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BAKU-TBILISI-CEYHAN CRUDE OIL PIPELINE SYSTEM

5 4 3 2 1 0 C B A
Rev. No.

06.11.2012 ISSUED FOR CONSTRUCTION 19.10.2012 ISSUED FOR CONSTRUCTION 17.10.2012 ISSUED FOR CONSTRUCTION 12.10.2012 ISSUED FOR CONSTRUCTION 05.10.2012 ISSUED FOR CONSTRUCTION 28.09.2012 REVISED AS PER DCS-TKR-82 ISSUED FOR CONSTRUCTION

M.S. M.S. M.S. M.S. M.S. M.S. M.S. M.S. M.S.
Prepared

E.T.B. E.T.B. E.T.B. E.T.B. E.T.B. E.T.B. E.T.B. E.T.B. E.T.B.

H.G. H.G. H.G. H.G. H.G. H.G. H.G. H.G. H.G.
BTC Co.

22.09.2012 ISSUED FOR REVIEW 20.09.2012 INTER-DISCIPLINARY CHECK 18.09.2012 DISCIPLINE INTERNAL CHECK
Date Description

Checked Approved ORIGINATOR

BVT Security Fortification Relative to BVT’s (12, 25, 26, 27 & 28)
COMPANY

Baku – Tbilisi – Ceyhan Pipeline Company Turkey Branch
CONTRACTOR

Document Title

METHOD STATEMENT AND RISK ASSESSMENT FOR MOBILIZATION AND FOUNDATIONS OF BVT 12-25-26-27-28 SECURITY FORTIFICATION WORKS PROJECT
SUBCONTRACTOR

Document No. Org. Code Doc. Type Disc. Code Geog. Area Ser. No.

Rev. No.

Total pages (w. attachmts)

TKR PRO EPC PLG

010

5

25

BAKU-TBILISI-CEYHAN CRUDE OIL PIPELINE SYSTEM

BVT Security Fortification Relative to BVT’s (12, 25, 26, 27 & 28)
Document Title:

BTC Pipeline Co., Turkey Branch
Issue date :

METHOD STATEMENT AND RISK ASSESSMENT FOR MOBILIZATION AND FOUNDATIONS OF BVT 12-25-26-27-28 SECURITY FORTIFICATION WORKS PROJECT
Doc. no:

06/11/2012

TKR-PRO-EPC-PLG-010

Rev.

5

Page2 of 25

LIST OF CONTENTS 1 2 INTRODUCTION PERSONNEL& RESPONSIBILITIES

3

EXECUTION METHOD 3.1 PREPARATORY WORKS 3.2 ACCESS ROAD CONSTRUCTION 3.3 APPLICATION METHOD 3.4 INSPECTION AND TEST PLAN

4 5

HEALTH AND SAFETY ENVIRONMENT

ATTACHMENTS

6. RISK ASSESSMENT

PLANNED PERSONNEL LIST 1. 2. Site Representative HSE Inspector Foreman Surveyor Driver Labor Electrician 1 ea 1 ea 1 ea 1 ea 5 ea 12 ea 1 ea . BVT sites construction starting date is planned as on 25. 90 working days is planned to finalize all construction works for each BVT station. 6. 25. 5.0 INTRODUCTION This method statement includes mobilization and construction activities of shelter foundations for BVT 12-25-26-27-28 sites regarding BVT Security Fortification Works Project. 5 Page3 of 25 1. no: 06/11/2012 TKR-PRO-EPC-PLG-010 Rev.0 PERSONNEL AND RESPONSIBILITIES • Project Manager Performing every step of construction compliance with the contract is under responsibility of Construction Manager. • HSE Site Inspector Health and Safety Inspector is responsible from checking the activities whether they are compatible with the Health. 26. 7.09.BAKU-TBILISI-CEYHAN CRUDE OIL PIPELINE SYSTEM BVT Security Fortification Relative to BVT’s (12. 2. Turkey Branch Issue date : METHOD STATEMENT AND RISK ASSESSMENT FOR MOBILIZATION AND FOUNDATIONS OF BVT 12-25-26-27-28 SECURITY FORTIFICATION WORKS PROJECT Doc.. Final date for the completion of all site works is 31. • • Foreman (Civil) Civil foreman is responsible for all workers of the crew to work according to the schedule and quality requirements of the project to be implemented in safe and technical manners.2012. Safety and Environmental issues and whether the required precautions are taken. Site Representative& Quality Inspector Site Representative is responsible for the civil crew to implement the work mentioned in the Method Statement and related procedures in line with safety rules and quality requirements. 3. 4. 27 & 28) Document Title: BTC Pipeline Co.12.2012 according to contract sign date.

