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10-1

Service Hints
In case of symptom skipping tracks perform following actions:

10-1

3. MEASURE THE EYE-PATTERN SIGNAL


EYE-PATTERN SIGNAL JITTER MEASUREMENT

1. VERIFY THE COMPLAINT


11 D4
EYE-PATTERN

10 D3

SBC 444A: . . . . . . . . . . . . .4822 397 30245


(600 black dot) maximum at 01:15
(fingerprint)
(1000 wedge)

D2
9 D2
800mVpp

D1
8 D1

Before touching the lens it is advised to clean


the surface of the lens by blowing clean air over
it in order to avoid that little particles make
scratches on the lens.

2K7

2K2

3908

3907

820R

0,65V
7877
BC847B

2887

4u7

3899
2,6V

2881

2 HFIN
1 HFREF
LDON
64

LDON
to 3826,3827

470R
3906

560p

HFIN

3897

220R

3 ISLICE

7878
BC847B

3909

1,2V

82p

2882

560R

2. CLEAN THE LENS

4n7

33K

3K3

5 VDDA1

100p

3K3

6 IREF

22n

470n

3898

2816 2815

3904

2813

470n

3903
2884

2,4V
2883

VREF GEN.

4 VSSA1
2814

3905

680R

100R

3920
3901 1,8V

1K5

3902

220u

2885

7876
BC847B
(A-D)

CD DRIVE LENS CLEANING

27K

3896
+3.3V
100R

playback of all these tracks without audible disturbance


jump forward/backward within a reasonable time

7 VRIN
3895

47n

HF-Amplifier
+5V_HF

Use CD-RW Printed Audio Disk . . . . . .7104 099 96611


TR 3 (Fingerprint)
TR 8 (600 black dot) maximum at 01:00

2818

470R

47n

3893
VrefCD10

TB = 0.5s/div

2817

Use CDDA
TR 14
TR 19
TR 10

D3

3n3

PLAYABILITY CHECK

Measure the signal direct on resistor 3898 using an oscilloscope (see also chapter 10-9).

CD_DA: 0V / CD_RW: 3V
3923
+3.3V
10K
Sanyo
DA12T3
Drive detection

See below examples of the signal. Amplitude should read at


least 700mVpp using SBC444A.

Because the material of the lens is synthetic and coated


with a special anti-reflectivity layer, cleaning must be
done with a non-aggressive cleaning fluid. It is advised to
use KODAK LENS CLEANER CAT 176 71 36, available
in normal photo shops.
The actuator is a very precise mechanical component
and may not be damaged in order to guarantee its full
function. It is advised to clean the lens gently (dont press
too hard) with a soft and clean cotton bud moistened with
the special lens cleaner.

5DTC Module
(MP3 version)

The direction of cleaning must be in the way as indicated


in the picture below.
Layout stage CD .5/ Control .4

good
TABLE OF CONTENTS
Service hints ...............................................................................10-1
Location of Printed Circuit Boards ..............................................10-3
Wiring..........................................................................................10-3
Emergency opening ....................................................................10-4
Location of switches....................................................................10-4
Blockdiagram ..............................................................................10-5
CD BOARD
Circuit Diagram .......................................................................10-6
Component Layout side A .......................................................10-7
Component Layout side B .......................................................10-8
CONTROL BOARD
Circuit Diagram .......................................................................10-9
Component Layout .................................................................10-9
MP3 BOARD (for orientation only)
Circuit Diagram .....................................................................10-10
Component Layout ...............................................................10-11
Exploded view loader ...............................................................10-12
Partslist .....................................................................................10-13

bad
If the oscilloscope shows a signal like the bad one, and/or
the amplitude decreases within 1minute - the CD drive has
to be replaced.

10-2

Service Hints

10-2

WARNING
4. MEASURE THE LASER CURRENT
CD DRIVE LASER CURRENT MEASUREMENT
The laser current can be measured as a voltage drop on
resistor 3820. Typical value 170 - 190mV for CD-DA respectively 200 - 220mV for CD-RW.

CHARGED CAPACITORS ON THE SERVO BOARD MAY DAMAGE THE CD DRIVE ELECTRONICS WHEN
CONNECTING A NEW CDM MECHANISM. THATS WHY, BESIDES THE SAFETY MEASURES LIKE
SWITCH OFF POWER SUPPLY
ESD PROTECTION
ADDITIONAL ACTIONS MUST BE TAKEN BY THE REPAIR TECHNICIAN.

Laser power control


(example for DA2x drive)

U >250mV
->Laser damaged !

The CD drive forms a compact building block with the CD Board.

3820
+5V
470n

2841
10K

33p

2880
2
2879

0,17V
1n

100n
3822

47u
2878

100n

0,17V

47n

2869

4,6V
7811-A
8
LM358D
3823 1
3V
1K
4

3,3V
7879
BC807-40

2V

LASER DIODE

1R

3,9V

4R7

2877
3821

47R

47R

3819

47R

3818

3817

2876

+5V_HF

The following steps have to be done when replacing the CD mechanism:


1. Desolder disc and slide motor
2. Loosen 2x screw
1. Disconnect flexfoil from old CD drive
2. Put a paperclip over contacts of flexfoil to short-circuit the contacts (fig.1)
3. Remove old CD drive
4. Mount new CD drive to CD board
5. Solder disc and slide motor after fixing the drive to the board
5. Move slide outside
6. Remove paperclip from flexfoil
7. Connect flexfoil to new CD drive
8. Remove ESD-protection (solder joint) from laserunit (see picture below)

fig.1

5. MEASURE THE OFFSETS OF THE CD-DRIVE


CD DRIVE OFFSET MEASUREMENT
Each photodiode of the CD-drive may have an offset.
This offset has to be compensated by the signal processor. A high offset of the CD-drive leads to poor playability
of some CDs (skipping tracks).
Start the Service Test Program - section Focus Test
without a CD. Focus sensitivity = CD-RW.
Use a DC Millivoltmeter for measurement. The offsets
can be measured direct on the connector. See drawing
below.

The values from diode A-D should read


010mV. Diodes E and F are less critical.

CD Drive
Sanyo DA12T3
1800

VREF

16

VCC

15

14

13

12

11

10

GND

B
A

C
D
F

VrefCD10
+5V_HF
E

E
D

D
A

A
B

B
C

C
F

If one of the offsets is higher than 10mV the CD drive


has to be replaced.

Attention: The laser diode of this CD drive is protected against ESD by a solder joint which shortcircuits the
laserdiode to ground.
For proper functionality of the CD drive this solder joint must be removed after connection the drive to
the set.

10-3

10-3

Location of Printed Circuit Boards

Wiring Diagram 5DTC Module

MP3 Board
1801

1451

Control Board
8021

1802

Motor Board
8051

8052

1820

1824

1825

to /
fr
CD- om
driv
e

MP3 Board

1823

CD Board

Motor
Board

51

80

8001

80

to / from
AF Board
dig.out

(optional)

1800

52

80

21

Control
Board

CD Board
5DTC Wiring Diagram 2002 08 30

The FFC-Cables are available as sparepart.


8001
8051
8052
8021

5DTC Location of PCBs 2002 08 29

3103
3103
3103
3103

308
308
308
308

93090
93100
93120
93110

FFC CABLE 16Pin 80mm BD


FFC-CABLE 19Pin 90mm AD
FFC CABLE 8Pin 80mm BD
FFC-CABLE 16Pin 60mm AD

Connection
Connection
Connection
Connection

from
from
from
from

CD Board to CD Drive
CD Board to MP3 Board
CD Board to Control Board
Control Board to Motor Board

10-4

10-4

Emergency opening of the trays


The trays of the 5DTC are mechanically
locked.

To open tray 1, 2 and 3 move lever (pos 29) backwards


(e.g. with a screwdriver - see picture 2) to its endposition.

Location of switches
Release snap as shown in picture 5 and pull tray out.

To remove a CD from Play Position perform following


steps:
1. Open tray 1 as described before.
2. Tear the tray out with speed (see picture 6). The tray can
be inserted aftewards without any alignment.

Release the locking mechanism and pull out the tray (see
picture 3).

3. Move lever (pos 29) forward to its endposition (see picture 4).
4. Push lever (pos 31) forward (see picture 7).

To open tray 4 and 5 move lever (pos 29) forward to its


endposition (see picture 4).

