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the solids within the sewage itself during the pumping process
Submersible Pump Stations Advantages: This results in the following advantages with using the EMUPORT over conventional sewage pumps systems were the sewage is pumped:– Low maintenance and operating costs for moving parts of the pumps ow – Pump compartment remains dry, clean and odor ump odor-free – Hygienic conditions for maintenance and assembly work ygienic – Can be equipped as double pumping station; the plant remains fully functional, even when a pump is being an – EMU submersible sewage pumps with suitable impeller – No corrosion problems, no consequences in case of formation of sulfur o – Application of pumps with ball passage < 80 mm, therefore little power requirement with higher efficiency on – Less wear – EMU Sewage Pumps with protection type IP 68 (submersible)
Reliable Sewage Solids Separations Pumping System Wherever municipal and industrial sewage is produced, it must be System: wage collected and transported to the sewage treatment plant. PEHD-EMUPORT underground pumping stations with PEHD pit EMUPORT (alternatively with concrete pit) are most suitable for this problem. They operate reliably and moreover offer hig highest possible protection against corrosion. Submersible wastewater pumps have a number of advantages to users. A major one is low initial cost. In sewage pumping applications, only one pit is necessary, which reduces initial investment. There is no need, in most installations, for ventilation, lighting or other equipment, which is normal for dry pits. Flooding problems also are eliminated. Another advantage is low operating cost. They have the obvious hydraulic advantage of working in the water and not som some distance above it. They never lose prime. Submersibles have safety and noise reduction benefits, too, since the working installation is well below ground level. A lesser chance for accidents from an exposed motor exists, and noise is minimal when the pump is operating. Above-ground equipment is minimal, usually only the control box and a frame for use in attaching the hoist for removal of the pumps. There is no unsightly pump or any need for a pump house. Moreover, because wet wet-wells are designed so incoming wastewater scours the bottom, little chance of odours occurs. But the most striking advantage of submersibles ming is reliability and long life. The pump is designed to operate efficiently under water. It runs only when needed, reducing wear and power bills. The water cools the motor naturally, adding to its life span. s. Pump Features: Submersible wastewater pumps are vertical, direct direct-coupled, extra-heavy duty units, which operate under water and have heavy a solids-handling, non-clog capability. While single pumps often are installed, most applications require two pumps (called clog pumps duplex) -- to ensure continued operation if one pump fails -- to minimize wear on one pump and equalize it between two - and to provide extra capacity in times of extraordinary loads. A submersible pumping system consists of the motorsubmersible motor pump unit together with automatic electrical controls. Controls can be simple or complex, depending on the application. The latter may consist of an entire factory factory-packaged station enclosed in a steel / fiberglass /HDPE tank and ready for installation and pipe electrical hook-up. Submersibles are pipe-electrical hook being specified increasingly in applications where self priming, dry pit, straight centrifugal, vertical extended-shaft and self-priming, extended pneumatic ejector pumps once dominated. d.
The low operating costs result from the use of pumps with small ball passage. reservoir. In contrast to most other solids that are flushed down toilets. piece of mind and after sales you would come to expect. and the solids separation reservoir. moist and moisturized cellulose tissues are amongst the most problematic items in municipal sewage disposal situations. The new solids separation system developed by Wilo ensures that this material does not come into contact with the s pumps during the pumping process. providing high quality products and services tailor made to the customer’s requirements including fully comprehensive mechanical and electrical installation to suit our customers budgets with the facilities to support customers in the design stage. installation and final commissioning with our after sales care. Here.WILO Submersible pumps are equipped with WILO Patented BLOCK TYPE MECHANICAL SEAL ARRANGEMENT IN SS CARTRIDGE. EMUPORT. The entire solids separation system is flushed out and cleaned. There is also the danger that if the primary pumps becomes enance blocked. the incoming sewage enters the distribution reservoir and then flows into the respectively open solids separation reservoir. the standby pump can also break down for the same reason. as they require less motor power. When the collection reservoir is being filled. Only the liquid sewage flows through the switched off pump and reaches the collection reservoir. During the filling process. When this material gets into a pump. the hydraulics is often badly affected and it can lead to the pump blocking. but in the opposite direction to the flow into the process. and pumping equipment for various Sewage and Waste Water projects in Europe & America by . The sewage transports the solids that are then filtered. The sewage is routed off and to the other solids separation