26. Form worker 10. Cat Detector 14. Operators 4 ea 4 ea 4 ea 2 ea EQUIPMENT 1. Rebar worker 11. Fuel truck 4. Minibus 3. Manual Plate or Strobe Compactor 13.) (BVT12-25-26-27-28 General Notes for Concrete Works) (SOW for BVT Security Fortification Works) SoW_BTC-TNO-ENG-BVT-002 Rev 0 . Portable Toilet Container 9. 25. Clean Water Tank 12. JCB 7. 27 & 28) Document Title: BTC Pipeline Co.. Concrete Worker 9. Truck 6. Pick up 2. Surveyor Equipment 2 ea 2 ea 1 ea 1 ea 1 ea 1 ea 1 ea 1 ea 2 ea 1 ea 1 ea 1 ea 1 ea 1 ea Reference Documents TKR-DDT-EPC-PLG-103–0 TKR-DDT-EPC-PLG-104–0 TKR-DDT-EPC-PLG-105–0 TKR-DDT-EPC-PLG-106–0 TKR-DGA-EPC-PLG-101–0 TKR-DGA-EPC-PLG-102–0 TKR-DGA-EPC-PLG-104-0 (BVT12-25-26-27-28 Reinforcement Details Pre-cast Option) (BVT12-25-26-27-28 Reinforcement Details Pre-cast Option) (BVT12-25-26-27-28 Pre-cast Panel Reinforcement Details) (BVT12-25-26-27-28 Pre-cast Panel Reinforcement Details) (BVT12-25-26-27-28 General Arrangement & Demolition Requirements) (BVT12-25-26-27-28 General Arrangement & Section Pre-cast Arrang. Underground Septic Tank 11. Portable Diesel Generator(75 kVa) 8. Turkey Branch Issue date : METHOD STATEMENT AND RISK ASSESSMENT FOR MOBILIZATION AND FOUNDATIONS OF BVT 12-25-26-27-28 SECURITY FORTIFICATION WORKS PROJECT Doc. no: 06/11/2012 TKR-PRO-EPC-PLG-010 Rev. 5 Page4 of 25 8. Truck with 30T Crane 5. Portable 20ft Office Container 10.BAKU-TBILISI-CEYHAN CRUDE OIL PIPELINE SYSTEM BVT Security Fortification Relative to BVT’s (12.

Please find lifting plan sketch for the mobilization works below. Dimensions of the steel plates will be 15mmX1500X6000mm. 4. 26. Generator will be placed on a suitable place at the camp site and its electrical connections will be done properly. Each excavation area around the underground facilities route will be taped off before the commencement of each interval digging. BTC and any other underground services will be identified by stake and barrier.. No machine excavation to be performed within 1 m of pipeline and existing services. 2 Office container and 1 WC cabinet underground septic tank and water tank will be properly placed on a suitable area. 5. Then. 3. 27 & 28) Document Title: BTC Pipeline Co. 6. 25. Temporary wooden shelter with the dimensions of 5mx6.BAKU-TBILISI-CEYHAN CRUDE OIL PIPELINE SYSTEM BVT Security Fortification Relative to BVT’s (12. Turkey Branch Issue date : METHOD STATEMENT AND RISK ASSESSMENT FOR MOBILIZATION AND FOUNDATIONS OF BVT 12-25-26-27-28 SECURITY FORTIFICATION WORKS PROJECT Doc. Heavy equipment such as hi-up. After the land entry protocols have been signed.1 PREPARATORY WORKS Tekfen will obtain the land entry protocol. 2. 5 Page5 of 25 3 EXECUTION METHOD 3. . Cat detector will used to determine the location of buried cable prior to any hand excavation works with the attendance of the BIL. the soil material will be laid on the steels and necessary signs will be placed for taking care of the drivers. The shelter will be lifted completely. Required energy for lighting and heating will be ensured by generator. For this. the lifting plan will be sent to BIL and related permit will be taken. Necessary and the most suitable access road will be used as the nearest existing road to the site. 8. 9. 10.5mx3m will be constructed around the Scada container in order to facilitate the working conditions during winter at the electrical connections to SCADA 1. 7. the accessories will be removed on the sides and the shelter will be removed at four corners by using the track with crane & required lifting equipments. excavator etc. Before the commencement of work. will be passed on pairs of steel plates where the road crosses on BTC pipe line. no: 06/11/2012 TKR-PRO-EPC-PLG-010 Rev.

2 ACCESS ROAD CONSTRUCTION Each Block Valve Station has its own access road. After completion of all preparatory works and mobilization.BAKU-TBILISI-CEYHAN CRUDE OIL PIPELINE SYSTEM BVT Security Fortification Relative to BVT’s (12. hand excavation and fencing works will commence and proceed as mentioned below. 27 & 28) Document Title: BTC Pipeline Co.. . Therefore new access road construction is not needed. Turkey Branch Issue date : METHOD STATEMENT AND RISK ASSESSMENT FOR MOBILIZATION AND FOUNDATIONS OF BVT 12-25-26-27-28 SECURITY FORTIFICATION WORKS PROJECT Doc. Enhancement will be performed for access road if needed. 5 Page6 of 25 11. no: 06/11/2012 TKR-PRO-EPC-PLG-010 Rev. 3. 25. 26.

3. Turkey Branch Issue date : METHOD STATEMENT AND RISK ASSESSMENT FOR MOBILIZATION AND FOUNDATIONS OF BVT 12-25-26-27-28 SECURITY FORTIFICATION WORKS PROJECT Doc. 5 Page7 of 25 3. Hence the excavation safety will be provided. 25..3. 26.BAKU-TBILISI-CEYHAN CRUDE OIL PIPELINE SYSTEM BVT Security Fortification Relative to BVT’s (12.2 Execution Methodology Temporary Fence Installation (Specific to BVT28) Temporary fence installation will be performed at the western south part of BVT28 as per the below sketch since the existing fences (at western south) are mostly deformed and inclined 45 degrees and nearly to fall during excavation. 27 & 28) Document Title: BTC Pipeline Co.1 Materials Materials below will be used: • • • • • Concrete for foundation (fck= 35 N/mm2) Rebar (Class C fyk= 500 N/mm2) Concrete Cover (50mm) Bitum paint Epoxy paint 3. .3 APPLICATION METHOD 3. no: 06/11/2012 TKR-PRO-EPC-PLG-010 Rev.

