SAP Manufacturing Execution 5.1.

3
Setting Up Nonconformance
Including PCA Dashboard and DPMO

© Copyright 2008 SAP AG. All rights reserved. No part of this publication may be reproduced or transmitted in any form or for any purpose without the express permission of SAP AG. The information contained herein may be changed without prior notice. Some software products marketed by SAP AG and its distributors contain proprietary software components of other software vendors. Microsoft, Windows, Outlook, and PowerPoint are registered trademarks of Microsoft Corporation. IBM, DB2, DB2 Universal Database, OS/2, Parallel Sysplex, MVS/ESA, AIX, S/390, AS/400, OS/390, OS/400, iSeries, pSeries, xSeries, zSeries, z/OS, AFP, Intelligent Miner, WebSphere, Netfinity, Tivoli, Informix, i5/OS, POWER, POWER5, OpenPower and PowerPC are trademarks or registered trademarks of IBM Corporation. Adobe, the Adobe logo, Acrobat, PostScript, and Reader are either trademarks or registered trademarks of Adobe Systems Incorporated in the United States and/or other countries. Oracle is a registered trademark of Oracle Corporation. UNIX, X/Open, OSF/1, and Motif are registered trademarks of the Open Group. Citrix, ICA, Program Neighborhood, MetaFrame, WinFrame, VideoFrame, and MultiWin are trademarks or registered trademarks of Citrix Systems, Inc. HTML, XML, XHTML and W3C are trademarks or registered trademarks of W3C®, World Wide Web Consortium, Massachusetts Institute of Technology. Java is a registered trademark of Sun Microsystems, Inc.

JavaScript is a registered trademark of Sun Microsystems, Inc., used under license for technology invented and implemented by Netscape. MaxDB is a trademark of MySQL AB, Sweden. SAP, R/3, mySAP, mySAP.com, xApps, xApp, SAP NetWeaver, and other SAP products and services mentioned herein as well as their respective logos are trademarks or registered trademarks of SAP AG in Germany and in several other countries all over the world. All other product and service names mentioned are the trademarks of their respective companies. Data contained in this document serves informational purposes only. National product specifications may vary. These materials are subject to change without notice. These materials are provided by SAP AG and its affiliated companies ("SAP Group") for informational purposes only, without representation or warranty of any kind, and SAP Group shall not be liable for errors or omissions with respect to the materials. The only warranties for SAP Group products and services are those that are set forth in the express warranty statements accompanying such products and services, if any. Nothing herein should be construed as constituting an additional warranty. Disclaimer Some components of this product are based on Java™. Any code change in these components may cause unpredictable and severe malfunctions and is therefore expressively prohibited, as is any decompilation of these components. Any Java™ Source Code delivered with this product is only to be used by SAP’s Support Services and may not be modified or altered in any way.

Table of Contents
Introduction ..........................................................................................................................................1 What Is Nonconformance? ................................................................................................................1 Decisions to Make..............................................................................................................................1 Branching and Dispositioning on Routers .......................................................................................3 Operator Determination .....................................................................................................................3 System Determination........................................................................................................................3 More Information About Routers........................................................................................................3 Collecting Information.........................................................................................................................5 What Is a Data Type? ........................................................................................................................5 Assigning NC Data Types..................................................................................................................5 Defining Nonconformance (NC) Codes .............................................................................................7 What Is an NC Code? ........................................................................................................................7 Categorizing NC Codes .....................................................................................................................7 Creating a Hierarchy ..........................................................................................................................8 Setting Up and Overriding Maximum NC Limit................................................................................10 Closing NC Codes ...........................................................................................................................10 Assigning Operations.......................................................................................................................11 Setting Up Activity Hooks ................................................................................................................11 Logging an NC Reject in the Rich POD...........................................................................................11 Working with Real-Time Warnings...................................................................................................13 Working with Standard Nonconformance Clients..........................................................................15 Standard Nonconformance Clients..................................................................................................15 Working with the Fast Barcode Interface.........................................................................................16 Allowing Operators to Auto Remove/Replace NC’s Components...................................................17 Typical Scenarios for the Standard Nonconformance Clients .........................................................17 Verifying Defects..............................................................................................................................19 Setting Up Incident Numbers...........................................................................................................20 Working with Graphical (PCA) Nonconformance Clients..............................................................21 Typical Scenarios for the Graphical (PCA) Nonconformance Clients .............................................24 PCA Dashboard Buttons..................................................................................................................26 Using DPMO (Defects per Million Opportunities)...........................................................................29 What Is DPMO? ...............................................................................................................................29 What Comes with the System?........................................................................................................29 Setting Up Nonconformance ............................................................................................................31 Setting Up Nonconformance............................................................................................................31 Creating Primary and Secondary NC Codes...................................................................................31 Setting Up and Overriding Maximum NC Limit................................................................................32 Setting Up the POD for Nonconformance........................................................................................32 Setting Up the Fast Barcode Interface for Operators ......................................................................33 Allowing Operators to Auto Remove/Replace NC’d Components...................................................33 Allowing Operators to Close Multiple Primary NCs with One Secondary NC .................................34 Setting Up Standalone Failure Tracking ..........................................................................................34 Setting Up DPMO ............................................................................................................................34 Appendix: Installing PCA Server......................................................................................................37 Index....................................................................................................................................................41

SAP Manufacturing Execution 5.1.3 Setting Up Nonconformance

iii

Decisions to Make When you set up Nonconformance. A disposition function. Control the routing of nonconforming products. you can also: Collect test and inspection data for analysis. When a product fails a test. you must decide: How you want router branching and dispositioning to behave in the system.3 Setting Up Nonconformance 1 .Introduction The Nonconformance feature helps you improve product quality and customer responsiveness by allowing you to: Track failure. but also nonconformance to any standard. the system can automatically send the nonconformed SFC to: The first step on a disposition router.1. Operators at these steps can log additional NCs against the SFC to detail its current condition. Note: You can indicate not only test failures. You can also have operators or machines log NCs to pull products randomly for sampling. and repair information about SFCs. you can include operations where product is tested for defects. integrity checking. the operator or machine at that step nonconforms. and other uses. When an operator logs an NC. Another step on the current router for analysis or repair. defect. allowing you to display engineering changes in real time. Assign incident numbers to logged nonconformances. integrity checking. and other uses when operators log nonconformances. SAP Manufacturing Execution 5. such as a scratch on a chassis. Calculate defects with the standardized DPMO (defects per million opportunities) methodology as defined in the IPC-9261 standard for printed board assembly manufacturing. Display up-to-date engineering schematics graphically in the PCA Dashboard. How you will use Real-Time Warnings. What information you want to collect for analysis. or logs a nonconformance (NC) against that particular SFC. Which nonconformance (NC) codes you want operators to use when they log NCs. What Is Nonconformance? At various steps on your routers. and how you want to organize them. With Nonconformance.