reservoir during this pumping process. This arrangement reduces the chances of mechanical seal failure due to abrasive particles in sewage liquid being pumped. The pumping process now begins in accordance with the level. At this stage. effective packaged pump stations. The pump. The pumping process is also ended in accordance with the level. Only the solids light sewage can now continue through the pump into the large joint collection reservoir. leaving the installation temporarily useless and in need of expensive maintenance. the water level in the solids separation reservoir also rises. the pump remains switched off. this material will not dissolve but manages to keep its original form and structure. a shut off ball valve automatically closes th the intake. . The pump omatically operates in the reverse direction and opens the separating flaps with the volume flow of the light sewage. The basis of the new system is a solids separation reservoir through which all incoming sewage flows on its way into a co collection reservoir. the solids are held back by separating flaps. The shut-off ball falls down and clears the way for a new filling process. The incoming sewage flows into the solids separation reservoir first and the solids are held back by separating flaps. Currently. A Subsidiary of WILO SE Germany have a proven track record of supplying cost-effective pumping station. The shut-off ball automatically closes the inlet. which help prevent blockages With the EMUPORT system. It causes major headaches and on going problems for operators of sewage disposal on-going systems. e out to the outgoing pipeline without coming into contact with the pump. have developed a new solids separation system for their Emuport sewage pump installations. When the water reaches a certain level in the collection reservoir. the filling process turns into a pumping process. The sewage flows through the solids separation reservoir and transports the solids (filtered out) of the sewage to the outgoing ervoir discharge pipeline. resulting in expensive maintenance at the pumping stations. pumps the liquid sewage out of the collection reservoir through the solids separation reservoir and by so doing opens the separation flaps with the power of the flow. The solids are (filtered out). Functioning: Leading pump and pumping system experts Wilo SE.
Twin systems usually alternate pumps on each successive cycle. but in the opposite direction to the flow into the reservoir. When the water reaches a certain level in the le collection reservoir. If field service or replacement is needed. audible or remote monitoring by telemetry time devices or telephone lines.one for turn-off of the first pump.System Control: Control panels are engineered for the particular installation. since only one pit is required. . During the filling process. The incoming sewage flows into the solids separation reservoir first and the solids are held back by separating flaps. The manufacturer will help determine what controls are needed for a particular application. Twin systems also usually include an override control. Alarm systems vary but can be visual. the pump is easily lifted to the surface. the pump remains switched off. Solid Seperation System: The new solids separation system developed by Wilo ensures that this material does not come into contact with the pumps during the pumping process. Alternation allows for well sequencing equal run-time and wear of the pumps. The pump pit usually is installed on guide-rails. in-flow Control panels are installed above ground and usuall contain: · pump disconnects · across-the-line starters with overload usually line protection · hand-off-automatic selectors · elapsed time meters · alarm systems for indicating high level conditions in the automatic wet-well In addition. the pump outlet flange automatically seats with the discharge piping. one for turn-on of the pump and one for on the high liquid alarm. which activates and deactivates the pump(s) at specified levels within the wet well. The sewage transports the solids that are then filtered. pumps the liquid sewage out of the collection reservoir through the solids separation reservoir and by so doing opens the separation flaps with the power of the flow. twin systems provide for automatic sequencing and alternating of pumps. Only the liquid sewage flows through the switched off pump and reaches the collection reservoir. The heart of the control system for submersibles is the liquid level control. At this stage. Most submersibles can be serviced in the field without disturbing the piping. a shut off ball valve automatically closes the intake. The pump. out to the outgoing pipeline pipeli without coming into contact with the pump. nor is there need for anyone to enter the pit. and then design the control panel to this specification. and the solids separation reservoir. the filling process turns into a pumping process. which brings in the second pump when in flow is unusually heavy or in case of failure of the first pump. The simplest control wet-well. off Systems normally have three sets of controls -. When ld lowered into position. system would contain an on-off magnetic contactor and disconnect. Wet-pit installation is a major advantage of submersible wastewater pumps. The basis of the new system is a solids separation reservoir through which all incoming sewage flows on its way into a collection reservoir. Wrenches or special tools are not needed. this represents a major cost saving to the user.