26.5 horizontal to 1. .The excavation area is to be electrically isolated before commence to excavation work.Hand excavation will be performed to locate all known services before any machine excavation takes place. .A maximum slope of 1.The excavation area to be detected by CAT detector to locate the underground cable routes. Turkey Branch Issue date : METHOD STATEMENT AND RISK ASSESSMENT FOR MOBILIZATION AND FOUNDATIONS OF BVT 12-25-26-27-28 SECURITY FORTIFICATION WORKS PROJECT Doc.. . 27 & 28) Document Title: BTC Pipeline Co. pipe routes etc.0 vertical may be used for open excavation. No machine excavation will be performed with 1m of pipeline and existing services. 5 Page8 of 25 Excavation . berm cut is to be done. . and the located underground routes to be marked using colored (different than white) marking dust to give high attention during the excavation works to prevent any damage to existing underground system.All procedures required to handle contaminated soil and contaminated underground water will be performed. In case the depth of excavation exceeds 1m.BAKU-TBILISI-CEYHAN CRUDE OIL PIPELINE SYSTEM BVT Security Fortification Relative to BVT’s (12. 25. (Pipe& cable) . no: 06/11/2012 TKR-PRO-EPC-PLG-010 Rev.

again by hand. no: 06/11/2012 TKR-PRO-EPC-PLG-010 Rev. The soil will be compacted to 95% of maximum dry density as determined by compaction tests in accordance with BS 1377 part 4. The relocating/re-routing/protection of services will be in accordance with the applicable standards. .The excavated soil will be collected at a particular place for further removal. 26.part 4.Blinding will not be placed on frozen ground.The final location of all excavated area is agreed at site with the supervisor before installation. Turkey Branch Issue date : METHOD STATEMENT AND RISK ASSESSMENT FOR MOBILIZATION AND FOUNDATIONS OF BVT 12-25-26-27-28 SECURITY FORTIFICATION WORKS PROJECT Doc. Excavator or any other type of mechanical excavation machine will be used if the area is free of any underground cables or pipes. 27 & 28) Document Title: BTC Pipeline Co.Unsuitable material detected below foundation level in areas of cut will be excavated to firm ground. Foundation Works -The bottom of foundation excavations will be firm and well compacted soil.All earthworks will be carried out in accordance with project specifications ILF-SPCEMC-SPG-001 and BS 6031 "code of practice for earthworks" . . .Backfill for foundations and pits will be placed in layers not exceeding 200mm and well compacted. 25. The degree of compaction of backfill will be 95% of maximum dry density as determined by compaction tests in accordance with BS 1377.The excavated area is to be compacted layer by hand compactor. the level will be filled up with blinding concrete.BAKU-TBILISI-CEYHAN CRUDE OIL PIPELINE SYSTEM BVT Security Fortification Relative to BVT’s (12. . .Civil engineer / foreman will ensure that the excavation and backfilling is completed to the highest standard of neatness with respect to the visible fences and the arrangement and alignment of fences and support elements. Blinding concrete can be prepared on site by hand.Hand excavated soil will be placed out of the excavation. -The underground and above ground existing services that may conflict with the new facilities will be relocated/re-routed or protected. ..Blinding concrete with 10 cm thickness will be cast below concrete foundations as per DWG TKR-DGA-EPC-PLG-102 – 0. 5 Page9 of 25 . . -In case of any excess excavation below the foundation. . . specifications and any . excavator will only be used to move the hand excavated soil which is placed out of the trench by hand to load it to dump truck under high supervision.All excavations will be performed by hand excavation.

5 Page10 of 25 regulating authority and will be approved by the client prior to the commencement of the works. The coating will not become brittle below freezing temperatures.All foundations will be placed on a 10cm thick blinding layer. . . Turkey Branch Issue date : METHOD STATEMENT AND RISK ASSESSMENT FOR MOBILIZATION AND FOUNDATIONS OF BVT 12-25-26-27-28 SECURITY FORTIFICATION WORKS PROJECT Doc. .All reinforcement steel will be clean and free from rust. mill scale or any other substance that will affect it's bonding with the concrete. 25. Stirrup reinforcements will be brought to site.BAKU-TBILISI-CEYHAN CRUDE OIL PIPELINE SYSTEM BVT Security Fortification Relative to BVT’s (12.All concrete works will be carried out in accordance with project specification ILF-SPCEMC-SPG-001. grease. 27 & 28) Document Title: BTC Pipeline Co. Steel reinforcements and stirrups will be tied up and fixed inside of installed foundation formwork. 26.. . no: 06/11/2012 TKR-PRO-EPC-PLG-010 Rev. The bituminous coating will be an emulsion with solid contents of at least 55% bitumen and also containing 10% of rubber latex compound or equivalent. .The surface below ground level will be coated with a proprietary or bituminous coating to give a total minimum thickness of 1mm.Φ16 bars will be welded to Φ 25 cross bars mentioned DWG TKR-DDT-EPC-PLG-103 – 0. . on the foundation of the shelter as .Steel reinforcements (Class C fyk= 500 N/mm2) will be cut to specified length as per the structural drawings by a rebar cutting machine.