5. Remove CD.

10-5

10-5

BLOCK DIAGRAM 5DTC MP3 Version


CD MECHANISM

CD MAINBOARD
+5V

DISC

22

5,17,21,52,57

Vref
23

TURNTABLE
MOTOR

FOCUS
MOTOR

VCC

Vref

25

27
FOCB-

55

LP
LN

FO

1824

7887

8
5

19

18

1
CD LEFT

Active low pass


Filter

18
RADB+

RADIAL
MOTOR

+5V

7800

MM1469PH
26
FOCB+

+3,3V

7802

Vref

RP
19

17
RADB-

54

RA

RN

23

22

SCLI

37

IIS_SCLK

SDI

36

AU_IIS_DATA

WCLI

35

IIS_WCLK

DATA

27 CD_IIS_DATA

Analog Audio

LM358
1

3
CD RIGHT

1820
2

Vref

SLEDGEB+

SLEDGE
MOTOR

56

SIGNAL PROCESSOR
CD10

SL

SAA7324 (SAA7325)

SLEDGEB-

CD-DA coded
DIGITAL AUDIO

AU_IIS_DATA

16

IIS_SCLK

13

IIS_WCLK

15

CD_IIS_DATA

17

MP3 BOARD

AU_IIS_DATA

MP3-Decoder

IIS_SCLK
IIS_WCLK

MP3 coded
11
TTM-

TURNTABLE
MOTOR

WCLK 28

Vref

7811

59
60

10

12
TTM+

MOT1
MOT2

SCLK

29

IIS_WCLK
IIS_SCLK

8,13,15,16,28,29,30

LASER &
MONITOR
DIODE

7811,7879

64

LD ON

LD

SILD

42

RAB

41

SCL

40

10

39

11

RESET

EQ-Selection

A-C

HF IN
D1
D2
D3
D4
R1,R2

DOBM

51

Digital out

V1

1,5,12,14,18

GND

63

MOTOR BOARD

CONTROL BOARD

+5VSWITCH
3

19

P_CLK

P_DATA

+5V

P_CLK
P_DATA

P_FRAME 4

+5VSWITCH

P_FRAME

7801

HOLDER HEIGHT COLLECTOR


GND

HOME SW

HOME SW

5
6

OPEN SW

GND

OPEN SW

8
GND

UNLOAD SW

UNLOAD SW

10
11

LOAD SW
GND

LOAD SW

DISC SENSOR COLLECTOR

11

HOME SW

P_FRAME

12
P_CLK

OPEN SW

UNLOAD SW

LOAD SW

ADDRESS2 SW

TRAY_IRQ

12

ADDRESS2 SW

CLOSE SW

I2C_SCL

13

ADDRESS3 SW

1802
4

19

14
P_DATA

1823

16

9
Tray_IRQ

Tray_IRQ

Tray_IRQ
5

Tray_I2C_SCL

8
Tray_I2C_SCL

Tray_I2C_SDA

7
Tray_I2C_SDA

Tray_I2C_SCL

Control Logic

12

CLOSE SW

+AOPAMP

I2C_SDA

Micro Controller
5

ADDRESS2 SW

24

ADDRESS3 SW

RST

VDD

VREF

27

C_RESET

10
C_RESET

C_RESET

28

13,15

9,10
+A

+AOPAMP

23

11

2,3

1824
+A (+12V)

1824

+AOPAMP
2

LIFT
MOTOR

GND

+5VST

TRAY
MOTOR

Tray_I2C_SDA

TMP87CA409A

13

ADDRESS3 SW
16

17

7803

TCA0372

ADDRESS1 SW
GND

Pin 1..3 not used!

11

ADDRESS1 SW

ADDRESS1 SW

10

HOLDER HEIGHT COLLECTOR

CLOSE SW

SPDIF

For DIGITAL OUT versions only

+5V

SDA

7876,7877

INNER SWITCH

SICL

7878

not on all versions

Communication
DSP Signal Processor

V4

A-D

+5V

SILD
RAB

Communication
Front-P and MP3 module

A B

SDA

PHOTO
DIODES
D C

61

CD RW= 3V
CD DA= 0V

MON

38

RESET

CD_IIS_DATA

+5VST

7805

+12V

+8V

+A

TCA0372
1
15

26

7800

VREF

7801

6
5

+5V

VREF
14

+5VSWITCH
21

+3,3V
1

1800

Supply

+5V

7806
+5V

OSC.

1801

GND

+3servo

7815

Vref

CST

8M

Blockdiagram 5DTC 2002-09-05 MP3 Version

10-6

11

12

13

3912

3829

22K

3879

680R

4K7
4K7

3883
3884

100p

2848

220u
18K

22K

3840

680R

3870

18K

100p

2843
120p

9
10

SDA

11

10K

3888

10K

13
14

4K7

TEST2

EF

SCLK

WCLK

CL16

TEST1

RP

SELPLL

RN

LP

TIMING

DET.
PEAK

56

55

54

53

DOEM

CFLG

RA

FO

SL

57

VDDD1P

INTERF.
EBU

STAGES
OUTPUT

VDDD2C

MOTO2

V5

V1

VSSD3

58

IIS_WCLK

15

AU_IIS_DATA

16

CD_IIS_DATA

17

IIS_WCLK

Digital Audio Data 3916


SDI 36
3832

AU IIS DATA

19

+5V

20

IIS_SCLK
21

2827
1n

3837

PORE

3910

SDA

2828
27p 3839

SICL

3849

RAB

3845

SILD

SILD 42

0V
3V

+5V

52

SFSY 47

51

50

Tray_I2C_SCL

Tray_I2C_SDA

uC_RESET

SBSY 48
CL11|4
49

+3servo

5002
M1

4
3

SPDIF

+5V

VrefCD10

3917

For sets with DIGITAL OUT only

SL

FO

SDA
GND
IIS_SCLK
GND
IIS_WCLK
AU_IIS_DATA
CD_IIS_DATA

GND
+5V
GND
GND

3
4

1u

+A

12V

IN

+5V

5V
7875
BC847B 4,9V

3,3V

1,65V

10

10n

6877

+A
+A
GND

H
LEFT
GND A
RIGHT
+5V
GND
+A
Tray_I2C_SDA

Tray_I2C_SCL

Tray_I2C_SCL

Tray_IRQ

uC_RESET

10

33R

uP_FRAME

11

uP_CLK

12

150R
uP_DATA

14
15

12

13

14

15

Tray_IRQ
uC_RESET
uP_FRAME
uP_CLK
GND
uP_DATA
GND

5DTC CD Board MP3 Version 20040616

11

GND

13

2853

1,45V

uC_RESET

Tray_I2C_SDA

3880

3881
3844

Tray_I2C_SDA

+3.3V

100R

2,9V

2824

OUT

Tray_IRQ
Tray_I2C_SCL

1824

LEFT

RA

1u

8V

2812

SICL

to / from
Audio / Combi Board

0V

+3.3V

PDZ-3.9B
B3V9

+3servo

RAB

1823
Tray_IRQ

Analog Audio

1K

brakes
disc

SILD

3V

4R7

10K

Mitsumi
MCD2

1K

12K

CD10_RESET

to / from
5DTC Control Board

SUB 46

470R

47u

3891

+3.3V

SPDIF

470R(8x)

0V

3860

SPDIF_GND

RCK 45

100n
2831

3892

0V
0V

accelerates
disc

3859
100K

3V

CH-B

DSP_FRAME

RAB 41

3838

10K
Sanyo
DA12T3
Drive detection

47u

100K

CH-A

DSP_DATA

SCL 40

2886

3923

1K

3836

Vref

RAB
SICL

IIS_SCLK

Inner switch
detection

100R

33K
100p
22n

MOTO1

59

During brake

33n

60

2847

+8V

15

18

SDA 39

SUBCODE
PROCESSOR

47n

2887
3897

3n3

2816 2815

V4

47n

2818
4u7

2817

3905

680R

M2

8,13,29,30

61

100K

3909

62

10u

+
-

SILD

3922

3907

63

16
14

PORE

L7805
7801

39K
2840

Vref

+3.3V

TEST3 44
CORR.
ERROR

CONTROL
MOTOR

INTERFACE
VERSATILE

2830

+
-

DSP_CLK

STATUS 43

PLL
DIG.

+3.3V

3842

23

7878
BC847B

1K

5
1,2V

INTERF.
VERSAT. V2|V3 34

SRAM

CD_DA: 0V / CD_RW: 3V

3843

Motor Driver

2K7

SPDIF

RIGHT

During speed up

3855
VREF

1 HFREF
LDON
64

3899

Vref

1,2V

1K

...V DC voltages measured in


PLAY MODE
with following conditions:
EVM
"+A" = 12V
"+5V" = 5V

2814
2885
2882

VREF

Driver
Mute

10

END
FRONT

2 HFIN

47n

12

7811-B
LM358D
7
1,7V

VSSD1 33

RESET 38

3 ISLICE

2829

M DISC

KILL

ADDR

5 VDDA1

LDON
to 3826,3827

0,65V

M1

2K7

2852

Level shift

11

DEMOD
EFM

SL

2839

SLIDE

HFIN

+5V

3
4

220R

470R

7877
BC847B

6 IREF

M2

15K

470n

220K

820R

VREF

3846

47K
3826

220R

3856
2838

Level shift

M SLIDE

+5V

8K2

3827

3851 RA

3841

5001

TRACK

1,2V

560p

3852

VREF
1

3K3

4n7

2,6V

15K

15K

470n

3K3

2881

3861

20

3919

39K

18

19

820R

3862

T+

2853

17

220R

15n

Vref

3847 FO

15n

FOCUS

Level shift

T-

3904

3898

3906
3848
2832

10K

VREF

100n

2841
10K

1R

3821

25

2834

1s

24

3918

33n

27

3903

560R

100n

F-

(A-D)

47K

26

3901 1,8V

Vref

47K

+ 2V
-

F+

21
Vcc

3850

Focus search

22
Vcc

3854

F-

10n

7802
MM1469PH

7876
BC847B

2833

+3.3V

32

INTERF.
LOOPBACK
SER. DATA

VREF GEN.