How you want the PCA Dashboard in the POD to behave and appear for operators who work with nonconformances against PCA boards. How you will use DPMO. SAP Manufacturing Execution 5.3 Setting Up Nonconformance 2 .Introduction How you want the POD to behave and appear for operators who log nonconformances.1.

1.Branching and Dispositioning on Routers When you set up Nonconformance. Operator Determination If you allow the operator to determine where the system should send the SFC. More Information About Routers For more information about setting up routers and scripting. When an operator logs an NC against an SFC at a router step. System Determination If you allow the system to automatically determine where to send the SFC.3 Setting Up Nonconformance 3 . A Return step. Allow the system to automatically determine where to send the SFC. A SCRAP step. For more information about branching and dispositioning. Set up a disposition router to automatically send the SFC there when it is nonconformed. or allow the operator to choose from a menu of several destinations. a Return step. based on criteria. SAP Manufacturing Execution 5. you must decide how you want router branching and dispositioning to behave. you can: Use scripting to send the SFC to a SCRAP step. see the Setting Up Production Lines guide and the online help for Router Maintenance. The first step on a separate router. Set up disposition functions to either send the SFC automatically to a specific destination when it is nonconformed. These choices can include: A next step on the same router. the system displays a list of choices the operator can select from. or other location. such as how many times the SFC has failed the test. a next step on the same router. you can: Allow the operator to determine where the system should send the SFC. Keeping the SFC at the current step. see the Setting Up Production Lines guide.

.

You define data types in Data Type Maintenance. in the NC Data Type field in NC Code Maintenance. nonconformance. and other uses when operators log nonconformances. leave the default value. For a complete list. in Data Type Maintenance. you must assign an NC data type to each code. and browse in the Data Field column of the new row. SAP Manufacturing Execution 5. You can make each field required or optional for the operator. When the operator logs a nonconformance. You can add or delete fields to the existing NC data type. browse on the Data Type field. The SIMPLE data type displays no fields to the operator by default. integrity checking. select NC in the Category field. What Is a Data Type? A data type is a set of fields you can display to users to collect information about individual components or higher-level assemblies during a process.3 Setting Up Nonconformance 5 . Assigning NC Data Types When you create NC codes. or working with RMAs. SIMPLE. Defect Count Ref Des Failure ID Location Comments Component Component SFC Component SFC Item Root Cause Operation Pin Note: You can also create custom fields in Data Type Maintenance to collect data that is not listed in Data Type Maintenance. The system comes with several NC data types to which fields have already been allocated. such as assembly. and retrieve the record.1. the system displays the field(s) you specified based on the data type of the NC code. disassembly. inventory receipt. Note: If you do not want to collect data at nonconformance operations. The following list is a sampling of fields you can have the system display in the POD for each type. Click Edit > Insert New.Collecting Information The NC category in Data Type Maintenance allows you to collect information for analysis. packing. The operator enters the information you want to collect in each field.

Collecting Information Note: Use the Root Cause Operation field only with DPMO.3 Setting Up Nonconformance 6 .1. SAP Manufacturing Execution 5.

For example.3 Setting Up Nonconformance 7 . In the previous example. WIRE DAMAGE and CON NOT SOLDER have the category Defect. or how it was fixed (repair). LATER. NC codes can indicate: Test or inspection failure (failure). For example. the NC code FAIL has the category Failure. If needed for your shop floor. That the problem with an SFC has been or will be repaired. For example. and ANOP indicate that the repair is complete. the NC code FAIL indicates that an SFC failed a test. Defect: Indicates what is wrong with the SFC. if you set the Nonconformance > Use NC Groups for Production Clients rule to true. what the problem is (defect). Categorizing NC Codes When you create an NC code in NC Code Maintenance. LATER. and DONE. Note: In System Rule Maintenance. and possibly how to fix it. or will be done by another operator. the NC code WIRE DAMAGE indicates that a wire is damaged on the SFC. you can also create a hierarchy among NC codes to show their relationships to each other. A diagnosis of the problem.1. all three categories of NC codes will have a flat relationship to each other: Failure Defect Repair SAP Manufacturing Execution 5. If you have a large number of NC codes. code is set of characters that indicates the state of an SFC with respect to a nonconformance. will be done later.Defining Nonconformance (NC) Codes What Is an NC Code? An NC. The level of the nonconformance and its relationship to other codes in the hierarchy. you must assign all NC codes to a group before operators can use them to log NCs. Operators and machines log NCs against SFCs by assigning a nonconformance (NC) code to the SFC. the NC codes DONE. you must specify one of the following categories: Failure: Indicates the SFC has failed some type of test or has been pulled for sampling purposes. An NC code can indicate: That something is wrong with an SFC. you can create groups for them in NC Group Maintenance. Repair: Indicates how the defect on the SFC has been repaired. If you do not create a hierarchy for your NC codes. The NC code CON NOT SOLDER indicates an unsoldered connection. You create the NC codes for your site in NC Code Maintenance. and ANOP have the category Repair. or nonconformance.

Defining Nonconformance (NC) Codes Creating a Hierarchy An NC code hierarchy shows the relationship among the NC codes that operators have logged in the system.3 Setting Up Nonconformance 8 .1. The system displays this hierarchy graphically in the Failure Data area of the nonconformance client in the POD: SAP Manufacturing Execution 5.

3 Setting Up Nonconformance 9 . You base the place of an NC code in the hierarchy on its category and the level of granularity you want. SAP Manufacturing Execution 5.or three-level NC hierarchy is most typical when you use the PCA Dashboard. The following illustration shows a two-level hierarchy: Defect (Primary NC) Repair (Secondary NC) The following illustration shows a three-level hierarchy: Failure (Primary NC) Defect (Secondary NC) Repair (Secondary NC. A two. NO_POWER. What Is a Primary NC Code? A primary code is an NC code you create in NC Code Maintenance that: Is at the top level of a hierarchy.1. The second unit failed because of incorrectly connected cables and was re-cabled. The first unit failed because of a short and was rewired. the following illustration shows a three-level hierarchy with two sets of NC codes logged against the primary NC. NO_POWER (Failure) SHORT (Defect) REWIRE (Repair) NO_POWER (Failure) CABLECONWRONG (Defect) RECONNECT (Repair) Note: To view the current hierarchical relationships of all your NC codes. associated with the Defect code) For example. Can have other codes underneath it.Defining Nonconformance (NC) Codes You create a hierarchy among your NC codes by making them either primary or secondary codes and associating them with each other. click Actions > Tree View in NC Code Maintenance. Primary and Secondary NC Codes You create an NC hierarchy by creating primary and secondary NC codes in NC Code Maintenance.

