHANGED meter canal number 17 18 19 20 ( STAVERMA-SILICA ) 7274 7274 7274 7274 7274 7274 7274 7274 7274 C 0.03 0.014 0.32 S 0.0021 0.04 0.020 0.29 0.03 0.442 0.0446 0.067 0.055 0.01 0.0072 0.01 0.03 0.00 0.05 0.009 0.03 0.03 0.04 0. CONVE. CONVE.007 0.016 0.02 0.558 0.04 0.03 0.0066 Oxygen Blowing to Nozzle meter canal number 1 17 18 19 20 1 Al oxy 0.0842 0.03 0.018 0.NO INTOCAST TUNDISH TEMP( ºC ) HEAT NO 260 X 335 TASK CONVE.33 0.455 0.025 0.023 0.0046 0.0061 0.0011 0.024 0.03 0.0053 0.03 0.075 0.06 0.16.33 0.00 0.0027 0.020 0.07 64 Cu 0.01 0.018 0.0000 0.011 Al sol 0.0017 0. LADLE LADLE LADLE TUNDISH TUNDISH TUNDISH HEAT NO SAMP.03 0.03 0.0035 0.016 0.0347 0.32 0.03 0.057 0.0031 0.0066 0.03 0.0656 0.08 0. CONVE.0003 N 0.

00 0.0022 N 0.007 0.0030 Ca 0.04 0.03 0.01 0.028 0.12 0.01 0.03 Cr 0.35 0.04 0.05 0.11 0.0054 0.08 0.08 0.0125 Ca 0.021 0.01 0.0016 0.00 0.01 0.033 Al sol 0.033 0.35 0.03 0.0083 0.07 0.024 0.03 0.028 0.0000 0.32 0.05 Mn 0.13 Ni 0.07 0.01 0.0873 0.08 Cu 0.35 0.028 0.0051 0.014 CONTINUE SAMPLE TAKEN meter TIME P 0.NO INTOCAST TUNDISH TEMP( ºC ) HEAT NO 260 X 335 TASK CONVE.009 Si 0.03 0.0037 0.0008 0.OF NOZZLE NOZZLE TYPE 10 17:13 21 17:25 26 17:33 1592 Cr 0.03 0.0000 0.12 0.04 0.0533 0.33 S 0.OF NOZZLE NOZZLE TYPE NOZZLE CHANGED meter canal number 17 18 19 20 ( STAVERMA-SILICA ) 15:10 15:05 15:25 16:10 15:43 15:50 DIMENSIO N (mm) 32 Casting Time (Start/Finish) INTOCAST 1574 1556 1563 1566 TIME 260 X 335 TUNDISH TEMP( ºC ) 1-2006 Oxygen Blowing to Nozzle meter canal number 7 8 2 17 18 19 20 1 1 1 Al oxy 0.03 0.012 Si 0.104 0.009 0.35 S 0.03 0.01 0.0399 0.02 0.0003 0.03 0.35 0.03 0.01 0.0010 N 0.0001 0.07 Cu 0.01 Al 0.0166 0.01 0.05 0.03 0.043 0.01 Al 0.0461 0.0265 0.028 0.05 0.03 0.028 Al sol 0.NO 7282 7282 7282 7282 7282 7282 7282 1 1 2 3 1 2 3 C 0.04 0.02 0.0000 0.00 0.036 0.3151 0.0032 0.01 0.0750 0.07 0.012 0.031 0.27 0.0260 0.05 0.0039 0.NO INTOCAST TUNDISH TEMP( ºC ) HEAT NO 260 X 335 TASK CONVE.0356 0.0255 NOZZLE CHANGED meter canal number 17 18 19 20 ( STAVERMA-SILICA ) 7280 7280 7280 7280 7280 7280 7280 C 0.35 0.03 0.006 0.0083 0.031 0.0002 0.OF NOZZLE NOZZLE TYPE 11 16:23 16 16:30 30 16:46 1594 Cr 0.06 0.04 0.013 0.405 0.008 0.0024 0.03 0.00 0.10 0.019 0.0201 .012 0.03 Ni 0.4630 0.03 LADLE TEMP(ºC) Casting Powder DIA.35 S 0.0760 0.03 0.132 0.0027 0.02 0.07 0.544 0.010 0.008 0.03 0.053 0.028 0.06 65 Cu 0.04 0.0042 0.32 0.01 0.028 0.03 0.03 0.11 0.0010 0.01 Al 0.016 0.0042 0.06 32 1566 1561 1567 SAMP.0240 0.12 0.0075 0.0021 0.0039 0.0208 0.0391 0.0055 0.00 0.03 0.0081 0.03 0.35 0. LADLE LADLE LADLE TUNDISH TUNDISH TUNDISH Oxygen Blowing to Nozzle meter canal number 33 36 36 36 17 18 19 20 1 1 1 1 Al oxy 0.03 0.0000 0.02 Ni 0.0006 0.0278 NOZZLE CHANGED meter canal number 17 18 19 20 ( STAVERMA-SILICA ) 7278 7278 7278 7278 7278 7278 7278 7278 C 0.02 0.0000 0.03 0.00 0.010 0.04 0.0052 CHEMICAL COMPOSITION ( % ) 1 1 2 3 1 2 3 TIME Casting Time (Start/Finish) DIMENSIO N (mm) 17:06 17:00 17:22 17:55 17:40 Mn 0.012 0.4738 0.037 0.044 0.0029 Ca 0.12 0.0077 0.0017 0. CONVE.058 0.05 0.01 0.06 0.0016 0.021 0. LADLE LADLE LADLE TUNDISH TUNDISH TUNDISH HEAT NO SAMP.012 0.01 0.06 0. LADLE LADLE LADLE TUNDISH TUNDISH TUNDISH Oxygen Blowing to Nozzle meter canal number 33 36 36 36 17 18 19 20 1 1 1 1 Al oxy 0.016 CONTINUE SAMPLE TAKEN meter TIME P 0.391 0.030 0.01 0.031 Al sol 0.011 0.01 0.029 0.03 0.3457 0.0227 0.0091 0.08 0.0028 0.0056 0.03 0.013 0.020 P 0.028 0.0021 N 0.0062 0.03 0.33 0.34 0.03 LADLE TEMP(ºC) Casting Powder DIA.07 0.0005 0.034 0.0073 0.03 0.00 0.01 0.03 0.1275 0.00 0.0073 0.0053 0.0488 0.0594 0.538 0.09 0.010 0.012 Si 0.0051 0.017 0.03 0.07 0.0068 0.0045 0.00 0.0204 0.01 0.0086 0.0043 0.012 0.0049 0.012 0.0095 0.026 0.STEEL QUALITY CONTINUE SAMPLE TAKEN meter TIME LADLE TEMP(ºC) 11 15:33 20 15:45 29 15:55 1600 Casting Powder DIA.09 0.0035 0.02 0.0050 CHEMICAL COMPOSITION ( % ) 1 2 1 2 3 1 2 3 TIME Casting Time (Start/Finish) DIMENSIO N (mm) 16:15 16:10 16:30 17:00 16:45 Mn 0.11 0.05 32 1572 1573 1567 SAMP.0078 0.0707 0.33 0.010 0.0063 0.02 0.00 0.11 0.0025 0.00 0.012 0.0092 CHEMICAL COMPOSITION ( % ) TASK CONVE.03 0.03 0.03 0.0021 0.08 0.016 0.0047 0.012 0.006 0.01 0.037 0.07 0.050 0.032 0.02 0.0201 0.

01 0.02 Ni 0.019 0.06 0.03 0.07 0.0018 0.036 0.0047 0.0382 0.0018 0.010 0.02 0.03 0.051 0.0033 0.0010 0.02 0.16 0.03 0.012 0.0019 0.03 LADLE TEMP(ºC) Casting Powder DIA.567 0.03 LADLE TEMP(ºC) Casting Powder DIA.4019 0.045 0.0260 0.010 0.02 0.05 0.5884 0.0274 0.0221 .03 0.452 0.009 0.03 0.007 0.00 0.0026 0.0503 0.011 0.020 0.0031 0.31 0.03 0.00 0.31 0.0002 0.08 0.01 0.026 0.04 32 1583 1565 1575 1581 SAMP.01 0.012 Si 0.0017 0.011 0.09 0.01 0.08 0.0011 0.0020 0.0399 0.06 32 1513 1528 1538 SAMP.0067 0.1454 0.07 0.03 0.0038 0.08 0.029 0.06 0.00 0.03 0.0025 Ca 0.08 0.04 0.08 66 Cu 0.0066 0.13 0.0061 CHEMICAL COMPOSITION ( % ) TASK CONVE.029 0.OF NOZZLE NOZZLE TYPE NOZZLE CHANGED meter canal number Oxygen Blowing to Nozzle meter 21 22 23 24 ( STAVERMA-SILICA ) 19:20 19:10 19:32 20:10 19:55 DIMENSIO N (mm) 32 Casting Time (Start/Finish) INTOCAST 1560 1562 1559 TIME 260 X 335 TUNDISH TEMP( ºC ) 1-2006 canal number 21 22 23 24 CHEMICAL COMPOSITION ( % ) 1 1 2 3 1 2 3 TIME Casting Time (Start/Finish) DIMENSIO N (mm) 20:09 20:00 20:19 20:55 20:38 Mn 0.00 0.008 0.STEEL QUALITY CONTINUE SAMPLE TAKEN meter TIME LADLE TEMP(ºC) 11 19:30 21 19:45 33 19:55 1592 Casting Powder DIA.01 0.0018 0.03 0.0240 0.05 0.05 0.026 0.0075 0.0068 0.04 0.0086 0.08 Cu 0.31 0.092 0.27 0.00 0.0032 0.04 0.013 0.0007 0.021 0.034 0.0018 N 0.31 0. LADLE LADLE LADLE TUNDISH TUNDISH TUNDISH HEAT NO SAMP.13 0.OF NOZZLE NOZZLE TYPE 10 21:10 18 21:21 25 21:30 1610 Cr 0.0448 0.0481 0.0067 0.30 0.02 0.00 0.010 0.048 0.NO INTOCAST TUNDISH TEMP( ºC ) HEAT NO 260 X 335 TASK CONVE.0047 0.01 0.013 0.019 CONTINUE SAMPLE TAKEN meter TIME P 0.02 0.0000 0.0035 0.02 0.008 0.00 0.0039 0.0078 0.0010 0.0027 Ca 0.02 0.0070 0.03 0.06 0.01 0.02 Ni 0.02 0.017 0.017 0.0589 0.021 0.02 0.04 0.03 0.008 0.02 0.012 0.31 S 0.041 0.0192 NOZZLE CHANGED meter canal number 17 18 19 20 ( STAVERMA-SILICA ) 7325 7325 7325 7325 7325 7325 7325 C 0.0068 Oxygen Blowing to Nozzle meter 17 18 19 20 ( STAVERMA-SILICA ) 7285 7285 7285 7285 7285 7285 7285 C 0.010 0.07 0.03 0.0069 Oxygen Blowing to Nozzle meter canal number 3 1 17 18 19 20 1 1 Al oxy 0.031 0.03 0.03 0.03 0. LADLE LADLE LADLE TUNDISH TUNDISH TUNDISH Al oxy 0.0017 0.0076 0.020 0.01 Al 0.06 0.32 0.13 0.029 Al sol 0.03 0.011 0.03 0.0031 0.02 0.0010 N 0.0000 0.02 0.0664 0.02 0.01 0.0061 0.33 0.0190 NOZZLE CHANGED meter canal number Al oxy 0.32 S 0.022 0.0065 0.03 0.01 0.0057 0.0058 0.00 0.0097 Ca 0.0060 0.0033 0.05 0.0197 0.021 0.32 0.03 0.036 0.013 P 0.0139 0.011 0.011 0.05 0.010 Si 0.01 0.021 0.022 Al sol 0.0248 0.04 0.08 Cu 0.0017 0.0000 0.0000 0.030 0.0024 0.OF NOZZLE NOZZLE TYPE 15 20:15 23 20:24 32 20:35 1593 Cr 0.04 0.00 0.07 0.02 0.0015 0.01 Al 0.02 0.03 0.021 0.036 0.734 0.04 0.028 0.00 0.03 0.01 Al 0.NO INTOCAST TUNDISH TEMP( ºC ) HEAT NO 260 X 335 TASK CONVE.0000 0.08 0.05 0.017 CONTINUE SAMPLE TAKEN meter TIME P 0.0015 N 0.03 Cr 0.0058 0.31 S 0.0086 0.016 0.NO 7326 7326 7326 7326 7326 7326 7326 1 1 2 3 1 2 3 C 0.0247 0.012 0.03 0.0170 0.0111 0.029 0.04 0.5076 0.04 0.0080 0.02 0.03 0.05 Mn 0.29 0.02 0.025 Al sol 0.02 0.30 0.0187 0.0806 0.007 0.011 Si 0.068 0. LADLE LADLE LADLE TUNDISH TUNDISH TUNDISH canal number 17 18 19 20 CHEMICAL COMPOSITION ( % ) 1 1 2 3 1 2 3 TIME Casting Time (Start/Finish) DIMENSIO N (mm) 20:48 20:45 21:00 21:50 21:20 21:30 Mn 0.31 0.02 Ni 0.00 0.01 0.041 0.0403 0.0004 0.

0053 0.02 0.03 Cr 0.0000 0.020 0.0051 Oxygen Blowing to Nozzle number meter 1 1 1 15 15 1 12.0031 0.31 S 0.03 0.011 0.011 0.03 0.03 0.00 0.09 0.02 0.00 0.0000 0.03 0.34 0.03 0.011 Si 0.0028 0.11 0.01 0.18.0051 0.02 0.02 0.040 0.00 0.02 0.03 0.03 0.04 0.02 Ni 0.01 0.04 0.0030 0.039 0.0000 0.00 0.034 0.0019 0.01 0.02 0.006 0.06 67 Cu 0.044 0.00 0.033 0.00 0.0466 0.05 0.04 0.0130 0.036 Al sol 0.0336 NOZZLE CHANGED meter canal Al oxy 0.0052 0.02 0.0073 0.03 LADLE TEMP(ºC) Casting Powder DIA.02 0.028 0.032 0.05 32 1567 1568 1569 1566 SAMP.OF NOZZLE NOZZLE TYPE 9 22:55 20 23:10 30 23:23 1594 Cr 0.028 0.3131 0.2515 0.27 0.07 0.035 0.013 0.0049 0.06 0.0022 0.0485 0.02 Al 0.NO INTOCAST TUNDISH TEMP( ºC ) HEAT NO 260 X 335 TASK CONVE.0467 0.029 0.07 0.00 0.0345 0.01 0.34 S 0.0125 0.0438 0.010 Si 0.03 0.03 0.0014 0.0028 0.02 0.0067 0.09 0.0027 0.02 0.0081 .29 0.03 0.023 0.024 0.0411 0.01 Al 0.03 0.0070 0.028 0.0000 0.010 0.038 0.005 0.02 0.03 0.342 0.0062 0.03 0.01 0.006 0. CONVE.073 0.01 0.06 0.0389 0.0042 Ca 0.0286 0.04 0.0216 0.0321 0.28 0.00 0.021 0.OF NOZZLE NOZZLE TYPE NOZZLE CHANGED meter canal Oxygen Blowing to Nozzle number meter 17 18 19 20 ( STAVERMA-SILICA ) DIMENSIO N (mm) 32 Casting Time (Start/Finish) 260 X 335 1574 1570 1571 TIME INTOCAST TUNDISH TEMP( ºC ) 1-2006 canal number 17 18 19 20 CHEMICAL COMPOSITION ( % ) 1 2 1 2 3 1 2 3 TIME Casting Time (Start/Finish) DIMENSIO N (mm) 22:50 22:45 22:56 23:40 23:11 23:25 Mn 0.0066 0.0001 0.0058 Oxygen Blowing to Nozzle number meter 17 18 19 20 ( STAVERMA-SILICA ) 7327 7327 7327 7327 7327 7327 7327 7327 C 0.893 0.32 0.0079 0.01 0.06 Cu 0.0000 0.01 0. LADLE LADLE LADLE TUNDISH TUNDISH TUNDISH canal number 17 18 19 20 CHEMICAL COMPOSITION ( % ) 1 2 1 2 3 1 2 3 TIME Casting Time (Start/Finish) DIMENSIO N (mm) 00:42 00:59 01:29 0:35 1:35 Mn 0.05 0.01 0.01 0.0035 0.02 0.0014 0.02 0.03 0.0023 0.04 0.OF NOZZLE NOZZLE TYPE 0:55 1:02 1590 ( STAVERMA-SILICA ) 7328 7328 7328 7328 7328 7328 7328 7328 C 0.03 0.012 Si 0.007 0.03 0.0025 0.02 0.0109 Ca 0.029 0.10 0.0062 0.01 0. LADLE LADLE LADLE LADLE TUNDISH TUNDISH HEAT NO SAMP.542 0.008 0.055 0.011 0.0090 0.038 Al sol 0.0534 0.02 0.043 0.0035 0.23 17.02 0.0604 0.03 0.0100 0.31 0.19.03 0.006 0.022 CONTINUE SAMPLE TAKEN meter TIME P 0.04 0.3390 0.06 Mn 0.0022 0.06 0.041 0.NO 7331 7331 7331 7331 7331 7331 7331 7331 1 2 1 2 3 4 1 2 C 0.006 0.011 0.007 0.14 0.0166 0.035 0.029 P 0.00 0.0012 0.022 0.008 0.34 0.0023 0.00 0.268 0.30 0.02 0.0014 0.0013 N 0.010 0.04 0.06 0.33 0.0013 0.12 0. CONVE.03 0.30 S 0.06 0.03 0.0002 0.019 0.04 32 1561 1556 1546 SAMP.030 0.0066 0.028 0.4942 0.20 canal 17 18 19 20 LADLE number 1 1 1 2 4 CHEMICAL COMPOSITION ( % ) TASK CONVE.28 0.0004 0.051 0.0186 Al oxy 0.03 0.07 0.03 0.04 0.8466 0.006 0.02 0.0028 0.0103 0. CONVE.03 0.07 0. LADLE LADLE LADLE TUNDISH TUNDISH TUNDISH Cr 0.0010 0.02 0.02 Ni 0.0064 0.03 0.0059 0.0283 NOZZLE CHANGED meter 1 1 1 canal 17 18 19 20 Al oxy 0.0000 0.022 0.0041 Ca 0.006 0.0059 0.04 0.010 0.03 0.0003 0.05 0.03 0.011 0.05 0.03 0.0005 0.04 0.12 0.00 0.03 LADLE TEMP(ºC) Casting Powder DIA.0082 0.386 0.05 0.0023 0.03 0.0013 N 0.033 0.0005 0.30 0.0308 0.06 0.34 0.00 0.07 Cu 0.0055 0.12 0.0056 0.0303 0.031 0.0068 0.010 0.02 0.03 0.0301 0.03 0.025 0.02 Ni 0.STEEL QUALITY 21:55 21:50 22:05 22:45 22:36 CONTINUE SAMPLE TAKEN meter TIME LADLE TEMP(ºC) 10 22:00 18 22:10 30 22:25 1593 Casting Powder DIA.02 0.0035 0.0003 N 0.04 0.009 0.4275 0.00 0.03 0.023 Al sol 1.00 0.0089 0.0358 0.012 0.0021 0.0479 0.471 0.17 0.028 0.032 0.01 Al 1.06 0.03 0.NO INTOCAST TUNDISH TEMP( ºC ) HEAT NO 260 X 335 TASK CONVE.021 CONTINUE SAMPLE TAKEN meter 15 20 TIME P 0.055 0.

23. LADLE LADLE LADLE TUNDISH TUNDISH HEAT NO SAMP.036 0.03 Cu 0.032 0.0079 0.00 0.03 0.007 0.0068 Oxygen Blowing to Nozzle meter canal number 2 2 2 2 17 18 19 20 1 1 1 1 Al oxy 0.02 0.04 0.0040 0.029 0.01 0.05 0.00 0.0046 NOZZLE CHANGED meter canal number 17 18 19 20 ( STAVERMA-SILICA ) 6:15 7:10 CONTINUE SAMPLE TAKEN meter P 0.0108 0.04 0.03 0.3173 0.003 0.02 0.0022 0.0337 0.008 0.021 0.01 0.04 0.02 0.01 0.01 0.07 0.010 0.005 0.0320 0.06 0.005 0.02 0.005 0.OF NOZZLE NOZZLE TYPE ( STAVERMA-SILICA ) DIMENSIO N (mm) 32 04:53 05:07 05:15 Casting Time (Start/Finish) INTOCAST 1567 1565 1568 TIME 260 X 335 TUNDISH TEMP( ºC ) 1-2006 NOZZLE CHANGED meter 7 11 canal Oxygen Blowing to Nozzle number 17 18 19 20 1 Al 0.054 0.12 0.0001 0.018 0.0008 0.006 0.02 0.004 0.005 0.0045 0.0454 0.0026 0.06 0.0066 0.03 0.NO 7342 7342 7342 7342 7342 7342 1 1 2 1 2 3 C 0.03 0.00 0.00 0.09 0.03 LADLE TEMP(ºC) Casting Powder DIA.04 0.01 0.06 TIME Casting Time (Start/Finish) DIMENSIO N (mm) 05:32 05:54 06:05 06:11 06:13 5:25 6:15 TASK CONVE.03 0.0300 0.05 0.0066 0.009 CONTINUE SAMPLE TAKEN meter 17 34 TIME P 0.03 0. LADLE LADLE TUNDISH TUNDISH TUNDISH Cr 0.018 P 0.010 32 06:25 07:00 07:05 S 0.0033 0.053 0.036 0.018 0.03 0.13 0.0031 Ca 0.36 0.03 0.03 0.0199 0.0731 0.00 0.05 0.32.02 0.31 Al oxy 0.0047 0.005 0.0347 0.0001 N 0.04 0.0025 0.0047 0.00 0.022 0.02 0.03 0.06 0.00 0.009 0.03 0.10 0.01 0.028 0.0036 0.0015 0.008 0.021 0.02 0.00 0.NO 7340 7340 7340 7340 7340 7340 1 1 2 3 1 2 C 0.01 NOZZLE CHANGED meter canal number 17 18 19 20 Al oxy 0.0092 0.06 68 Cu 0.02 0.0291 0.28.022 INTOCAST 1565 1566 1566 260 X 335 TUNDISH TEMP( ºC ) Mn 0.01 Al 0.03 LADLE TEMP(ºC) Casting Powder DIA.026 0.29 1595 ( STAVERMA-SILICA ) SAMP.09 0.02 Ni 0.0043 0.0023 N 0.36 0.05 0.01 Al 0.07 Cu 0.0008 N 0.29 0.08 0.02 Ni 0.036 Al sol 0.28 0.05 0.0076 0.03 0.00 0.0041 0.26 0.05 Mn 0.0007 0.0057 Ca 0.0070 0.0082 0.02 0.02 0.07 0.0022 0.390 0.718 0.009 0.OF NOZZLE NOZZLE TYPE 15 06:40 27 06:55 35 07:04 1595 Cr 0.02 0.37 0.30 0.STEEL QUALITY 4:30 5:25 CONTINUE SAMPLE TAKEN meter TIME LADLE TEMP(ºC) 20 04:55 30 05:08 36 05:16 1593 Casting Powder DIA.10 0.04 0.0021 0.026 Al sol 0.31.0197 meter canal number 17 18 19 20 1 CHEMICAL COMPOSITION ( % ) 7338 7338 7338 7338 7338 7338 1 1 2 1 2 3 C 0.028 0.4677 0.30.0067 0.039 0.035 0.021 0.03 0.008 Si 0.29.0455 0.073 0.02 0.0083 0.03 0.OF NOZZLE NOZZLE TYPE 5:47 6:13 260 X 335 1577 1575 1575 1566 1566 Mn 0.31 0.0186 0.0006 0.0059 Ca 0.02 Ni 0.06 0.06 0.0001 0.031 0.0674 0.37 S 0.0038 0.0008 0.010 Al sol 0.005 Si 0.009 0.007 0.03 Cr 0.0000 0.25.046 0.29 0.05 0.012 0.008 0.0326 .33 LADLE CHEMICAL COMPOSITION ( % ) TIME Si 0.00 0.0073 0.05 TIME Casting Time (Start/Finish) DIMENSIO N (mm) S 0.528 0.0073 0.005 0.00 0.0601 0.06 0.0050 CHEMICAL COMPOSITION ( % ) TASK CONVE.03 0.0080 0.03 0.0036 0.02 0.02 0.NO 32 TUNDISH TEMP( ºC ) HEAT NO INTOCAST TASK CONVE.0053 0.06 0.017 0.0495 0.02 0.0023 0.05 0.0002 0.034 0.0052 0.039 0.0529 0.27.06 0.0041 0.6649 0.0059 Oxygen Blowing to Nozzle meter 10 12 13 10 canal number 17 18 19 20 1 1 1 1 10 14. LADLE LADLE TUNDISH TUNDISH TUNDISH HEAT NO SAMP.00 0.0018 0.0031 0.05 0.

043 0.03 0.05 0.03 0.0019 0.029 0.0034 0.023 0.01 NOZZLE CHANGED meter canal Al oxy 0.03 0.005 CONTINUE SAMPLE TAKEN meter TIME P 0.044 0.06 0.03 0.026 0.012 0.3559 0.02 0.35 20.04 0.09 0.05 32 1572 1576 1576 SAMP.06 0.OF NOZZLE NOZZLE TYPE 10 10:45 20 10:53 30 11:10 1610 Cr 0.05 Mn 0.05 0.010 0.036 0.01 Al 0.013 0.012 0.04 0.03 0.00 0.0041 0.02 Ni 0.055 0.05 0.14 0.02 0.0039 0.0520 0.028 0.00 0.07 0.04 Cu 0.0021 0.029 0.03 0.02 0.NO 32 TUNDISH TEMP( ºC ) HEAT NO INTOCAST TASK CONVE.029 0.01 0.014 Si 0.0050 0.03 Cr 0.0022 0.07 0.04 0.0365 0.015 0.10 0.03 0.01 0.29 0.0035 0.0092 0.023 Al sol 0.028 .0038 0.09 0.03 0.0236 0.0266 0.02 0.013 P 0.03 0.0260 Al oxy 0.0059 0.022 0.0061 0.0051 0.03 0.03 LADLE TEMP(ºC) Casting Powder DIA.03 LADLE TEMP(ºC) Casting Powder DIA.0025 0.03 0.0194 NOZZLE CHANGED meter 42 canal 17 18 19 20 Oxygen Blowing to Nozzle number meter canal 1 1 1 17 18 19 20 Al sol 0.0058 0.02 0.0012 0.589 0.03 0.00 0.03 0.01 Al 0.0120 0.3419 0.0011 0.34 0.013 0.009 0.013 Si 0.023 0.27 0.03 0.01 0.02 0.013 0.07 0. LADLE LADLE TUNDISH TUNDISH TUNDISH meter canal number 14.01 0.015 0.0003 0.028 0.011 0.01 0.30 S 0.0060 0.09 Cu 0.0027 0.015 0.024 0.02 0.0050 0.STEEL QUALITY 7:10 8:15 CONTINUE SAMPLE TAKEN meter TIME LADLE TEMP(ºC) 14 07:28 27 07:45 35 07:55 1590 Casting Powder DIA.011 0.026 0.06 0.0584 0.OF NOZZLE NOZZLE TYPE 12 11:40 20 11:50 32 12:05 1590 ( STAVERMA-SILICA ) 7349 7349 7349 7349 7349 7349 7349 C 0.0056 CHEMICAL COMPOSITION ( % ) 1 1 2 3 1 2 3 TIME Casting Time (Start/Finish) DIMENSIO N (mm) 11:31 11:25 11:45 12:20 Mn 0.03 0.0050 CHEMICAL COMPOSITION ( % ) TASK CONVE.015 0.0004 0.008 0.02 0.1289 0.02 0.023 0.0010 number 1 1 N 0.0032 0.05 0.02 0.06 260 X 335 1562 1563 SAMP.00 0.0002 N 0.0263 0.022 0.30 0.04 0.02 0.0021 0.0073 Ca 0.045 0.07 0.0068 0.007 0.402 0.0005 0.0028 0.16 0.0070 Ca 0.033 0.012 0.0011 0.02 Ni 0.05 0.0248 0.03 0.0195 0.0002 0.03 0.NO INTOCAST TUNDISH TEMP( ºC ) HEAT NO 260 X 335 TASK CONVE.0019 0.28 0.01 0.0463 0.030 0.01 0.02 0.30 0. LADLE LADLE LADLE TUNDISH TUNDISH TUNDISH HEAT NO SAMP.012 0.0063 0.0012 0.027 Al sol 0.005 0.OF NOZZLE NOZZLE TYPE ( STAVERMA-SILICA ) DIMENSIO N (mm) 32 07:16 07:34 07:47 Casting Time (Start/Finish) INTOCAST 1566 1562 1559 TIME 260 X 335 TUNDISH TEMP( ºC ) 1-2006 NOZZLE CHANGED meter 15 39 15 canal Oxygen Blowing to Nozzle number 17 18 19 20 1 1 1 Al 0.01 0.0206 0.NO 7351 7351 7351 7351 7351 7351 7351 1 1 2 3 1 2 3 C 0.5302 0.0020 Ca 0.00 0.006 0.0069 0.14 0.0000 0.01 0.27 S 0.29 0.02 0.0310 0.023 0.0028 0.07 0.0063 0.0179 0.0064 0.01 0.007 0.0341 0.01 0.34 0.0056 0.07 69 Cu 0.02 0.029 0.03 0.0081 0.03 0.05 0.0382 0.06 0.14 0.012 0.24 32 13.0116 0. LADLE LADLE LADLE TUNDISH TUNDISH TUNDISH Cr 0.0231 0.31 17 18 19 20 2 1 2 2 Al oxy 0.17 0.02 0.0074 Oxygen Blowing to Nozzle number 17 18 19 20 ( STAVERMA-SILICA ) 7344 7344 7344 7344 7344 7344 C 0.009 0.06 0.00 0.013 0.1053 0.34 0.09 0.017 0.0015 0.27 0.024 0.0165 meter canal number 17 18 19 20 CHEMICAL COMPOSITION ( % ) 1 1 2 1 2 3 TIME Casting Time (Start/Finish) DIMENSIO N (mm) 10:30 10:25 10:55 11:25 11:00 Mn 0.02 0.0048 0.04 0.0010 0.02 0.05 0.14 0.30 0.021 CONTINUE SAMPLE TAKEN meter TIME P 0.447 0.0014 0.141 0.02 Ni 0.0010 N 0.01 0.01 0.05 0.36 S 0.011 Si 0.03 0.0009 0.02 0.04 0.0067 0.0027 0.

