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MEC

®
ISO 9001:2000

THERMAL SPRAY FACILITIES
AUTOMATIC SYSTEMS for HVOF, PLASMA, FLAME SPRAY, ARC SPRAY & ROD SPRAY

A statue made of clay is getting "COOL" spray of bronze metal by ARCJET®-96/400

TWIN WIRE ARC SPRAY SYSTEMS
MODEL : ARCJET ®-96/200 - ARCJET ®-96/400 - ARCJET ®-96/600 CE Approved

ARCJET-96 Gun with Air-Cooled Arc Head (Patent pending) Power Source with in-built Control Panel. MEC Arc Spray Systems are designed to process all conductive wires.1 3 2 consists of following basic assemblies : 1 1 New technology for the power supply in combination with the highly accurate wire feedandthemodified aircapgeometry Allows controlled and uniform energy transferonto thewirematerial. This enables the energy transfer to be adaptedtotheneedsoftheapplications. Model : SWF-011 Interconnecting Hoses & Cables standard length 5 meters (extra length optional) (not shown in figure) Safety Equipments (not shown in figure) 2 2 3 4 3 4 5 . P-400 & P-600 (Design Registration applied) Portable Wire Feed & Gun Stand. Model : P-200. cored wires &flexiblecords.

POWER SOURCE Model : P-200 POWER SOURCE Model : P-400 POWDER SOURCE Model : P-600 POWER SOURCE Model : P-400-ED for ARCJET-96-ED TOP TILT OPENING FOR EASYACCESS .

Swiveltypestandtakesthedirection of wire feedtowardsoperator'sside. Closed Nozzle System to ensure high bond and finespray.in-one(holdingspools aswellasgun). Can be moved near to job. EDPowerSourceisrequired.5Kg. v v v v v v v Wire pulling system by AC Motor.nozzle positioner.(withouthoses&Cables). Compressedairrequirement:35CFMFADat60-80 psig(5bar). v v v v v Portable & Two. (otherlengthsasoptional) The insulated wire guide tubes have a standard length of 2. fittedinthegun. / 250 Kg wire drums are available. PullWire Feed System by Air Motor (1000 RPMforhighmelting wires and 2500RPMforlowmeltingwires) Forcedair-cooledarc-head(patentapplied)to keepaircap. It has simple adjustments and requires minimal maintenance. Weight:7Kg. thus preventing overheating at highamperes. Alternative or additional wire dispensing systemfor125Kg. awayfrom powersource. v v v The hose package consists of two current cables and an air hose&twoinsulatedwireguidetubes. Thedefinedparticlesizeandsmallspraydiameter increase both thequalityandefficiencyofthemetaldeposition.This ensures precisionwirefeedspeed. Guncanbehandheldorinstalled in a wide varietyofautomatedequipment. Capabletosprayallwires. Compressedairrequirement:35CFMFADat60-80 psig(5bar).5 meters and are made from a special lowresistancematerial. Weighingonly3. v v v .v The ARCJET-96 Gun is light and easy to use.andsprayheadcool. Cable & hose set has a standard length of 5 mtrs.

