M I N I S T RY O F E N E R G Y

IRAN POWER DEVELOPMENT CO.

I P D C
PROJECT : 22 COMBINED CYCLE POWER PLANTS YAZD COMBINED CYCLE POWER PLANT

START UP / SHUT DOWN DESCRIPTION

FOR APPROVAL

B A 0 REV

FOR APPROVAL FOR APPROVAL FOR APPROVAL DESIGNATION

D.K.JUNG K.M.SEO K.M.SEO DESIGN

Dec.12 ’05

S.D.CHOI

Dec.12 ’05 Aug.16 ’04 Feb.04 ’04
DATE

J.B.KIM J.B.KIM J.B.KIM APPROVED

Dec.12 ’05 Aug.16 ’04 Feb.04 ’04
DATE

Aug.16 ’04 S.D.CHOI Feb.04 ’04
DATE S.D.CHOI CHKD

MAPNA C o .
( PRIVATE JOINT STOCK ) IRAN POWER PLANT PROJECTS MANAGEMENT Co. ORIGINATOR

DOCUMENT NO. : MP-YZC-IM-04-IGO-002 CONTRACT NO. : 22-0701/BA/TL

REV.

B

PAGE 1 OF 16

ORIGINATOR NO. : YZC-M-SP-690-STT-001

DOOSAN HEAVY INDUSTRIES & CONSTRUCTION CO.,LTD.

ORIG LOC.

ORIG. PROJ. DISC. DOC. AREA SYS. DEPT. NAME TYPE TYPE FA.N

SEQ. N.

SH. N.

REV.

B

LO DEPT. ORI G ORIG. SEQ. NAME TYPE TYPE FA. B . : YZC-M-SP-690-STT-001 DOOSAN HEAVY INDUSTRIES & CONSTRUCTION CO. B PAGE 2 OF 16 ORIGINATOR NO. SH. : MP-YZC-IM-04-IGO-002 CONTRACT NO. ( PRIVATE JOINT STOCK ) IRAN POWER PLANT PROJECTS MANAGEMENT Co. REV. ORIGINATOR DOCUMENT NO. : 22-0701/BA/TL REV. N. I P D C PROJECT : 22 COMBINED CYCLE POWER PLANTS YAZD COMBINED CYCLE POWER PLANT REMARKS PAGE 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 PAGE 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 REVISION 0 X X X X X X X X X X REVISION 0 A B C D E F G A X X X X X X X X X X X X X X X X B X X X X X X X X X X X X X X X X C D E F G REMARKS MAPNA C o . N. DOC.M I N I S T RY O F E N E R G Y IRAN POWER DEVELOPMENT CO.. PROJ. DISC. AREA SYS.LTD.N C.

2.10 2. HP SH desuperheater Drain and Steam line drain HRSG HP & LP drum CBD/IBD drain ST HP/LP inlet warmup operation HP bypass steam system operation GT Load Increase Duct burner Load Increase Lag HRSG Start-up Lag GT to Start Purge of Boiler Proper GT Load for Lead HRSG Start Diverter damper operation HP and LP steam isolation valve operation HRSG SH Vent HRSG SH Drain.2 2.2 2.2.4 2.7 2.3. HP SH desuperheater Drain and Steam line drain HRSG HP & LP drum CBD/IBD drain ST HP/LP inlet warmup operation HP bypass steam system operation GT Load Increase Duct burner Load Increase HRSG SHUTDOWN & TRIP SEQUENCE Lead HRSG Shutdown Lag HRSG Shutdown HRSG trip PAGE 3 .2.11 2.3.5 2.DOOSAN HEAVY INDUSTRIES & CONSTRUCTION CO.6 2.6 2.8 2.2.3 2. : B Start up / Shut down Description TABLE OF CONTENTS 1.2.2.3.3.2.3.3.5 2.2.8 2.2 3.1 2. LTD.2.12 3.3.7 2.0 2.11 2.3.1 3.10 2.4 2.3 2.2.2 2.9 2.3.9 2.0 3.3.3.0 2. Project Name : 22 COMBINED CYCLE POWER PLANT (YAZD) Rev..3 2.2.3.1 2.3 GENERAL HRSG START UP SEQUENCE HRSG Ready to Start Lead HRSG Start-up Purge of Boiler Proper GT Load for Lead HRSG Start Diverter damper operation HP and LP steam isolation valve operation HRSG SH Vent HRSG SH Drain.1 2.