Therefore materials are used in EMUPORT underground pumping stations which guarantee an optimum operation.EMUPORT WET PUMP INSTALLATION underground pumping stations: The best possible protection against corrosion is one of the most important demands placed on a pumping station. The sewage flows into a separate PEHD collection reservoir forming part of the plastic sump. dry and odor-free. –Stainless-steel lifting chains and shackles. Additional equipment for these pumping stations suitable for aggressive . The pump compartment itself stays compartmen clean. Maintenance and assembly work takes place free. under hygienic conditions. –Cover of stainless steel or with BEGU class D withstands foot traffic. –All lead-through welded. Cover traffic EMUPORT underground pumping stations with pumps installed in dry sump. over traffic EMUPORT underground pumping stations with pumps installed in wet sump feature the following equipment in addition to the specified re equipment: In the case of PEHD sumps. – PVC ball valve. –Cover of stainless steel or with BEGU class D withstands foot traffic. – PVC ball valve. –PEHD climbing aid or stainless-steel ladder with stainless-steel access eel stainless aid. –WILO submersible sewage pumps with single-channel impeller or channel vortex impeller. –All pipelines including union piece of PEHD. EMUPORT DRY PUMP INSTALLATION underground pumping stations: The best possible protection against corrosion is one of the most important demands placed on a pumping station. – PEHD climbing aid or stainless-steel ladder with stainless-steel steel stainless access aid. – All pipelines including union piece of PEHD. –PE device for reduction of the surface in the pump sump PE –Stainless-steel guide pipes. Therefore materials are used in EMUPORT underground pumping stations which guarantee an optimum operation.
Utilization of the space available is optimum as the space required is less as compared to conventional pumping station. Man. Due to solid separation system.- Delivered as per customer’s requirements requirements. solid size condition is not required. energy conservation is achieved & hence energy cost is less as compared to conventional pumping system. Easy installation. head of pump [ mWS ] 25 25 25 25 25 25 60 60 70 60 80 80 ND = low pressure HD = high pressure R = round accumulation tank E = rectangular accumulation tank . Easily transportable to even remote locations locations. Inflow [ m³/h ] 6 10 10 15 15 15 25 35 65/90 130/180 230/310 310/410 Available tank volume (liter) 120 200 260 450 600 900 800 800 1200/1600 2500/3500 4500/6000 6000/8000 Depth under bottom inlet [ mm ] 400 350 550 500 750 700 960 1260 1200/1400 1400/1900 1900/2300 1900/2300 Depth of excavation under bottom Inlet [ mm ] 590 590 740 740 940 940 1200 1500 1460/1660 1660/2160 2160/2560 2160/2560 Shaft DN [ mm ] 1500 2000 1500 2000 1500 2000 2000 2000 2000 2500 3000 3500 Max.Units with PEHD-shaft shaft EMUPORT Type MS590-1500 MS590-2000 MS740-1500 MS740-2000 MS940-1500 MS940-2000 MS1200-2000 MS1500-2000 FS2000 FS2500 FS3000 FS3500 Max. pumps are selected at best efficiency point as free passage to handle system. guaranteeing a long and useful life. A conventional sump floor require regular cleaning and costly maintenance. EMUPORT with solids separation system . requires Made in a strong. Civil construction cost is reduced drastically. material with superior resistance to corrosion. Due to solid separation system.
head [ mWS ] 25 25 25 25 65 25 65 80 80 80 80 80 60 50 ND = low pressure HD = high pressure R = round accumulation tank E = rectangular accumulation tank CONTACT: MATHER & PLATT PUMPS LIMITED (A SUBSIDIARY OF WILO SE GERMANY).wiloemu.Units to fit into concrete shafts EMUPORT Type MG400 MG550 MG750 MG940/750ND MG940/800HD MG940/1200ND MG940/1200HD FG1500R FG1500E FG2000R FG2000E FG2500R FG3000R FG3500R Max.wilo. Inflow [ m³/h ] 1 6 10 15 15 45 45 75/100 75/100 130/200 130/200 260/380 450 600 Available Tank volume ca. PHONE: +91 +91-20-27442100.co. Man. PUNE MUMBAI ROAD.com / www. FAX: +91-20-27442111. PUNE.matherplatt.411 019. 27442111.EMUPORT with solids separation system .com . PUNE-MUMBAI CHINCHWAD.in / www. [l] 60 150 300 310 250 550 500 1400/1800 1400/1800 2500/4000 2500/4000 5000/7500 10000 12000 Depth from bottom inlet until floor[ mm ] 400 550 750 750 800 1200 1200 1200/1400 1200/1400 1400/1900 1400/1900 1900/2300 2300 2300 Manhole [ mm ] 1000 x 1100 1000 x 1100 1000 x 1100 1800 x 1800 1800 x 1800 1800 x 1800 1800 x 1800 1800 x 2500 1800 x 2000 2300 x 3000 2300 x 2500 2800 x 3500 3300 x 4000 3800 x 4500 Max. www.
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