4 VSSA1

2813

uP FRAME

WCLI 35

PROCESSOR
AUDIO

FUNCTION
CONTROL

7 VRIN
27K

470n

T-

2,4V
2883

2884

+8V

2K2

T+

100R

2K7

1K5

F+

3908

820R

4R7
ESD sensitive lines!
3872

From 7800
pin64

3920

MON

100R

LDON

0,17V

GND

3895

3896
+3.3V

3902

470R

HF-Amplifier

220u

GND

KILL

D1

+5V_HF

82p

2V

31

30

SAA7325
7800

PRE-

3893

0,17V

IIS_WCLK

3911

470n

2876
47R

47R

3819

3818

47R

3866

10n

29

INTERFACE
SER. DATA

ADC

VrefCD10

TB = 0.5s/div

47n

LD

2837

4,6V
7811-A
8
LM358D
3823 1
3V
1K
4

3,3V
7879
BC807-40

47u

GND

3,9V

100n
3822

47u
2878

2877

2836

FOCUS

11
10

TRACK

B
C

28

27

8 D1

47n

2869

uP DATA

CD_IIS_DATA

PROCESSING

D3

800mVpp

2K7

10u

SCLI 37

D2

3828

12

26

9 D2

3824

13

Level shift

25

24

Signal Processor

11 D4
EYE-PATTERN

+3.3V

470K
3825

B
C

4R7

33p

+5V_HF

23

BITSTREAM DAC

10 D3

2880

14

22

12 R1

+5V

+5V_HF

180R

RIGHT

uP CLK

12

R1

2K2

1n

19

D4

2879

15

3817

VCC

2846

470R

13 R2

3815

3820

VrefCD10

3871

IIS_SCLK

VSSD2

16

VREF

1n5

14 VSSA2

2K2

1800

220u
20
21

R2

3816

1820

Digital MP3 Data

MICROCONTROLLER
INTERFACE

Sanyo DA12T3

3868

3875

2K2

to / from
MP3 Board

3831

3814

U >250mV
->Laser damaged !

1n5

15 CROUT

2K2

CD Drive

16 CRIN

3813

2825

18

VDDA2

CST
8M467

Laser power control

47n

470R

2823

LN

1810

3
2,4V

3889

2822

VNEG

33p

2819

33p

2820

2875

220p

PHOTODIODES A..F

10u

LEFT

3878

17

180R

3890

D1 (CD10)

10K

2865

180p

47K

2851

470R

VPOS

3812

3806

7810-A
LM358DT
1
3V

2,4V
2

100n

120R
For sets with
DIGITAL OUT only

2821

+3.3V

C
B

3,2V

33K

120R

3833

3867

100R

+3.3V

D2 (CD10)

33K

2844

220p

2873

47K

10K

2874

3811
2864

3805

100R
RIGHT CHANNEL
3928

D3 (CD10)

220p

2863

10K

180p

47K

180p

3810

3865

Active Low Pass

3864

DATA

2871

220p

B
3804

5
2,4V

2826

7810-B
LM358DT
7
3V

2,4V
6

3927

18K

33K

120p

100R

D4 (CD10)
2872

10K

3874

15

220p

2861

47K

2866

3809

33K

R1 (CD10)

10K

3803
180p

150p

39K

3808

100R
LEFT CHANNEL
3926

220R

2855

3802

3873

2849

3925

220u

2870

10K

R2 (CD10)
220p

39K

2860

3807
150p

3801

2854

+8V

5DTC CD BOARD

14

6,1V

18K

10

3877

3876

120p

3869

3835

3834

2850

120p

2845

10-6

10-7

MAPPING FOR
CIRCUIT DIAGRAM
1800
1810
1820
1823
1824
2187
2812
2813
2814
2815
2816
2817
2818
2819
2820
2821
2822
2823
2824
2825
2826
2827
2828
2829
2830
2831
2832
2833
2834
2836
2837
2838
2839
2840
2841
2843
2844
2845
2846
2847
2848
2849
2850
2851
2852
2853
2853
2854
2855
2860
2861
2863
2864
2865
2866
2869
2870
2871
2872
2873
2874
2875
2876
2877
2878
2879
2880
2881
2882
2884
2885
2886
2893
3801
3802
3803
3804
3805
3806
3807
3808
3809
3810
3811
3812
3813
3814
3815
3816
3816
3817
3818
3819
3820
3821
3822
3823
3824
3825
3826

E1
D9
B15
F15
H15
F9
J10
G8
G9
G9
G9
F9
F9
C9
C9
C9
C10
C10
I12
C11
A15
E13
E13
J9
J10
H11
H5
H4
H5
G3
G3
I4
I5
J4
F4
B12
B12
B13
B14
I11
A12
A11
A13
A14
I5
H4
J11
A12
B11
A6
A6
B6
C6
C6
B6
F2
A7
A7
B7
B7
C7
C7
E3
F3
F3
F5
F5
H6
G6
G7
G6
G11
G7
A6
A6
B6
B6
C6
C6
A7
A7
B7
B7
C7
C7
D6
D6
E6
D14
E6
F2
F2
F3
E4
F3
F4
F4
F5
F5
F5

3827
3828
3829
3831
3832
3833
3834
3835
3836
3837
3838
3839
3840
3841
3842
3843
3844
3845
3846
3847
3848
3849
3850
3851
3852
3854
3855
3856
3859
3860
3861
3862
3864
3865
3866
3867
3868
3869
3870
3871
3872
3873
3874
3875
3876
3877
3878
3879
3880
3881
3883
3884
3888
3889
3890
3891
3892
3893
3895
3896
3897
3898
3899
3901
3902
3903
3904
3905
3906
3907
3908
3909
3910
3911
3912
3917
3918
3919
3920
3922
3923
3925
3926
3927
3928
5001
5002
6877
7800
7801
7802
7810-A
7810-B
7811-A
7811-B
7875
7876
7877
7878
7879

F5
G5
C10
D14
E14
C9
D13
D13
I6
E14
G13
E14
B14
I6
J9
J9
J10
F14
J1
H5
H5
F14
H4
H5
H5
H4
J4
I5
I6
I6
J6
I5
B11
A14
F2
B11
B12
B13
B14
B14
G2
A11
A11
A12
A13
A14
C12
A14
I12
J12
A12
B12
D14
C12
C13
J10
J10
F8
F9
F8
G9
G8
H8
G6
G7
G7
G8
F8
H8
H7
H7
H9
E14
H13
A11
H11
H4
H4
F7
H10
H9
A11
A11
B11
B11
H5
H11
J11
D11
I11
G2
B13
A13
F4
I4
I11
G7
H8
H8
F3

10-7

MAPPING FOR
COMPONENT LAYOUT

5DTC CD Board Side A

E
This assembly drawing shows
a summary of all possible versions.
For components used in a specific version
see schematic diagram respectively partslist.

VREF
5DTC CD Board Layout stage .5 20040616

1800
1810
1823
1824
2811
2812
2813
2817
2819
2820
2823
2824
2826
2827
2828
2829
2830
2831
2833
2834
2835
2836
2837
2841
2843
2844
2845
2846
2847
2850
2851
2854
2855
2857
2860
2861
2863
2864
2865
2869
2870
2871
2872
2873
2874
2875
2877
2878
2879
2880
2881
2882
2883
2884
2885
2887
2888
3801
3802
3803
3804
3805
3806
3807
3808
3809
3810
3811
3812
3813
3814
3815
3816
3817
3818
3819
3820
3821
3822
3823
3824
3825
3826
3827
3828
3831
3832
3834
3835
3837
3838
3839
3840
3842
3843
3844
3845
3846
3848
3849
3850

D3
E5
D7
A5
B6
C3
C4
C3
E5
E5
E6
B1
B5
C6
C6
C2
B5
B5
B2
C5
B3
A2
A2
E2
B4
B4
B4
A5
B1
B4
A5
B4
A4
E2
C3
D4
D3
D3
D4
D4
E5
E5
E4
E4
D4
E4
D3
D2
E2
E2
D4
C4
C4
C4
B5
D4
A1
C3
D4
C4
D3
C3
D4
E4
E4
E4
E4
E4
D4
C4
D3
D3
D4
E3
E3
E3
E3
E3
D2
D2
E2
D2
D2
D2
D2
D6
C6
D6
D6
C6
C5
C6
A5
B3
C2
B5
C6
B1
B4
C6
B2

3851
3852
3853
3854
3857
3865
3866
3868
3869
3870
3871
3872
3875
3876
3877
3878
3879
3883
3884
3887
3888
3889
3890
3891
3892
3893
3894
3895
3896
3899
3901
3903
3904
3905
3906
3907
3908
3909
3910
3912
3916
3917
3918
3919
3922
3923
4804
4807
4809
4810
4811
4814
4820
4821
4822
4824
4835
4836
4837
4838
4840
4841
4843
5001
7800
7801
7802
7810
7811
7876
7877
7878
7879

C5
B3
B6
B2
C1
A4
D3
A4
B5
A5
B5
E3
A4
B4
A5
D6
A5
A4
A4
B6
C6
E6
E6
C3
C3
C3
C3
D4
C3
C4
C4
C4
C4
B3
C4
D4
C4
C4
C6
A4
C6
B5
A2
B2
C4
B4
A4
A4
C7
C7
C6
C6
C2
C2
C2
C2
D2
A5
B5
C6
A2
B6
D2
B3
C6
B1
B2
B4
D2
C4
C4
C4
E4

10-8

10-8

5DTC CD Board Side B

E
This assembly drawing shows
a summary of all possible versions.
For components used in a specific version
see schematic diagram respectively partslist.