00 0.01 0.0009 0.016 CONTINUE SAMPLE TAKEN meter TIME P 0.0010 N 0.02 Ni 0.0000 0.342 0.0026 Ca 0.0269 0.024 Al sol 0.0009 0.03 0.00 0.27 0. LADLE LADLE TUNDISH TUNDISH TUNDISH HEAT NO SAMP.03 0.03 0.0085 0.01 0.03 LADLE TEMP(ºC) Casting Powder DIA.010 0.032 0.0060 0.018 0.011 0.2650 0.0007 0.0025 0.015 0.030 0.0050 0.02 0.0084 0.045 0.03 0.03 0.3655 0.019 0.018 0.02 Ni 0.30 0.03 0.03 0.0022 0.006 0.009 0.03 0. LADLE LADLE LADLE TUNDISH TUNDISH TUNDISH HEAT NO SAMP.015 32 1564 1577 1575 S 0.0243 0.0000 0.00 0.00 0.34 0.00 0.0000 0.505 0.NO 32 TUNDISH TEMP( ºC ) HEAT NO INTOCAST TASK CONVE.00 0.026 0.0043 0.0711 0.02 0.03 0.0012 0.09 0.010 0.0029 0.0005 N 0.038 0.027 0.0939 0.0679 0.0001 0.05 0.017 P 0.STEEL QUALITY CONTINUE SAMPLE TAKEN meter TIME LADLE TEMP(ºC) 16 12:40 27 12:55 33 13:00 1590 Casting Powder DIA.11 0.0219 NOZZLE CHANGED meter canal number Al oxy 0.0204 0.0402 0.13 0.0032 0.0083 0.0000 0.06 0.05 0.08 0.05 Mn 0.01 Al 0.0019 0.023 0.13 0.OF NOZZLE NOZZLE TYPE 11 16:00 19 16:11 30 16:24 1590 Cr 0.012 INTOCAST TUNDISH TEMP( ºC ) 260 X 335 CHEMICAL COMPOSITION ( % ) Mn 0.0013 0.0338 0.06 Cu 0.10 0.01 0.04 0.0208 0.01 0.012 0.0037 0.0054 Oxygen Blowing to Nozzle meter 7 canal number 17 18 19 20 1 TIME Si 0.03 0.29 0.012 0.0076 0.05 0.02 0.03 Cr 0. LADLE LADLE TUNDISH TUNDISH TUNDISH Al oxy 0.0015 0.03 0.0066 0.00 0.01 Al 0.0056 0.03 0.01 Al 0.019 0.30 S 0.027 0.016 0.00 0.020 0.023 0.0022 Ca 0.010 0.004 0.0021 0.08 0.0065 .102 0.023 0.037 0.0056 0.0249 0.06 TIME Casting Time (Start/Finish) DIMENSIO N (mm) 15:40 15:35 15:50 16:35 16:05 16:15 16:23 TASK CONVE.012 0.0016 0.NO 7368 7368 7368 7368 7368 7368 7368 1 1 2 3 1 2 3 C 0.29 0.036 0.0005 0.0056 0.03 0.OF NOZZLE NOZZLE TYPE NOZZLE CHANGED meter canal number Oxygen Blowing to Nozzle meter 17 18 19 20 ( STAVERMA-SILICA ) 12:25 12:20 12:35 13:25 12:49 13:00 DIMENSIO N (mm) 32 Casting Time (Start/Finish) INTOCAST 1559 1555 1553 1554 TIME 260 X 335 TUNDISH TEMP( ºC ) 1-2006 canal number 17 18 19 20 CHEMICAL COMPOSITION ( % ) 7354 7354 7354 7354 7354 7354 1 1 2 1 2 3 C 0.03 0.03 0.025 0.05 TIME Casting Time (Start/Finish) DIMENSIO N (mm) 260 X 335 1566 1565 1571 1572 1574 Mn 0.028 0.012 0.03 0.0905 0.0026 0.02 0.OF NOZZLE NOZZLE TYPE 12 20:44 24 20:55 32 21:05 1610 Cr 0.05 0.01 0.017 0.014 0.07 0.09 0.34 0.0045 0.02 0.03 0.03 0.02 0.006 0.04 0.028 Al sol 0.0767 0.0259 NOZZLE CHANGED meter canal number 17 18 19 20 ( STAVERMA-SILICA ) SAMP.0360 0.0029 0.03 LADLE TEMP(ºC) Casting Powder DIA.08 0.00 0.34 S 0.0116 0.03 0.02 Ni 0.30 0.053 0.0314 0.023 0.035 Al sol 0.03 0.07 Cu 0.07 0.02 0.433 0.0010 0.14 0.03 0.02 0.06 0.NO 7359 7359 7359 7359 7359 7359 1 1 2 1 2 3 C 0.07 0.0051 0.29 0.01 0.005 0.07 0.09 0.0043 0.01 0.01 0.015 0.03 0.0005 0.044 0.033 0.0011 0.03 0.34 0.00 0.01 0.03 0.00 0.07 0.0012 N 0.0005 0.09 70 Cu 0.009 Si 0.29 canal number 17 18 19 20 CHEMICAL COMPOSITION ( % ) TASK CONVE.03 0.0435 0.0071 0.0059 0.4109 0.0023 Ca 0.03 0.02 0.098 0.04 0.03 0.06 0.011 Si 0.03 0.0085 0.0325 Al oxy 0.03 0.29 0.04 0.0061 Oxygen Blowing to Nozzle meter 17 18 19 20 ( STAVERMA-SILICA ) 20:23 20:20 20:30 21:15 20:45 CONTINUE SAMPLE TAKEN meter P 0.0341 0.04 0.0493 0.008 0.010 0.

14 1 18 10.08 0.01 0.009 0.0430 Al oxy 0.05 0.04 0.0010 0.0085 0.03 LADLE TEMP(ºC) Casting Powder DIA.0383 0. LADLE LADLE LADLE TUNDISH TUNDISH TUNDISH canal number 17 18 19 20 CHEMICAL COMPOSITION ( % ) TASK CONVE.03 0.555 0.010 0.0585 0.0020 0.0063 0.05 0.017 0.09 71 Cu 0.08 0.008 0.0716 0.01 0.0096 0.0037 0.10 0.00 0.03 0.37 0.03 0.03 0.049 0.02 0.0000 0.0020 0.00 0.03 0.0021 Ca 0.18 canal number 17 18 19 20 2 1 2 3 Ca 0.05 32 1574 1569 1565 1566 SAMP.0068 0.040 0.015 0.03 0.02 Ni 0.011 0.07 0.25 0.33 S 0.006 0.031 0.OF NOZZLE NOZZLE TYPE 15 03:48 22 03:58 29 04:07 1610 Cr 0.009 Si 0.0000 0.0037 0.01 0.012 0.0452 0.027 0.04 0.011 0.05 0.08 0.02 0.02 0.0098 0.01 Al 0.08 Cu 0.00 0.043 0.0011 N 0.0008 0.04 0.0487 0.03 0.0010 0.0009 0.03 0.0002 0.011 0.817 0.011 0.03 0.0028 0.016 0.02 0.062 0.01 0.03 0.014 0.011 Si 0.03 0.0061 0.02 0.02 0.01 0.30 0.0008 0.0022 0.0009 0.STEEL QUALITY CONTINUE SAMPLE TAKEN meter TIME LADLE TEMP(ºC) 10 21:30 19 21:40 28 21:50 1594 Casting Powder DIA.010 Si 0.0190 0.36 0.01 Al 0.00 0.051 0.0358 0.045 Al sol 0.15 0.05 0.4559 0.00 0.0375 NOZZLE CHANGED meter 15 12 canal Ca 0.0000 0.0001 0.0001 0.37 0.07 0.05 0.0035 meter 10.0036 0.02 Ni 0.0046 0.015 0.006 0.0035 0.01 0.00 0.024 0.00 0.0010 0.0989 0.473 0.0073 0.0081 0.0025 0.020 0.022 0.00 0.006 0.052 0.0006 0.03 0.33 0.31 0.0370 0.0476 0.0193 NOZZLE CHANGED meter canal number Al oxy 0.0065 0.NO 7381 7381 7381 7381 7381 7381 7381 1 1 2 3 1 2 3 C 0.00 0.021 0.08 0.12.006 0.01 0.0226 0.0032 0.7985 0.027 0.0479 0.08 0.0075 0.01 0.04 0.02 0.01 0.0047 0.32 0.02 0.006 0.03 0.0184 0.33 0.0052 Oxygen Blowing to Nozzle number 17 18 19 20 Al oxy 0.32 S 0.013 0.0005 0.02 Ni 0.03 0.04 0.044 0.0061 0.0060 0.0056 0.05 0.0063 CHEMICAL COMPOSITION ( % ) 1 1 2 3 1 2 3 TIME Casting Time (Start/Finish) DIMENSIO N (mm) 03:24 03:53 04:00 04:13 3:20 4:20 Mn 0.03 0.03 0.032 Al sol 0.4191 0.02 0.02 0.010 0.0009 N 0. LADLE LADLE LADLE TUNDISH TUNDISH TUNDISH Cr 0. LADLE LADLE LADLE TUNDISH TUNDISH TUNDISH HEAT NO SAMP.0114 0.02 0.0011 0.37 S 0.08 0.006 P 0.02 0.06 0.01 0.0537 0.03 0.02 0.083 0.0008 N 0.0408 0.00 0.02 0.0061 0.012 0.14 0.32 0.00 0.0417 0.03 Cr 0.051 0.0065 0.NO INTOCAST TUNDISH TEMP( ºC ) HEAT NO 260 X 335 TASK CONVE.00 0.20 1 7.0048 0.09 0.024 0.0171 0.014 CONTINUE SAMPLE TAKEN meter TIME P 0.015 CONTINUE SAMPLE TAKEN meter TIME P 0.021 0.04 0.03 LADLE TEMP(ºC) Casting Powder DIA.010 0.02 0.OF NOZZLE NOZZLE TYPE 18 22:37 21 22:41 30 22:52 1592 ( STAVERMA-SILICA ) 7370 7370 7370 7370 7370 7370 7370 C 0.02 0.0003 0.03 0.041 0.37 0.07 0.0047 0.041 Al sol 0.009 0.01 Al 0.10 0.08 0.007 0.0145 0.008 0.05 0.009 0.07 Cu 0.03 0.05 0.00 0.04 0.OF NOZZLE NOZZLE TYPE NOZZLE CHANGED meter canal Oxygen Blowing to Nozzle number meter 17 18 19 20 ( STAVERMA-SILICA ) 21:20 21:15 21:37 22:10 21:45 DIMENSIO N (mm) 32 Casting Time (Start/Finish) INTOCAST 1570 1564 1560 TIME 260 X 335 TUNDISH TEMP( ºC ) 1-2006 canal number 17 18 19 20 CHEMICAL COMPOSITION ( % ) 1 1 2 3 1 2 3 TIME Casting Time (Start/Finish) DIMENSIO N (mm) 22:15 22:10 22:35 23:10 22:45 22:55 Mn 0.02 0.0031 0.043 0.03 0.0055 0.0224 0.021 0.033 0.017 0.03 0.012 0.0132 Oxygen Blowing to Nozzle meter 17 18 19 20 ( STAVERMA-SILICA ) 7372 7372 7372 7372 7372 7372 7372 C 0.0064 .03 0.007 0.0064 0.05 32 1583 1574 1582 1585 SAMP.NO INTOCAST TUNDISH TEMP( ºC ) HEAT NO 260 X 335 TASK CONVE.00 0.02 0.06 Mn 0.10 0.34 0.

06 0.0070 Ca 0.06 0.0007 0.01 0.11 0.06 0.01 0.0044 0.07 0.0093 0.02 0.0118 0.26 0.02 0.17.02 0.08 0.03 LADLE TEMP(ºC) Casting Powder DIA.00 0.0368 0.02 Ni 0.01 Al 0.0077 Oxygen Blowing to Nozzle meter 17 3.010 0.0000 0.039 0.25 Al oxy 0.0507 0.005 0.0369 0.0088 0.02 0.00 0.0540 0.0084 0.0001 0.0047 0.03 0.0030 Ca 0.STEEL QUALITY 4:20 5:20 CONTINUE SAMPLE TAKEN meter TIME LADLE TEMP(ºC) 10 04:32 20 04:46 30 04:58 1594 Casting Powder DIA.0006 0.02 Ni 0.NO 7384 7384 7384 7384 7384 7384 7384 1 1 2 3 1 2 3 C 0.011 0.01 0.04 0.31 0.02 0.03 0.OF NOZZLE NOZZLE TYPE NOZZLE CHANGED meter canal number Oxygen Blowing to Nozzle meter 17 18 19 20 ( STAVERMA-SILICA ) DIMENSIO N (mm) 32 04:28 04:39 04:46 05:10 Casting Time (Start/Finish) INTOCAST 1585 1582 1579 1572 TIME 260 X 335 TUNDISH TEMP( ºC ) 1-2006 canal number 17 18 19 20 CHEMICAL COMPOSITION ( % ) 7383 7383 7383 7383 7383 7383 1 1 2 1 2 3 C 0.01 Al 0.005 0.015 0.040 Al sol 0.0000 N 0.28 0.0001 0.OF NOZZLE NOZZLE TYPE 15 06:44 23 06:55 35 07:10 1593 Cr 0.0064 0.00 0.0053 0.0110 0.08 0.00 0.02 0.03 0.01 0.18.009 0.01 0. LADLE LADLE TUNDISH TUNDISH TUNDISH HEAT NO SAMP.03 0.003 0.02 Al 0.00 0.0070 0.29.07 0.32 1595 Cr 0.04 0.09 0.0009 0.018 0.0042 Ca 0.0148 0.06 0.0070 0.0208 0.006 0.018 0.004 0.0046 0.4560 0.018 0.0063 NOZZLE CHANGED meter canal number 17 18 19 20 ( STAVERMA-SILICA ) 6:25 7:25 CONTINUE SAMPLE TAKEN meter P 0.040 0.006 0.03 0.02 0.0007 0.02 0.008 Si 0.03 0.08 0.02 0.03 LADLE TEMP(ºC) Casting Powder DIA.081 0.03 0.02 0.0063 0.0359 0.05 0.04 0.017 INTOCAST 1575 1577 1574 260 X 335 TUNDISH TEMP( ºC ) Mn 0.006 0.07 0.0033 0.003 0.018 0.0001 0.025 0.03 0.0061 0.07 0.0022 0.03 0.018 Al sol 0.03 0.05 TIME Casting Time (Start/Finish) DIMENSIO N (mm) 05:30 05:42 05:58 06:13 06:20 5:20 6:25 TASK CONVE.05 0.052 0.0008 0.32 0.0147 .00 0.5608 0.08 Cu 0.01 0.07 0.0001 0.00 0.0788 0.561 0.03 0.05 0.32 18 3.0014 0.06 0.066 0.0011 0.0208 0.32 16.010 CONTINUE SAMPLE TAKEN meter TIME P 0.0336 0.02 0.0028 0.03 0.0000 0.0047 0.04 0.0072 Oxygen Blowing to Nozzle meter canal number 22 17 18 19 20 1 Al oxy 0.06 0.009 0.02 0.0035 0.0032 0.0059 0.26 0.0053 0.009 0.04 0.28.004 0.038 0.0067 0.007 0.0007 N 0.0070 0.04 72 Cu 0.32 19 3.0001 N 0.00 0.05 0.15.011 0.19.022 0.02 0.0424 0.03 0.04 0.02 0.02 0.015 0.15.010 Al sol 0.02 0.02 0.0033 0.0075 0.017 0.15.019 0.NO 32 TUNDISH TEMP( ºC ) HEAT NO INTOCAST TASK CONVE.014 0.0334 NOZZLE CHANGED meter canal number Al oxy 0.03 0.006 0.30 0.08 0.0050 0.410 0.30 0.30 ( STAVERMA-SILICA ) SAMP.0019 0.018 0.042 0.00 0.03 Cr 0.03 0.30 S 0.06 0.25 0.0069 0.03 0.32 0.0066 0.15.00 0.26 0.03 0.32 20 3.017 0.006 Si 0.498 0.004 0.02 0.05 Cu 0.01 0.07 TIME Casting Time (Start/Finish) DIMENSIO N (mm) S 0.015 0.00 0.017 0.0102 0.01 0.NO 7386 7386 7386 7386 7386 7386 1 1 2 1 2 3 C 0.019 0.02 Ni 0.0022 0.OF NOZZLE NOZZLE TYPE 15 05:42 22 05:58 32 06:13 260 X 335 1575 1570 1573 1569 1564 Mn 0. LADLE LADLE TUNDISH TUNDISH TUNDISH canal number 17 18 19 20 3 3 3 3 7 LADLE CHEMICAL COMPOSITION ( % ) TIME Si 0.006 32 06:37 06:48 07:14 S 0. LADLE LADLE LADLE TUNDISH TUNDISH TUNDISH HEAT NO SAMP.0002 0.08 0.0039 0.0060 CHEMICAL COMPOSITION ( % ) TASK CONVE.0046 0.0054 0.09 0.05 Mn 0.008 0.0005 0.006 0.017 0.02 0.3888 0.013 P 0.00 0.018 0.

02 Cu 0.006 P 0.05 32 1554 1555 1554 SAMP.011 0.028 0.03 0.0050 0.02 0.08 0.04 0.0969 0.04 0.036 0.012 0.0057 0.00 0.04 0.013 0.0203 NOZZLE CHANGED meter 13 canal 17 18 19 20 Al oxy 0.01 0.0071 2 meter 22 9.16 canal number 17 18 19 20 2 LADLE CHEMICAL COMPOSITION ( % ) 1 2 3 1 2 3 TIME Casting Time (Start/Finish) DIMENSIO N (mm) 04:10 04:36 04:41 04:47 4:05 5:20 Mn 0.33 0.010 0.0522 0.03 0.01 Al 0.03 0.30 0.0092 0.00 0.010 0.013 Si 0.02 0.02 0.0876 Al oxy 0.0242 0. LADLE LADLE TUNDISH TUNDISH TUNDISH HEAT NO SAMP.008 0.015 0.0318 0.00 0.29 S 0.02 0.0089 0.0011 0.016 0.04 0.02 0.011 0.00 0.04 0.35 0.0015 0.05 0.01 0.29 0.OF NOZZLE NOZZLE TYPE 13 05:41 20 05:49 30 06:01 1604 ( STAVERMA-SILICA ) 8669 8669 8669 8669 8669 8669 8669 C 0.NO 8671 8671 8671 8671 8671 8671 1 1 2 1 2 3 C 0.015 CONTINUE SAMPLE TAKEN meter TIME P 0.02 0.OF NOZZLE 22 05:42 30 05:58 1592 NOZZLE TYPE NOZZLE CHANGED meter canal Oxygen Blowing to Nozzle number 17 18 19 20 ( STAVERMA-SILICA ) DIMENSIO N (mm) 32 07:32 07:51 08:05 Casting Time (Start/Finish) INTOCAST 1568 1564 1565 TIME 260 X 335 TUNDISH TEMP( ºC ) 1-2006 meter 2.0006 0.33 S 0.05 0.0288 0.009 0.34 0.03 LADLE TEMP(ºC) Casting Powder DIA.02 0.011 Si 0.3144 0.030 0.0044 0.089 0.OF NOZZLE NOZZLE TYPE 12 04:22 21 04:33 33 04:50 1605 ( STAVERMA-SILICA ) 7388 7388 7388 7388 7388 7388 C 0.04 Cr 0.03 0.0000 0.0058 0.05 0.02 0.0017 N 0.025 0.0040 0.14 0.016 CONTINUE SAMPLE TAKEN meter TIME P 0.00 0.0044 0.03 LADLE TEMP(ºC) Casting Powder DIA.03 0.NO INTOCAST TUNDISH TEMP( ºC ) HEAT NO 260 X 335 TASK LADLE LADLE LADLE TUNDISH TUNDISH TUNDISH Cr 0.02 0.0021 0.01 0.007 0.0004 0.008 0.01 0.03 0.04 0.14 0.008 0.0010 0.0014 N 0.0104 0.3646 0.STEEL QUALITY 7:23 8:25 CONTINUE SAMPLE TAKEN meter TIME LADLE TEMP(ºC) Casting Powder DIA.02 Ni 0.15 0.0003 0.03 0.0058 0.0078 0.01 Al 0.0050 0. LADLE LADLE LADLE TUNDISH TUNDISH TUNDISH Cr 0.013 0.0000 0.007 0.0000 0.0103 0.015 0.05 0.01 0.0193 Ca 0.0049 0.00 0.07 0.080 0.0051 0.02 0.029 Al sol 0.29 0.02 Ni 0.0084 0.016 0.0218 NOZZLE CHANGED meter 43.011 Si 0.32 0.036 0.013 0.015 0.04 0.01 0.04 73 Cu 0.06 0.0016 0.01 Al 0.0834 0.076 0.04 0.03 0.03 0.082 0.0048 0.01 0.04 0.1223 0.009 0.0020 0.00 0.0071 Oxygen Blowing to Nozzle number 17 18 19 20 Al oxy 0.399 0.04 0.0262 0.33 0.018 0.NO INTOCAST TUNDISH TEMP( ºC ) HEAT NO 260 X 335 TASK CONVE.0301 0.01 0.0060 0.04 Mn 0.11 0.02 0.04 0.01 0.015 0.04 0.039 0.029 0.029 0.0344 0.0000 0.006 0.04 0.34 S 0.0744 0.04 0.112 0.33 0.06 32 1563 1563 1556 1557 SAMP.0023 Ca 0.07 0.01 0.0710 0.011 0.0055 0.04 0.00 0.0033 0.02 Ni 0.0004 N 0.016 0.0004 0.055 0.0066 0.02 0.04 0.0092 Oxygen Blowing to Nozzle number meter 2 1 canal 17 18 19 20 number 1 CHEMICAL COMPOSITION ( % ) TASK CONVE.090 Al sol 0.02 0.02 0.00 0.03 0.13 0.0240 0.0000 0.0044 0.015 0.03 0.00 0.02 0.03 0.04 0.1118 0.00 0.0070 0.07 0.0054 0.02 0.28 0.103 0.018 0.0715 0.01 0.0081 .02 0.040 Al sol 0.02 0.0268 0.07 Cu 0.0062 0.020 0.46 canal Ca 0.036 0.0033 0.32 0.02 0.0064 0.437 0.014 0.19 20 canal number 17 18 19 20 1 2 1 LADLE CHEMICAL COMPOSITION ( % ) 1 1 2 3 1 2 3 TIME Casting Time (Start/Finish) DIMENSIO N (mm) 05:30 05:38 05:59 5:20 6:30 Mn 0.02 0.0012 0.0096 0.011 0.0023 0.0052 0.

04 0.04 Cr 0.0098 0. LADLE LADLE LADLE TUNDISH TUNDISH TUNDISH Al oxy 0.11 0.007 0.0007 0.04 0.35 0.02 0.0877 0.007 0.011 Si 0.0086 0.00 0.02 0.0042 0.605 0.04 Cu 0.0003 0.00 0.02 0.01 0.03 0.008 Si 0.04 0.011 0.03 0.32 0.0086 0.04 0.04 0.010 0.02 0.04 0.00 0.1026 NOZZLE CHANGED meter canal number 17 18 19 20 ( STAVERMA-SILICA ) 8673 8673 8673 8673 8673 8673 8673 8673 C 0.0021 0.04 0.0495 0.0000 0.03 0.04 0.0021 0.00 0.35 0.34 0.0030 0.02 Ni 0.04 0.04 0.01 0.085 0.0301 0.006 0.01 0.02 0.02 0.0083 Oxygen Blowing to Nozzle meter 25 25 25 canal 17 18 19 20 number 1 1 1 LADLE CHEMICAL COMPOSITION ( % ) TASK CONVE.0099 0.01 0.0042 Ca 0.131 0.010 0.007 0.29 0.04 0.5437 0.NO INTOCAST TUNDISH TEMP( ºC ) HEAT NO 260 X 335 TASK CONVE.007 0.0097 0.13 0.0051 0.009 0.00 0.05 0.008 0.01 Al 0.0086 0.0064 0.05 0.0052 0.12 0.35 0.0103 0.15 0.0947 0.056 0.02 Ni 0.00 0.0069 0.OF NOZZLE NOZZLE TYPE 14 10:02 23 10:09 34 10:24 1593 Cr 0.04 0.33 0.008 0.04 0.0013 0.0331 0.1299 0.01 0.34 0.00 0.32 S 0.022 0.04 0.00 0.NO 8679 8679 8679 8679 8679 8679 8679 1 1 2 3 1 2 3 C 0.0021 0.012 0.0078 0.05 0.02 Ni 0.0000 0.0100 .04 0.0068 0.04 0.0008 0.OF NOZZLE NOZZLE TYPE ( STAVERMA-SILICA ) DIMENSIO N (mm) 32 06:45 07:02 07:15 07:31 Casting Time (Start/Finish) INTOCAST 1576 1555 1556 1566 TIME 260 X 335 TUNDISH TEMP( ºC ) 1-2006 NOZZLE CHANGED meter 12 canal Oxygen Blowing to Nozzle number 17 18 19 20 1 meter 8 7 9 1 canal number 17 18 19 20 1 1 1 1 LADLE CHEMICAL COMPOSITION ( % ) 1 1 2 3 4 1 2 3 TIME Casting Time (Start/Finish) DIMENSIO N (mm) 08:45 08:55 09:22 8:40 9:45 Mn 0.02 0.0113 0.00 0.05 32 1576 1574 1570 SAMP.04 0.04 0.006 0.039 0.04 0.0015 0.04 0.00 0.04 0.113 0.03 0.02 0. LADLE LADLE LADLE TUNDISH TUNDISH TUNDISH HEAT NO SAMP.017 0.03 0.NO INTOCAST TUNDISH TEMP( ºC ) HEAT NO 260 X 335 TASK CONVE.32 0.03 0.0499 Al oxy 0.009 0.005 0.008 0.01 0.03 74 Cu 0.05 Mn 0.05 32 1564 1560 1556 SAMP.0082 Oxygen Blowing to Nozzle meter 17 2 10 canal number 17 18 19 20 1 1 1 LADLE CHEMICAL COMPOSITION ( % ) 1 1 2 3 1 2 3 TIME Casting Time (Start/Finish) DIMENSIO N (mm) 09:50 9:45 10:05 10:40 10:30 Mn 0.096 0.0657 0.054 0.069 0.015 0.34 S 0.02 0.0097 0.01 0.147 0.04 0.163 0.020 0.35 0.02 0.0312 NOZZLE CHANGED meter canal number 17 18 19 20 ( STAVERMA-SILICA ) 8677 8677 8677 8677 8677 8677 8677 C 0.1470 0.174 0.012 0.008 0.040 0.0006 0.054 0.005 0.631 0.0012 N 0.34 S 0.32 0.0000 0.04 0.0014 0.016 0.0092 0.STEEL QUALITY 6:40 7:45 CONTINUE SAMPLE TAKEN meter TIME LADLE TEMP(ºC) 12 07:06 23 07:21 30 07:30 1615 Casting Powder DIA.04 0.1579 0.008 Si 0.02 0.05 0.038 Al sol 0.0073 0.05 0.0070 0.05 0.054 Al sol 0.00 0.05 0.01 0.0015 0.04 LADLE TEMP(ºC) Casting Powder DIA.024 0.00 0.0071 Ca 0.04 0.0002 N 0.04 0.02 0.02 0.0080 Ca 0.04 0.022 0.0058 0.121 0.0527 0.04 0.0010 N 0.03 0.0017 0.03 0.0299 0.12 0.04 0.0000 0.02 0.30 0.0956 0.016 0.008 CONTINUE SAMPLE TAKEN meter TIME P 0.0001 0.0026 0.05 0.007 0.02 0.006 0.0058 0.0054 0.01 0.111 Al sol 0.0099 0.014 0.0049 0.04 0.0635 0.0002 0.0052 0.02 0.0748 0.03 0.0093 0.016 CONTINUE SAMPLE TAKEN meter TIME P 0.03 Cu 0.0909 0.02 0.04 0.008 0.04 LADLE TEMP(ºC) Casting Powder DIA.009 0.16 0.0076 0.0485 0.01 Al 0.007 0.0923 0.01 Al 0.0014 0.5388 0.01 0.4426 0.03 0.0015 0.0250 0.006 P 0.487 0.0440 0.00 0.1720 0.017 0.0003 0.008 0.0002 0.01 0.007 0.OF NOZZLE NOZZLE TYPE 12 08:57 23 09:12 30 09:30 1599 Cr 0.01 0.1125 0.008 0. LADLE LADLE LADLE LADLE TUNDISH TUNDISH TUNDISH Al oxy 0.106 0.02 0.117 0.00 0.01 0.008 0.02 0.0047 0.35 0.