002) is running and bypass stack seal air valve (HNA01AN005) is on auto and the valve close and HRSG seal air valve (HNA01AN006) is on auto and the valve open. : B Start up / Shut down Description 1. this descriptions for HRSGs and Auxiliaries shall be adjusted to coordinate the other equipment. steam turbine. In addition.DOOSAN HEAVY INDUSTRIES & CONSTRUCTION CO. HRSG diverter dampers (HNA01AA001) are on auto and fully open to the bypass stack. which are dependent on drum configuration and pressure at start (HP drum : -715mm.0 2. The operation of duct burner system will be initiated at the minimum GT load required by duct burner supplier. LP drum and FW storage tank level controller set points are at their startup levels. will be designed so as to allow the normal operation of the Plant (including start-up. PAGE 4 . HRSG diverter damper seal air blower (HNA01AN001.0 GENERAL These descriptions provide the functional requirements for the start-up and shutdown of the HRSGs and Auxiliaries for YAZD combined cycle power project. cooling system etc. sealing steam and holding steam must initially be made by the Lead GT/HRSG. In YAZD power station. FW storage tank : +685mm based on drum center line). 2. the DCS. Generally for cold startup. LTD. And overall plant start-up and shutdown descriptions shall be prepared by MAPNA using this start-up and shutdown description for HRSG and Auxiliaries and the other equipment such as gas turbine.1 HRSG START UP AND SHUTDOWN SEQUENCE HRSG Ready to Start GT is running at minimum speed or low load to be needed for purging of HRSG. drum water level of above 100 mm above the LLWL point is adequate . Also the descriptions are intended for the initial development of the start-up and shutdown description of the HRSGs and Auxiliaries. Vacuum raising must occur following achievement of a source of steam seal supply. LP drum : -485mm. When developing the overall plant start-up and shutdown descriptions.. Duct burner system (HHA10AV001) is ready for start. which is supplied by Others. warm and hot start up level of each Drum would be Center line of drum. shutdown and load variations) to be performed from the Central Control Room automatically and/or as per operator’s discretion. LP drum and FW storage tank level controllers are on auto HP. which are tapped of HP steam common line respectively. It is assumed that the hogging steam. Guillotine dampers (HNA01AA002) are on auto and fully open. HP. guillotine damper seal air fan running. Project Name : 22 COMBINED CYCLE POWER PLANT (YAZD) Rev.

