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MECON LIMITED

GUIDELINES FOR PIPING DESIGN

DOC No STD-DESG-FFIG-1405 Section-A; Chapter No - 07

Rev -0 Page 1 of 16

6.8 6.8.1 6.8.2

Supply Air Grill / Diffuser Supply air grill shall be used for distribution of air in the premises and shall be mounted on the duct collars. Manually operated volume control and direction control dampers shall be provided along with the supply air grills. The volume and direction control dampers shall be designed for smooth operation. Volume Control Damper Volume control damper shall be provided to regulate the air flow in duct branches. The volume control damper for rectangular duct shall be multi leaf, opposed acting, aerofoil blade type with external operating link and operating mechanism. For round air ducts, the volume control damper shall be butterfly type. Size of the volume control damper shall be as per duct sizes. Volume control damper shall have flanges at both ends to connect –up with the ducts. Solenoid Operated Fire Damper : These dampers shall be provided at the supply air duct of A/C & Ventilation equipments to isolate the served premises in case of fire occurs.

6.9 6.9.1 6.9.2

6.9.3 6.9.4 6.10

6.11

Self Acting Dampers :

6.11.1 Self acting dampers shall be provided to ensure slight over pressure in the ventilated premises as specified in the data sheets/drawings. 6.11.2 Self acting dampers shall be of gravity type.

6.11.3 Blade of the self acting dampers shall be freely mounted on spindles so as to open freely with the pressure developed in the premises. The pressure inside the premises shall be of the order of 3 to 5 mm of wc. 6.11.4 The blades/spindles of the self acting dampers shall be mounted on the steel frame. The damper shall be installed on the opening provided in the building structure.

Sheet 1 of 16

07 Rev -0 Page 2 of 16 07. Transportation to site. Chapter No . manufactured and tested as per relevant Indian Standards or as per other International standards acceptable to the Purchaser and will be suitable for the duty conditions specified below. painting. washers and gaskets for each of the valves.2 DUCTING MATERIAL SPECIFICATION For HVAC application generally galvanized iron steel ducting is used. Manufacture. Scope of Supply i) The scope of supply of the contractor covered under this specifications shall include the valves as specified in the following paragraphs. Preservation.system of 2 nos 210 MW units.01 Equipment Specifications The valves shall be designed.of valves Nominal diameter Valves 6 Nos. T2. 1600 mm. Unloading.MECON LIMITED GUIDELINES FOR PIPING DESIGN DOC No STD-DESG-FFIG-1405 Section-A.01. loading at works.manufacture/fabrication.02 Sheet 2 of 16 . Handling at site. For Dust extraction application normally material carbon steel is used however for corrosive fume application like acid fume. T2. engineering. Shop testing. comprehensive insurance.shop testing and supply of various types of valves the C. bolts. and Mandatory spare parts tools and tackles. materials procurement. Erection. however for prone to fire hazard application Aluminum ducting is used. Scope of Work: The contractor's scope of work shall include Design.W. and special maintenance ii) T2. Storage. fiber reinforced plastic ( FRP ) material is used .01 T2. Packing.01.00 INTENT OF SPECIFICATION This sub-chapter is intended to cover design. Testing commissioning of the required number of valves as listed below along with a pair of counter flanges with necessary nuts. Motor operated Butterfly i) ii) No.

5155/AWWA. Flanged Butterfly valve as Per BS .504 with electric actuator. 4 nos. per tower) 1600 mm Gear operated Flanged Butterfly valve as Per BS .of valves Location - valve 2 Nos. Indoor in pump house. 600 mm Gear operated Flanged Butterfly valve as Per BS. i) ii) No. Makeup water forebay.5155/AWWA C .07 - Rev -0 Page 3 of 16 iii) Type of valve Flanged Butterfly valve as per BS . Gear i) ii) Location operated butterfly No.of valves Location - iii) Nominal diameter iv) Type of valve Sheet 3 of 16 .of valves Location - iii) Nominal diameter iv) Type6 of valve - B.5155/AWWA C-504 with electric actuator for make-up water.01. 4 Nos. Cooling Tower Hot water inlet (2 Nos. 600 mm.03 Motor operated butterfly i) ii) No.01. pipe to iii) Nominal diameter iv) Type of valve v) T2. Chapter No .5155/AWWA. iv) Location - T2. Outdoor valves 8 Nos.04 A.MECON LIMITED GUIDELINES FOR PIPING DESIGN DOC No STD-DESG-FFIG-1405 Section-A. on tappings for heat exchangers & 4 nos. on makeup water pipeline as shown in the drawing.