06 0.0007 0.03 Al 0.009 0.01 0.06 0.03 0.0371 0.006 0.0629 0.02 0.20 0.0016 0.05 0.0013 0.0047 0.02 0.04 LADLE TEMP(ºC) Casting Powder DIA.0000 0.04 0.01 0.007 0.STEEL QUALITY 4:20 5:20 CONTINUE SAMPLE TAKEN meter TIME LADLE TEMP(ºC) 10 04:33 21 04:45 30 04:56 1594 Casting Powder DIA.03 0.034 Al sol 0.02 0.0378 0.036 Al sol 0.021 0.06 0.039 0.04 0.009 0.31 0.04 0.033 0.0022 0.2784 0.02 0.30 0.04 0.NO INTOCAST TUNDISH TEMP( ºC ) HEAT NO 260 X 335 TASK CONVE.02 0.0779 0.04 0.02 0.02 0.04 0.0014 0.32 S 0.00 0.01 0.011 0.0007 0.0047 0.0049 0.0055 0.06 0.009 0.0451 0.32 0.0044 0.0043 0.0460 0.32 0.022 0.31 0.NO 8946 8946 8946 8946 8946 8946 8946 1 1 2 3 1 2 3 C 0.3516 0.016 0.02 0.04 0.06 0.039 0.01 0.010 Si 0.00 0.0042 0.0306 NOZZLE CHANGED meter canal number 17 18 19 20 ( STAVERMA-SILICA ) 8944 8944 8944 8944 8944 8944 8944 C 0.010 0.007 CONTINUE SAMPLE TAKEN meter TIME P 0.31 S 0.06 0.010 0.04 0.0002 0.0063 Oxygen Blowing to Nozzle meter 4 4 4 4 canal 17 18 19 20 number 1 1 1 1 LADLE CHEMICAL COMPOSITION ( % ) TASK CONVE.32 0.519 0.0009 0.019 0.00 0.0043 0.007 0.0466 0.01 0.05 Cu 0.07 0.02 0.0038 0.02 0.28 0.OF NOZZLE NOZZLE TYPE ( STAVERMA-SILICA ) DIMENSIO N (mm) 32 04:25 04:35 04:50 05:03 Casting Time (Start/Finish) INTOCAST 1567 1569 1571 1568 TIME 260 X 335 TUNDISH TEMP( ºC ) 1-2006 NOZZLE CHANGED meter 1 canal Oxygen Blowing to Nozzle number 17 18 19 20 meter canal number 17 18 19 20 1 LADLE CHEMICAL COMPOSITION ( % ) 1 1 2 3 1 2 3 TIME Casting Time (Start/Finish) DIMENSIO N (mm) 05:28 05:45 06:00 06:17 5:25 6:25 Mn 0.04 Cu 0.039 0.081 0.04 0.028 0.540 0.022 Si 0.30 0.124 0.0332 NOZZLE CHANGED meter canal number 17 18 19 20 ( STAVERMA-SILICA ) 8942 8942 8942 8942 8942 8942 8942 C 0.02 0.0280 0.02 0.0262 0.05 0.02 0.025 0.00 0.050 0.005 0.006 0.31 S 0.0066 0.0021 0.0057 0.11 0.03 0.06 Mn 0.02 0.OF NOZZLE NOZZLE TYPE 6 05:45 20 06:03 32 07:17 1610 Cr 0.01 0.01 0.0045 0.0002 0.03 0.0061 0.00 0.0029 0.0007 0.04 0.031 0.5 4.03 0.077 0.04 0.010 P 0.0216 0.05 0.0016 0.00 0.04 0.018 0.046 0.0033 Ca 0.0277 0.NO INTOCAST TUNDISH TEMP( ºC ) HEAT NO 260 X 335 TASK CONVE.010 0.01 Al 0.0025 Ca 0.02 Ni 0.02 0.31 0.04 0.00 0.00 0.0103 0.0052 0.0004 0.0058 Oxygen Blowing to Nozzle meter 4.05 0.06 0.009 Si 0.04 0.04 0.0009 0.05 0.0054 .04 0.5 canal number 17 18 19 20 2 2 2 2 LADLE CHEMICAL COMPOSITION ( % ) 1 1 2 3 1 2 3 TIME Casting Time (Start/Finish) DIMENSIO N (mm) 06:30 06:50 07:00 6:25 7:20 Mn 0.20 0.04 0.075 0.035 0.0004 0.0647 0.01 0.06 0.009 0.04 0.5 4.01 Al 0.005 0.007 0.415 0.0017 0.0082 0.02 0.0076 0.0012 0.010 0.046 0.008 0.0004 0.0014 Ca 0.04 0.09 0.5 4.02 0.0012 0.159 0.028 0.0007 N 0.18 0.06 LADLE TEMP(ºC) Casting Powder DIA.04 Cr 0.04 0.1233 0. LADLE LADLE LADLE TUNDISH TUNDISH TUNDISH Al oxy 0.04 0.0042 0.01 0.10 0.016 0.018 0.010 0.030 0.0000 0.06 0.037 Al sol 0.02 0.05 32 1571 1556 1566 1573 SAMP.02 Ni 0.0025 0.02 0.04 0.022 0.0357 Al oxy 0.0006 0.04 0.04 75 Cu 0.02 0.0001 0.0007 N 0.4936 0.32 0.05 0.02 0.05 32 1575 1574 1574 SAMP.0008 0.05 0.31 0.022 0.02 0.0009 0.005 CONTINUE SAMPLE TAKEN meter TIME P 0.0375 0.03 0.031 0.0047 0.0007 N 0.0061 0.0028 0.021 0.005 0.02 0. LADLE LADLE LADLE TUNDISH TUNDISH TUNDISH HEAT NO SAMP.0050 0.04 0.10 0.024 0.OF NOZZLE NOZZLE TYPE 6 05:45 20 06:03 32 07:17 1610 Cr 0.2401 0.02 0.02 Ni 0.0433 0.01 0.1549 0.022 0.010 0.0722 0.0002 0. LADLE LADLE LADLE TUNDISH TUNDISH TUNDISH Al oxy 0.02 0.0048 0.

0005 0.103 0.0013 N 0.0055 0.4070 0.05 0.03 0.01 0.0016 0.05 0.0085 0.0102 0.13 0.0001 0.39 0.04 0.04 LADLE TEMP(ºC) Casting Powder DIA.479 0.0037 Ca 0.018 0.03 0.0019 0.0054 0.36 0.05 Mn 0.038 0.03 0.01 0.04 0.13 0.02 0.0009 0.012 0.02 0.0074 0.05 0.012 0.NO INTOCAST TUNDISH TEMP( ºC ) HEAT NO 260 X 335 TASK CONVE.01 0.0722 0.37 0.04 0.081 0.05 TIME Casting Time (Start/Finish) DIMENSIO N (mm) 01:44 01:55 02:12 02:22 02:35 1:40 2:45 TASK CONVE.011 0.022 0.02 0.OF NOZZLE NOZZLE TYPE 15 09:28 25 09:41 36 09:54 1593 ( STAVERMA-SILICA ) 8948 8948 8948 8948 8948 8948 8948 C 0.01 Al 0.0025 0.0461 0.050 0.35 S 0.04 Cr 0.014 0.0061 0.05 76 Cu 0.04 0.02 0.0370 0.00 0.0356 NOZZLE CHANGED meter 5 canal Ca 0.04 0.018 0.01 0.12 0.0045 0.022 0.0003 0.02 0.02 0.04 0.0282 0.0344 Al oxy 0.03 0.0000 0.0000 0.0053 0.0061 0.02 0.039 0.042 0.05 0.00 0.0008 0.023 0.1214 0.0687 0.012 0.014 0.01 0.06 0.02 Ni 0.02 Cu 0.02 0.0062 0.017 0.OF NOZZLE NOZZLE TYPE 15 02:13 23 02:23 260 X 335 1574 1558 1561 1565 1569 Mn 0.007 P 0.0077 0.02 0.04 0.012 0.0007 N 0.0028 0.02 0.04 0.0008 0.05 0.02 0.01 0.0437 0.011 CONTINUE SAMPLE TAKEN meter TIME P 0.02 Ni 0.00 0.007 0.05 0.012 CONTINUE SAMPLE TAKEN meter TIME P 0.014 0.0353 0.0753 0.0006 0.019 0.011 Si 0.02 0.0023 0.34 0.023 0.081 0.024 0.02 0.04 0.0044 0. LADLE LADLE LADLE TUNDISH TUNDISH HEAT NO SAMP.1280 0.04 0.04 LADLE TEMP(ºC) Casting Powder DIA.0096 0.014 Si 0.0505 0.04 0.022 Si 0.0069 0.32 0.38 0.04 0.008 0.026 0.01 0.0012 0.02 0.010 0.06 0.03 0.01 Al 0.04 0.38 1610 Cr 0.00 0.20 0.030 0.039 0.0008 0.00 0.OF NOZZLE NOZZLE TYPE NOZZLE CHANGED meter canal Oxygen Blowing to Nozzle number meter 17 18 19 20 ( STAVERMA-SILICA ) DIMENSIO N (mm) 32 07:25 07:45 07:55 Casting Time (Start/Finish) INTOCAST 1562 1564 1561 TIME 260 X 335 TUNDISH TEMP( ºC ) 1-2006 canal number 17 18 19 20 LADLE CHEMICAL COMPOSITION ( % ) 1 1 2 3 1 2 3 TIME Casting Time (Start/Finish) DIMENSIO N (mm) 09:15 9:10 09:40 10:10 09:54 Mn 0.0000 0.02 0.034 0.00 0. LADLE LADLE LADLE TUNDISH TUNDISH TUNDISH Al oxy 0.0012 0.0320 0.02 0.32 0.0040 0.0047 0.0020 meter 1 canal number 17 18 19 20 LADLE CHEMICAL COMPOSITION ( % ) 8952 8952 8952 8952 8952 8952 8952 1 1 2 3 1 2 3 C 0.36 0.04 0.02 Ni 0.00 0.02 0.0051 0.038 Al sol 0.03 Cu 0.0014 0.06 32 1563 1568 1563 SAMP.047 0.00 0.0032 0.04 0.02 0.01 0.0033 0.0064 0.33 S 0.009 0.0029 0.19 0.0022 0.012 0.0476 0.130 0.0001 0.33 0.04 0.038 Al sol 0.0372 0.14 0.007 0.4323 0.NO 32 TUNDISH TEMP( ºC ) HEAT NO INTOCAST TASK CONVE.0084 Oxygen Blowing to Nozzle meter 10 10 10 canal 17 18 19 20 number 1 1 1 LADLE CHEMICAL COMPOSITION ( % ) C 0.05 0.00 0.02 0.0090 .06 0.04 0.642 0.010 0.0710 0.00 0.01 0.NO 9070 9070 9070 9070 9070 9070 1 1 2 3 1 2 S 0.03 0.023 0.04 0.00 0.05 0.00 0.39 0.04 0.0017 0.0063 0. LADLE LADLE LADLE TUNDISH TUNDISH TUNDISH Cr 0.0030 Ca 0.01 0.0971 0.0053 0.053 0.015 0.04 0.05 0.00 0.02 0.0011 0.020 0.0017 0.02 0.021 0.0363 0.501 0.012 0.011 0.5204 0.038 Al sol 0.0062 Oxygen Blowing to Nozzle number 17 18 19 20 Al oxy 0.039 0.04 0.02 0.024 0.01 Al 0.049 0.012 0.STEEL QUALITY 7:20 8:20 CONTINUE SAMPLE TAKEN meter TIME LADLE TEMP(ºC) 12 07:35 20 07:46 28 07:56 1592 Casting Powder DIA.0354 NOZZLE CHANGED meter canal number 17 18 19 20 ( STAVERMA-SILICA ) SAMP.0000 0.11 0.03 0.0009 N 0.

00 0.031 0.OF NOZZLE NOZZLE TYPE 18 04:03 1590 Cr 0.02 Ni 0.015 0.03 0.19 0.02 0.STEEL QUALITY 2:45 3:40 CONTINUE SAMPLE TAKEN meter TIME LADLE TEMP(ºC) 14 03:02 25 03:15 1590 Casting Powder DIA.072 0.0245 NOZZLE CHANGED meter canal Al oxy 0.7779 0.01 0.02 0.0034 0.10 0.0036 0.014 0.0037 Ca 0.35 S 0.0197 NOZZLE CHANGED meter 7 canal Ca 0.4757 0.006 P 0.04 0.0055 0.017 0.40 0.0045 0.0009 0.013 Si 0.006 0.02 0.0043 0.017 0.NO 9076 9076 9076 9076 9076 INTOCAST TUNDISH TEMP( ºC ) HEAT NO 260 X 335 TASK CONVE.0047 0.0063 0.0012 0.02 0.482 0.0011 0.0000 0.00 0.OF NOZZLE NOZZLE TYPE 16 05:46 28 06:00 1592 ( STAVERMA-SILICA ) 1 1 2 1 2 32 1561 1556 1555 SAMP.05 0.02 0.02 Ni 0.01 Al 0.0019 0.04 0.02 0.017 Si 0.02 0.0090 Oxygen Blowing to Nozzle number meter 1 1 1 1 canal 17 18 19 20 number 1 1 LADLE CHEMICAL COMPOSITION ( % ) TASK CONVE.04 0.023 0.NO 9077 9077 9077 9077 9077 1 1 2 1 2 C 0.05 0.06 Mn 0.07 0.0000 0.12 0.014 0.741 0.0658 0.04 0.0011 N 0.039 0.016 0.013 0. CONVE.533 0.0521 0.0000 0.023 0.0014 N 0.40 S 0.070 Al sol 0.0015 N 0.02 0.01 0.01 0.0573 0. LADLE LADLE TUNDISH TUNDISH Cr 0.0000 0.0694 0.0779 0.05 0.019 0.051 0.017 0.0023 0.04 0.02 0.OF NOZZLE NOZZLE TYPE ( STAVERMA-SILICA ) DIMENSIO N (mm) 32 02:55 03:16 Casting Time (Start/Finish) 260 X 335 1559 1558 TIME INTOCAST TUNDISH TEMP( ºC ) 1-2006 NOZZLE CHANGED meter 14 8 canal Oxygen Blowing to Nozzle number 17 18 19 20 meter 1 14 1 8 canal number 17 18 19 20 1 1 LADLE CHEMICAL COMPOSITION ( % ) 1 1 2 3 1 2 TIME Casting Time (Start/Finish) DIMENSIO N (mm) 03:48 03:58 04:06 3:40 4:30 Mn 0.05 0.06 0.0849 0.04 0.NO INTOCAST TUNDISH TEMP( ºC ) HEAT NO 260 X 335 TASK CONVE.34 0.4303 0.052 0.04 0.05 0.015 0.04 LADLE TEMP(ºC) Casting Powder DIA.00 0.01 0.14 0.01 0.00 0.395 0.070 0.047 0.019 0.031 0.0080 .0033 0.1971 0.01 0.34 0.0092 Oxygen Blowing to Nozzle number 17 18 19 20 Al oxy 0.007 0.09 0.00 0.0010 0.0056 0.0435 0.0079 Oxygen Blowing to Nozzle number 17 18 19 20 ( STAVERMA-SILICA ) 9072 9072 9072 9072 9072 9072 C 0.04 77 Cu 0.03 0.0014 0.008 0.02 0.16 0.005 0.006 0.020 0.0040 1 meter 5 3 1 8 canal number 17 18 19 20 1 1 1 1 LADLE CHEMICAL COMPOSITION ( % ) C 0.04 0.14 0.05 0.02 0.03 0.024 0.0259 0.34 0.03 Cu 0.02 0.019 0.0039 0.0473 0.0047 0.05 TIME Casting Time (Start/Finish) DIMENSIO N (mm) 04:43 04:53 05:16 4:30 5:25 Mn 0.04 0.29 0.05 TIME Casting Time (Start/Finish) DIMENSIO N (mm) 05:33 05:47 06:04 5:25 6:20 Mn 0.04 0.3168 0.0000 0. LADLE LADLE TUNDISH TUNDISH HEAT NO SAMP.02 0.02 0.017 0.06 32 1551 1546 1546 SAMP.16 0.02 0.021 0.16 0.02 0.0457 0.01 0.05 Cr 0.013 0.OF NOZZLE NOZZLE TYPE 15 04:51 27 05:07 1590 ( STAVERMA-SILICA ) 1 2 1 2 1 32 1563 1563 1559 SAMP.0068 0. LADLE LADLE LADLE TUNDISH TUNDISH meter 20 7 21 14.0075 0.04 LADLE TEMP(ºC) Casting Powder DIA.0078 0.02 0.0361 0.35 S 0.02 Al 0.0033 0.014 CONTINUE SAMPLE TAKEN meter TIME P 0.05 0.010 0.017 0.010 Si 0.047 0.05 0.012 0.0160 0.02 0.02 0.04 0.17 0.04 0.022 0.01 Al 0.05 0.0038 0.02 0.0246 NOZZLE CHANGED meter 1 1 canal 17 18 19 20 Al oxy 0.038 0.05 0.0023 0.01 0.02 Cu 0.0051 0.03 0.0023 0.02 0.0051 0.02 Ni 0.1595 0.34 0.34 S 0.0051 0.0043 0.05 0.015 CONTINUE SAMPLE TAKEN meter TIME P 0.200 0.30 canal number 17 18 19 20 1 1 1 2 LADLE CHEMICAL COMPOSITION ( % ) C 0.014 0.018 0.019 0.04 0.02 Ni 0.03 Al 0.5811 0.0048 0.0086 0.0244 0. LADLE LADLE TUNDISH Cr 0.01 0.04 0.0007 N 0.0050 0.019 Si 0.05 0.848 0.02 0.00 0.0697 0.03 0.0031 Ca 0.0046 0.00 0.019 CONTINUE SAMPLE TAKEN meter TIME P 0.0003 0.02 0.0018 0.028 Al sol 0.04 0.087 0.04 LADLE TEMP(ºC) Casting Powder DIA.02 0.04 0.02 0.0015 0.0020 0.40 0.006 0.03 0.02 0.04 0.04 0.34 0.0062 Ca 0.031 Al sol 0.0347 0.02 0.024 Al sol 0.02 0.019 0.0013 0.0668 Al oxy 0.0025 0.02 0.016 0.02 Cu 0.NO 9074 9074 9074 9074 9074 INTOCAST TUNDISH TEMP( ºC ) HEAT NO 260 X 335 TASK CONVE.0311 0.0003 0.00 0.

03 0.04 0.02 0.29 0.3426 0.03 0.34 0.010 CONTINUE SAMPLE TAKEN meter TIME P 0.0033 0.33 0.0005 N 0.00 0.082 0.06 32 1551 1550 1561 1561 SAMP.0086 Ca 0.44 21.06 0.009 0.NO INTOCAST TUNDISH TEMP( ºC ) HEAT NO 260 X 335 TASK CONVE.11 0.0011 0.07 32 1575 1565 1568 1565 SAMP.0003 0.00 0.0004 0.0063 0.0024 0.02 Al 0.006 0.02 0.0060 0.02 0.04 0.02 0.0029 0.01 0.06 0.05 LADLE TEMP(ºC) Casting Powder DIA.038 0.050 0.28 0.01 0.6697 0.031 0.STEEL QUALITY 6:20 7:20 CONTINUE SAMPLE TAKEN meter TIME LADLE TEMP(ºC) Casting Powder DIA.04 0.0021 0.06 0.009 Si 0.01 0.02 0.010 0.NO 9084 9084 9084 9084 9084 9084 9084 9084 1 2 1 2 3 1 2 3 C 0.0061 0. LADLE LADLE LADLE TUNDISH TUNDISH TUNDISH HEAT NO SAMP.07 0.10 0.0017 0.02 0.02 0.046 0.0046 0.0002 0.033 Al sol 0.0068 0.006 0.0002 N 0.021 Al sol 0.01 0.0064 0.0621 0.02 0.05 0.006 0.007 0.010 0.010 0.0051 Ca 0.0098 0.1079 0.07 0.05 0.34 S 0.25 ( STAVERMA-SILICA ) DIMENSIO N (mm) 32 06:28 Casting Time (Start/Finish) 260 X 335 1558 TIME INTOCAST TUNDISH TEMP( ºC ) 1-2006 canal number 17 18 19 20 1 1 1 6 LADLE CHEMICAL COMPOSITION ( % ) 1 1 2 1 2 TIME Casting Time (Start/Finish) DIMENSIO N (mm) 08:44 8:40 09:03 10:05 09:17 09:40 Mn 0.016 0.33 S 0.31 S 0.02 0.008 CONTINUE SAMPLE TAKEN meter TIME P 0.111 0.0003 0.0032 0.0037 0.14 0.04 0.06 0.0039 0.0050 0.724 0.04 Cr 0.0463 NOZZLE CHANGED meter canal 17 18 19 20 ( STAVERMA-SILICA ) 9082 9082 9082 9082 9082 9082 9082 C 0.011 0.0000 0.0003 0.00 0.0057 0.010 0.05 0.009 Si 0.OF NOZZLE 20 06:52 26 07:04 1590 NOZZLE TYPE NOZZLE CHANGED meter canal Oxygen Blowing to Nozzle number meter 17 16 18 16 19 20 27 10.009 0.0106 0.016 0.0367 0.03 0.7144 0.06 0.007 0.10 0.0458 0.0047 0.02 Cu 0.010 0.NO INTOCAST TUNDISH TEMP( ºC ) HEAT NO 260 X 335 TASK CONVE.0006 N 0.05 0.06 0.05 0.02 Ni 0.010 0. CONVE.02 Ni 0.05 0.751 0.02 0.02 0.02 0.007 0.05 0.0146 0.12 0.0012 Ca 0.0039 0.02 0.02 Ni 0.OF NOZZLE NOZZLE TYPE 15 09:06 25 09:18 46 09:40 1600 Cr 0.02 0.01 0.0000 0.01 0.33 0.0000 0.02 0.0062 0.02 0.00 0.07 0.0009 0.05 0.009 0.012 0.005 0.01 Al 0.01 0.048 0.11 0.03 0.014 0.022 0.17.45 canal 17 18 19 20 number 3 3 3 LADLE CHEMICAL COMPOSITION ( % ) TASK CONVE.22.0783 0.0065 .0206 0.01 0.0269 0.009 0.0351 0.04 78 Cu 0.0013 0.32.34 0.16.09 0.44 17.0067 Oxygen Blowing to Nozzle number meter 19.31 0.0000 0.05 0.0545 0.01 0.11 0.073 0.35 0.OF NOZZLE NOZZLE TYPE 21 10:50 32 11:08 37 11:12 1610 Cr 0.30.04 0.0043 0.02 0.03 0.363 0.006 0.009 0.497 0.0036 0.0074 0.00 0.0458 0.00 0. LADLE LADLE LADLE TUNDISH TUNDISH TUNDISH Al oxy 0.27 0.010 0.02 0.0585 0.06 LADLE TEMP(ºC) Casting Powder DIA.04 0.0973 0.0242 0.03 0.05 0.05 0.06 Mn 0.01 0.013 0.0377 0.067 0.05 0.00 0.4726 0.18.0043 0.041 0.02 0.04 0.06 0.0244 Al oxy 0.0005 0.00 0.0003 0.0162 NOZZLE CHANGED meter canal Al oxy 0.30.0062 Oxygen Blowing to Nozzle number 17 18 19 20 ( STAVERMA-SILICA ) 9078 9078 9078 9078 9078 C 0.012 0.02 0.0083 0.048 Al sol 0.01 0.04 0.0432 0.004 0.04 0.0062 0.0048 0.0007 0.08 0.0236 0.0066 0.005 P 0.005 0.015 0.05 0.02 0.011 Si 0.012 0.05 0.102 0.009 0.03 0.0026 0.0032 0.010 0.030 0.020 0.03 Cu 0.04 0.35 0. LADLE LADLE TUNDISH TUNDISH meter 7 7 canal number 17 18 19 20 1 1 LADLE CHEMICAL COMPOSITION ( % ) 1 1 2 3 1 2 3 TIME Casting Time (Start/Finish) DIMENSIO N (mm) 10:17 10:15 10:33 11:30 10:50 11:11 Mn 0.06 0.02 0.0042 0.01 Al 0.

0054 0.0029 0.02 0.0002 0.7 canal number 17 18 19 20 1 2 LADLE CHEMICAL COMPOSITION ( % ) 1 1 2 1 2 3 TIME Casting Time (Start/Finish) DIMENSIO N (mm) 19:35 19:30 19:46 20:25 20:20 Mn 0.01 0.0584 0.02 0.4070 0.02 0.0059 0.30 0.082 0. LADLE LADLE TUNDISH TUNDISH TUNDISH Cr 0.10 0.05 32 1557 1563 1560 SAMP.26 13 14 canal number 17 18 19 20 2 1 1 LADLE CHEMICAL COMPOSITION ( % ) 1 1 2 1 2 3 TIME Casting Time (Start/Finish) DIMENSIO N (mm) 17:40 17:35 17:50 18:35 18:00 18:10 Mn 0.05 0.04 0.0050 0.05 Cr 0.023 0.017 0.32 0.7 canal Ca 0.01 0.04 0.01 0.011 0.0870 0.019 0.0089 0.014 0.0034 meter 1 8 2 6.04 0.3242 0.00 0.NO INTOCAST TUNDISH TEMP( ºC ) HEAT NO 260 X 335 TASK CONVE.411 0.03 0.009 0.008 0.018 0.12 0.04 0.06 0.03 0.0071 0.019 0.34 0.04 0.0008 0.02 Ni 0.0336 NOZZLE CHANGED meter 22 canal 17 18 19 20 Al oxy 0.139 0.01 0.01 0.02 0.02 0.04 0.0288 0.0000 0.03 0.046 0.017 0.04 0.07 0.03 0.054 0.30 0.04 0.00 0.014 0.0071 0.03 0.05 0.465 0.0069 0.05 Mn 0.0053 0.00 0.012 0.00 0.0053 0.011 0.OF NOZZLE NOZZLE TYPE NOZZLE CHANGED meter canal Oxygen Blowing to Nozzle number 17 18 19 20 ( STAVERMA-SILICA ) 13:05 12:55 13:37 14:20 13:45 14:00 DIMENSIO N (mm) 32 Casting Time (Start/Finish) INTOCAST 1547 1553 1550 1549 TIME 260 X 335 TUNDISH TEMP( ºC ) 1-2006 meter 14.32 0.0031 0.03 Cu 0.038 0.0049 0.033 0.12 0.34 S 0.0029 0.31 S 0.0079 .0773 0.02 0.0184 0.0009 N 0.0459 0.0301 0.02 0.007 0. LADLE LADLE TUNDISH TUNDISH TUNDISH Cr 0.02 0.0080 0.04 0.01 0.0013 0.02 0.02 0.03 0.02 0.05 0.02 Al 0.18 0.03 Cu 0.04 0.032 0.04 0.0008 0.32 S 0.32 0.010 0.0060 0.0000 0.0545 0.00 0.04 0.0331 0.0000 0.01 0.0001 0.011 CONTINUE SAMPLE TAKEN meter TIME P 0.0006 0.015 0.0369 0.0081 0.017 0.05 0.32 0.02 Ni 0.02 0.04 0.02 0.015 0.0074 Oxygen Blowing to Nozzle number meter canal number 17 18 19 20 1 LADLE CHEMICAL COMPOSITION ( % ) TASK CONVE.012 0.032 Al sol 0.017 0.03 0.02 0.STEEL QUALITY CONTINUE SAMPLE TAKEN meter TIME LADLE TEMP(ºC) 17 13:23 25 13:30 37 13:45 1603 Casting Powder DIA.03 0.35 0.0074 0.0044 0.02 0.34 0.05 0.05 0.062 0.0049 0.0489 0.05 0.0473 NOZZLE CHANGED meter 8 6.012 0.32 0.0071 0.012 0.11 0.007 CONTINUE SAMPLE TAKEN meter TIME P 0. LADLE LADLE LADLE TUNDISH TUNDISH TUNDISH HEAT NO SAMP.02 Ni 0.060 0.NO 9104 9104 9104 9104 9104 9104 9104 1 1 2 3 1 2 3 C 0.01 0.NO INTOCAST TUNDISH TEMP( ºC ) HEAT NO 260 X 335 TASK CONVE.05 0.010 P 0.0012 0.039 0.02 0.02 0.01 Al 0.03 79 Cu 0.02 0.0844 0.04 0.0019 0.02 0.02 Al 0.0000 0.026 0.1206 0.0024 Ca 0.047 0.0013 0.OF NOZZLE NOZZLE TYPE 13 17:51 22 18:02 33 18:15 1595 ( STAVERMA-SILICA ) 9090 9090 9090 9090 9090 9090 C 0.01 0.OF NOZZLE NOZZLE TYPE 11 19:45 18 19:52 28 20:06 1594 ( STAVERMA-SILICA ) 9100 9100 9100 9100 9100 9100 C 0.0543 0.012 Si 0.13 0.007 0.012 0.03 0.0063 0.038 Al sol 0.0008 0.0011 0.02 0.0341 0.05 0.0045 Ca 0.0017 0.1293 0.014 Si 0.02 0.04 LADLE TEMP(ºC) Casting Powder DIA.04 LADLE TEMP(ºC) Casting Powder DIA.013 0.0000 0.086 0.4242 0.01 0.02 0.0098 Oxygen Blowing to Nozzle number 17 18 19 20 Al oxy 0.010 0.136 0.0025 0.06 0.05 32 1558 1559 1564 1561 SAMP.05 0.006 0.04 0.04 0.0049 0.017 Si 0.011 0.0096 0.0049 0.02 0.0002 N 0.0010 N 0.011 0.429 0.05 0.0013 0.02 0.03 0.0079 0.0079 0.009 0.04 0.007 0.0298 Al oxy 0.051 Al sol 0.