HAD50CL501. Blowdown tank temperature control is on auto. HRSG may be lined-up as follows.DOOSAN HEAVY INDUSTRIES & CONSTRUCTION CO.192. HP and LP steam start-up vent valves (LBA30AA051. LP intermittent blowdown isolation (HAD60AA051) and continuous blowdown isolation valve (HAD55AA052) are on auto and the valves are closed. PAGE 5 . LTD. LBA30AA191. One HP/LP feedwater pump (LAC10AP001 or 002) are running and one on standby Deaerator pegging steam pressure controller is on auto HP SH attemperator spray temperature controller is on auto HRSG blowdown tank temperature controllers are on auto There are no HRSG trip conditions HP steam outlet isolation valve (LBA30AA053) is on auto and the valve is closed. HAH33AA051) are on auto and the valves are closed. Ensure that safety valves (LAC90AA191. HP attemperator water isolation valve (HAH33AA051) is on auto and the valve is closed. HP and LP steam outlet drip leg drain valves (LCM50AA051 and LCM60AA051) are on auto and the valves are closed. the HRSG is “Ready to Start”. Ensure that HRSG and duct are cleared of men and materials and that manholes and inspection holes are closed tightly. Auxiliary steam pressure and temperature control is on auto and controlled at the normal operating condition (15 bara. Project Name : 22 COMBINED CYCLE POWER PLANT (YAZD) Rev. HAD50AA191. : B Start up / Shut down Description HP. continuous blowdown isolation valve (HAD35AA051) and HP drum cascade drain valve (HAD35AA052) are on auto and the valves are closed..502. LCB80AA191. Deaerator vent valve (HAD80AA051) is on auto and the valve is opened. HAD30AA191.192.502) are in service. HP feedwater isolation valve (LAC30AA051/LAC50AA051) is on auto and the valve is opened.502. HAD80CL501. LP drum and FW storage tank levels are within allowable deviation from the startup set points. HP SH drain valves (LBA30AA052) are on auto and the valves are closed LP SH drain valves (LBB20AA053) are on auto and the valves are closed. LBB20AA191. LP steam outlet isolation valve (LBB20AA054) is on auto and the valve is closed. Local drum level gauges (HAD30CL501.192. 240℃) by Aux. FW storage tank intermittent blowdown valve (HAD90AA051) is on auto and the valve is closed.192) are not gagged. HP SH outlet drip leg drain valves (HAH32AA051. If all these conditions above are satisfied. boiler.192. HP drum intermittent blowdown isolation (HAD40AA051). LP feedwater isolation valve (LAC40AA051/LAC60AA051) is on auto and the valve is opened. LBB20AA052) are on auto and the valves are closed. HAD80AA191.

the following conditions for Mechanical Auxiliary / Balance of Plant(MA/BOP) Equipment shall be satisfied. And it shall be confirmed by them. Plant air system is in service Closed cooling water system is in operation Chemical feed systems is in operation Sampling system is in operation HP and LP bypass water spray isolation valves open Mechanical Auxiliary/BOP controllers on auto CEP min.DOOSAN HEAVY INDUSTRIES & CONSTRUCTION CO. Auxiliary boiler is in operation One condensate pump (ALCN11AA001/ALCB12AA001) is running and one on standby Instrument air system is in service and instrument air pressure is not low. Before starting the HRSGs. And this section shall be confirmed by MAPNA and/or GTG supplier. And it shall be confirmed by them. All other systems and/or equipment supplied by the related equipment suppliers shall be ready to start condition. recirculation flow controller is on auto and the valve is open. HP steam header drain valve (ALCM70AA051) is on auto and the valves are closed LP steam header drain valve (ALCM80AA051) is on auto and the valves are closed Electrical power supply system is O. Before starting the HRSGs.. Project Name : 22 COMBINED CYCLE POWER PLANT (YAZD) Rev.K. LTD. All other systems and/or equipment supplied by STG supplier and/or related equipment suppliers shall be ready to start condition. : B Start up / Shut down Description Note. Condensate dump level controller is on auto and the dump valve is closed. PAGE 6 .K (Refer to the position table of MOVs specified in page 3 of SSFD (Startup/Shutdown Flow Diagram)). Motor operated valve status are O. the following conditions for Mechanical Auxiliary/Balance of Plant(MA/BOP) Equipment shall be satisfied All other systems and/or equipment supplied by GTG supplier and/or related equipment suppliers shall be ready to start condition.