How the System Closes Nonconformances and Incidents You control how the system automatically closes nonconformances and incidents with the following check boxes on the Main tab of NC Code Maintenance: Can Be Primary Code Defines the NC code to be used as the initial NC code to start a nonconformance tree. the system will not allow the NC code to be closed from the Edit tab of the NC client. the NC is open. When selected. for many NC codes that come with the system. The NC_TRACKING nonconformance client allows operators to close nonconformances and incidents manually. To require an operator with authority. Secondary Required for Close Defines the NC code to require a secondary code to be logged against it to close. For information about creating primary and secondary NC codes. Closing NC Codes When an operator logs an NC against one or more SFCs. the system will close the NC code automatically after being logged.1. for example at a PMR station. Any secondary codes logged under a primary will be considered part of the same non-conformance incident. Depending on the nonconformance client they are using and how the NC code is set up.3 Setting Up Nonconformance 10 . You can also have the system automatically close a primary NC as soon as an operator logs it. For more information. This operator is often performing a REPAIR operation. SAP Manufacturing Execution 5. If cleared. operators can close both individual NC codes that have been logged and entire incidents. to close an incident. Auto Close Primary NC Defines the NC code to close its parent NC code when the current NC is closed. such as a supervisor.Defining Nonconformance (NC) Codes What is a Secondary NC Code? A secondary NC code is an NC code you create in NC Code Maintenance that: Is at any level other than the top level of a hierarchy. You can use closing of NC codes in several ways: To simply track that the nonconformance was logged (auto close the primary NC). see the “Creating Primary and Secondary NC Codes” topic in the “Setting Up Nonconformance” section of this guide. To show that an incident is pending until an experienced operator manually closes it. Auto Close Incident Defines the NC code to close the entire branch of the NC tree including any additional secondary codes and the primary code. see the “Setting Up Nonconformance” section of this guide. Closure Required Defines the NC code to require additional action to close. This is often done when the unit is expensive to build. Setting Up and Overriding Maximum NC Limit You can restrict the number of times an NC code can be logged against the particular SFC by setting up the maximum NC limit in NC Code table of Default Value Maintenance. When an NC code exceeds this limit you may optionally override this value.

For more information. Assigning Operations If you want to prevent operators from logging NC codes at all operations. you can assign your NC codes to those operations in the Operation/Disposition Group tab in NC Code Maintenance. The following table shows the check boxes you would typically select for the PCA Dashboard with a three-level hierarchy: Category Failure Defect Repair Check boxes to select Can Be Primary Code and Closure Required Closure Required and Auto Close Primary NC Auto Close Primary NC or Auto Close Incident When the Can Be Primary Code check box is cleared.Defining Nonconformance (NC) Codes Note: You can also allow operators to manually log NCs against a closed NC in NC Client Maintenance. the system allows NC codes to be logged at all operations. in order to record that the same action was taken to fix several failures. For more information about disposition groups. such as REPLACED against several primary NC codes indicating test failure. SAP Manufacturing Execution 5.3 Setting Up Nonconformance 11 . For more information. see the Routers section of the Setting Up Production Lines guide. see online help for Logging an NC Reject. The incident and other defects will stay open. see the Setting Up Activity Hooks guide. Setting Up Activity Hooks You can set up NC code-specific activity hooks that execute custom code when operators log NCs. If at least one of the defects (in the same incident) has the Secondary Required for Closure check box selected. the system closes all defects logged against the failure if none of them has the Secondary Required for Closure check box selected. You can also specify the disposition group associated with the operation. When the Auto Close Incident check box is selected. When the Closure Required check box is cleared. the system will close the defect against which the Repair code has been logged. For more information. By default. Users can also log one secondary NC code against multiple primary NC codes without closing them. the system automatically closes the nonconformance as soon as the operator logs it. see the “Setting Up Nonconformance” section of this guide. Logging an NC Reject in the Rich POD You can log primary NC Codes in the Rich POD for a selected SFC at selected operation(s) to indicate that additional work must be performed at the same operation and to automatically reopen all previously closed buyoffs. Allowing Users to Close Multiple Primary NCs with one Secondary NC You can set up nonconformance clients to allow users to close multiple primary NC codes with the same secondary NC code. For example. some operators may need to log the same repair code.1. this NC code can only be a secondary NC code (if the primary/secondary NC hierarchy is set up).

.

shop floor personnel can also send event messages when others need notification with the Event Send Client. Associate an event type with a real-time warning. The predefined events in the system that relate to Nonconformance are: RTW_CONSEC_NC RTW_YIELD_RATE (only for low yield scenarios) You can also define your own event messages in the system. you define: Event types (classifications for occurrences that happen during production). You set up real-time warnings in conjunction with the Events feature. For more information about setting up Events and real-time warnings. The set of people who will receive the messages through e-mail or real-time notification. The message to be stored and sent. Define the parameters for consecutive identical nonconformance real-time warnings.3 Setting Up Nonconformance 13 .Working with Real-Time Warnings Real-time warnings notify appropriate manufacturing personnel that planned conditions have not been met at an operation. When you set up Events in the system. SAP Manufacturing Execution 5. see the Setting Up Events guide and the online help for Event Maintenance and Real-Time Warnings Maintenance. When to clear messages from the Event Viewer. In Real-Time Warnings Maintenance you: Define the parameters for yield processing real-time warnings. personnel can analyze and address the problem at the operation as quickly as possible. In addition.1. With this information.

.