The analysis of liquid to be handled given in Annexures-D & E. and Globe valves shall conform to IS:778-1984. Rev -0 Page 4 of 16 Manually operated butterfly i) ii) No. 11 Flange drilling of all valves shall be as per table of IS:6392-1971. Chapter No .01.5155/AWWA for blow-down water.bolts. T2.Part I.01. dust and The climate prevailing at site is tropical and humid with maximum temparature of 50 Deg.torque switches Complete with electric motor drive.07 All the Butterfly valves shall be of 6 Kg/cm2 rating and conform to B.S -5155-1984 or ANSI/AWWA-C-504-1987. Drilling of flanges shall be as per table-11 IS-6392. b) c) d) Complete with Micro switch for disconnecting power supply when the valve is operated manually.01. Butterfly valves shall conform to AWWA C-504/BS 5155.of valves Nominal diameter - iii) Type of valve - Manually operated Flanged Butterfly valve as Per BS.C and 100% humidity but both not occuring simultaneously.08 All electric actuator a) driven valves shall be : .nuts and gaskets.07 valves 2 Nos. All limit and torque switches shall be water proof. 300 mm.05 DOC No STD-DESG-FFIG-1405 Section-A. T2. of is T2.1990)Class PN 1.MECON LIMITED GUIDELINES FOR PIPING DESIGN T2. The valves shall be double flanged type and shall be supplied with matching flanges . position limit switches and terminal board.06 Miscellaneous valves Gate/sluice valves shall conform to IS:780-1984 IS:2906-1984(R.necessary gear . Class I.1971.A. The equipment shall be designed to suit Sheet 4 of 16 .01.0 as applicable. Non-return valves shall conform to IS:5312-1986.

01.12 The valves shall be designed for 100% water tight off.pressure rating and manufacturing standard code of the valve. shut All the valves shall be provided with hand wheel/ lever. The face of the wheel/lever shall be clearly marked with the words OPEN and CLOSE and an arrow to indicate the direction for opening/closing.10 steel All on the the valves shall have a permanent stainless name plate and stainless steel tag fixed on the valve body indicating the tag number. T2.MECON LIMITED GUIDELINES FOR PIPING DESIGN DOC No STD-DESG-FFIG-1405 Section-A. T2.11 T2.diameter. T2.01.01.01.07 Rev -0 Page 5 of 16 this condition.09 Direction of flow shall be clearly indicated valve by embossing an arrow on the valve body. Chapter No . Sheet 5 of 16 .

Blade 20 G Ref.MS -3) Fire Dampers Flanges Gaskets All sizes Damper casing 16 G.MECON LIMITED GUIDELINES FOR PIPING DESIGN DOC No STD-DESG-FFIG-1405 Section-A. Table – HVAC-DUCT.6 mm Felt packing with As per Flange shellac vernish up to Size 1000 m For high pressure application above 125 mm WG leak free by soldering /sealant Parallel multi blade dampers Blade width up to 175 mm CS Plates to IS 2062/ 2002 IS : 2712 Gr W/3 Isolations Dampers Non-Return Dampers Opposed blade dampers Blade width up to 175 mm Damper casing 18 G.1999 Material Specification Galvanised Plain ( GP) sheets High Operating Pressure System ( Up to 250 mmWG.07 Rev -0 Page 6 of 16 DUCTING MATERIAL SPECIFICATION SERVICE : Air-conditioning Application Sheet 1 of 1 SPECIFICATION- SERVICE CONDITIONS : High Operating Pressure 250mmWC Temp Range 10~50 oC FLANGE RATING : Insulation of Duct line : Medium Operating Pressure 125 mmWC Temp Range 10~50 oC Low Operating Pressure Up to 50mmWC Temp Range 10~50 oC IS 655 – Matching Companion Flanges of Dampers & flow components as per corresponding rating. Blade 22G. Blade 20 G CS sheet 20 G casing Aluminum flap Sheet 6 of 16 . above 1000mm Damper casing 16 G.Ref.MS -2) Low Operating Pressure System ( Up to 250 mmWG.2 & 3) All sizes 0. Table – HVAC-DUCT. Table – HVAC-DUCT-MS-1. Table – HVAC-DUCT-MS-1) Medium Operating Pressure System ( Up to 125 mmWG. Refer Annexure Item Duct Size Range Description Fabricated Duct Dimension Standard IS : 655 – Reaffirm .Ref. Chapter No .Ref.