Open Boiler Damper (HNA01AA001) completely (100% flow via boiler).. Exchange volume (*) of exhaust gas duct (The start up device must be suitable to perform the purging followed by a start up).DOOSAN HEAVY INDUSTRIES & CONSTRUCTION CO.11. in order to avoid unnecessary cooling of HRSG.2. For HRSG at the hot startup condition : HP drum metal temperature (HAD30CT102/103) + HP final superheater metal temperature (HAH33CT103~108)) ×0.1 Lead HRSG Start-up Purge of Boiler The compressed air from the Gas turbine will be used to purge and the purge air will go through the bypass stack. Boiler is purged completely. : B Start up / Shut down Description 2. to be more than 400℃) PAGE 7 . the GT load shall be adjusted to maintain the following proper GT exhaust gas temperature for HRSG cold/warm/hot start. Hot Purge (GT Natural Gas Fired Only) Startup of GT via Bypass stack.2 2. Cold Purge (GT Gas Oil or Natural Gas Fired) Establish a minimum speed with exhaust gas temperature after turbine and before boiler < 150°C (The speed must be high enough to get rid of potential unburned gasses completely).62 (but. Open Boiler Damper (HNA01AA001) to HRSG Completely. The boiler needs to be purged again if: the GT is off during purging or the Boiler damper is closed during purging the duct burner trip or failure to light off duct burners successfully shall require a repurge prior to attempting a relight 2. Boiler is purged completely. Note (*): The purge/exchange volume of boiler is 8 volume of HRSG enclosure according to the section 5.2 Proper GT Load for Lead HRSG Start After the completion of HRSG purge. Diverter damper (HNA01AA001) close to intermittent position. Diverter damper (HNA01AA001) close to intermittent position. Establish GT at low load with exhaust gas temperature after turbine and before boiler < 340°C. Project Name : 22 COMBINED CYCLE POWER PLANT (YAZD) Rev. LTD. Exchange volume (*) of exhaust gas duct.2.5 in NFPA 85 standard.

HP steam flow (67. Divert Damper to be opened with 75 % flow(angle : about 13 deg) for 10 min. in line with the ST requirements on HP steam temp. considering the capacity of HP steam attemperation. the HRSG cold/warm/hot startup condition is defined as follows.DOOSAN HEAVY INDUSTRIES & CONSTRUCTION CO. PAGE 8 . Divert Damper to be opened fully and GT Load is released to be increased after total of 20 min.3 Diverter damper operation When the Lead gas turbine is synchronized and maintains at the proper load for HRSG start. Note : Diverter damper must be controlled between 10-80 degree to avoid vibration. Divert Damper to be opened with 75 % flow(angle : about 13 deg) for 10 min. (HBK01CT101) 2. the Lead HRSG diverter damper is opened to a partial position. Divert Damper to be opened fully and GT Load is released to be increased after total of 30 min. Divert Damper to be opened with 50 % flow(angle : about 25 deg) for 10 min.. : B Start up / Shut down Description For HRSG at the warm startup condition : less than 400℃ For HRSG at the cold startup condition : less than 400℃ In above. (LBA30CT101~103) + 40℃ > GT exhaust gas temp. Doosan recommends diverter damper no to be operated over 2 hours at one position. HRSG HP S/H outlet steam flow (LBA30CF101/102) > 20% of Max.. For HRSG cold/warm start Divert Damper to be opened with 25 % flow(angle : about 45 deg) for 10 min. Project Name : 22 COMBINED CYCLE POWER PLANT (YAZD) Rev. For HRSG hot start Divert Damper to be opened with 25 % flow(angle : about 45 deg) for 10 min.07 kg/s) of one HRSG HP S/H outlet steam temp. for the first time. The requirements for admitting GT exhaust gas to the HRSG during HRSG cold/warm/hot start-up are as follow.2. Then the gas turbine exhaust gas will flow to the HRSG. Hot startup condition : HP drum pressure (HAD30CP102/103) more than 50 bara Warm startup condition : HP drum pressure (HAD30CP102/103) at 30-50 bara Cold startup condition : HP drum pressure (HAD30CP102/103) less than 30 bara The initial GT load for HRSG start shall be fixed until the HRSG warmup is completed according to the following criteria. LTD.