Working with Standard Nonconformance Clients The system allows you to set up the POD various ways for different types of operators who nonconform SFCs. see the Setting Up PODs guide. If these PODs meet your needs. The nonconformance clients that come with the system fall into two categories: Standard nonconformance clients. there are several nonconformance clients that come with the system. you may want one POD for operators who log nonconformances at TEST operations. The following table describes the standard nonconformance clients and how they relate to the standard PODs that come with the system: Note: For all details.3 Setting Up Nonconformance 15 .1. You can use these nonconformance clients for many typical scenarios. SAP Manufacturing Execution 5. You create nonconformance clients in NC Client Maintenance. Note: For more information about PODs and Nonconformance lists. and another for operators who log them at REPAIR operations. Graphical (PCA) nonconformance clients. another for operators who log them at ANALYZE operations. retrieve the nonconformance client you want in NC Client Maintenance and review its setting. you control how operators can log nonconformances by assigning a nonconformance client to a particular POD. you do not need to create new nonconformance clients or PODs. you can also create or change the Nonconformance lists that appear in the Failure Data area of the POD when operators log NCs. In POD Maintenance. The standard nonconformance clients that come with the system are: LOG_NC LOG_NC_W_SECONDARY NC_TRACKING LOG_NC_W_FBI Nonconformance Client Features and PODs Some nonconformance clients that come with the system are associated with the standard PODs that come with the system. You can create different PODs in POD Maintenance. In List Maintenance. For example. Standard Nonconformance Clients Although you can create nonconformance clients in NC Client Maintenance.

Working with Standard Nonconformance Clients Nonconformance client NC_LOG Description Designed for operators who log only primary NC codes. In addition FBI allows the operator to enter more than one reference designator for a component while logging a primary NC code. The Fast Barcode Interface is configured with: The LOG_NC_FBI nonconformance client. and cancel any NC. Designed for operators who log both primary and secondary NC codes. PASS_FAIL None NC_LOG_W_SECONDARY NC_TRACKING DIAGNOSIS LOG_NC_FBI None Working with the Fast Barcode Interface Designed for operators who log only primary NC codes and work with scanners. Designed for operators who log both primary and secondary NC codes. Operators cannot edit the information associated with NC codes. Operators can also edit the information associated with NC codes. For information about setting up the Fast Barcode Interface. Standard POD * (default). They can close an open NC. Hotkeys for the Fast Barcode Interface The following table lists the hotkeys mapped to the buttons in the Fast Barcode Interface: Hotkey ALT+B ALT+D ALT+E ALT+U ALT+M ALT+L ALT+R ALT+W Button Add Add and Done/Done Cancel (exit plug-in) Update Remove Cancel (cancel update mode) NC Report Work Instruction SAP Manufacturing Execution 5.3 Setting Up Nonconformance 16 . see the “Setting Up Nonconformance” section near the end of this guide. Designed for operators who log only primary NC codes and work with scanners. open a closed NC. the Fast Barcode Interface (FBI) allows users to input information quickly.1. The Log NC FBI with Multi RefDes (NC515) activity. Operators cannot edit the information associated with NC codes.

Use the nonconformance clients and workstations that mirror how you handle defects on your routers. the system displays the Remove Component window.Working with Standard Nonconformance Clients Allowing Operators to Auto Remove/Replace NC’s Components You can set up the system so that when an operator logs a primary or secondary NC code against an SFC that is an assembled component. see the “Setting Up Nonconformance” section near the end of this guide. the system displays a dialog box asking the user whether he or she wants to remove the component. If the operator chooses to remove the component. Typical Scenarios for the Standard Nonconformance Clients The following illustration shows three scenarios for the standard nonconformance clients at different steps on the router. see Setting Up PODs guide. When the user clicks OK in this window. For information about setting up this feature. If the operator chooses to add a new component. For more information about workstations. ANALYZE. * (default) or PASS_FAIL workstation (uses NC_LOG) Operation Fail TEST Pass Operation ANALYZE NC_LOG_W_SECONDARY workstation REPAIR DIAGNOSIS workstation (uses NC_TRACKING) SAP Manufacturing Execution 5. and REPAIR.1.3 Setting Up Nonconformance 17 . the system displays a dialog box asking the user whether he or she wants to add a new component. Scenario A Scenario A illustrates the case when you use three separate operations for TEST. the system displays the Add Component window.

1. This scenario can mirror a two-level hierarchy with defects as primary codes and repairs as secondary codes. * (default) or PASS_FAIL workstation (uses NC_LOG) Operation Fail TEST Pass Operation ANALYZE-REPAIR DIAGNOSIS workstation (uses NC_TRACKING) Scenario C Scenario C illustrates the case when you combine the TEST and ANALYZE steps into one operation and have a separate REPAIR operation.3 Setting Up Nonconformance 18 . NC_LOG_W_SECONDARY workstation Operation TEST-ANALYZE Fail Pass Operation REPAIR DIAGNOSIS workstation (uses NC_TRACKING) SAP Manufacturing Execution 5.Working with Standard Nonconformance Clients Scenario B Scenario B illustrates the case when you have a separate TEST operation but you combine the ANALYZE and REPAIR steps into one operation.

repair cycles that do not fix the problem. You can assign incident numbers to incidents for tracking purposes. When a unit that has previously failed a test passes it. The SFC is then sent through the repair loop again. they may log many failure. Some nonconformance clients that come with the system display a Verified Defects chart to the operator in the POD. and RECONNECT (Repair) sequence as the verified defect. As operators troubleshoot problems with units (SFCs) in a repair loop on your router. The system logs the NO_POWER. CABLECONWRONG (Defect). defect.3 Setting Up Nonconformance 19 . Operation TEST Pass Operation Note: The set of all NC codes associated with a single SFC (or a group of SFCs or a process lot being tested at the same time) is called an incident.Working with Standard Nonconformance Clients Verifying Defects The system automatically logs a verified defect when a unit has moved through a repair loop and passed the test operation. when the unit is retested. it still fails.1. operators may log the following NC codes: NO_POWER (Failure) Operation Fail TEST Operation ANALYZE SHORT (Defect) REPAIR REWIRE (Repair) However. during the first cycle through a repair loop. In NC Client Maintenance. the last defect and repair logged against the unit indicates what was actually wrong with the unit and how it was repaired. and operators log other NC codes that reflect their actions the second time through: NO_POWER (Failure) Operation Fail TEST Operation ANALYZE CABLECONWRONG (Defect) REPAIR RECONNECT (Repair) The third time the unit is tested it passes. This last defect and repair is then verified to be the actual case and is called the verified defect. SAP Manufacturing Execution 5. For example. you can create a nonconformance client that displays the Verified Defects chart.