07 Rev -0 Page 7 of 16 Item Control Dampers Supply Air Diffuser Return Air Grill Bolting Ducting Fabrication Size Range Same as duct Description For controlling air flow.MECON LIMITED GUIDELINES FOR PIPING DESIGN DOC No STD-DESG-FFIG-1405 Section-A. single flap Dimension Standard Same as duct size Material Specification CS sheet 18 G All IS 1364.2002Part-I As per IS. Chapter No .655 – 1999 Reaffirm at site fabrication Bolts & nuts for flanges ASTM A193 Gr B7 ASTM A194 Gr 2H Sheet 7 of 16 .

6 mm Minimum Damper casing 1. Blade 1.Refer Annexure Item Duct Size Range Description Site Fabricated GI Duct Prefabricated / Site Fabricated Steel Duct Dimension Standard IS : 655. Blade 1.6 mm. Blade Aluminum.A Material Specification Galvanised Plain ( GP) sheets Mild Steel .6 mm Fire Dampers Flanges Gaskets Isolations Dampers Same as duct sizes All sizes Asbestos . Blade 20 G CS Plates to IS 2062/ 2002 IS : 2712 Gr W/3 CS casing 2. Minimum thickness 1. Chapter No .0mm.0.5 G.8 mm CS sheet 18 G Anodised Aluminium / Powder Coated Steel / Steel Non-Return Dampers Control Valves Supply Air Diffuser All sizes All sizes All sizes For controlling air flow. single flap Shop Fabricated Same as duct size Sheet 8 of 16 . Insulation of Duct line : IS.CAF All sizes Parallel multi blade dampers Fabricated matching with duct As per Flange Blade width up to 175 mm Minimum Damper casing 16 G.0 mm. above 1000mm Damper casing 2.1999 Reaffirm / IS –1079 – 1994 Grade .07 Rev -0 Page 8 of 16 DUCTING MATERIAL SPECIFICATION SERVICE : Ventilation System Application Sheet 1 of 1 SPECIFICATION- SERVICE CONDITIONS : Maximum Operating Pressure 500mmWC Temp 50 oC Minimum Operating Pressure Atm Temp 10 oC Normal Operating Pressure 100mmWC Temp 5 oC FLANGE RATING : IS 655 – Table 5 Matching Companion Flanges of Dampers & flow components as per corresponding rating.MECON LIMITED GUIDELINES FOR PIPING DESIGN DOC No STD-DESG-FFIG-1405 Section-A.

655 -1999 Reaffirm at site fabrication for GP sheets CS sheet may be shop/site fabricated Sheet 9 of 16 .07 Rev -0 Page 9 of 16 Item Return Air Grill Bolting Ducting Fabrication Size Range All sizes Description Dimension Standard All Bolts & nuts for flanges IS 1364.MECON LIMITED GUIDELINES FOR PIPING DESIGN DOC No STD-DESG-FFIG-1405 Section-A. Chapter No .2002 Material Specification Construction Anodised Aluminium / Powder Caded Steel / Steel Construction ASTM A193 Gr B7 ASTM A194 Gr 2H As per IS.