5 3 HP Drum Metal Temp. Project Name : 22 COMBINED CYCLE POWER PLANT (YAZD) Rev. (bar/min. drums and piping. The open of this valve shall be not permitted at the pressure more than 4 bara.) 5-7 12-15 Cold & Warm Startup Hot Startup Note : Opening the sequence of diverter damper will be finalized after receiving the GT startup curves showing the GT exhaust gas temperature and flow rate etc.DOOSAN HEAVY INDUSTRIES & CONSTRUCTION CO. The open of this valve shall be not permitted at the pressure more than 1.) 3-4 6-8 HP S/H Metal Temp. : B Start up / Shut down Description And also the ramp rate for pressure and temperature must be monitored.4 HP and LP steam isolation valve operation When the diverter damper is first opened to HRSG.2. HP Drum Press.5 bara. And then. the valve is fully closed.2.5 PAGE 9 . the drain cycle will be automatically transferred to the control mode in normal operation. when the LP drum pressure is less than 2 bara. at full open position and at full closed position).6 HRSG SH Drain.5 bara respectively as follows: The HP SH start-up vent valve (LBA30AA051) is fully open. when the HP drum pressure is less than 4 bara. 2. if their respective drum or tank pressure is less than 4 bara / 2 bara & 1. The LP SH start-up vent valve (LBA30AA052) is fully open. 2.) 1.2. (K/min.. if their drum pressure is less than 10 bara and 4 bara respectively. After the pressure reaches at 1. HP SH desuperheater Drain and Steam line Drain The HRSG HP and LP SH drain valves (LBA30AA052. if the drum pressure reaches at these set points for startup. (K/min. HP and LP steam isolation valves (LBA30AA053 and LBB20AA054) are fully open for prewarming of the steam piping. when the FW tank pressure is less than 1. If the actual ramp rates exceed the predetermined value in the following table. the diverter damper opening shall be adjusted to avoid the thermal shock in HRSG tubes. these isolation valves are always open during startup & normal operation. After the pressure reaches at 2 bara. the valve is fully closed. if there are no signal for the trip of HRSG. the valve is fully closed. And then. The open of this valve shall be not permitted at the pressure more than 2 bara. HAH32AA051. After the pressure reaches at 4 bara. HRSG SH Vent The start-up vent valves on the HRSGs HP/LP drum & FW tank are vented. HAH33AA051 and LBB20AA053) are open with the cyclic drain sequence (Duration time : Each 2 min. The deaerator start-up vent valve (HAD80AA051) is fully open.5 bara.5 bara. LTD. 2.

the intermittent blowdown drain valve (HAD40AA051.7 HRSG HP & LP Drum CBD/IBD Drain During HRSG startup. if the drum pressure reaches at this set point for startup. HAD60AA051) is to be operated in order to stabilize the HP/LP drum level at the startup level compensated by pressure. 2. 520 500 440 400 PHP Min. (*) Floor Press. And then. Project Name : 22 COMBINED CYCLE POWER PLANT (YAZD) Rev. (*) Max. The continuous blowdown valves (HAD35AA051. the drain cycle will be automatically transferred to the control mode in normal operation. Floor Press. 2. at full open position and at full closed position). if HP drum pressure is less than 10 bara. (*) Floor Press. the warmup of ST shall be permitted. So.2. ALCB80AA051) are open if their drum pressure is less than 15 bara and 4 bara respectively. Not Limited Not Limited Not Limited Not Limited (Bara) Opt. And the valve shall be open/closed by operator based on the preset water quality of drum water. : B Start up / Shut down Description The drain valves upstream/downstream of HP SH desuperheater (HAH32AA051/HAH33AA051) are open with the cyclic drain sequence (Duration time : Each 2 min.2.DOOSAN HEAVY INDUSTRIES & CONSTRUCTION CO. the drain cycle will be automatically transferred to the control mode in normal operation.8 ST HP/LP Inlet Warmup Operation When HP steam flow & ST HP inlet pressure/temperature is within the certain range specified in below table. 72 bara for Other sites PAGE 10 . the deaerator evaporator drain valve (HAD90AA051) acts as a continuous blowdown for the FW storage tank. The FW storage tank does not have a continuous blowdown valve. During normal operation. the intermittent blowdown drain valve is automatically open at the drum level High and is closed at normal water level. 475 440 400 380 (℃) Max.. if the drum pressure reaches at these set points for startup. Mass Flow) (*) The floor pressure at ST HP inlet : 55 bara for Yazd & Kazeroon Old sites. And then. Start 8 hr 48 hr 60 hr (150℃) 72 hr (50℃) THP Min. LTD. (*) Floor Press. Hot Start Warm Start Cold Start Amb. 430 380 360 360 Opt. 90 90 90 80 One HRSG HP 20-30 20-30 20-30 20-30 Steam Flow (% of Max. The HRSGs HP and LP steam line drain valves (ALCB70AA051. HAD55AA052) for the HP and LP drums will be always open.