GOC forms will be provided by Contractor. -Characteristic compression strength test results of taken cube samples from poured supports’ concrete will be provided by Contractor. .All certificates of the used materials will be provided by Contractor and submitted to BTC Co.Plastic spacers will be fixed into the reinforcements to maintain 50mm cover of concrete around the rebar. 5 Page11 of 25 . 26. -Visual inspection checks will be done. 25. Samples will be taken from the concrete every day. 3. . Concrete cover will be 50mm unless a foundation is to be cast against a bare excavated surface. then the cover is to be 75mm. the excavated. .An I&TP shall be prepared for the piling works by the Contractor and submitted to BTC. . -There will be 2 alternatives for foundation concrete casting on site. .Approved Inspection and Test Plan will be used as a reference to guide the tests and inspections.BAKU-TBILISI-CEYHAN CRUDE OIL PIPELINE SYSTEM BVT Security Fortification Relative to BVT’s (12.All materials.Required material approval forms and related test certificates will be submitted to BTC for approval.Concrete design will be submitted to BTC approval.After completing excavation and backfilling works. The results of 7 days.4 INSPECTION AND TEST PLAN . . Turkey Branch Issue date : METHOD STATEMENT AND RISK ASSESSMENT FOR MOBILIZATION AND FOUNDATIONS OF BVT 12-25-26-27-28 SECURITY FORTIFICATION WORKS PROJECT Doc.. All concrete works will be carried out in accordance with project specification ILF-SPC-EMC-SPG-001.After completion of all reinforcement works for foundations. . .All used equipment and material for installation will have the appropriate certification.As-built surveyed drawings will be provided by Contractor with datum point reference. backfilled and compacted area will be checked whether they are compatible with the drawings.’s approval prior to usage. 27 & 28) Document Title: BTC Pipeline Co. equipments and systems will be subjected to site incoming material inspection by the relevant disciplined inspectors and tested and inspected completely before installation. . and 28 days of concrete strength values will be recorded.Each phase of the work will be controlled with the attendance of BTC Co. . no: 06/11/2012 TKR-PRO-EPC-PLG-010 Rev. . . . formwork will be placed and installed for concrete foundations.Concrete (fck= 35 N/mm2) will be cast for the foundations of the shelter. Pump with mixer will be used for foundation concrete cast if pump is available for renting in pump station or concrete will be cast by wheelbarrows transporting concrete from mixer to the formwork with labours.

P.5This method statement and risk assessment will be described.1All workers will use specific P. no: 06/11/2012 TKR-PRO-EPC-PLG-010 Rev. 4. such as necessary quantity Arrow Signs.6H&S Inspector will be at site during the construction activities. 4. Supervisor will provide proper access and access to installation area. 4. 26. 4. truck. Fire Extinguishers etc.E. must be put into the containers before mobilization. warning tape not to be used instead of hard barrier. 4. and Inspection check list needs to be verified by responsible one. Indicating Steel Plates signs and First Aid Boxes. Indicating Locating Signs. then adhere to those plans unless the trip management centre is first notified of desired changes.2All equipment will have certificate (the ones which the mechanical chambers can certify) and will be inspected by BV/Supervisor 4. 4.19 Truck should have hydraulic tail gate and hydraulic operated 4.9One trained banksman needs to be assigned for the each working vehicle and without any banksman.BAKU-TBILISI-CEYHAN CRUDE OIL PIPELINE SYSTEM BVT Security Fortification Relative to BVT’s (12.12 The trucks will be loaded as per the highway transportation rules not to damage the village roads. Speed Signs. 27 & 28) Document Title: BTC Pipeline Co. loaded.10 All vehicles (Excavator.7All excavations are being performed as per BIL permit system and Tekfen excavation form will be used.21 Cat detector and Balance’s calibration certificate needs to be provided.18 Life line should be installed in case of fall to river. JCB. 4.11 No night driving and no night work will be allowed 4. 4. hi-up..8All work permits and a copy of the method will be available at site. 4.14 Inform BTC Co Security before mobilization to site. 4. for arrangement of local Gendarme 4.16 Supervisors are responsible for their crew personnel. they know the whereabouts of each member at all times 4. vehicles should not move.) shall be inspected daily by operator. Housekeeping at workplace will be provided permanently. Turkey Branch Issue date : METHOD STATEMENT AND RISK ASSESSMENT FOR MOBILIZATION AND FOUNDATIONS OF BVT 12-25-26-27-28 SECURITY FORTIFICATION WORKS PROJECT Doc. 4.15 All personnel log out of base locations and list travel plans. 4.17 Surface of the ground should be levelled for tipper truck operation.3Only trained employees will involve the work. 5 Page12 of 25 4. 4. driver etc.22 Careful attention must be given for usage of soft and hard barrier. . light vehicles etc. HEALTH & SAFETY 4. 4.4Before commencement to work a toolbox talk will be done 4.13 Road risk analysis will be prepared and submited for the transporation routes and routes to the accomodation locations from site. 4. 25.20 Daily inspection check list first of all must be performed before mobilization.