TinAlloy.WHAT IS HIGH VELOCITY SYSTEM & WHY ? The High Velocity optionisarevolutionary technology that has allowed the arc spray process to rival the coating quality of higher-end processes like plasma spray. it is necessarytopreparethejob surfacebyAbrasiveBlasting Machines. Highlyengineerednozzles.StainlessSteel. Other advantages that the High Velocity attachmenthasoverconventionalarcsprayare: v v v v v EXTENSIONS FOR INTERNAL COATINGS For years.theseplasma-likecoatingscanbeproducedinmuchless time and at a fraction of the cost. with the HighVelocityOption.Brass. We recognize that high quality spray equipment without compatible. tipsandpositioners have been designed for applications that demand maximum durability. onlywiresdesignedandproducedforthermalsprayingensuretroublefree applicationandsuperior. Withover100standardmaterialsincludeAluminium.AluminiumAlloy. MEC provide complete range of Abrasive Blasting Machines / Blast Rooms for surface preparation required prior to metalspraying.narrowspraypattern Smootherassprayedcoating HighVelocityoptionisinstalledinModel:P-400&P-600 v Availableinlengthof: 315 mm (1 ft)/ 630 mm (2 ft) / 945mm(3ft) Allowscoatingininternaldiameter of70mm&above. the arc spray process has been limited in its ability to reach internal diameters.NickelAlloy.Copper& manymorewiresareavailable. Straight Nozzle : 0 deg.consistentcoatings.Monel.Zinc.Forarcspray. The HighVelocityattachment increases particlevelocities andconcentratesthespray pattern to producedramaticallyimprovedcoating quality.thelatestdevelopmentincoatingconsumables.firstratecoatingmaterialcanleadtolessthandesirablecoatings. Deflector Nozzle : 90deg. Tin.Nickel. Higherparticlevelocities&depositionefficiency Densercoating&superiorbondstrength. v Enables sprayinginboreordifficult-to-reach-atplace. MEC can assist in theselection ofthecorrect material for all applications andcansupplytosuitallthermalsprayingneeds. ThedevelopmentofIDarcsprayextension has been a majorleapinimprovingprocesstechnology. MEC alsoabletofulfilltherequirementof CoredWires. . however. Focused. Coatings are similar to plasma-sprayed coatings. v v ABRASIVE BLASTING MACHINES SOLID & CORED ARC SPRAY WIRES Due to the nature of the metal spraying process.

net. It is possible to produce coatings with excellent sliding wear resistance as well as abrasion resistance at a lowercostthanPlasma& HVOF. Basni. Phase-II.vsnl.bgl@gmail. E-101. While most arc spray coatings still utilize metallicalloycomposition.A. Forthis reason.in LITERATURE#ARCJET/08 .theadventandgrowthofengineeredcompositecoredwires broadens the use of arc spray technology. including carbide-bearing compositions. : +91 291 2747601 Fax : 2746359 E-Mail : mecpl@sancharnet.mecpl.Coating Consistency MEC hasworkedcloselywithindustriestodeveloparcspraysolutionsforsomeofthe most demanding coating applications.vsnl. Arc sprayed coatings also provide excellent resistance to atmospheric corrosion and are used on bridges and other infrastructural components.com / mecplts@gmail. For coatings ranging from simple dimensionalrestorationtocomplexsurfacetreatmentrequirements. coatings such as tinareoften used on nonmetallic parts because of their ability to acceptsolders. Secunderabad 040-27813760 mecsec@satyam.arcsprayprovides competitivehighqualitysolutions. Electrical Conductivity and resistivity Corrosion Protection Arc sprayed coatings are used widely to fight both highand lowtemperature corrosion.Aluminiumcoatingon metaloxidevaristors&zinconcapacitors. Jodhpur-342005 (India) Ph.tin. With a tailored chemistry of materials.rollsofpapermill&steelindustry. Wear Resistance Cored wire technology has broadened the spectrum of arc spray applications..these coatings have proven their excellence in challenging environments such as boilers.in MEMBEROF SPRAYWATCH Mumbai 022-24934370 mecbby@bom5. by providing oxidation and heat resistance.net. Part Restoration The nature&flexibility ofthearcsprayprocess enableseconomicalapplicationofthickcoatings without significantlossof bond strength. PVT.zincandothermetals areusedinapplicationsrequiringgoodelectrical conductivity.in / mecpl@vsnl. arc spray has become the process of choicefor partrestoration in applications where the replacementcostsarehighortheparthasto be refurbished on-site.Forexample.in Bangalore 0 9343861755 mecpl. Arcsprayedaluminium. In the electronics industry. Examples are : crankshaft.com Web : www.I. Arcsprayedcoatingsareusedforbothelectrical conductivity and resistivity.net. LTD.com Delhi 09312890541 mecdly@ndf.com COPYRIGHTAPPLIED. CertifiedISO9001by ROBOT METALLIZING EQUIPMENT CO. M.