The pressure set-point for bypass valve is switched to unit set-point when ST HP inlet pressure reach at the unit set-point (floor pressure) When the HRSG start-up is considered as completed according to the following criteria. The pressure increases at a fixed valve position (start-up position) with the increasing steam mass flow.DOOSAN HEAVY INDUSTRIES & CONSTRUCTION CO. the start up position must be adjusted at a lower set point. HP Bypass steam system is ready for start up The pressure set point for the HP bypass control is set to the maximum of “actual value before HRSG start up + 2 bar” and “a minimum value of 8 bara”. the ST HP/LP inlet isolation valves can be open and the warmup of ST will be started. LTD. PAGE 11 . If the pressure increases too fast. The bypass station stops to open when the start-up position (60%) is reached.. the bypass station will close automatically to keep the pressure in the boiler constant. Project Name : 22 COMBINED CYCLE POWER PLANT (YAZD) Rev. the HP bypass steam system will be operated as the following sequence.9 HP Bypass Steam System Operation During HRSG startup. If the pressure increases too slowly.2. When start-up pressure set point is reached. the bypass station opens to keep the pressure constant. the pressure set-point for bypass valve is set to “actual value at ST HP inlet” + “allowance for over-pressure”. Criteria for judging of HRSG startup complete GT load > 50% AND HRSG diverter damper full open AND HRSG HP/LP steam isolation MOV open AND ST load > 20 MW HP steam bypass valve closed In case of any mal-function of the boiler during start up. : B Start up / Shut down Description Also when the seal steam system for ST is in service and the condenser is in vacuum with the operation of hogging steam-jet ejector. Note : The contents related to turbine bypass system shall be finalized as per overall plant control concept including turbine bypass control system etc. 2. the start up position set-point must be adjusted at a higher set point or the gas turbine must be ramped up more slowly. The allowance for over-pressure shall be informed to operator by the ST supplier.

LTD. In this case. a feed-forward signal will be implemented. increase the GT load according to the unit load control philosophy. Note : The contents related to GT loading shall be finalized as per overall plant control concept including GT control system etc. Either the duct burners or the gas turbine can be selected for unit control.2. When GT load > 90% of MCR. control the speed or load of GT to meet the GT exhaust gas temperature required for purge Before HRSG start. The duct burner can be selected for unit load control individually.10 GT Load Increase The GT load increase shall be followed by the operating sequence specified below. the duct burner can be selected for unit load control. To speed up the control a little bit in case of a load target change. Before HRSG purge.DOOSAN HEAVY INDUSTRIES & CONSTRUCTION CO. 2. a PI-controller will adjust the duct burner load to match the required load target. not exceeding the HRSG pressure/temperature ramp rate & ST loading instructions. the GT automatically will reduce load when ST load is increasing because of the additional steam production.. When GT load reaches at 100% of MCR. the start of duct burner shall be permitted for the protection of HRSG. Because of this. Project Name : 22 COMBINED CYCLE POWER PLANT (YAZD) Rev. increase the GT load to meet the HP steam condition required for ST warmup start After ST warmup. : B Start up / Shut down Description 2. the MW ramp rate of unit control will be limited for duct burner control. increase the GT load to meet the GT exhaust gas temperature required for HRSG cold/warm/hot start After HRSG warm complete. acceleration & synchronisation.07 kg/s) for each HRSG. the duct burner will be started automatically or by the operator and the duct burner will be maintained at the minimum load. When GT load > 80% of MCR (Maximum Continuous Rating).2. PAGE 12 . In this case. Duct burner load shall be restricted by the maximum HP steam flow (67. Duct burner load control will be very slow compared to unit control by gas turbines.11 Duct Burner Load Increase The Duct Burner load increase shall be followed by the operating sequence specified below.