the system automatically generates the incident number based on the numbering pattern you define with the Incident Number Number Type in Next Number Maintenance. Primary and Secondary NC Codes When an operator logs an NC against an SFC in a nonconformance client that uses incident number. the system archives both the SFC and its assigned incident number at the same time. When you archive SFCs. you can allow operators to enter incident numbers by selecting Manual in the Incident Number field on the Main tab. if the incident number is assigned to another SFC. It is also possible for one SFC to include multiple incident numbers. then the system archives only the SFC. For more information about defining numbering patterns.3 Setting Up Nonconformance 20 . However. the system verifies that the number matches the numbering pattern defined in Next Number Maintenance.Working with Standard Nonconformance Clients Setting Up Incident Numbers What Is a Nonconformance Incident? A nonconformance incident is a nonconformance issue associated with one or more SFCs. the system automatically assigns the same incident number to all associated secondary NC codes. see the online help for Next Number Maintenance. and including one or more NC codes. SAP Manufacturing Execution 5.1. you can group or organize nonconformances to help identify problem areas in your production process. Creating Incident Numbers When you create nonconformance clients in NC Client Maintenance. If you select Automatic in the Incident Number field. Incident Numbers and Archiving It is possible for one incident number to span multiple SFCs and multiple nonconformances of the same SFC. the operator must enter an incident number in the POD when he or she logs an NC with a primary NC code. If you use incident numbers. Note: If operators enter incident numbers manually. Using incident numbers. What Is an Incident Number? An incident number uniquely identifies a nonconformance incident. The incident number is the same for all SFCs associated with the incident and for all primary and secondary NC codes associated with these SFCs. they appear in the Log NC report. If you select Manual.

3 Setting Up Nonconformance 21 . and repair PCA boards to view and interact with GenCAD. The PCA Dashboard allows operators who test.a3p files for those boards. The following illustration shows the PCA Dashboard: The graphical (PCA) nonconformance clients that come with the system are: PCA_TEST PCA_INSPECTION PCA_ANALYSIS SAP Manufacturing Execution 5. To allow the operators to use the PCA Dashboard you need to install the PCA server. You can provide this with the PCA Dashboard POD. see Appendix section of this guide.Working with Graphical (PCA) Nonconformance Clients Operators who work with PCA boards may require graphical schematics of the product. For more information. You use the graphical (PCA) nonconformance clients to set up the PCA Dashboard for operators. inspect.1. analyze. GenCAM or . This allows you to incorporate engineering changes quickly.

Working with Graphical (PCA) Nonconformance Clients PCA_REPAIR PCA_COMBINED The following table describes how the graphical (PCA) nonconformance clients relate to nonconformance. Operators can use IPASS. and repair boards at the same operation: Operators can log primary and secondary NC codes (failures. The PCA Dashboard displays the Verified Defects chart. Nonconformance client PCA_TEST Description Use for operators who pass or fail boards by testing them manually. Operators can view previously entered comments in the Comments tab. retrieve the nonconformance client you want in NC Client Maintenance and review its setting. The Failure Data area displays NC codes. defects. The Failure Data area displays NC codes and Failure IDs. Operators can log only secondary NC codes (defects). visually. Failure IDs. PCA (after changing the NC Client field on the Main tab to PCA_ANALYSIS) PCA (after changing the NC Client field on the Main tab to PCA_INSPECTION) Standard POD PCA SAP Manufacturing Execution 5. and Ref Des’s. PCA_INSPECTION Use for operators who test. or with an automatic tester: Operators can log only primary NC codes.1. Operators cannot use IPASS or FPASS. The Failure Data area displays NC codes and Ref Des’s. Operators cannot use IPASS or FPASS. PCA_ANALYSIS Use for operators who recommend corrective actions for boards: Operators can view failure information generated by a testing station or entered by other operators. Operators can enter comments in the Comments tab. and the standard PODs that come with the system: Note: For all details. analyze.3 Setting Up Nonconformance 22 . and repairs). Operators can view previously entered comments in the Comments tab.

Working with Graphical (PCA) Nonconformance Clients Nonconformance client PCA_REPAIR Description Use for operators who repair boards: Operators can view information entered by other operators at analysis operations. The PCA Dashboard displays the Verified Defects chart above the Comments tab. Failure IDs. Operators can enter comments in the Comments tab. The PCA Dashboard does not display verified defects. Failure IDs. Operators can use IPASS and FPASS. and Ref Des’s. PCA_COMBINED Use for operators who recommend corrective actions and repair boards at the same location: Operators can log only secondary NC codes (defects and repairs).3 Setting Up Nonconformance 23 . Operators can log only secondary NC codes (repairs). Operators can use FPASS. PCA (after changing the NC Client field on the Main tab to PCA_COMBINED) Standard POD PCA (after changing the NC Client field on the Main tab to PCA_REPAIR) SAP Manufacturing Execution 5. The Failure Data area displays NC codes.1. and Ref Des’s. The Failure Data area displays NC codes. Operators can enter comments in the Comments tab.

Working with Graphical (PCA) Nonconformance Clients Typical Scenarios for the Graphical (PCA) Nonconformance Clients The following illustration shows three typical scenarios using the graphical (PCA) nonconformance clients at different steps on the router. and REPAIR. PCA workstation Operation Fail TEST Pass Operation ANALYZE PCA workstation with PCA_ANALYSIS REPAIR PCA workstation with PCA_REPAIR SAP Manufacturing Execution 5.3 Setting Up Nonconformance 24 . ANALYZE.1. Scenario A Scenario A illustrates the case when you use three separate operations for TEST.

and REPAIR steps at one location.3 Setting Up Nonconformance 25 .1.Working with Graphical (PCA) Nonconformance Clients Scenario B Scenario B illustrates the case when you have a separate TEST operation but you combine the ANALYZE and REPAIR steps into one operation. ANALYZE. PCA workstation with PCA_INSPECTION Operation TEST-ANALYZEREPAIR Pass Operation SAP Manufacturing Execution 5. PCA workstation Operation Fail TEST Pass Operation ANALYZE-REPAIR PCA workstation with PCA_COMBINED Scenario C Scenario C illustrates the case when an operator performs the TEST.