labeled and stored in a dedicated area and transfer to the nearest BIL Facility accompanied with a BIL Waste Transfer Form. However. (Please see attached BTC Fill Material and Concrete Waste Disposal Form Topsoil management requirements/rules should be followed carefully. during and post disposal status of the disposal site will be collected. house keeping. Handover of the cleared trees will be agreed with Local OGM. Written consent/permit for disposal and sign-off document (confirming that there are no residual issues and no complaint) should be obtained from the quarry/landfill owner or licensed operator and photographic evidence on the pre. etc. approved quarry/landfill will be used as an option. no: 06/11/2012 TKR-PRO-EPC-PLG-010 Rev. orange&mandarin tree. Tree and shrub management (if applicable/required): 5. reinstatement. In the absence of OGM representative. local representative from Ministry of Agriculture should be invited to the work location for the identification of current market values of trees. 25.1Environmental impact mitigations (topsoil management. segregated. there is some faunal sensitivity to be considered.4 5. contracted landscape specialist can carry out the same task.For fruit trees such as apple tree. 26. pear tree.For forest trees and shrubs (excluding fruit trees) offset planting ((number of cleared trees&shrub+%30 additional)) will be applied. 27 & 28) Document Title: BTC Pipeline Co. (Please see attached BIL Waste Transport Form) 5. For cleared fruit trees payment shall be done to landowner at current market value.) will be handled in line with “BTC Statement of Environmental & Social Requirements” (BTC-SOR-ESM-GEN-001).. 5. .2All wastes (other than inert) will be. 5.3 Inert material originating from construction activities are subject to reusing / recycling.Local representative from Forestry General Directorate (OGM) shall be invited to work location for the identification of species and amount of the trees. 5 Page13 of 25 5 ENVIRONMENT 5. If not. . Turkey Branch Issue date : METHOD STATEMENT AND RISK ASSESSMENT FOR MOBILIZATION AND FOUNDATIONS OF BVT 12-25-26-27-28 SECURITY FORTIFICATION WORKS PROJECT Doc. waste management. A protocol will be signed with Provincial Directorate of MoEF for offset planting.5 .BAKU-TBILISI-CEYHAN CRUDE OIL PIPELINE SYSTEM BVT Security Fortification Relative to BVT’s (12.6 The area is not an ecologically sensitive area: The repair work location is not Ecologically Sensitive Area. . Should villagers and/or local authorities are willing to take those materials. No quarry or landfill will be used without approval from BTC Co. written consent/approval from villager/mukhtar/local authority (whichever is applicable) will be signed to receive materials for reuse and collect pre-handover photographs of the site.

5. ATTACHMENT 6.) 7.. Mediterranean Horseshoe Bat (Posof Wildlife Reserve) 8.) Constraint Category 1. January-July (incl. March-April (incl.peak spring feeding (Posof Wildlife Reserve) 4.0 RISK ASSESSMENT . Absolute Seasonal Constraint and Extent of Constraint and required response subject to findings of preconstruction survey 4. Construction and Reinstatement Target – 3 weeks 2. Common Pipistrelle (Posof Wildlife Reserve) Constraint Duration 1.) & November-December (incl. January-May (incl. May-June (incl. Throughout the year (various constraints including Absolute Seasonal Constraint) 2. Amphibians (Posof Wildlife Reserve) 5.BAKU-TBILISI-CEYHAN CRUDE OIL PIPELINE SYSTEM BVT Security Fortification Relative to BVT’s (12. 26.) 3. 6. 5 Page14 of 25 Seasonal Constraint 1. Bears . Seasonal Constraint but amenable to mitigation 3. March-June (incl. Bears – hibernation period (Posof Wildlife Reserve) 3. January-May (incl. Seasonal Constraint but amenable to mitigation 5. Turkey Branch Issue date : METHOD STATEMENT AND RISK ASSESSMENT FOR MOBILIZATION AND FOUNDATIONS OF BVT 12-25-26-27-28 SECURITY FORTIFICATION WORKS PROJECT Doc.) & September-December (incl.) & October-December (incl. 7: Extent of Constraint and required response subject to findings of preconstruction survey 8. 25.) 8.) 5.) & OctoberDecember (incl. 27 & 28) Document Title: BTC Pipeline Co.7Waste water will be sent to PT2 accompanied with a BIL Waste Transfer Form. no: 06/11/2012 TKR-PRO-EPC-PLG-010 Rev.) 6. January-April (incl. Bechstein’s Bat (Posof Wildlife Reserve) 7.) & September-December (incl. Breeding birds (Posof Wildlife Reserve and River) 2.) 4. Wild Goat (Posof Wildlife Reserve) 6.

other Risk Assessments) PTW number to be written to this section: Golden rules of safety TEKFEN HSSE Plan and Transport Management Plan CONFIRMED ALARP TRA APPROVED BY (OIM/SC/SM): NAME (PRINT): SIGNATURE : POSITION : DATE : Ian Robertson Project Manager . PTW. Procedures. Certificates.BAKU-TBILISI-CEYHAN CRUDE OIL PIPELINE SYSTEM BVT Security Fortification Relative to BVT’s (12. 25.g. the TRA Leader confirm that the TRA has been reviewed to ensure that the risks identified are relevant and that all control measures are in place. 26. Emergency Provision Required. no: TKR-PRO-EPC-PLG-010 Rev. additional PPE.. To be assign HSE Supervisor REFERENCES AND OTHER RELEVANT INFORMATION : (e. 27 & 28) Document Title: BTC Pipeline Co. Tools & Equipment. Turkey Branch METHOD STATEMENT AND RISK ASSESSMENT FOR BVT 12-25-26-27-28 SECURITY FORTIFICATION WORKS PROJECT Doc. Issue date : 06/11/12 BTC TURKEY PERMIT No : 5 10 Page 15 of 25 INSTALLATION : DATE : IRA ORA   TRA REF No : DEPARTMENT/SYSTEM/LOCATION: RISK ASSESSMENT TYPE: TASK DESCRIPTION: BVT 12-25-26-27-28 NORMAL  SARA  RISK ASSESSMENT TEAM (FIRST NAMED-TRA TEAM LEADER) NAME Hasan Gedik POSITION Construction Project Manager This method statement includes repair activities for BVT 12-25-26-27-28 SECURITY FORTIFICATION WORKS PROJECT site regarding enhancement PA to be assigned work project 002 Elif Bağdatlu I. Competency requirements. Name: Hasan Gedik Date: Sign: Site HSE ınp.