MECON LIMITED GUIDELINES FOR PIPING DESIGN DOC No STD-DESG-FFIG-1405 Section-A.2001 Material Specification Carbon Steels IS : 2062 2002 .15 mm Bend – 4 mm thick Straight duct – 4 mm Bend – 6mm thick Straight duct – 6 mm Bend – 8 mm thick Straight duct – 8 mm Bend – 10mm thick Dimension Standard IS : 3589.CAF Same as duct size Same as duct size All Fabricated As per Flange CS Plates to IS 2062/ 2002 IS : 2712 Gr W/3 Material thickness same as duct thickness Material thickness same as duct thickness Bolts & nuts for flanges IS 1364.07 Rev -0 Page 10 of 16 DUCTING MATERIAL SPECIFICATION SERVICE : Dust Extraction System Sheet 1 of 1 SPECIFICATION- SERVICE CONDITIONS : Maximum Operating Pressure 2000mmWC Temp 50 oC Minimum Operating Pressure Atm Temp 10 oC Normal Operating Pressure 500mmWC Temp 5 oC FLANGE RATING : Matching Companion Flanges of Dampers & flow components as per corresponding rating. Chapter No . Insulation of Duct line : ISItem Duct Size Range Description Fabricated Duct Fabricated/ Rolled & Welded Straight duct – 3.1992 ASTM A193 Gr B7 ASTM A194 Gr 2H Sheet 10 of 16 .Plates Up to  500  500 to  900 mm  900to  1500 mm  1500 to  2000 mm Flanges Gaskets Isolations Dampers Control Valves Bolting Ducting Fabrication Above  2000 Straight duct – 4 m Bend – 10 mm thick mm All sizes Asbestos .

Above 6 – GI 6 – GI MS-Bolt 6 / Rivet 3 MS-Bolt 6/ Rivet 3 MS-Bolt 8 Rivet 4 MS-Bolt 12 Rivet 4 Gross Gross Gross Breaking Breaking Breaking 1250 from joint 900 from joint - ISA 25x25x3 ISA 25x25x3 ISA 32x32x4.0 1.8 / 1.8 / 1.8 0. Flange 25x25x24G G.6 / 0.2 / 1.6 / 0.I.MECON LIMITED GUIDELINES FOR PIPING DESIGN DOC No STD-DESG-FFIG-1405 Section-A.0 0. Flange ISA 25x25x3 ISA – 32x32x4. Chapter No .5 ISA 40x40x6 ISA 50x50x6 2500 2500 2500 2500 1800 1000 Rivet / Bolt Size mm Spacin g mm 125 125 125/ 100 125/ 100 125/ 100 125 100 Stiffeners Size mm Spacing mm Support Size Spacing m m 2450 2450 2450 2500 1800 1000 10 mm 10mm 10 mm 10 mm 10 mm 12 mm Hanger mm 0 – 600 501 – 750 751 – 1000 1001 – 1500 1501 – 2200 2251.0 / 1.2 1.5 - Sheet 11 of 16 .5mm ISA 40x40x6 ISA 40x40x6 ISA 50x50x6 ISA 32x32x4.8 0.07 Rev -0 Page 11 of 16 Table – HVAC-DUCT-MS-1 HVAC DUCT WORK SPECIFICATIONS (LOW PRESSURE UP TO 50 MMWC) Longer Size of Duct Minimum Nominal GI / Aluminiu m Sheet Thickness 0.I.6 Transverse Duct Joints Angle Size Spaci n g 25x25x24G G.5 ISA 40x40x4.

