Date:-25.08.

2012

Crane No:Capacity:- 15/5 MT

CROSS TRAVEL MOTOR POWER CALCULATION:
As per IS-3177:1999

Safe Working Load Class/ Duty Weight of Crab: Specified Speed Duty factor for Specified class of Duty: No of Pair of Gears Gear Efficiency:-E=0.985^n Overall friction factor Average Linera acceleration Torque Factor Derating factor for Ambient Temp Service factor for Trolley No of Drives

SWL

15

MT

M-6 / Indoor W_Crab V_ct Cdf_ct n N F a_ct T Der_fac S_ct n_ct 5 15 1.4 3 0.9557 30 8 1.7 0.95 1.06 1 1100 x a_ct) 981 x N) (Ref-IS-3177,Annex-C,Page-52) (Ref-IS-3177,Annex-C,Page-53) (Ref-IS-3177,Table-20A,Page-53) MT mpm (Ref-IS-3177,Table-2 Page-7)

Motor KW_CT-=

(Swl+W_crab)xV_ctxS_ct 6117 x T

X 1.204 KW

(F +

Motor KW_CT-= Considering 20% as Margin Motor Kw Required is:

Motor_Kw_req =

Motor KW_MH x 1.2 1.445 KW

Selected Motor:- 1.5 KW TEFC, Squirel cage Type, 6Pole,40% CDF,S-4 Duty,with temp rise limited to Class-B Insulation, IP-55,150 STHour,Ambient Temp-45 Deg C,Suitable derated for 50 Deg C,Volt-415+/-10%, Frequency-50 HZ+/-5% and variation

Frame Size:-

90 L (IS-325) For Steelage Industries

Authorised Signatory

Page- 1 of

Annex-C.(Ref-IS-3177.Table-20A.Page-53) .Table-2 Page-7) (Ref-IS-3177.Page-52) (Ref-IS-3177.Page-53) (Ref-IS-3177.Annex-C.

.

08.12 x E 4.36 KW Selected Motor:.Suitable derated for 50 Deg C.08. 6Pole.4 KW TEFC.Volt-415+/-10%. Slip Ring Type.1 10 1.9367 0.46 KW Motor KW_MH-= Considering 20% as Margin Motor Kw Required is: Motor_Kw_req = Motor KW_MH x 1.99^m Service Factor for AC Motors Derating factor for Ambient Temp Motor KW_MH-= SWL W-1 V-h Cdf n m E Cv Camb 2 M-6/ 0.1 Date:-25.985^nx0.Ambient Temp-45 Deg C.2012 MAIN HOIST BRAKE TORQUE CALCULATION: .with temp rise limited to Class-B Insulation. IP-55.88 MT Indoor MT mpm (SWL+W-1)x Vh xCv x Cdf 6.S-4 Duty.67 0.150 STHour. Frequency-50 HZ+/-5% and variation 2 Date:-25.5.6 3 2 0.2 5.40% CDF.2012 MAIN HOIST MOTOR POWER CALCULATION: Safe Working Load Class/ Duty Weight of attachments: Specified Speed Duty factor for Specified class of Duty: No of Pair of Gears No of Rotating sheaves Gear Efficiency:-E=0.

2012 CROSS TRAVEL MOTOR POWER CALCULATION: Safe Working Load Class/ Duty Weight of Crab: Specified Speed Duty factor for Specified class of Duty: No of Pair of Gears SWL W_Crab V_ct Cdf_ct n 2 M-6 / 2 15 1.08.5 x Input_Torque_MH Braking_Torque_MH Selected Brake: 1 No AC EHT Brake Size.MDT-150-18 with Braking Torque.9 KgM STEELAGE INDUSTRIES 3 Date:-25.1.4 3 MT Indoor MT mpm .Main Hoist Motor RPM Main Hoist Motor Required Power Input Torque MH = MH_Mot_rpmMotor_kw_Hoist_MH 975 x Motor_kw_hoist_MH MH_Mot_rpm Input Torque MH = Brake Torque Service Factor Required Braking TorqueBraking_Torque_MH .

985^n Overall friction factor Average Linera acceleration Torque Factor Derating factor for Ambient Temp Service factor for Trolley No of Drives Motor KW_CT-= N F a_ct T Der_fac S_ct n_ct (Swl+W_crab)xV_ctxS_ct 6117 x T 0.S-4 Duty.40% CDF. IP-55. Frequency-50 HZ+/-5% and variation Frame Size:90 L (IS-325) 4 Date:-25.150 STHour. Squirel cage Type.241 KW (F + Motor KW_CT-= Considering 20% as Margin Motor Kw Required is: Motor_Kw_req = Motor KW_MH x 1.Suitable derated for 50 Deg C.2012 CROSS TRAVEL BRAKE TORQUE CALCULATION: Cross Travel Motor RPM CT Motor Required Power Input Torque AUX = Aux_Mot_rpmMotor_kw_ct 975 x Motor_kw_hoist_AUX AUX_Mot_rpm Input Torque AUX = Brake Torque Service Factor .Gear Efficiency:-E=0.06 1 X 0.289 KW Selected Motor:.2 0.7 0.95 1.with temp rise limited to Class-B Insulation.Volt-415+/-10%.0.Ambient Temp-45 Deg C.55 KW TEFC.08. 6Pole.9557 30 8 1.