Turkey Branch METHOD STATEMENT AND RISK ASSESSMENT FOR BVT 12-25-26-27-28 SECURITY FORTIFICATION WORKS PROJECT Doc. Speed limits to be obeyed and adjusted according to road and weather conditions. Animals and environmental factors to be considered. no: TKR-PRO-EPC-PLG-010 Rev. RESIDUAL RISK E Untrained drivers Fatality Injury Driver license to be checked Training record to be inspected Transport Plan HSSE Plan Golden rules RTB driving A P R M 12 All drivers to be trained in accordance with the transport management plan. Only approved and access road to be used any other road usage is forbidden for protection of soil and vegetarians. LIST ALL CONTROL MEASURES REQUIRED 9. ACTIONS CLOSED? 10. School. pedestrians. 25. animals etc. hospital. (Fastening seat belt.. HAZARD EFFECT 5. SUBTASK ACTIVITY / DESCRIPTI ON Transportation 3. OHL to be considered while passing from villages. lights. HAZARD DESCRIPTION 4. E D P M R 5 Y PA . 26. All drivers have to carry their signed BP driver permits. SUB-TASK No 8. mosque junctions to be considered.BAKU-TBILISI-CEYHAN CRUDE OIL PIPELINE SYSTEM BVT Security Fortification Relative to BVT’s (12. Loss of vegetation and reduction of fertility of soil to be considered. Medical check-up will be inspected before going to site. Drivers to be warned about driving rules. speed limits. INITIAL RISK 7. ALARP? 2. PERSON OR ROLE RESPONSIBLE 11. 27 & 28) Document Title: BTC Pipeline Co. EXISTING CONTROL MEASURES 6. Speed limits to be obeyed and adjusted according to road and weather conditions.) Low level telephone cables and electric cables on the village road to be lifted by wooden pole during the transportation of the containers and mobile equipments. Issue date : 06/11/12 5 Page 16 of 25 1 1.

• Daily vehicle inspections by drivers and following up maintenance programs to be implemented • Weather conditions to be checked regularly. Manual handling training to be given. no: TKR-PRO-EPC-PLG-010 Road Traffic accident Fatality Injury All legal paper to be inspected. PA D Rev.BAKU-TBILISI-CEYHAN CRUDE OIL PIPELINE SYSTEM BVT Security Fortification Relative to BVT’s (12. MMO certification shall be checked. • Night driving is not allowed in project. No other personnel in area. • All will be approved and tagged by BV. M Issue date : 06/11/12 Uncertified vehicles 5 5 Page Y 17 of 25 Bad road conditions Road Traffic accident Fatality Injury Road risk assessment to be shared with project drivers. A M 12 • All project vehicles to be inspected by BV. Personnel injury Back injury D M 5 Ergonomic Injury D M 5 Rigger gloves to be worn when handling wooden dunnage. Prepared gates and walkways to be used. 27 & 28) Document Title: BTC Pipeline Co. (BTC handbooks done by HED) For long and heavy vehicles escort to be ready on site. Appropriate hand tools to be used Safe work distances to be considered during all activities. Transport Plan Personnel awareness of safety procedures and rules. 26. falls. • All equipments and first aid boxes to be ready in accordance with the BTC requirements. Only authorized personnel on the site PA D L 2 Y Manual Handling 3 Sprain. Turkey Branch METHOD STATEMENT AND RISK ASSESSMENT FOR BVT 12-25-26-27-28 SECURITY FORTIFICATION WORKS PROJECT Doc. Competent personnel. For heavy loads take mechanical help or ask for assistant. Load. slips. All project team have MH training Maximum carrying weight 25 kg per person. • All vehicles to be ready to winter conditions. task and environment to be considered.. PA D L 2 PA L M 3 Y . Only lift one at a time TBT to emphasize care when installing to prevent hand impact injuries. individual. trips. Personnel injury D M 5 Toolbox talk. Safe Working Practices High level of housekeeping to be on site. This rule is 10 years for heavy vehicle and heavy earth machines. strain. Light vehicles should not be exceeding 5 years working period. Adequate shovel and wheelbarrow to be used. TBT A M 12 PA D M 5 Y Access and egress 2 Slips. 25.

Chemical burns from concrete. The concrete waste material will be sent to the approved disposal area. no: TKR-PRO-EPC-PLG-010 Injury Property damage Right tool right job Visual inspection to be done before use. Plant and equipment used during concrete placing will be operated by trained and authorized personnel under close supervision. Irritation TBT to be done PTW 6 Concrete Pours Potential for personnel injuries and equipment damage due to not following safe working procedures. D M 5 Personnel placing concrete will wear suitable gloves/footwear and eye protection and coverall. Training to be given on hazards associated with work with cement/concrete. dermatitis TBT to be done D M 5 Personnel placing concrete will wear suitable gloves/footwear and eye protection and coverall.. PA L M 3 . D M 5 All tools and equipment to be checked by competent personnel PA L Rev. Control the pump hose with tag line at the beginning.BAKU-TBILISI-CEYHAN CRUDE OIL PIPELINE SYSTEM BVT Security Fortification Relative to BVT’s (12. 25. Issue date : 06/11/12 Improper /defected tools and equipment 5 M 3 Page Y 18 of 25 Working with tools and equipment 5 Concrete pouring Contact with the concrete during the Concrete pouring Burns. 27 & 28) Document Title: BTC Pipeline Co. PA L M 3 Residual concrete amount not used Negative environmental pollution TBT to be done PTW D M 5 Unauthorized personnel will be prohibited from entering areas where concrete placing activities are being undertaken. PA L M 3 Y All equipment to be inspected and tagged before work commerce. Turkey Branch METHOD STATEMENT AND RISK ASSESSMENT FOR BVT 12-25-26-27-28 SECURITY FORTIFICATION WORKS PROJECT Doc. 26.