07 Rev -0 Page 12 of 16 Table – HVAC-DUCT-MS-2 HVAC DUCT WORK SPECIFICATIONS (MEDIUM PRESSURE UP TO 125 MMWC) Longer Size of Duct Minimum Nominal GI / Aluminium Sheet Thickness 0.0 / 1.8 0.6 / 0.6 Transverse Duct Joints Angle Size Spacing Rivet / Bolt Size mm Spacing mm 125 125 125/ 100 125/ 100 125/ 100 125 100 Stiffeners Size mm Spacing mm Support Size Spacing m m 2450 2450 2450 2500 1800 1000 10 mm 10mm 10 mm 10 mm 10 mm 12 mm Hanger mm 0 – 600 501 – 750 751 – 1000 1001 – 1500 1501 – 2200 2251.5 - ISA 25x25x3 ISA 25x25x3 ISA 32x32x4.5mm ISA 40x40x6 ISA 40x40x6 ISA 50x50x6 Sheet 12 of 16 .MECON LIMITED GUIDELINES FOR PIPING DESIGN DOC No STD-DESG-FFIG-1405 Section-A.0 0.8 / 1. Chapter No .5 ISA 40x40x6 1800 ISA 50x50x6 1000 6 – GI 6 – GI MS-Bolt 6 / Rivet 3 MS-Bolt 6/ Rivet 3 MS-Bolt 8 Rivet 4 MS-Bolt 12 Rivet 4 Gross Gross Gross Breaking Breaking Breaking 1250 from joint 900 from joint - ISA 32x32x4.8 0.2 / 1.2 1.5 ISA 40x40x4.8 / 1.6 / 0.Above ISA 25x25x3 2500 ISA 25x25x3 2500 ISA 25x25x3 2500 ISA – 2500 32x32x4.0 1.

drive 2500 Pocket or bar Slip ISA 25x25x3 2500 ISA 25x25x3 2500 ISA – 40x40x6 2500 6 – GI 6 – GI MS-Bolt 6 / Rivet 3 MS-Bolt 6/ Rivet 3 MS-Bolt 8 Rivet 4 MS-Bolt 12 Rivet 4 Gross Gross Gross ISA 25x25x3 ISA 25x25x3 ISA 32x32x4.07 Rev -0 Page 13 of 16 HVAC DUCT WORK SPECIFICATIONS (HIGH PRESSURE UP TO 250 MMWC) Table – HVAC-DUCT-MS-3 Longer Size of Duct Minimum Nominal GI / Aluminium Sheet Thickness 0.0 1.Above S.0 / 1.2 / 1.0 0.2 1. Chapter No .6 / 0.8 0.8 / 1.5 ISA 40x40x4.MECON LIMITED GUIDELINES FOR PIPING DESIGN DOC No STD-DESG-FFIG-1405 Section-A.8 / 1.5 - ISA 50x50x6 1800 ISA 50x50x6 1000 Sheet 13 of 16 .8 0.5mm ISA 40x40x6 ISA 40x40x6 ISA 50x50x6 ISA 32x32x4.6 Transverse Duct Joints Angle Size Spacing Rivet / Bolt Size mm Spacing mm 125 125 125/ 100 125/ 100 125/ 100 125 100 Stiffeners Size mm Spacing mm Breaking Breaking Breaking 1250 from joint 900 from joint Support Size Spacing m m 2450 2450 2450 2500 1800 1000 12 mm 12mm 12 mm 12 mm 12 mm 16 mm Hanger mm 0 – 600 501 – 750 751 – 1000 1001 – 1500 1501 – 2200 2251.6 / 0.

07 Rev -0 Page 14 of 16 REFRIGERANT PIPE LINES Service Refrigerants R 12. Chapter No .300 psi rating Welding or threaded malleable iron Refrigerants R 12.MECON LIMITED GUIDELINES FOR PIPING DESIGN DOC No STD-DESG-FFIG-1405 Section-A. 22 & 509 Hot Gas Lines - Welding or threaded malleable iron 300 psi rating Welding or threaded malleable iron Sheet 14 of 16 . wrought Brass or finned coil brass . Steel pipe – Standard wall for size larger than 40 NB Lap welded or seamless for sizes larger than 50 NB . 22 & 509 Liquid Line Hard copper tubing Steel Pipe – Extra Strong wall for size upto 40 NB. 22 & 509Suction Pipe line Pipe Materials .Hard copper tubing Seamless Steel Pipe Fittings Wrought copper.Hard copper tubing Seamless Steel Pipe - Wrought copper. wrought Brass or finned coil brass 150 psi rating Welding or threaded malleable iron Refrigerants R 12.