LTD. Loading is done at the normal GT loading rate.3. PAGE 13 .1. Diverter damper operation This part of operation for Lag HRSG to start shall proceed in the same manner as described for the lead HRSG to start.3.3 Proper GT Load for Lead HRSG Start This part of operation for Lag HRSG to start shall proceed in the same manner as described for the lead HRSG to start. Temperature matching however is now to a hot steam turbine.3. Lag HRSG HP S/H outlet steam press. 2. the HP/LP steam isolation valve shall be closed. When the following conditions are satisfied. . (LBA30CP101/102) .1 Lag HRSG Start-up Lag GT to Start The timing of the Lag GT to start is normally 30 seconds after the Lead GT starts.3.2 Purge of Boiler This part of operation for Lag HRSG to start shall proceed in the same manner as described for the lead HRSG to start.5 bar > ST LP inlet steam press. 2. Startup of the Lag GT proceeds in the same manner as described for the Lead GT to start. : B Start up / Shut down Description 2. HP and LP steam isolation valve operation Before the start of lag HRSG. (LBB20CP101/102) Lag HRSG LP S/H outlet steam press. 2.3. Project Name : 22 COMBINED CYCLE POWER PLANT (YAZD) Rev.3 bar > ST HP inlet steam press.5 2. open the lag HRSG HP/LP steam isolation MOVs for the tie-in with Lead HRSG.3.6 HRSG SH Vent This part of operation for Lag HRSG to start shall proceed in the same manner as described for the lead HRSG to start.DOOSAN HEAVY INDUSTRIES & CONSTRUCTION CO. (LBA30CT101~103) + 50℃ > ST HP inlet steam temp. Lag HRSG HP S/H outlet steam temp. (LBB20CT101/102) + 30℃ > ST LP inlet steam temp.. but may be coordinated such that steam is being generated in the Lag HRSG just before being needed to continue loading of the ST.4 2. Note : The contents related to GT start and loading shall be finalized as per overall plant control concept including GT control system etc.3 2. Lag HRSG LP S/H outlet steam temp. The coordinated approach is the most fuel efficient approach but requires prediction of the starting and loading time of the Lead GT unit to start as well as starting and pressurization time of the Lag HRSG start.

HP SH desuperheater Drain and Steam line Drain This part of operation for Lag HRSG to start shall proceed in the same manner as described for the lead HRSG to start. the bypass station stops to open and the pressure set-point (slave) for the bypass control will track the bypass valve set-point (master) of Lead HRSG. 2. increase the GT load to meet the GT exhaust gas temperature required for HRSG cold/warm/hot start PAGE 14 .11 GT Load Increase The GT load increase shall be followed by the operating sequence specified below.7 HRSG SH Drain. Note : The contents related to turbine bypass system shall be finalized as per overall plant control concept including turbine bypass control system etc.3. Project Name : 22 COMBINED CYCLE POWER PLANT (YAZD) Rev. HRSG HP & LP Drum CBD/IBD Drain This part of operation for Lag HRSG to start shall proceed in the same manner as described for the lead HRSG to start. ST HP/LP Inlet Warmup Operation Since HP and LP steam line warm-up has been already completed during Lead HRSG start-up.10 HP Bypass Steam System Operation During HRSG startup.8 2.3. Before HRSG purge. it is not necessary for Lag HRSG.DOOSAN HEAVY INDUSTRIES & CONSTRUCTION CO.9 2. HP Bypass steam system is ready for start up The pressure set point for the HP bypass control is set to the maximum of “actual value before HRSG start up + 2 bar” and “a minimum value of 8 bara”.3.. the HP bypass steam system will be operated as the following sequence. : B Start up / Shut down Description 2. But. When the start-up position (60%) is reached. the bypass station opens to keep the pressure constant. When start-up pressure set point is reached. 2.3. LTD. In case of any mal-function of the boiler during start up.3. the bypass station will close automatically to keep the pressure in the boiler constant. common HP/LP steam line drain upstream of the HRSG steam isolation valves is not necessary for the lag HRSG start. control the speed or load of GT to meet the GT exhaust gas temperature required for purge Before HRSG start.