CAT detector LOTO Procedure CSE rules to be followed Existing drawing to be checked with attendance of the BIL.. trip Back Injury Damage to existing underground services Inadequate evacuation. Tekfen excavation form to be used. existing power cable to be isolated by BIL. PA D 7 Excavation AGTR Excavation Procedure to be Followed . RA to be shared. All excavation debris to be kept away from excavation area. Issue date : 06/11/12 Continuous Manual handling Uncontrolled hand excavation Sensitive equipment alongside or adjacent to the area where the excavation is to be undertaken Underground services drawings incorrect risk of digging up underground cables or services Excavation walls collapse Personnel injury Slip. Turkey Branch METHOD STATEMENT AND RISK ASSESSMENT FOR BVT 12-25-26-27-28 SECURITY FORTIFICATION WORKS PROJECT Doc.BAKU-TBILISI-CEYHAN CRUDE OIL PIPELINE SYSTEM BVT Security Fortification Relative to BVT’s (12. 25. Tekfen excavation form to be used. A M 1 2 Before commencement of excavation. Hand digging with the pickax/shovel. Cat detectors to be used at site by trained personnel. Only trained personnel to work in excavation. 26. Safe work distance to be considered to alongside of trench. Known U/G cables and pipes routes shall be marked. 27 & 28) Document Title: BTC Pipeline Co. Continuous gas monitoring to be done Periodic on job RA to be performed. All necessary PPE to be worn by site team. 5 M 5 Page Y 19 of 25 All permits and certifications will be taken. no: TKR-PRO-EPC-PLG-010 Rev. Toolbox talks to be done. All cables to be identified and protected.

Fire extinguisher in place Routine works procedure C M 1 0 PA E L 1 Y 9 Biological effects Ticks Snakes Mosquitoes Biting Insects Illness TBT to be done D M 5 • Protective sprays to be given if needed. Staff to be alert. Explosion spill Earthing system should be in place.BAKU-TBILISI-CEYHAN CRUDE OIL PIPELINE SYSTEM BVT Security Fortification Relative to BVT’s (12.. All isolations to be done and all safety controls to be done. Horns to be given where needed. Continuous communication to be supplied with BIL Fire watcher will be present. Proper PPE to be used by personnel. E M 3 Y Wild animal attack Personal Injury Rapid TBT to be done Rapidisim vaccination information to be given during the toolbox talks D M 5 • • • • No food to be stored. Toolbox meeting to be undertaken and recorded prior the work Prior to work. Body system can be applied. 27 & 28) Document Title: BTC Pipeline Co. A M 1 2 All personnel shall be trained and competent After isolation all system will be inspected before the work. Turkey Branch METHOD STATEMENT AND RISK ASSESSMENT FOR BVT 12-25-26-27-28 SECURITY FORTIFICATION WORKS PROJECT Doc. no: TKR-PRO-EPC-PLG-010 Rev. 26. No smoking is allowed in the vicinity. Issue date : 06/11/12 Electrical hazard Electrocution 5 L 2 Page Y 20 of 25 All permits to be taken All isolations to be done by BIL LOTO procedure to be done Competent personnel to be worked. Drip trays to be available at site. PA. PA D 8 Fuel refilling Spark potential Leakage Personnel injury Fire. AA. all electrical equipment/tools to be inspected by competent personnel. PA E L 1 Y . 25.

The safe load indicator (if it is available) to be checked by a component person other than the operator. lifting plan to be prepared.BAKU-TBILISI-CEYHAN CRUDE OIL PIPELINE SYSTEM BVT Security Fortification Relative to BVT’s (12. Safe work distance to be considered. No one should be allowed during the lifting operations. 27 & 28) Document Title: BTC Pipeline Co. OHL lines to be considered during lifting operations. PA Rev. Turkey Branch METHOD STATEMENT AND RISK ASSESSMENT FOR BVT 12-25-26-27-28 SECURITY FORTIFICATION WORKS PROJECT Doc. 26. Fall of materials Instability of equipment Adverse weather conditions Pedestrians Incorrect SWL Lifting accessories not Attached correctly Mechanical damage Human factors Inadequate knowledge base Pinch points Poor housekeeping Weather conditions Hiab rollover 5 L 2 Page Y 21 of 25 . Taglines to be used during lifting operations. Only approved lifting equipment to be used. If required. Competent certificated operator and rigger. Hi-vis. D Issue date : 10 Lifting Operations 06/11/12 Improper lifting gear. Before commencement of work. The lifting equipment to be selected according to load to be lifted. 25. no: TKR-PRO-EPC-PLG-010 Personnel injury Property damage PTW TBT Competent personnel Supervision Authorized lifting equipment. Weather conditions to be monitored. Trained rigger to be present. Continuous hand signals to be used between Hiab operator and banksman. Working area must be kept clean and free of obstructions.. Vest to be worn by banksman. Banksman to be ready on the site during all lifting activities. No other personnel in area. Barricading D M 5 All lift gear checked out prior to use by competent person. All roles and responsibilities must be clear and informed to the personnel involved to prevent lack of communication. Hiab operator and site authorities to be inspected ground condition for outrigger of Hiab.