04 0.007 CONTINUE SAMPLE TAKEN meter TIME P 0.0086 0.046 0.012 CONTINUE SAMPLE TAKEN meter TIME P 0.35 0.05 0.0000 0.0035 0.34 0.450 0.0014 0.020 0.00 0.02 Al 0.0041 0.05 Cr 0.06 0.03 Ni 0.0409 0.02 0.05 0.022 0.0000 0.007 0.00 0.023 0.06 0.03 0.04 0.00 0.28 0.0000 0.0015 0.0413 NOZZLE CHANGED meter canal number Al oxy 0.0513 Al oxy 0.15 0.04 0.042 0.04 0.04 0.0053 0.0015 N 0.0065 0.02 0.0016 0.03 0.050 0.006 0.021 0.01 0.04 0.0671 0.0026 0.1035 0.013 0.0056 0.018 0.05 0.010 0.037 0.03 0.058 0.04 0.01 Al 0.0042 0.33 S 0.05 0.03 0.043 Al sol 0.OF NOZZLE NOZZLE TYPE NOZZLE CHANGED meter canal Oxygen Blowing to Nozzle number meter 17 18 19 20 ( STAVERMA-SILICA ) DIMENSIO N (mm) 32 Casting Time (Start/Finish) 260 X 335 1563 1568 TIME INTOCAST TUNDISH TEMP( ºC ) 1-2006 canal number 17 18 19 20 LADLE CHEMICAL COMPOSITION ( % ) 1 1 2 3 1 2 3 TIME Casting Time (Start/Finish) DIMENSIO N (mm) 21:30 21:20 21:43 22:15 22:05 Mn 0.0025 0.16 0.0058 0.051 0.076 0.04 Cu 0.32 0.04 0.008 0.0060 0.16 0.06 0.0015 0.02 0.06 0.014 0.01 0.02 0.154 0.0092 0.0032 0.007 0.00 0.04 0.036 0.0444 0.5445 0.0017 0.0018 0.00 0.0052 0.20 0.442 0.0498 0.0002 0.045 0.12 0.03 0.00 0.04 0.029 0. LADLE LADLE LADLE LADLE TUNDISH TUNDISH TUNDISH canal number 17 18 19 20 LADLE CHEMICAL COMPOSITION ( % ) TASK CONVE.00 0.02 0.0000 0.0034 0.015 0.02 0.018 Si 0.NO 32 TUNDISH TEMP( ºC ) HEAT NO INTOCAST TASK CONVE.04 0.0436 NOZZLE CHANGED meter 37 canal Ca 0.0034 0. CONVE.1505 0.05 0.011 0.02 0.011 0.0581 0.03 0.0369 0.9401 0.03 0.0032 0.05 0.0012 0.27 0.OF NOZZLE NOZZLE TYPE 11 22:30 19 22:40 28 22:50 1595 Cr 0.007 0.3926 0.0003 0.0001 0.0038 0.018 0.018 0.0000 0.0000 0.01 0.04 LADLE TEMP(ºC) Casting Powder DIA.088 0.0439 0.397 0.04 80 Cu 0.04 LADLE TEMP(ºC) Casting Powder DIA.0837 0.05 0.11 0.1129 0.34 0.02 0.1224 0.018 0.02 Ni 0.016 0.016 Si 0.0758 0.0011 0.04 0.04 0.0496 0.0015 0.00 0.05 0.33 0.0075 0.01 0.0000 0.02 0.02 0.0068 0.0013 0.0039 0.02 Ni 0.00 0.0018 Ca 0.008 P 0.01 0.05 0.03 0.05 0.04 0.078 0.03 0.011 0.0048 0.17 0.013 0.0016 Ca 0.08 0.OF NOZZLE NOZZLE TYPE 8 21:35 17 21:45 24 21:55 1595 ( STAVERMA-SILICA ) 9106 9106 9106 9106 9106 9106 9106 C 0.03 0.NO INTOCAST TUNDISH TEMP( ºC ) HEAT NO 260 X 335 TASK CONVE.34 0.27 0.010 0.0028 0.008 0.0070 .051 0.06 Mn 0.01 0.04 0.04 0.019 0.0014 0.0033 0.0084 0.34 0.02 0.05 0.02 0.667 0.0012 0.0401 0.02 0.0011 0.04 0.02 0.04 0.012 0.33 0.0476 0.05 0.977 0.011 0. LADLE LADLE LADLE TUNDISH TUNDISH TUNDISH HEAT NO SAMP.006 0.0080 Oxygen Blowing to Nozzle number 17 18 19 20 Al oxy 0.0072 0.02 0. CONVE.05 0.04 0.0058 0.0050 0.031 0.03 0.02 0.0001 0.05 32 1564 1570 1574 SAMP.0074 0.016 0.043 0.01 0.0705 0.01 0. LADLE LADLE LADLE TUNDISH TUNDISH TUNDISH Cr 0.011 Si 0.102 0.STEEL QUALITY 20:35 20:25 21:15 21:20 CONTINUE SAMPLE TAKEN meter TIME LADLE TEMP(ºC) 10 20:40 21 20:55 30 21:05 1596 Casting Powder DIA.05 Cu 0.0020 meter canal number 17 18 19 20 1 LADLE CHEMICAL COMPOSITION ( % ) 1 2 1 2 3 4 1 2 3 TIME Casting Time (Start/Finish) DIMENSIO N (mm) 22:20 22:15 22:45 23:05 Mn 0.03 0.34 S 0.16 0.02 0.0046 0.01 0.0052 0.05 0.0014 N 0.02 0.0017 0.012 0.NO 9110 9110 9110 9110 9110 9110 9110 9110 1 2 1 2 3 1 2 3 C 0.0017 0.05 260 X 335 1567 1560 SAMP.01 0.044 0.04 0.0413 0.01 0.0069 Oxygen Blowing to Nozzle meter 17 18 19 20 ( STAVERMA-SILICA ) 9108 9108 9108 9108 9108 9108 9108 9108 9108 C 0.05 0.029 0.02 0.053 Al sol 0.0014 N 0.05 0.0023 0.017 0.008 0.016 0.3719 0.05 0.0039 0.04 0.28 0.03 0.010 0.046 Al sol 0.4482 0.0967 0.02 0.27 S 0.04 0.04 0.00 0.33 0.012 0.015 0.02 0.06 0.112 0.02 0.017 0.01 0.0011 0.115 0.02 Al 0.06 0.04 0.

039 0.019 0.00 0.0467 0.025 0. LADLE LADLE LADLE TUNDISH TUNDISH TUNDISH HEAT NO SAMP.0009 0.04 0.0039 NOZZLE CHANGED meter DYSN 22:50 22:45 23:00 0:00 23:15 23:20 23:35 23:40 23:55 23:58 CONTINUE SAMPLE TAKEN meter P 0.04 0.018 0.08 0.019 P 0.0056 0.0003 0.019 0.0056 0.018 0.0062 0.00 0.40 canal 13 14 15 16 Ca 0.017 0.01 0.00 0.39 0.029 0.02 0.41 0.29 6 6.04 0.0035 0.0461 0.013 0.022 CONTINUE SAMPLE TAKEN meter TIME P 0.0423 0.0011 N 0.04 0.18 8.017 Si 0.0053 0.0063 Oxygen Blowing to Nozzle number 13 14 15 16 DYSN SAMP.0007 N 0.01 0.0008 0.0077 0.18 8.019 Si 0.0051 0.07 TIME Casting Time (Start/Finish) DIMENSIO N (mm) 21:30 21:30 21:35 22:45 21:43 22:00 22:14 22:30 TASK CONVE.02 0.14 0.04 0.026 0.0147 0.04 Cr 0.OF NOZZLE NOZZLE TYPE 10 21:51 26 22:14 38 22:30 1603 Cr 0.04 0.032 0.40 0.0243 0.0156 0.016 32 1559 1563 1561 1563 1558 1559 1555 1554 S 0.026 0.0000 0.0265 0.0064 0.0252 0.01 0.33 0.0073 0.00 0.0035 0.0198 0.02 0.009 0.023 0.39 0.07 0.0170 0.03 0.04 0.01 0.0040 0.023 0.02 0.32 0.0011 0.0081 0.28 24.38 0.426 0.013 0.04 0.00 0.011 0.0041 0.018 0.016 0.39 0.01 26 28 1587 Al 0.0005 0.02 0.02 0.0000 0.04 0.0064 0.018 0.0006 0.0082 NOZZLE CHANGED meter canal Ca 0.03 0.04 0.04 0.00 0.0000 0.002 0.0070 0.18.04 0.03 0.044 0.0054 0.05 0.022 0.477 0.00 0.06 0.0063 0.0083 0.024 0.02 0.0031 0.0047 0.0086 0.05 TIME Casting Time (Start/Finish) DIMENSIO N (mm) 260 X 260 1569 1561 1567 1563 1559 1556 Mn 0.018 0.04 0.03 0.06 0.22 6.013 0.0042 0.02 0.NO 2100 2100 2100 2100 2100 2100 2100 1 1 2 3 1 2 3 TIME Si 0.0064 Oxygen Blowing to Nozzle number 1 1 meter 26 4.04 0.0004 0.029 0.035 Al sol Al oxy 0.0076 0.027 0.025 0.03 Cu 0.OF NOZZLE NOZZLE TYPE 13 23:03 26 23:20 33 23:30 Cr 0.02 0.NO 2082 2082 2082 2082 2082 2082 2082 2082 2082 32 TUNDISH TEMP( ºC ) HEAT NO INTOCAST TASK CONVE.41 S 0.0044 0.052 0.019 0.026 0.01 0.04 0.020 0.04 0.01 0.08 0.03 0.01 0.0008 0.014 INTOCAST TUNDISH TEMP( ºC ) 260 X 260 CHEMICAL COMPOSITION ( % ) Mn 0.0046 Ca 0.02 0.009 0.00 Al 0.OF NOZZLE NOZZLE TYPE DYSN 12:50 12:45 13:05 14:15 13:20 13:45 DIMENSIO N (mm) 32 Casting Time (Start/Finish) INTOCAST 1577 1567 1561 1564 TIME 260 X 260 TUNDISH TEMP( ºC ) 1-2008 NOZZLE CHANGED meter 25 canal Oxygen Blowing to Nozzle number 13 14 15 16 meter canal 8.04 0.18 0.02 Ni 0.02 0.0204 0.04 0.07 0.02 Ni 0.02 Ni 0.015 0.015 0.0066 0.008 0.0004 0.02 0.03 0.06 0.013 0.001 0.00 0.032 0.02 0.02 0.00 0.00 0.40 0.06 Mn 0.0642 0.00 0.25 number 13 14 15 16 2 2 2 3 LADLE CHEMICAL COMPOSITION ( % ) 1 2 1 2 3 4 1 2 3 C 0.029 Al sol Al oxy 0.0215 0.NO 2099 2099 2099 2099 2099 2099 2099 1 1 2 3 1 2 3 C 0.05 0.04 0.0014 0.0023 0.20 0.05 0.0065 0.049 0.007 0.0081 0. LADLE LADLE LADLE LADLE TUNDISH TUNDISH TUNDISH meter canal 6.0030 0.04 0.0010 0.01 0.0013 0.03 81 Cu 0.24 number 13 14 15 16 2 1 2 2 LADLE TASK CONVE.0122 0.0070 0.018 0.026 0.02 0.016 0.01 0.0073 .00 0.07 0.403 0.03 0.072 0.0227 0.18 1 8.0346 0.0009 0.02 0.41 0.451 0.0011 0.01 0.025 0.0148 0.00 0.02 0.0000 0.01 0.0010 0.04 0.015 0.02 0.010 0.03 0.019 Al sol Al oxy 0.0051 0.02 0.39 S 0.01 0.02 0.0007 N 0.03 0.0004 0.0029 0.021 0.02 0.04 0.04 LADLE TEMP(ºC) Casting Powder DIA.04 0.01 0.0058 0.024 0.02 0.37 0.09 0.0031 0.04 LADLE TEMP(ºC) Casting Powder DIA.APPENDIX B STEEL QUALITY CONTINUE SAMPLE TAKEN meter TIME 14 13:20 25 13:35 36 13:50 LADLE TEMP(ºC) 1605 Casting Powder DIA.0010 0.0057 0. CONVE.28 0.00 0.052 0.00 0.20 0.06 0.01 Al 0.026 0.04 0.017 0.0041 0.38 0.02 0.06 0.46 canal 13 14 15 16 number 1 2 2 LADLE CHEMICAL COMPOSITION ( % ) C 0.04 Cu 0.04 0.037 0.06 0.011 0.04 0.0093 0.02 0. LADLE LADLE LADLE TUNDISH TUNDISH TUNDISH HEAT NO SAMP.06 0.

STEEL QUALITY
CONTINUE SAMPLE
TAKEN

meter

TIME

16 00:20
26 00:34
32 00:44

LADLE
TEMP(ºC)

1587

Casting
Powder

DIA.OF
NOZZLE

NOZZLE
TYPE

DYSN

0:05
1:05

DIMENSIO
N (mm)

32

00:10
00:20
00:35
00:50
01:00

Casting Time
(Start/Finish)

INTOCAST

1551
1549
1545
1541
1532

TIME

260 X 260

TUNDISH TEMP( ºC
)

1-2008
NOZZLE CHANGED
meter

38

canal

Oxygen Blowing to Nozzle

number

13
14
15
16

meter

canal

1

1

22,38
1,35

number

13
14
15
16

1
2
2

LADLE

CHEMICAL COMPOSITION ( % )
1
1
2
3
1
2
3

C
0.05
0.04
0.06
0.06
0.07
0.07
0.07

TIME

Casting Time
(Start/Finish)

DIMENSIO
N (mm)

05:05
05:18
05:25
05:45
05:55

5:00
6:10

TASK
CONVE.
LADLE
LADLE
LADLE
TUNDISH
TUNDISH
TUNDISH

HEAT NO

SAMP.NO

2113
2113
2113
2113
2113
2113
2113

1
1
2
3
1
2
3

C
0.06
0.05
0.05
0.07
0.07
0.07
0.07

TIME

Casting Time
(Start/Finish)

DIMENSIO
N (mm)

260 X 260

1565
1564
1564
1566
1567

Mn
0.18
0.14
0.32
0.35
0.39
0.38
0.38

S
0.028
0.024
0.024
0.022
0.023
0.023
0.023

CONTINUE SAMPLE
TAKEN

meter

TIME

17 05:20
15 05:31
36 05:46

P
0.011
0.007
0.008
0.012
0.016
0.016
0.015

Si
0.00
0.01
0.01
0.03
0.02
0.02
0.02

Cu
0.02
0.02
0.02
0.02
0.02
0.02
0.02

Ni
0.04
0.04
0.04
0.04
0.04
0.04
0.04

LADLE
TEMP(ºC)

Casting
Powder

DIA.OF
NOZZLE

NOZZLE
TYPE

1590

DYSN

SAMP.NO

2101
2101
2101
2101
2101
2101
2101

32

TUNDISH TEMP( ºC
)

HEAT NO

INTOCAST

TASK
CONVE.
LADLE
LADLE
LADLE
TUNDISH
TUNDISH
TUNDISH

Cr
0.00
0.00
0.00
0.01
0.01
0.01
0.01

Al
0.426
0.032
0.002
0.047
0.011
0.012
0.012

Al sol

Al oxy

0.0280
0.0013
0.0404
0.0094
0.0083
0.0079

0.0041
0.0007
0.0062
0.0019
0.0032
0.0039

NOZZLE CHANGED
meter

6
28
29

canal

N
0.0043
0.0092
0.0064
0.0099
0.0082
0.0081
0.0090

Oxygen Blowing to Nozzle

number

13
14
15
16

Ca
0.0001
0.0003
0.0007
0.0020
0.0000
0.0000
0.0000

meter

canal

number

13
14
15
16

1
1
1

LADLE

5:40
6:55

TIME

15 06:00
30 06:20
43 06:37

Si
0.00
0.01
0.01
0.03
0.03
0.03
0.03

Cu
0.02
0.02
0.02
0.02
0.02
0.02
0.02

Ni
0.04
0.04
0.04
0.04
0.04
0.04
0.04

LADLE
TEMP(ºC)

Casting
Powder

DIA.OF
NOZZLE

NOZZLE
TYPE

1590

DYSN

05:47
05:55
06:20
06:35

CONTINUE SAMPLE
TAKEN

meter

P
0.015
0.012
0.016
0.018
0.020
0.019
0.018

32

1547
1556
1551
1550

S
0.029
0.027
0.028
0.020
0.018
0.018
0.018

INTOCAST

TUNDISH TEMP( ºC
)

260 X 260

CHEMICAL COMPOSITION ( % )
Mn
0.21
0.18
0.38
0.41
0.41
0.41
0.41

Cr
0.00
0.01
0.01
0.01
0.01
0.01
0.01

Al
0.436
0.002
0.066
0.062
0.034
0.037
0.039

Al sol

Al oxy

0.0011
0.0636
0.0487
0.0300
0.0327
0.0316

0.0004
0.0029
0.0134
0.0042
0.0042
0.0071

NOZZLE CHANGED
meter

41
26

canal

N
0.0073
0.0061
0.0124
0.0060
0.0090
0.0092
0.0069

Oxygen Blowing to Nozzle

number

13
14
15
16

Ca
0.0001
0.0000
0.0000
0.0044
0.0009
0.0008
0.0012

meter

26

1
1

canal

number

13
14
15
16

1

LADLE

CHEMICAL COMPOSITION ( % )
C
0.03
0.03
0.06
0.06
0.07
0.07
0.07

TIME

Casting Time
(Start/Finish)

DIMENSIO
N (mm)

07:00
07:12
07:35

6:55
8:05

Mn
0.08
0.08
0.39
0.41
0.40
0.40
0.40

S
0.025
0.020
0.019
0.012
0.015
0.014
0.014

CONTINUE SAMPLE
TAKEN

meter

TIME

15 07:12
29 07:30
36 07:40

P
0.006
0.004
0.011
0.012
0.014
0.013
0.013

Si
0.00
0.02
0.02
0.05
0.04
0.04
0.04

Cu
0.02
0.02
0.02
0.02
0.02
0.02
0.02

Ni
0.04
0.04
0.04
0.04
0.04
0.04
0.04

LADLE
TEMP(ºC)

Casting
Powder

DIA.OF
NOZZLE

NOZZLE
TYPE

1594

Cr
0.00
0.00
0.00
0.00
0.01
0.00
0.00

Al
0.428
0.121
0.037
0.065
0.049
0.046
0.045

Al sol

Al oxy

0.1151
0.0343
0.0621
0.0447
0.0431
0.0404

0.0057
0.0031
0.0028
0.0042
0.0033
0.0044

NOZZLE CHANGED
meter

24
DYSN

1
1
2
3
1
2
3

32

1549
1552
1551

SAMP.NO

2159
2159
2159
2159
2159
2159
2159

INTOCAST

TUNDISH TEMP( ºC
)

HEAT NO

260 X 260

TASK
CONVE.
LADLE
LADLE
LADLE
TUNDISH
TUNDISH
TUNDISH

canal

13
14
15
16

Ca
0.0007
0.0000
0.0000
0.0030
0.0018
0.0016
0.0015

N
0.0043
0.0064
0.0051
0.0050
0.0085
0.0090
0.0089

Oxygen Blowing to Nozzle

number

meter

1

canal

number

13
14
15
16
LADLE

CHEMICAL COMPOSITION ( % )
TASK
CONVE.
LADLE
LADLE
LADLE
TUNDISH
TUNDISH
TUNDISH

HEAT NO

SAMP.NO

2161
2161
2161
2161
2161
2161
2161

1
1
2
3
1
2
3

C
0.04
0.04
0.06
0.06
0.07
0.07
0.07

Mn
0.13
0.14
0.34
0.40
0.40
0.40
0.40

S
0.035
0.029
0.025
0.017
0.016
0.014
0.016

P
0.008
0.009
0.014
0.014
0.015
0.015
0.015

Si
0.00
0.02
0.02
0.04
0.05
0.04
0.04

82

Cu
0.02
0.02
0.02
0.02
0.02
0.02
0.02

Ni
0.04
0.04
0.04
0.04
0.04
0.04
0.04

Cr
0.00
0.00
0.00
0.00
0.00
0.00
0.00

Al
0.375
0.105
0.061
0.044
0.037
0.033
0.032

Al sol

Al oxy

0.1038
0.0530
0.0414
0.0354
0.0308
0.0288

0.0016
0.0075
0.0024
0.0017
0.0020
0.0030

Ca
0.0003
0.0000
0.0004
0.0027
0.0044
0.0007
0.0008

N
0.0086
0.0056
0.0067
0.0062
0.0076
0.0061
0.0059

STEEL QUALITY
DIMENSIO
N (mm)

08:10
08:15
08:25
08:45
09:05

8:05
9:20

TASK
CONVE.
CONVE.
LADLE
LADLE
LADLE
TUNDISH
TUNDISH
TUNDISH

HEAT NO

SAMP.NO

2164
2164
2164
2164
2164
2164
2164
2164

1
2
1
2
3
1
2
3

C
0.06
0.04
0.04
0.05
0.06
0.07
0.07
0.07

TIME

Casting Time
(Start/Finish)

DIMENSIO
N (mm)

260 X 260

1546
1551
1556
1548
1549

CONTINUE SAMPLE
TAKEN

meter

TIME

15 08:22
28 08:45
40 09:00

LADLE
TEMP(ºC)

1593

Casting
Powder

DIA.OF
NOZZLE

NOZZLE
TYPE

DYSN

Casting Time
(Start/Finish)

32

TIME

INTOCAST

TUNDISH TEMP( ºC
)

1-2008
NOZZLE CHANGED
meter

47

canal

Oxygen Blowing to Nozzle

number

13
14
15
16

1

meter

47

canal

number

13
14
15
16

1

LADLE

1569

16:20

TIME

Si
0.00
0.00
0.01
0.01
0.03
0.04
0.03
0.03

Cu
0.02
0.02
0.02
0.02
0.02
0.02
0.02
0.02

Ni
0.04
0.04
0.04
0.04
0.04
0.04
0.04
0.04

LADLE
TEMP(ºC)

Casting
Powder

DIA.OF
NOZZLE

NOZZLE
TYPE

16 16:10
24 16:21
1600

Cr
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00

Al
0.442
0.432
0.084
0.022
0.060
0.049
0.051
0.048

Al sol

Al oxy

0.0777
0.0156
0.0575
0.0457
0.0418
0.0426

0.0061
0.0062
0.0026
0.0038
0.0094
0.0051

NOZZLE CHANGED
meter

canal

Ca
0.0020
0.0011
0.0000
0.0016
0.0027
0.0012
0.0012
0.0009

N
0.0044
0.0036
0.0059
0.0068
0.0065
0.0070
0.0085
0.0086

Oxygen Blowing to Nozzle

number

13
14
15
16

DYSN

15:50 15:45
15:58 17:20

CONTINUE SAMPLE
TAKEN

meter

P
0.009
0.006
0.006
0.011
0.013
0.014
0.014
0.014

32

1559
1557

S
0.033
0.029
0.027
0.026
0.022
0.022
0.022
0.024

INTOCAST

TUNDISH TEMP( ºC
)

260 X 260

CHEMICAL COMPOSITION ( % )
Mn
0.14
0.11
0.10
0.30
0.37
0.38
0.38
0.38

meter

10
10
10,40

3,5,7,16,21,27,32,34.......

canal

number

13
14
15
16

1
1
2
17

LADLE

CHEMICAL COMPOSITION ( % )
1
2
1
2
1
2

C
0.05
0.03
0.03
0.04
0.06
0.05

TIME

Casting Time
(Start/Finish)

DIMENSIO
N (mm)

18:50 18:45
19:00 19:55
19:12
19:28
19:38

TASK
CONVE.
CONVE.
LADLE
LADLE
LADLE
TUNDISH
TUNDISH
TUNDISH

HEAT NO

SAMP.NO

2243
2243
2243
2243
2243
2243
2243
2243

1
2
1
2
3
1
2
3

C
0.03
0.03
0.02
0.05
0.05
0.06
0.05
0.06

TIME

Casting Time
(Start/Finish)

DIMENSIO
N (mm)

260 X 260

1556
1559
1557
1554
1552

Mn
0.17
0.13
0.12
0.23
0.35
0.35

S
0.037
0.030
0.029
0.028
0.027
0.028

CONTINUE SAMPLE
TAKEN

meter

TIME

17 19:07
25 19:17
33 19:28

P
0.008
0.006
0.006
0.013
0.011
0.012

Si
0.00
0.00
0.01
0.03
0.02
0.02

Cu
0.02
0.02
0.02
0.02
0.02
0.02

Ni
0.05
0.05
0.05
0.04
0.05
0.05

LADLE
TEMP(ºC)

Casting
Powder

DIA.OF
NOZZLE

NOZZLE
TYPE

1595

Cr
0.01
0.01
0.01
0.01
0.01
0.01

Al
0.425
0.419
0.125
0.014
0.036
0.036

Al sol

Al oxy

0.1171
0.0124
0.0252
0.0287

0.0083
0.0021
0.0106
0.0068

NOZZLE CHANGED
meter

canal

Ca
0.0039
0.0016
0.0000
0.0000
0.0001
0.0001

N
0.0008
0.0032
0.0075
0.0098
0.0065
0.0097

Oxygen Blowing to Nozzle

number

13
14
15
16

DYSN

SAMP.NO

2237
2237
2237
2237
2237
2237

32

TUNDISH TEMP( ºC
)

HEAT NO

INTOCAST

TASK
CONVE.
CONVE.
LADLE
LADLE
TUNDISH
TUNDISH

meter

3,34

canal

number

13
14
15
16

2

LADLE

TIME

17 20:17
28 20:33
35 20:44

Si
0.00
0.00
0.01
0.03
0.03
0.03
0.03
0.03

Cu
0.02
0.02
0.02
0.02
0.02
0.02
0.02
0.02

Ni
0.04
0.04
0.04
0.04
0.04
0.04
0.04
0.04

LADLE
TEMP(ºC)

Casting
Powder

DIA.OF
NOZZLE

NOZZLE
TYPE

1595

Cr
0.00
0.00
0.00
0.00
0.00
0.01
0.01
0.01

Al
0.472
0.423
0.023
0.082
0.076
0.059
0.062
0.061

Al sol

Al oxy

0.0176
0.0781
0.0731
0.0548
0.0591
0.0589

0.0050
0.0041
0.0031
0.0039
0.0026
0.0024

NOZZLE CHANGED
meter

30
DYSN

20:00 19:55
20:18 21:15
20:14
20:48

CONTINUE SAMPLE
TAKEN

meter

P
0.015
0.010
0.009
0.014
0.015
0.015
0.015
0.015

32

1557
1558
1557
1558

S
0.040
0.037
0.032
0.030
0.028
0.028
0.027
0.027

INTOCAST

TUNDISH TEMP( ºC
)

260 X 260

CHEMICAL COMPOSITION ( % )
Mn
0.19
0.14
0.14
0.38
0.40
0.41
0.41
0.41

12
35

canal

13
14
15
16

Ca
0.0011
0.0010
0.0000
0.0016
0.0021
0.0010
0.0010
0.0009

N
0.0025
0.0085
0.0076
0.0093
0.0078
0.0092
0.0087
0.0100

Oxygen Blowing to Nozzle

number

1

meter

6,30
18,48

1
1

12,47
35

canal

13
14
15
16

number

2
2
2
1

LADLE

CHEMICAL COMPOSITION ( % )
TASK
CONVE.
LADLE
LADLE
LADLE
LADLE
TUNDISH
TUNDISH
TUNDISH

HEAT NO

SAMP.NO

2244
2244
2244
2244
2244
2244
2244
2244

1
1
2
3
4
1
2
3

C
0.02
0.02
0.03
0.05
0.05
0.06
0.06
0.05

Mn
0.13
0.13
0.14
0.36
0.39
0.41
0.40
0.40

S
0.030
0.031
0.032
0.029
0.027
0.026
0.026
0.028

P
0.009
0.007
0.008
0.016
0.021
0.022
0.022
0.021

Si
0.00
0.01
0.01
0.03
0.02
0.03
0.02
0.02

83

Cu
0.03
0.03
0.03
0.03
0.03
0.03
0.03
0.03

Ni
0.04
0.04
0.04
0.04
0.04
0.04
0.04
0.04

Cr
0.00
0.00
0.01
0.01
0.01
0.01
0.01
0.01

Al
0.401
0.002
0.081
0.028
0.078
0.065
0.065
0.061

Al sol

Al oxy

0.0014
0.0664
0.0262
0.0743
0.0550
0.0630
0.0571

0.0007
0.0148
0.0019
0.0036
0.0103
0.0021
0.0042

Ca
0.0006
0.0002
0.0005
0.0007
0.0007
0.0003
0.0004
0.0004

N
0.0014
0.0095
0.0094
0.0095
0.0081
0.0092
0.0100
0.0086

STEEL QUALITY
DIMENSIO
N (mm)

17:28 17:25
17:34 18:40
17:42
17:48
18:03
18:25

TASK
CONVE.
CONVE.
LADLE
LADLE
TUNDISH
TUNDISH
TUNDISH

HEAT NO

SAMP.NO

2282
2282
2282
2282
2282
2282
2282

1
2
1
2
1
2
3

C
0.06
0.05
0.04
0.06
0.06
0.06
0.06

TIME

Casting Time
(Start/Finish)

DIMENSIO
N (mm)

260 X 260

1583
1573
1566
1572
1574
1573

CONTINUE SAMPLE
TAKEN

meter

TIME

LADLE
TEMP(ºC)

19 17:59
28 18:12
37 18:24
1605

Casting
Powder

DIA.OF
NOZZLE

NOZZLE
TYPE

NOZZLE CHANGED
meter

canal

number

Oxygen Blowing to Nozzle

meter

13
14
15
16

DYSN

Casting Time
(Start/Finish)

32

TIME

INTOCAST

TUNDISH TEMP( ºC
)

1-2008
canal

4
3
4
3

number

13
14
15
16

1
1
1
1

LADLE

CHEMICAL COMPOSITION ( % )

HEAT NO

SAMP.NO

2283
2283
2283
2283
2283
2283
2283

1
1
2
3
1
2
3

C
0.04
0.04
0.06
0.06
0.06
0.06
0.06

TIME

Casting Time
(Start/Finish)

DIMENSIO
N (mm)

TIME

Si
0.00
0.00
0.02
0.04
0.04
0.04
0.04

Cu
0.02
0.02
0.02
0.02
0.02
0.02
0.02

Ni
0.03
0.03
0.04
0.04
0.04
0.04
0.03

LADLE
TEMP(ºC)

