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EUI Electronic Systems

RPM Control Logic


Coolant Temp

RENR1241 September 1996

Sensor and Connector Locations


PTO Speed Connector P24/J24 Injector Connector J5/P5 Atmospheric Pressure Sensor

Electronic Governor

Fuel Temp

Cold Mode

Coolant Temp Sensor

6 5 4 3 2 1 Signals To Fuel Injectors

Fuel Position Fuel Injection Control Frc Fuel Pos

Electronic Governor Rated Fuel Pos Torque MAPS

Desired Rpm

Engine Control Logic

Throttle Position Sensor

Engine Cylinder Head Gnd Stud

FRC MAPS Speed/Timing Signal Logic

ECM Connector J2/P2 ECM Connector J1/P1

Engine RPM Turbo Outlet Pressure Sensor Atmospheric Pressure Sensor Speed/Timing Wheel
Electronic Control Module (ECM)

6 5 4 3 2 1

Signals\ To Fuel Injectors (From Fuel Injection Control)

EUI Fuel System

3176C And 3196 Engines For Caterpillar Built Machines


6AR1-787 7ZR1-545
Inlet Manifold Air Temperature Sensor Turbocharger Compressor Outlet Pressure Sensor

Engine Speed/Timing Sensor Connector Coolant Temperature P9/J9 Sensor Connector Coolant Temperature J10/P10 Sensor

Speed/Timing Sensor

Rocker Arm

Solenoid

Example Of System Action


Spill Valve Speed/Timing Wheel Fuel Supply (In Head) Relief Valve Fuel Tank

Engine Speed/Timing Sensor

Electrical Current To Injector Solenoid Closed Open Injector Spill Valve Travel Cam

Filter

ECM Cooling Pump Conventional Nozzle

Filtered Fuel Pressure Sensor

Injection Pressure Curve

Fuel Tank
D72552

For Use In Challenger 75D and 85D Ag Tractors


D74036

1996 Caterpillar All Rights Reserved

Printed in U.S.A.

RENR1241
8 Page

DIAGNOSTIC LAMP A430-OR

COLOR ABBREVIATIONS ABBREV


RD WH OR YL PK BK GY PU BR GN BU
L996-WH G787-GN G788-YL 2 3 4 9 10 11 36 13 14 38 17 8 P34 J34 1 3 4 5 6 7 10 9 11 12 8 2 GOV CONTROL 710-GN 450-YL 123-WH 1 2 3 4 5 6 449-WH
477-BK

SYMBOL

DESCRIPTION
CIRCUIT CONNECTED CIRCUIT NOT CONNECTED ELECTRICAL CONNECTION TO MACHINE STRUCTURE INTERNAL ELECTRICAL CONNECTION TO SURFACE OF COMPONENT CONNECTOR

INJECTOR SOLENOIDS A706-GY-16 D791-YL-16 D791-YL-16 THIS SCHEMATIC IS FOR THE CH75/CH85 D-SERIES UPDATE (138-7462 CHG 00). COMPONENTS ARE SHOWN INSTALLED ON A FULLY OPERABLE MACHINE WITH THE KEY AND ENGINE OFF AND XMSN SHIFTER IN NEUTRAL. UNLESS OTHERWISE SPECIFIED: ALL WIRE IS 18 GAUGE. A703-BR-16 SPEED/TIMING SENSOR D790-OR-16 +VS GROUND SIGNAL OR BK WH P9 A B C J9 996-GN-16 998-BR-16 999-WH-16 A702-PU-16 D789-WH-16 D789-WH-16 A705-BU-16 D791-YL-16 15 16 21 P5 6 8 A704-GN-16 D790-OR-16 D790-OR-16 5 4 10 3 2 12 1 11 9 7 J5 A706-GY-16 D791-YL-16 A705-BU-16 A704-GN-16 D790-OR-16 A703-BR-16 A702-PU-16 D789-WH-16 A701-GY-16 D786-BR-16 D787-GN-16 D788-BK-16 D811-YL-16 VS GROUND SIGNAL OR YL GN J3 A B C P3 TO ENGINE RETARDER SOLENOIDS 997-OR-16 993-BR-16 A746-PK-16 D786-BR-16 D788-BK-16 ATMOSPHERIC PRESS SENSOR D786-BR-16 D788-BK-16 D787-GN-16 D788-BK-16 A746-PK-16 A747-GY-16 994-GY-16 FILTERED FUEL PRESS SENSOR 996-GN-16 VS GROUND SIGNAL OR YL GN J17 A B C P17 997-OR-16 993-BR-16 994-GY-16 998-BR-16 999-WH-16 995-BU-16 C967-BU-16 A751-YL-16 D788-BK-16 VS GROUND SIGNAL OR YL GN P22 A B C J22 997-OR-16 993-BR-16 A747-GY-16 A701-GY-16 D789-WH-16
D786-BR-16