Completes selected SFCs and sends them to the next step on the router.3 Setting Up Nonconformance 26 . then displays the PCA Dashboard in the lower half of the POD in the mode specified by the nonconformance client for the POD. Note: You must install and run the D2B server before the system can display graphical files.Working with Graphical (PCA) Nonconformance Clients PCA Dashboard Buttons The following table describes the buttons that appear on the PCA Dashboard: Button START Description Starts the selected SFCs at the entered operation and resource. PCA Displays the PCA Dashboard in the lower half of the POD in the mode specified by the nonconformance client for the POD. Displays the SFC report. The user can then work with the selected SFCs. Use also when pulling samples. Does not log a repair or verify defects. Note: To correctly route an IPASS. NC500 (with a PCA nonconformance client) POD Button Activity PR500. Note: Enabled only in Analysis or Combined mode.1. NC500 (with a PCA nonconformance client) SFCACT SIGNOFF COMP D2B TR700 PR520 Not associated. the system displays active SFCs in the Active Work List. See the section on routers in Setting Up Production Lines. SAP Manufacturing Execution 5. Completes the SFC and sends it to the next operation as though it passed the test. When the user opens the PCA Dashboard. Returns selected SFCs to the Task list with the In Queue status.a3p). Not associated. you must use the IPASS variable in scripts in Router Maintenance. Most often used when an operator or machine logs a test failure NC in error. Enables and disables the D2B Viewer for displaying graphical files (GenCAD. Not associated. To work with these SFCs. IPASS Implied pass. The user clicks this button after selecting active SFCs in the Active Work List. the user selects them in the Active Work List and clicks the PCA button. GenCAM or .

POD Button Activity Not associated. See the section on routers in Setting Up Production Lines. Operators can use the Event Send Client to create and send event notification messages. SCRAP Scraps the SFC(s). WORKINSTRUCTION Allows the operator to view work instructions. Displays the Event Send Client. You must set up work instruction before users can view them.Working with Graphical (PCA) Nonconformance Clients Button FPASS Description Forced pass. Completes the SFC and sends it to the next operation instead of back to the test operation.3 Setting Up Nonconformance 27 . Used most often when a repair operator has retested an SFC and verified the defect. WI500 Not associated. SENDEVENT SY550 SAP Manufacturing Execution 5. Note: To correctly route an FPASS. Note: Enabled only in Repair or Combined mode. you must use the FPASS variable in scripts in Router Maintenance.1. Note: The system removes scrapped SFCs from the WIP database when they are archived.

.

Each of these codes is already assigned a DPMO category and to one of the DPMO-related NC groups that come with the system: Assembly Component Placement Termination For a list of these codes and their categories. during installation. The system supports the standardized DPMO methodology as defined in the IPC-9261 standard. DPMO helps you measure defects so you can reduce them. Component – Component DPMO is the number of component defects divided by the number of component opportunities multiplied by 1. This screen asks whether to install additional NC codes associated with the IPC 9261 specification. Note: The system installs DPMO codes and categories only if. Commonly used with quality systems such as Six Sigma. SAP Manufacturing Execution 5.3 Setting Up Nonconformance 29 .000. The following DPMO categories come with the system and correspond to the names of the DPMO-related NC groups that come with the system: Assembly – Assembly DPMO is the number of assembly defects divided by the number of assembly opportunities (number of assemblies processed) multiplied by 1.Using DPMO (Defects per Million Opportunities) What Is DPMO? DPMO (defects per million opportunities) is a standardized quality measurement that calculates defect levels. see the online help for NC Code Maintenance and NC Group Maintenance.000.1.000. DPMO can provide feedback and track defects seen at inspection and test to the appropriate root cause operation.000. use the browse in NC Code Maintenance and NC Group Maintenance to check whether the DPMO codes and categories listed in the online help appear. Calculating DPMO Assigning DPMO categories to NC codes in NC Code Maintenance determines how the system calculates DPMO for that NC code. Combined with the system’s nonconformance capabilities. focused on printed board assembly manufacturing. To ensure this. What Comes with the System? The system comes with about a hundred NC codes you can use for DPMO. your installer selects Yes in the Application Server NC codes for DPMO screen.

the operation is selected automatically.000. The operations you define appear in the Root Cause Operation browser when an operator clicks on the Root Cause Op field’s browse button in the PCA Dashboard and/or the Nonconformance activities. the operator has to choose the operation.1. You must select one of the following in the Root Cause Operation field: Optional – Displays the Root Cause Op field in the nonconformance activity so that the operator can optionally choose the root cause operation.Using DPMO (Defects per Million Opportunities) Placement – The number of placement defects divided by the number of placement opportunities multiplied by 1. If multiple root cause operations are available.000. Defining DPMO for Specific Items You use Item Maintenance to control how DPMO is defined for an item. SAP Manufacturing Execution 5. Required – Displays the Root Cause Op field in the nonconformance activity so that the operator can choose the root cause operation.000.000. Defining the Root Cause Operation You use Data Type Maintenance to determine whether the DPMO root cause operation is defined during the nonconformance process.3 Setting Up Nonconformance 30 . and the number of opportunities defined for the item that have the possibility of being defective. If only one root cause operation is available. the operation at which defects for the item can be assigned. Applicable for only those processes. Termination – Termination DPMO is the number of termination defects divided by the number of termination opportunities multiplied by 1. You identify which category the system uses to calculate DPMO for the item. where components are placed.

6. change any NC-related rule as needed for your shop floor. Create any custom fields you require. If you want to use DPMO. Set up activity hooks for NC codes. do the following: Group and create NC codes. Write scripts to automatically send nonconformed SFCs to a next step based on criteria. Defect. 7. create the data types you want to associate with NC codes and select the predefined fields you want to appear in the POD.Setting Up Nonconformance Setting Up Nonconformance To set up Nonconformance: 1. Creating Primary and Secondary NC Codes To create a primary NC Code. Create disposition routers and/or set up function-based dispositioning. If desired. 4. define the parameters and default values of NC codes. 3.3 Setting Up Nonconformance 31 . Create or retrieve the NC code to be a primary code. If desired. Select the Can Be Primary Code check box on the Main tab. Set up the POD for Nonconformance. SAP Manufacturing Execution 5. 8. 2. Move the secondary NC codes you want on the next level to the Valid Secondaries list on the Secondaries tab. If desired. 5. in Router Maintenance: Create repair loops. set up DPMO. In System Rule Maintenance. In NC Code Maintenance and NC Group Maintenance.1. If desired. set up the Fast Barcode Interface and how operators can close NC codes. 2. in NC Code Maintenance 1. set up Standalone Failure Tracking. In NC Code table of Default Value Maintenance. assign DPMO categories to NC codes. Create primary and secondary NC codes according to the NC hierarchy you want to use on your floor. As needed. 3. or Repair. Categorize each NC code as a Failure. In the NC category in Data Type Maintenance. assign NC data types to NC codes.