95 1.985^n Overall friction factor Average Linera acceleration Torque Factor Derating factor for Ambient Temp Service factor for Trolley No of Drives Motor KW_CT-= SWL W_Crab W_Crane V_ct Cdf_ct n N F a_ct T Der_fac S_ct n_ct 2 M-6 / 2 3 20 1.1.Required Braking TorqueBraking_Torque_AUX .7 0.4 3 0.6 KgM STEELAGE INDUSTRIES 5 Date:-25.06 1 X MT Indoor MT MT mpm (Swl+W_crab+w_crane)xV_ctxS_ct (F + .9557 40 8 1.2012 LONG TRAVEL MOTOR POWER CALCULATION: Safe Working Load Class/ Duty Weight of Crab: weight of Crane Specified Speed Duty factor for Specified class of Duty: No of Pair of Gears Gear Efficiency:-E=0.MDT-100-18 with Braking Torque.5 x Input_Torque_AUX Braking_Torque_AUX Selected Brake: 1 No AC EHT Brake Size.08.

2012 LONG TRAVEL BRAKE TORQUE CALCULATION: Cross Travel Motor RPM CT Motor Required Power Input Torque AUX = Aux_Mot_rpmMotor_kw_ct 975 x Motor_kw_hoist_AUX AUX_Mot_rpm Input Torque AUX = Brake Torque Service Factor Required Braking TorqueBraking_Torque_AUX . Frequency-50 HZ+/-5% and variation Frame Size:90 L (IS-325) 6 Date:-25. IP-55. 6Pole.6 KgM .Suitable derated for 50 Deg C.5 x Input_Torque_AUX Braking_Torque_AUX Selected Brake: 1 No AC EHT Brake Size.Ambient Temp-45 Deg C.705 KW X (F + Motor KW_MH x 1.MDT-100-18 with Braking Torque.08.85 KW Selected Motor:.150 STHour.S-4 Duty. Squirel cage Type.40% CDF.0.Volt-415+/-10%.75 KW x 2 Nos TEFC.2 0.with temp rise limited to Class-B Insulation.1.6117 x T Motor KW_CT-= Considering 20% as Margin Motor Kw Required is: Motor_Kw_req = 0.

2012 MAIN HOIST WIRE ROPE CALCULATION: Safe Working Load No of Rope Fall Weight of Attchments Efficiency of Pulley System Max tension in 01 Fall Rope= swl 2 No_falls 4 wt_att 0.K as FOS is greater than Six.6 16 mm 35 KN 180 Kg/mm^2 Fibre Core/6x36 mbs x Zp x cdf_h F0_MH Fos= Hence.Selection of Wire Rope is O.STEELAGE INDUSTRIES 7 Date:-25.08. .96 (Swl+wt_att)/(No_fallsx np) S MT MT Max tension in 01 Fall Rope= Minimum practical co-efficient of utilisation Duty factor for Hoist Required Breaking Strength of Rope F0_MH= Wire Rope Dia Selected= Minimum Breaking Strength= Tensile Strength= Type of Core/Construction= Factor of Safety Achieved= WRD mbs Zp cdf_H F0_MH= S x Zp x Cdf_H 0.5 1.55 3.1 np 0.

06 .08 1.5 3 2 500 1150 4 + MT Mtr MT MT swl (no_ct_ct/2) wt_crab no_wh_ct m_w_l m_w_l = = + swl (no_ct_ct/2) 2xmax_wh_load + min_wh_loa 3 1.02173913 D= Diameter of wheel in mm m_w_l Mean Wheek load cdf Duty Factor cbh Hardness Factor for wheel material csf safety factor for wheel material csp Co-efficient depending on speed of rotation of wheel A useful width of Rail Diameter of Wheel D = Pmean x cdf x csf 1.08.5 x A xcbh x Csp WHEEL HARDNESS: Brinnel Hardness of Wheel Rim BHw Brinnel Hardness of Rail/Sq Bar BHr Factor depedent on Rail Length CL Factor depedent on No of Wheel Cz Factor depedant on Wheel Dia Cd 170 BHN 1.2012 CROSS TRAVEL WHEEL LOAD AND DIAMETER CALCULATION Safe Working Load Span of the Crane Crane weight Crab weight Centroid of Load Wrt to wheel Base Wheel Base No of CT Wheel MAXIMUM WHEEL LOAD CT: max_wh_load_ct= max_wh_load_ct= MINIMUM WHEEL LOAD CT: min_wh_load_ct= max_wh_load_ct= MEAN WHEEL LOAD swl span wt_crane wt_crab cent_load b no_wh_ct wt_crab no_wh_ct 2 6.STEELAGE INDUSTRIES 8 Date:-25.08 1.