5DTC CD Board Layout stage .4 2002-10-01

1800
1810
1820
1823
1824
1825
2812
2814
2815
2816
2817
2818
2821
2822
2823
2825
2830
2831
2832
2836
2838
2839
2840
2842
2846
2848
2849
2851
2852
2853
2854
2855
2857
2866
2876
2877
2885
2886
2888
3820
3829
3830
3833
3836
3841
3847
3855
3856
3859
3860
3861
3862
3864
3867
3873
3874
3880
3881
3882
3897
3898
3900
3902
3911
3920
3925
3926
3927
3928
4812
4813
4815
4816
5002
6877
7801
7804
7875

D5
E3
C1
D1
A3
A4
C5
E4
E4
D4
C5
D4
E3
E3
E2
E2
B2
B4
C3
A6
C4
E5
E5
A4
A3
A4
B4
A3
E6
D6
B5
A4
E6
E4
D5
D5
B3
D3
A7
E5
E2
A4
E3
C3
C3
C3
E5
C3
E5
C3
C3
E6
B4
B4
B4
B4
E6
D6
A4
E4
E4
B1
C4
A4
B4
D3
D2
D2
D2
B2
B2
B2
C1
D3
D6
B6
B2
E6

10-9
1

10-9

4
Mapping

5DTC CONTROL BOARD

I2C_SDA
I2C_SCL

47u

+A to +5V
stabilization

TRAY_IRQ

3861
2K0

+5VST

TO / FROM
CD MAIN BOARD

3860
100R

VREF
4,1V

100n

TRAY_IRQ

+5VST
5V

10K

I2C_SCL

3845

2810

I2C_SDA

+AOPAMP
11,8V

7800
MC78L05
1
3

7
uC_RESET

2R2

3862

uC_RESET

100n

GND

Stabilized +5V
switched by C (7801)
7806
BC857BW

+5VSWITCHED
5V

+5VST
3859

DISC SENSOR
COLLECTOR
HOME SW
HOLDER HIGHT
COLLECTOR
ADDRESS1 SW

ADDRESS2 SW
ADDRESS3 SW

4K7 3809

3804 4K7
4K7 3807
3805 4K7
4K7 3802
3806 4K7
4K7 3803

8
9
10

3815

3850

820R

10K

TR -

23

LI -

21

LI +

4,1V
6

3819

3851

820R

10K

3811
3815
3816
3818
3819
3820
3821
3823

C1
C3
C4
D4
D3
D3
E4
C4

3824
3826
3827
3828
3829
3830
3831
3832

C3
A2
C1
C2
B1
B1
B1
E4

3833
3834
3835
3836
3837
3838
3839
3840

E4
E3
E3
E3
E3
E3
E3
E3

3841
3842
3843
3845
3850
3851
3852
3853

E3
C2
C2
A2
C3
D3
D3
C3

3854
3855
3856
3857
3858
3859
3860
3861

B3
D3
D3
C3
B2
B3
A2
A2

3862
3863
4808
7800
7801
7803-A
7803-B
7805-A

A3
A2
B2
A2
B2
D3
C3
C3

7805-B D3
7806
B3

3819
3820
3821
3823
3824
3826
3827
3828
3829
3830
3831

A4
A4
B5
B6
A4
B6
B2
C2
B2
C2
C1

3832
3833
3834
3835
3836
3837
3838
3839
3840
3841
3842

C4
B2
C4
C2
C4
C3
C4
C3
C4
C3
A2

3843
3845
3847
3848
3850
3851
3852
3853
3854
3855
3856

A2
D2
B1
B1
A4
A4
A4
A4
B5
B5
A6

3857
3858
3859
3860
3861
3862
3863
4800
4801
4802
4803

A5
B5
C5
C5
B5
A5
B6
C2
C2
C2
D1

4804
4805
4806
4807
4808
4809
4810
4811
4812
4813
4814

A2
C1
A2
C1
C2
C5
B2
C1
B2
B6
A4

4816
4817
4818
4819
4820
4821
4822
4823
6801
7800
7801

D2
A6
C5
A6
B5
C3
C3
B1
B1
D2
B4

7802
7803
7804
7806
9801
9802
9804

COMPONENT LAYOUT

2810
2811
2812
2813
2814
3800
3801
3802
3803
3804
3805

A5
A5
A6
B5
B6
B2
C3
C4
C4
C3
C4

3806
3807
3808
3809
3810
3811
3812
3813
3815
3816
3818

C4
C3
B2
C3
C2
A2
A1
B2
A4
A5
A6

5DTC Control Board Copperside view


TRAY-

TCA0372
7803-A

4,1V
8

3,3V
1

4,1V
7

22

2
+AOPAMP

12

LIFT-

3855

15

13

D1
D1
D1
D2
D1
D2
D2
B1

10K
LI -

VREF

NC

4K7

3804
3805
3806
3807
3808
3808
3809
3810

3856

25

11

10K
TCA0372
7803-B
3,3V
3
4

4,1V
5

B2
C4
C2
D2
D2
A2
B1
C2
C1
A6
C2

FOR

A3
D4
D4
E4
C4
C1
D2
D2

3857

TR +

24

47R

2
+AOPAMP

For sets
with
disc sensor

1800
1801
1802
2800
2801
2802
2803
2804
2805
2808
2809

CIRCUIT DIAGRAM

2810
2811
2812
2813
2814
3800
3802
3803

2814 3823

VREF

(either/or)

100n

FOR

TRAY+

47R

100n

4K7 3808
3801 4K7

3,3V
1

4,1V
7

C2
E4
A1
A2
A2
B2
C1
A2

MAPPING

TCA0372
7805-A

100n

10K

VREF
4

1800
1801
1802
2800
2801
2802
2803
2808

3816

3842
26

RST

Input / Output PORT

OPEN SW

820R

4,1V
8

TEST

Input / Output PORT

UNLOAD SW

18

TR -

3800

MAPPING

2811

3811

150K
2803

LOAD SW

3853

For sets
without
disc sensor

Power on
Reset
27

CLOSE SW

STOP
XTAL

8MHz
3

uC_RESET

3824

47R

3843

TR +

INT 0

Micro
Controller

1800
+5VST

+5VST

2812 3818

SCL

100R

E4
E4
E3
E3
E3
E3
E3
E3
E3
E3
C2
C2
A2
C3
D3
D3
C3
B3
D3
D3
C3
B2
B3
A2
A2
A3
A2
B2
A2
B2
D3
C3
C3
D3
B3

10K

1K

100n

16

3832
3833
3834
3835
3836
3837
3838
3839
3840
3841
3842
3843
3845
3850
3851
3852
3853
3854
3855
3856
3857
3858
3859
3860
3861
3862
3863
4808
7800
7801
7803-A
7803-B
7805-A
7805-B
7806

3854

3858

GND
LI +

14

3820

3852

820R

10K

10K
TCA0372
7805-B
3,3V
3
4

4,1V
5
4,1V
6

VREF

LIFT+

47R

3827 100R 19

20

3821

TRAY_IRQ

INT 1

2813

100R 3828

C2
E4
A1
A2
A2
B2
C1
A2
A3
D4
D4
E4
C4
C1
D2
D2
D1
D1
D1
D2
D1
D2
D2
B1
C1
C3
C4
D4
D3
D3
E4
C4
C3
A2
C1
C2
B1
B1
B1

28

VCC
SDA

10K

I2C_SCL

17

10K

3829

100n

2802

3810

3830

3831

10K(3x)

7801
TMP87C409A

I2C_SDA

10K

4808

+5VST

4,3V

100n

1R5

1800
1801
1802
2800
2801
2802
2803
2808
2810
2811
2812
2813
2814
3800
3802
3803
3804
3805
3806
3807
3808
3808
3809
3810
3811
3815
3816
3818
3819
3820
3821
3823
3824
3826
3827
3828
3829
3830
3831

3863

2801

+A

3826

+A

12V

10

220n

+A

11

2800

GND

2808

1802

+5VST
TO / FROM
MOTOR BOARD

...V DC voltages measured in


PLAY MODE
with following conditions:
EVM
"+A" = 12V

2K7

2K7

3832
2K7

3833

2K7

3834
2K7

3835

33K

3836
2K7

3837

2K7

3838
2K7

3839

3841

SWITCH / STATUS RECOGNITION

10K

3840

E
LIFT-

16

TRAY+

15

LIFT+

14

TRAY-

13

ADDRESS3 SW

12

CLOSE SW

11

ADDRESS2 SW

10

LOAD SW

ADDRESS1SW

UNLOAD SW

HOLDER HEIGHT
COLLECTOR
OPEN SW

HOME SW

LIFT+
TRAYADDRESS3 SW
CLOSE SW
ADDRESS2 SW
LOAD SW

10 21

ADDRESS1 SW
UNLOAD SW
HOLDER HEIGHT
COLLECTOR

HOME SW
5V

DISC SENSOR
COLLECTOR

TRAY+

3
2

LIFT-

OPEN SW

+5VSWITCHED

5 DTC Control Board CD/DVD Version 20040430

1801

GND
DISC SENSOR
COLLECTOR

This assembly drawing shows a summary


of all possible versions.
For components used in a specific version
see schematic diagram respectively partslist.