Casting
Powder

DIA.OF
NOZZLE

NOZZLE
TYPE

16 19:00
27 19:15
35 19:26
1595

Cr
0.00
0.00
0.00
0.00
0.01
0.01
0.00

Al
0.432
0.426
0.081
0.059
0.044
0.044
0.048

Al sol

Al oxy

0.0675
0.0543
0.0366
0.0365
0.0383

0.0137
0.0050
0.0072
0.0076
0.0097

NOZZLE CHANGED
meter

canal

number

Ca
0.0015
0.0007
0.0000
0.0043
0.0022
0.0020
0.0028

N
0.0021
0.0027
0.0092
0.0049
0.0049
0.0039
0.0032

Oxygen Blowing to Nozzle

meter

canal

13
14
15
16

DYSN

TASK
CONVE.
LADLE
LADLE
LADLE
TUNDISH
TUNDISH
TUNDISH

CONTINUE SAMPLE
TAKEN

meter

P
0.014
0.008
0.009
0.016
0.017
0.018
0.016

32

18:44 18:40
18:52 19:50
19:05
19:15
19:26
19:37

260 X 260

1565
1563
1565
1564
1562
1558

S
0.024
0.023
0.023
0.017
0.017
0.018
0.017

INTOCAST

TUNDISH TEMP( ºC
)

Mn
0.20
0.15
0.15
0.39
0.39
0.39
0.39

number

13
14
15
16
LADLE

CHEMICAL COMPOSITION ( % )

HEAT NO

SAMP.NO

2286
2286
2286
2286
2286
2286

1
1
2
1
2
3

C
0.03
0.03
0.05
0.07
0.06
0.05

TIME

Casting Time
(Start/Finish)

DIMENSIO
N (mm)

TIME

Si
0.00
0.04
0.04
0.05
0.05
0.05
0.05

Cu
0.02
0.02
0.02
0.02
0.02
0.02
0.02

Ni
0.04
0.04
0.04
0.04
0.04
0.04
0.04

LADLE
TEMP(ºC)

Casting
Powder

DIA.OF
NOZZLE

NOZZLE
TYPE

16 20:12
24 20:24
36 20:40
1595

Cr
0.00
0.01
0.01
0.01
0.01
0.01
0.01

Al
0.409
0.136
0.088
0.069
0.055
0.047
0.057

Al sol

Al oxy

0.1358
0.0851
0.0650
0.0502
0.0408
0.0531

0.0004
0.0026
0.0039
0.0050
0.0063
0.0037

NOZZLE CHANGED
meter

canal

number

13
14
15
16

DYSN

TASK
CONVE.
LADLE
LADLE
TUNDISH
TUNDISH
TUNDISH

CONTINUE SAMPLE
TAKEN

meter

P
0.010
0.011
0.015
0.016
0.015
0.015
0.015

32

19:55 19:50
20:00 21:05
20:11
20:23
20:35
20:45

260 X 260

1553
1561
1566
1561
1558
1556

S
0.027
0.023
0.018
0.011
0.011
0.011
0.010

INTOCAST

TUNDISH TEMP( ºC
)

Mn
0.16
0.19
0.39
0.41
0.40
0.39
0.41

Ca
0.0028
0.0000
0.0000
0.0031
0.0015
0.0010
0.0017

N
0.0062
0.0061
0.0061
0.0046
0.0082
0.0071
0.0092

Oxygen Blowing to Nozzle

meter

canal

37

number

13
14
15
16

1

LADLE

TASK
CONVE.
LADLE
TUNDISH
TUNDISH
TUNDISH

HEAT NO

SAMP.NO

2296
2296
2296
2296
2296

1
1
1
2
3

TIME

Si
0.00
0.01
0.03
0.03
0.03
0.03

Cu
0.02
0.02
0.02
0.02
0.02
0.02

Ni
0.03
0.04
0.03
0.03
0.03
0.03

LADLE
TEMP(ºC)

Casting
Powder

DIA.OF
NOZZLE

NOZZLE
TYPE

16 00:10
31 00:30
40 00:42
1605

Cr
0.00
0.00
0.01
0.01
0.01
0.01

Al
0.459
0.103
0.070
0.045
0.046
0.044

Al sol

Al oxy

0.0930
0.0607
0.0363
0.0415
0.0387

0.0098
0.0092
0.0084
0.0050
0.0051

NOZZLE CHANGED
meter

canal

number

13
14
15
16

DYSN

23:42 23:40
23:55 1:00
00:02
00:18
00:30
00:41
00:50
00:55

CONTINUE SAMPLE
TAKEN

meter

P
0.012
0.011
0.017
0.017
0.017
0.017

32

1579
1560
1557
1568
1566
1563
1560
1550

S
0.027
0.025
0.020
0.018
0.018
0.017

INTOCAST

TUNDISH TEMP( ºC
)

260 X 260

CHEMICAL COMPOSITION ( % )
Mn
0.16
0.16
0.41
0.40
0.40
0.40

Ca
0.0029
0.0000
0.0030
0.0015
0.0014
0.0013

N
0.0060
0.0071
0.0062
0.0093
0.0095
0.0092

Oxygen Blowing to Nozzle

meter

canal

6
8
8
5

13
14
15
16

number

1
1
1
1

LADLE

CHEMICAL COMPOSITION ( % )
C
0.04
0.05
0.06
0.06
0.06

Mn
0.13
0.39
0.41
0.40
0.40

S
0.024
0.010
0.010
0.011
0.011

P
0.008
0.013
0.013
0.014
0.014

Si
0.00
0.03
0.04
0.04
0.04

84

Cu
0.02
0.02
0.02
0.02
0.02

Ni
0.04
0.04
0.04
0.04
0.04

Cr
0.00
0.00
0.00
0.01
0.00

Al
0.397
0.034
0.029
0.027
0.025

Al sol

Al oxy

0.0279
0.0245
0.0221
0.0221

0.0062
0.0044
0.0046
0.0032

Ca
0.0012
0.0029
0.0009
0.0009
0.0011

N
0.0039
0.0072
0.0058
0.0064
0.0064

02 0.0069 0.14 0.27 0.0036 0.012 0.1587 0.0029 0.03 0.0052 0.0866 0.0056 0.38 S 0.013 0.39 0.06 0.085 Al sol Al oxy 0.0080 0.06 0.14 0.011 0.013 Si 0.012 CONTINUE SAMPLE TAKEN meter TIME 12 07:21 22 07:35 38 07:55 P 0.06 0.03 0.0025 0.05 0.0135 0.41 S 0.0477 0.OF NOZZLE NOZZLE TYPE 1595 Cr 0.37 0.0010 0.02 0.018 0.03 0.37 canal number 13 14 15 16 1 1 6 LADLE CHEMICAL COMPOSITION ( % ) 1 1 2 3 1 TIME Casting Time (Start/Finish) DIMENSIO N (mm) 04:48 05:00 05:30 4:35 5:50 Mn 0.0020 0.04 0.0107 0.03 0.0048 0.02 0.0053 0.02 0.00 0.00 0.00 Al 0.00 0.0068 0.04 0.0000 0.011 0.050 0.020 0.0059 Oxygen Blowing to Nozzle number meter 13 14 15 16 DYSN SAMP.01 0.016 0.0018 0.44 0.0069 0.02 85 Cu 0.02 0.0039 0.011 0.06 0.0068 0.02 0.02 0.017 Al sol Al oxy 0.02 0.0012 N 0.18 0.00 0.0007 0.19 0.04 0.0003 0.005 0.06 0.1197 0.01 Al 0.020 0.02 0.00 0. LADLE LADLE LADLE TUNDISH TUNDISH TUNDISH HEAT NO SAMP.016 0.18.11 0.018 0.11 0.0075 Oxygen Blowing to Nozzle number 1 1 1 1 meter 21 30 30 34 canal 13 14 15 16 number 1 1 1 1 LADLE CHEMICAL COMPOSITION ( % ) C 0.NO 2307 2307 2307 2307 2307 2307 2307 32 TUNDISH TEMP( ºC ) HEAT NO INTOCAST TASK CONVE.091 0.0027 0.01 0.018 0.0059 Ca 0.012 INTOCAST TUNDISH TEMP( ºC ) 260 X 260 CHEMICAL COMPOSITION ( % ) Mn 0.01 0.0000 0.02 0.0061 0.015 0.107 0.0008 0.00 0.025 0.07 TIME Casting Time (Start/Finish) DIMENSIO N (mm) 260 X 260 1565 1563 1560 1558 1556 Mn 0.06 0.06 0.054 0.050 0.03 0.02 0.0013 0.0851 0.03 Cu 0.034 0.OF NOZZLE NOZZLE TYPE 1594 Cr 0.02 0.0039 Ca 0.0479 0.0062 0.14 0.0001 0.02 0.016 P 0.0013 N 0.03 Cr 0.0071 .0874 0.00 Al 0.0081 0.004 0.19.35 0.0000 NOZZLE CHANGED meter canal Ca 0.03 LADLE TEMP(ºC) Casting Powder DIA.0075 0.010 0.OF NOZZLE NOZZLE TYPE 10 08:30 21 08:45 34 08:50 1593 DYSN 08:20 08:30 08:40 08:55 09:05 09:15 CONTINUE SAMPLE TAKEN meter P 0.38 0.03 0.02 0.03 0.163 0.0044 0.07 0.03 0.07 0.05 0.012 0.03 0.016 0.109 0.00 0.0030 0.00 0.0312 0.0133 0.016 CONTINUE SAMPLE TAKEN meter TIME 10 04:52 30 05:17 40 05:31 P 0.013 0.0076 0.017 0.0013 0.013 0.45 Cr 0.04 LADLE TEMP(ºC) Casting Powder DIA.164 0.01 0.02 0.OF NOZZLE NOZZLE TYPE DYSN 2:15 3:20 DIMENSIO N (mm) 32 02:25 02:35 Casting Time (Start/Finish) INTOCAST 1564 1566 TIME 260 X 260 TUNDISH TEMP( ºC ) 1-2008 NOZZLE CHANGED meter 5 3 canal Oxygen Blowing to Nozzle number meter 13 9 14 1 3 15 1 16 17.0269 0.0000 0. LADLE LADLE LADLE TUNDISH TUNDISH TUNDISH canal number 13 14 15 16 LADLE 8:15 9:25 TASK CONVE.04 0.0033 0.03 0.41 0.06 0.04 0.00 0.0066 NOZZLE CHANGED meter canal Ca 0.03 0.0035 0.03 Cu 0.02 0.06 32 1553 1553 1551 SAMP.0009 0.0091 0.04 0.03 0.07 0.02 0.05 0.409 0.03 0.03 0.00 0.00 0.02 Ni 0.0036 0.015 0.03 0.0011 N 0.01 0.03 0.1579 0.0014 0.020 Al sol Al oxy 0.1085 0.0000 0.0006 0.20.02 0.02 Ni 0.03 0.02 0.45 0.012 0.02 0.0003 0.06 0.0062 0.020 0.02 0.013 0.07 0.01 0.05 0.02 Ni 0.01 0.00 0.03 0.03 0.00 0.016 0.023 0.0016 0.46 0.04 0.0027 0.04 0.NO INTOCAST TUNDISH TEMP( ºC ) HEAT NO 260 X 260 TASK CONVE.0072 Oxygen Blowing to Nozzle number meter 13 14 15 16 DYSN 2303 2303 2303 2303 2303 C 0.408 0.00 0.012 0.0471 NOZZLE CHANGED meter 21 30 30 34 canal 13 14 15 16 Al oxy 0.38 S 0.NO 2310 2310 2310 2310 2310 2310 1 2 3 1 2 3 C 0.0062 0.21.015 0.0025 0.006 0.014 0.05 0.0020 0.03 0.0066 0.0835 0.04 LADLE TEMP(ºC) Casting Powder DIA.0007 N 0.41 0.014 0.01 0.011 0.35 0.087 0.STEEL QUALITY CONTINUE SAMPLE TAKEN meter TIME LADLE TEMP(ºC) 15 02:40 1597 Casting Powder DIA.03 0.37 0.06 0.0039 0.0171 0.0241 0. LADLE LADLE LADLE TUNDISH canal number 13 14 15 16 LADLE CHEMICAL COMPOSITION ( % ) 1 1 2 3 1 2 3 C 0.NO 2311 2311 2311 2311 2311 2311 2311 1 1 2 3 1 2 3 TIME Si 0.0078 0.015 0.005 0.017 32 1559 1556 1558 1551 1546 1549 S 0.00 0.0009 0.008 0.127 0.00 0.0019 0.03 0.0018 0.1064 0.03 0.018 0.03 0.015 Si 0.0004 0.004 0.03 Cu 0.010 0.012 0.035 0.0064 0.007 0.017 0.38 0.00 0.0014 0.014 Si 0.02 0.0167 0.03 0.0100 0.0525 0.00 0.03 0.090 0.00 0.012 0.0001 0.02 Ni 0.018 0.00 0.01 0.018 0.01 Al 0.0011 0.00 0.41 0.07 Mn 0.012 0.394 0.053 Al sol 0.0024 0.06 TIME Casting Time (Start/Finish) DIMENSIO N (mm) 07:10 07:20 07:32 07:55 08:10 7:05 8:15 TASK LADLE LADLE LADLE TUNDISH TUNDISH TUNDISH HEAT NO SAMP.

03 LADLE TEMP(ºC) Casting Powder DIA.06 0.0803 0.00 0.0034 0.419 0.0000 0.0000 0.10 0.0443 0.02 0.07 Mn 0.02 0.07 0.0053 0.04 0.00 0.04 0.01 0.04 Cu 0.03 0.03 0.38 0.00 0.023 0.31 0.123 0.018 0.06 0.012 0.02 0.01 0. LADLE LADLE TUNDISH TUNDISH TUNDISH HEAT NO SAMP.00 0.03 0.0743 0.053 0.01 0.0076 0.009 0.018 0.074 0.02 0.0055 0.0031 0.012 0.01 0.0405 0.0438 0.0039 0.0469 0.055 0.016 0.02 Ni 0.022 0.07 TIME Casting Time (Start/Finish) DIMENSIO N (mm) 11:55 11:45 12:05 13:00 12:15 12:25 12:40 12:45 TASK CONVE.04 LADLE TEMP(ºC) Casting Powder DIA.01 0.0057 0.04 0.010 0.00 0.1220 0.02 0.02 0. LADLE LADLE LADLE TUNDISH TUNDISH TUNDISH CONTINUE SAMPLE TAKEN meter P 0.0011 0.05 0.009 0.03 0.08 0.04 LADLE TEMP(ºC) Casting Powder DIA.023 0.1119 0.01 0.05 0.0003 0.02 Ni 0.04 0.0010 0.0035 NOZZLE CHANGED meter canal Ca 0.03 0.03 0.06 0.40 0.0014 0.NO 2320 2320 2320 2320 2320 2320 2320 1 2 1 2 1 2 3 TIME 18 17:00 26 17:11 35 17:24 Si 0.0066 0.39 0.39 0.0095 0.04 0.0084 0.03 0.000 0.398 0.02 0.0445 0.01 0.0009 0.03 0.0006 N 0.007 0.0009 N 0.0025 0.0086 0.31 0.0488 0.01 0.0082 0.38 0.02 0.0095 0.009 0.01 0.0430 0.02 0.050 0.316 0.0077 0.03 0.013 0.0051 0.00 0.010 32 1559 1568 1570 1568 1563 S 0.08 0.00 0.011 0.008 0.0024 0.0091 0.02 0.06 0.OF NOZZLE NOZZLE TYPE DYSN 10:45 10:35 11:00 11:45 11:10 11:25 DIMENSIO N (mm) 32 Casting Time (Start/Finish) INTOCAST 1570 1572 1569 1563 TIME 260 X 260 TUNDISH TEMP( ºC ) 1-2008 NOZZLE CHANGED meter 23 2 canal Oxygen Blowing to Nozzle number 13 14 15 16 meter canal 1 23 1 2 number 13 14 15 16 1 1 LADLE CHEMICAL COMPOSITION ( % ) 1 2 1 2 3 1 2 3 C 0.12 0.049 0.NO 2314 2314 2314 2314 2314 2314 2314 1 1 2 3 1 2 3 C 0.0009 0.048 Al sol Al oxy 0.04 0.077 0.054 Al sol Al oxy 0.0028 0.06 0.0074 0.08 TIME Casting Time (Start/Finish) DIMENSIO N (mm) TIME 8 14:31 17 14:40 35 15:05 Si 0.008 0.04 0.0080 0.011 0.0015 0.03 0.022 0.03 0.00 0.00 0.02 0.0002 0.013 INTOCAST TUNDISH TEMP( ºC ) 260 X 260 CHEMICAL COMPOSITION ( % ) Mn 0.STEEL QUALITY CONTINUE SAMPLE TAKEN meter TIME 11 10:50 22 11:05 33 11:20 LADLE TEMP(ºC) 1595 Casting Powder DIA.00 0.02 0.0000 0.469 0.017 0.022 0.0000 0.0008 0.0490 0.20 0.NO 2318 2318 2318 2318 2318 2318 2318 1 1 2 3 1 2 3 C 0.20 0.013 Si 0.00 0.37 0.06 TIME Casting Time (Start/Finish) DIMENSIO N (mm) 260 X 260 1559 1562 1558 1557 1556 1554 Mn 0.0078 Ca 0.0089 Oxygen Blowing to Nozzle number meter 1 1 1 1 canal number 13 14 15 16 LADLE CHEMICAL COMPOSITION ( % ) C 0.0060 0.01 0.03 0.02 0.0033 NOZZLE CHANGED meter DYSN SAMP.013 0.02 0.0012 0.16 0.045 Al sol Al oxy 0.02 Cu 0.005 0.39 S 0.01 0.14 0.010 0.02 0.0446 0.0016 0.0072 0.0049 0.04 0.013 0.0084 Oxygen Blowing to Nozzle number 13 14 15 16 Ca 0.0575 0.0000 0.OF NOZZLE NOZZLE TYPE 1596 Cr 0.06 0.013 0. LADLE LADLE LADLE TUNDISH TUNDISH TUNDISH HEAT NO SAMP.018 CONTINUE SAMPLE TAKEN meter TIME P 0.0000 0.0001 0.0007 0.07 0.02 Ni 0.00 0.0049 0.02 0.048 0.059 0.0026 0.0010 0.05 0.0043 0.0094 0.012 0.38 0.0009 0.081 0.05 0. CONVE. LADLE LADLE LADLE TUNDISH TUNDISH TUNDISH canal N 0.02 0.01 0.0067 0.38 0.0094 0.013 0.0012 meter 1 canal number 13 14 15 16 LADLE CHEMICAL COMPOSITION ( % ) HEAT NO SAMP.0452 0.00 0.00 0.014 0.11 0.0533 0.02 0.012 0.0507 0.011 0.04 0.020 0.02 0.054 0.022 0.0000 0.034 0.019 0.0024 0.050 0.03 0.03 0.007 0.08 0.06 0.011 0.33 0.03 0.027 0.112 0.0077 Oxygen Blowing to Nozzle number meter 13 14 15 16 DYSN TASK CONVE.0002 0.01 Al 0.41 canal number 13 14 15 16 LADLE TASK CONVE.03 Cr 0.013 0.009 0.39 0.32 0.03 0.03 0.03 0.07 0.40 0.020 P 0.02 0.06 0.01 19 1594 Al 0.032 0.0378 0.014 32 14:25 14:20 14:40 15:25 14:50 15:03 15:15 260 X 260 1558 1561 1560 1557 1558 S 0.02 86 Cu 0.0068 0.014 INTOCAST TUNDISH TEMP( ºC ) Mn 0.03 0.0479 0.0022 0.02 0.OF NOZZLE NOZZLE TYPE 9 12:00 21 12:16 32 12:30 Cr 0.02 0.19 0.08 0.00 0.046 Al sol Al oxy 0.016 0.049 0.021 0.06 0.01 0.0064 0.0077 0.38 S 0.00 0.02 Ni 0.03 Cu 0.06 0.01 0.00 0.007 0.01 0.015 0.03 0.00 0.421 0.02 0.02 0.005 0.04 0.0009 N 0.40 0.0013 0.02 0.033 0.02 0.0081 0.00 Al 0.056 0.026 0.OF NOZZLE NOZZLE TYPE 1595 DYSN 16:40 16:35 16:53 17:50 17:03 17:15 17:32 CONTINUE SAMPLE TAKEN meter P 0.00 0.39 0.0100 0.0723 0.01 0.036 0.0450 0.0007 0.16 0. CONVE.03 0.04 0.03 0.02 0.013 0.052 0.02 0.0014 0.03 0.39 Cr 0.0293 0.00 0.04 0.00 0.0094 0.0025 0.013 Si 0.0052 0.01 Al 0.NO 2313 2313 2313 2313 2313 2313 2313 2313 32 TUNDISH TEMP( ºC ) HEAT NO INTOCAST TASK CONVE.06 0.00 0.0024 NOZZLE CHANGED meter 11 11 20 20 canal 13 14 15 16 Ca 0.026 0.0073 .050 0.0051 0.0061 0.0069 0.02 0.0040 0.02 0.396 0.

02 0.02 0.016 INTOCAST TUNDISH TEMP( ºC ) 260 X 260 CHEMICAL COMPOSITION ( % ) Mn 0.0045 0.058 0.00 0.00 0.0015 0.06 0.05 Cu 0.0057 0.02 0.02 Ni 0.00 0.007 0.00 0.06 0.00 0.03 0.015 0.01 Al 0.379 0.02 Ni 0.39 0.02 0.01 0.011 0.38 S 0.00 0. LADLE LADLE TUNDISH TUNDISH HEAT NO SAMP.010 Si 0.NO 2322 2322 2322 2322 2322 2322 32 TUNDISH TEMP( ºC ) HEAT NO INTOCAST TASK CONVE.0017 0.02 0.0024 NOZZLE CHANGED meter canal Ca 0.055 Al sol Al oxy 0.03 0.03 0.0006 0.492 0.07 0.012 CONTINUE SAMPLE TAKEN meter TIME 15 20:36 23 20:47 33 21:00 P 0.33 27 16.0023 0.0082 .03 0.0129 NOZZLE CHANGED meter 2 canal N 0.0084 0.0060 0.05 0.00 0.03 0.012 Si 0.02 0.010 0.031 0.0093 0.02 0.0098 0.06 TIME Casting Time (Start/Finish) DIMENSIO N (mm) 260 X 260 1559 1568 1568 1569 1565 Mn 0.0001 0.03 0.04 0.02 0.38 canal 13 14 15 16 LADLE number 2 2 1 3 3 CHEMICAL COMPOSITION ( % ) C 0.0057 0.0006 0.0060 Ca 0.37 0.004 0.40 0.02 0.07 0.03 Cr 0.070 0.03 0.0078 0.39 0.0072 0.07 TIME Casting Time (Start/Finish) DIMENSIO N (mm) TIME 16 21:46 25 21:57 34 21:08 Si 0.OF NOZZLE NOZZLE TYPE 1600 Cr 0.1383 0.03 0.0063 0.32 24.017 0.008 0.OF NOZZLE NOZZLE TYPE 15 22:50 24 23:04 1591 Cr 0.019 0.021 0.059 0.0029 0.0000 0.0587 0.0023 0.02 0.00 0.04 0.04 0.OF NOZZLE NOZZLE TYPE NOZZLE CHANGED meter canal Oxygen Blowing to Nozzle number meter canal 13 14 15 16 DYSN 19:10 19:05 19:15 20:15 19:25 19:35 19:54 DIMENSIO N (mm) 32 Casting Time (Start/Finish) INTOCAST 1568 1562 1570 1568 1564 TIME 260 X 260 TUNDISH TEMP( ºC ) 1-2008 number 13 14 15 16 LADLE CHEMICAL COMPOSITION ( % ) 1 1 2 1 2 3 C 0.010 0.0059 0.027 0. LADLE LADLE TUNDISH TUNDISH TUNDISH meter canal 42 7.011 0.011 32 1556 1559 1562 S 0.05 0.14 0.04 0.0232 0.0388 0.08 0.03 0.01 0.010 0.0052 0.38 S 0.08 TIME Casting Time (Start/Finish) DIMENSIO N (mm) 20:25 20:15 20:35 21:15 20:46 20:59 21:07 TASK CONVE.04 0.0617 0.0100 0.0279 0. CONVE.011 0.039 Al sol Al oxy 0.006 0.03 0.132 0.40 0.03 LADLE TEMP(ºC) Casting Powder DIA.10 0.16 0.010 0.04 0.00 0.0517 0.015 INTOCAST TUNDISH TEMP( ºC ) Mn 0.0001 0.050 0.0050 Oxygen Blowing to Nozzle number 13 14 15 16 DYSN 22:38 22:30 22:49 23:35 22:59 CONTINUE SAMPLE TAKEN meter P 0.01 0.04 0.0075 0.07 0.NO 2326 2326 2326 2326 2326 2326 2326 1 2 1 2 1 2 3 C 0.03 0.40 meter 4.00 Al 0.03 0.01 0.03 0.0096 NOZZLE CHANGED meter canal Ca 0.00 0.27.03 0.0000 0.03 0.044 0.0011 0.021 0.019 0.00 0.06 Mn 0.0032 0.0062 0.00 0.0062 0.02 0.00 0.0076 0.088 0.05 0.00 Al 0.048 Al sol Al oxy 0.068 0.019 P 0.012 0.018 0.02 0.0087 0.04 0.14 0.02 0.08 0.0012 0.0080 0.STEEL QUALITY CONTINUE SAMPLE TAKEN meter TIME 16 19:25 26 19.012 0.0033 0.03 0.051 0.42 7.00 0.0047 0.0040 0.03 0.0621 0.144 0.02 0.12 0.03 Cu 0.01 0.NO 2328 2328 2328 2328 2328 2328 1 1 2 1 2 3 C 0.02 0.0457 0.0447 0.0006 0.02 0.0049 0.006 0.016 0.00 0.12 0.0079 Oxygen Blowing to Nozzle number 13 14 15 16 Ca 0.15 0.0838 0.03 0.006 0.02 0.008 0.1364 0.0044 Oxygen Blowing to Nozzle number 13 14 15 16 DYSN SAMP.39 0.011 0.19 46 number 13 14 15 16 1 2 2 1 LADLE CHEMICAL COMPOSITION ( % ) HEAT NO SAMP.00 0.0035 0.04 0.39 0.32 0.007 0.472 0.0005 N 0.02 0.03 0.011 0.0000 0.0250 0.1233 0.02 Ni 0.11 0.38 0.03 0.04 0.02 0.0008 0.03 LADLE TEMP(ºC) Casting Powder DIA.00 0.NO 2329 2329 2329 2329 2329 1 1 2 1 2 TIME Si 0.017 0.12 0.02 0.011 32 21:30 21:25 21:40 22:30 21:52 22:01 22:16 260 X 260 1548 1549 1553 1550 1548 S 0.377 0.048 0.27 27.02 0.02 Ni 0.08 0.08 0.033 0.0007 0.028 0.05 0.0557 0.0037 0.38 0.0070 0.06 0.0076 0.27.OF NOZZLE NOZZLE TYPE 1594 DYSN TASK CONVE.04 0.015 0.0463 0.01 0.05 0.145 0.009 0.03 Cu 0.06 0.029 Al sol Al oxy 0.03 87 Cu 0.066 0.0024 0.0016 N 0.0453 0.0262 0.0036 0.004 0. LADLE LADLE TUNDISH TUNDISH TUNDISH HEAT NO SAMP.00 0.0479 0.0011 N 0.00 0.0015 0.01 0.010 0.39 0.00 0.022 0.384 0.0029 0.0000 0.024 0.034 0. LADLE LADLE TUNDISH TUNDISH TUNDISH CONTINUE SAMPLE TAKEN meter P 0.01 0.05 0.0077 0.00 0.0056 0.03 0.021 0.010 0.0087 0.35 37 19:50 LADLE TEMP(ºC) 1595 Casting Powder DIA.016 0.04 LADLE TEMP(ºC) Casting Powder DIA.01 Al 0.0055 0.39 Cr 0.0006 meter 1 canal 2 number 13 14 15 16 1 LADLE 1557 23:15 TASK CONVE.0000 0.07 0.