PA E L 1 Y . 27 & 28) Document Title: BTC Pipeline Co. PA Rev. no: TKR-PRO-EPC-PLG-010 Electrocution Fire Earthling to be done by a electrican. LOTO procedure to be applied. After works. D M 5 Generators covers to be on site against of noise. Leakage Noise Spill Exceeding threshold limits Illness Food poisoning Toilets to be cleaned regularly. Turkey Branch METHOD STATEMENT AND RISK ASSESSMENT FOR BVT 12-25-26-27-28 SECURITY FORTIFICATION WORKS PROJECT Doc.BAKU-TBILISI-CEYHAN CRUDE OIL PIPELINE SYSTEM BVT Security Fortification Relative to BVT’s (12. Lightning. MSDS documents to be shared with all personnel Fire extinguisher and fire watcher to be ready on the site. Clean water to be provided. Illness Death Lightning Presentation to be done. D M 5 Work will cease in the event of high wind/Rain/Severe Lightning Storm and personnel will be in the closed areas. 13 Lightning Hazard and Precautions High wind. all wastes will be delivered to BIL.. Heavy rain. 25. Routine controls to be performed. Golden rules of safety D M 5 Only authorized personnel to be in charge. All labels to be available. All controls to be done by competent personnel. PA D L 2 Y All restaurants and hotels to be inspected. Fire extinguishers to be on site. 26. PA D L 2 Y 12 Hygiene and welfare Poor hygiene conditions 14 Touch up & Painting Fire Pollution Injuries Permit to work Confined space entry Tool box talk MSDS D L 2 Appropriate PPE to be worn Continuous gas monitoring to be done Toolbox talk to be conducted. D Issue date : 11 Set up a generator 06/11/12 Electric Spark potential 5 L 2 Page Y 22 of 25 Drip trays to be available.

Serviceable fire extinguishers shall be located on the platform at all times when welding or cutting is in progress. Transportation must be on trolley or racks never rolled on the ground.to add. All compressed gas cylinders must be stored vertical. Continuous gas monitoring to be done. . 15 Electrocution Electric shock to the welder or helpers Storage and transportation failure of the Gas Cylinders Incompetence welders Waste generated from welding and cutting Environmental effect Continious monitoring on welding and cutting locations Flashback arrestors to be inspected. Metallic waste collection baskets must be used for each welders. All necessary PPE and job specific PPE to be worn C M 10 Eye injury Welding fumes Flash burns to the eyes of others Inadequate ventilation Only authorized personnel to be site. Certified welders to be assigned for welding activities. fitted with protective cap and taken the precautions to prevent falling. PA D All equipment to be inspected. no: TKR-PRO-EPC-PLG-010 Rev.BAKU-TBILISI-CEYHAN CRUDE OIL PIPELINE SYSTEM BVT Security Fortification Relative to BVT’s (12. Turkey Branch METHOD STATEMENT AND RISK ASSESSMENT FOR BVT 12-25-26-27-28 SECURITY FORTIFICATION WORKS PROJECT Doc. 25. Certified welders to be worked.. All welding leads and connections to be in good condition and be of an approved type. Adequate fire extinguishers to be on site. 26. Issue date : 06/11/12 Spark ignition Fire 5 L 2 Page Y 23 of 25 Welding and O2 cutting operations Welding . waste generated from welding / cutting to be correctly disposed off Continuous gas monitoring to be provided. 27 & 28) Document Title: BTC Pipeline Co.

BAKU-TBILISI-CEYHAN CRUDE OIL PIPELINE SYSTEM BVT Security Fortification Relative to BVT’s (12. Turkey Branch METHOD STATEMENT AND RISK ASSESSMENT FOR BVT 12-25-26-27-28 SECURITY FORTIFICATION WORKS PROJECT Doc. 25.. Restricted Work Case Medical Minor Loss $10k to $100k Minor Loss of Containment < 100bbl only Simple First Aid Injury Loss <$10k Slight Loss of Containment < 1bbl A PROBABILITY HIGH (H) Event likely to occur more than once per quarter B C D E 15 14 13 9 4 (FREQUENT) MEDIUM (M) Event likely to occur at least once per year. no: TKR-PRO-EPC-PLG-010 Rev. Issue date : 06/11/12 5 Page 24 of 25 HAZARD EFFECT RATING Personal Injury Fatality Property Damage Environmental Impact Major Loss >$5M Total Loss of Containment Likely Permanent Disability Significant Damage Loss $500k to $5M Significant Loss of Containment. Limited Hospital Stay Moderate Damage Loss $100k to $500k Significant Loss of Containment > 100bbl only DAFWC. 26. but less than quarterly 12 11 10 5 3 (PROBABLE) LOW (L) Event likely to occur less than once per year (OCCASIONAL) 8 7 6 2 1 . 27 & 28) Document Title: BTC Pipeline Co. 100bbl.

Serious loss potential Task may proceed only with additional controls in place to avoid serious loss Plan controls to reduce risk further. Turkey Branch METHOD STATEMENT AND RISK ASSESSMENT FOR BVT 12-25-26-27-28 SECURITY FORTIFICATION WORKS PROJECT Doc. Implement control measures to reduce the risk to the lowest level reasonably practicable Prepare a plan to reduce the risk to the lowest level reasonably practicable. Monitor procedures and controls to ensure the risk is maintained as low as reasonably practical. no: TKR-PRO-EPC-PLG-010 Rev.BAKU-TBILISI-CEYHAN CRUDE OIL PIPELINE SYSTEM BVT Security Fortification Relative to BVT’s (12.. Take immediate action if standards are not met Ensure additional controls are implemented. Issue date : 06/11/12 5 Page 25 of 25 SCORE 13 to 15 9 to 12 6 to 8 2 to 5 1 ACTION REQUIRED Immediate action. 27 & 28) Document Title: BTC Pipeline Co. . Task must not proceed. Assess the priority and agree implementation targets. 25. 26.