50 BHN .17 Factor depedent on No of Wheel Cz 1.8 4 + MT Mtr MT MT M swl+wt_crab (no_ct_Lt/2) wt_crane-wt_crab no_wh_LT m_w_l = + swl+wt_crab (no_ct_Lt/2) m_w_l = D= Diameter of wheel in mm m_w_l Mean Wheel load cdf Duty Factor cbh Hardness Factor for wheel material csf safety factor for wheel material csp Co-efficient depending on speed of rotation of wheel A useful width of Rail Diameter of Wheel D = Pmean x cdf x csf 1.5 x A xcbh x Csp WHEEL HARDNESS: Brinnel Hardness of Wheel Rim BHw Brinnel Hardness of Rail/Sq Bar BHr 170 Factor depedent on Rail Length CL 1.3 x BHr x CL Cz x Cd Wheel Diameter Selected = 160 STEELAGE INDUSTRIES 9 Date:-25.09 2xmax_wh_load + min_wh_loa 3 1.5 3 2 0.08.BHw = 1.2012 LONG TRAVEL WHEEL LOAD AND DIAMETER CALCULATION Safe Working Load Span of the Crane Crane weight Crab weight Minimum Hook Approach No of LT Wheel MAXIMUM WHEEL LOAD LT: max_wh_load_Lt= max_wh_load_Lt= MAXIMUM WHEEL LOAD LT: max_wh_load_Lt= max_wh_load_Lt= MEAN WHEEL LOAD swl span wt_crane wt_crab Min_Hook no_wh_lt wt_crane-wt_crab no_wh_LT 2 6.

3 x BHr x CL Cz x Cd 1.09 Wheel Diameter Selected = 200 STEELAGE INDUSTRIES .Factor depedant on Wheel Dia BHw = Cd 1.

Page-53) X 1 Camb ass-B Insulation. For Steelage Industries Authorised Signatory Page.Page-53) (Ref-IS-3177.Annex-C.1 of Crane No:Capacity:.Table-2 Page-7) (Ref-IS-3177.2 MT As per IS-3177:1999 .Annex-C.Page-52) (Ref-IS-3177.2 MT As per IS-3177:1999 (Ref-IS-3177.Crane No:Capacity:.Table-20A. Volt-415+/-10%.

2 MT As per IS-3177:1999 (Ref-IS-3177.485737 KgM 1.Table-2 Page-7) .1 of Crane No:Capacity:.970 4.73 KgM For Steelage Industries Authorised Signatory Page.462733 4.5 6.

Page-53) (Ref-IS-3177.Page-52) (Ref-IS-3177.15/5 MT As per IS-3177:1999 900 0.Table-20A.29 0.313 KgM 1.(Ref-IS-3177. For Steelage Industries Authorised Signatory Page.1 of Crane No:Capacity:.4 .Page-53) 1100 x a_ct) 981 x N) o Class-B Insulation.Annex-C.Annex-C. Volt-415+/-10%.

Page-52) (Ref-IS-3177.2 MT As per IS-3177:1999 (Ref-IS-3177.Annex-C.Table-2 Page-7) (Ref-IS-3177.0.44 KgM For Steelage Industries Authorised Signatory Page.1 of Crane No:Capacity:.Table-20A.Page-53) 1100 x a_ct) .

4 3.20 2.33 KgM 1.26 KgM .1 of Crane No:Capacity:. For Steelage Industries Authorised Signatory Page. Volt-415+/-10%.981 x N) o Class-B Insulation.15/5 MT As per IS-3177:1999 920 2.

063 KN 30.0125 (Ref:-IS-2266) 6.1 of Crane No:Capacity:.For Steelage Industries Authorised Signatory Page.2 MT As per IS-3177:1999 Ton Ton 3.531 For Steelage Industries .

080 50 42.2 MT As per IS-3177:1999 x 1.04 N T 10013.1 of Crane No:Capacity:.065 x b-cent_load b T cent_load b T 0.Page-13.80547 (IS-3177.45455 14.45) 1.Page-13.05 1 (Output RPM-17.Table-7) (IS-3177.Table-6) (IS-3177.732 17.Authorised Signatory Page.Table-8) .935 max_wh_load + min_wh_load 3 10013.Page-13.0435 N 1.4 4.

070 49 64.208 mm For Steelage Industries Authorised Signatory Page.45) 1.56 N T 14712.3 280 .1 of Crane No:Capacity:.Table-6) (IS-3177.004 x span-min_hook span T min_hook span T 0.Page-13.2 MT As per IS-3177:1999 x 2.5641 N 1.4 4.496 max_wh_load + min_wh_load 3 14712.05 1 (Output RPM-18.29952 (IS-3177.46154 20.Page-13.668 18.Table-7) 250 5.

Page-13.(IS-3177.Table-8) 218 mm For Steelage Industries Authorised Signatory Page.1 of .

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