5DTC Control Board Layout stage .4 2003-05-21

A2
A5
B2
C5
C5
B2
A5

10-10

10-10

MP3 BOARD - CIRCUIT DIAGRAM

FOR ORIENTATION ONLY

10

DD6

CVSS2

DVSS7

106

15R

100n

DVDD1

A16

105

A10

D5

104

DD5

11

HD7

D4

103

DD4

12

D3

102

DD3

13

9
10

D2 101

DD2

A13

D1

100

DD1

AD14

10

A14

D0

99

DD0

AD15

11

A15

RS

98

2457

12

CVDD1

X2|CLKIN

97

10n

13

HAS

X1

96

HD3

95

91

CVSS8

90

20

PS

TMS

89

21

DS

TCK

88

82

HD2

81

29

IAQ

HPI16

80

30

HOLD

CLKMD3

79

31

BIO

CLKMD2

78

32

MP|MC

CLKMD1

77

BCLKX1

CVSS7

HD1

CVDD4

INT3

INT2

INT1

INT0

NMI

HBIL

IACK

BDX2

BDX0

HD0

DVSS3

DVDD3

A7

DQ1

A6

DQ8

A5

DQ0

A4

OE

A3

VSS

A2

CS

A1

A0

2471

14
OE

16.93MHz
CSTCE

29

DD0

Voltage stabilisation

27

IN

25

BDX1 74
BFSX1 73
DVSS4

180R
3498
3K3

+5V

BZX384-C3V9

3469
100R

7456
BC847BW

3471 33R

+3.3V

7454-C
9

14

3459
220R

7454-B
4

RESET

7453
BC847BW

14 7454-A
1

3464
1451

10K

14 7454-D
12

DA
TA
IN
CD TER
10/C FA
D1 CE
8

CD_IIS_DATA

13
7

to
7451/124

13

IIS_SCLK

100R

12

for MP3CD2002

150K

10K

1n
3494

2458*

3496

TMS_RESET

+3.3V

10

CD10_SICL

CD10_RAB

CD10_SILD

10K

3495
uP_FRAME

*3456

uP_CLK
3487

3485

BC847BW
7460
3488

# .... only for FLASH version


.... only for ROM version

SPDIF_GND

100R +3.3V
for 3.3V versions
only

CONTROL INTERFACE
Front P

SPDIF
to 1455

uP_DATA

11

CD10_SDA

nCD10_RESET

470R

3491

100R
3466
CD10_SICL

nCD10_RESET

100R

3490

+5V

+3.3V

17

14

3461

STATUS

18

15

IIS_WCLK

for MP3CD03

19

16

AU_IIS_DATA

F
pin allocation

nRW

11

6450

7452
BC847BW

nMSTRB

+3.3V

BZX384-C3V3

4451

AU_IIS_DATA

470R

3477

3458

26

for 5V front uP

CD10_RAB

1u

7455 LM317D
2 O1 ADJ 4
3 O2
5
6 O3
8
7 O4

+1.5V

28

+3.3V

2467

100R

470R

3483
uP_DATA

CD10_SDA

3482

100n

3484

15R
2469
+3.3V

1u

2468

100R

3452
uP_FRAME

100R

3481
uP_CLK

IIS_SCLK

DD8

100R

10

WE

100R

100R

3480 #
3476

DD1

30

74HC00D

+core

100R

DD9

31

45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72

IIS_WCLK

DD2

32

3449

100n

3472

33

3493

37 38 39 40 41 42 43 44

HRDY

75

BFSX2

DVDD4
BFSX0

CVSS4
BDR1

CVDD3

34

HINT

76

CVSS6

DVSS5

BCLKX2

DVDD2

BCLKX0

33

36

DQ9

DD10

6451

4452

TOUT

BDR2

100R

24

DQ2

A17

DD3

34

1k

XF

35

AD1

A18

35

FMN

DD11

10K

27

3479

83

10K

EMU0

HCNTL1

3475
CD_IIS_DATA

EMU1|OFF

1M*
100k#
1460

MSC

BDR0

100K

100n

3473

2465

15R

3492

84

26

BFSR2

3470
+3.3V

23

DQ10

36

+3.3V

85

HOLDA

AD2

DQ3

RY|BY

TDO

IOSTRB

28

86

25

BFSR0

22

NC

+3.3V

37

AD0

TDI

3468

MSTRB

TRST 87

100n

24

21

AD3

DQ11

DD4

NC

3467

100R

For Flash version: TMS320DA150PGE160


For ROM version: TMS320D16078PGE (MP3-CD-2002)
For ROM version: TMS320D1608xPGE (MP3-CD03)

5 74HCT1G04

AD4

NC

from 1451 SPDIF


4450

38

nPS

15R

R|W

7457
4

3474

IS

23

+core

2466

22
#3462

100R

DSP

AD5

20

VDD

DD12

for provision only


1455
1
SPDIF_GND
2
SPDIF
3
SPDIF_GND
4
+3.3V

3489

3486

100R

MP3CD2002

MP3CD03

+5V

+5V

GND

GND

CD_IIS_DATA

CD_IIS_DATA

AU_IIS_DATA

AU_IIS_DATA

IIS_WCLK

IIS_WCLK

GND

GND

IIS_SCLK

IIS_SCLK

GND

STATUS

CD10_SDA

CD18_SDA

CD10_SICL

CD18_SICL

CD10_RAB

CD18_RAB

CD10_SILD

CD18_SILD

CD10_RESET

CD18_RESETn

SPDIF

SPDIF

SPDIF_GND

SPDIF_GND

uP_FRAME

DSP_FRAME

uP_DATA

DSP_DATA

uP_CLK

DSP_CLK

GND

GND

G
to/from CD BOARD

CVDD5

READY

19

Flash
EPROM

RESET

DD5

39

1K

HR|W

19

AD6

DQ4

40

SPDIF_GND

10K

18

100n

18

WE

DD13

3460

92

AD7

DQ5
DQ12

DD6

41

3497

HPIENA

17

NC
NC

42

CONTROL INTERFACE
CD10/CD18

HCS

2470

16

AD17

DQ13

100K

17

+3.3V

AD18

DQ6

A8

DD14

100n

93

1K

3491

94

DVSS6

14
15

100R

CLKOUT

CVDD2

3455

1u 2463

CVSS3

16

BFSR1
CVSS5
BCLKR1

#3463

15

BCLKR2

nPS

DVSS1

BCLKR0

+core

14

DVSS2

1u

2462

provisional

7451

HCNTL0

1u

2459

220u

+core

10n

A12

2458

AD13

3456

AD12

1K

AD16

A9

DD7

43

100n

AD8

DQ14

DD15

44

2460

AD9

AD17

DQ7

A10

45

3457

AD18

A11

46

680R

DQ15|A-1

220u

AD10

VSS

A12

47

2461

A13

48

10R

AD11

BYTE

3453

A16

A14

2464

A20

AD12

Am29LV800B

A15

100n

15R
CVSS9

DVDD5

D6

D7

D8

D9

D10

D11

D12

HD4

D13

D14

D15

HD5

CVDD6

HDS1

107

A11

2472

AD13

A19
A18
A17

AD11

108

nMSTRB

AD14

2455

nRW

3454

AD10

AD15

2456

DD7

DD8

DD9

DD10

DD12

DD11

2454
100n

CVSS10

DVSS8

HDS2

DVDD6

A0

A1

A2

A3

HD6

A4

A5

A6

A7

DVSS9
CVSS1
A22

47R

1u

3451

470R

2451

100n

7450

144 143 142 141 140 139 138 137 136 135 134 133 132 131 130 129 128 127 126 125 124 123 122 121 120 119 118 117 116 115 114 113 112 111 110 109

2
+3.3V

2453

+3.3V

3478

DD13

DD15

CD10_SILD

15R

DD14

AD0

AD1

AD2

AD3

AD4

AD5

AD6

1u

14

+3.3V

100K

13

AD16

2452

VSS

A8

WC_

for CD Text version only

AD7

SCL

M24C32

+core

+core

STATUS
from 3461

SDA

5450

E2

+1.5V

A9

EEPROM

A21

E1

+3.3V

+3.3V

CVDD7

E0

10K

100R
8
VCC

3499

7458

12

only for FLASH version

3450

100n

AD8

3465

600R

2450

AD9

MP3-CD-2002 BOARD (mask & flash version)