05 0.067 0.03 0.076 0.006 0. LADLE LADLE LADLE TUNDISH TUNDISH TUNDISH HEAT NO SAMP.059 0.36 0.015 0.0007 0.08 0.0063 0.00 0.013 INTOCAST TUNDISH TEMP( ºC ) 260 X 260 CHEMICAL COMPOSITION ( % ) Mn 0.013 32 02:10 02:20 02:33 03:00 03:10 260 X 260 1558 1565 1564 1555 1557 S 0.02 0.01 0.096 0.00 0.013 0.38 0.02 0.0070 0.041 0.00 0.024 0.11 0.02 0.0068 .00 0.STEEL QUALITY DIMENSIO N (mm) 23:43 23:40 00:07 0:55 00:25 00:36 TASK CONVE.030 0.00 0.0000 0.04 0.OF NOZZLE NOZZLE TYPE 1592 Cr 0.03 0.01 0.00 0.013 0.0013 0.38 Cr 0.36 0.0061 NOZZLE CHANGED meter canal number Ca 0.02 Ni 0.01 Al 0.04 LADLE TEMP(ºC) Casting Powder DIA.0084 Oxygen Blowing to Nozzle number meter 13 14 15 16 DYSN 0:55 2:05 CONTINUE SAMPLE TAKEN meter P 0.0093 0.04 0.024 0.03 0.447 0.03 Cu 0.04 0.0000 0.04 0.01 0.025 0.02 0.02 0.02 0.38 0.019 0.0041 0.01 0.013 0.03 0.NO 2332 2332 2332 2332 2332 2332 2332 1 1 2 3 1 2 3 C 0.027 0.015 0.0010 N 0.0005 0.02 0.0605 0.03 0.0221 0.06 0.00 0.01 0.014 0.0076 0.37 0.0657 0.40 0.0342 0.NO 2336 2336 2336 2336 2336 2336 2336 1 1 2 3 1 2 3 TIME 11 03:28 27 03:50 35 04:01 Si 0.02 Ni 0.00 0.04 0.0106 0.01 Al 0.00 0.018 P 0.01 0.0584 0.03 0.027 0.023 32 1556 1563 1559 1560 1557 S 0.03 LADLE TEMP(ºC) Casting Powder DIA.0091 0.02 Ni 0.0090 0.018 0.015 INTOCAST TUNDISH TEMP( ºC ) Mn 0.0687 0.0362 0.01 0.0000 0.13 0.02 88 Cu 0.502 0.02 0.0015 1 1 meter 14 canal number 13 14 15 16 1 LADLE 3:15 4:30 TASK CONVE.019 0.05 0.04 0.010 0.020 0.0020 0.0098 0.0000 0.0091 0.0029 0.37 0.17 0.0000 0.351 0.049 0.050 0.027 0.41 0.014 0.0062 0.0231 0.0254 0.04 0.02 0.04 0.20 0.014 0.014 0.0003 0.03 0.0099 0.03 0.0009 0. LADLE LADLE LADLE TUNDISH TUNDISH TUNDISH HEAT NO SAMP.0072 0.02 0.36 canal number 13 14 15 16 LADLE CHEMICAL COMPOSITION ( % ) TASK CONVE.0438 0.00 0.0065 0.0095 Oxygen Blowing to Nozzle meter 13 14 15 16 DYSN 03:20 03:28 03:40 03:55 04:15 CONTINUE SAMPLE TAKEN meter P 0.038 0.02 0.06 0.02 0.021 0.0338 0.03 LADLE TEMP(ºC) Casting Powder DIA.0017 N 0.02 0.062 0.07 TIME Casting Time (Start/Finish) DIMENSIO N (mm) TIME 12 02:20 24 02:34 31 02:45 Si 0.02 0.0027 Ca 0.02 0.0009 0.0022 0.01 0.0013 0.0094 0.019 0.0744 0.06 0.0077 0. LADLE TUNDISH TUNDISH TUNDISH HEAT NO SAMP.03 0.38 S 0.029 Al sol Al oxy 0.OF NOZZLE NOZZLE TYPE DYSN Casting Time (Start/Finish) 32 TIME INTOCAST TUNDISH TEMP( ºC ) 1-2008 NOZZLE CHANGED meter 8 canal Oxygen Blowing to Nozzle number 13 14 15 16 meter canal 7 1 8 3 7 number 13 14 15 16 1 1 1 1 LADLE CHEMICAL COMPOSITION ( % ) TASK CONVE.35 0.03 0.040 0.OF NOZZLE NOZZLE TYPE 1594 Cr 0.39 0.15 0.0085 0.0028 0.03 0.03 0.027 0.03 Cr 0.0568 0.03 0.022 0.03 0.0000 NOZZLE CHANGED meter 14 35 canal N 0.0096 0.0009 N 0.074 0.06 0.040 Al sol Al oxy 0.012 0.03 0.016 Si 0.0055 NOZZLE CHANGED meter canal Ca 0.039 Al sol Al oxy 0.0536 0. LADLE LADLE LADLE TUNDISH TUNDISH TUNDISH HEAT NO SAMP.03 0.037 0.0000 0.013 0.02 0.03 0.037 0.0002 0.02 0.03 0.013 0.36 0.018 0.00 0.05 0.008 0.03 0.00 0.0483 0.0054 0.03 0.0063 0.01 0.016 INTOCAST TUNDISH TEMP( ºC ) Mn 0.0051 0.06 0.04 0.02 0.05 0.0013 0.016 0.08 0.NO 2334 2334 2334 2334 2334 2334 2334 1 1 2 3 1 2 3 C 0.0348 0.02 0.02 0.00 0.0038 0.06 0.066 0.0071 0.026 0.013 0.01 0.0014 0.06 0.013 0.01 0.0090 0.015 0.06 TIME Casting Time (Start/Finish) DIMENSIO N (mm) 260 X 260 1579 1570 1566 1566 CONTINUE SAMPLE TAKEN meter TIME 14 00:07 27 00:25 36 00:36 LADLE TEMP(ºC) 1630 Casting Powder DIA.02 0.38 0.02 0.0195 0.04 0.18 0.059 0.36 0.032 0.0071 0.0135 0.00 0.01 0.03 0.0014 0.0005 0.0024 0.0044 0.02 0.0126 0.061 Al sol Al oxy 0.02 Ni 0.0034 0.41 canal number 13 14 15 16 LADLE CHEMICAL COMPOSITION ( % ) C 0.0054 0.0025 0.01 0.04 0.02 0.04 Cu 0.06 0.06 Mn 0.02 0.41 0.0053 0.04 Cu 0.06 TIME Casting Time (Start/Finish) DIMENSIO N (mm) TIME 12 01:10 20 01:20 32 01:35 Si 0.023 0.0093 0.018 0.0370 0.03 0.07 0.38 0.01 Al 0.07 0.023 0.0319 0.013 32 00:56 01:10 01:20 01:35 01:47 260 X 260 1558 1554 1550 1544 1546 S 0.012 0.0089 0.0890 0.0095 Oxygen Blowing to Nozzle number 13 14 15 16 Ca 0.0125 0.015 0.01 0.008 0.0498 0.02 0.449 0.016 0.0007 0.OF NOZZLE NOZZLE TYPE 1598 DYSN 2:05 3:15 CONTINUE SAMPLE TAKEN meter P 0.013 0.0067 0.0000 0.03 0.014 0.028 0.04 0.0065 0.02 0.0054 0.00 0.00 0.00 Al 0.03 0.00 0.06 0.NO 2330 2330 2330 2330 2330 1 1 1 2 3 C 0.

03 Cu 0.38 0.00 0.01 0.007 0.34 0.00 0.0097 Ca 0.06 0.03 LADLE TEMP(ºC) Casting Powder DIA.03 0.0026 0.0378 0.02 0.0011 0.23 0.0289 0.042 0.023 0.0000 0.024 0.03 Cu 0.013 CONTINUE SAMPLE TAKEN meter TIME 10 15:27 23 15:43 33 15:56 P 0.037 0.0063 0.06 0.02 0.0000 0.02 0.0002 0.0006 0.13 0.0012 0.009 0.01 0.00 0.019 0.0091 0.0027 0.020 0.0332 0.0332 0.0058 0.0042 0.00 0.017 0.07 0.02 0.016 0.0022 0.00 0.0048 0.015 0.03 0.06 TIME Casting Time (Start/Finish) DIMENSIO N (mm) 1553 1564 1566 1563 1558 1554 16.38 S 0.02 0.0000 N 0.NO 2354 2354 2354 2354 2354 2354 2354 2354 INTOCAST TUNDISH TEMP( ºC ) HEAT NO 260 X 260 TASK CONVE.039 0.0390 NOZZLE CHANGED meter canal number 13 14 15 16 DYSN 2 3 1 2 3 32 SAMP.04 0.0073 0.07 0.02 0.037 Al sol Al oxy 0.39 0.03 0.04 0.03 0.053 0.00 Al 0.03 0.02 0.0094 0.059 0.0218 0.0063 0.013 0.0057 Oxygen Blowing to Nozzle number 13 14 15 16 Ca 0.015 0.03 0.044 0.06 0.39 0.0009 0.01 0.01 0. CONVE.OF NOZZLE NOZZLE TYPE 13 16:38 25 16:55 32 17:03 1595 Cr 0.011 0.038 Al sol Al oxy 0.02 0.03 0.006 0.0095 0.03 0.0000 0.0095 0.011 Si 0.02 Ni 0.0006 0.04 0.0001 0.04 0.01 0. LADLE LADLE LADLE TUNDISH TUNDISH TUNDISH HEAT NO SAMP.0099 0.016 0.03 0.012 0.0022 0.02 0.OF NOZZLE NOZZLE TYPE 1591 DYSN 1 2 1 2 3 1 2 3 32 1552 1558 1548 1546 SAMP.06 0.069 0.0069 0.04 0.040 0.415 0.0000 0.03 Cr 0.02 0.0012 0.06 0.08 0.04 0.018 0.0316 0.05 0.0005 0.40 3 canal N 0.0076 Oxygen Blowing to Nozzle number 13 14 15 16 Ca 0.038 0.043 Al sol Al oxy 0.012 CONTINUE SAMPLE TAKEN meter TIME P 0.00 0.0049 0.03 0.032 0.010 Si 0.04 0.32 0.00 0.39 0.41 S 0.42 0.0263 0.0005 0.04 0.009 Si 0.07 0.040 0.0012 0.0440 0.0056 0.0076 0.075 0.02 0.016 0.0147 0.02 0.02 Ni 0.374 0.0713 0.07 TIME Casting Time (Start/Finish) DIMENSIO N (mm) 15:15 15:10 15.005 0.04 LADLE TEMP(ºC) Casting Powder DIA.015 0.40 0.0053 .0018 0.03 0.04 0.0098 0.04 0.0011 0.40 0.02 0.NO 2360 2360 2360 2360 2360 2360 1 1 3 1 2 3 Mn 0.0000 0.02 0.01 0.0097 0.026 0.24 16:20 16:34 17:40 16:48 17:00 17:15 17:30 TASK CONVE.NO 2338 2338 2338 2338 2338 2338 2338 1 1 2 3 1 2 3 C 0.22 5 1 3 number 13 14 15 16 2 1 1 LADLE CHEMICAL COMPOSITION ( % ) C 0.435 0.02 89 Cu 0.0141 0.01 Al 0.04 Cu 0.00 0.03 0.04 0.009 0.0046 0.02 0.07 TIME Casting Time (Start/Finish) DIMENSIO N (mm) 260 X 260 1560 1563 1564 1555 CONTINUE SAMPLE TAKEN meter TIME 13 04:47 23 05:00 32 05:15 LADLE TEMP(ºC) 1584 Casting Powder DIA.0581 0.0000 0.0007 meter canal number 13 14 15 16 1 LADLE CHEMICAL COMPOSITION ( % ) C 0.012 0.008 0.15 0.0362 0.OF NOZZLE NOZZLE TYPE 1605 Cr 0.00 0.02 0.035 0.012 0.38 0.03 0.025 0.011 0.03 0.010 0.021 0.039 0.0011 N 0.0091 0.36 0.02 0.11 0.011 0.0062 0.0000 0.03 0.007 0.07 0.01 0.03 LADLE TEMP(ºC) Casting Powder DIA.38 0.02 0.07 0.02 0.0237 0.029 0.00 0.0000 0.07 0.0085 0.013 0.02 0.0021 Ca 0.010 0.016 INTOCAST TUNDISH TEMP( ºC ) 260 X 260 CHEMICAL COMPOSITION ( % ) Mn 0.01 0.0038 0.03 0.11 0.0065 0.01 0.01 0.02 0.0548 0.0109 NOZZLE CHANGED meter 40 canal N 0.0064 0.01 0. LADLE LADLE LADLE TUNDISH TUNDISH TUNDISH Cr 0.0023 0.012 0.0080 Oxygen Blowing to Nozzle meter 23 22 28 canal 13 14 15 16 number 1 1 1 LADLE CHEMICAL COMPOSITION ( % ) C 0.01 0.41 0.0418 0. LADLE LADLE TUNDISH TUNDISH TUNDISH HEAT NO SAMP.0118 0.009 0.0046 0.OF NOZZLE NOZZLE TYPE DYSN Casting Time (Start/Finish) 32 TIME INTOCAST TUNDISH TEMP( ºC ) 1-2008 NOZZLE CHANGED meter 26 24 26 canal Oxygen Blowing to Nozzle number meter canal 13 14 15 16 1 1 1 Al 0.041 Al sol 0.03 0.03 0.07 0.025 0.0013 0.015 32 1583 1568 1566 1563 S 0.06 0.01 0.0000 0.021 0.0573 0.03 0.023 0.03 0.01 Al 0.008 0.01 0.0069 0.0011 1 meter canal 3.363 0.010 0.02 Ni 0.015 0.0046 0.01 0.011 0.02 0.38 S 0.06 0.04 0.04 0.0031 0.039 0.01 NOZZLE CHANGED meter 3 DYSN 12:58 12:55 13:05 14:00 13:15 13:35 CONTINUE SAMPLE TAKEN meter P 0.15 0.01 0.03 0.009 0.06 0.STEEL QUALITY DIMENSIO N (mm) 04:35 04:47 05:00 05:20 4:30 5:45 TASK CONVE.000 0.06 Mn 0.0055 number 13 14 15 16 LADLE TIME 10 13:17 25 13:40 36 13:50 Si 0.016 P 0.NO 2358 2358 2358 2358 2358 INTOCAST TUNDISH TEMP( ºC ) HEAT NO 260 X 260 TASK LADLE LADLE TUNDISH TUNDISH TUNDISH Al oxy 0.40 16:20 15:55 16:05 Mn 0.00 0.0074 0.0273 0.03 0.059 0.021 0.02 0.0017 0.42 0.01 0.08 0.00 0.0369 0.0334 0.02 0.011 0.00 0.14 0.0327 0.02 0.0000 0.0351 0.02 Ni 0.05 0.39 0.01 0.0101 0.

00 0.04 0.02 0.01 Al 0.03 0.0002 N 0.06 0.01 0.46 13 14 15 16 number 1 2 2 2 LADLE CHEMICAL COMPOSITION ( % ) C 0.04 0.022 0.0058 0.008 0.0052 0.STEEL QUALITY CONTINUE SAMPLE TAKEN meter TIME 15 18:15 25 18:28 33 18:39 LADLE TEMP(ºC) 1615 Casting Powder DIA.0002 0.05 0.0071 Ca 0.00 0.066 0.0058 NOZZLE CHANGED meter canal number 13 14 15 16 DYSN 1 2 1 3 1 2 3 32 SAMP.06 0.05 0.01 0.010 Si 0.02 0.031 0.038 0.03 0.018 0.021 0.015 0.0184 0.0007 0.017 CONTINUE SAMPLE TAKEN meter TIME P 0.0251 0.0204 0.0058 0.026 0.04 0.027 0.066 0.0452 0.017 0.0043 0.02 Ni 0.04 0.0056 .0039 NOZZLE CHANGED meter 40 42 10 canal N 0.02 0.03 0.011 0.007 0.049 0.03 0.38 0.026 0.03 0. LADLE LADLE TUNDISH TUNDISH TUNDISH Ca 0.022 0.02 0.018 0.00 0.008 0.03 0.NO 2361 2361 2361 2361 2361 2361 2361 32 TUNDISH TEMP( ºC ) HEAT NO INTOCAST TASK CONVE.OF NOZZLE NOZZLE TYPE 19 23:31 28 23:42 1596 Cr 0.0055 0.004 0.00 0.NO 2369 2369 2369 2369 2369 2369 2369 INTOCAST TUNDISH TEMP( ºC ) HEAT NO 260 X 260 TASK CONVE.0005 0.11 0.17 5. LADLE LADLE LADLE TUNDISH TUNDISH TUNDISH HEAT NO SAMP.008 0.04 0.0087 0.01 0.0080 0.017 Si 0.0095 0.016 0.06 TIME Casting Time (Start/Finish) DIMENSIO N (mm) 260 X 260 1548 1549 1554 1552 1548 1550 Mn 0.0086 Oxygen Blowing to Nozzle meter canal 5 5.018 0.0018 0.03 0.0000 0.0264 0.020 Al sol Al oxy 0.01 0.0095 0.08 0.030 0.023 0.011 0.06 TIME Casting Time (Start/Finish) DIMENSIO N (mm) 20:15 20:10 20:20 21:30 20:30 20:41 21:02 21:14 TASK CONVE.03 0.43 0.0273 0.504 0.58 22:55 23:08 0:10 23:20 23:34 23:55 TASK CONVE.38 0.03 0.0018 0.0211 0.0124 0.OF NOZZLE NOZZLE TYPE 14 20.0061 0.01 0.0171 0.07 0.00 0.01 Al 0.048 0.03 0.03 0.03 0.04 0.06 TIME Casting Time (Start/Finish) DIMENSIO N (mm) 1586 1569 1573 1577 1567 22.0055 0.03 0.36 0.06 0.009 0.0094 0.0626 0.0001 0.04 Cr 0.39 0.04 0.04 0.17 0.00 0.0448 0.0016 0.39 0.02 Cu 0.00 0.0069 0. LADLE LADLE LADLE TUNDISH TUNDISH TUNDISH meter canal 25 26 28 number 13 14 15 16 1 1 1 LADLE TIME 14 21:49 23 22:01 33 22:13 Si 0.0327 0.027 0.0133 0.04 0.NO 2367 2367 2367 2367 2367 2367 2367 1 1 2 3 1 2 3 C 0.0373 0.11 0.0000 0.01 Al 0.36 0.08 0.04 LADLE TEMP(ºC) Casting Powder DIA.07 Mn 0.03 0.04 0.0304 0.35 0.0556 0.0086 0.02 0.03 0.17 5.06 0.34 S 0.009 0.024 0.03 0.0072 0.0014 0.00 0.048 0.018 0.014 0.36 Cr 0.0081 Oxygen Blowing to Nozzle number 13 14 15 16 DYSN SAMP.07 0.02 Ni 0.02 0.01 0.02 0.01 0.012 0.014 0.0065 0.0006 0.03 0.045 0.0069 0.02 0.0006 1 1 1 meter canal 40 12.0324 0.038 Al sol Al oxy 0. CONVE.474 0.02 0.34 0.0105 0.02 0.0045 0.34 0.04 0.0068 0.0053 0.0005 0.011 0.01 0.0086 0.04 0.03 0.025 0.014 32 1559 1555 1554 1551 S 0.04 Cu 0.0014 0.010 0.00 0.05 0.11 0.024 0.0085 0.0007 0.04 LADLE TEMP(ºC) Casting Powder DIA.00 0.010 0.022 CONTINUE SAMPLE TAKEN meter TIME P 0.0006 0.00 0.017 0.023 0.0012 N 0.06 0.0054 NOZZLE CHANGED meter canal Ca 0.OF NOZZLE NOZZLE TYPE 1596 DYSN 21.0038 0.05 0.17 0.006 0.011 0.14 0.03 0.34 0.03 Cu 0.0004 0.03 Ni 0.407 0.02 0.00 0.031 0.17 0.1195 0.01 0.0079 0.00 0.01 0.007 0.0054 0.0030 0.0417 0.0061 0.10 0.38 21:30 21:48 22:50 22:05 22:20 CONTINUE SAMPLE TAKEN meter P 0.03 90 Cu 0.03 0.130 0.04 0.0063 0.0000 0.01 0.02 0.0130 0.03 0.508 0.047 0.02 0.04 0.02 0.01 0.024 0.0192 0.0146 0.02 Ni 0.02 0.02 0.0102 0.03 0.0066 0.0072 0.00 0.02 0.35 0.0428 0.0065 0.01 0.062 0.034 0.02 0.06 0.0033 0.15 0.0008 0.03 0.017 0.00 0.0016 N 0.NO 2373 2373 2373 2373 2373 2373 2373 1 1 2 3 1 2 3 Mn 0.0067 Oxygen Blowing to Nozzle number 13 14 15 16 Ca 0.05 0.42 6 10 number 13 14 15 16 1 2 1 1 LADLE CHEMICAL COMPOSITION ( % ) C 0.013 0.016 0.0000 0.02 0.0055 0.03 0.0101 0.0009 0.30 23 20:41 33 20:53 1596 Cr 0.43 0.018 INTOCAST TUNDISH TEMP( ºC ) 260 X 260 CHEMICAL COMPOSITION ( % ) Mn 0.011 Si 0.016 0.03 0.0073 0.03 0.02 0.03 LADLE TEMP(ºC) Casting Powder DIA.0070 0.0044 0.04 0.027 0.0594 0.007 0.43 S 0.0318 0.04 0.0062 0.01 0.01 0. LADLE LADLE LADLE TUNDISH TUNDISH TUNDISH HEAT NO SAMP.034 0.0063 0.0048 0.02 0.43 0.OF NOZZLE NOZZLE TYPE NOZZLE CHANGED meter canal Oxygen Blowing to Nozzle number meter 13 14 15 16 DYSN 17:48 17:45 17:56 19:00 18:08 18:16 18:31 DIMENSIO N (mm) 32 Casting Time (Start/Finish) INTOCAST 1570 1559 1565 1570 1572 TIME 260 X 260 TUNDISH TEMP( ºC ) 1-2008 canal 2 2 2 2 number 13 14 15 16 1 1 1 1 LADLE CHEMICAL COMPOSITION ( % ) 1 1 2 3 1 2 3 C 0.0000 0.01 Al 0.03 0.017 0.02 0.37 0.035 0.04 0.01 0.05 0.04 0.034 Al sol Al oxy 0.04 0.027 0.04 0.00 0.01 0.050 Al sol Al oxy 0.01 0.409 0.04 0.021 0.0012 0.0001 0.055 0.026 0.003 0.37 S 0.018 P 0.

0003 0.04 0.0037 0.00 0.0003 meter canal 14 1 1 1 11.06 0.03 0.011 0.0368 0.04 0.07 0.0026 0.13 0.02 0.04 0.0019 0.009 0.105 0.066 0.0025 0.106 0.025 0.012 0.NO 2376 2376 2376 2376 2376 2376 2376 2376 1 2 1 2 3 1 2 3 C 0.057 0.016 0.483 0.0009 0.06 0.02 0.0000 0.0002 0.01 0.0068 0.028 0.02 0.009 0.0070 0.03 0.00 0.00 0.07 0.014 0.0582 0.025 0.0015 0.062 0.0000 0.01 0.02 0.0065 0.07 0.02 0.0000 0.17 0.0013 0.023 0.06 0.015 32 04:12 04:20 04:30 04:40 04:55 260 X 260 1560 1562 1562 1562 1560 S 0.017 0.0069 0.OF NOZZLE NOZZLE TYPE 1593 Cr 0.009 0.029 0.0006 0.05 0.NO 2389 2389 2389 2389 2389 2389 2389 1 1 2 3 1 2 3 C 0.0458 0.12 0.0061 0.02 Ni 0.0013 0.04 0.028 0.02 0.01 0.0086 0.0054 0.0072 0.028 0.06 0.04 0.04 0.04 Cu 0.04 0.02 0.0047 0. LADLE LADLE LADLE TUNDISH TUNDISH TUNDISH HEAT NO SAMP.0477 0.0097 0.16 0.028 0.43 Ca 0.038 0.014 0.0989 0.011 32 01:40 01:50 02:05 02:15 02:30 260 X 260 1566 1558 1559 1557 1551 S 0.35 0.NO 2381 2381 2381 2381 2381 2381 2381 2381 1 2 1 1 3 1 2 3 C 0.024 0.013 INTOCAST TUNDISH TEMP( ºC ) Mn 0.01 Al 0.39 number 13 14 15 16 LADLE 5:30 6:50 TIME 10 06:00 20 06:12 36 06:30 Si 0.02 0.02 0.0575 0.011 0.00 0.010 0.03 0.06 0.0061 .00 0.01 NOZZLE CHANGED meter 11 11 26 canal N 0.015 0.010 0.019 INTOCAST TUNDISH TEMP( ºC ) Mn 0.02 0.36 0.023 Al sol Al oxy 0.08 0.0006 0.0031 0.0595 0.0087 0.039 0.01 0.07 0. LADLE LADLE LADLE TUNDISH TUNDISH TUNDISH HEAT NO SAMP.0308 0.05 0.40 0.0659 0.016 0.0066 Oxygen Blowing to Nozzle meter canal 7 6 4 4 13 14 15 16 number 1 1 1 1 LADLE CHEMICAL COMPOSITION ( % ) TASK CONVE.050 0.009 P 0.06 0.0098 0.034 0.040 0.009 0.013 0.02 0.04 0.0051 0.00 0.04 Cr 0.00 0.04 0.04 LADLE TEMP(ºC) Casting Powder DIA.01 0.011 0.0073 0. CONVE.41 0.04 0.OF NOZZLE NOZZLE TYPE DYSN Casting Time (Start/Finish) 32 TIME INTOCAST TUNDISH TEMP( ºC ) 1-2008 NOZZLE CHANGED meter 29 39 30 canal Oxygen Blowing to Nozzle number meter canal 13 14 15 16 1 1 1 Al 0.42 0.00 0.OF NOZZLE NOZZLE TYPE 1610 Cr 0.00 0.03 0.0037 0.0010 N 0.04 0.04 0.0022 Oxygen Blowing to Nozzle number 13 14 15 16 Ca 0.39 0.0028 0.02 0.0034 0.0027 0.02 0.0000 0.00 0.0052 0.0011 0.0052 0.0030 0.076 0.02 0.032 0.0051 NOZZLE CHANGED meter canal number Ca 0.04 0.0051 Oxygen Blowing to Nozzle meter canal 13 14 15 16 DYSN 4:00 5:15 CONTINUE SAMPLE TAKEN meter P 0.005 0.008 0.0022 0.02 0.00 0.0057 0.02 Ni 0.022 0.0018 0.43 0.17 0.02 0.01 0.43 0.05 0.05 0.011 32 1577 1565 1570 1574 S 0.0014 number 13 14 15 16 LADLE CHEMICAL COMPOSITION ( % ) TASK CONVE.04 0.0265 0.05 0.02 0.0377 0.04 0.01 0.06 0.0028 0.47 number 13 14 15 16 1 2 1 2 LADLE CHEMICAL COMPOSITION ( % ) TASK CONVE.063 0.020 0.40 0.0500 0.0059 0.062 0.42 0.02 0.04 0. LADLE LADLE LADLE TUNDISH TUNDISH TUNDISH HEAT NO SAMP.0011 0.015 0.0199 0.414 0.04 0.02 0.01 0.0055 0.04 0.047 Al sol Al oxy 0.0074 0.0000 0.02 0.0071 0.01 0.02 0.0015 0.00 0.0033 0.013 Si 0.011 0.00 0.014 0.0032 0.00 0.42 0.01 Cu 0.420 0.0077 0.03 0.04 0.0260 0.41 0.0044 0.0005 0.03 0.018 0.0041 NOZZLE CHANGED meter canal number 13 14 15 16 DYSN 05:35 05:40 06:25 06:40 CONTINUE SAMPLE TAKEN meter P 0.07 0.06 0.0076 0.006 0.04 0.009 INTOCAST TUNDISH TEMP( ºC ) 260 X 260 CHEMICAL COMPOSITION ( % ) Mn 0.06 TIME Casting Time (Start/Finish) DIMENSIO N (mm) TIME 12 04:21 26 04:38 34 04:50 Si 0.0000 0.0003 N 0.02 0.04 0.04 0.0053 Ca 0.03 0.07 Mn 0.01 0.18 0.23 0.0006 0.39 Cr 0.05 0.006 0.013 0.005 0.0197 0.31 11 26.01 0.0537 0.01 Al 0.39 0.17 0.01 0.04 LADLE TEMP(ºC) Casting Powder DIA.02 0.0014 0.040 Al sol Al oxy 0.04 0.02 0.014 0.035 0.01 0.02 0.016 0.02 0. CONVE.38 0.04 0.0050 0.009 0.018 Al sol Al oxy 0.00 0.0239 0.00 0.030 0.16 0.04 0.0009 0.09 TIME Casting Time (Start/Finish) DIMENSIO N (mm) TIME 15 01:52 24 02:05 31 02:12 Si 0.01 0.06 0.012 0.0690 0.0183 0.01 0.008 0.04 LADLE TEMP(ºC) Casting Powder DIA.02 Ni 0.04 0.0029 0.00 0.013 0.OF NOZZLE NOZZLE TYPE 1595 DYSN 1:30 2:45 CONTINUE SAMPLE TAKEN meter P 0.03 Cu 0.04 0.00 0.011 0.0992 0.007 0.0008 0.0178 0.40 S 0.40 0.013 0.0076 0.0037 0.01 0.02 0.011 0.0006 0.03 91 Cu 0.18 0.0031 0.0021 0.01 0.05 0.00 0.0080 0.0458 0.478 0.02 0.026 0.03 0.04 0.008 0.054 0.014 0.STEEL QUALITY DIMENSIO N (mm) 00:25 00:35 01:05 01:15 0:15 1:30 TASK CONVE.051 0.0000 0.0004 N 0.03 0.0246 0.022 0.00 0.0000 0.507 0.010 0.02 0.02 Ni 0.0083 0. LADLE LADLE LADLE TUNDISH TUNDISH TUNDISH HEAT NO SAMP.33 0.03 0.04 0.01 Al 0.07 TIME Casting Time (Start/Finish) DIMENSIO N (mm) 260 X 260 1564 1562 1558 1557 CONTINUE SAMPLE TAKEN meter TIME 13 00:30 25 00:50 40 01:13 LADLE TEMP(ºC) 1598 Casting Powder DIA.0025 0.04 0.457 0.01 0.020 0.NO 2386 2386 2386 2386 2386 2386 2386 1 1 2 3 1 2 3 C 0.02 0.