COLOR
RED WHITE ORANGE YELLOW PINK BLACK GRAY PURPLE BROWN GREEN BLUE

UNUSED UNUSED UNUSED UNUSED UNUSED CYL NO.6 CYL COMMON 5&6 CYL NO.5 CYL NO.4 CYL COMMON 3&4 CYL NO.3 CYL NO.2 CYL COMMON 1&2 CYL NO.1 RETARDER SOL MED/HI RETARDER SOL LOW/HI RETARDER SOL COMM UNUSED PTO SPEED -/TDCPTO SPEED +/TDC+ UNUSED UNUSED UNUSED UNUSED UNUSED UNUSED UNUSED TURBO OUTLET PRESS ATMOSPHERIC PRESS FLTRD FUEL PRESS +V TIMING SPEED/TIMING COM SPEED/TIMING COOLANT TEMP INLET AIR TEMP FUEL TEMP UNUSED UNUSED ANALOG SENSOR +V ANALOG SENSOR COM J2

THIS SCHEMATIC IS FOR THE CH75/CH85 D-SERIES UPDATE (138-7462 CHG 00). COMPONENTS ARE SHOWN INSTALLED ON A FULLY OPERABLE MACHINE WITH THE KEY AND ENGINE OFF AND XMSN SHIFTER IN NEUTRAL. UNLESS OTHER SPECIFIED: ALL WIRE IS 18 GAUGE. NOTE A: PTO SENSOR AND NEUTRAL SWITCH ARE OPTIONAL ATTACHMENTS FOR CHALLENGER 85D ONLY.

229-BK

24 25 34 27 28 22 17 18 12 5 6 13 19 7 9 4 39 11 40 10 26 31 32 38 23 20 8 1 29 37 14 2 3 33 35

H#

CIRCUIT GROUPING DESIGNATION ATCH WIRE, CABLE, COMPONENT CIRCUIT CONNECTED BLADE, SPADE, RING OR SCREW TERMINAL SPLICE

PTO ATTACHMENT (CHALLENGER 85D ONLY)

NEUTRAL SW NOTE A 1 3 2

UNUSED UNUSED UNUSED UNUSED UNUSED UNUSED UNUSED UNUSED UNUSED UNUSED UNUSED UNUSED UNUSED UNUSED UNUSED UNUSED DIGITAL SENSOR COM NR/F SW (N.C.) NR/F SW (N.O.) UNUSED UNUSED LAMP FLASH SW THROTTLE INPUT DIAGNOSTIC LAMP UNUSED UNUSED UNUSED UNUSED UNUSED UNUSED UNUSED + BATTERY UNUSED - BATTERY ATA DATA LINKATA DATA LINK+ UNUSED XMSN OUTPUT SPD XMSN OUTPUT SPD SPEEDOMETER J1
ECM GND STRAP

TURBO OUTLET PRESS SENSOR

D810-PU-16 1 2 J24 P24 TDC SERVICE PROBE ACCESS

NOTE A

19 21 23 39 L996-WH G787-GN P11 J11 +V GROUND SIGNAL RD BK WH A B C 123-WH-14 229-BK C912-GN C980-YL C912-GN A430-OR G788-YL 29 24 20 25 26 15 37 22 27 229-BK 201-BK 201-BK + SPEED/TACH HOUR METER SW IN SIG A 449-WH 477-BK C B H J J30 P30 2 1 201-BK 710-GN P8 F G D E J8 ECAP ENGINE DATA LINE L997-BU G737-WH 710-GN 229-BK B792-BU B793-YL 229-BK 123-WH-14 123-WH-14 ENGINE DIAGNOSTIC C980-YL 28 30 31 32 33 34 6 35 5 1 7 40 18 12 16 P1 POSITION SENSOR

710-GN

201-BK

123-WH

614-PU

COOLANT TEMP SENSOR

VS GROUND SIGNAL

OR BK WH J10 OR BK WH P21

A B C P10 A B C J21 A B C P23

997-OR-16 993-BR-16 995-BU-16

997-OR-16 993-BR-16 P2

36 30

INLET AIR TEMP SENSOR

VS GROUND SIGNAL

997-OR-16 993-BR-16 C967-BU-16

XMSN SPEED SENDER WH BK 2 1 G737-WH L997-BU 710-GN

FUEL TEMP SENSOR

VS GROUND SIGNAL

OR BK WH J23

997-OR-16 993-BR-16 A751-YL-16

D74285
D811-YL-16 D810-PU-16

ENG CYL HEAD

PTO SPEED SENSOR

BK WH

2 1

D74284

(OPTIONAL 85D ONLY)

RENR1241
8 Page