MP3-CD03 BOARD (mask version)

11

3461

10K

10K
4453

FMN

+3.3V

10K

MP3CD2002 mask+flash/MP3CD03 mask only, 060204

14
24
24
24
24
24
24
24
24
24
24
24
24
24
24
24
24
24
24
24
24
24
24
24
24
34
34
34
34
34
34
34
34
34
34
34
34
34
34
34
34
34
34
34
34
34
34
34
34
34
34
34
34
34
34
34
34
34
34
34
34
34
34
34
34
34
34
34
34
34
34
34
34
34
34
34
34
44
44
44
44
54
64
64
74
74
74
74
74
74
74
74
74
74
74
74
74

10-11

10-11
MP3 BOARD FOR ORIENTATION ONLY

MP3 CD03 Board SIDE A (flash version)

MP3 CD03 Board SIDE B (flash version)

MP3 CD03 flash version, 040304

1460
2459
2460
2462
2464
3453

3456
3457
3458
3459
3460
3461

B3
D4
D2
D3
C3
B1

B1
D2
D2
C3
C3
C2

3464
3466
3469
3471
3478
3485

C3
A2
C2
D2
B2
C2

3486
3488
3489
3491
3492
3493

C2
C1
C2
B1
B3
C2

3494
3495
3497
3498
4451
4453

A1
A2
B2
D2
C1
C2

5450
6450
6451
7452
7453
7455

D3
C3
D2
C3
C3
D3

7456 C2
7460 C2

1451
1455
2450
2451
2452
2453

B5
A4
C1
B2
C2
C1

2454
2455
2457
2458
2461
2463

MP3 CD2002/CD03 Board SIDE A (mask version)

B2
D2
A2
A3
D3
A3

2465
2466
2467
2468
2469
2472

D4
A4
B4
C4
B4
D2

3450
3451
3452
3454
3455
3465

3467
3468
3470
3472
3473
3474

C1
B2
C4
D2
A2
C1

A3
A3
D4
A2
D4
A4

3475
3476
3477
3479
3481
3482

D4
D4
B4
A2
C4
B4

3483
3484
3487
3490
3496
3499

C4
B4
C4
B4
B4
C1

4450 A5
7451 B3
7458 D1

MP3 CD2002/CD03 Board SIDE B (mask version)

This assembly drawing shows a summary of all possible versions.


For components used in a specific version see schematic diagram
respectively partslist.

This assembly drawing shows a summary of all possible versions.


For components used in a specific version see schematic diagram
respectively partslist.

MP3 CD2002 stage .4, 050304

10-12

10-12

Exploded view 5DTC mechanic - for orientation only

121

10-13

10-13

PARTSLIST
5DTC MODULE MP3CD Version

ELECTRICAL
PARTSLIST CD BOARD MP3CD Version

ELECTRICAL
PARTSLIST 5DTC MODULE CD BOARD MP3CD Version

MECHANICAL PARTS

121
3103 308 54710 5DTC Module (mechanic w/o electronic)
201
3103 309 05390 CD DRIVE DA12T3
252
4822 529 10387 Rubber damper CD DRIVE, FRONT
253
4822 529 10386 Rubber damper CD DRIVE, REAR

CAPACITORS

2855
4822 124 11912
220F 20%
6,3V
2860 4822 122 33753
150pF
5%
50
2861 4822 122 33753
150pF
5%
50V
2863 4822 126 14508
180pF
5%
50V
2864 4822 126 14508
180pF
5%
50V

RESISTORS

3839 4822 051 30471


470
5% 0,06W
3840 4822 051 30223
22k
5% 0,06W
3841 4822 051 30153
15k
5% 0,06W
3842 4822 051 30102
1k
5% 0,06W
3843 4822 051 30102
1k
5% 0,06W

RESISTORS

3912 4822 051 30221


220
5% 0,06W
3916 4822 051 30471
470
5% 0,06W
3917 4822 117 13608
4,7
5% 0,06W
3918 4822 051 30103
10k
5% 0,06W
3919 4822 051 30153
15k
5% 0,06W

2865
2866
2869
2870
2871

4822
4822
3198
4822
4822

126
126
017
126
126

14508
14508
34730
13883
13883

180pF
180pF
47nF
220pF
220pF

5%
5%
10%
5%
5%

50V
50V
16V
50V
50V

3844
3845
3846
3847
3848

4822
4822
4822
4822
4822

051
051
051
117
051

30101
30471
30102
12968
30221

100
470
1k
820
220

5%
5%
5%
5%
5%

0,06W
0,06W
0,06W
0,06W
0,06W

3920
3923
3925
3926
3927

4822
4822
4822
4822
4822

051
051
051
051
051

30101
30103
30101
30101
30101

100
10k
100
100
100

2872
2873
2874
2875
2876

4822
4822
4822
4822
3198

126
126
126
126
017

13883
13883
13883
13883
44740

220pF
220pF
220pF
220pF
470nF

5%
5%
5%
5%
20%

50V
50V
50V
50V
10V

3849
3850
3851
3852
3854

4822
4822
4822
4822
4822

051
117
117
051
117

30471
12925
12968
30221
12925

470
47k
820
220
47k

5%
1%
5%
5%
1%

0,06W
0,06W
0,06W
0,06W
0,06W

3928
4807
4809
4820
4824

4822
4822
4822
4822
4822

051
051
051
051
051

30101
30008
30008
30008
30008

100
CHIP
CHIP
CHIP
CHIP

2877
2878
2879
2880
2881

4822
2238
5322
2222
4822

124
586
126
867
126

40433
59812
11578
15339
14249

47F
100nF
1nF
33pF
560pF

20%
10%
10%
5%
10%

25V
50V
63V
50V
50V

3855
3856
3857
3859
3860

4822
4822
4822
4822
4822

051
051
051
117
051

30393
30272
30008
13632
30123

39k
5% 0,06W
2,7k
5% 0,06W
CHIP JUMPER 0603
100k
1% 0,06W
12k
5% 0,06W

4835
4836
4837
4838
4840

4822
4822
4822
4822
4822

051
051
051
051
051

20008
20008
20008
20008
20008

CHIP
CHIP
CHIP
CHIP
CHIP

2882
2883
2884
2885
2886

4822
3198
3198
4822
2238

126
017
017
124
586

14226
44740
44740
40196
59812

82pF
470nF
470nF
220F
100nF

20%
20%
20%
10%

50V
10V
10V
16V
50V

3861
3862
3864
3865
3866

4822
4822
4822
4822
4822

051
051
051
051
117

30153
30393
30333
30181
13608

15k
39k
33k
180
4,7

5%
5%
5%
5%
5%

0,06W
0,06W
0,06W
0,06W
0,06W

2887 3198 017 34730

47nF

10%

16V

3867
3868
3869
3870
3871

4822
4822
4822
4822
4822

051
051
051
051
051

30333
30183
30183
30681
30181

33k
18k
18k
680
180

5%
5%
5%
5%
5%

0,06W
0,06W
0,06W
0,06W
0,06W

3872
3873
3874
3875
3876

4822
4822
4822
4822
4822

051
051
051
051
051

30272
30333
30333
30183
30183

2,7k
33k
33k
18k
18k

5%
5%
5%
5%
5%

0,06W
0,06W
0,06W
0,06W
0,06W

3877
3878
3879
3880
3881

4822
4822
4822
4822
4822

051
051
051
051
051

30681
30471
30223
30339
30151

680
470
22k
33
150

5%
5%
5%
5%
5%

0,06W
0,06W
0,06W
0,06W
0,06W

3883
3884
3888
3889
3890

4822
4822
4822
4822
4822

051
051
051
051
051

30472
30472
30103
30471
30471

4,7k
4,7k
10k
470
470

5%
5%
5%
5%
5%

0,06W
0,06W
0,06W
0,06W
0,06W

3891
3892
3893
3895
3896

4822
4822
4822
4822
4822

051
051
051
051
051

30102
30102
30471
30273
30101

1k
1k
470
27k
100

5%
5%
5%
5%
5%

0,06W
0,06W
0,06W
0,06W
0,06W

3897
3898
3899
3901
3902

4822
4822
4822
4822
4822

051
051
051
051
117

30333
30221
30272
30561
11139

33k
220
2,7k
560
1,5k

5%
5%
5%
5%
1%

0,06W
0,06W
0,06W
0,06W
0,1W

3903
3904
3905
3906
3907

4822
4822
4822
4822
4822

051
051
051
051
117

30332
30332
30681
30471
12968

3,3k
3,3k
680
470
820

5%
5%
5%
5%
5%

0,06W
0,06W
0,06W
0,06W
0,06W

3908 4822 051 30222


3909 4822 117 13632
3910 4822 051 30471

2,2k
100k
470

5%
1%
5%

0,06W
0,06W
0,06W

MISCELLANEOUS

1001
3103 308 66981 CD BOARD (complete assy)
1021
3103 308 66951 CONTROL BOARD (complete assy)
1051
3103 308 67031 MP3 BOARD (complete assy)
1800
4822 267 11028 FFC-CONNECTOR 16P, Side entry
1820
2422 025 17303 FFC-CONNECTOR 19P, Side entry
1823
1824
8001
8051
8052