Control" and then Shut down ST.12 Duct Burner Load Increase This part of operation for Lag HRSG to start shall proceed in the same manner as described for the lead HRSG to start.152) after HP/LP steam bypass valve is closed continuously Close all isolation MOVs for HP/LP/FW Tank Level Control Valves (HAC30AA051.DOOSAN HEAVY INDUSTRIES & CONSTRUCTION CO. the Lead HRSG shutdown shall be done according to the following. HRSG SHUTDOWN SEQUENCE Lead HRSG shutdown sequence For the gradual load decrease in view of the safe operation.052/ LAC70AA051. Shutdown of supplementary firing (HNA10AV001) Close the diverter damper (HNA01AA001) at the rate of 10 degree/min. Note : The contents related to GT loading shall be finalized as per overall plant control concept including GT control system etc. Switch HP/LP drum level control to single element depending on decreasing steam flow PAGE 15 3.3.054) 3.0 3.. Fully close diverter damper at the rate of 10 degree/min. But. the Lag HRSG showdown shall be done according to the following. : B Start up / Shut down Description After HRSG warm complete.2 Lag HRSG shutdown sequence For the gradual load decrease in view of the safe operation. Project Name : 22 COMBINED CYCLE POWER PLANT (YAZD) Rev.052/ LCB80AA053. the GT load shall be increased within the range of the admitted HRSG pressure/temperature ramp rate.1 . Switch ST control to "limit press. 2. increase the GT load so that the steam condition at the Lag HRSG S/H outlet come to the steam condition in the Lead HRSG S/H outlet. LTD. Shutdown of supplementary firing Close the diverter damper to intermediate position 60% (The value shall be tuned up during the commissioning period. if necessary) depending on the design capacity of HP steam bypass valve.152/ LCB80AA151.152/ LAC70AA151. Close HRSG HP steam isolation MOV (LBA30AA053) Close HRSG LP steam isolation MOV (LBB20AA054) Switch HP/LP drum and FW storage tank (Deaerator) level control to single element depending on decreasing steam flow Check the diverter damper is fully closed Lock HP/LP bypass setpoint to the measured HP/LP S/H outlet pressure Close HP/LP/FW Tank Level Control Valves (HAC30AA151.

In above emergency condition.5. the GT will be tripped. see the section..3 HRSG trip sequence The following signals will be the source of the HRSG trip.DOOSAN HEAVY INDUSTRIES & CONSTRUCTION CO. Trip the supplementary firing Quick close the diverter damper to full close position Close HRSG HP steam isolation MOV Close HRSG LP steam isolation MOV Close HP/LP/FW Tank LCVs (Level Control Valve) Lock HP/LP bypass setpoint to the measured HP/LP S/H outlet pressure Close all isolation MOVs for HP/LP/FW Tank LCVs (Level Control Valve) In the following conditions. Project Name : 22 COMBINED CYCLE POWER PLANT (YAZD) Rev.high Diverter damper hydraulic oil pressure low. HP drum level HH or LL LP drum level HH or LL FW tank level HH or LL Guillotine damper not open ST tripped and bypass steam system is not available GT tripped Instrument air pressure LL Two FW pumps tripped Manual emergency trip PB(Push Button) pushed HP super heater temperature high. the duct burner shall be tripped. Duct burner outlet gas temp. > Maximum allowable temperature Further trip conditions. LTD.low After HRSG tripped. if diverter damper does not leave the open position after 5 seconds or does not reach to close position after 60 seconds (typical). : B Start up / Shut down Description Check the diverter damper is fully closed Close HRSG HP steam isolation MOV Close HRSG LP steam isolation MOV Lock HP/LP bypass setpoint to the measured HP/LP S/H outlet pressure Close HP/LP/FW Tank LCVs (Level Control Valve) after HP/LP steam bypass valve is closed continuously Close all isolation MOVs for HP/LP/FW Tank LCVs (Level Control Valve) 3. the HRSG shall be tripped according to the following.1 in the “Duct Burner Operating & Safeguarding Description” PAGE 16 .

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