3. browse for NC_Code in the Parent Table Name field and click Retrieve. identify the SFC for which you want to override the maximum NC limit and click Retrieve. In the Maximum NC Limit field. Note: If you do not want to create a hierarchy. See online help for the Drawing Name field on the Main tab for information about how to enter the path and file name for the CAD file on the D2B server. You can use different D2B servers for some clients for load balancing. In Default Value Maintenance. change the current value to a greater one and click OK. SAP Manufacturing Execution 5. Select the NC code for which you want to override the Maximum NC Limit and click the details icon in the corresponding row. Note: You can repeat steps 3-4 to change the Maximum NC Limit for additional NC codes. enter the value of the D2B server. 4. Result: The system closes the window and returns to the Nonconformance Limit Override window. you can leave the Can Be Primary Code check box cleared when you create NC codes. 2. Change the maximum NC limit to the desired value other than 0. Setting Up the POD for Nonconformance To set up the POD for Nonconformance: 1. Note: Because Event Types are most often connected to nonconformance. Note: You can also click the browse icon to select an SFC. select NC Code from the Type drop-down list. and move the secondary’s name to the Valid Secondaries list on the Secondaries tab.Setting Up Nonconformance To create a secondary NC Code. Result: The system displays the table containing a record for NC Code logged against this SFC. Ensure the Can Be Primary Code check box on the Main tab is cleared. To override the maximum NC limit when NC code exceeds this value: 1. 2.1. in NC Code Maintenance 1. enter information about the drawing in the Drawing Name field. Setting Up and Overriding Maximum NC Limit To restrict the number of times an NC code can be logged against the particular SFC: 1. Result: The system opens the NC Code Details window. 2. In Nonconformance Limit Override. 5. In System Rule Maintenance or NC Client Maintenance. Click Save. 3. Create or retrieve the NC code to be a secondary code. Retrieve the primary code you want to associate the secondary with.3 Setting Up Nonconformance 32 . Click Save. In the SFC field. If you are using the PCA Dashboard: In Item Maintenance. 3. in System Rule Maintenance make sure there are values for the mail server and the mail source address.

In NC Code Maintenance. Note: You can retrieve an existing nonconformance client to use as a template and save it under another name. the system uses the settings in the nonconformance client to determine what to display to the user. If the nonconformance clients that come with the system do not meet your needs. create a row for the nonconformance button and associate it with the nc500 POD button activity. enter the client you want for this POD in the NC Client field on the Main tab. 4. Allowing Operators to Auto Remove/Replace NC’d Components To allow operators to auto remove/replace NC’d components: 1. enter LOG_NC_FBI in the NC Client field. select None in the As-Built Link Location field. Also create any nonconformance lists you need in List Maintenance. On the Basic Log NC (FBI) and/or Advanced Log NC tab in NC Client Maintenance: Select the Auto Remove/Replace NC Components check box. If desired. Setting Up the Fast Barcode Interface for Operators To set up the Fast Barcode Interface: 1. 2.3 Setting Up Nonconformance 33 . For more information. ensure a System Administrator has set the FailureHistoryExtract. In POD Maintenance.bat file to run in a scheduler and that the file has been run at least once. Note: The As-Built link is not necessary for operators using this feature. Running this batch file is necessary to display the Verified Defects chart in the PCA Dashboard in Repair mode. 3. enter a nonconformance client in the NC Client field in Operation Maintenance. make sure the NC codes you want operators to log with this feature are associated with data types that contain the Component and/or Ref Des field(s). SAP Manufacturing Execution 5. Specify the disposition router where you want the system to send the removed component in the Component Disposition Router field. 2.Setting Up Nonconformance 2. Give the operators you want to use the Fast Barcode Interface access to this POD. Note: If any PCA Dashboard users are to use Analysis or Repair mode. 3. In POD Maintenance: On the Buttons tab. When an operator using this workstation clicks the nonconformance button. On the Advanced Log NC tab in NC Client Maintenance.1. On the Buttons tab. create new ones in NC Client Maintenance. This value overrides the value in POD Maintenance. create a button associated with Log NC with Multi RefDes (NC515). see “Determining Operator User Groups” and “Controlling How Users Open the POD” in the Setting Up PODs guide. On the Main tab.

in NC Code Maintenance: SAP Manufacturing Execution 5. In NC Code Maintenance. To set up DPMO: 1. On the Main tab in POD Maintenance. Setting Up Standalone Failure Tracking Standalone Failure Tracking can be used to log and edit nonconformances against a single or multiple SFCs outside of the POD without some of the customary validation enforced when logging nonconformance from the POD. The root cause operation is the upstream failure operation in the repair loop. Click Save. On the Main tab. 2. and thereby indicates the root cause of the problem. To set up Standalone Failure Tracking: 1. Create an NC data type in Data Type Maintenance that includes the Root Cause Operation field set to either Optional or Required. On the Rules tab: Define NC client as an activity rule. If you need to create additional NC codes to use in conjunction with DPMO. Give the operators you want to allow to close multiple primary NCs with one secondary NC access to this POD. This NC Client must exist as having been defined in NC Client Maintenance. Each of these codes is already assigned a DPMO category and to one of the DPMO-related NC groups that come with the system. see “Determining Operator User Groups” and “Controlling How Users Open the POD” in the Setting Up PODs guide. Operators must enter the root cause operation when they use DPMO-related NC codes. 3. In NC Client Maintenance. define the primary NC and select the Secondary Required for Close check box on the Main tab. Define the Resource option and set it to true or false. Setting Up DPMO Note: The system comes with about a hundred NC codes you can use for DPMO. retrieve the POD(s) you will use for these operators and enter the nonconformance client in the previous step in the NC Client field.1.Setting Up Nonconformance Allowing Operators to Close Multiple Primary NCs with One Secondary NC To allow an operator to close multiple primary NCs with one secondary NC: 1. 3. ensure that Enabled and Visible in Activity Manager check boxes are selected. 2.3 Setting Up Nonconformance 34 . 2. In Activity Maintenance. For more information. retrieve a client where the user can log secondary NCs and on the Advanced Log NC tab: Select the Display Failure Data Tree check box. Select the Show Select NC Batch Button check box. 4. enter NC 540 (Standalone Failure Tracking) in the Activity field. Define the Operation option and set it to true or false.