2422
4822
3103
3103
3103

025
265
308
308
308

16371
10979
93090
93100
93120

FFC-CONNECTOR 8P, Side entry


FFC-CONNECTOR, 15P, Side entry
FFC CABLE 16Pin 80mm BD
FFC-CABLE 19Pin 90mm AD
FFC CABLE 8Pin 80mm BD

ELECTRICAL
PARTSLIST CD BOARD MP3CD Version

MISCELLANEOUS

1001
3103 308 66981 CD BOARD (complete assy)
CAPACITORS

2812
4822 124 11947
10F 20%
16V
2813 4822 126 13193
4,7nF 10%
63V
2814 5322 126 11579
3,3nF 10%
63V
2815 2020 552 94427
100pF
5%
50V
2816 3198 017 42230
22nF 10%
50V
2817
2818
2821
2822
2823

4822
3198
2238
4822
4822

124
024
586
126
124

22726
44730
59812
13344
42383

4,7F
47nF
100nF
1,5nF
220F

20%
5%
10%
5%
20%

35V
50V
50V
63V
4V

RESISTORS

3801 4822 051 30393


39k
5% 0,06W
3802 4822 051 30393
39k
5% 0,06W
3803 4822 117 12925
47k
1% 0,06W
3804 4822 117 12925
47k
1% 0,06W
3805 4822 117 12925
47k
1% 0,06W

2824
2825
2826
2827
2828

4822
4822
3198
5322
4822

126
126
017
126
126

14043
13344
34730
11578
11669

1F
1,5nF
47nF
1nF
27pF

20%
5%
10%
10%
10%

16V
63V
16V
63V
50V

3806
3807
3808
3809
3810

4822
4822
4822
4822
4822

117
051
051
051
051

12925
30103
30103
30103
30103

47k
10k
10k
10k
10k

1%
5%
5%
5%
5%

0,06W
0,06W
0,06W
0,06W
0,06W

2829
2830
2831
2832
2833

3198
4822
4822
3198
5322

017
124
124
017
126

34730
81286
81286
31530
11583

47nF
47F
47F
15nF
10nF

10%
20%
20%
10%
10%

16V
16V
16V
50V
63V

3811
3812
3813
3814
3815

4822
4822
4822
4822
4822

051
051
051
051
051

30103
30103
30222
30222
30222

10k
10k
2,2k
2,2k
2,2k

5%
5%
5%
5%
5%

0,06W
0,06W
0,06W
0,06W
0,06W

2834
2835
2836
2837
2838

3198
5322
4822
3198
3198

017
126
124
017
017

31530
11583
40433
34730
44740

15nF
10nF
47F
47nF
470nF

10%
10%
20%
10%
20%

50V
63V
25V
16V
10V

3816
3817
3818
3819
3820 !

4822
4822
4822
4822
4822

051
051
051
051
052

30222
30479
30479
30479
10478

2,2k
47
47
47
4,7

5%
5%
5%
5%
5%

0,06W
0,06W
0,06W
0,06W
NFR25

2839
2840
2841
2843
2844

2238
4822
2238
2020
5322

586
126
586
552
122

59812
14549
59812
94427
33861

100nF
33nF
100nF
100pF
120pF

10%
10%
10%
5%
5%

50V
16V
50V
50V
NP0

3821
3822
3823
3824
3825

4822
4822
4822
4822
5322

117
051
051
051
117

12917
30103
30102
30474
13029

1
10k
1k
470k
47k

5%
5%
5%
5%
1%

0,06W
0,06W
0,06W
0,06W
0,06W

2845
2846
2847
2848
2849

5322
4822
3198
2020
5322

122
124
017
552
122

33861
40248
41050
94427
33861

120pF
10F
1F
100pF
120pF

5%
20%
20%
5%
5%

NP0
63V
10V
50V
NP0

3826
3827
3828
3829
3831

4822
5322
5322
4822
4822

117
117
117
051
051

12891
13056
13052
30121
30471

220k
8,2k
2,7k
120
470

1%
1%
1%
5%
5%

0,06W
0,06W
0.06W
0,06W
0,06W

2850
2851
2852
2853
2854

5322
4822
4822
5322
4822

122
124
126
126
124

33861
40248
14549
11583
12245

120pF
10F
33nF
10nF
220F

5%
20%
10%
10%
20%

NP0
63V
16V
63V
16V

3832
3833
3834
3836
3837

4822
4822
4822
4822
4822

051
051
051
117
051

30471
30121
30472
13632
30471

470
120
4,7k
100k
470

5%
5%
5%
1%
5%

0,06W
0,06W
0,06W
0,06W
0,06W

4841 4822 051 20008


4843 4822 051 20008

5%
5%
5%
5%
5%

0,06W
0,06W
0,06W
0,06W
0,06W

5% 0,06W
JUMPER 0603
JUMPER 0603
JUMPER 0603
JUMPER 0603
JUMPER
JUMPER
JUMPER
JUMPER
JUMPER

0805
0805
0805
0805
0805

CHIP JUMPER 0805


CHIP JUMPER 0805

COILS

1810
2422 540 98519 RESONATOR 8,467MHz
5001 2422 549 44607 FERRITE BEAD
5002 2422 549 44607 FERRITE BEAD
DIODES

6877 9322 129 34685 BZX284-C3V9


TRANSISTORS

7875 5322 130 42755 BC847C


7876 5322 130 42755 BC847C
7877 5322 130 42755 BC847C
7878 5322 130 42755 BC847C
7879 5322 130 60123 BC807-40
INTEGRATED CIRCUITS

7800 9352 684 20557 SAA7325H/T/M2B, Signal Processor


7801
4822 209 72554 MC7808CT 8V Regulator
7802 9322 181 79668 MM1469PH Motor Driver
7810 5322 209 82941 LM358D, Dual Opamp
7811 5322 209 82941 LM358D, Dual Opamp

Note:
Components printed in grey colour are considered
as standard spareparts and thus not available on
service stock.
Code numbers are published for orientation only.

10-14

10-14

ELECTRICAL
PARTSLIST 5DTC MODULE CONTROL BOARD

MISCELLANEOUS

1021
3103 308 66951 CONTROL BOARD (complete assy)
1801
2422 025 17065 FFC-CONNECTOR 16P, top entry
1802
2422 025 17788 FFC-CONNECTOR 8P, top entry
8021
3103 308 93110 FFC-CABLE 16Pin 60mm AD
CAPACITORS

2800 4822 126 13879


220nF 20%
16V
2801 2238 586 59812
100nF 10%
50V
2802 2238 586 59812
100nF 10%
50V
2803 2238 586 59812
100nF 10%
50V
2808
4822 124 40433
47F 20%
25V
2810
2811
2812
2813
2814

3198
2238
2238
2238
2238

017
586
586
586
586

34730
59812
59812
59812
59812

47nF
100nF
100nF
100nF
100nF

10%
10%
10%
10%
10%

16V
50V
50V
50V
50V

RESISTORS

3800 4822 051 30472


4,7k
5% 0,06W
3801 4822 051 30472
4,7k
5% 0,06W
3802 4822 051 30472
4,7k
5% 0,06W
3803 4822 051 30472
4,7k
5% 0,06W
3804 4822 051 30472
4,7k
5% 0,06W
3805
3806
3807
3808
3809

4822
4822
4822
4822
4822

051
051
051
051
051

30472
30472
30472
30472
30472

4,7k
4,7k
4,7k
4,7k
4,7k

5%
5%
5%
5%
5%

0,06W
0,06W
0,06W
0,06W
0,06W

3810
3811
3815
3816
3818

4822
4822
5322
4822
4822

051
051
117
051
051

30103
30154
13057
30479
30479

10k
150k
820
47
47

5% 0,06W
5% 0,0625W
1% 0,06W
5% 0,06W
5% 0,06W

3819
3820
3821
3823
3824

5322
5322
4822
4822
5322

117
117
051
051
117

13057
13057
30479
30479
13057

820
820
47
47
820

1%
1%
5%
5%
1%

0,06W
0,06W
0,06W
0,06W
0,06W

3826 !
3827
3828
3829
3830

4822
4822
4822
4822
4822

117
051
051
051
051

12148
30101
30101
30101
30103

1,5
100
100
100
10k

5%
5%
5%
5%
5%

0,33W
0,06W
0,06W
0,06W
0,06W

3831
3832
3833
3834
3835

4822
4822
4822
4822
4822

051
051
051
051
051

30103
30272
30272
30272
30272

10k
2,7k
2,7k
2,7k
2,7k

5%
5%
5%
5%
5%

0,06W
0,06W
0,06W
0,06W
0,06W

3836
3837
3838
3839
3840

4822
4822
4822
4822
4822

051
051
051
051
051

30272
30272
30333
30272
30272

2,7k
2,7k
33k
2,7k
2,7k

5%
5%
5%
5%
5%

0,06W
0,06W
0,06W
0,06W
0,06W

3841
3842
3845
3850
3851

4822
4822
4822
4822
4822

051
051
051
117
117

30103
30103
20159
12706
12706

10k
10k
15
10k
10k

5%
5%
5%
1%
1%

0,06W
0,06W
0,1W
0,06W
0,06W

3852 4822 117 12706


3853 4822 117 12706
3854 4822 117 12706

10k
10k
10k

1%
1%
1%

0,06W
0,06W
0,06W

RESISTORS

3855 4822 117 12706


10k
1% 0,06W
3856 4822 117 12706
10k
1% 0,06W
3857 4822 117 12706
10k
1% 0,06W
3858 4822 051 30102
1k
5% 0,06W
3859 4822 051 30103
10k
5% 0,06W
3860
3861
3862
3863 !
4800