01 0.38 0.19 0.0069 0.065 Al sol Al oxy 0.01 0.0000 0.005 0.030 0.0355 0.0034 0.006 INTOCAST TUNDISH TEMP( ºC ) 260 X 260 CHEMICAL COMPOSITION ( % ) Mn 0.0056 0.0074 0.09 0.008 0.011 0.0009 0.009 0.008 0.0022 0.04 0.0002 0.06 0.04 0. LADLE LADLE LADLE LADLE TUNDISH TUNDISH TUNDISH HEAT NO SAMP.0986 0.006 0.01 0.0025 0.009 0.105 0.0005 0.0006 N 0.02 0.022 0.0423 0.0028 0.009 0.02 0.02 0.OF NOZZLE NOZZLE TYPE 1595 Cr 0.38 S 0.006 0.00 0.03 0.0691 0.0556 0.01 0.40 0.0096 0.0106 0.00 0.06 0.0000 0.00 0.0682 0.016 0.02 0.02 0.009 32 1558 1554 1553 1551 S 0.05 0.01 0.005 0.0004 0.0498 0.01 Al 0.0004 0.0020 0.0071 0.06 TIME Casting Time (Start/Finish) DIMENSIO N (mm) 1571 1555 1559 1559 1563 10:37 10:35 11:00 11:50 11:15 11:23 11:40 TASK CONVE.0004 0.056 0.306 0. CONVE.07 0.04 0.0042 0.418 0.0011 0.006 0.04 0.0018 0.008 0.038 0.40 S 0.01 0.07 TIME Casting Time (Start/Finish) DIMENSIO N (mm) 09:17 9:10 09:25 10:30 09:45 10:03 Mn 0.03 LADLE TEMP(ºC) Casting Powder DIA.009 CONTINUE SAMPLE TAKEN meter TIME 13 11:00 22 11:15 27 11:22 P 0.17 0.0426 0.02 Ni 0.04 0.04 0. LADLE LADLE LADLE TUNDISH TUNDISH TUNDISH Cr 0.01 0.015 0.04 0.0013 Ca 0.0003 0.01 0.06 0.0058 0.004 0.0064 0.009 0.008 0.06 0.0003 0.004 0.0008 N 0.04 0.0003 meter canal number 13 14 15 16 1 1 1 LADLE CHEMICAL COMPOSITION ( % ) C 0.13 0.04 0.OF NOZZLE NOZZLE TYPE 1607 DYSN 1 1 2 1 2 3 32 SAMP.01 0.006 P 0.005 0.0020 NOZZLE CHANGED meter 10 9 9 9 canal 13 14 15 16 Ca 0.04 LADLE TEMP(ºC) Casting Powder DIA.0014 0.04 0.04 0.0008 0.06 0.039 0.0004 0.00 0.01 Al 0.06 0.06 0.0003 0.02 0.006 0.0044 0.03 0.071 0.0074 0.06 0.0000 0.02 0.05 0.008 0.050 0.0045 Oxygen Blowing to Nozzle number meter 1 1 1 1 canal number 13 14 15 16 LADLE CHEMICAL COMPOSITION ( % ) C 0.0710 0.040 0.0009 0.07 TIME Casting Time (Start/Finish) DIMENSIO N (mm) 260 X 260 1566 1566 1557 1554 CONTINUE SAMPLE TAKEN meter TIME 10 07:02 20 07:15 32 07:30 LADLE TEMP(ºC) 1594 Casting Powder DIA.02 Ni 0.106 0.40 0.21 0.009 0.02 0.053 0.06 0.OF NOZZLE NOZZLE TYPE 1595 DYSN 1 1 2 3 1 2 3 32 1554 1557 1556 1554 SAMP.01 0.38 0.0185 0.0492 0.051 Al sol Al oxy 0.0010 NOZZLE CHANGED meter canal Ca 0.04 0.010 0.01 0.0600 0.0564 0.16 0.064 0.015 0.06 0.059 0.36 canal number 13 14 15 16 LADLE CHEMICAL COMPOSITION ( % ) C 0.0030 0.13 0.04 0.06 0.04 0.004 0.009 0.01 Al 0.40 0.02 Ni 0.019 0.02 0.04 Cu 0.009 Si 0.007 CONTINUE SAMPLE TAKEN meter TIME 11 09:25 22 09:40 33 09:55 P 0. LADLE LADLE TUNDISH TUNDISH TUNDISH Cr 0.012 Si 0.00 0.0030 0.04 LADLE TEMP(ºC) Casting Powder DIA.0008 0.0089 0.0005 0.0374 0.02 0.061 0.0082 0.025 0.04 0.0032 0.0026 Oxygen Blowing to Nozzle number meter 13 14 15 16 DYSN 08:22 08:40 09:00 8:00 9:10 CONTINUE SAMPLE TAKEN meter P 0.40 S 0.0050 0.013 0.02 0.02 0.0630 0.0031 0.04 0.0033 0.STEEL QUALITY DIMENSIO N (mm) 06:55 07:20 07:27 07:40 6:50 8:00 TASK CONVE.006 0.04 0.06 0.40 0.0342 0.01 Al 0.06 0.07 0.007 0.02 0.098 0.35 0.020 0.297 0.03 0.04 0.03 0.00 0.05 0.01 0.0026 0.1023 0.0012 0.0018 0.06 Mn 0.0008 0.NO 2393 2393 2393 2393 2393 2393 2393 2393 1 2 1 2 3 1 2 3 C 0.1039 0.00 0.0000 0.36 0.02 0.03 0.02 0.13 0.01 0.0000 0.03 0.37 0.01 0.04 0.0022 NOZZLE CHANGED meter 29 29 29 canal N 0.051 0.04 0.05 Cu 0.03 Ni 0.08 0.36 0.02 0.23 0.NO 2398 2398 2398 2398 2398 2398 INTOCAST TUNDISH TEMP( ºC ) HEAT NO 260 X 260 TASK CONVE.03 0.02 0.04 0.395 0.010 0.0690 0.104 0.381 0.06 0.06 0.00 0. LADLE LADLE LADLE TUNDISH TUNDISH TUNDISH HEAT NO SAMP.02 0.02 0.009 0.012 0.01 0.05 0.0058 0.014 0.09 0.0000 0.0004 N 0.01 0.05 0.02 0.0007 0.06 0.02 0.054 0.04 0.00 0.00 0.04 Cr 0.0024 0.013 0.04 0.0073 .02 0.0006 0.02 0.01 0.01 0.009 0.069 0.06 0.0497 0.NO 2395 2395 2395 2395 2395 2395 2395 INTOCAST TUNDISH TEMP( ºC ) HEAT NO 260 X 260 TASK CONVE.0027 0.0478 0.02 0.06 0.01 0.04 0.0010 0.070 0.04 0.00 0.073 0.013 0.14 0.0014 0.38 0.009 0.0640 0.08 Cu 0.02 0.0009 0.0079 0.00 0.38 0.019 0.04 0.03 0.0013 0.40 0.018 0.0036 0.020 0.40 0.00 0.044 Al sol Al oxy 0.1565 0.044 Al sol Al oxy 0.0010 Oxygen Blowing to Nozzle number 13 14 15 16 Ca 0.161 0.05 0.010 0.40 0.016 0.011 0.097 0.06 92 Cu 0.0000 0.36 0.06 0.0967 0.0071 0.0029 0.01 0.NO 2400 2400 2400 2400 2400 2400 2400 2400 1 1 2 3 4 1 2 3 Mn 0.0000 0.0007 0.04 0.OF NOZZLE NOZZLE TYPE NOZZLE CHANGED meter canal Oxygen Blowing to Nozzle number meter 13 14 15 16 DYSN Casting Time (Start/Finish) 32 TIME INTOCAST TUNDISH TEMP( ºC ) 1-2008 canal number 13 14 15 16 LADLE TIME 10 08:13 20 08:26 30 08:40 Si 0.04 0.0008 0.009 0.0000 0.009 Si 0.0977 0.03 0.

020 0.37 0.025 0.03 Cu 0.011 Si 0.008 0.058 0.00 0.00 0.05 0.0770 0.06 0.42 0.42 0.037 0.0008 0.02 0.0052 0.02 0.011 0.00 0.02 0.011 0.03 0.01 NOZZLE CHANGED meter canal Ca 0.0001 0.055 0.0925 0.0425 0.41 Cr 0.03 93 Cu 0.007 0.06 0.04 LADLE TEMP(ºC) Casting Powder DIA.07 0. LADLE LADLE LADLE TUNDISH TUNDISH TUNDISH Cr 0.0011 0.00 0.0304 0.06 0.42 0.029 0.0640 0.0014 N 0.066 0.0066 .02 0.498 0.02 0.00 0.009 0.04 0.02 0.01 0.01 Al 0.41 0.005 0.0013 0.18 0.036 0.00 0.0213 0.038 Al sol Al oxy 0.04 0.03 0.009 0.05 0.02 0.016 0.0079 0.02 0.0004 0.02 0.010 0.015 0.0000 0.14 0.07 0.01 0.0043 0.0071 Oxygen Blowing to Nozzle number meter canal 13 14 15 16 1 1 1 1 Al 0.013 INTOCAST TUNDISH TEMP( ºC ) 260 X 335 CHEMICAL COMPOSITION ( % ) Mn 0.0086 0.010 0.02 0.00 0.11 0.0059 0.385 0.008 0.03 0.0075 0.010 0.0040 0.0090 0.007 0.02 0.03 0.00 0.0030 0.0063 0.03 0.0033 Ca 0.4818 0.042 Al sol Al oxy 0.03 0.0636 0.02 0.04 0.03 0.03 0.0013 0.06 TIME Casting Time (Start/Finish) DIMENSIO N (mm) TIME 11 14:30 18 14:39 32 14:57 Si 0.043 0.04 0.02 Cu 0.03 0.163 0.04 0.190 0.004 0.0143 0.OF NOZZLE NOZZLE TYPE 1593 Cr 0.NO 2406 2406 2406 2406 2406 2406 2406 1 1 2 3 1 2 3 C 0.03 0.03 0.02 0.02 0.035 0.032 0.044 0.00 0.052 0.0001 0.017 0.010 0.02 Cu 0.0093 0.010 Si 0.0004 0.0026 0.009 CONTINUE SAMPLE TAKEN meter TIME 15 13:15 25 13:30 32 13:45 P 0.05 0.03 0.0067 0.0500 0.0015 N 0.03 0.014 0.0018 0.012 0.008 0.07 0.01 0.017 Al sol Al oxy 0.03 0.0049 0.17 0.02 0.NO 2402 2402 2402 2402 2402 2402 2402 2402 2402 32 TUNDISH TEMP( ºC ) HEAT NO INTOCAST TASK CONVE. CONVE.034 Al sol 0.02 0.02 0.008 0.011 0.0104 0.0012 0.479 0.026 0. LADLE LADLE TUNDISH TUNDISH TUNDISH HEAT NO SAMP.04 0.22 0.044 0.02 0.36 S 0.00 0.41 0.0078 Oxygen Blowing to Nozzle number meter 31 1 13 canal 17 18 19 20 number 1 1 LADLE CHEMICAL COMPOSITION ( % ) TASK CONVE.05 0.0347 0.03 0.38 0.006 0. CONVE.02 Ni 0.00 0.005 0.015 0.0092 0.047 0.026 0.00 0.012 0.01 Al 0.463 0.0034 0.00 0.OF NOZZLE NOZZLE TYPE NOZZLE CHANGED meter canal Oxygen Blowing to Nozzle number meter canal 13 14 15 16 DYSN 11:55 11:50 12:01 12:55 12:20 12:42 12:50 DIMENSIO N (mm) 32 Casting Time (Start/Finish) INTOCAST 1553 1554 1549 1542 1544 TIME 260 X 260 TUNDISH TEMP( ºC ) 1-2008 number 13 14 15 16 LADLE CHEMICAL COMPOSITION ( % ) 1 2 3 1 2 3 1 2 3 C 0.0048 0.00 0.01 0.010 32 1562 1560 1561 1558 S 0.01 0.0005 0.02 0.02 Ni 0.03 0.01 0.0000 0.013 0.00 0.0309 Al oxy 0.0014 0.0000 0.02 0.01 0.01 0.0070 0.010 P 0.0016 0.04 0.40 0.00 0.0265 0.0092 0.0041 0.0008 0.03 0.0295 0.02 0.0065 0.06 0.00 0.0006 0.0048 0.02 0.0103 0.02 0.14 0.011 0.006 32 14:20 14:15 14:25 15:30 14:45 14:55 15:16 260 X 260 1555 1559 1560 1561 1559 S 0.40 canal number 13 14 15 16 LADLE TIME 14 19:23 24 19:35 34 19:48 Si 0.014 0.1471 0.01 0. CONVE.00 0.05 0.02 0.019 0.02 0.012 0.0067 0.03 0.0040 0.02 Ni 0.0008 0.0047 0.010 0.00 0.019 0.04 0.008 0.0001 0.13 0.16 0.36 0.00 0.023 0.01 0.031 0.023 0.051 0.04 0.03 0.011 0.01 0.11 0.07 Mn 0.01 0.532 0.027 0. LADLE LADLE LADLE TUNDISH TUNDISH TUNDISH CONTINUE SAMPLE TAKEN meter P 0.0033 0.NO 6745 6745 6745 6745 6745 6745 1 1 2 1 2 3 C 0.36 0.40 0.0000 0.0136 0.04 0.1812 0.0272 0.0040 0.02 0.STEEL QUALITY CONTINUE SAMPLE TAKEN meter TIME 11 12:03 23 12:20 30 12:28 LADLE TEMP(ºC) 1593 Casting Powder DIA.02 Cr 0.0067 NOZZLE CHANGED meter 13 canal 17 18 19 20 Ca 0.02 0.01 0.02 0.0000 0.0050 0.01 0.13 0.02 0.01 0.01 0.OF NOZZLE NOZZLE TYPE 1590 IFGL 19:12 19:05 19:30 20:00 19:41 19:49 CONTINUE SAMPLE TAKEN meter P 0.06 0.07 0.41 0.03 LADLE TEMP(ºC) Casting Powder DIA.02 0.007 INTOCAST TUNDISH TEMP( ºC ) Mn 0.011 0.05 0.0066 0.0022 0.01 Al 0.02 0.04 0.0008 N 0.096 0.05 0.031 0.0567 0.0465 0.0000 0.0006 0.0070 0.0031 0.06 TIME Casting Time (Start/Finish) DIMENSIO N (mm) 260 X 260 1560 1565 Mn 0.0009 0.OF NOZZLE NOZZLE TYPE 1595 DYSN SAMP.04 0.02 Ni 0.0030 15 15 7 7 number 13 14 15 16 1 1 1 1 LADLE CHEMICAL COMPOSITION ( % ) HEAT NO SAMP.03 0.0356 0.148 0.0015 0.NO 2404 2404 2404 2404 2404 2404 2404 2404 1 2 1 2 3 1 2 3 C 0.0019 0.05 0.0005 0.0124 0.0325 0.006 0.00 0.0011 0.05 0.036 0.071 0.0008 0.04 0.011 0.0526 0.004 0.011 0.04 0.0036 0.0089 0.006 0.0453 0.36 0.0029 NOZZLE CHANGED meter 15 15 7 7 canal Ca 0.02 0.07 0.0008 N 0.13 0. LADLE LADLE LADLE TUNDISH TUNDISH TUNDISH HEAT NO SAMP.02 0.04 0.0002 0.40 0.01 0.00 0.0071 0.41 S 0.02 0.0001 0.01 0.04 0.0002 0.06 TIME Casting Time (Start/Finish) DIMENSIO N (mm) 12:55 13:30 14:15 1559 14:00 TASK CONVE.0061 Oxygen Blowing to Nozzle number meter 13 14 15 16 DYSN TASK CONVE.084 0.03 0.030 0.0068 0.04 LADLE TEMP(ºC) Casting Powder DIA.474 0.16 0.

03 0.03 0.0049 0.0054 0.03 0.014 0.01 Al 0.03 0.06 TIME Casting Time (Start/Finish) DIMENSIO N (mm) 06:21 06:41 07:03 6:15 7:15 Mn 0.04 0.011 0.0023 0.0015 0.32 0.016 0.024 0.0080 0.04 0.03 0.0012 0.04 0.OF NOZZLE NOZZLE TYPE 1594 Cr 0.0048 Oxygen Blowing to Nozzle number meter 1 canal number 21 22 23 24 1 1 LADLE CHEMICAL COMPOSITION ( % ) TASK CONVE.0517 0.03 0.OF NOZZLE NOZZLE TYPE 1593 Cr 0.01 0.011 0.01 0.04 0.0883 NOZZLE CHANGED meter canal Al oxy 0.006 0.04 0.10 0.26 0.03 0.01 0.0092 0.753 0.0504 0.015 0.016 0.0684 0.055 0.03 0.03 0.0743 0.0058 0.03 0.32 0.0052 0.010 CONTINUE SAMPLE TAKEN meter TIME 15 05:40 30 05:58 40 06:10 P 0.01 0.01 0.01 0.070 0.11 0.06 0.0013 0.01 0.050 0.0438 0.02 0.0458 NOZZLE CHANGED meter 38 IFGL 1 1 2 1 2 3 32 1578 1581 1577 SAMP.01 0.0001 0.STEEL QUALITY CONTINUE SAMPLE TAKEN meter TIME 11 17:50 22 18:05 32 18:15 LADLE TEMP(ºC) 1594 Casting Powder DIA.03 0.0019 0.12 0. LADLE LADLE TUNDISH TUNDISH TUNDISH HEAT NO SAMP.05 32 1578 SAMP.0000 0.035 0.03 0.09 0.0443 0.010 Si 0.053 0.0061 0.0007 0.03 LADLE TEMP(ºC) Casting Powder DIA.018 0.064 Al sol 0.005 0.03 0.017 0.03 0.5589 0.04 0.0054 0.062 0.011 0.30 S 0.009 0.015 0.0000 0.04 0.005 0.0003 0.02 0.0481 0.0059 0.34 0.06 0.082 0.050 Al sol 0.31 0.00 0.0062 Oxygen Blowing to Nozzle number meter 17 18 19 20 IFGL 1572 1571 7364 7364 7364 7364 7364 7364 7364 7364 C 0.0050 0.03 0. LADLE LADLE TUNDISH TUNDISH TUNDISH 23 3 canal 21 22 23 24 Al oxy 0.NO 7366 7366 7366 7366 7366 7366 7366 7366 INTOCAST TUNDISH TEMP( ºC ) HEAT NO 260 X 335 TASK CONVE.03 0.06 0.00 0.0005 0.0095 0. LADLE LADLE LADLE TUNDISH TUNDISH TUNDISH canal number 17 18 19 20 LADLE CHEMICAL COMPOSITION ( % ) C 0.09 0.12 0.05 0.03 0.0298 Al oxy 0.0054 0.03 0.01 0.011 Si 0.06 0.0029 0.01 0.047 0.0297 0.011 0.0025 0.NO INTOCAST TUNDISH TEMP( ºC ) HEAT NO 260 X 335 TASK CONVE.3461 0. LADLE LADLE LADLE LADLE TUNDISH TUNDISH TUNDISH canal number 21 22 23 24 LADLE CHEMICAL COMPOSITION ( % ) C 0.017 0.0013 N 0.1634 0.26 0.05 0.0058 0.0000 0.035 0.0698 0.03 0.00 0.0184 0.06 0.0011 Ca 0.011 0.0052 0.0041 0.02 Ni 0.0011 0.03 0.04 0.04 0.05 0.010 0.0043 0.016 P 0.008 0.34 0.07 0.009 0.00 0.34 0.06 94 Cu 0.036 Al sol 0.06 0.0061 0.017 0.0013 N 0.0075 0.053 0.7408 0.32 0.03 0.010 0.1077 0.015 0.07 0.0129 0.011 0.00 0.03 Cr 0.07 0.03 0.04 0.34 S 0.03 0.0056 0.03 0.0065 0.05 0.04 0.0010 N 0.0543 0.03 Ni 0.018 0.0649 0.110 0.00 0.0004 0.08 0.0050 0.07 0.03 0.NO 7433 7433 7433 7433 7433 7433 1 1 2 1 2 3 C 0.03 0.00 0.049 0.07 Cu 0.06 Cu 0.024 0.0021 Ca 0.013 0.016 0.0290 0.03 0.16 0.28 0.411 0.0000 0.2865 0.015 CONTINUE SAMPLE TAKEN meter TIME 15 06:35 25 06:49 35 07:02 P 0.0083 0.03 0.0012 0.0065 0.0888 0.32 S 0.02 0.009 0.01 0.0052 0.03 0.07 0.0069 0.30 0.0027 0.02 0.01 0.OF NOZZLE NOZZLE TYPE 1594 Cr 0.03 0.009 0.03 0.010 Si 0.00 0.456 0.34 0.0000 0.0025 0.0060 Ca 0.0010 0.01 0.04 0.0030 0.08 0.03 Ni 0.071 0.0043 0.009 0.012 0.02 Al 0.0062 Oxygen Blowing to Nozzle number meter 21 22 23 24 IFGL 1 1 2 3 4 1 2 3 32 1566 1565 1565 SAMP.0630 NOZZLE CHANGED meter canal Al oxy 0.012 Si 0.02 0.016 0.03 0.00 0.0040 0.0032 0.017 0.09 0.0048 0.0069 0.02 0.015 0.09 Cu 0.01 Al 0.0005 0.0443 0.005 0.011 0.047 0.03 0.03 0.11 0.0069 0.0118 0.011 0.12 0.01 0.00 0.02 0.0018 0.0059 .03 LADLE TEMP(ºC) Casting Powder DIA.0008 0.024 0.0030 0.01 0.00 0.NO 7431 7431 7431 7431 7431 7431 INTOCAST TUNDISH TEMP( ºC ) HEAT NO 260 X 335 TASK CONVE.03 0.07 0.04 0.34 0.0017 0.0430 0.0553 0.03 0.04 0.04 0.03 0.06 0.03 Ni 0.016 0.017 0.00 0.0046 Ca 0.03 0.00 0.017 0.4244 0.056 0.0009 0.090 Al sol 0.0054 0.00 0.01 Al 0.010 0.01 0.0056 0.0014 0. CONVE.00 0.0009 0.0024 0.0058 0.30 0.03 LADLE TEMP(ºC) Casting Powder DIA.0001 0.06 Mn 0.010 0.097 0.05 0.0044 0.007 0.05 0.010 CONTINUE SAMPLE TAKEN meter TIME 11 17:50 22 18:05 32 18:15 P 0.450 0.03 0.03 0.012 0.007 0.34 0.02 0.577 0.009 0.0010 N 0.010 0.0026 0.0314 0.03 0.11 0.31 0.009 0.OF NOZZLE NOZZLE TYPE NOZZLE CHANGED meter canal Oxygen Blowing to Nozzle number meter 17 18 19 20 IFGL 17:45 17:35 17:46 18:30 17:55 18:15 DIMENSIO N (mm) 32 1572 1571 Casting Time (Start/Finish) INTOCAST 1578 TIME 260 X 335 TUNDISH TEMP( ºC ) 1-2008 canal number 17 18 19 20 LADLE CHEMICAL COMPOSITION ( % ) 1 2 1 2 3 1 2 3 TIME Casting Time (Start/Finish) DIMENSIO N (mm) 17:45 17:35 17:46 18:30 17:55 18:15 Mn 0.05 TIME Casting Time (Start/Finish) DIMENSIO N (mm) 05:27 05:39 06:00 5:20 6:15 Mn 0.34 S 0.03 0.

008 0.0066 0.026 0.015 0.0000 0.00 0.1027 0.37 S 0.NO INTOCAST TUNDISH TEMP( ºC ) HEAT NO 260 X 335 TASK CONVE.37 0.00 0.04 0.00 0.0137 0.015 CONTINUE SAMPLE TAKEN meter TIME P 0.03 0.0000 0.02 0.0009 0.0013 Ca 0.00 0. LADLE LADLE LADLE TUNDISH TUNDISH TUNDISH Cr 0.0047 0.04 0.018 0.0036 0.04 0.38 0.02 0.0084 0.01 Al 0.0845 0.38 S 0.37 0.11 0.0141 Al oxy 0.31 Cr 0.05 0.016 0.38 0.4428 0.016 0.05 Cu 0.0146 0.21 8.04 LADLE TEMP(ºC) Casting Powder DIA.0000 0.012 0.NO 7434 7434 7434 7434 7434 7434 1 1 2 1 2 3 C 0.00 0.093 0.01 0.0037 0.38 0.00 0.0000 0.05 Mn 0.30 25 2.0086 Ca 0.0355 0.0001 0.055 0.31 0.NO 8626 8626 8626 8626 8626 8626 8626 1 1 2 3 1 2 3 C 0.3861 0.30 0.0074 Oxygen Blowing to Nozzle number 2 1 2 1 meter 17.02 Ni 0.017 0.04 0.38 0.0006 N 0.0074 0.023 Al sol 0.0072 0.09 0.018 0.0073 0.039 0.0027 0.0003 N 0.01 0.0075 0.20 0.01 Al 0.018 0.0000 0.022 Al sol 0.012 0.02 0.05 0.08 TIME Casting Time (Start/Finish) DIMENSIO N (mm) 03:25 03:50 04:05 3:20 4:15 Mn 0.0326 0.017 0.03 0.0060 0.019 0.0525 0.0029 0.0200 NOZZLE CHANGED meter 14 canal Ca 0.0049 0.0061 0.018 0.0021 meter 1 11 canal number 17 18 19 20 1 LADLE CHEMICAL COMPOSITION ( % ) 1 1 2 3 1 2 3 TIME Casting Time (Start/Finish) DIMENSIO N (mm) 04:20 04:35 04:55 4:15 5:00 Mn 0.009 0.018 0.0158 0.0000 0.009 0.04 0.02 0.02 0.38 0.04 0.0003 0.05 0.015 0.0369 NOZZLE CHANGED meter 2.564 0.0032 0.02 Ni 0.04 0.03 0.02 0.06 0.0140 0.02 0.0008 0.04 0.0003 0.00 0.07 0.OF NOZZLE NOZZLE TYPE 1590 IFGL 02:40 02:55 03:10 CONTINUE SAMPLE TAKEN meter P 0.039 0.01 0.0045 0.05 0.0002 0.011 0.04 0.0556 0.437 0.07 0.00 0.02 0.03 0. LADLE LADLE TUNDISH TUNDISH TUNDISH HEAT NO SAMP.5227 0.37 S 0.04 0.00 0.015 0.05 0.04 Cr 0.0067 0.05 0.008 Si 0.018 0.38 0.02 0.0036 0.0079 0.0001 0.0000 0.0005 0.553 0.00 0.05 0.0068 0.02 0.0063 meter canal number 17 18 19 20 1 LADLE CHEMICAL COMPOSITION ( % ) C 0.04 0.0445 0.4811 0.04 0.NO 8623 8623 8623 8623 8623 8623 8623 INTOCAST TUNDISH TEMP( ºC ) HEAT NO 260 X 335 TASK CONVE.0041 0.00 0.06 0.022 0.007 0.025 0.06 TIME Casting Time (Start/Finish) DIMENSIO N (mm) 260 X 335 1577 1578 1575 1578 CONTINUE SAMPLE TAKEN meter TIME 15 07:38 21 07:51 32 08:03 LADLE TEMP(ºC) 1594 Casting Powder DIA.017 0. LADLE LADLE LADLE TUNDISH TUNDISH TUNDISH HEAT NO SAMP.03 LADLE TEMP(ºC) Casting Powder DIA.0299 0.0225 0.015 0.06 Cu 0.020 Al sol 0.0265 0.02 0.0061 Oxygen Blowing to Nozzle number 17 18 19 20 Al oxy 0.05 0.25 6.029 0.32 0.0012 0.0839 0.0028 0.020 0.02 Ni 0.18 0.0064 0.107 0.0069 0.0004 0.05 0.38 0.0028 0. LADLE LADLE LADLE TUNDISH TUNDISH TUNDISH Cr 0.01 0.016 0.02 0.02 0.01 Al 0.03 0.020 0.06 0.04 0.07 32 1571 1568 1560 SAMP.008 0.008 0.0008 0.012 0.13 0.03 0.0067 0.008 0.0364 0.06 0.0079 Oxygen Blowing to Nozzle number 17 18 19 20 Al oxy 0.016 0.01 0.0019 0.04 0.21 8 canal 17 18 19 20 Al oxy 0.00 0.04 0.37 0.18.0552 0.019 0.024 0.022 0.15 0.02 0.039 0.0134 NOZZLE CHANGED meter 5 canal Ca 0.043 0.038 Al sol 0.01 0.24 30 canal 17 18 19 20 LADLE number 2 3 2 2 1 CHEMICAL COMPOSITION ( % ) TASK CONVE.019 0.02 0.09 0.02 0.00 0.017 0.02 0.0036 0.33 0.OF NOZZLE NOZZLE TYPE 1591 IFGL 1 1 2 3 1 2 3 32 1566 1560 1554 SAMP.01 0.0047 0.03 0.0509 0.014 0.0067 .30 8.017 P 0.03 0.0825 0.051 0.03 0.04 0.0039 0.092 0.02 0.OF NOZZLE NOZZLE TYPE NOZZLE CHANGED meter canal Oxygen Blowing to Nozzle number 21 22 23 24 IFGL Casting Time (Start/Finish) 32 TIME INTOCAST TUNDISH TEMP( ºC ) 1-2008 meter canal 5 5 20 34 number 21 22 23 24 1 1 1 1 LADLE 2:30 3:20 TIME 15 02:46 25 02:57 30 03:03 Si 0.07 0.07 0.02 0.05 0.02 0.02 0.OF NOZZLE NOZZLE TYPE 15 04:33 26 04:50 1595 IFGL 8625 8625 8625 8625 8625 8625 8625 C 0.015 Si 0.00 0.012 32 1573 1575 1575 S 0.03 0.022 0.03 0.0184 0.009 CONTINUE SAMPLE TAKEN meter TIME 11 03:34 19 03:42 26 03:50 P 0.0399 0.00 0.007 0.0006 0.05 0.0057 0.04 0.0188 0.008 0.005 0.024 0.023 0.02 0.04 0.015 0.0013 0.02 0.00 0.0066 0.0056 0.0012 0.11 0.060 0.05 Cu 0.0010 N 0.04 0.01 0.03 0.0199 0.02 0.01 Al 0.0081 0.015 0.0026 0.498 0.0067 0.01 0.008 0.05 0.0006 0.019 0.01 0.007 0.05 0.03 0.0047 0.06 0.0067 0.02 0.016 0.05 0.08 0.04 0.0075 0.00 0.0065 0.04 LADLE TEMP(ºC) Casting Powder DIA.02 0.018 Si 0.018 INTOCAST TUNDISH TEMP( ºC ) 260 X 335 CHEMICAL COMPOSITION ( % ) Mn 0.0008 0.02 0.02 Ni 0.07 0.0005 N 0.03 95 Cu 0.005 0.0098 0.00 0.04 0.32 0.STEEL QUALITY DIMENSIO N (mm) 07:25 07:40 07:53 08:06 7:15 8:15 TASK CONVE.0090 0.02 0.013 0.

