You are on page 1of 7

GACL- DAHEJ

CAPTIVE CO-GENERATION POWER PLANT


CORRECTED GAS TURBINES OUTPUT CALCULATION ON SITE CONDITION

Corrected Output
Sr.No

Description

At ISO condition of 15 deg C

in MW
38.34

Reference
GE document related PG 6541 B ; Chart No.
499HA542 , Rev C

At Ambient temp of 39 Deg.Cent at Dahej


SITE.

32.21

GE document related PG 6541 B ; Chart No.


499HA543 , Rev A

Decrease in output due to decrease in NCV

31.02

L&T HMPD , GT ID No. 49

Decreasein grid frequency from 50 Hz to 49.5 Hz

30.71

Actual site conditions of Grid

Decrease in output due to compressor fouling &


Intake air filter losses 1.5%

30.25

GE document related PG 6541 B ; Chart No.


499HA542 , Rev C

CAPTIVE CO-GENERATION POWER PLANT


GACL- DAHEJ
POWER SALE TO GEB UNIT COST CALCULATION

Particulars

Unit

Naptha

Avg.Generation

MW

87.5

Guranteed NCV of Fuel

Kcal/Kg

9740

Kcal/Sm3
Sp.Fuel Consumption (based on Guarantee)

Kg/Kwh

Kcal/Kg

0.200
0.246
10300

Kcal/Sm3
Sp.Fuel Consumption (based on Actual)

Kg/Kwh

8300
0.189

Sm3/Kwh
FSNL Fuel (Based on Actual)

Kg/Kwh

0.255
0.078

Sm3/Kwh
Incremental Fuel Consumption

Kg/Kwh

0.098
0.111

Sm3/Kwh
Cost of Fuel

Rs/Kg

87.5

8587.197

Sm3/Kwh
Actual NCV of Fuel

N.Gas

0.157
11.305

Rs/Sm3

8.58

Incremental Fuel Cost

Rs/Kwh

1.257

1.344

Revenue from GEB

Rs/Kwh

3.00

2.25

Net Earning on Sale to GEB


Net loss in Revenue on switchover from
Naptha to N.Gas

Rs/Kwh

1.74

0.91

0.84

GACL- DAHEJ
CAPTIVE CO-GENERATION POWER PLANT
GUARANTEE HEAT RATE CALCULATION
UNIT
1
2
3
4
5
6

7
8
9
10
11
12
13
14
15
16
17
18
19
20
21

FUEL
Numbers of Gas Turbines
Gas Turbine Power output.
STG Power output
Gross Power output
Fuel flow per Gas Turbine.
FSNL Fuel/GT
Incremental Fuel/GT
Sp.Fuel Consumption
Sp.Fuel Consumption
LHV Of Fuel
Fuel heat per Gas Turbine.
Total Fuel Heat.
Process Steam Flow.
Process Steam Parameters
Process Steam Enthalpy
Heat in Process STeam
Make up Water Flow.
Make up Water Temperature.
Make up Water Enthalpy.
Heat in Make up Water.
Heat Rate (Guarantee)
Heat Rate (Calculated)

Naptha
KW
KW
KW
Kg/Sec
Kg/Sec
Kg/Sec
Kg/Kwh
M3/Kwh.
Kcal/Kg
Kcal/Hr
Kcal/Hr
TPH
Kcal/Kg
Kcal/Hr
TPH
0
C
Kcal/Kg
Kcal/Hr
Kcal/KHr
Kcal/KHr

2
33020
34870
100910
2.725
0.68
2.045
0.1944
10002
98118748
196237496
11
672.24
7394640
15.0
31
31
465000
1876.01

BASED ON HMBD SUPPLIED BY OEM (M/S.L&T)


Naptha
Naptha
N.gas
N.gas
N.gas
2
2
2
2
2
33020
33020
33670
33670
33670
32120
25650
35174
32880
26490
98160
91690
102514
100220
93830
2.725
2.725
2.399
2.399
2.399
0.68
0.68
0.59
0.59
0.59
2.045
2.045
1.81
1.81
1.81
0.1999
0.2140
0.225
0.230
0.246
10002
10002
11465
11465
11465
98118748 98118748 99015315 99015315 99015315
196237496 196237496 198030630 198030630 198030630
26.1
60.0
11
26.1
60.0
13.73 bar , 204 OC
672.24
672.24
672.24
672.24
672.24
17545464 40334400
7394640 17545464 40334400
31
67.0
15.0
31
67.0
31
31
31
31
31
31
31
31
31
31
961000
2077000
465000
961000
2077000
1830.21
1722.98
1864.15
1810.48
1702.79

Calculation for 90 MW
Calculation for 87.5 MW
Naptha
N.gas
Naptha
2
2
2
30250
30250
29410
29500
29500
28681
90000
90000
87500
2.622
2.216
2.569
0.70
0.59
0.70
1.92
1.626
1.87
0.2098
0.2114
0.237
9740
11465
9740
91941693
91468477 90067887
183883385 182936955 180135773
11
11
11
672.24
7394640
15.0
31
31
465000

672.24
7394640
15.0
31
31
465000

672.24
7394640
15.0
31
31
465000

1966

1956

1979

Note:- Sp.Fuel Consumption on Naptha (Kg/Kwh)


Sp.Fuel Consmp = Fuel flow per GT (Kg/Sec.) X 3600 (Convertion from Sec to Hr.) x 02 (Nos. of GT) / Total Power Generation Per Hour
Sp.Fuel Consumption on N.Gas (sm3/Kwh)
Sp.Fuel Consmp = Fuel flow per GT (Kg/Sec./ Density of N.gas) X 3600 (Convertion from Sec to Hr.) x 02 (Nos. of GT) / Total Power Generation Per Hour
Where Density of N.Gas at 20 deg.Centigrade is considered = 0.749 Kg/M3

NCV of Naptha before fuel switch

9740 Kcal/Kg.

Calculation Sheet

Air Density at 0 deg. Centigrade :- 1.293 Kg/Met3.

Calculated Air density at 20 deg.Cent:- 1.293 x 273 / ( 273+20) = 1.20


Sp.Gravity of N.Gas at STP (15.5 Deg.Cent) :-0.62
Calculated density of N.Gas at 20 deg. Cent.:- 0.62 x 1.20 = 0.749

GUIDELINE FOR HEAT RATE CALCULATION :


COMBINED CYCLE HEAT RATE = ( TOTAL FUEL HEAT + HEAT IN MAKE UP WATER - HEAT IN PROCESS STEAM ) / GROSS POWER OUTPUT

ation for 87.5 MW


N.gas
2
29410
28681
87500
2.171
0.59
1.58

Calculation for 72 MW
Naptha
N.gas
2
2
24200
24200
23600
23600
72000
72000
2.237
1.891
0.70
0.59
1.54
1.30

Calculation for 63 MW
Naptha
N.gas
2
2
21175
21175
20650
20650
63000
63000
2.045
1.728
0.70
0.59
1.35
1.14

0.239
11465
89604114
179208229
11

9740
78450290
156900580
11

0.252
11465
78045064
156090128
11

9740
71704588
143409177
11

0.264
11465
71333358
142666715
11

672.24
7394640
15.0
31
31
465000

673.24
7405640
15.0
31
31
465000

674.24
7416640
15.0
31
31
465000

675.24
7427640
15.0
31
31
465000

676.24
7438640
15.0
31
31
465000

1969

2083

2071

2166

2154