5322
2322
4822
4822
4822

117
704
117
053
051

13017
62002
12706
10228
30008

100
1% 0,06W
2k
1% 0,06W
10k
1% 0,06W
2,2
5%
1W
CHIP JUMPER 0603

4802
4803
4804
4805
4806

4822
4822
4822
4822
4822

051
051
051
051
051

30008
30008
30008
20008
30008

CHIP
CHIP
CHIP
CHIP
CHIP

JUMPER
JUMPER
JUMPER
JUMPER
JUMPER

0603
0603
0603
0805
0603

4807
4808
4809
4810
4811

4822
4822
4822
4822
4822

051
051
051
051
051

30008
30008
20008
20008
30008

CHIP
CHIP
CHIP
CHIP
CHIP

JUMPER
JUMPER
JUMPER
JUMPER
JUMPER

0603
0603
0805
0805
0603

4812
4813
4814
4816
4817

4822
4822
4822
4822
4822

051
051
051
051
051

30008
30008
30008
20008
20008

CHIP
CHIP
CHIP
CHIP
CHIP

JUMPER
JUMPER
JUMPER
JUMPER
JUMPER

0603
0603
0603
0805
0805

4818
4819
4820
4821
4822

4822
4822
4822
4822
4822

051
051
051
051
051

20008
30008
30008
20008
20008

CHIP
CHIP
CHIP
CHIP
CHIP

JUMPER
JUMPER
JUMPER
JUMPER
JUMPER

0805
0603
0603
0805
0805

COILS

1800
2422 540 98518 CERAMIC FILTER 8,0MHz
TRANSISTORS

7806 3198 010 42320 BC857BW


INTEGRATED CIRCUITS

7800
4822 209 72042 MC78L05ACP, STABILIZER
7801 3103 307 01761 TMP87P809M Mask2, Microcontroller
7803
4822 209 62059 TCA0372DP1, 2-FOLD OP-AMP.
7805
4822 209 62059 TCA0372DP1, 2-FOLD OP-AMP.

Note:
Components printed in grey colour are considered
as standard spareparts and thus not available on
service stock.
Code numbers are published for orientation only.

11-1

11-1

SET MECHANICAL EXPLODED VIEW

112

##
##
##
##

{106}

[168]
[167]

-H

{142}
{141}
{140}
{143}

FOR SET WITH WOOX VERSION ONLY

-G

##
*

NOT FOR ALL VERSION


HOLES NOT IN ALL VERSION
SHAPE VARY WITH/WITHOUT WOOX VERSION

#
**

SHAPE VARY WITH/WITHOUT USB VERSION


FOR FW-C7XX/M7XX ONLY

{ XXX } ITEM NO. FOR FW-C7XX/M7XX


[ YYY ] ITEM NO. FOR FW-C557

Exploded View Mini 402 FWM 5xx/7xx

11-2

11-2

ELECTRIC PARTS - MISCELLANEOUS

MECHANICAL & ACCESSORIES PARTS


0101
0102
0114
0115
0116

9940 000 02265


9940 000 02267
9940 000 02285
9940 000 02286
9940 000 02287

CAB. FRONT
PANEL FRONT 5DTC
COVER TRAY 5DTC-1
COVER TRAY 5DTC-2
COVER TRAY 5DTC-3

0117
0118
0120
0121
0122

9940 000 02288


9940 000 02289
9940 000 02271
9940 000 02268
9940 000 02292

COVER TRAY 5DTC-4


COVER TRAY 5DTC-5
PANEL FRT DISPLAY
PANEL FRT CTL
BUTTON ECO/STANDBY PWR

0125
0126
0128
0131
0132

9940 000 02278


9940 000 01841
9940 000 02279
9940 000 02291
9940 000 02282

COVER RING FTD


WINDOW DISPLAY FTD
COVER RING VU METER-1
BUTTON SET 5DTC PLAY
BUTTON DIM

0133
0134
0135
0138
0148

9940 000 02283


9940 000 02284
9940 000 02281
9940 000 02296
9940 000 02295

BUTTON PROG
BUTTON CLOCK
COVER RING VU METER -2
BUTTON SET SOURCE SELECT
BUTTON DBB / DSC / VAC

0150
0151
0160
0161
0162

9940 000 02269


9940 000 02294
9940 000 02277
9940 000 02276
9940 000 02275

COVER ORN MAX


BUTTON MAX
BUT SET FUNC CONTROL
COVER RING FUNC CTRL FOIL
CAP FUNC CONTROL

0163
0164
0165
0166
0171

9940 000 02273


9940 000 02272
9940 000 01828
9940 000 02301
9940 000 02293

COVER RING VOLUME FOIL


KNOB VOLUME ROTARY
CAP KNOB VOL
RING (SPRING KNOB VOL)
BUTTON MIX-IT /GAME MODE

0173
0176
0177
0185
0186

9940 000 02297


9940 000 02274
9940 000 02301
9940 000 02298
9940 000 02299

COVER GAME PORT


KNOB GAME SOUND CTRL
RING (SPRING KNOB VOL)
BRACKET CDC LEFT
BRACKET CDC RIGHT

0246
0253
0254
0255
0256

9940 000 01848


9940 000 01818
9940 000 01819
9940 000 01817
9940 000 02266

FOOT RUBBER 4MM


PANEL LEFT
PANEL RIGHT
COVER TOP
PANEL REAR

1105

9940 000 02313

MECHANISM-KENWOOD-F8000

Note:

2422 549 45067


9940 000 01789
9940 000 01791
9940 000 02255
9965 000 11157

ANT AM LOOP LAN-006


MAINS CORD
CBLE CINCH/1M7/CINCH NI
REMOTE CONROL
FM ANTENNA WIRE

9965 000 22395

ADAPTOR CONVERSION 2P

1005
1008
1009
1100

Only these parts mentioned in the list are


normal service parts.

Note:

9940 000 02257


9940 000 01795
9940 000 02258
9940 000 02258
9940 000 01025

TRAFO MAINS UCD 200W/21


FAN 12V DC 0.8W
METER VU P-66SI
METER VU P-66SI
CD DRIVER DA12T3

9940 000 01797


9940 000 01802
9940 000 01803
9940 000 01804
9940 000 01805

FFC FOIL 04P/180/04P


FFC FOIL 07P/220/07P
FFC FOIL 08P/180/08P
FFC FOIL 08P/280/08P
FFC FOIL 08P/280/08P

9940 000 01809


9940 000 02259
9940 000 02261
9940 000 02262
9940 000 02263

FFC FOIL 19P/280/19P


FFC FOIL 08P/300/08P AD
FFC FOIL 10P/120/10P AD
FFC FOIL 05P/180/05P AD
FFC FOIL 09P/340/09P AD

9940 000 02264


9940 000 02308
9940 000 02309
9940 000 02311
9940 000 02312

FFC FOIL 15P/280/15P AD


FFC 90 19P AD
FFC 80 8P BD
FFC 60 16P AD
FFC 80 16P BD

9940 000 02321


9940 000 02328
9940 000 02329
9940 000 02331

FFC FOIL 06P/100/06P AD


CD CONTROL BOARD ASS'Y
CD BOARD ASS'Y
MP3 BOARD ASSY

Only these parts mentioned in the list are


normal service parts.

SCREW LISTS - MAIN UNIT


191

D3 x 12

192
193
194
226

D2 x 6
D3 x 12
D3 x 12
M3 x 6

227
228
229
232
276

M3 x 10
M3 x 6
D3 x 12
M3 x 6
M3 x 6

277

M3 x 10

278
279
280
283

D3 x 16
D3 x 12
D3 x 12
D3 x 12

287
288
292
293
294

D3 x 12
D3 x 12
M3 x 12
M3 x 12
M3 x 6

295

D3 x 12

296

D3 x 12

299

D2 x 8

300

D3 x 12

301

D3 x 12

302
303

D3 x 10
D3 x 10

304
305
306

D3 x 12
D3 x 12
D3 x 12

307
308
309
310
311

D3 x 12
D3 x 12
D2 x 8
D3 x 10
D2 x 8

312
313
314

D3 x 12
D3 x 12
D3 x 12