LADLE LADLE LADLE TUNDISH TUNDISH TUNDISH HEAT NO SAMP.011 0.01 0.01 0.015 0.007 0.0002 0.0065 0.NO 8630 8630 8630 8630 8630 8630 8630 1 1 2 3 1 2 3 C 0.06 0.04 0.13 0.012 0.0447 0.05 96 Cu 0.00 0.27 18.057 0.012 0.014 0.0040 0.0201 0.04 0.01 0.0022 0.04 0.0063 0.00 0.01 0.42 S 0.0001 N 0.032 0.014 0.040 0.04 0.0432 0.05 0.023 0.0007 0.04 0.0001 0.04 0.015 0.4915 0.01 0.014 Si 0.0000 0.01 Al 0.04 0.04 0.38 0.02 0.0000 0.35 S 0.00 0.02 0.4085 0.01 NOZZLE CHANGED meter 7 IFGL 16:23 16:20 16:46 17:30 17:12 CONTINUE SAMPLE TAKEN meter P 0.014 0.0073 Ca 0.02 Ni 0.0075 Oxygen Blowing to Nozzle number 1 1 1 2 meter 4.010 0.0005 N 0.006 0.0088 0.04 0.011 0.0022 0.0141 0.022 0.0314 0.01 0.155 0.012 0.12 0.36.034 0.0041 0.00 0.04 0.01 0.0501 0.0065 0.05 0.0024 0.011 0.010 0.05 0.0376 Al oxy 0.05 0.07 0.26.031 0.0000 0.18 8.0677 0.0000 0.0009 0.26.15 0.0023 0.37 4 canal 17 18 19 20 LADLE number 4 4 4 4 1 CHEMICAL COMPOSITION ( % ) TASK CONVE.01 0.479 0.42 0.0190 NOZZLE CHANGED meter 20 36 26 26.40 0.04 0.069 0.05 0.02 Al 0.00 0.02 0.11 0.04 LADLE TEMP(ºC) Casting Powder DIA.0024 0.0376 0.014 0.0000 0.0017 0.452 0.06 0.0084 0.05 0.03 0.014 0.0063 0.00 0.02 0.0055 0.00 0.070 0.022 0.00 0.05 0.4043 0.068 0.0050 0.02 0.02 0.1002 0.0004 0.12 0.0002 0.02 0.00 0.0269 0.13 0.0054 16 canal number 17 18 19 20 1 1 LADLE TIME 10 16:41 15 16:50 25 17:04 Si 0.0034 0.06 Mn 0.0043 0.43 0.06 0.OF NOZZLE NOZZLE TYPE 1618 Cr 0.40 0.05 0.04 0.20.0033 0.0079 0.015 0.0007 0.0297 Al oxy 0.0359 0.0564 0.02 0.022 Al sol 0.12 0.04 0.04 0.NO 8650 8650 8650 8650 8650 8650 8650 INTOCAST TUNDISH TEMP( ºC ) HEAT NO 260 X 335 TASK CONVE.014 0.04 0.0083 0.011 0.0651 0.33 0.04 0.0280 NOZZLE CHANGED meter canal Al oxy 0.0379 0.0047 0. LADLE LADLE LADLE TUNDISH TUNDISH TUNDISH HEAT NO SAMP.04 0.18.02 0.0006 1 meter 7.042 0.NO 8652 8652 8652 8652 8652 8652 8652 1 1 2 3 1 2 3 C 0.0038 0.02 0.05 0.08 0.012 0.0005 0.036 Al sol 0.011 0.04 0.02 0.0005 0.14.05 0.042 0.0071 .017 0.36 0.0076 Ca 0.01 Al 0.02 0.0019 0.04 0.40 0.114 0.0034 0.0069 0.014 0.014 0.04 Cu 0.02 0.04 0.0136 0.038 0.04 LADLE TEMP(ºC) Casting Powder DIA.04 Cr 0.07 0.037 0.022 0.07 TIME Casting Time (Start/Finish) DIMENSIO N (mm) 18:43 18:25 18:58 19:40 19:15 Mn 0.014 0.36 canal 17 18 19 20 Al oxy 0.009 0.03 0.01 0.02 0.02 0.04 LADLE TEMP(ºC) Casting Powder DIA.00 0.36.02 0.0030 0.06 TIME Casting Time (Start/Finish) DIMENSIO N (mm) 260 X 335 1569 1564 1562 1564 CONTINUE SAMPLE TAKEN meter TIME 13 06:13 20 06:22 27 06:31 LADLE TEMP(ºC) 1590 Casting Powder DIA.015 CONTINUE SAMPLE TAKEN meter TIME 15 18:48 25 19:07 30 19:18 P 0.0291 0.38 0.0100 0.04 0.016 0.03 0.009 0.0066 0.NO 8648 8648 8648 8648 8648 8648 8648 8648 INTOCAST TUNDISH TEMP( ºC ) HEAT NO 260 X 335 TASK CONVE.31 0.059 0.0086 0.024 0.015 P 0.02 Ni 0.0071 0.02 0.23 canal number 17 18 19 20 3 2 3 LADLE CHEMICAL COMPOSITION ( % ) C 0.41 0.02 Ni 0.05 0.0045 0.016 0.07 0.0033 Ca 0.02 0.19 1 8.41 0.37 4.0201 0.012 CONTINUE SAMPLE TAKEN meter TIME 14 17:48 25 18:01 35 18:12 P 0.0012 0.02 0.05 0.02 0.02 0.006 0.0006 0.0000 0.00 0.013 0.014 0.0067 0. LADLE LADLE LADLE LADLE TUNDISH TUNDISH TUNDISH canal number 17 18 19 20 LADLE CHEMICAL COMPOSITION ( % ) C 0.05 0.02 0.0025 0.0841 0.9.01 0.41 S 0.040 0.021 0.0402 0.07 0.03 0.04 0.01 0.1486 0.0061 0.OF NOZZLE NOZZLE TYPE IFGL Casting Time (Start/Finish) 32 TIME INTOCAST TUNDISH TEMP( ºC ) 1-2008 NOZZLE CHANGED meter 15 9 16 canal Oxygen Blowing to Nozzle number meter 17 18 19 20 1 1 1 24 Al 0.0019 0.0105 0.05 Cu 0.04 0.04 0.015 0.0014 0.0068 0.05 0.00 0.011 0.026 0.0475 0.005 0.0006 0.35 0.07 0.01 0.10 0.04 0.01 0.04 0.0088 Oxygen Blowing to Nozzle number meter 17 18 19 20 IFGL 1 1 2 3 4 1 2 3 32 1558 1558 1557 1557 SAMP.00 0.41 0.04 0.0025 0.43 0.13.008 0.053 0.07 0.0014 0.02 0.0080 0.04 0.388 0.04 0.026 0.0082 0.0084 0.OF NOZZLE NOZZLE TYPE 1551 Cr 0.0000 0.014 Si 0.04 Cu 0.0068 Oxygen Blowing to Nozzle number 17 18 19 20 Ca 0.050 0.010 INTOCAST TUNDISH TEMP( ºC ) 260 X 335 CHEMICAL COMPOSITION ( % ) Mn 0.01 0.OF NOZZLE NOZZLE TYPE 1592 IFGL 1 1 2 3 1 2 3 32 1563 1565 1557 SAMP.05 0.0069 0.0008 N 0.043 0.037 Al sol 0.0054 0. LADLE LADLE LADLE TUNDISH TUNDISH TUNDISH Cr 0.STEEL QUALITY DIMENSIO N (mm) 06:05 06:15 06:25 06:30 5:55 7:00 TASK CONVE.0067 0.02 0.03 0.0353 0.36 0.009 0.02 0.0671 0.0297 0.44 0.0024 0.023 0.00 0.07 TIME Casting Time (Start/Finish) DIMENSIO N (mm) 17:37 17:30 17:49 18:25 18:00 18:15 Mn 0.05 0.012 0.05 0.02 0.02 0.010 Si 0.06 0.0707 0.019 0.40 18.07 0.046 0.26.02 Ni 0.0490 0.027 0.39 9 canal N 0.02 0.576 0.0061 0.012 32 1580 1561 1565 S 0.0333 0.0063 0.016 0.043 Al sol 0.01 0.3508 0.02 0.03 0.02 0.02 0.01 0.

04 Cr 0.01 0.012 P 0.02 0.02 0.07 0.41 0.0039 0.0017 0.0296 0.43 S 0.018 0.STEEL QUALITY CONTINUE SAMPLE TAKEN meter TIME 15 20:00 24 20:12 33 20:29 LADLE TEMP(ºC) 1592 Casting Powder DIA.01 0.00 0.02 Ni 0.OF NOZZLE NOZZLE TYPE 1614 Cr 0.04 0.052 0.04 0.014 0.03 0.0060 0.41 0.0030 0.0377 NOZZLE CHANGED meter canal number Al oxy 0.00 0.016 0.17 0.04 0.0706 0.016 Si 0.05 0.00 0.0062 0.079 0.05 0.01 0. LADLE LADLE LADLE LADLE TUNDISH TUNDISH TUNDISH number 17 18 19 20 LADLE CHEMICAL COMPOSITION ( % ) C 0.42 S 0.02 0.020 0.07 0.0036 0.021 0.0059 0.0014 N 0.0494 0.020 0.013 0.016 0.00 0.0083 0.00 0.02 0.0017 0.04 0.03 0.022 CONTINUE SAMPLE TAKEN meter TIME P 0.06 TIME Casting Time (Start/Finish) DIMENSIO N (mm) 23:58 23:45 00:23 0:40 00:31 Mn 0.02 0.0053 0.030 Al sol 0.018 0.015 0.682 0.05 0.0187 0.04 0.02 0.00 0.16 0.0030 0.00 0.0067 .0752 0.0086 0.045 0. LADLE LADLE LADLE TUNDISH TUNDISH TUNDISH canal number 17 18 19 20 LADLE CHEMICAL COMPOSITION ( % ) TASK CONVE.0296 0.0046 0.0015 0.019 0.0043 0.415 0.057 0.04 0.015 0.01 0.03 0.012 0.02 Ni 0.05 0.07 0.0088 Oxygen Blowing to Nozzle meter 17 18 19 20 IFGL 1 1 2 3 1 2 3 32 1578 1578 1572 1572 SAMP. LADLE LADLE LADLE TUNDISH TUNDISH TUNDISH canal 4 number 17 18 19 20 1 LADLE CHEMICAL COMPOSITION ( % ) C 0.04 0.0054 0.04 0.02 0.0000 0.01 0.42 0.02 Ni 0.04 0.019 0.14 0.0304 0.015 0.021 0.02 0.037 0.04 0.01 0.02 0.023 0.04 0.41 0.07 0.43 0.016 0.041 Al sol 0.014 0.04 Cu 0.07 0.0087 0.43 0.02 0.0015 0.474 0.0006 0.0071 0.06 0.04 0.0270 NOZZLE CHANGED meter canal number Al oxy 0.0031 0.039 0.04 0.0000 0.0025 0.0343 0.0006 N 0.04 LADLE TEMP(ºC) Casting Powder DIA.0004 0.04 0.0338 0.02 0.0048 0.087 0.0586 0.038 0.01 0.0051 0.0086 0.027 0.02 0.0083 0.0544 0.03 0.17 0.39 0.01 Al 0.0009 0.0012 N 0.01 0.0015 0.0072 0.04 LADLE TEMP(ºC) Casting Powder DIA.03 Cu 0.0361 Al oxy 0.009 0.0356 0.018 0.06 0.020 Si 0.04 0.0036 Ca 0.009 0.NO 8661 8661 8661 8661 8661 8661 1 1 2 1 2 3 C 0.01 0.041 Al sol 0.OF NOZZLE NOZZLE TYPE IFGL 19:48 19:40 20:11 20:45 20:28 DIMENSIO N (mm) 32 Casting Time (Start/Finish) INTOCAST 1544 1551 1547 TIME 260 X 335 TUNDISH TEMP( ºC ) 1-2008 NOZZLE CHANGED meter 12 37 canal Oxygen Blowing to Nozzle number 17 18 19 20 1 meter canal 12 29 1 37 Al sol 0.016 0.36 0.OF NOZZLE NOZZLE TYPE 1596 Cr 0.0054 0.00 0.126 0.012 0.OF NOZZLE NOZZLE TYPE 15 21:58 28 22:14 1600 Cr 0.2653 0. LADLE LADLE TUNDISH TUNDISH TUNDISH HEAT NO SAMP.0043 0.0058 0.03 0.02 0.019 0.00 0.02 0.079 0.42 0.1149 0.16 0.03 0.04 0.1243 0.0432 0.04 0.42 S 0.0054 0.0006 0.024 0.039 0.0078 0.0045 Ca 0.047 0.04 0.015 0.0200 Al oxy 0.021 0.00 0.0058 0.0053 0.04 0.04 0.04 0.009 0.38 0.0069 Oxygen Blowing to Nozzle meter 17 18 19 20 IFGL 1 1 2 3 1 2 3 32 1560 1562 1558 SAMP.0034 0.0072 0.040 0.013 CONTINUE SAMPLE TAKEN meter TIME 14 00:03 30 00:24 38 00:34 P 0.0057 0.0031 Ca 0.03 0.42 0.0068 0.14 0.02 0.01 0.04 Cu 0.00 0.0002 0.016 Si 0.0034 0.02 Ni 0.023 Si 0.023 0.00 0.0000 0.01 Al 0.0068 0.03 0.012 0.NO INTOCAST TUNDISH TEMP( ºC ) HEAT NO 260 X 335 TASK CONVE.13 0.00 0.0040 0.0141 0.04 0.015 0.0049 0.01 0.04 0.02 0.0348 0.0077 0.00 0.41 0.0014 N 0.04 0.024 NOZZLE CHANGED meter canal number Ca 0.021 0.0004 0.031 0.05 0.0072 0.037 0.0062 0.02 0.01 0.019 0.03 0.06 0.05 0.0069 0.00 0.07 TIME Casting Time (Start/Finish) DIMENSIO N (mm) 22:48 22:45 22:59 23:45 23:14 23:42 Mn 0.03 0.0412 0.014 0.02 0.0814 0.016 0.0080 Oxygen Blowing to Nozzle meter canal 17 18 19 20 IFGL 8654 8654 8654 8654 8654 8654 8654 8654 C 0.03 0.04 0.2905 0.04 97 Cu 0.0018 0.0040 0.0037 number 17 18 19 20 1 1 1 LADLE CHEMICAL COMPOSITION ( % ) 1 1 2 3 4 1 2 3 TIME Casting Time (Start/Finish) DIMENSIO N (mm) 21:50 21:40 21:58 22:40 22:30 Mn 0.0014 0.023 0.01 0.015 0.024 0.0034 0.0010 0.41 S 0.04 0.016 0.0000 0.0000 0.39 0.0023 0.014 0.026 0.01 0.NO 8660 8660 8660 8660 8660 8660 8660 INTOCAST TUNDISH TEMP( ºC ) HEAT NO 260 X 335 TASK CONVE.41 0.020 0.0029 0.015 0.04 0.01 Al 0.035 0.03 0.03 0.02 0.0375 0.02 0.6424 0.0394 0.581 0.15 0.3155 0.06 0.00 0.022 0.04 0.00 0.021 0.04 0.04 LADLE TEMP(ºC) Casting Powder DIA.040 0.06 32 1565 1568 1568 SAMP.42 0.018 0.01 Al 0.0114 0.02 0.04 0.0066 0.02 0.06 0.02 0.01 0.013 0.02 0.00 0.NO 8658 8658 8658 8658 8658 8658 8658 INTOCAST TUNDISH TEMP( ºC ) HEAT NO 260 X 335 TASK CONVE.020 0.07 Mn 0.00 0.0028 0.07 0.02 0.04 0.0379 0.4154 0.0000 0.40 0.0260 0.011 0.016 CONTINUE SAMPLE TAKEN meter TIME 15 23:13 26 23:28 30 23:43 P 0.

52 canal number 17 18 19 20 1 1 2 8 LADLE CHEMICAL COMPOSITION ( % ) C 0.04 0.0058 0.010 0.1049 0.0008 0.015 0.13 canal 17 18 19 20 number 3 2 LADLE CHEMICAL COMPOSITION ( % ) TASK CONVE.04 0.05 TIME Casting Time (Start/Finish) DIMENSIO N (mm) 01:27 01:40 01:55 1:25 2:20 Mn 0.0060 0.07 TIME Casting Time (Start/Finish) DIMENSIO N (mm) 13:25 13:20 13:55 14:35 14:15 Mn 0.0445 0.01 0.0061 Ca 0.018 0.00 0.09 0.0514 0.019 0.02 0.06 0.0011 0.0140 0.0064 0.04 Cu 0.0063 0.02 0.30 0.02 Ni 0.04 0. LADLE LADLE LADLE LADLE TUNDISH TUNDISH TUNDISH Cr 0.02 0.0064 0.0015 0.0019 0.032 0.01 0.08 0.02 0.0088 Oxygen Blowing to Nozzle number meter 17 18 19 20 IFGL 1 1 2 1 2 3 32 1575 1563 1572 SAMP.00 0.014 0.05 TIME Casting Time (Start/Finish) DIMENSIO N (mm) 260 X 335 1571 1571 1567 1563 CONTINUE SAMPLE TAKEN meter TIME 16 01:00 23 01:08 38 01:27 LADLE TEMP(ºC) 1595 Casting Powder DIA.02 0.NO 8663 8663 8663 8663 8663 8663 8663 1 1 2 3 1 2 3 C 0.022 CONTINUE SAMPLE TAKEN meter TIME 10 01:45 18 01:55 24 02:05 P 0.09 0.STEEL QUALITY DIMENSIO N (mm) 00:45 00:54 01:11 01:30 0:40 1:40 TASK CONVE.02 Cu 0.00 0.012 0.0052 0.0078 .011 0.05 0.01 0.00 0.020 0.0012 0.43 0.019 0.02 0.36 0.015 0.0003 Ca 0.OF NOZZLE NOZZLE TYPE IFGL Casting Time (Start/Finish) 32 TIME INTOCAST TUNDISH TEMP( ºC ) 1-2008 NOZZLE CHANGED meter 37 34 canal Oxygen Blowing to Nozzle number 17 18 19 20 1 1 Al 0.0824 0.09 0.0069 0.001 0.0021 0.0065 0.03 98 Cu 0.01 0.017 0.0076 NOZZLE CHANGED meter canal Al oxy 0.02 0.05 0.0367 0.36 0.004 0.116 0.02 0.NO 9047 9047 9047 9047 9047 9047 1 1 2 3 1 2 C 0.0015 0.017 0.016 0.02 0.0061 0.0057 0.0050 0.0151 0.0015 0.34 0.02 0.0020 0.434 0.018 0.0010 0.044 0.04 0.110 0.0363 0.02 Ni 0.042 Al sol 0.043 0.00 0.08 0.04 LADLE TEMP(ºC) Casting Powder DIA.04 0.02 0.02 0.014 0.44 0.024 0.01 0.0068 0.31 1 1.46.44 0.0042 0.011 0.109 0.04 0.013 0.4128 0.0010 N 0.0067 0.0000 0.02 0.26 0.04 0.0004 0.0360 NOZZLE CHANGED meter 1 canal 17 18 19 20 Al oxy 0.NO 8665 8665 8665 8665 8665 8665 INTOCAST TUNDISH TEMP( ºC ) HEAT NO 260 X 335 TASK CONVE.01 0.007 0.12 0.0071 Oxygen Blowing to Nozzle number meter 1.0098 Ca 0.065 0.00 0.020 0.OF NOZZLE NOZZLE TYPE 15 13:44 25 13:55 1592 IFGL 1 1 2 3 4 1 2 3 32 1555 1560 1557 SAMP.03 0.018 Si 0.05 0.018 0.4010 0.03 0.043 0.02 0.30 S 0.05 0.0046 0.0025 0.03 0.02 0.0419 0.02 0.18 0.05 0.0488 0.014 0.04 0.0008 0.04 0.02 0.02 0.016 0.44 meter 26 17 22.0003 0.03 0.00 0.02 0.06 0.02 0.19 0.02 0.0057 0.049 0.036 0.0056 0.04 0.0213 0.4953 0.04 0.0299 0.0063 Oxygen Blowing to Nozzle number 17 18 19 20 IFGL 01:51 02:07 CONTINUE SAMPLE TAKEN meter P 0.015 0.038 0.04 0.0118 0.03 Al 0.05 0.25.4284 0.0000 0.0021 0.0061 0.021 0.35 0.01 0.019 0.0048 0.0046 0.36.20.34 S 0.40 0.01 0.04 0.0042 0.42.0063 0.01 0.04 0.021 0.0068 0.0317 0.02 0.0081 0.04 0.02 Ni 0.02 0.11 0.03 0.0000 0.08 Cu 0.014 0.021 0.053 0.004 0.00 0.0055 0.02 0.08 0.04 0.09 0.0010 N 0.0101 0.04 0.0019 N 0.021 0.0028 0.0034 0.017 0.0089 0.02 0.00 0.026 0.0058 0.0088 0.04 0.14 0.04 LADLE TEMP(ºC) Casting Powder DIA.09 Cr 0.053 0.30 0.03 0.0581 0.34 0.04 0.35 S 0.033 0.014 INTOCAST TUNDISH TEMP( ºC ) 260 X 335 CHEMICAL COMPOSITION ( % ) Mn 0.04 0.02 Al 0.07 0.0016 0.495 0.27.0000 0.016 32 1563 1559 S 0.02 0.0064 0.06 Mn 0. LADLE LADLE LADLE TUNDISH TUNDISH TUNDISH HEAT NO SAMP.0057 0.03 0.0002 0.021 0.036 Al sol 0.0050 0.05 0.NO 8938 8938 8938 8938 8938 8938 8938 8938 INTOCAST TUNDISH TEMP( ºC ) HEAT NO 260 X 335 TASK CONVE.008 0.019 0.021 0.01 0.03 0.0065 0.013 0.0319 0.0064 Ca 0.0067 0.0000 0.020 0.7.03 0.01 0.04 0.0000 0.0004 0.015 0.34 0.014 Al sol 0.0087 0.00 0.018 0.02 0.022 Al sol 0.01 Al 0.09 0.01 0.004 CONTINUE SAMPLE TAKEN meter TIME P 0.08 0.019 0.02 Ni 0.0155 Al oxy 0.02 0.02 0.025 0.0327 meter canal number 17 18 19 20 LADLE 1:40 2:50 TIME 14 01:52 30 02:17 37 02:26 Si 0.34 0.03 0.0064 0.05 0.013 0.006 0.025 0.01 0.016 Si 0.019 P 0.OF NOZZLE NOZZLE TYPE 1615 Cr 0.04 LADLE TEMP(ºC) Casting Powder DIA.0063 0.04 0.0002 N 0.014 Si 0.0000 0.02 0.07 0.437 0.0262 0.33 13.04 0.02 0. LADLE LADLE TUNDISH TUNDISH TUNDISH canal number 17 18 19 20 LADLE CHEMICAL COMPOSITION ( % ) C 0.1097 0.01 0.0009 0.02 0.046 0.14 0.04 0.0052 0.02 0.36 0.01 NOZZLE CHANGED meter canal Al oxy 0.483 0.0040 0.0083 0.019 0.04 0.04 0.011 0.05 0.0306 0.OF NOZZLE NOZZLE TYPE 1590 Cr 0. LADLE LADLE LADLE TUNDISH TUNDISH HEAT NO SAMP.1032 0.06 0.02 0.

01 0.0012 number 17 18 19 20 1 LADLE CHEMICAL COMPOSITION ( % ) 1 1 2 3 1 2 TIME Casting Time (Start/Finish) DIMENSIO N (mm) 17:04 17:00 17:09 18:05 17:30 17:51 Mn 0.066 0.0070 0.0063 0.0000 0.31 0.01 0.007 CONTINUE SAMPLE TAKEN meter TIME P 0.33 0.0029 0.38 0.0017 N 0.008 CONTINUE SAMPLE TAKEN meter TIME P 0.NO INTOCAST TUNDISH TEMP( ºC ) HEAT NO 260 X 335 TASK CONVE.019 0.STEEL QUALITY CONTINUE SAMPLE TAKEN meter TIME LADLE TEMP(ºC) 15 14:55 31 15:18 1605 Casting Powder DIA.01 0.02 0.012 0.0072 0.01 Al 0.01 0.009 0.04 0.05 Cr 0.0017 0.0015 0.18 0.00 0.05 0.04 0.05 0.03 Ni 0.0730 0.05 0.0011 0.0000 0.34 0.008 0.01 Al 0.NO 11274 11274 11274 11274 11274 11274 32 TUNDISH TEMP( ºC ) HEAT NO INTOCAST TASK CONVE.04 0.07 TIME Casting Time (Start/Finish) DIMENSIO N (mm) 19:20 19:15 19:30 20:30 19:38 19:53 20:23 TASK CONVE.016 0.008 0.06 0.029 0.02 0.0062 Ca 0.0332 NOZZLE CHANGED meter canal Al oxy 0.010 0.01 0.03 0.045 0.NO 11279 11279 11279 11279 11279 1 1 2 1 2 C 0.060 0.047 0.0001 0.03 0.005 0.0063 0.06 0.0052 0.03 0.03 0.05 0.005 0.02 Ni 0.045 Al sol 0.0478 Al oxy 0.0029 0.010 0.03 0.0028 0.05 LADLE TEMP(ºC) Casting Powder DIA.0005 0.010 0.06 0.0034 0.01 0.0073 .36 0.025 0.500 0.01 0.0325 0.05 0.08 TIME Casting Time (Start/Finish) DIMENSIO N (mm) 260 X 335 1543 1547 1550 1554 1545 Mn 0.05 0.015 0.0053 0.009 Si 0.04 0.0424 Al oxy 0.0658 0.009 0.020 0.OF NOZZLE NOZZLE TYPE 18 19:38 30 19:56 1603 Cr 0.0011 0.02 0.38 S 0.041 0.00 0.38 0.0041 0.0027 0.06 32 1574 1561 1572 1570 SAMP.0000 0.05 0.0009 0.01 0.020 P 0.03 Ni 0.0029 Ca 0.04 LADLE TEMP(ºC) Casting Powder DIA.02 0.011 0.0279 NOZZLE CHANGED meter 3 canal 17 18 19 20 Al oxy 0.023 0.02 0.0062 0.016 0.06 0.06 0.0856 0.0014 0.0576 0.016 0.08 0.021 0.05 99 Cu 0.14 0.01 Al 0.04 0.02 Ni 0.009 0.077 0.0000 0.38 S 0.0012 meter 1 10 canal number 17 18 19 20 1 LADLE CHEMICAL COMPOSITION ( % ) 1 1 2 3 1 2 C 0.03 0.5721 0.02 0.13 0.01 0.0056 0.06 0.06 Cu 0.027 0.025 0.42 Cr 0.087 0.0013 0.02 0.13 0.007 0.05 0.0769 0.657 0.1158 0.0009 N 0.103 0.3994 0.01 0.00 0.04 0.03 0.04 0.08 0.026 0.07 Cu 0.OF NOZZLE NOZZLE TYPE 19 20:51 30 21:03 1603 IFGL 20:36 20:30 20:50 21:40 21:15 21:22 CONTINUE SAMPLE TAKEN meter P 0.1015 0.0048 0.OF NOZZLE NOZZLE TYPE 15 17:30 20 17:37 1608 IFGL 9049 9049 9049 9049 9049 9049 C 0. LADLE LADLE LADLE TUNDISH TUNDISH meter 19.00 0.0039 0.02 0.031 0.01 0.010 0.0043 0.03 0.0000 0.19 0.037 0.036 0.05 Cu 0.0013 0.035 Al sol 0.0050 0.06 0. LADLE LADLE LADLE TUNDISH TUNDISH HEAT NO SAMP.34 0.OF NOZZLE NOZZLE TYPE IFGL 14:47 14:35 14:55 15:20 DIMENSIO N (mm) 32 Casting Time (Start/Finish) INTOCAST 1562 1560 TIME 260 X 335 TUNDISH TEMP( ºC ) 1-2008 NOZZLE CHANGED meter 1 canal Oxygen Blowing to Nozzle number 17 18 19 20 meter canal 1 1 Al sol 0.02 0.0084 0.02 0.059 0.01 0. LADLE LADLE TUNDISH TUNDISH HEAT NO SAMP.0651 0.034 Al sol 0.05 LADLE TEMP(ºC) Casting Powder DIA.01 0.0354 0.3884 0.03 0.1689 0.0019 0.0593 0.4998 0.0458 0.0070 0.0011 0.016 0.02 0.429 0.0409 0.17 0.0085 Oxygen Blowing to Nozzle number 17 18 19 20 Ca 0.03 0.01 0.39 0.05 0.0031 0.0065 0.0088 0.05 0.04 0.05 0.05 0.00 0.00 0.01 0.025 0.01 0.009 0.05 0.025 0.03 Al 0.0850 0.02 0.03 0.118 0.43 canal number 17 18 19 20 2 2 LADLE TIME Si 0.03 0.15 0.05 0.012 32 1559 1566 1560 1555 S 0.0027 0.010 0.02 0.0045 0.068 0.05 0.01 0.0075 Oxygen Blowing to Nozzle number meter canal number 17 18 19 20 1 LADLE CHEMICAL COMPOSITION ( % ) TASK CONVE.0000 0.0311 0.472 0.175 0.18 0.07 Mn 0.03 0.009 0.009 0.0045 0.020 0.05 0.05 0.0001 0. LADLE LADLE LADLE TUNDISH TUNDISH Cr 0.06 0.07 0.0009 0.05 0.012 0.0000 0.0001 0.015 0.08 0.42 0.0022 0.04 0.012 Si 0.0151 0.00 0.30 30.0027 0.016 Si 0.049 NOZZLE CHANGED meter 25 canal N 0.34 0.0015 0.03 0.05 0.03 0.0091 0.0403 0.34 0.0019 0.0008 N 0.05 0.009 0.0062 Oxygen Blowing to Nozzle number 17 18 19 20 IFGL SAMP.NO 11277 11277 11277 11277 11277 11277 1 1 2 3 1 2 C 0.0033 0.05 0.020 INTOCAST TUNDISH TEMP( ºC ) 260 X 335 CHEMICAL COMPOSITION ( % ) Mn 0.0017 Ca 0.04 0.33 S 0.

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