Example Scenario An analysis operator logs the PARTMISALIGNED NC code to SFC ABC123 that represents PCBOARD. a particular PC board may have 200 areas in its circuitry where it could fail.000. These DPMO NC groups come with the system.1. the system calculates the number of placement defects divided by the number of placement opportunities entered in Item Maintenance for PCBOARD. Therefore. The system writes the results in the DPMO report along with the Root Cause operation entered by the analysis operator. For the DPMO codes that come with the system. SAP Manufacturing Execution 5.Setting Up Nonconformance Assign DPMO categories to NC codes. revision A multiplied by 1. you can assign some or all NC codes in a DPMO category to an NC group of the same name. If desired. Results When an operator logs an NC against an SFC representing an item with information in the DPMO tab. 3. the NC data type is PCA. In the DPMO tab of Item Maintenance. The number of opportunities on this item that has the possibility of being defective.000. the category appears in NC Group Maintenance. The system also sends this information to several DPMO-related ODS reports. identify: Which category the system uses to calculate DPMO for the item. Note: Once you assign DPMO categories to defect NC codes. The PARTMISALIGNED NC code is assigned the PLACEMENT DPMO category. You can assign a DPMO category only to an NC code of category Defect. the system performs the calculation specified by the DPMO category and writes the results in the DPMO report. For example. revision A. Specify the NC Data Type you created in the previous step.3 Setting Up Nonconformance 35 . The operation at which operators can log a defect NC code with a DPMO category.

.

followed shortly by the Welcome screen. The Extracting Files message appears. is displayed in the Program Folders field. 2. and the GR Force/D2B ReadOnly – InstallShield Wizard dialog box appears. 3. Read the welcome information and click Next. Use the scroll bar to view the entire agreement. Click Yes to accept the software license agreement.Appendix: Installing PCA Server Step 1. click OK to return to the Choose Destination Location dialog box. SAP Manufacturing Execution 5. located in the PCA directory. The Select Program Folder dialog box appears. 4. This screen contains the end-user software license agreement for PCA Server. The system launches the install program for the read-only version of the GR Force/D2B. Use this screen to specify the location on the hard drive where the SAP Manufacturing Execution PCA Server program files will be located.1. Navigate to the drive and directory in which you want to install the SAP Manufacturing Execution PCA Server program files. Read the Welcome screen and click Next. The system launches the install program for the read-only version of the GR Force/D2B. and the Choose Folder dialog box appears. The default installation directory location is: C:\Visiprise\VisipriseMfg\PCA Server. Note: This message appears only if the server does not have the correct version of JRE installed. 7.3 Setting Up Nonconformance 37 . Visiprise\VisipriseMfg\PCA Server.exe. 5. and the GR Force/D2B Setup dialog box appears. The Choose Destination Location dialog box appears. click the Browse button. Use this screen to specify the program folder for the PCA Server. VisipriseMfg_PCAD_50. 6. To select an alternate product directory. The License Agreement dialog box appears. When you are finished. Read the welcome information and click Next. Action Insert the SAP Manufacturing Execution installation CD into the server machine and run the setup file. Click Next on the Choose Destination Location dialog box. The Update message appears. The default program folder. Click Next to accept the default program folder.

1. Start the server by selecting Start > Programs > Visiprise > VisipriseMfg > PCA Server > Start PCA Server. Click Next. the InstallShield Wizard Complete message appears. SAP Manufacturing Execution 5. At the completion of the installation. you must restart your computer later. you do not need a separate license. 11. Navigate to the drive and directory in which you want to install the SAP Manufacturing Execution files. Click Next.3 Setting Up Nonconformance 38 .html. 10. 12. 15. The Choose Folder dialog box appears. c:\GenRad\GR Force D2B. Enter Visiprise\GR Force D2B. The installation program displays the Select Program Folder dialog box. 14. The Setup Complete message appears. The installation program displays the Start Copying Files dialog box.com/test-design/design-to-build/viewer. Refer to the following procedure only after working with your PSO representative to determine if you need a D2B license. 9. Click Finish. GenRad\GR Force D2B. The default program folder. is displayed. 13. is displayed in the Program Folders field. Action The Choose Destination Location dialog box appears. Refer to the System Administration Guide for instructions on obtaining and installing a license.Appendix: Installing PCA Server Step 8.teradyne. Click the Browse button to select an alternate folder. If you select No. Review the settings. Select the option you want for restarting your computer and click Finish to complete the installation. The D2B install starts and displays the Setup Status of the installation. After installing the D2B viewer. Use this screen to specify the location on the hard drive where the GR Force/D2B program files will be located. Click Next. Using the PCA Viewer Server Note: If you plan to use the PCA Dashboard capabilities of SAP Manufacturing Execution without running the underlying D2B Viewer as a standalone application. then click Next to start copying files. such as: C:\Visiprise\GR Force D2B When you are finished. After a few moments. The default program folder. the PCA Server has finished selecting Components dialog box appears. you may obtain a license key by accessing http://www. 16. click OK to return to the Choose Destination Location dialog box.

You will need the GRA3LM Server Code for your installation.3 Setting Up Nonconformance 39 . This will activate your D2B viewer. enter the value into the Key field displayed by the License Manager and click Install Key. Note: When running the PCA Viewer Server. Do this by selecting Start > Programs > Visiprise > GR Force D2B > Tools > License Manager. SAP Manufacturing Execution 5. You will find the necessary value in the Server Code field: Once you receive the license key from the website by email. which can be obtained using the D2B software's License Manager. The standalone viewer will use your license key and the PCA Viewer called by the POD will not be able to run. make sure that you do not have an instance of the standalone D2B viewer running.1.Appendix: Installing PCA Server Choose the Register Now option and provide the required information.

.

1 nonconformance. 21 buttons. 16. 3 I Incidents closing. 1 routers. 10 Closing NC codes. 21 graphical (PCA) scenarios. 32 M maximum NC limit. 34 Setting up Nonconformance. 7. 20 S Secondary NC codes. 26 Primary NC codes. 16. 31 Setting up Standalone Failure Tracking. 24 standard. 32 N NC codes categories.3 Setting Up Nonconformance 41 . 3 setting up. 19 SAP Manufacturing Execution 5. 17 C Closing incidents. 30 specific items. 7. 33 graphical (PCA). 11 P PCA Dashboard. 1 benefits. 9 V Verifying defects. 29 root cause. 9 closing. 30 O Operations. 16. 9 Repair loops. 33 Buttons PCA Dashboard. 15 standard scenarios. 9 Defects per million opportunities (DPMO). 26 Nonconformance. 33 H Hierarchy NC codes. 9 R Repair. 9 Setting up DPMO. 32 Nonconformance clients Fast Barcode Interface. 7. 10 numbers. 29 DPMO (defects per million opportunities). 10. 9 Fast Barcode Interface (FBI). 10 D Defect. 34 Setting up the POD for Nonconformance. 9 F Failure. 31 setting up DPMO.Index B Barcodes and NCs. 34 setting up the POD. 10 primary and secondary. 3 Routers. 7.1.

Sign up to vote on this title
UsefulNot useful